Operating Instructions: DC Speed Controller 4800 / 4900
Operating Instructions: DC Speed Controller 4800 / 4900
Operating Instructions: DC Speed Controller 4800 / 4900
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Operating Instructions
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DC speed controller
4800 / 4900
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Contents
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
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Contents
5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
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Contents
7 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
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Controller
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Liability
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General
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Considered standards:
Standard
DIN VDE 0160 5.88 + A1 / 4.89 +A2 / 10.88 Electronic equipment for use in electrical power
prDIN EN 50178 installations
Classification VDE 0160 / 11.94
DIN VDE 0100 Standards for the erection of power installations
EN 60529 IP degrees of protection
IEC 249 / 1 10/86, IEC 249 / 2-15 / 12/89 Base material for printed circuits
IEC 326 / 1 10/90, EN 60097 / 9.93 Printed circuits, printed boards
DIN VDE 0110 /1-2 /1/89 /20/ 8/90 Creepage distances and clearances
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EC Manufacturer’s Declaration
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Safety information
2 Safety information
1. General 4. Erection
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Safety information
Operator
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Safety information
Excessive speed
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Safety information
Signal word
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Other notes
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Technical Data
3 Technical data
3.1 Features
Operation
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Technical Data
Inputs
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Technical Data
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Technical Data
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Technical Data
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Technical Data
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Technical Data
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Technical Data
3.4 Dimensions
4900
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4905 / 4906 / 4907 269 525 242 505 222 466 6.5 8 30 26 175
4808 / 4809 / 4908 / 4909 322 550 288 525 335 497 6.5 8 30 34 295
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Technical Data
4900
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Type a b c d e g h m n
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Technical Data
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Installation
4 Installation
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Installation
Electrical isolation
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Installation
Stop!
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Installation
Single drives
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Installation
4.3 Connection
Screw-tightening torques
Type 4902 4903 - 4904 4905 - 4907 4X08 - 4X09 4X11 - 4X13
L1, L2, L3, A, B 0.5 ... 0.6 Nm 2.0 ... 2.4 Nm 37 Nm 1) 64 Nm 1)
A, B 37 Nm 1) 15 ... 20 Nm
L1.1, L3.1, I, K 0.5 ... 0.6 Nm 1.2 ... 1.5 Nm
L1.2, L2.2, L3.2 0.5 ... 0.6 Nm
L1.3, L2.3, L3.3, 86 - 89 - 0.5 ... 0.6 Nm
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Installation
4902/3/5LP 4902VP
F1 F2
FF16A
500V M0,5A 500V
BR1 BR5 F4
BR3 F3
BR2 BR4
LK C R
F’4
L1 L2 L3
Z1
A B I K S1 S2
L’1 L’2 L’3
M1 M ϑ
F’1...F’3
K1
PE
F’’1...F’’3
PE L1 L2 L3 4
.;
K1 Mains contactor
F’1...F’4 Semiconductor fuses for controller protection
F’’1...F’’3 Line protection fuses
LK Commutating choke (mains choke)
Z1 RFI filter
BR1 - BR5 0Ω wire bridge
Field controller
ô Power stage
í Auxiliary starting circuit
÷ For the connection voltage see Rated Data
With field voltages > 300V and field currents < 200mA an auxiliary starting circuit should be used.
Recommended dimensioning: R = 330 Ω/ 20 W; C = 0.22 µF/400V AC.
