D20 Installation Instructions

g GE Energy
D20/D200
Installation and Operation Guide
Document Number : 994-0078

Version : 1.00
Revision : 1
Date : 04.06.29
Classification: General Full
D20/D200
GE Energy Installation and Operation Guide
NOTICE OF COPYRIGHT & PROPRIETARY RIGHTS

© 2004, General Electric Canada Inc. All rights reserved.
The contents of this manual are the property of General Electric Canada Inc. No part of this work may be reproduced or transmitted in any form
or by any means, except as permitted in written license agreement with General Electric Canada Inc. The information contained in this document
is subject to change without notice.
Any attached hardware schematics and technical descriptions, or software listings that disclose source code, are for information purposes only.
Reproduction in whole or in part to create working hardware or software for other than General Electric Canada Inc. products is strictly
prohibited, except as permitted by written license agreement with General Electric Canada Inc.
TRADEMARK NOTICES
GE and g are trademarks and service marks of General Electric Company.

WESDAC is a registered trademark of General Electric Company, General Electric Canada Inc. All other brand and product names mentioned in
this document are trademarks or registered trademarks of their respective companies.
The circuit boards in the D20 and D200 contain many electronic
components that are sensitive to electrostatic discharge.
To prevent damage when handling these products use approved static
Important control procedures.
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D20/D200
Installation and Operation Guide GE Energy
Contents
Sections Use this D20/D200 Installation and Operation Guide for installing,
operating and maintaining your D20 or D200. The guide is divided into the
following sections.
Topic See Page

Section 1: Installation and Commissioning.
Product Support and Safety 4
About this Guide 9
Getting Started: Required Steps 10
Familiarization 12
Connections and Configuration 41
Power-up and Test 84
Section 2: Operation and Maintenance.
D20/D200 Software Configuration 94
Operation 104
Servicing 107
Appendix A: Product Combinations 111
Appendix B: 68K Monitor Commands 116
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D20/D200
Product Support and Safety
Support Product Support is available from GE Energy on our website:

www.gepower.com/prod_serv/products/substation_automation/en/tech_support_logi
n.htm
Contact Technical Support on Monday: 11:00a.m. to 5:00 p.m. Tuesday

through Friday, 8:00 a.m. to 5:00 p.m., Mountain Standard Time at:
GE Energy
2728 Hopewell Place NE
Calgary, AB Canada
T1Y 7J7
Phone: + 1.403.214.4600
Fax: + 1.403.243.1815
email: [email protected]
Trying to resolve problems using methods not recommended by GE Energy

! may result in damage or injury to persons and property.
Product A Return Merchandise Authorization (RMA) number must accompany all

Returns equipment being returned for repair, servicing, or for any other reason.
Before you return a product, please contact GE Energy to obtain a Return
Merchandise Authorization number and complete instructions for return
shipments.
Note: Product returns will not be accepted unless accompanied by the
Return Merchandise Authorization number.
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D20/D200
Product Support and Safety, Continued
Warranty GE Energy warrants each D20 and D200 product to be free of defects in
material and workmanship under normal use and service for a period of 18
months from the date of shipment from the factory.
In the event of a failure covered by warranty, GE Energy will undertake to
repair or replace the unit without charge, providing that the warrantor has
determined that it is defective.
Warranty shall not apply to any unit which has been subject to:
• Misuse
• Negligence
• Accident
• Incorrect installation
• Use of this product in a manner not specified by GE Energy in this Guide.
• Alterations by anyone other than GE Energy, or an authorized representative.
GE Energy is not liable for special, indirect or consequential damages, or for
loss of profit or expenses sustained as a result of a product malfunction,
incorrect application or adjustment.
Note The above terms are subject to change at any time, or as stipulated in
contractual agreements.
Safety Follow all safety precautions and instructions in this manual:

Precautions • Only qualified personnel should work on the D20/D200. Maintenance personnel
should be familiar with hazards associated with electrical equipment.
• All AC voltage and current terminals are protected from accidental contact by
mechanical safety shields. The D20/D200 is designed so that field wiring does
not have to be touched or disconnected when removing field-replaceable printed
circuit boards (PCBs).
• All components within the D20/D200 are susceptible to damage from
electrostatic discharge. Observe standard ESD precautions.
Hazardous Voltages can cause shock, burns or death.

! • Disconnect and lockout all power sources before servicing and removing
components.
Hazardous • Short all current transformer primaries before servicing.
Voltages • The D20/D200 is designed to allow some components to be hot-swapped: they
can be safely removed and re-installed without powering down the unit:
− Peripherals
• Connectors under plastic covers carry hazardous voltages. Removal of plastic
cover will expose hazardous voltages.
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D20/D200
Warning
Symbols
! Caution (refer to accompanying documentation)
Caution Risk of electric shock
Earth/Ground Terminal
Protective Ground Terminal
Power Supply Off (Stand-by Mode)
Power Supply On
Direct Current
Alternating Current
Patent A label similar to the one shown below is printed on the faceplate of the
Protection D20ME boards. It is a formal notification of the US patents that protect the
Label product and the technology developed by GE Energy.
MAY BE PROTECTED BY ONE OR MORE OF

THE FOLLOWING US PATENTS:
5237511, 5303112, 5513061, 5701226
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D20/D200
Operating • The D20/D200’s enclosure is intended for indoor use primarily to provide
Environment protection against accidental contact with the enclosed modules and voltages.
− Do not place the product in environments where unusual conditions exist
(windblown dust and dirt, liquids, etc.) without a secondary protective
enclosure.
• For proper fire protection, the D20/D200 must be installed in an enclosure that
includes a metal floor with no openings
• Never operate the D20/D200 in the field with any blanking panels removed.
− Operation with the front panel open may alter product performance
specifications, and allow component damage from debris entering the
unit.
Ensure that the D20/D200 is protected from falling debris during

! maintenance.
Small metallic particles (such as wire clippings) can fall through the
Protection
ventilation holes on the top of the unit, possibly damaging or interfering with
during
Maintenance the safe and reliable operation of the D20/D200.
If you cover the unit for maintenance, remove cover before operating to
provide adequate cooling airflow.
Operation in The D20/D200 generates radio frequency energy. If it is not operated and
Residential used in accordance with the instructions provided in this guide, it may cause
Areas harmful interference to radio communications in a residential area. Users are
required to correct interference at their own expense.
When mounting multiple D20/D200s in a rack (or if mounting a D20/D200 in

! a rack with other equipment) verify that there is at least one rack unit (RU)
space above and below the D20/D200 to allow for cooling airflow.
Rack Spacing 1 RU = 1.75 inches.
for free airflow
A standard WESMAINT cable must be used to connect to the D20 ME’s

! front panel WESMAINT connector. Use of any other cable may cause
serious damage.
WESMAINT
Cable
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D20/D200
Do’s and Follow these practices at all times:

Don’ts 1. Surge and noise suppression components used on the D20 and D200 are
designed to conduct during transients to prevent nuisance operation or damage to
internal components. To ensure shunting of transients from line to ground, the
D20’s and D200’s earth ground stud must be connected to a low impedance
ground using braided cable or heavy solid copper conductor (16 or 12 AWG
supplied with chassis). When making ground connections, ensure that all
surfaces that are used for grounding are free of dirt, residue and corrosion. A
coating such as glyptol can be used to protect these connections from oxidation
and dirt deposits.
2. Ensure that cable shields are grounded at either the D20 or D200 auxiliary
ground stud or at the field equipment. Do not ground the shields at more than
one point because a potential difference may exist between grounds causing
ground loops and undesirable noise sources.
3. Ensure that all nuts and screws are tightened to the torque specifications listed in
this guide.
4. Always replace fuses with the same type and rating used by GE Energy. For fuse
types and ratings, see Servicing, page 107.
5. When using communications equipment such as modems or radios, always use
appropriate surge protectors to protect the communication ports.
6. To prevent interference with communications, route all communication cables
away from power carrying cables.
7. Always fuse protect field sources.
8. Always configure the jumpers in your D20 or D200 prior to connecting field I/O.
9. Follow all instructions in this guide as they are presented.
10. Do not operate the D20 or D200 if it has been dropped or damaged. Return it to
GE Energy for inspections and repair.
11. The D20 and D200 power supplies use a switching topology. For proper
operation, the input voltage must be within specified limits prior to turning on
the D20’s or D200’s power switch.
12. Do not apply voltages outside the range of the product specifications. Voltages
outside the specified range may lead to premature product failure.
13. Do not modify the D20 or D200 without prior written authorization form GE
Energy.
Make sure that the D20 or D200 is grounded using the protective ground stud.
! Connection must be provided with separate green/yellow wire connected

between the D20 or D200 and the protective earth system of the facility.
Minimum 14 AWG is recommended.
Protective
Earth/Ground
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D20/D200
About this Guide
The D20 and The D20 and D200 are a line of remote terminal units belonging to the same
D200 product family.
Using this Use this guide for installing, operating and maintaining your D20 or D200.
Guide The guide applies to both products. Separate sections are provided where
there are significant differences between the two.
Many optional add-ons are available for customizing the D20 or D200 for
specific operational requirements. This guide is restricted to a standard
D20/D200 assembly with peripherals.
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D20/D200
Getting Started: Required Steps
Installation Follow these steps to install and set up your D20 or D200 system.
Steps
Step Action
1 Unpack the system components.
2 Using the Familiarization section of this guide, inspect the
D20/D200 for damage.
Note: Report any damage immediately to GE Energy. See
Product Support and Safety for contact details.
3 Install the D20/D200.
4 Carry out all field wiring connections and jumper settings as set
out in Connections and Configuration:
• Power
• Serial and Ethernet communication
• Input and output pinouts
5 Power-up the D20/D200 and check for normal operation. See
Power-up and Test. Some testing requires that code and
configuration files have been downloaded to the D20/D200.
6 If the FLASH memory has been deleted or corrupted, then you
need to download the code and configuration files. See D20/D200
Software Configuration.
7 If you downloaded code and configuration files, then go back to
step 5 and verify that the D20/D200 is now operating correctly.
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D20/D200
Getting Started: Required Steps, Continued
Installation Before you begin the install of the D20/D200, gather the required tools,
Tools, equipment and accessories, which should include:
Equipment and
• Flathead screwdriver with 0.6 x 3.5 mm blade (for terminal block wiring)
Accessories
• #2 Phillips screwdriver (for rack mounting the unit)
• Wire cutters
• Wire strippers
• Wire crimping tool
• Tie-wraps (for gathering extra wire)
• Multi-meter (for testing points)
• #4 nut driver
• Scissors
• Needle nose pliers
• Heavy-duty needle nose pliers with angled tip. (for installing the heavy wires on
the transformers)
• Utility knife
• #6, #8 and #10 taps (to clear out any paint buildups in screw treads)
• Pen style oiler (for adding to the spring screws on the front cover)
• PROM puller
• Panduit crimper (CT-1525 covers most sizes)
• Torque-settable screwdriver (for attaching wires to blocks etc, etc)
• Ferrule application tool (for some customers)
• Heat shrink label printer
• Wire stripper with depth stop
• Heat gun (for shrinking)
• Good selection of wrenches and sockets
• Cable jacket cutting tool.
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D20/D200
Familiarization
Introduction Use this section to become familiar with the various components that make up
a D20 or D200 system.
What are the The D20 is a standalone remote terminal unit (RTU). It consists of one or
D20 and D200? more main processor boards, WESDAC and WESTERM peripheral I/O
modules, termination panels, power supply, and communication equipment.
These components combine with software applications to form the D20
Substation System.
The D20 acts as a data concentrator and central processor. Field data gathered
through the peripheral modules and external Intelligent Electronic Devices
(IEDs) are stored in the system database and can be accessed by the
application programs loaded into the D20.
The D20 design has a shallow chassis with horizontally mounted processor
boards, with multiple boards in some versions.
The D200 shares the same overall design concept as the D20 but it has a
deeper chassis with vertically mounted processor boards. The D200 can use
multiple D20ME processor boards, up to a maximum of eight nodes.
The D20 and D200 are available in a Kit form for self-assembly and as
factory assembled RTUs.
Separate Peripheral I/O boards operate independently of the main chassis and main
Peripherals processors. This means that:
• You can use a D20 or a D200 without direct connection to peripheral boards so
that it acts as a Master Data Concentrator to other RTUs.
• You can hot-swap the peripherals without powering down the main processor.
Assembling a Many add-on options are available for the D20 & D200 systems to provide
D20 different operational performance and functions. The typical basic D20 or
D200 system consists of a Main Chassis with required Peripheral I/O boards.
D20 Non-VME The D20 can have Versa-bus Module Eurocard (VME) compatible or non-
and VME VME compatible main boards.
versions
If the board is VME compatible:
• There is one D20ME main board in the bottom horizontal slot and additional
boards are possible.
• The Termination Panel or Backplane is the WESTERM D20M VME.
If the main board is non-VME:
• There is only one main board in the bottom horizontal slot
• The Termination Panel or Backplane is the WESTERM D20M+ SS.
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D20/D200
Familiarization, Continued
D20 Chassis The D20 Chassis is available in two versions:

• Standard single slot with one horizontal Eurocard slot for mounting the D20ME
board for the non-VME compatible version.
• Full VME equipped with five horizontal expansion slots for VME compatible
printed circuit boards.
Table The D20 has a 3U horizontal slot chassis for 19” rack mounting. There are
two types of chassis:
Chassis Type Part # Description

D20 non-VME 500-0305 Single Slot MX Chassis with backplane, external
power connections, and 7 serial I/O ports
(1 slot horizontal)
D20 VME 500-0280 MX Chassis with 5 card VME backplane
(5 slot horizontal)
Chassis See Appendix A: Product Combinations, for the possible matching of main
Compatibility processor board, Ethernet and memory expansion card combinations with
Chassis types.
D20 Kit D20 Main Chassis kit contains:

Components • Chassis
• Main processor board
• Power supply
• WESMAINT maintenance port cable
• Software loaded into the main processor, See D20ME Factory Fitted Software
page 24
• Termination panel: included on the on 500-0305 single-slot, not included on the
500-0280 MX with VME backplane.
Modems are options for the Main Chassis kit.
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D20/D200
Other To complete a basic D20 implementation, several other components are

