IOT Based Industrial Automation Using Raspberry Pi

International Journal of Trendy Research in Engineering and Technology
Volume 4 Issue 7 December 2020

ISSN NO 2582-095 8
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IOT based Industrial Automation using

Raspberry Pi
¹C. Sai Venkata Sahadev, 2G.Vara Lakshmi, 3U.Ganesh
1,2,3
B.Tech (EEE) student
1,2,3,
Lakireddy Bali Reddy college of Engineering, Mylavaram, India
[email protected]
Abstract
Industrial automation is very much popular now- a days as it improves profitability, safety and reliability. In
industrial automation control, a wide number of process variables such as, temperature, stream, pressure,
distance, and fluid levels can be detected all the while. By implementing Raspberry Pi and Embedded web
server technology and utilizing local networking standards, industrial parameters can be controlled and
checked distantly. It reduces designing expenses regarding manual arrangements of all involved gadgets. In
this project, a system is created which will monitor automatically the industrial applications, the temperature,
humidity, gas leakages.Camera is utilized for identifying and alerting from undesirable activities or
unauthorized persons including in surrounded region of industry. In the proposed system raspberry pi is
utilized as controller and server, python language is utilized to run the prototype. The Raspberry pi
communicates with the Embedded Web Server. When the information is associated with the web server, it will
store and give the information at required time. PuTTY software are utilized for checking and controlling the
industrial parameters.
Keywords: Automation, Raspberry Pi, PuTTY, Thingspeak software.
I. INTRODUCTION PC-based automation for industries consumes huge

power and involves huge zone. This limitation can
be overcome by using Raspberry Pi. The Raspberry
Industrial automation involves different sorts of Pi is a credit-card small scale PC which utilizes
control systems, e.g., motion control, protection Linux operating system and can do almost anything
systems, and advanced control. The approach might like a PC [2]. It can accept accessories, for example
be (i) a group cycle in which the item is made stage a keyboard, mouse, screen or camera, and interface
with the web. Utilizing web, the system can be
by stage over a series of workstations, e.g., drug,
effectively monitored and controlled. By utilizing
food and beverages industries; (ii) continuous cycle
in which the materials are handled continuously IoT system, the system becomes more secured and
without interruption, e.g., electric force, oil and gas, live data monitoring is also possible [3].
mining and metals, pulp and paper enterprises; and Divyesh Zanzmeriya [4], have discussed that
(iii) discrete assembling, which is characterized by
Industrial Automation System for energy with the
separate unit production and requires producing
help of Raspberry Pi programmed by Python
floor space to work off requests to build something, language utilizing IoT and FIREBASE cloud
e.g., vehicles and industrial robots [1]. Automation computing. Prof. Niranjan M, Madhukar N, [5], have
offers better help to the customers by eliminating the
recommended that, Internet ofThings (IoT) is the
work by human and accomplish accuracy and speed
best technique for industrial automation. IoT will
in work.
www.trendytechjournals.com
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ISSN NO 2582-095 8
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support information aggregation, analysis, and The control signals of the relays are given by the
visualization. The IoT design comprises most recent Raspberry pi. A LCD display is also associated to
technologies, for example, PCs, intelligent gadgets, the output of the Raspberry Pi in order to show the
wireless communication and cloud computing.
gadget status as well as important system messages.
Automation can be done through the Bluetooth, but
it is limited for short distance communication. The Raspberry Pi single board PC is used to develop
Raspberry Pi with IOT based automation is utilized communication with the remote IOT server utilizing
in many research papers for various applications. the IOT protocols over the Wi-Fi connection.
This project involves the design of a prototype of an A. Hardware used:

Industrial automation system utilizing Raspberry Pi
board and internet of things. This gives a 1.Raspberry Pi
demonstration of how to build up a remotely
controlled system that can enable the person away 2.DHT11 Temperature sensor
from the industry surroundings to control the system
by accessing Raspberry pi, and get the related data 3. Logitech webcam c 310
by SMS (short message service) on phone.
4.Relay module
II. PROPOSED METHOD
The block diagram of IOT industrial automation 5. Cooling fan for temperature
utilizing Raspberry Pi project as shown in figure 1
6. Water pump motor
consists of various system blocks. The power supply
block converts 220V AC to 5V DC which gives 7. MQ2 gas sensor
power to the Raspberry Pi and the LCD. The two
relays are associated to the two industrial gadgets: 8.DCmotor
temperature and humidity. By switching the relays
on and off, these gadgets can be turned ON or OFF. B. Software used:
Python
Putty
Fing
Thingspeak
Embedded web server
III. RESULTS
The prototype model of industrial automation is
shown in figure2.
Figure 1. Block Diagram of Proposed System
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Figure 4. Sensor Values when no Disturbance Present
Figure 2. Hardware Model of Industrial Automation
In the proposed model, 5V DC is given to Raspberry