4-6 ;;;;%$
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Installation
4 9 0 8 L P 4 9 0 2 V P
F F 1 6 A 5 0 0 V
F 5 B R 5
M 0 ,5 A 5 0 0 V
F 4
F 6 B R 3 F 3
F 7 B R 4
F 1 F 2
M
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6 0 0 V
P E L 1 L 2 L 3 A B L 1 .3 L 2 .3 L 1 .1 L 3 .1 I K L 1 .2 L 2 .2 L 3 .2
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9 5 L 1 N
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9 6
U = 2 0 0 ...2 4 0 V ~ 5 0 ...6 0 H z
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F’1...F’4 Semiconductor fuses for the protection of controllers
F’’1...F’’5 Line protection fuses
LK Commutating choke (mains choke)
Z1 RFI filter
Z2 RFI filter for separate ventilation
BR3 - BR5 0Ω wire bridge
Field controller
ô Power stage
í Fan
÷ For the connection voltage see Rated Data
;;;;%$ 4-7
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Installation
F 1 .1 F 2 .1 F 3 .1
F F 1 6 A 5 0 0 V
B R 5
4 9 1 1 L P
M 0 ,5 A 5 0 0 V
4 9 0 2 V P
F 5 F 4
F 6 B R 3 F 3
F 7 B R 4
F 1 .2 F 2 .2 F 3 .2
F 1 F 2
F F 3 2 A
M
~ 6 0 0 V
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L 1 N
L K 2 L K 2 Z 2
L 1 N
9 5
F ''4 F ''5 0 ,3 A
9 6
V = 2 0 0 ...2 4 0 V ~ 5 0 ...6 0 H z
L K
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F1.1 ... F3.2 Semiconductor fuses for controller protection
F’’1...F’’5 Line protection fuses
LK Commutating choke (mains choke)
Z1 RFI filter
Z2 RFI filter for separate ventilation
BR3 - BR5 0Ω wire bridge
Power stage
ô Field controller
í Fan
÷ For the connection voltage see Rated Data
It is not necessary to protect mains and armature cables by semiconductor fuses, because the thyristors are already protected by
internal cell fuses.
4-8 ;;;;%$
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Installation
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Installation
4902/3/5LP 4902VP
F1 F2
FF16A
500V M0,5A 500V
BR1 BR5 F4
BR3 F3
BR2 BR4
LK L K2 L K2 F’4
F’’4 F’’5
A B I K S1 S2
L1 L2 L3 M1 M ϑ
Z1
L’1 L’2 L’3
F’1...F’3 PE
K1
F’’1...F’’3
PE L1 L2 L3
3
.;
K1 Mains contactor
F’1...F’4 Semiconductor fuses for controller protection
F’’1...F’’5 Line protection fuses
LK Commutating choke (mains choke)
Z1 RFI filter
BR3 - BR5 0Ω wire bridge
Power stage
ô Field controller
í For the connection voltage see Rated Data
4-10 ;;;;%$
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Installation
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Installation
4 9 0 2 /3 /5 /8 /1 1 L P 4 9 0 2 V P
M 0 ,5 A 5 0 0 V
B R 5 F 4
B R 3 F 3
B R 4
P E L 1 L 2 L 3 A B L 1 .2 L 2 .2 L 3 .2
L K
K 1 F ''6 . . . F ''8
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K1 Mains contactor
F’1...F’3 Semiconductor fuses for controller protection
F’’1...F’’3 Line protection fuses
F’’6...F’’8 Cable protection fuses 4A
LK Commutating choke
Z1 RFI filter
Q1 Main switch
Power stage
ô Field controller
í For the connection voltage see Rated Data
4-12 ;;;;%$
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Installation
9 15 15 9
X10 X11 V1 V2
1 2 3 4 5 6 7 8 9 10 20 21 22 28 E1 E2 E3 E4 E5 39 5 1 1 5
X1 X2 9 6 6 9
X8 X9
1 5 5 1 5 1
40 41 44 45K11K14A1 A2 A3 A4 A5 59 60 61 62 63 80VE990 FE
6 9 9 6 9 6
X5 X6 X7
X3 X4
.;
X1 - X4 Control terminals
X5 Digital frequency/incremental encoder input (Dig_In_1)
X6 LECOM1 interface (RS 232 / 485)
X7 Resolver connection
X8 Digital frequency output
X9 Digital frequency/incremental encoder input (Dig_In_2)
X10, X11 Fieldbus connnections (as option e.g. 2110 for InterBus)
V1, V2 Displays for fieldbus options (option)
X1
X4
4902MP.xx.xx
S4
on
on
S3
S1 S2
on on
X2A X2B
.;
;;;;%$ 4-13
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Installation
168 k
S4/5
S3/2 S3/1
250 R
168 k
168 k
168 k
168 k
168 k
I U I U
+ 10 V / 7 mA
-10 V / 7 mA
47 k
S2 S1
GND GND
GND
8x 3,3nF
X1 1 2 3 4 5 6 7 8 9 10 X4 60 61 62 63
+ - + +
4
- + - -
1 2 3 7 8 9
5
R > 1,5 k
6
R> 3 k
.;
The analog signals are contacted via the terminal blocks X1 and X4. FIG 4-10 shows the function assignment according to factory
setting.