Components required:
• Peripheral I/O modules
• D.20 Link for communication between the main board and the peripherals
• Interposing Relay Panels: the need for these depends upon the load
characteristics of the device that is controlled by the D20K & D20C control
peripherals. If this rating exceeds the contact rating of the D20K & D20C control
peripheral boards, then an Interposing Relay Panel is required. See Interposing
Relays page 33.
• When using bit-based synchronous protocols a Universal Protocol Converter
(UPC) board is required to convert from byte to bit and back. The D20/D200
communicates asynchronously over RS-232 on its serial ports.
Note: The jumper settings on the UPC are protocol-specific. See Universal
Protocol Converter page 33.
Other System • If you are building a redundant system, you will need additional cables to link
Configurations the active and standby units. See D20/D200 Redundancy, page 38
• If you are building an extended system with multiple peripherals or with
peripherals sited remotely, then you will need D.20 Interface modules. See
Error! Reference source not found., page Error! Bookmark not defined..
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D20/D200
D20 Front • D20ME Main Board with WESMAINT II+ connector, LEDs for operational
Panel: non- status and Patents listing
VME Single • Modem slots
Slot
• Power Supply with Switch and Fuses Power Supply
Modem Slot
WESMAINT II+
Connector
LED Indicators
D20 Front The D20 VME compatible chassis can have additional main boards and a
Panel: VME D20EME board.
Multi Slot Media Interface
Global Memory Card: Card for Ethernet
D20EME
D20ME Main
Board
Note: A Media Interface Card is only required when the D20EME provides
Ethernet capability.
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D20/D200
D20 Rear The Single Slot non-VME chassis has the WESTERM D20M+ SS
Panel: Termination Panel attached directly to the chassis:
non-VME
Power Supply
Connector Block
WESTERM
D20M+ SS Panel
D20 Rear The Termination panel for the VME version for the D20ME is the
Panel: VME WESTERM D20M+. A D20M+ is required for each D20ME board.
Termination panels are mounted separately to the D20 chassis. The VME
chassis kit is supplied with a VME bus backplane, called the WESTERM
D20VME.
The VME bus backplane connects to the Termination panels using ribbon
cables:
• Single D20ME to the D20M+ Termination panel with a ribbon cable from Slot 1
on the bus backplane
• Multiple D20ME boards to D20M+ Termination panels from multiple slots on
the bus backplane
The WESTERM D20VME bus backplane for single D20ME board:
Power Supply
Connector Block
Ribbon cable from slot 1 to

WESTERM D20M+
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D20/D200
WESTERM The WESTERM D20M+ can be mounted in two ways:

D20M+ 1. With the standard chassis it is mounted separately into the 19” standard rack on a
Termination 2U mounting plate:
Panel: method Ribbon cable connector
1 Power Termination Block from the WESTERM
D20VME bus backplane
D.20 Link Ports
WESTERM 2. With the MX chassis it is mounted behind the WESTERM D20VME bus
D20M+ backplane. This leaves more room on the rack for multi-node installations:
Termination
Panel: method REAR FRONT
2
Side of D20 MX
WESTERM Chassis
D20M+
WESTERM D20VME
Ribbon Cable bus backplane
Ribbon Cable connecting to

additional rack-mounted
WESTERM D20M+
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D20/D200
D200 The D200 is available in a vertical slot chassis. A D200 Chassis typically
contains:
• Chassis with six feet of 12AWG Green/Yellow ground wire
• Main processor board
• Power supply
• WESMAINT maintenance port cable
• Software loaded into main processor, see D20ME Factory Fitted Software page
24
• D20EME Ethernet/Memory expansion board, see D20EME, page 34
• D20M++ Termination panel
Modems are options for the Main Chassis kit.
Table The D200 has a 6U 9 vertical slot chassis for 19” rack mounting. There are
seven types of chassis:
Chassis Type Part # Description

D200 VME 6U 240 VAC 500-0306 Chassis for 120/240 Volts AC Power Supply in
D200 VME 6U 48VDC 500-0307 Chassis for 48 Volts DC Power Supply in
D200 6U VME 48 VDC 500-0308 Chassis for 48 Volts DC Power Supply in without
WO Term Board termination panel
D200 VME 6U Dual 500-0310 Chassis for dual 48 Volts DC Power Supplies in
48VDC
D200 VME, DUAL 500-0311 Chassis for dual 48 Volts DC Power Supplies in and
48VDC, DUAL TERM dual termination boards
D200 VME, SINGLE 500-0312 Chassis for single 48 Volts DC Power Supply in and
48VDC with 24VDC ISO 24 Volts DC out to system components
D200 VME, Dual 500-0317 Chassis for dual 48 Volts DC Power Supplies in, dual
48VDC, Dual Term, with termination panel and 4 D.20 Links
4 D.20 Links
Chassis See Appendix A: Product Combinations, for the possible matching of main
Compatibility processor board, Ethernet and memory expansion card combinations with
Chassis types.
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D20/D200
D200 Front The D200 vertical slot chassis can carry up to eight main boards:
Panel Global Memory Up to four
card: D20EME Power Supplies
Up to eight D20ME Modem Slots

Main Boards Media Interface
Card
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D20/D200
D200 Rear The D200 vertical slot chassis uses the Schroff VME bus backplane with
Panel ribbon cables connecting to WESTERM D20M++ Termination panels. The
VME Power Distribution panel distributes power from power supplies to
Main boards, Termination panels and Peripherals.
Power Distribution
panel
Power Supply
Connector Blocks
Modem
Connectors
Ribbon
Ribbon cable
cable connectors
connectors to
to
SCHROFF VME bus WESTERM
WESTERM D20M++
D20M++
backplane Termination
Termination Panels
Panels
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D20/D200
WESTERM The D200 uses the WESTERM D20M++ Termination Panel. Up to four
D20M++ D20ME Boards can be connected to each Termination Panel.
Termination
Panel
D.20 Link Ports Ribbon cable connectors
connections
Grounding Block
Power
Termination Block
Banks of RS-232 Serial

Communication Ports for
separate nodes
Note There are cases when you will need a second termination panel:
• If you have more than four main boards and you want to utilize at least one serial
communication port for each board
• If more than 28 serial ports are required
Contact GE Energy for the mounting location.
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D20/D200
WESTERM The WESTERM D20M++ Termination Panels are mounted behind the
D20M++ SCHROFF VME bus Backplane:
Termination
Panel REAR FRONT
Mount for second

D20M++
Side of D200
Vertical Slot
Chassis
SCHROFF VME bus

backplane
WESTERM
D20M++
Ribbon Cables
to SCHROFF
Backplane
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D20/D200
D20ME Main The D20ME:

Module • Main module of the D20/D200 functioning as a data concentrator and central
processor of field data
• Acts as a master controller over other D20 peripheral I/O modules, which act as
slaves.
The D20 I/O peripheral modules perform the primary processing of data. This
increases the speed and efficiency of the D20 by reducing the workload on the
main processor.
D20ME: Two • The D20ME non-VME is designed for use in standard D20 devices
Versions • The D20ME VME is designed to fit in a standard D20 or D200 VME chassis and
has access to:
− External global memory
− VME-based peripherals, such as Ethernet cards
Table The following table lists D20ME part numbers and the typical applications.
Board Type Part # Description

D20ME 526-2004 D20ME module suitable for non-VME D20
applications
D20ME – VME 526-2005 D20ME module suitable for VME D20 and D200
applications
Note Both module types are capable of being used in D20 Base systems or CCU
Base systems.
You must select which base system to use when the choosing the module type
in Config Pro.
LED Indicators See Operations: D20ME Main Board for details of the four LED indicators.
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D20/D200
D20ME The D20ME has Base software which resides on the BootROM installed at
Factory Fitted the factory.
Software
Each D20ME board undergoes factory testing. The level of testing depends
on the type of system you have ordered. See D20/D200 Software
Configuration page 94.
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D20/D200
D20ME: • Utilizes a serial I/O (SIO) chip (called the "Octart")

Serial I/O − supports eight serial channels
Architecture
• Serial channels are routed to the DB-9 connectors on the back of the chassis
• One channel (COM0) from the rear panel is also routed to the WESMAINT
DB-9 connector on the face plate of the processor card.
Note: You must use a standard WESMAINT cable to connect to the

WESMAINT connector on the front panel of the D20ME. Use of
any other cable may cause serious damage. See WESMAINT Cable,
page 27.
Serial The following table gives the serial communication performance of the
Performance D20ME. The information below is provided only as a guideline for
comparison.
Note 1: The aggregate limits of the modules are dependent on the quantity
and processing load of other applications running in the modules.
Note 2: The actual communication speed of any port is defined by and
limited to speeds that individual applications support. Some
applications and base systems may not support baud rates higher
than 9600.
Parameter D20ME Limit
Maximum serial speed, one port 115.2 kbps

running full-duplex
Aggregate serial communications ~300 kbps
limit of module, half-duplex That is: 7 ports at 38.4 kbps, plus
WESMAINT
Enhanced A feature added to the 68K Monitor is the ability to change the
Feature: communication speed of the WESMAINT port (COM0).
68K Monitor
Speed Change Using the Monitor's BAUD command, the communication speed can be
changed to a higher or lower rate. The most common reasons for increasing
the WESMAINT port speed are:
• When downloading application code file to the Flash memory
• When carrying out a configuration download
Refer to: Appendix B: Changing the Baud Rate page 116 for more
information.
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D20/D200
D20: Supplying There are various power supply options for a D20 system:
Power • Standard Chassis-mounted Power Supplies
• Auxiliary Power Supplies
• Redundant Power Supplies
D20 Power The chassis mounted Power Supply modules are switch-mode converters that
Supply provide output power for the D20ME board, VME cards, modems and D20
Peripheral I/O modules as required.
External Power If you have an extended system with more than five peripherals, then the
Supplies chassis mounted D20 Power Supply will not be adequate. You will need to
install an external power supply.
Redundant A Redundant Power Supply provides fail-over protection and safeguards

Power Supplies continuous power to the unit.
Standard The following table gives details of the standard Chassis-mounted, Auxiliary
Power Supplies and Redundant Power Supplies that are available. Other Power Supplies are
available for specific requirements: contact GE Energy for details.
Type Part Number Description

Chassis mounted 580 - 0240 120 VAC Input, 24 VDC Isolated Output
Chassis mounted 580 - 0241 130 VDC Input, 24 VDC Isolated Output
Chassis mounted 580 - 0296 20 to 60 VDC Input, 24 VDC Isolated Output
Chassis mounted 580 - 0297 90 to 260 VAC/VDC Input, 48 VDC Isolated Output
Auxiliary supply 521 - 0103 LVDC - 24 VDC 75 Watt
Auxiliary supply 521 - 0104 HVDC - 24 VDC 75 Watt
Auxiliary supply 521 - 0105 HVAC - 24 VDC 75 Watt
Auxiliary supply 521 - 0106 HVDC - 48 VDC 120 Watt
Auxiliary supply 521 - 0107 HVAC - 48 VDC 120 Watt
Redundant/Failover 580 - 0719 110 VAC/125 VDC - 24V OUTPUT
Redundant/Failover 510 - 0241 48 VDC PS HVAC & LVDC IN
Redundant/Failover 510 - 0242 48 VDC PS HVAC & HVDC IN
D20/D200 Ensure that your D20/D200 power input is externally protected for
Overcurrent overcurrent. The fuse rating that is required depends on the specific power
Protection consumption of your system.
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D20/D200
Modems Two D20 modems are available for communications to the host computer or
other IEDs:
• WESDAC 202/V.23 is a 1200 Baud Bell 202 or CCITT V.23 standard modem
designed for 300 to 1200 baud asynchronous operation on unconditioned lines
and supports the majority of SCADA/EMS applications. It is available in a 19"
rack mount or 3U vertical mount configuration in the D20ME chassis.
• WESDAC 212/V.23 is an alternative 1200 Baud Bell 212 standard modem, (auto
answer only) is used for dial-up access to the D20 database, serial interface data
or the WESMAINT maintenance/configuration facility. This modem is available
for mounting only as a 3U vertical mount.
Third-party Third-party modems purchased from outside suppliers such as UDS, Hayes,
Modems and Gandalf can be used. These modems are custom supplied to meet specific
customer requirements. They are connected to the D20M via standard RS-232
connections.
WESMAINT For maintenance work on a D20 or D200 you will need a WESMAINT port
Cable cable to connect to the D20 and D200. These are available in either 8’ or 15’
lengths.
Use this type of cable to connect to Promaint for maintenance work on the
Peripheral I/O modules.
For WESMAINT cable DB-9 connector pinouts See WESMAINT Cable
Pinouts page 83.
I/O Peripherals Peripheral I/O modules are intelligent modules containing an on-board
microprocessor and are configured as slaves to the D20ME main processor. In
this way, specific I/O processing is distributed throughout the RTU to the
appropriate I/O module. There are five types:
• D20A analog input
• D20S digital inputs
• D20K digital output
• D20C combination input/output
• D20AC alternating current analog input
Optional High Voltage peripherals are available for the D20 and D200.
General 994-0078-1.00-1
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D20/D200
I/O Peripheral Each D20 peripheral I/O module consists of two separate assemblies:
Module • WESDAC logic panel, for Data Acquisition and Control
Assembly
• WESTERM panel, for field Termination
The logic panel contains the logic circuitry and active components. The
termination panel provides terminations for all field I/O, power, the local
WESMAINT port, and HDLC port for the D.20 Link.
Plexiglas
Display Cover
Multi-Layer Printed
Circuit Board
EMI Display
Cover
Printed Circuit
Board Terminal Blocks
Metal Mounting
Plate
The logic board sits in a metal enclosure and plugs directly into the
termination panel. The termination panel sits on a 5.25" wide metal panel
designed for flat or rack mounting. The logic panel enclosure is faced with
semi-transparent Plexiglas, which permits the user to monitor LED displays
for various peripheral functions and all field I/O points.
Hot-swap The WESDAC board can be hot-swapped off the WESTERM board without
Peripherals disconnecting the power.
A module failure is indicated on the LED displays. If a unit fails, you can
unplug the failed WESDAC unit and replace it with a working unit while the
power remains on. Once the new unit is installed, the D20ME automatically
downloads the appropriate database parameters to the module to make it
operational.
Note: This can be done without removing power from the peripheral,
hence “hot-swap”.
994-0078 1.00 1 General

28 Full
D20/D200
D20A Analog The D20A peripheral is a 32-point analog input interface module for the D20.
Input
Peripheral The D20A WESDAC logic module plugs directly into a D20A WESTERM
termination panel, which provides three screw compression type terminals for
each input (+, -, shield) and sockets for analog scaling networks. Provision is
made for configuring analog loop supplies from the D20A or externally.
Loop voltage is fused and may be monitored.
An on/off-line indication is passed to the D20M, which is available as a
pseudo status to the host.
D20S Digital The D20S can accept up to 64 digital inputs.