pi. At the point when the Raspberry pi is ON,
through the auxiliaries monitor and keyboard,
python code is written into Rpi board by interfacing
the Rpi to the PuTTY software. By interfacing the
Raspberry pi to PuTTY software IP address of
Raspberry pi can be find. The IP address is entered
into that software. At the point when the Rpi is
connected to the PuTTY software, the LCD will ON
and display sensors values as shown in fig 3.
Figure 5. Temperature Sensor Data Updated in Thingspeak
At the point when fault occurred in the temperature

sensor, consequently the fan will be ON and sending
that information to cloud, that information will be
updated in the Things view as shown in figure5.
Figure 3. LCD Display
At the point when the gas detected by the MQ2
sensor, automatically the DC motor will ON to close
The IP address of Rpi can be known through Fing
the gas pipe lines. That information will be
application which is installed in the mobile. The
displayed on laptop screen as Smoke is detected.
sensor values are displayed in the laptop screen
when no disturbance is present is as shown figure4.
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Figure 7.Message Sent to Mobile
Sensor values can be displayed in Things view as

represented in figure8
Figure 8. Plot of Sensor Values
.
Figure 6. Smoke Detection Updated in Thingspeak
If the fault occurred in temperature, Humidity and

Gas leakage sensors, at that point the SMS will be
send automatically to the concerned person mobile
as shown in figure7.
The Camera monitors the live situation of the

surroundings near the industry to detect the
suspicious moments of the industry. The camera
view is represented in figure 9.
Figure 9 Camera Live
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IV. CONCLUSION Author Details

There is lot of wastage in energy at industrial work
environment and the real status of the installed C.Sai Venkata Sahadev is pursuing final
system may be hiding through workers. Raspberry pi B.Tech in Dept.EEE in Lakireddy Bali
is small in size and also consumes less power. It Reddy college of Engineering,
undertakes complex handling of collected Mylavaram. His areas of interest are
information. This system minimizes the energy power electronics and automation .
waste by providing sufficient data to the owner
remotely and facilities appropriate decision making.
G. Varalakshmi is pursuing final B.Tech
REFERENCES: in Dept.EEE in Lakireddy Bali Reddy
college of Engineering, Mylavaram. Her
[1]. Hongyu Pei Breivold, Kristian Sandström, areas of interest are power systems and
automation.
Kristian , Internet of Things for Industrial
Automation – Challenges and Technical .
Solutions, IEEE International Conference on
U.Ganesh is pursuing final B.Tech in
Data Science and Data Intensive Systems,2015
Dept.EEE in Lakireddy Bali Reddy
[1].H.K.Merchant,D.D.Ahire, “Industrial college of Engineering, Mylavaram. His
areas of interest are power electronics and
automation using IOT with Raspberry Pi” , optimization techniques.
International Journal of Computer Applications ,
Volume 168 – No.1, June 2017 .
[2] BhosaleKiran Uttam,Galande Abhijeet
Baspusaheb,Jadhav Pappu Shivaji, “Industrial
automation using IOT”, International Research
Journal of Engineering and Technology, vol.4,
issue6, June2017
[3].pranesh naik, ujwal harode, “Raspberry Pi

and IoT based industrial automation”,
International Journal of Industrial Electronics
and Electrical Engineering, Volume-4, Issue-10,
Oct.-2016
[4] Divyesh Zanzmeriya, Ankita Panara,

“Implementation of industrial automation using
RaspberryPi by iot with FIREBASE”,
International Research journal of Engineering
and technology, vol.5,issue5, May2018.
[5]. Prof. Niranjan M, Madhukar N, Ashwini A,

Muddsar J, Saish M “IOT based industrial
automation”, Department of Electronics and
Communication, Jain College of Engineering
Belagavi,India

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International Journal of Trendy Research in Engineering and Technology

Volume 4 Issue 7 December 2020

IOT based Industrial Automation using

Keywords: Automation, Raspberry Pi, PuTTY, Thingspeak software.

I. INTRODUCTION PC-based automation for industries consumes huge

This project involves the design of a prototype of an A. Hardware used:

Embedded web server

Figure 1. Block Diagram of Proposed System

Figure 4. Sensor Values when no Disturbance Present

Figure 2. Hardware Model of Industrial Automation

In the proposed model, 5V DC is given to Raspberry

Figure 5. Temperature Sensor Data Updated in Thingspeak

At the point when fault occurred in the temperature

Figure 7.Message Sent to Mobile

Sensor values can be displayed in Things view as

Figure 8. Plot of Sensor Values

If the fault occurred in temperature, Humidity and

The Camera monitors the live situation of the

IV. CONCLUSION Author Details

[3].pranesh naik, ujwal harode, “Raspberry Pi

[4] Divyesh Zanzmeriya, Ankita Panara,

[5]. Prof. Niranjan M, Madhukar N, Ashwini A,

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