4-14 ;;;;%$
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Installation
Analog inputs
Terminal Switch position Use Level Resolution
1, 2 Setpoint 2 -10V...+ 10V 12 bit + sign
2 ON
S3 OFF
with ground reference (factory
setting)
ON Setpoint 2 -10V...+ 10V 12 bit + sign
S3 2 OFF differential input
3, 4 ON Actual value -10V...+ 10V 12 bit + sign
S4 1 2 3 4 OFF
1 ON Actual value -30V...+ 30V 12 bit + sign
S4 2 3 4 OFF
;;;;%$ 4-15
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Installation
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4-16 ;;;;%$
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Installation
Stop!
Inputs:
Input voltage 0...+30 V
LOW level: 0...+5 V
HIGH level: +13...+30 V
Input current: 24 V: 8 mA per input
15 V: 5 mA per input
Outputs:
Output current: Max. 50 mA per output
(external resistance min. 480Ω at 24V,
e. g. relay, Order designation EK0005)
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Installation
G N D e x t.
1 0 k
+ 1 5 V / 1 0 0 m A
2 2 k 1 0 R
5 0 m A
5 0 m A
5 0 m A
5 0 m A
5 0 m A
5 0 m A
5 0 m A
3 k
3 k
3 k
3 k
3 k
3 k
3 k
3 k
G N D
X 2 X 3 X 4
2 0 2 1 2 2 2 8 E 1 E 2 E 3 E 4 E 5 3 9 4 0 4 1 4 4 4 5 A 1 A 2 A 3 A 4 A 5 5 9
R L
-
+
Q S P
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G N D e x t.
1 0 k
+ 1 5 V / 1 0 0 m A
2 2 k 1 0 R
5 0 m A
5 0 m A
5 0 m A
5 0 m A
5 0 m A
5 0 m A
5 0 m A
3 k
3 k
3 k
3 k
3 k
3 k
3 k
3 k
G N D
X 2 X 3 X 4
2 0 2 1 2 2 2 8 E 1 E 2 E 3 E 4 E 5 3 9 4 0 4 1 4 4 4 5 A 1 A 2 A 3 A 4 A 5 5 9
R L
Q S P
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4-18 ;;;;%$
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Installation
Digital inputs
Name Terminal Use Level for activation Programming
(factory setting) see chapter
20 Voltage supply 15V, 100mA
CW 21 Removal of quick stop, CW rotation HIGH
CCW 22 Remove quick stop, CCW rotation HIGH
28 Controller enable - Ctrl. enable HIGH
ô E1 Freely assignable input HIGH
(TRIP set)
í E2 Freely assignable input HIGH
(TRIP reset)
÷ E3 Freely assignable input HIGH
(Inhibit additional setpoint)
û E4, E5 Freely assignable input HIGH
(Enable JOG values, three JOG values)
Digital outputs
Name Terminal Use Message Programming
(factory setting) see chapter
1) 2)
39 Ground of the digital inputs and outputs, external GND
40 Internal ground, GND
è 41 TRIP HIGH LOW
44 Ready for operation RDY HIGH HIGH
45 Pulse inhibit IMP HIGH LOW
A1 Freely assignable output HIGH LOW
(nact < nx)
A2 Freely assignable output LOW HIGH
(n-controller = Mmax)
ò A3 Freely assignable output HIGH HIGH
(Setpoint reached, RFGoutput = RFGinput)
ó A4 Freely assignable output HIGH LOW
(nact = 0)
õ A5 Freely assignable output HIGH HIGH
(nact = nset)
59 Supply input of the digital outputs:
24 V external or 15 V internal
;;;;%$ 4-19
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Installation
Relay output
Terminal Use
(factory setting)
X3 K11 K14 K11, K14 Floating relay output, contact load capacitiy: 50V / 0.5A (TRIP)
4908LP 4902MP
External fuse monitoring
86 20
1 + Vcc15
87
2
88 ô
89 28 Without external fuse monitoring, terminal
Ctrl. enable 20 can be directly connected with the
switch Ctrl. enable.
.;
4911LP 4902MP Internal fuse monitoring
86 20
+ Vcc15
87
88
1
89 28
Ctrl. enable
.;
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Installation
DC tacho feedback
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+REF 1
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3
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8
9
.;
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Installation
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Installation
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;;;;%$ 4-23
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Installation
1 1
B B
A A A
A A
A
B B
9 GND GND 9 B
X8 X5/X9
B
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Pin 1 2 3 4 5 6 7 8 9
Signal 6.5 A A VE9 GND Z Z LC B
4-24 ;;;;%$
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Installation
A A
A A
B B
Signal type B
B
Z Z
Z
Z
.; .;
Note!