Input
Peripheral The WESDAC D20S logic module plugs directly into a WESTERM D20S
termination panel equipped with screw compression type terminals for field
terminations.
The D20S termination panel is jumper configurable for contact wetting
supplied from the D20S or an external source. Wetting voltage is fused and
monitored.
An on/off-line indication is passed to the D20M, which is available as a
pseudo status to the host.
D20K Control The D20K is a 32-point control output interface module for the D20. It
Output supports up 32 trip/close pairs, 32 individual controls and/or 16 raise/lower
Peripheral pairs.
The D20K logic module plugs directly into a D20K termination panel, which
is equipped with screw compression type field terminations.
Standard auxiliary equipment also provided on the termination panel includes
a Local/Remote switch and control output fusing. The Local/Remote switch is
a manually operated switch used to disable D20K relay coil power during
maintenance. An on/off-line indication is passed to the D20M, which is
available as a pseudo status to the host. Fuse protection complete with
monitoring of fuse status is provided for control output power supplied from
an internal source.
General 994-0078-1.00-1
Full 29
D20/D200
D20C The D20C is a combination I/O module of the D20 used for small point count
Combination applications. The D20C can be configured with:
I/O Peripheral
• 16 digital inputs: 8 momentary or dual function trip/close control outputs
• Optional 16 analog inputs
• Optional 8 analog inputs and 8 analog outputs.
The D20C performs all the I/O processes similar to the other D20 I/O
modules, but uses a faster clock speed to meet the increased processing power
demand.
Interposing relays may be supplied using a WESTERM D20KI as with the
D20K.
A Local/Remote switch is provided to turn off relay coil power, and put the
module off-line. An on/off-line indication is sent to the D20ME, which is
available to the host as a pseudo-status.
D20C Daughter The D20C1 and D20C2 Daughter boards are available add-on options for the
Boards D20C peripheral. These are mounted onto the D20C WESDAC to give
additional analog inputs and analog outputs.
Table: D20C The following table gives the options using the D20C daughter boards:
Options
WESDAC Board Digital Digital Analog Analog

Inputs Outputs Inputs Outputs
D20C 16 8
D20C with D20C1 Daughter Board 16 8 16
D20C with D20C2 Daughter Board 16 8 8 8
D20AC Analog The D20AC peripheral is the Alternating Current analog input module for the
Input D20 product line allowing for:
Peripheral
• Up to six 50/60Hz voltage inputs
• Up to six 50/60Hz current inputs
• One DC input
To provide isolation, the termination panel uses current and potential
transformers on the AC inputs and an isolation transformer on the DC input.
The current inputs utilize a compressor to achieve an eight times reduction of
the input signal. The AC current and voltage inputs and the DC input are
buffered before being multiplexed into the analog to digital (A/D) converter
section.
994-0078 1.00 1 General

30 Full
D20/D200
Promaint Promaint is the maintenance facility for the peripheral modules. Use it for
maintenance, monitoring and calibration tasks:
• View data
• Force control points to verify that the board is functioning correctly
• Calibrate a D20C Board
The monitor facility can interpret commands from the maintenance port:
• A command to store data to memory
• An application-dependent command, once an application program has been
downloaded from the D20ME
Note Promaint access to the D20C board requires an additional daughter
card, the WESDAC D20C WESMAINT Interface: 540 –0162.
D.20 Peripheral Communications between the D20M main processor and D20 Peripheral I/O
Link modules are over a high-speed, high-level data link (HDLC) called the D.20
Link with the following features:
• RS-485 serial link, half duplex, 250 kbps
• D.20 protocol using HDLC format with Manchester encoding
• Supports up to 31 D20 I/O peripheral modules in a standard configuration
• Repeater/extension modules may be used to expand limit to a maximum of 63
peripheral I/O modules
Media options:
• RS-485, 24 AWG twisted pair for up to 330 meters
• Multi-Mode Glass Fiber (GFO) up to 2 km
• Plastic Fiber (PFO) up to 60 meters
Notes: If you are using the D20 or D200 as a Master Data Concentrator,
then the D.20 Link connectors are not used.
The D.20 Link can also be used to supply power to peripherals on
smaller D20 horizontal slot chassis systems. See Peripherals:
Supplying Power page 48.
Second D.20 If the communication load on your system requires a second D.20 Link, then
Link you will need daughter cards to serve the peripheral boards:
• Part number: 540-0207, for the A, S and K boards
• Part number: 540-0209 for the C board
General 994-0078-1.00-1
Full 31
D20/D200
Extended To extend communications to multiple peripherals, use the D.20

Communi- Communications Interface or the D.20 Splitter. The D20 Communications
cations Interface and D.20 Splitter modules are each used as a communications
interface allowing peripherals to be sited remotely from the D20.
In conjunction with the D.20 RS-485 Adaptor, the D.20 Communications
interface acts as a communication repeater to overcome the limit of 31
peripherals on a single RS-485 link.
The D.20 Communications Interface can be used in conjunction with any of
the plug-in adaptors:
• D.20 RS-485 Interface
• GFO/PFO Adaptors
The D.20 Splitter can be used only with the GFO/PFO adaptors.
D.20 Comm Use the D.20 Communication Interface module when you require one-to-one
Interface communication links with peripherals.
D.20 Splitter Use the D.20 Splitter when you require one-to-four communication links with
peripherals.
D.20 RS-485 The D.20 RS-485 Interface provides the repeater function, which can only be
Interface implemented on the D.20 Communications Interface.
GFO and PFO Glass Fiber Optic (GFO) and Plastic Fiber Optic (PFO) adaptors are used to
Adaptors provide either glass or plastic fiber optical cable extensions to the D.20 Link.
These allow interference free links to peripherals that are sited at a remote
distance from the main D20 installation.
Extended When power requirements for multiple peripherals exceed the base system
Power limitations, use the D.20 DC Interface module.
D.20 DC The D.20 DC Interface module is used:

Interface • As power input for additional peripherals on a D.20 Link
• For power supply to peripherals on a D200 vertical slot multi-node
implementation which cannot use the D20 Link for peripheral power supply
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32 Full
D20/D200
Interposing The required rating of the relays on the K and C boards is determined by the
Relays loading characteristics of the device that the boards control.
If the load rating of the controlled device exceeds the K or C board relay
rating, then you will need an Interposing Relay panel.
Universal A Universal Protocol Converter (UPC) is required when a bit-oriented

Protocol communications protocol is used. The D20/D200 communicates over its
Converter serial lines in RS-232 format, an asynchronous format. Bit-oriented
protocols communicate synchronously. The function of the UPC is to
convert back and forth between synchronous and asynchronous formats.
See Universal Protocol Converter, page 83 for UPC configuration.
General 994-0078-1.00-1
Full 33
D20/D200
D20EME The D20 Ethernet/Memory Expansion (EME) product is a set of components

that can be installed in a D20 MX or D200 to add expanded (Global) memory
and/or Ethernet capability.
D20EME kits are offered in a variety of options to address common
requirements for D20 and D200 systems, including:
• Ethernet only systems
• Expanded (or Global) memory only applications
• Combined Ethernet and Global memory systems
Applications of The D20EME product can be used in two main applications:

the D20EME • New installations
• Upgrade or replacement applications.
Upgrades and • When upgrading a D20 VME or D200 from a GreenSpring Ethernet card to an
Replacements Ethernet EME card, you need to install re-integrated software into the D20ME
processor.
• Upgrading a D200 to use a memory-only EME does not require new firmware,
but may require a new configuration.
• If you are adding Ethernet capability to an existing D20 VME, first verify that
the D20’s power supply is capable of handling the additional load. For further
advice, contact GE for assistance.
• The interconnect cable that links the EME main board to the MIC card must be
routed inside the D20 or D200 chassis. Routing the cable outside the chassis may
cause excessive EMI radiation and/or interfere with operation.
Table: Chassis Some types of D20 VME chassis cannot be used for EME applications:
Compatibility
Compatible
D20 Chassis Part Number with D20EME?
500-0305 No
500-0280 with 953-3061 (MX) Sub-assembly Yes
500-0280 without 953-3061 (MX) Sub-assembly (older No
version)
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D20/D200
D20EME Kit A D20EME Kit consists of up to four main components:

Components • D20EME main board (Ethernet/Memory Card)
• Optional Memory Expansion Card (daughter board)
• Media Interface Card (MIC)
• Interconnect Cable
Table: The following table lists the D20EME options and applications.
Available
Options
Component Part # Description Application
D20EME Main Board

526-2100 8 MB EME 8 MB Global
with Ethernet memory and
Ethernet in D200
526-2101 0 MB EME Ethernet only in
with Ethernet D20/D200
526-2102 8 MB EME, 8 MB Global
no Ethernet memory only in
D200
Memory Expansion Card
526-2115 8 MB Upgrade an 8 MB
Memory D20EME main
Expansion card to 16 MB in
Card D200 and multi-
node D20
Note: Cannot
be used to add
memory to a main
card that does not
have memory
installed.
General 994-0078-1.00-1
Full 35
D20/D200
Table: Available Options (continued)
Component Part # Description Application
Media Interface Card

526-2110 10BASE-T, Twisted-pair
Ethernet Ethernet dual
interface used with
Ethernet EME card
in D20/D200.
526-2111 10BASE2, Coaxial Ethernet
Ethernet dual interface used
with Ethernet EME
card in D20/D200.
526-2112 10BASE-FL, Fiber-optic
Ethernet Ethernet dual
interface used with
Ethernet EME card
in D20/D200.
Interconnect Cable
977-0298 Interconnect Included only with
Cable for “Ethernet” kits.
Ethernet kits
Carries power and
Ethernet signaling
from the main
EME card to the
MIC card.
Notes • A Memory Expansion only kit contains the Memory Expansion Card only
• The main boards used in D20s or D200s must have CCU base software to access
either the Ethernet or global memory facilities over a VME backplane
994-0078 1.00 1 General

36 Full
D20/D200
Ethernet The following table gives possibilities for:

Capability • Ethernet Capability kit only
• Global Memory Expansion kit only
• Combined Ethernet Capability and Global Memory Expansion.
Base Software Ethernet Capability Global Memory Ethernet Capability AND

Only Expansion Only Global Memory Expansion
D20 with D20 Base No Yes No
D20 with CCU Base Yes, with VME Backplane Yes, with VME Backplane Yes, with VME Backplane
D200 with CCU Base Yes, with VME Backplane Yes, with VME Backplane Yes, with VME Backplane
Media Interface If your D20/D200 system is enabled for Ethernet using the D20EME board,
Cards then you need a Media Interface Card (MIC). There are three types of media
interface cards, all of which are two-channel modules. For Jumper Settings on
the various cards, see MIC Jumper Options page 76.
For LED operational indicators, see Media Interface Cards LED Indicators
page 106.
Interconnect The interconnect cable links an “Ethernet” D20EME main card to an MIC
Cable card. The cable carries two channels of Ethernet traffic and power for the
MIC card.
General 994-0078-1.00-1
Full 37
D20/D200
D20/D200 D20 and D200 Substation Systems can be set-up for redundancy.
Redundancy
To achieve this, a second D20/D200 unit is set up to act as Standby. The
redundant system will switch full operational status to the Standby in the
event of either a hardware or software failure on the Active unit. Automatic
failover to the Standby unit safeguards continuous operation.
Redundant System with A active:
After failover, B is active:
Note: The Active unit is the Primary and the Standby is the Secondary.
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38 Full
D20/D200
D20/D200 To set up redundancy you must:

Redundancy • Connect the Active and Standby CCUs for communication
(continued)
• Connect both units to the RS-232 Switch Panel
See Redundant D20/D200 Systems, page 78 for:
• What you need to set up a redundant D20/D200 system
• How to assemble and wire in a redundant system
RS-232 Switch The RS-232 Switch Panel acts as a communications switch for the dual
Panel redundant system:
• All serial communication links from both the Active and Standby CCUs are
wired through the RS-232. Further RS-232 panels may be needed, if the system
is multi-node.
• Each CCU on the dual redundant system is connected to the Panel for
monitoring
• Each CCU supplies power to the Panel
• A manual switch sets the default Active CCU and can be used to switch over to
the Standby
RS-232 Switch The RS-232 Panel plays an essential role in the sequence of events at failure
Panel: Role at of the Active CCU:
Failover
1. The Active CCU fails.
2. The Standby detects the failure across a direct PING or High Speed
Data Link connection between the two CCUs.
3. The Standby sends a signal to the RS-232 Switch Panel.
4. RS-232 switches all communications over to the Standby, which then
becomes the Active operational unit.
General 994-0078-1.00-1
Full 39
D20/D200
RS-232 Switch The RS-232 Switch Panel has two sets of indicator LEDs:
Panel: Front • To show Power from each CCU
• To show which CCU is Active
Power Indicator
LEDs
Switch CCU A and B

Indicator LEDs
RS-232 Switch At the Back of the RS-232 are connections points:

Panel: Rear • Up to eight serial communication ports from both CCU A and CCU B
• Connector block for loose ends of Watchdog cables from CCU and CCU B
Output serial ports from RS-232
Panel to communication devices
Connector
Block for
Watchdog
Cable
Grounding
Block
CCU A: 1 - 8
Input serial ports from
CCU B: 9 - 16 CCU Termination Panels
For details of how to connect up the RS-232 Panel see: RS-232 Switch Panel:
Connections, page 78.
994-0078 1.00 1 General

40 Full
D20/D200
Connections and Configuration
This Section Use this section to:

• Make field wiring connections
• Set external jumper configurations
General 994-0078-1.00-1
Full 41
D20/D200
Connections and Configuration, Continued
D20ME Main Some of the option jumpers and components found on the 526-2004 and 526-
Module: Board 2005 D20ME cards:
Layout
JP1
JP2
JP3
BootROM
JP4
Lithium Batteries JP8
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42 Full
D20/D200
Jumper The following tables summarize the jumper settings for the D20ME main
Options processor board.
Note: * Single Node D20 is the factory default configuration.
Board Function JP1 JP2 JP3-1 JP3-2

Master / VME Address Bits RTC - RTC -
Slave 4 3 2 1 SERCLOCK BTRC
* Single Node D20 OUT IN IN IN IN OUT IN

Lead Node of D200 OUT IN IN IN OUT IN IN
Non-lead Node #2 IN IN IN OUT IN IN OUT
Non-lead Node #3 IN IN IN OUT OUT IN OUT
Non-lead Node #4 IN IN OUT IN IN IN OUT
Non-lead Node #5 IN IN OUT IN OUT IN OUT
Non-lead Node #6 IN IN OUT OUT IN IN OUT
Non-lead Node #7 IN IN OUT OUT OUT IN OUT
Non-lead Node #8 IN OUT IN IN IN IN OUT
JP1 - VME This jumper sets the Master or Slave role of the board on the VME bus.
Control
Note: Single-node (D20) systems are always set to Master
JP2 - VME JP2 is a group of 4 jumpers that set the VME bus address of the board. The
Address address should reflect the board location in a D200 CCU chassis.
Example: The board with address 1 will be the lead node, with nodes 2
through 8 positioned to the right of the lead node.
Note: Single Node D20s are set to address 0 (all jumpers IN)
JP3-1 and These two jumpers determine the Real Time Clock (RTC) source for each
JP3-2 D20ME board in a CCU.
RTC Options
• Single Node D20s and the first, or Lead, node of a D200 will use their internal
clock.
• Non-lead nodes of a D200 must synchronize their clocks to node 1’s clock.
General 994-0078-1.00-1
Full 43
D20/D200
JP4 - Watchdog This 2-position jumper enables or disables the hardware Watchdog.
Note: The Watchdog should never be left disabled during normal
operation of the D20ME.
JP4 Pins Jumper Position Function

Pin 1 = SLOWCK pin 1 to 2 (center) disables the hardware Watchdog.
Pin 3 = /WD pin 3 to 2 (center) enables the hardware Watchdog.
JP8 – Battery The D20ME card has two 3.6V Lithium batteries to maintain NVRAM
Backup contents in the event of a power failure.
Enable/disable
Important: Disconnect the batteries if board is to be stored for extended
periods.
Jumper Position Function

JP8 pin 1 to 2 disconnects the batteries from the NVRAM
pin 3 to 2 connects the batteries to the NVRAM
pins 4 to 5 always jumpered
Other Jumpers Jumpers JP5, JP6 and JP7 are not user configurable. They are for factory test
only.
994-0078 1.00 1 General

