02 - HUAWEI - Training Smart Transformer Station

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The document discusses Smart Transformer Stations (STS) which are prefabricated solutions for medium voltage distribution in solar farms. An STS contains components like transformers, switchgear, protection devices, and monitoring systems.

Some main components of an STS include transformers, MV switchgear, LV cabinets containing ACBs, MCCBs and SPDs, and monitoring units.

Technical specifications of STS include power ratings, voltage levels, dimensions, temperature ranges, applicable standards, and protection/safety features like IP ratings and arc-fault withstand capabilities.

Smart Transformer Station

STS 3000K-H1 / 6000K-H1

SOLAR.HUAWEI.COM
Training
Architecture
Smart Transformer Station: STS-6000K-H1/STS-3000K-H1

STS-6000K-H1 STS-3000K-H1
Available Inverters SUN2000-185KTL-H1
AC Power 6,300 kVA @40℃1 3,150 kVA @40℃1
Max. Inverters Quantity 36 18

H: 2,896mm Rated Input Voltage 800 V


Rated Output Voltage 10 kV/20 kV/22 kV/30 kV/33 kV/34.5 kV/35 kV
Transformer Type Oil-immersed, Conservator Type
Tappings ± 2 x 2.5%
Transformer Oil Type Mineral Oil
Transformer Vector Group Dy11-y11 Dy11
Load / No-load Loss In accordance with Eco-Design Directive EU 248/2014
MV Switchgear Type SF6 Gas Insulated, 3 Feeders
Auxiliary Transformer 5 kVA, Dyn11, Ratio Varies according to Customization
Protection Degree of MV & LV Room IP 54
Internal Arcing Fault MV Switchgear IAC A 20 kA 1s
LV SPD Type I + II
Dimensions (W x H x D) 6,058 x 2,896 x 2,438 mm (20’ HC Container)
W: 2,438mm L: 6,058mm
Weight < 22 t < 15 t
Color: RAL 9003
Corrosion: C4 Operating Temperature Range -25℃ ~ 60℃2 (-13°F ~ 140°F)
Relative Humidity 0% ~ 95%
Applicable Standards IEC 60076, IEC 62271-200, IEC 62271-202, EN 50588-1, IEC 61439-1

1 - More detailed AC power of STS, please refer to the de-rating curve.


2 - When ambient temperature ≥55℃, awning shall be equipped for STS on site by customer.
Smart Transformer Station: STS-6000K-H1/STS-3000K-H1

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Integrated Communication Solution with SACU
Oil Pressure Relief

Light Gas Protection


Heavy Gas
Protection Smart Design
Door Status
Oil Temp Protection
• Real time status monitoring
SF6 Low Pressure and solution level data
Oil Level Protection
transmission
Door Status
Switch Position
Temp & Humidity
Detection Relay Protection • 0.2% high precision online
Current / Voltage collection of electricity
Smoke Detection parameters
P/Q

Frequency • Remote control of MV


circuit breakers and LV
ACB Position ACB
Signal

Smart Array Controller

SCADA/ Management System


CVC MV Switchgear: SF6 Insulated, Higher Capability, Type-tested

# 1 STS # 2 STS • Compact design


SF6 insulated • Easy installation
• Free maintenance
MV Switchgear • 25 years lifespan

Step-up Station
• Short-time current 20kA/3s, supporting
bigger capability main transformer and
Higher Capability higher withstand ability
Higher Safety • IAC A FLR 20 kA/1s, for higher safety
• 50/51, 50N/51N for relay protection

CVC MV Switchgear • Dielectric Test


Type Tested • Temperature Rise Test
• for chain power networking in Solar Scenario Higher Availability • IAC Test
• for ring power networking • …

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Key interlocking-between STS and key interlocking-internal
STS

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Oil Immersed Conservator Transformer: Ecodesign Transformer
with More Comprehensive Protection

Independent & Comprehensive Protection

Gas Accumulation Alarm


Oil Temp Protection Flow of Oil Trip
With alarm and trip contacts With alarm and trip contacts
Oil Thermostat Buchholz Relay

Oil Immersed Conservator Transformer Pressure Relief Oil Level Protection


With trip contacts With alarm contacts
Ecodesign for Higher Efficiency
ONAN, Mineral Oil Pressure Relief Valve Oil Level Indicator
Color: RAL 9003

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Safety equipment (To be provided localy)
The transformer station reserves the position of safety equipment, which are provided by customers or Huawei local
office.