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Installation
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Pin Name Input/output Explanation
1 +VCC15 Output Supply voltage +15V / 50mA
2 RxD Input Receive data cable RS232C
3 TxD Output Transmit data cable RS232C
4 DTR Output Transmission control RS232C
5 GND Controller reference potential
6 DSR Input (not used) RS232C
7 T/R (A) Output/input RS485
8 T/R (B) Output/input RS485
9 +VCC5 Output Supply voltage +5V
4-26 ;;;;%$
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Note!
;;;;%$ 4-27
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Installation
; ;
9 9
Connection Explanations
X12 RS485 bus 9-pole SubD socket
connection
X13-W30 Optical fibre (only 2130IB, V002)
receiver
X13-W31 Optical fibre (only 2130IB, V002)
sender
V1 2130IB supply OFF:
Module is not supplied. Controller is switched off or connection is interrupted(X4).
ON:
Module is supplied.
V2 Communicatio OFF:
n 2130IB No supply or 2130IB and controller not yet initialised.
ON:
Module 2130IB and basic unit are initialised but the PROFIBUS-DP
communication is still not working.
FAST BLINKING (4x per second):
PROFIBUS-DP communication with user data
SLOW BLINKING (1x per second):
PROFIBUS-DP communication initialised
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4-28 ;;;;%$
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Installation
The user of the machine is responsible for compliance with the EMC
Directive.
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Installation
Signal cables
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Installation
Grounding
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Installation
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Installation
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Installation
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Installation
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Commissioning
5 Commissioning
Stop!
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Commissioning
90 % of the
controller is ready for operation. I field rated
current
The time t1 depends on the initial response of
the field current
c rrent t
1
RDY
Integration of
the armature
typical values: t1 = 300ms ...600ms controller in its
operating point
t2 = t1 + 20ms Armature
current
FIG: Signal flow after mains connection
t2 Time
(see fig. on the right)
Input of the 3.Input of the motor nameplate data Chapter 5.4
motor data - C083 Rated field current
- C084 Armature circuit time constant
- C088 Rated motor current
- C090 Rated motor voltage
Input of the 4. 4. 4. Chapter
controller Set S4 before adapting - C000 = -2- - C000 = -2- (extended code set) 7.1.2 ff.
configuration and the tacho voltage: (extended code set) - C005 = -10- (n-control with armature
adaption of the - C025 = -2- - C005 = -12- voltage feedback)
actual value (select adjustment
adj stment of (n-control with - C025 = -5- (armature
(armat re voltage feedback)
detection terminals 3, 4) resolver) - C029 (adjust speed)
- C029 If necessary, set the smallest speed error
(adjust actual speed of the controller in loaded and unloaded
values) state under C232 (IôR-compensation).
Setting of the 5.Max. motor current
current limit - C022 + IAmax
- C023 -IAmax
Adjustment of the 6.Select the reference for 100% setpoint
max. speed - C011 Max. speed
Selection of 7.CW rotation: X2/21 HIGH signal (+ 13...+ 30 V) Chapter 5.6
direction of rotation CCW rotation: X2/22 HIGH signal (+ 13...+ 30 V)
Setpoint selection 8.Apply a voltage higher than 0V (max. 10V) to X1/8.
- Do not activate a JOG setpoint (LOW signal at X2/E4 and X2/E5)
Check if LED ’RDY’ 9.If RDY-LED is dark and C067 is blinking, reset TRIP first Chapter 8.1 ff.
is on.
Controller enable 10. X2/28 HIGH signal (+ 13...+ 30 V) - do not press STP Chapter 5.5
The motor will now rotate in the selected direction of rotation and at the selected setpoint. If
necessary, adapt the controller to your application.
Additional settings 11. For operation with LECOM, additional settings are required.
- Do not change the switch-off sequence!
The controller must only be disconnected from the mains when it is inhibited or the motor is at standstill!
5-2 ;;;;%$
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Commissioning
F’’1...F’’3 L10
L11
F’1...F’3 S1 K2.1
td > tbr.