44 Full
D20/D200
D20ME Power Power is supplied to the D20ME Main Boards through the backplane:
Connections • WESTERM D20M+ SS for non-VME: see Module Layout 517-0224-ML
• WESTERM D20 VME bus backplane: see Module Layout 517-0123-ML
• SCHROFF VME bus backplane: see Module Layout 500-0307-ML
D20 Power For connections to the D20 chassis-mounted Power Supplies, see Module
Supply Layouts:
• 580-0240-ML
• 580-0241-ML
• 580-0296-ML
• 580-0297-ML
D200 Power The D200 uses two power supply units, one for 5V and one for +12/-12V
Supply supply. Power is supplied through the CCU Switch and Fuse Assembly.
Each unit can be switched to accommodate 110V or 220V mains power
supply.
That is, there may be two of each for redundancy: 2 x 5V and 2 x +12/-12V.
Procedure To switch 5V power supply:
Step Action
1 Remove the 5V Power Supply from the D200 Chassis.
Inspect the right side of the casing.
Note: In the middle of the right side a slotted dial is visible
through one of the casing apertures. This dial indicates
the mains supply voltage setting: 115V or 230V.
2 Set the voltage as required by carefully inserting a small
screwdriver through the casing aperture to turn the dial
approximately 45°.
Result: The mains power supply rating has been set for the
Power Supply.
General 994-0078-1.00-1
Full 45
D20/D200
Procedure To switch +12/-12V power supply:
Step Action
1 Remove the +12/-12V Power Supply from the D200 Chassis.
Inspect the right side of the casing.
Note: In the middle at the bottom of the right side a toggle
switch is visible through one of the casing apertures.
This switch indicates the mains supply voltage setting:
220V/110V.
2 Set the voltage as required by carefully toggling the switch
through an aperture in the underside of the casing.
Result: The mains power supply rating has been set for the
Power Supply.
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46 Full
D20/D200
Termination There are three WESTERM Termination Panels. For jumper configuration
Panels: Jumper settings for each of these boards see the Module Layout drawings:
Settings
• WESTERM D20M+ SS for non-VME see 517-0224-ML
• WESTERM D20M+ for VME see 517-0225-ML
• WESTERM D20M++ for VME see 517-0245-ML
Termination Power connections to the WESTERM Termination Panels are made on

Panels: Power connector blocks:
Supply
• TB1 on the WESTERM D20M+ SS and WESTERM D20M+
• TB2 on the WESTERM D20M++
WESTERM Power Supply connections on WESTERM D20M+ SS and WESTERM

D20M+SS: D20M+:
Power Supply
• 1 & 2 are used for input power connections based on the WESDAC D20 Power
Supply
• 4 & 5 can be used as a switched auxiliary power supply source
• 7 & 8 can be used externally for status wetting, contact wetting and/or
miscellaneous power connections, if applicable.
General 994-0078-1.00-1
Full 47
D20/D200
WESTERM Power Supply connections on the WESTERM D20M++:

D20M++:
Power Supply
• 1 & 2 are used for input power connections based upon the WESDAC D20
Power Supply
Peripherals: Power supply to the WESDAC/WESTERM peripheral pairings is through the

Supplying WESTERM boards.
Power
If you have the D20 horizontal slot chassis for a VME or non-VME
installation, then power supply to the I/O Peripherals can be run through the
D.20 Link. This is also possible for a D20 two-node implementation of this
chassis assembly.
If you have the D200 vertical slot chassis for multi-node, then you cannot run
the power supply to the I/O Peripherals through the D.20 Link; you require
the D.20 DC Interface module: See D.20 Interface Modules: connect for
power using D.20 Link, page 55
In RTU systems using more that five peripherals, an external power supply is
required and this supply is wired directly onto the WESTERM board.
994-0078 1.00 1 General

48 Full
D20/D200
Peripherals: Connect for power to A, S, K, C, and AC peripheral boards using the D.20
connect for HDLC Link using a daisy-chain series of connections from peripheral to
power using peripheral.
D.20 Link
Procedure Connect peripherals using D.20 Link:
Step Action
1 Connect the D.20 link DB9 connector to the JI input on
WESTERM peripheral board number one.
2 Connect the D.20 link DB9 connector out from the J2 connector
and into the J1 connector on WESTERM peripheral board number
two.
3 Repeat steps 1 and 2 for each WESTERM peripheral board in
series.
Result: The peripherals are connected for power using the D.20
Link.
Table: J1 The following table gives DB9 Connector pinouts for J1 input on the
pinouts on WESTERM boards:
WESTERM
Peripherals
Pin Number Function Signal Direction

INPUT OUTPUT
1 GND
2 TX/RX1 √ √
3 TX/RX1 √ √
4 + DC1 √
5 - DC1 √
6 TX/RX2 √ √
7 TX/RX2 √ √
8 + DC2 √
9 - DC2 √
General 994-0078-1.00-1
Full 49
D20/D200
WESTERM For connections to an external power supply for current loop powered
D20A: External transducers, use TB1-49 and TB1-99 on the WESTERM D20A:
Loop Supply
Jumpers Z3 and Z4 must be set for loop supply routing. Fuse F2 provides
overcurrent protection on the positive leg of the selected loop supply. See
WESTERM D20A: Jumpers, page 61.
WESTERM For connections to an external DC power source for status input wetting, use
D20S: External TB1-65 and TB1-131 on the WESTERM D20S:
DC Supply
Jumpers Z2 and Z3 must be set for external supply source. Since bipolar
status inputs are allowed, the polarity of the external supply can be connected
either way, depending on the application. Fuses F2 and F3 provide fusing on
each leg of the supply. See WESTERM D20S: Jumpers page 62.
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50 Full
D20/D200
WESTERM For connections to an external power supply for control output to interposing
D20K: External relay panels, use TB1-1 and TB1-54 on the WESTERM D20K:
Control Output
Supply
Jumpers Z2 and Z3 must be set for external supply source. Fuse F2 provide
fusing on the positive leg of the power supply. See WESTERM D20K:
Jumpers page 64.
General 994-0078-1.00-1
Full 51
D20/D200
WESTERM For connections to the WESTERM D20C for status input wetting, use TB1-1
D20C: External and TB1-5. TB1-2 is for either a connection accepting an external positive
DC & Control supply for control outputs or as an output connection for sourcing the internal
Output Supply control output common:
Jumpers Z2 and Z3 must be set for external supply source. Jumpers Z4 and
Z17 must be set for TB-2: for either and external (+) polarity supply for
control outputs to interposing relays or for outputting the internal supply
common (-).
Since bipolar status inputs are allowed, the polarity of the external supply is
irrelevant. Fuses F2 and F3 provide fusing on each leg of the supply.
See WESTERM D20C: Jumpers page 66.
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52 Full
D20/D200
WESTERM Redundant DC power supply connections to the WESTERM D20AC are

D20AC: DC provided on TB5-1 (DC1+), TB5-2 (DC1–), TB5-3 (DC2+) and TB5-4
Power Supply (DC2–):
Fuses F1 and F2 provide fusing on each leg of the supply.
General 994-0078-1.00-1
Full 53
D20/D200
D.20 Interface Power can be supplied to the D.20 Communications Interface, D.20 Splitter
Modules: DC or D.20 DC Interface modules using:
Power Supply
• D.20 Link
• Externally through terminal connector block TB1.
Each power source has two connection points, allowing for redundant
supplies for greater reliability. A switching Power Supply generates the +5
VDC required by the on-board logic.
External Power Supply connections:
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D20/D200
D.20 Interface Connect for power to the D.20 Communications Interface, D.20 Splitter or
Modules: D.20 DC Interface modules using D.20 HDLC:
connect for
• Use J1 & J7 on the D.20 Communications Interface and D.20 DC Interface
power using
modules. See board diagrams on page 69 and page 73
D.20 Link
• Use J1 on the D.20 Splitter. See board diagram on page 71
Table: J1 The following table gives DB9 Connector pinouts for J1 and J7 input on the
pinouts on D.20 D.20 Interface modules:
Interface
Modules
Pin Number Function Signal Direction

INPUT OUTPUT
1 GND
2 TX/RX1 √ √
3 TX/RX1 √ √
4 + DC1 √
5 - DC1 √
6 TX/RX2 √ √
7 TX/RX2 √ √
8 + DC2 √
9 - DC2 √
General 994-0078-1.00-1
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D20/D200
I/O Peripheral Jumper location and configuration settings are given below. You can also
Boards: refer to the Module Layouts for these boards:
Jumper
• D20A Analog Input
Settings
− WESDAC D20A see 511-0101-ML
− WESTERM D20A see 517-0163-ML
• D20S Digital Input
− WESDAC D20S see 507-0101-ML
− WESTERM D20S see 517-0165-ML
• D20K Control Output
− WESDAC D20K see 508-0101-ML
− WESTERM D20K see 517-0164-ML
• D20C Combination I/O
− WESDAC D20C see 504-0002-ML
− WESTERM D20C see 517-0169-ML
• D20AC (Alternating Current) Analog Input
− WESDAC D20AC see 511-0104-ML for 40 – 150V power and
511-0106-ML for 20 – 60V power
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D20/D200
WESDAC There are five jumpers on the WESDAC A, S, K and C boards, located in
Board Jumpers similar positions on each of the boards:
Jumpers Z1 to Z5
Notes: The WESDAC D20A board is shown as an example.

The WESDAC D20AC board has no jumpers.
WESDAC Jumpers Z1 to Z5 are used to set the Base software compatibility on the
Jumpers Z1-Z5 WESDAC boards.
Check what Base the D20/D200 main board is using and set the jumpers
accordingly. There are two possible settings:
• For Base 3.11 or older
• For any other base.
Note: If you are replacing a WESDAC peripheral board, you will not see
these jumpers on older versions of the board.
Checking the Use the following table to determine which Base version you have. Inspect
Base Version the BootROM labels on D20M, D20M+ and D20M++ main boards.
BootROM labels on BASE 3.11 or older boards

D20M & D20M+ Boards D20M++ Boards
0.41X 3.02 (SBD006/00)
1.01 3.03 (SBD007/00)
2.00 3.03A (SBD008/00)
2.01
3.00
3.01 (SBD004/00)
3.02 (SBD003/00)
3.03 (SBD005/00)
3.03A (SBD000/00)
General 994-0078-1.00-1
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D20/D200
WESDAC The following table shows jumper settings for the different Base software.
Jumper
Settings
Jumper Jumper Jumper Option Jumper Definition – S/W Compatibility

Number Position Setting
1A 1B
Z1 – Z4 1-2 ALL OUT √ ALL OTHER BASES
Z5 1-2 IN √
Z1 – Z4 1-2 ALL IN √ BASE 3.11 OR OLDER
Z5 1-2 IN √ (D20M, D20M+ & D20M++)
Note If you have the D20ME main board, then set the jumper definition to: ALL
OTHER BASES.
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D20/D200
WESTERM Jumper Z1 on each of the four WESTERM boards is used to set the module
Addressing: address. A valid module address consists of a two-part hexadecimal value.
jumper Z1
Jumper Z1 has eight pairings:
The two-part hexadecimal number is expressed via binary using the eight
pairings on the jumper according to the schema:
Example: Suppose you want a Hex address of 0A, which is decimal 10. Then
you need to install jumpers to express 0 for the first Hex digit and A
for the second Hex digit. You do this by jumpering for decimal 10
in binary, which is 00001010 for an eight-bit number:
General 994-0078-1.00-1
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D20/D200
WESTERM The Hex address for a board is derived from two parameters:
Addressing: • Peripheral slot number
jumper Z1
(continued) • Odd parity address setting for the board
The odd parity address setting is made in Config Pro. This setting configures
the peripheral for either odd or even parity data integrity checking for
communications. In an eight-bit binary peripheral address, the last bit is the
parity bit and Config Pro automatically adds it. If you select even, 1 is added.
If you select odd, 0 is added.
Example: Peripheral slot 1 has binary 0000001 address for a seven-bit
number. If even parity has been selected for the peripheral, the
address becomes 00000011, which is 03 Hex. If odd parity has been
selected for the peripheral, the address becomes 00000010, which is
02 Hex.
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D20/D200
WESTERM Jumper locations on the WESTERM D20A:

D20A: Jumpers
JP Z4
JP Z1
JP Z2
JP Z3
To set Module address jumpering on Z1, see WESTERM Addressing, page

59.
Use jumpers:
• Z2 to enable/disable low loop supply voltage sensing
• Z3 and Z4 to set Analog loop supply.
WESTERM The following table gives jumper settings for Z2, Z3 and Z4.
D20A: Jumper
Settings
Jumper Jumper Jumper Option 1 Jumper Definition – Low Loop Supply

1A 1B
Z2 1-2 IN √ Enable bypass for low loop supply sensing
1-2 OUT √ Disable bypass for low loop supply sensing
Option 2 Jumper Definition – Analog Loop Supply

2A 2B 2C
Z3 & Z4 1-2 IN √ Internal Analog loop supply provided by DC1 or
DC2
2-3 IN √ External Analog loop supply on TB1-1 & 3
1–2&2-3 OUT √ Not required
General 994-0078-1.00-1
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D20/D200
WESTERM Jumper locations on the WESTERM D20S:

D20S: Jumpers
JP Z1
JP Z2
JP Z3
JP Z4 & Z5 JP Z6 & Z7 JP Z10 & Z11
JP Z8 & Z9
To set Module address jumpering on Z1, see WESTERM Addressing page

59.
Use jumpers:
• Z2 and Z3 for supply voltage setting
• Z4 to Z11 to set wetting configuration for 64 digital inputs (DI) in groups of
eight
See table below, next page.
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D20/D200
WESTERM The following table gives jumper settings for Z2 to Z11.