1. Fire extinguisher
2. Rescue stick
3. Voltage detector stick
4. Insulating rubber glove
5. Insulating ladder
6. Insulating mat
7. Hand lamp

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High Efficiency Transformer Suitable for All

Certificated by TUV / Intertek according to Ecodesign Transformer


EN 50588-1:2017 & EU 548/2014 & EN 60076-1:2011 PEI: >99.4%
Above Class A Level

High Quality Advanced Leading


Silicon Steel Manufacturer Design
& Magnetic Process Assurance
Wire

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Standard Auxiliary Power Supply System Designed for General Scenarios
without Extra Power for Trackers

50% for Internal Use


Auxiliary Transformer
Thanks to lower self-consumption, only 50% power for STS internal use

STS-6000K-H1(including SACU)
Average self-consumption
790 W

50% for External Use


2.5 kVA for external use with auxiliary accessories designed

Dry Type Transformer


5 kVA
6x 2x
CE Certificated

6 pcs 10A 2P MCB 2 pcs sockets


for monitoring device onsite for maintenance

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Optional Auxiliary Power Supply System for Scenarios Offering Extra
Power for Trackers

5% for Internal Use


Auxiliary Transformer
Thanks to lower self-consumption, only 5% power for STS internal use

STS-6000K-H1(including SACU)
Average self-consumption
790 W

95% for External Use


47.5 kVA for external use with auxiliary accessories designed

Dry Type Transformer

50 kVA 8x 6x 2x
CE Certificated
8 pcs 16A 3P MCB 6 pcs 10A 2P MCB 2 pcs Sockets
for tracker power for monitoring device onsite for maintenance

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Higher Protection against Lightening for the ITS Solution, Safe and
Reliable in 25 years Lifespan
Traditional
Solution
Inverter Transformer Station
RS485

Module & Tracker DC Combiner, 16 in 1 Setup Station Grid


Type II LV SPD MV Surge Arrester
Type II Excluded
Smart PV Solution

MBUS

Module & STS-185KTL-H1 STS-6000K-H1/STS-3000K-H1 Step-up Station Grid


Tracker

DC Surge Arrester AC Surge Arrester LV SPD Surge Arrester for MV Circuit Breaker
Type II Type II Type I+II Included
Anti-explosion Type

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Optimal Cooling Design: No Air-cross Convection, Ensuring Higher
Availability and Easy Maintenance
Traditional Solution Smart PV Solution

Aluminum alloy layer

Internal
Heat exchanger for LV & MV room
External
Air Air NO air-cross convection
Recyclin Recyclin

g g

Traditional Cooling with Filters Innovative Cooling Solution


• Direct air flow exchange, dust, pollution, humidity come higher
• Isolate dust, pollution, humidity by aluminum alloy layer,
inside and erode internal components availability and environment adaptability
• Higher OPEX for frequent filter exchange • No filters design, easy maintenance
filter exchange per 3 ~ 6 month
1 cabinet’s cleaning - 4 Engineers, 2 Hours

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Lower Self-consumption, Enabling Higher Yields, 25 Years Revenue Gain
$0.63 Millions per 100MW PV Plant
Traditional
Smart PV Solution
Solution