L1 L2 L3
S2 K2 K3 K2
Z1
K1
K2 K2.1 K1
LK td
L20
PE L1 L2 L3
4900
X1 X2 X3 X4
I K B A 3 4 5 7 8 9 2021 2228 3940 A459 90FE
F’4
I K B A CCW
nset
CW
M1 M T Ctrl.
K2 K3
enable
With a tacho voltage to ground: bridge terminals X1/4 and X1/5 and configure the switch S4 on the control module for the operation with
a tacho signal to ground (chpt. 4.3.4.1).
;;;;%$ 5-3
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Commissioning
F’1...F’3 S1 K2.1
td > tBr.
L1 L2 L3
S2 K2 K3 K2
Z1
K1
K2 K2.1 K1
td
LK
L20
PE L1 L2 L3
4900
X7 X1 X2 X3 X4
I K B A 7 8 9 20 21 22 28 39 40 A4 59 90 FE
F’4
I K B A nset Cw CCW
M1 M R K2
Ctrl.
K3
enable
5-4 ;;;;%$
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Commissioning
F’’1...F’’3
F’1...F’3
L1 L2 L3
Z1
L’1 L’2 L’3
K1
LK
PE L1 L2 L3
4800/4900
X1 X2 X3 X4
I K B A 7 8 9 20 21 28 39 40 59 90 FE
F’4
I K B A nset CW
Ctrl.
enable
M1 M
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Commissioning
t2 = t1 + 20ms Armature
current
FIG: Signal flow after mains connection t Time
(see fig. on the right) 2
5-6 ;;;;%$
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Commissioning
Q1
L1
L2
L3
PE
Direct line of control cable ON
F’’1...F’’3 L10
Emergency stop line
L11
F’1...F’3 S1 K2.1
td > tBr.
L1 L2 L3
S2 K2 K3 K2
Z1
L’1 L’2 L’3 K1
K1
K2 K2.1 K1
LK td
L20
PE L1 L2 L3
4900
X7 X1 X2 X3 X4
I K B A 2 8 20 21 22 28 39 40 A1 A4 59 90 FE
F’4
Mset nsetl
Cw CCw
I K B A
PLC K2 RFR
M1 M R K4 K3
Torque controller K4
n
M
.;
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Commissioning
Note
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Commissioning
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PV
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Commissioning
Direction of rotation
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Commissioning
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Code Name Possible settings
Lenze Selection Info
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Commissioning
Stop!
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Commissioning
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Commissioning
5-14 ;;;;%$
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Commissioning
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Commissioning
Z1 Z2
S2 K2 K3 K2
L’1 L’2 L’3 L’1 L’2 L’3
K1
K1 K1
K2 K2.1 K1
td
L20
LK LK
PE L1 L2 L3 PE L1 L2 L3
F’4
F’8
I K B A CCW CWCCW A B K I
CW
+
M1 M T K2 K3 K2
Ctrl.
enable T M
-
5-16 ;;;;%$
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Commissioning
Parameter setting
Code Input Description
Input according to nameplate data
Master and slave
C083 xxx A Rated field current
C084 xxx ms Armature circuit time constant
C088 xxx A Rated motor current
C090 xxx V Rated motor voltage
Input of the current limits
Master and slave
C022, C023 xxx A Max. motor current
;;;;%$ 5-17
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Commissioning
PE PE
PE L1 L2 L3
4900
X1 X2 X3 X4
I K B A 1 2 3 4 5 6 7 8 9 21 22 28 E1 E2 E3 E4 E5 39 40 A4 59 90 FE
F’4
I K B A vset CCW K3
CW
- nact = 0
M1 M T Ctrl.