D20S: Settings
Jumper Jumper Jumper Option Jumper Definition – Status

1A 1B 1C 1D 1E
Z2 & Z3 1-2 IN √ √ D20 Peripheral DC Supply Voltage
2-3 IN √ √ External DC Supply Voltage on TB1-65 and 131
Z4 1-2&3-4 IN √ √ Contact Wetting Configuration (DI 1 – 8)
2-3 IN √ √ Group Common Configuration with Voltage Input
(DI 1 – 8)
(DI 9 – 16)
(DI 25 – 32)
(DI 17 – 24)
(DI 33 – 40)
Z9 1-2&3-4 IN √ √ Contact Wetting Configuration (DI 41-48)
(DI 41-48)
Z10 1-2&3-4 IN √ √ Contact Wetting Configuration (DI 49 - 56)
(DI 49 - 56)
Z11 1-2&3-4 IN √ √ Contact Wetting Configuration (DI 57 - 64)
(DI 57 - 64)
General 994-0078-1.00-1
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D20/D200
WESTERM Jumper locations on the WESTERM D20K:

D20K: Jumpers
JP Z1
JPs Z2 & Z3
JPS Z4 to Z39

59.
Use jumpers:
• Z4 to Z39 to set Trip/Close, Raise/Lower and Control Outputs
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D20/D200

D20K: Settings
Jumper Jumper Jumper Option Jumper Definition

1A 1B 1C
Z2 & Z3 1-2 IN √ Control O/P Source = D20 Peripheral DC Supply Voltage
2-3 IN √ Control O/P Source = External Source Supplied to TB1 – 1 & 54
Option
2A 2B 2C
Z8 1-2 IN √ T/C Configuration for Control O/P 1 – 8 = (T/C 1 – 8)
2-3 IN √ R/L Configuration for Control O/P 1 – 8 = (R/L 13 – 16)
Z9 1-2 IN √ T/C Configuration for Control O/P 9 – 16 = (T/C 9 - 16)
2-3 IN √ R/L Configuration for Control O/P 9 – 16 = (R/L 9 – 12)
Z14 1-2 IN √ T/C Configuration for Control O/P 17 - 24 = (T/C 17 - 24)
2-3 IN √ R/L Configuration for Control O/P 17 - 24 = (R/L 5 – 8)
Z15 1-2 IN √ T/C Configuration for Control O/P 25 - 32= (T/C 25 - 32)
2-3 IN √ R/L Configuration for Control O/P 25 - 32 = (R/L 1 – 4)
Jumper Jumper Jumper Option Jumper Definition

3A 3B 3C 3D
Z5 – Z7 1–2&3-4 IN √ T/C Configuration (T/C 1 – 8)
Z19 – Z21
Z30 & Z31 1-2 IN √ R/L Configuration (R/L 13 – 16)
2-3 IN √ Form C or Open Collector Control Outputs 1 - 8
Z4, Z10, 1–2&3-4 IN √ T/C Configuration (T/C 9 – 16)
Z11, Z18,
Z22, Z29, 1-2 IN √ R/L Configuration (R/L 9 – 12)
Z32, Z33 2-3 IN √ Form C or Open Collector Control Outputs 9 – 16
Z12, Z13, 1–2&3-4 IN √ T/C Configuration (T/C 17 - 24)
Z23, Z24,
Z25, Z34, 1-2 IN √ R/L Configuration (R/L 5 - 8)
Z35, Z36 2-3 IN √ Form C or Open Collector Control Outputs 17 - 24
Z16, Z17, 1–2&3-4 IN √ T/C Configuration (T/C 25 - 32)
Z26, Z27,
Z28, Z37, 1-2 IN √ R/L Configuration (R/L 1 - 4)
Z38, Z39 2-3 IN √ Form C or Open Collector Control Outputs 25 - 32
General 994-0078-1.00-1
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D20/D200
WESTERM Jumper locations on the WESTERM D20C:

D20C: Jumpers
JPs Z9 to Z16
JP Z1
JPs Z17 & Z18

JPs Z2, Z3 & Z4 JPs Z19 & Z20

59.
Use jumpers:
• Z19 and Z20 for contact wetting configuration
• Others to set Trip/Close, Raise/Lower and Control Outputs
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D20/D200

D20C: Settings
Jumper Jumper Jumper Option 1 Jumper Definition - Status

1A 1B 1C 1D
Z2 & Z3 1-2 IN √ √ D20 Peripheral DC Supply Voltage
2-3 IN √ √ External DC Supply Voltage on TB1 – 1 & 51
Z19 & 1–2&3-4 IN √ √ Contact Wetting Configuration
Z20
2-3 IN √ √ Group Common Configuration
Option 2 Jumper Definition – Control Wetting

Source/Relay Common
2A 2B
Z4 & Z17 1-2 IN √ Internal Control Common Supplied on TB1 – 2
2-3 IN √ External Control O/P Voltage Source to be Supplied

on TB1 – 2
Option 3 Jumper Definition – Control O/P

Configuration
3A 3B 3C 3D 3E 3F
Z5 1-2 IN √ √ √ √ √ Master T/C source to C control O/P
1 & 2 = (T/C 1 & 2)
2-3 IN √ R/L source to C control O/P
1 & 2 = (R/L 4)
Z6 1-2 IN √ √ √ √ Master T/C source to C control O/P
3 & 4 = (T/C 3 & 4)
2-3 IN √ √ R/L source to C control O/P
3 & 4 = (R/L 3)
Z7 1-2 IN √ √ √ Master T/C source to C control O/P
5 & 6 = (T/C 5 & 6)
2-3 IN √ √ √ R/L source to C control O/P
5 & 6 = (R/L 2)
Z8 1-2 IN √ √ Master T/C source to C control O/P
7 & 8 = (T/C 7 & 8)
2-3 IN √ √ √ √ R/L source to C control O/P
7 & 8 = (R/L 1)
Z9 & Z13 1 – 2 & 3 - 4 IN √ √ √ √ T/C Configuration (T/C 1 & 2)
1-2 IN √ R/L Configuration (R/L 4)
2-3 IN √ From C Control Outputs 1 & 2
Z10 & 1–2&3-4 IN √ √ √ T/C Configuration (T/C 3 & 4)

Z14
1-2 IN √ √ R/L Configuration (R/L 3)
2-3 IN √ Form C Control Outputs 3 & 4
General 994-0078-1.00-1
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D20/D200
WESTERM D20C: Settings (continued)
Jumper Jumper Jumper Option 3 Jumper Definition – Control O/P

Number Position Setting Configuration
3A 3B 3C 3D 3E 3F
Z11 & 1–2&3-4 IN √ √ T/C Configuration (T/C 5 & 6)
Z15
1-2 IN √ √ √ R/L Configuration (R/L 2)
2-3 IN √ From C Control Outputs 5 & 6
Z12 & 1–2&3-4 IN √ T/C Configuration (T/C 7 & 8)

Z16
1-2 IN √ √ √ √ R/L Configuration (R/L 1)
2-3 IN √ Form C Control Outputs 7 & 8
WESTERM There is only the Z1 jumper on the WESTERM D20AC. It is located in a

D20AC similar position to Z1 on the A, S, K, and C boards.
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D20/D200
D.20 Interface Jumper location and configuration settings for the D.20 Communication
Modules Interface and D.20 DC Interface are given below. You can also refer to the
Module Layouts for these boards:
• D.20 Communications Interface and D.20 RS-485 Adaptor
− see 520-0117-ML
• D.20 Splitter
− see 520-0118-ML
• D.20 DC Interface
− see 520-0154-ML
D.20 Comm Jumper locations on the D.20 Communications Interface:

Interface:
Jumpers
JPs Z13 & Z14
JPs Z9 to Z12
JPs Z5 & Z6 JPs Z7 & Z8
JPs Z1 to Z4
Use jumpers:
• Z1 to Z4 for external power setting
• Z5 and Z6 for D.20 channel used
• Z7 and Z8 for Repeater channel used
• Z9 to Z14 for SW base compatibility setting
General 994-0078-1.00-1
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D20/D200
D.20 Comm The following table gives jumper settings for Z1 to Z14.
Interface:
Settings
Jumper Jumper Jumper Option 1 Jumper Definition – External Power

1A 1B 1C
Z1 to Z4 2-3 IN √ D.20 Link Power Supplies J8 & Comm. I/F
3-4 IN √ External Power on TB1 supplies J8 only and D.20 Link power supplies
Comm. I/F
1–4&2-3 IN √ External Power on TB1 supplies D.20 Link, J8 and Comm. I/F
2A 2B Jumper Definition – D.20 Channel Used

Z5 to Z6 1-2 IN √ D.20 Channel 1 Used
2-3 IN √ D.20 Channel 2 Used
3A 3B Jumper Definition – Repeater Channel (N/A)

Z7 to Z8 1-2 IN √ RS-485 Interface Connected to D.20 Channel 1
2-3 IN √ RS-485 Interface Connected to D.20 Channel 2
4A 4B Jumper Definition – S/W Base Compatibility

Z9 to Z12 1-2 ALL IN √
Base 3.11, Pre-Win or Older
Z13 & 1-2 IN √
Z14
Z9 to Z12 1-2 ALL √
OUT
ALL OTHER BASES
Z13 & 2-3 IN √
Z14
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D20/D200
D.20 Splitter: Jumper locations on the D.20 Splitter:

Jumpers
JPs Z5 & Z6
JPs Z1 to Z4 JPs Z7 to Z10 JP Z11
Use jumpers:
• Z5 and Z6 for D.20 channel used
D.20 Splitter: The following table gives jumper settings for Z1 to Z11.
Settings
Jumper Jumper Jumper Option 1 Jumper Definition – External Power

1A 1B 1C
Z1 to Z4 1–4&2-3 OUT √ D.20 Link Power Supplies Splitter
1–4&2-3 IN √ External Power on TB1 supplies D.20 Link and Splitter
2A 2B Jumper Definition – D.20 Channel Used

Z5 to Z6 1-2 IN √ D.20 Channel 1 Used
2-3 IN √ D.20 Channel 2 Used
3A 3B Jumper Definition – S/W Base Compatibility

Z7 to Z10 1-2 ALL √
OUT ALL OTHER BASES (DEFAULT)
Z11 2-3 IN √
Z7 to Z10 1-2 ALL IN √
Base 3.11, Pre-Win or Older
Z11 2-3 IN √
General 994-0078-1.00-1
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D20/D200
D.20 RS-485 Jumper locations on the D.20 RS-485 Adaptor:

Adaptor:
Jumpers
JPs Z1 to Z4
Use jumpers:
D.20 RS-485 The following table gives jumper settings for Z1 to Z4.
Adaptor:
Settings
Jumper Jumper Jumper Option Jumper Definition – S/W Base Compatibility

5A 5B
Z1 to Z4 1–2 ALL IN √ Base 3.11, Pre-Win or Older
Z1 to Z4 1–2 ALL OUT √ ALL OTHER BASES (DEFAULT)
Note The D.20 RS-485 Adaptor is used only in conjunction with the D.20
Communications Interface module.
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D20/D200
D.20 DC Jumper locations on the D.20 DC Interface:

Interface:
Jumpers
JPs Z1 to Z4
Use jumpers:
D.20 DC The following table gives jumper settings for Z1 to Z4.

Interface:
Settings
Jumper Jumper Jumper Option Jumper Definition – External Power

1A 1B 1C
Z1 to Z4 2–3 IN √ D.20 Link Supplies Power to J8
3–4 IN √ External Power on TB1 supplies J8 only
1–4&2-3 IN √ External Power on TB1 supplies D.20 Link and power

to J8
General 994-0078-1.00-1
Full 73
D20/D200
D20EME The D20EME is a self-configuring product. That is, the D20EME main
board has no jumpers or switches to define parameters such as:
• VME interrupts
• Ethernet bus address
• Global memory starting address
• Global memory size
EME Main The following diagram identifies the location of the key components:
Board Jumper
& Component
Locations J1
J2
JP5
Lithium Batteries
BT1 & BT2 D11 D12 P4
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D20/D200
Table: Main This table identifies some of the D20EME main board’s important
Components components.
Component Name Function

JP5 Battery Removable jumper when storing board for
disconnect jumper extended periods.
BT1, BT2 Lithium batteries Maintain NVRAM in the event of a power
failure.
J1, J2 Connectors To connect the optional memory expansion
daughter board.
P4 Connector Power and communication link to MIC.
D11-A BATT 1 LED Lights when battery voltage drops below 3
Volts. Replace battery immediately.
D11-B BATT 2 LED
D12-A POWER LED +5 Volts power is available.
D12-B ACCESS LED Indicates D20EME is being accessed from
VME bus.
D20EME LEDs For LED operation See D20EME LEDs page 105.
Memory The Memory Expansion card has no user-configurable options.

Expansion
Card
General 994-0078-1.00-1
Full 75
D20/D200
MIC Jumper Each of the two channels on the MIC includes a set of jumpers to enable or
Options disable various operational modes.
Note: The three module types have different jumper configurations, so be
sure to use the correct table for your module.
10BASE-T The following table specifies the jumper settings to enable or disable the
MIC Jumper various operational modes of each of the two channels of the 10BASE-T
Settings MIC:
Note: The default jumper setting is: JP1 and JP2 jumpers 7-8 In, all other
jumpers Out, disabling the SQE Test mode.
This is the mode usually used with 10BASE-T Ethernet hub

networks.
Jumper JP1 (Ch 1) Mode of Operation

and JP2 (Ch 2)
1-2 3-4 5-6 7-8 SQE Test Link Test Jabber
Out Out Out In Disabled Enabled Enabled
Out Out In Out Disabled Disabled Disabled
Out In Out Out Enabled Disabled Enabled
In Out Out Out Enabled Enabled Enabled
10BASE2 MIC Each of the two channels of the 10BASE2 MIC includes a jumper to enable
Jumper and disable SQE Test.
Settings
Note: The default setting is SQE Test Enabled for both channels.
Jumper Position Mode of Operation

Channel 1 Mode Jumpers
JP1 - Out SQE Test Enabled
JP1 - In SQE Test Disabled
Channel 2 Mode Jumpers
JP2 - Out SQE Test Enabled
JP2 - In SQE Test Disabled
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D20/D200
10BASE-FL Each of the two channels of the 10BASE-FL MIC includes a set of three
MIC Jumper jumpers to enable and disable various operational modes.
Settings
Note: The default jumpering is all jumpers out, enabling SQE test and
Jabber, disabling loop back.
Jumper Mode of Operation

Channel 1 Mode Jumpers – JP1
1-2 3-4 5-6 SQE Test Jabber Loop back
Out Out Enabled Enabled
In Out Disabled Enabled
Out In Disabled Disabled
In Enabled
Out Disabled
Channel 2 Mode Jumpers – JP2
1-2 3-4 5-6 SQE Test Jabber Loop back
Out Out Enabled Enabled
In Out Disabled Enabled
Out In Disabled Disabled
In Enabled
Out Disabled
10BASE-FL The 10BASE-FL module has four ST- Rear View of

10BASE-FL MIC
Fiber Cable Type bayonet fiber-optic cable connectors
Connectors on the rear edge of the card.
The positions of the input and output LAN A
Receive
connectors for each channel are shown in
the diagram to the right. LAN A
Transmit
Note: Labels can be seen on the PCB

stencil, beside each of the
connectors. LAN B
Receive
LAN B
Transmit
General 994-0078-1.00-1
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D20/D200
Redundant To build and set up a dual redundant system you need:

D20/D200 • Secondary Standby unit that is built and configured as a duplicate of the Primary
Systems Active unit
• RS-232 Switch Panel
• Two Watchdog cables
• Ping cable
• Serial Communication cables
High Speed Redundancy for D20 multi-node and D200 systems can use the High Speed
Data Link Data Link connection between the Primary and Secondary units instead of the
PING connection.
RS-232 Switch The RS-232 Switch Panel is connected to the Master CCU on both the
Panel: Primary and Secondary system:
Connections
• Serial communications to communication devices such as modems from both
CCUs are wired through the RS-232
• Power and control connections are wired from each CCU to the RS-232 using
Watchdog cable assemblies
• The RS-232 Switch Panel serves to switch communications of up to eight ports
in the event of a failure on the Master CCU.
Components: What you need to wire in the RS-232 Switch Panel for a redundant system.
What you Need
Component Function Part