DC Combiner, 16 in 1 Inverter Transformer


RS485
…… MBUS

……

DC Combiner, 16 in 1

……

Average Self-consumption per 5.15MW Block: 8,800 W Average Self-consumption per 6.3MW Block: 860 W
Only Inverter & SKID transformer station Including Inverter, SACU and STS

VS

25 Years Revenue Gain of Smart PV Solution Traditional Solution Smart PV Solution


Per 100MW PV Plant Average Self-consumption 8800W per 5.15MW Block 1000W per 6.3MW Block

Annual Yields Loss per 100MV PV Plant 1,541,760 kWh 120,537 kWh

Electric Valance $ 0.02 / kWh $ 0.02 / kWh

$0.71 Million 25 Years Revenue Loss per 100MW PV


Plant
$ 770,880 $ 60, 268

25 Years Revenue Gain $ 0.71 Million


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STS Project Starts Only after Sample STS Pass 3 Level Tests, Ensuring
High Availability

400+ Component Tests 300 + Device Test 200 + Solution Test

• Mechanical Test • Thermal Simulation Test • Installation Tests


• Lightening Impulse Test • Temperature Rise Tests • Networking Tests
• Temperature Rise Test • Salt Spray Test • Operation Tests
• Short Circuit Test • Transportation Vibration Test • Maintainability Tests
• Insulation Oil Test … …

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STS Technical Qualification for France - summary
Huawei STS solution

MAY 2019 MAY 2020

Official launch of our STS solution


In Munich during InterSolar STS Technical package provided
and Internal&External clarification
meetings arranged

JANUARY 2019 JANUARY 2020 JUNE 2020

1st STS Factory visit in China with 2nd STS factory visit in China with Technical approval from the “Technical controller” so
Technical controller Technical controller after solution that Huawei STS solution is compliant with French
and design updates standards

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System Overview — Parameters of Main Components in the LV Cabinets
LV Intelligent monitoring
unit
ACB
Voltage: 800 V MCCB of Auxiliary circuit
Current: 2500 A
Number of poles: 3P
Breaking capability: 50 kA knife fuse switch

ACB
MCCB
Voltage: 800 V
Surge Protective
Current: 250 A (63 A) Device(SPD)
Number of poles: 3P
Breaking capability: 50 kA
Internal
protective cover
Surge protective device (SPD) on the
LV side
Type I+II: continuous operating
voltage Uc ≥ 1360 V (≥ 680 V/module)
Lightning impulse voltage Iimp ≥ 12.5
MCCB
kA (10/350 μs); In ≥ 12.5 kA (8/20 μs)
Combination mode: 3+1 modules

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目录
Installation and commissioning
Factory inspection/Factory acceptance Test (FAT)
Hoisting and Securing the STS — Pictures
Example oil retention tank close to STS

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Communication box close to STS in outdoor equipment or
hanged in STS. No need to enter high voltage area

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On site visits
Comissioning support

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目录
References
Chihuahua, Mexico
Capacity: 144MW
COD: Apr. 19
Environment: Desert, high temperature 45℃
Inverter: SUN2000-100KTL-H1
STS: STS-6000K
Key Value:
One-stop solution for desert environments
Prefabricated & Pretested within 20’ HC container
Easy Transportation and No need for internal cabling onsite
Lviv, Ukraine
Capacity: 60MW
COD: Sep. 19
Environment: Low temperature, up to -30
Inverter: SUN2000-100KTL-H1
STS: STS-6000K
Key Value:
High efficiency transformer suitable for all
Lpoh, Malaysia
Capacity: 20MW
COD: Oct. 19
Environment: High temperature, high humidity
Inverter: SUN2000-185KTL-H1
STS: STS-6000K-H1
Key Value:
One-stop solution for high temperature humidity environments
Spain
Capacity: 556.79MW – X-Elio & Eiffage
COD: Dec. 19
Inverter: SUN2000-105KTL-H1
STS: STS-6000K, STS-2500K
Key Value:
One-stop solution for Spain
Questions ?

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