Number
WESTERM RS-232 Communication switch for dual redundant 517-0247
Switch Panel D20/D200 systems
M+ Fail Over Two required: connects Master CCU on Primary 977-0160
Watchdog Cable and Secondary to RS-232 Panel for D20 non-VME
Assembly and VME
M++ Fail Over Two required: connects Master CCU on Primary 977-0161
Watchdog Cable and Secondary to RS-232 Panel for D200 VME
Assembly
M++ (PING) Cable Connects Master CCU on Primary to Master CCU 977-0146
Assembly on Secondary
D20 (D20M+) Cable Connects Master CCU on Primary to Master CCU 977-0089
Assembly on Secondary for High Speed Data Link Channel.
Redundancy: For a redundant system set-up, ensure the software for your main CCUs is
Software configured for a dual redundant system in Config Pro.
Configuration
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D20/D200
Procedure To connect Primary and Secondary D20/D200 units to the RS-232 Switch
Panel using Watchdog cables for monitoring and power to the panel:
Step Action
1 Connect a Watchdog cable to the Master CCUs on both the
Primary and Secondary units. Use the P-Connectors of each cable
assembly to connect to the Termination Panel.
Use the Termination Panel COM 6 port for the Master CCU on:
• D20 non-VME WESTERM D20M+ SS
• D20 VME WESTERM D20M+
• D200 VME WESTERM D20M++
2 Connect the two Watchdog cables to the RS-232 Switch Panel:
• Connect the loose end of the cable to the RS-232 TB1 connector
block. See the RS-232 back panel layout in RS-232 Switch Panel:
Rear, page 40. See Assembly Drawings: 977-0161-AD & 977-0161-
AD and Module Layout: 517-0247-ML for correct wiring
connections.
Result: The RS-232 is connected to the Primary and Secondary
Master CCUs.
Procedure To connect Primary and Secondary Master CCUs using the PING cable.
Step Action
1 Connect one end of the PING cable to the Master CCU on the
Primary unit and the other end to the Master CCU on the
Secondary unit. See Assembly Drawing: 977-0146-AD.
Use the Termination Panel COM 7 ports for the Master CCUs on:
• D20 non-VME WESTERM D20M+ SS
• D20 VME WESTERM D20M+
• D200 VME WESTERM D20M++
Result: The Primary and Secondary Master CCUs are connected.
General 994-0078-1.00-1
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D20/D200
Procedure To connect Primary and Secondary Master CCUs using the High Speed Data
Link connection:
Step Action
1 Connect one end of the D20 (D20M+) Cable Assembly to the
Master CCU on the Primary unit and the other end to the Master
CCU on the Secondary unit. See Assembly Drawing: 977-0089-
AD.
Use the Termination Panel D.20 Link, port 0 or port 1 for the
Master CCUs on:
• VME WESTERM D20M+
• WESTERM D20M++
Result: The Primary and Secondary Master CCUs of your D20
multi-node or D200 redundant system are connected for
the High Speed Data Link connection.
Note: To use the High Speed Data Link in a D20 multi-node or D200 redundant
system, you must correctly configure the software: select HDL0 or HDL1 to
match the actual cable connection to the Termination Panel.
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D20/D200
Connect RS- There are two rows of eight serial communication ports on the RS-232 back
232 Serial panel. See RS-232 Switch Panel: Rear, page 40.
Communi-
cations Use ports 1 –8 for serial connections to the CCU A Termination Panel and
ports 9 – 16 for serial connections to the CCU B Termination Panel.
Procedure Follow these steps to connect Primary and Secondary D20/D200 serial
communications to the RS-232 Switch Panel:
Step Action
1 Use standard RS-232 cables to connect the serial communication
ports on the Termination Panel for Primary and Secondary Units to
the serial ports on the RS-232 panel.
See for the different possibilities of single and multi-node
redundant systems.
Result: The RS-232 panel is connected for serial communication
links to the Active and Standby CCUs.
Redundant The serial connections between the RS-232 Switch Panel and the Termination
Systems: panels of CCUs in Redundant systems depend upon whether you have a
Communi- single slot or multi-node system.
cation Options
You may have to install multiple RS-232 panels for a multi-node system,
depending on how many nodes are present.
Redundant With a D20 non-VME single slot system, the COM 6 and 7 serial ports on the
System: D20 non-VME WESTERM D20M+ SS are used for the Watchdog and PING
non-VME cable respectively.
Single Slot
Use the remaining five serial ports on the WESTERM D20M+ SS to connect
CCU A and CCU B to the two rows of ports on the RS-232 panel.
Redundant With a D20 VME single slot system, the COM 6 and 7 serial ports on the
System: D20 VME WESTERM D20M+ are used for the Watchdog and PING cable
VME Single respectively.
Slot
Use the remaining five serial ports on the WESTERM D20M+ to connect
CCU A and CCU B to the two rows of ports on the RS-232 panel.
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D20/D200
Redundant On multi-node systems, one D20ME board is designated as the Master and
System: any additional D20ME boards are designated Slaves.
D20/D200 VME
Multi-node Typically, D20 multi-node systems are designed to run serial communications
from one or more of the slave boards. This means that all seven of the serial
ports on slave Termination panels can be used for serial communications.
Use the seven serial ports on slave WESTERM D20M+ or WESTERM
D20M++ Termination panels to connect serial communications to the two
rows of serial ports on the RS-232 panel.
Multi-node If your D20/D200 multi-node system uses more than one slave board to run
systems with more that seven serial communication links, then you will have to use a
additional RS- second RS-232 panel to carry any extra serial links. This is because the
232 Panels WESTERM D20M+ or WESTERM D20M++ Termination panels have only
seven serial connection ports.
Example: You have seven serial links running on the first D20/D200 slave
node and four serial links running on the second slave node, for a
total of eleven serial links. In this case, you need two RS-232
Switch panels. One RS-232 Switch Panel is designated the Master
and the second the Slave.
Master RS-232 Panel:
Connected for Watchdog to the Master CCUs on the Primary and
Secondary multi-node system.
Connected for seven serial links from the first slave node
Termination panel.
Slave RS-232 Panel:
Connected for four serial links from the second slave node
Termination panel.
Test Once you have correctly connected and configured your D20/D200 redundant
Redundancy system, power up and test the system for fail over.
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Universal The UPC contains a jumper field that is configured specifically for each
Protocol protocol. Jumpers are pre-set at the factory and should not have to be
Converter changed.
See the Configuration Guide for the protocol for the jumper settings that are
required.
WESMAINT WESMAINT cable DB-9 connectors pinouts:

Cable Pinouts
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D20/D200
Power-up and Test
Power-up and Once you have made all field wiring and communication connections and
test the have completed the necessary hardware configuration, the next step is to
D20/D200 power-up the D20/D200 and verify that it is functioning properly.
Use this section of the guide to prepare for powering-up and learn how to
correctly perform the power-up and other tests:
• What is needed to test: WESMAINT II+ facility, 68K Monitor and Config Pro
• How to power-up the D20/D200 and conduct the BOOT Test: Power On Self-
Test
• How to carry out a redundant system test
Note Before any of the tests and procedures in this section can be performed, a
valid configuration file must be loaded into the D20/D200’s NVRAM.
If you have replaced the main board of the D20/D200, then you will need to
restore the configuration file so that diagnostic tests can be performed.
If this power-up and test procedure reveals that your D20/D200 is not
functioning properly due to software malfunction, then you need to download
code and configuration files.
See: D20/D200 Software Configuration, page 94 and refer to the Config Pro
On Line Help.
Required for The system components that are required for configuring and testing the
Testing D20/D200 are:
• WESMAINT II+ facility
• 68K Monitor
• Config Pro system
To prevent burning out the main processor board, make two important checks
! before switching on the D20 or D200:
• Check that the external power supply input level is correct for the Power Supply
Important fitted to the chassis. See Standard Power Supplies, page 26
Checks • If you have 125VDC or 110VAC input, then jumpers Z22 and Z23 on the
WESTERM D20M+: 517 – 0225 or 517 – 0224 must be jumpered 2 – 3.
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Power-up and Test, Continued
Accessing You can use a VT100-compatible terminal or a terminal emulation program

WESMAINT to directly access the WESMAINT II+ facility. Config Pro’s Terminal
II+ Using a Emulator is an example of a suitable terminal emulation program.
Terminal
Note: For further information about using WESMAINT II+ software to
perform any of the test procedures in this section, refer to the
WESMAINT II+ User’s Guide.
Note Microsoft Windows HyperTerminal can be used for terminal emulation but
it is NOT recommended because code and configuration file download times
are considerably increased.
68K Monitor The 68K Monitor is a debugging and diagnostics tool that is accessible as a
menu selection in WESMAINT II+, or from a basic login prompt if
WESMAINT is not available.
Note: For further information about using the 68K Monitor, refer to the
68K Monitor User’s Guide.
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Procedure: Set Steps to set up a PC to act as a WESMAINT II+ terminal.

up Terminal
Step Action
1 Open the VT100 compatible terminal emulation software you are
going to use.
2 Verify (or set) terminal communications settings as follows:
• Data Rate 9600 bps

• Data Bits 8
• Stop Bits 1
• Parity None
• Flow Control Xon/Xoff (software)
• Connector settings (COM1, COM2) as required by the
computer being used
Results: Your terminal emulator settings are now configured.
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Procedure: Follow these steps to power up the D20 and check for correct functioning of
Powering-up the components.
the D20
Step Action
1 Check that all field wiring, grounding wires and fuses are in place
and secure on your D20 system.
2 Turn the chassis-mounted Power Supply switch to ON.
Result: The unit is powered-up.
Software On start-up, inspect the D20ME LED indicators on the front panel. If the code
Corruption on file resident on the Flash memory or the configuration file downloaded to the
Power-up NVRAM is corrupted, then:
• The RUN and FAIL LEDs illuminate alternately, which means the board is
resetting continuously, OR
• The FAIL LED is constantly illuminated.
There is a workaround available for these problems using WESMAINT II+.
Procedure: Follow these steps to login to the 68K Monitor and restore the default
Workaround configuration when the FAIL LED is constantly illuminated:
Step Action
1 Set up your PC to act as a WESMAINT II+ terminal. See
Procedure: Set up Terminal page 86.
2 For serial communication, connect a WESMAINT cable from the
PC running your terminal emulation software to the DB9
connector on the front panel of the D20ME.
3 Open your WESMAINT II+ terminal emulation software.
4 Restart your D20 or D200.
5 Use the 68K Monitor to download a fresh code file to the Flash
memory and a fresh configuration file to the NVRAM. See,
D20/D200 Software Configuration, page 94.
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D20/D200
Procedure: Follow these steps to login to the 68K Monitor and restore the default
Workaround configuration when the board is resetting continuously:
Step Action
1 Set up your PC to act as a WESMAINT II+ terminal. See
Procedure: Set up Terminal page 86.
2 For serial communication, connect a WESMAINT cable from the
PC running your terminal emulation software to the DB9
connector on the front panel of the D20ME.
3 Open your WESMAINT II+ terminal emulation software.
4 Restart your D20 or D200.
5 Press the Esc key on your keyboard, within 5 seconds.
Result: The D20ME stops resetting continuously and you are
prompted with the message:
“Are you sure you wish to generate a default
configuration? (y/n)”
Note: If nothing happens in WESMAINT II+ when you press
the Esc key, then you cannot use this procedure as a
workaround. Remove the board and return it to GE
Energy for inspection and repair.
6 Type y.
Results: The current configuration file is overwritten with the
default configuration. The login prompt for the 68K
Monitor appears.
7 Use the 68K Monitor to download a fresh code file to the Flash
memory and a fresh configuration file to the NVRAM. See,
Procedure: Code Download, page 97.
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On-Line Start- The D20 and D200 automatically boots up when the power is switched on.
up Test Internal processes perform a series of routines. Self-diagnostic tests are
performed followed by the spawning of all the software applications that
reside in the unit’s memory.
The self-diagnostic tests generate PASS or FAIL messages that can be
viewed in your terminal emulator WESMAINT II+ screen. You can also see
the results of the application spawning process.
Pass/Fail tests are carried out on the:
• BootROM
• User RAM
• NVRAM
• EPROM memory
• Root process
The self-diagnostics also return measures on memory sizes for:
• RAM
• EPROM
• NVRAM
The board ID address is returned, which is useful for multi-node systems.
The LNVRAM CRC test verifies that the configuration header is valid. If this
fails, then the D20ME starts using only the BootROM applications and
operating system. See Configuration File Download, page 102.
Code and If the code and configuration files compiled for your specific system are
Configuration already downloaded, then you can login straightaway to WESMAINT II+ for
files powering-up and testing.
If your system-specific code and configuration files are not downloaded, then
you need to power-up with the default configuration. You can then login to
the 68K Monitor, download your system-specific files and restart the D20 or
D200 for testing.
See: D20/D200 Software Configuration, page 94 and Config Pro On Line
Help.
Further Testing For further specific testing, log in to WESMAINT II+. See the WESMAINT
II+ Users Guide and WESMAINT user guides for specific applications.
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Testing If you have a D20/D200 redundant system, you must test:

Redundancy • CCU A and CCU B are communicating
• fail-over is functioning correctly.
Procedure Follow these steps to check that CCU A and CCU B are communicating once
you have powered-up the Primary and Secondary units:
Step Action
1 On the front of the RS-232 Panel, check that CCU A LED is
illuminated, which shows that CCU A is Active.
Note: Both the PWR A and PWR B LEDs should be
illuminated.
2 Connect a WESMAINT II+ cable to the female DB-9
WESMAINT II+ port on the front panel of the Active D20ME
Master board.
3 Attach the other end of the WESMAINT II+ cable to the serial
communications port of the PC or terminal.
4 Login to WESMAINT through the emulator you are using.
Result: The WESMAINT Main Menu is displayed.
5 Check to see that STNBY shows at the top-left of this
WESMAINT screen.
Results: If this text shows, then the Primary and Secondary CCU
are communicating.
If this text does not show, then the Primary and
Secondary are not communicating.
Note: STNBY will appear on the Active CCU WESMAINT Main Menu display
approximately one minute after power-up of the two units. Wait for this
message to appear before using this procedure.
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Procedure Follow these steps to check that fail-over is functioning correctly for the event
of hardware failure:
Step Action
illuminated.
2 To simulate hardware failure, switch off the Active D20/D200 at
the main power switch on the front of the unit.
Results: If the RS-232 is functioning correctly, then it will switch
over to the Standby unit and the CCU B LED will
illuminate and the CCU A LED will go off.
3 Verify the fail-over: see Procedure, page 93.
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Procedure Follow these steps to check that switch-over is functioning correctly for the
event of software failure:
Step Action
illuminated.
2 Connect a WESMAINT cable to the female DB-9 WESMAINT
II+ port on the front panel of the CCU A D20ME Active board.
4 Login to WESMAINT on CCU A using your the emulator.
5 Select System Functions on the Main Menu and press ENTER.
Result: The WESMAINT Function Menu is displayed.
6 Select SWITCH-OVER on the Function Menu and press
ENTER.
Result: A password prompt is displayed.
7 Enter your password and press ENTER. The default is “control”.
Result: The CCU Switch-Over display shows: “choose switch-
over (<ctrl>-V) to begin”.
8 Press CTRL-V.
Result: A confirmation message shows: “Confirm Yes/No”.
9 Type Yes and press ENTER.
Result: Fail over occurs
10 Verify the switch-over: see Procedure, page 93.
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Procedure Follow these steps to verify either hardware or software switch-over.
Step Action
1 Connect a WESMAINT cable to the female DB-9 WESMAINT
II+ port on the front panel of the CCU B D20ME board, which
was originally the Standby unit.
3 Login to WESMAINT through the emulator you are using.
4 If you can login to WESMAINT, the top-left of this display shows
that CCU B is the Active CCU.
Results: Fail over has occurred.
Note: If the previously Active A CCU powers-up after a fail
over from CCU A to CCU B, then you will see STNBY
at top left when you login to WESMAINT on CCU B.
This can take up to a minute to occur.
Note: If you cannot login to WESMAINT on a CCU, then the unit is powered
down. A D20MEA> or D20MEB> prompt is seen on your emulator screen.
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D20/D200 Software Configuration
This Section Use this section as a guide for:

• An introduction to the software components used in the D20ME module
• How to identify the type of Base software installed on your D20ME module
• An overview of the software tools you will use
• How to download code and configuration files to the Flash memory on your
D20ME module or modules on your system using a serial connection
D20 and D200 The D20ME has Base software installed at manufacture, which resides in the
Software: BootROM.
Introduction
When the D20ME is first powered up, the Base system builds a default
configuration header file in the NVRAM memory. The default configuration
allows the D20ME to start and run the 68K Monitor. You use the 68K
Monitor to perform the necessary software download to the D20ME.
The D20/D200 is factory tested. The level of software testing that is
performed on the D20 or D200 before it leaves the factory depends upon the
type of delivery and system:
• If you have not ordered software, then the D20ME has been powered-up in the
factory and checked to see that the 68K Monitor login comes up
• If you have ordered software, then your project-specific code and configuration
files have been downloaded
• For multi-node systems, a default code and configuration file has been loaded to
carry out further tests.
To meet the full operational requirements of a specific RTU system, the
D20ME main processor board requires two valid files to be loaded:
• A code file, which resides in the EPROM or Flash memory
• A configuration file, which consist of applications and which resides in the
NVRAM
Use this section to load the project-specific code and configuration files that
have been built for the specific operational needs of your RTU system.
When to Other circumstances when you may need to download code and configuration
Download files to your D20/D200:
• If the D20 or D200 has performed self-diagnostics and determined that the
FLASH memory is either erased or corrupted
• When other test messages indicate that the FLASH memory has been erased or
corrupted or that a valid configuration file header cannot be found in the
NVRAM
• After maintenance or replacement work which has deleted the FLASH code files
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D20/D200 Software Configuration, Continued
Base Types There are two types of Base system software: D20 Base and CCU Base.
Identification of The D20ME module Base Type is determined by the version of BootROM
Base Type installed, which identifies how the module will be used. Since the download
method depends on which BootROM is installed, the Base type of the module
must be known before downloading flash code. The BootROM label indicates
which type you have:
Module Base Type BootROM Label
D20ME D20 Base SBU0000/xx

D20ME CCU Base SBU0001/xx
Note The /xx suffix in the BootROM Label is the revision number of the software
Alternate If the D20ME module is already installed into a device and difficult to
Identification remove, you can identify the Base Type through the WESMAINT monitor
Method See Procedure: Identify Base.
Prerequisites The items following must be available before a flash code file can be loaded
for Code into a D20ME:
Download
• Windows PC with terminal emulation communication software loaded.
• The code file, in the Motorola S-record format, preferably located on a local hard
drive.
− If the file is located on a network or floppy drive, the download may be
significantly slower.
− This file typically will be named: down.shx or salxxxx.shx
• A WESMAINT cable for connecting the PC to the D20ME WESMAINT port on
the front-panel.
• The D20ME module must:
− have its hardware option jumpers set
− be installed into a D20 or D200 chassis, ready to power-up
Note: If you are upgrading from a D20M++ board to a D20ME board, you must use
the .shx file for the ME board, not the .bin file.
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D20/D200
Setup To set up a PC to act as a WESMAINT II+ terminal, see Power-up and Test,
WESMAINT page 84.
II+ terminal
Procedure: If the D20ME BootROM Base Type is already known, skip this procedure.
Identify Base
Step Action
Configure and Connect PC to D20ME

1 Connect a WESMAINT cable from the PC’s com port to the
D20ME front panel WESMAINT port.
Identify D20ME Type
2 Restart the D20ME (power off-on cycle) while watching the PC
monitor.
If the first line of output text is: Board type is:
P149-0 D20ME BOOTROM D20 Base
P130-0, GE Energy Services CCUME CCU Base
BootROM
D20ME: Flash The following table shows possibles allocation of the 2 MB FLASH memory.
Memory Check that the settings for memory mapping in Config Pro match the
allocation.
Software Allocation Typical Allocation

D20 Base 1MB or 2MB 1MB is the typical allocation for this Base
CCU Base 1MB or 2MB 2MB is the typical allocation for this Base
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Procedure: To download a flash code file to a D20 Base type of D20ME module.
Code Download
D20 Base
Step Action
Code Download for D20 Base type D20ME

1 Restart the D20ME.
2 As soon as messages display on the monitor, press the Esc key
within 5 seconds.
Result: You are prompted with the message: “Are you sure you
wish to generate a default configuration? (y/n)”.
3 Type y (or Y).

Results: The current configuration file is overwritten with the
default configuration. The 68K Monitor is initiated.
4 Press ENTER.
Result: The 68K Monitor login dialog screen appears
5 To login: for Login: type westronic and press ENTER, then for
Password: type rd and press ENTER.
Results: A Welcome message appears, followed by the D20M>
prompt.
6 Type sp to suspend all processes running on the D20ME
7 Type erase to clear the flash. This will take several seconds.
Result: Flash Erased will be displayed when completed
Optional Step 1: Speed-up communications to shorten download time.
8 Type Baud 38400 and press ENTER.
Note: Speeds up to 230.4 kbps, or lower speeds may be chosen
based on ambient EMI, WESMAINT cable length, PC
and communication software limitations, etc. Refer to
Appendix D: Changing the Baud Rate page 116 for
supported speeds.
Result: The monitor will now be communicating at 38.4 kbps
9 Configure the terminal emulator software to communicate at the
same speed, and reconnect to the 68K monitor.
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D20/D200
Procedure (continued)
Step Action
Optional Step 2: Provide feedback during download

10 If the communication software you are using does not have any
“progress indicator”, then echo can be enabled to visually display
the code file on your monitor as it is transferred.
This option can be usually found in the communication settings or
properties of the communication program.
Note: Enabling echo may slow transfer slightly.
Download Code File
11 Press ENTER to verify that communication is active.
Result: The D20M> prompt will return, if connection is active.
12 Type dl and press ENTER to put the D20ME into the state where it
is ready to receive the downloadable code file.
13 Click Transfer | Send Text File from menu bar.
Result: A dialog box will open, prompting you to locate the
Down.shx file that you wish to download.
14 Select the correct file, and click Open to start the transfer.
Caution: Do not hit any keys on keyboard during download.
Result: The file transfer may take from less than 10 to over 30
minutes, depending on communication speed selected.
When complete, the D20M> prompt will return.
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Step Action
Download Code File (continued)
15 Type el /p to display the error log.
Result: The D20M> prompt should return, indicating no errors
found.
Errors? Record error(s), and re-try download.
If errors persist, contact GE Energy for support.
16 Type el /r to clear the error log, even if there are no errors
displayed in the previous step.
17 Type Boot to restart device.
Result: Code The flash memory of the D20ME now has a fully operational code, or
File Load firmware, file loaded.
Completed
Note: You will now have to download a configuration file, since it was
overwritten at Step 3. See Configuration File Download page 102.
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D20/D200
Procedure: To download of a flash code file to a CCU type of D20ME module.

Code Download
CCU Base
Step Action
Code Download for CCU Base type D20ME

1 Restart the D20ME.
2 When messages appear on the monitor, press SPACEBAR within 5
seconds.
Result: You are prompted with the message: “Are you sure you
wish to abort the flash boot? (y/n)”.
3 Type y (or Y) to abort the normal startup.

4 Press ENTER.
Result: The login dialog appears.
5 To login: for Login: type westronic and press ENTER, then for
Password: type rd and press ENTER.
Result: After a Welcome message, the D20MES> prompt will
appear.
6 Type sp to suspend all processes running on the D20ME
7 Type erase to clear the flash. This will take several seconds.
Result: The monitor will display, before returning the D20MES>
prompt:
Erasing FLASH memory <
\ Checking FLASH contents... \
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Step Action
Optional Step 1: Speed-up communications to shorten download time.

8 Type Baud 38400 and press ENTER .
Note: Speeds up to 230.4 kbps, or lower speeds may be chosen
based on ambient EMI, WESMAINT cable length, PC
and communication software limitations, etc. Refer to
Appendix B: 68K Monitor Commands page 116 for
supported speeds.
Result: The monitor will now be communicating at 38.4 kbps
9 Configure the terminal emulator software to communicate at the
same speed, and reconnect to the 68K monitor.
Optional Step 2: Provide feedback during download
10 If the communication software you are using does not have any
“progress indicator”, echo can be enabled to visually display the
code file on your monitor as it is transferred.
This option can be usually found in the communication settings or
properties of the communication program.
Note: Enabling echo may slow transfer slightly.
Download Code File
11 Press ENTER to verify that communication is active.
Result: The D20MES> prompt will return if connection is active
12 Type dl and press ENTER to put the D20ME into the state where it
is ready to receive the downloadable code file
13 Click Transfer | Send Text File from menu bar
Result: A dialog box will open, prompting you to locate the
Down.shx file that you wish to download.
14 Select the correct file, and click Open to start the transfer
Caution: Do not hit any keys on keyboard during download.
Result: The file transfer may take from less than 10 to over 30
minutes, depending on communication speed selected.
When complete, the D20MES> prompt will return.
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Step Action
15 Type el /p to display the error log.
Result: The D20MES> prompt should return, indicating no errors
found.
Errors? Record error(s), and re-try download.
If errors persist, contact GE Energy for support.
16 Type el /r to ensure that log is clear.
17 Type Boot to restart device.
Result: Code The flash memory of the D20ME now has a fully operational code, or
File Load firmware, file loaded.
Completed
Configuration While the D20ME is running on the BootROM, you will be prompted to log
File Download in to the 68K Monitor, where standard Config Pro procedures can then be
used to download a configuration file.
Multi-Node D20ME VME modules can be used in a multi-node VME system D20 or
Downloads D200.
The application code for each D20ME module in a multi-node system can be
either the same, or different for one or more of the modules.
You must repeat the download procedure for each of the nodes in a multi-
node system.
Note: Do not re-start (Boot) the multi-node system until the code files for
all D20ME cards have been downloaded.
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D20EME If you have installed the D20EME for global memory expansion of your
Global Memory D20/D200 system, you must configure the parameters for this in Config Pro:
Expansion
• Memory starting address
• Size of Global Memory
Consult the On Line Help in Config Pro for how to do this.
D20EME If you have installed the D20EME for Ethernet interface capability on your
Ethernet D20/D200 system, you must enable the LAN interface and configure the
Interface parameters for this in Config Pro:
• IP and Ethernet addressing
• BootP settings
• Single or dual LAN selection
Consult the On Line Help in Config Pro for how to do this.
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Operation
D20ME Main The front panel has four LED indicators, providing a visual indication of the
Board operational status of the unit:
• ALARM: LED is not implemented
• FAIL: driven by a programmed signal. Indicates that diagnostics are running or
have failed
• HALT: driven by the halt line input of the microprocessor. Indicates that MPU
has stopped
• RUN: driven by the address strobe line on the microprocessor. Indicates any
microprocessor activity
I/O Peripherals The WESDAC/WESTERM Peripheral pairs have a common section made up
Common LEDS of components on the WESDAC and WESTERM boards. There are seven
LED indicators on this common section.
LED Name Designation Normal RUN Not Initialized

DS1 Power On On On
DS2 MPU Run Flash 10/sec See Next Table
DS3 Tx1 Flickers Constantly Depends on Nature of
Fault
DS4 Rx1 Flickers Constantly Depends on Nature of
Fault
DS5 Tx2 Configuration Depends on Nature of
Dependent Fault
DS6 Rx2 Configuration Depends on Nature of
Dependent Fault
DS7 Fault Off See Next Table
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Operation, Continued
LEDs vs. MCU The MPU Run and Fault LEDs, DS2 and DS7, together indicate the MCU’s
Status operating status.
MPU Run LED Fault LED Flash MCU Operating Status

Rate (s)
Flash Off 0.1 Applications downloaded and
operating
Flash Off 0.75 Applications downloaded but not
operating
Flash Flash 0.75 Applications not downloaded and
(alternating) (alternating) only ROM operating
Off Flash 0.5 EPROM checksum error
Flash Flash 0.5 RAM error: device address error
(simultaneously) (simultaneously)
D20 Power On the chassis-mounted D20 Power Supplies there are LED indicators for
Supply LEDs each of the supply voltages. The indicators are illuminated green when that
voltage is present.
D20EME LEDs The following table explains the operational function of the four LED
indicators:
Name Function
BATT 1 LED Lights when battery voltage drops below 3 Volts. Replace
battery immediately.
BATT 2 LED
POWER LED +5 Volts power is available.
ACCESS LED Indicates D20EME is being accessed from VME bus.
General 994-0078-1.00-1
Full 105
D20/D200
Operation, Continued
Media Interface The 10BASE-T and 10BASE-FL modules have six indicators on the front
Cards LED panel for each channel.
Indicators
Note: The 10BASE2 module has no indicators.
Indicator Function Description

10BASE-T
XMT Transmit Flashes when transmit traffic present
CLS Collision Flashes on when a collision is detected
LTF Link Test Fail On when link is operational
RCV Receive Flashes when receive traffic detected
POL Polarity On when receive polarity is reversed
JAB Jabber On when jabber detected, transmitter disabled
10BASE-FL
XMT Transmit Flashes when transmit traffic present
CLS Collision Flashes on when a collision is detected
LMO Link Monitor On when link optical signal is normal
RCV Receive Flashes when receive traffic detected
JAB Jabber On when jabber detected, transmitter disabled
PWR Power On when power supplied to the MIC
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D20/D200
Servicing
D20/D200 The D20/D200 does not require any scheduled maintenance. Periodic
Maintenance inspection is suggested to ensure that:
• Unit has sustained no accidental physical damage
• Airflow is not obstructed
• Connectors and cables are intact and firmly attached
• Fuses are intact
• Battery condition is good
Servicing Tasks Use this section of the guide for regular servicing and preventative
maintenance inspection tasks:
• Locations and standard values of all fuses
• How to inspect and replace batteries on the D20ME main board
D20 Power The D20 Power Supply has one or two field-replaceable fuses.
Supply Fuses
Field Replaceable
Fuses
Replaceable Field-replaceable fuses for the standard chassis-mounted Power Supplies

Fuses
Power Fuse Fuse Function Replacement

Supply
580 - 0240 F1 Line Input MDA 3A 250V
580 - 0241 F1 +DC Input MDA 3A 250V
F2 -DC Input MDA 3A 250V
580 - 0296 F1 +DC Input MDA 5A 250V
F2 -DC Input MDA 5A 250V
580 - 0297 F1 Line Input/+DC Input MDA 5A 250V
F3 Neutral/-DC Input MDA 5A 250V
General 994-0078-1.00-1
Full 107
D20/D200
Servicing, Continued
Fuse Locations: The D200 has one field replaceable fuses located on the Power Supply
D200 together with a spare fuse:
Active Fuse
Spare Fuse
Replaceable The following table shows the standard replaceable fuses that are used in the
Fuses various hardware options for the D200.
Fuse PS Board Replacement Where Used Fuse Part

Type Number
F1 520-0150 MDL 10A SLO BLO 48VDC Field Supply 940-0074
520-0151 MDQ 5A 250VAC 110/250VAC Field Supply 940-0028
Note Fuses listed in the tables above are the standard fuses that are factory
installed, unless otherwise specified.
Fuse ratings may differ due to:
• Unique customer-specific configurations or requirements, or
• Product specification changes
When changing fuses, always check the original fuse for value and type, and
ensure the replacement fuse you use is of that value and type. Do not assume
that installed fuse is of the correct value.
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108 Full
D20/D200
Batteries The D20ME Main board has two lithium batteries located near the front of
the board. These maintain the contents of the NVRAM in the event that
power is removed from the module. See D20ME Main Module: Board Layout
page 42.
Battery life should exceed five years:
• If the D20ME is never powered down, or
• If the batteries are disconnected, by removing jumper JP8
Battery life is shortened if they are left connected while the D20ME is
powered down for extended periods.
Battery To check battery voltage, use a meter or other measuring device that has high
Checking input impedance. (10MΩ or higher)
The batteries have a nominal voltage of 3.6 volts. Batteries with a voltage of
3.0 volts or less should be changed.
• If you remove one or both of the batteries from the D20ME, configuration data
! •
and any other database information stored in NVRAM is lost.
You have to download the configuration file after battery changing to restore
operation.
Cleaning & • Use non-conductive cleaning solution to prevent battery performance

Handling of deterioration.
Batteries • Dry batteries at a temperature below 85° C to prevent seal deformation, which
may result in leakage.
• Avoid:
− inversion of polarity
− exposure to high temperatures, such as soldering or spot-welding
− excessive force to terminals
• Wear gloves or finger caps when handling batteries to keep them clean.
• For long-term storage,
− keep at temperatures and humidity below normal
− avoid shorting or loading while stored.
• There are many electronic components near the battery that are sensitive to
! •
electrostatic discharge
Observe extreme caution and proper procedures when servicing components that
are sensitive to electrostatic discharge
General 994-0078-1.00-1
Full 109
D20/D200
Procedure: To change each D20ME battery, follow these steps:

Change Battery
Note: It is recommended that both batteries be changed as a set.
Step Action
Battery Removal
1 Using a plastic or other non-conductive tool, pry the black plastic
retaining clip holding the battery away from the battery holder.
2 When free, the battery and clip can be removed together.
Result: The battery and clips are removed.
3 Remove the clip from the battery.
Battery Replacement
4 Place new battery into battery holder, carefully noting proper
polarity.
5 Replace retaining clip across the center of the battery, and press
down until it clicks into the retaining notches in the battery holder.
6 Repeat steps 1 through 5 for other battery.
Result: New batteries are installed.
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110 Full
D20/D200
Appendix A: Product Combinations
Introduction Use Table 1 to check the combinations for the D20 M++, D20ME, D20EME,
GreenSpring Ethernet, and MicroMemory cards in the three available main
chassis types:
• Check that a main processor board is compatible with a chassis type
• Check that a main processor board and Ethernet and/or memory card
combination is compatible with a chassis type
• Check that a main processor board and New or Old D.20 peripherals are
compatible with a chassis type
Use Table 2 to check the Base compatibility and Minimum BootROM for
D.20 Peripherals boards.
Compatibility: Use the following tables to check that the compatibility of the components
Table 1 you want to combine. Notes that follow the table give restrictions that apply
to these combinations.
Note: D20M++ showing in the Board Combination column refers to the
now obsolete main processor board. It is included for customers
who already have this board installed in their D20/D200 system.
Chassis Type
Board Combinations
(All in the same chassis) D20 Non-VME D20ME D200 VME
(1 Slot Horizontal) (5 Slot Horizontal) (9 Slot Vertical)
D20ME Yes (Note 1) Yes (Note 2,6) Yes
D20ME, EME N/A Yes (Note 2,3,6) Yes
D20ME, GreenSpring N/A Yes (Note 2,3,6) Yes
D20ME, MicroMemory N/A Yes (Note 2,4,6) Yes (Note 4)
D20ME, GreenSpring, MicroMemory N/A Yes (Note 2,3,4,6) Yes (Note 4)
D20M++ Yes Yes (Note 6) Yes
D20M++, EME N/A Yes (Note 3,5,6) Yes (Note 5)
D20M++, GreenSpring N/A Yes (Note 3,6) Yes (Note 3)
D20M++, MicroMemory N/A Yes (Note 6) Yes
D20M++, GreenSpring, MicroMemory N/A Yes (Note 3,6) Yes
D20ME, D20M++, EME N/A Yes (Note 2,3,5,6) Yes (Note 5)
D20ME, D20M++, MicroMemory N/A N/A Yes (Note 4,5)
D20ME, D20M++, GreenSpring, MicroMemory N/A N/A Yes (Note 4,5)
D20ME, New D.20 Peripherals Yes Yes Yes
D20ME, Old D.20 Peripherals Yes (Table 2) Yes (Table 2) Yes (Table 2)
General 994-0078-1.00-1
Full 111
D20/D200
Product Combinations, Continued
Notes 1. Not all non-VME backplanes pass: use 517-0224-05A, 517-0254-02 or newer.
The VME D20ME, 526-2005, does NOT work with non-VME backplanes. You
must use the non-VME D20ME, 526-2004
2. Not all SIO communication panels pass: use 517-0225-09 or newer. The non-
VME D20ME, 526-2004, does NOT work with VME backplanes. You must use
the VME D20ME, 526-2005
3. Ethernet cards should only be installed in the new D20 MX Chassis, or a D200
chassis. Older D20 horizontal chassis have no place for the interface cable
between the D20EME and the MIC to run inside the chassis. Although you can
physically bring this cable out the back of the chassis between the metalwork
and the PCB, it invalidates the compliance to industrial emissions standards.
4. Do not use 16MB Micro Memory cards with the D20ME. Use 8MB card(s) as
required. 16MB Micro Memory cards can be used with D20M++ cards.
5. D20 M++ cards cannot be used with D20ME or D20EME cards in systems with
more than three processor boards. Occasional crashes can occur in these systems.
6. There are some limitations to the number of nodes you can have in a D20 VME
Chassis:
− Due to the mounting arrangement of the Serial I/O communications
interface panel on a D20 chassis, it is not always practical to have more
than one node. On the 500-0280 MX Chassis you can have one rack
mounted com panel (517-0225) and one rear mounted com panel (571-
0230), supplying physical com channels for two processor nodes.
Additional nodes could be dedicated to Ethernet and automation
applications if desired.
− The D20 Power Supply +5V output can supply up to 5A. Each D20ME
requires 1A, and the D20EME requires 110mA. The remaining power
can be used to line power 5V devices on the RS-232 communication
ports. This means the D20 Power Supply can power up to 4 D20ME
cards and 1 D20EME.
− The D20 Power Supply +12V output can supply a maximum of 1A. The
D20EME requires 0.6A. The remaining power can be used to line power
12V devices on the RS-232 communication ports. In practice, this means
that the D20 Power Supply can power either a D20EME, or a few
modems. If both Ethernet and modems, or several modems, are required
then an external 12V power supply is generally required.
Common Power Consumption Ratings:
• D20EME w/ MIC 0.60A @ +12V
• D20ME 0.10A @ +12V
• WESDAC 202 Modem 0.10A @ +12V
• Telenetics Modem 0.35A @ +12V
Example: 1 D20ME, 1 D20EME w/ 10BaseT, and 1 Telenetics Modem
exceeds the available +12V Capacity
994-0078 1.00 1 General

112 Full
D20/D200
D.20 When using the D20ME with the older vintages of the D.20 peripherals, there
Input/Output are some exceptions that apply:
Peripheral
• The newest design of the peripherals has a jumper, which allows you to select
Compatibility
between Shunt or Series capacitors.
• You need to change the older vintage of the D20 backplane (vintage 4A or older)
to a new backplane (vintage 5A or newer), and set a jumper to use shunt caps for
the peripherals.
• If the EPLDs on the peripherals are older than V1.5, you need to upgrade them
to PERFPAL 1.5. DO NOT upgrade them to newer versions of the PERFPAL, as
they are not 100% backward compatible.
• Special arrangements need to be made with GE manufacturing to obtain
PERFPAL V1.5, which are not kept in stock.
The communication statistics on the D.20 link will never be as good as they
are with new peripherals, but they should not be any worse than they were in
the existing system.
PCOMMONs should match the version of base software being used.
Peripheral Use the following table to check the Base compatibility and Minimum
Compatibility: BootROM for D.20 Peripherals boards.
Table 2
Product Vintage Release D.20 Communications Base Minimum

Date Design Detail Compatibility BootROM
D20A Vintage 01A-16A Shunt Cap / Perpal 1 V1.5 All Any BootROM
WESDAC
(511-0101) Vintage 17A-20A 97/05/13 Series Cap / Perfuni V0.0 D20 base 3.51 P002 3.05
and newer P002-2 3.05 or
P002-3 1.00
Vintage 21A, 23A- 98/09/18 Jumper Caps (Shunt/Series) All Any BootROM
current / Perfask V0.0 See note 3
Vintage 22A (Note 1) 98/09/29 Series Cap / Perpal 1 V1.5 All Any BootROM
D20K Vintage 01A-12A Shunt Cap / Perpal 1 V1.5 All Any BootROM
WESDAC Vintage 13A-14A, 16A 96/11/12 Series Cap / Perfuni V0.0 D20 base 3.51 P002 3.05
(508-0101) and newer P002-2 3.05 or
P002-3 1.00
Vintage 17A-current 98/07/02 Jumper Caps (Shunt/Series) All Any BootROM
/ Perfask V0.0 See note 3
General 994-0078-1.00-1
Full 113
D20/D200
Peripheral Compatibility: Table 2 (continued)
Product Vintage Release D.20 Communications Base Minimum

Date Design Detail Compatibility BootROM
WESDAC Vintage 01A-10A Shunt Cap / Perpal 1 V1.5 All Any BootROM
D20S Vintage 11A, 13A-17A 96/09/11 Series Cap / Perfuni V0.0 D20 base 3.51 P002 3.05
(507-0101) and newer P002-2 3.05 or
P002-3 1.00
/ Perfask V0.0 See note 3
WESDAC Vintage 01A-19A Shunt Cap / Perpal 3 V1.2 All Any BootROM
Cannot use 2nd D.20 com
D20C (504-
port (for redundant link)
0002)
Vintage 20A-23A 96/11/19 Series Cap / Perfuni V0.0 D20 base 3.51 P002 3.05
Cannot use 2nd D.20 com and newer P002-2 3.05 or
port (for redundant link) P002-3 1.00
/ Perfc V0.0 See note 3
Vintage 01A-19A Shunt Cap / Perpal 3 V1.2 All Any BootROM
Cannot use 2nd D.20 com
port (for redundant link)
WESTERM Vintage 01A-04A Shunt cap All D20 Base Any BootROM
All D20M++ Base
M+
(517-0224) Vintage 05A-07A 96/01/03 Series cap D20 base 3.51 P002 3.05
P002-3 1.00
Vintage 08A (Note 1) 97/05/07 Shunt cap All D20 Base Any BootROM
All D20M++ Base
Vintage 09A-current 98/08/07 Jumper caps (Shunt/Series) All Any BootROM
See note 2
Vintage 01A-04A Shunt cap All D20 Base Any BootROM
All D20M++ Base
WESTERM Vintage 01A-04A Shunt cap All D20 Base Any BootROM
All D20M++ Base
M+
(517-0225) Vintage 05A-06A 96/01/03 Series cap D20 base 3.51 P002 3.05
P002-3 1.00
Vintage 07A-current 98/08/07 Jumper caps (Shunt/Series) All Any BootROM
See note 2
Vintage 01A-04A Shunt cap All D20 Base Any BootROM
All D20M++ Base
994-0078 1.00 1 General

114 Full
D20/D200
Notes 1. Temporary Vintage (limited distribution)

2. Selection for Shunt or Series capacitor is made using a jumper setting.
3. Selection is made using a combination jumper setting: (i) for a Shunt or Series
capacitor and (ii) for an EPLD.
General 994-0078-1.00-1
Full 115
D20/D200
Appendix B: 68K Monitor Commands
Introduction This appendix outlines some of the 68K Monitor commands that can be used
when working with D20ME. Instructions in this chapter are excerpts from the
68K Monitor User's Guide.
Refer to the P136-0UG.DOC, 68K Monitor User's Guide for information
about other commands not listed here.
Changing the The D20ME Monitor has the ability to change the communication speed of
Baud Rate the WESMAINT port. This is useful when downloading large files.
Example: A 1 MB code file may take upwards of 40 minutes to download at
9600 bps (the default). At 38400 bps, the transfer is only 10 – 15
minutes.
Note: Most PCs cannot exceed 115,200 bps, and some terminal programs
(Windows Terminal for example) may have other restrictions. Check
the program's User's Guide for help.
SET BAUD The SET BAUD RATE command changes the data rate of the WESMAINT
RATE port to a user-supplied value.
command
Command BAUD baud_rate

Format
Variables None
Parameters baud_rate = the new data rate for the port, in bps.
Example Type BAUD 4800 and press ENTER.
Results: The monitor switches to communicate at 4800
bps.
Special See warning above.
Considerations
WARNING: Speed change made using the SET BAUD RATE command are not saved in
NVRAM; the monitor will return to 9600 bps after a restart. It is
recommended that this command be only used to speed up a serial download,
and not to redefine the operational state.
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116 Full
D20/D200
68K Monitor Commands, Continued
Supported The supported data rates, in bps, are:

Speeds
900 9600
1050 14400
1200 19200
1800 28200
2000 38400
2400 57600
3600 115200
4800 230400
7200
General 994-0078-1.00-1
Full 117

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GE and g are trademarks and service marks of General Electric Company.

994-0078 1.00 1 General

Topic See Page

Product Support and Safety

Support Product Support is available from GE Energy on our website:

Contact Technical Support on Monday: 11:00a.m. to 5:00 p.m. Tuesday

Trying to resolve problems using methods not recommended by GE Energy

Product A Return Merchandise Authorization (RMA) number must accompany all

994-0078 1.00 1 General

Product Support and Safety, Continued

Safety Follow all safety precautions and instructions in this manual:

Hazardous Voltages can cause shock, burns or death.

Product Support and Safety, Continued

Caution Risk of electric shock

Protective Ground Terminal

Power Supply Off (Stand-by Mode)

MAY BE PROTECTED BY ONE OR MORE OF

994-0078 1.00 1 General

Product Support and Safety, Continued

Ensure that the D20/D200 is protected from falling debris during

When mounting multiple D20/D200s in a rack (or if mounting a D20/D200 in

A standard WESMAINT cable must be used to connect to the D20 ME’s

Product Support and Safety, Continued

Do’s and Follow these practices at all times:

! Connection must be provided with separate green/yellow wire connected

994-0078 1.00 1 General

About this Guide

Getting Started: Required Steps

994-0078 1.00 1 General

Getting Started: Required Steps, Continued

994-0078 1.00 1 General

D20 Chassis The D20 Chassis is available in two versions:

Chassis Type Part # Description

D20 Kit D20 Main Chassis kit contains:

Other To complete a basic D20 implementation, several other components are

994-0078 1.00 1 General

Ribbon cable from slot 1 to

994-0078 1.00 1 General

WESTERM The WESTERM D20M+ can be mounted in two ways:

D.20 Link Ports

Ribbon Cable connecting to

Chassis Type Part # Description

994-0078 1.00 1 General

Up to eight D20ME Modem Slots

994-0078 1.00 1 General

Banks of RS-232 Serial

Mount for second

SCHROFF VME bus

994-0078 1.00 1 General

D20ME Main The D20ME:

Board Type Part # Description

994-0078 1.00 1 General

D20ME: • Utilizes a serial I/O (SIO) chip (called the "Octart")

Note: You must use a standard WESMAINT cable to connect to the

Parameter D20ME Limit

Maximum serial speed, one port 115.2 kbps