enable 24 V
+
+ 10 V
dmax = 2(k - a)
Unwinder
.;
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n offset
Tachometer C025/C026
3 +
4
C025/C027 Arithmetic block
±180 V
nmax Setpoint integrator
offset n set
Input 1 C011 CW CCW
C025/C026 (Numerator) C338 C012 T ir
v set C046 21 22
C191 C013 T if
+ C145/C146 n act
8 + · C145/C146
C145/C146 0 C051
- /
-10 V ... +10 V C025/C027 C338
1
±1
100% - C339
C041 CW/CCW
noffset Input 2
JOG 1 E4
C025/C026 (Denominator) C339
(Diameter)
Enable
Distance
+
6
0 ... +10 V C025/C027 Process controller C222 V pp n set
RFG C223 T np
RFG C050
C224 K dp n-contro
C330
C145/C146
Act. position + + · +
value xxxx - /
C025/C026 - C46
100% - C49 -
C332 T ir C220 T ir C190 C070 V pn
Act. position value C333 T if Process C221 T if C071 T nn
C145/C146
1 + controller C072 K dn
2 (can be C049
C025/C027 C112/C113 activated)
-10 V ... +10 V
E5
I-component
(can be switched off)
C331 RFG
Evaluation 1
-100...+100 % x x x x 0
C334 T ir
C112/C113 C335 T if
Suppression of
E3
process controller output
.;
5-18 ;;;;%$
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Commissioning
Parameter setting
Code Input Description
Input to nameplate data
C083 xxx A Rated field current
C084 xxx ms Armature circuit time constant
C088 xxx A Rated motor current
C090 xxx V Rated motor voltage
Freely assignable analog inputs
C145 -4- Input selection term. 8
C146 -15- Arithmetic block 2 input 1
C145 -3- Input selection term. 6
C146 -16- Arithmetic block 2 input 2
C145 -10- Input selection arithmetic block output
C146 -1- Main setpoint C046
C145 -9- Input selection process controller output
C146 -3- Additional setpoint C049
C145 -1- Input selection term. 1,2
C146 -7- Act. value process controller
Freely assignable digital inputs
C112 -3- Input selection E3
C113 -32- Process controller rating
C112 -5- Input selection E5
C113 -31- Process controller I-component off
Arithmetic block
C191 -4- Output = input 1 / input 2
Calculate distance @ diameter
C025 -3- Input selection terminal 6
C026 Offset for distance a = -xxx mV
C027 2.000 Rating for diameter
Adjustment of the speed controller
C011 xxxx rpm Select max. speed
C025 -2- Select adjustment terminals 3 and 4
C029 nact Adjust speed
Process controller
C330 xxx % Select position setpoint
C331 xxx % Process controller output rating
Application parameters
C022, C023 xxx A Max. motor current
C019 xxxx rpm Set threshold nact = 0
C070 Vpn Adjust n-controller gain with high inertia load
C222 Vpp Optimise process controller
Save parameters
C003 Save parameter set
;;;;%$ 5-19
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Commissioning
5.9.3 Hoists
P E P E
P E L 1 L 2 L 3
E 4 , E 5 J O G 1 ... J O G 3
A 1 Ia c t > Ix
4 9 0 0 A 2
A 4
M s e t = M m a x
n a c t = 0
A 5 n a c t = n s e t
X 7 X 1 X 2 X 3 X 4
I K B A 8 9 2 1 2 2 2 8 E 4 E 5 3 9 4 1 4 4 4 5 A 1 A 2 A 4 A 5 5 9 9 0 F E
F '4
I K B A
K 5 K 6 K 7 K 3
M 1 M R
C W C C W
C trl T R IP R D Y IM P n a c t = 0
e n a b le G N D
P L C
Q S P
+ 2 4 V
P L C B R
B r a k e r e le a s e P L C
M G B ra k e
v _ p o s
s = C 1 0 5 · v _ p o s / 2
tf (C 1 0 5 ) t
.;
5-20 ;;;;%$
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Commissioning
Parameter setting
Code Input Description
Input to nameplate data
C083 xxx A Rated field current
C084 xxx ms Armature circuit time constant
C088 xxx A Rated motor current
C090 xxx V Rated motor voltage
Input of the current limits
C022, C023 xxx A Max. motor current
Enter controller configuration
C000 -2- Extended code set
C005 -52- Speed control with angle controller
Adjustment of the speed controller
C070 Vpn Adapt n-controller gain with high inertia load
Adjustment of the angle controller
C254 Vpw Adapt Vpw to the system, with Vpw = 0 the angle controller is not
activated
Application parameters
C011 xxx rpm Select max. speed (corresponds to vmax)
C019 xxx rpm Set threshold nact = 0
C240 xxx % nmax Adjustment of the permissible speed deviation
C116 -5- Input selection of the digital output A5
C128 xxx s Time for which the drive can leave the set range without triggering a
message
C255 xxxx inc Contouring error limit
C105 xxx s Deceleration time tf = 2 ⋅ s / vpos
C116 -1- Input selection of the digital output A1
C117 -15- Iact > Ix
C244 xxx % Imax (limit value for the starting torque against the brake)
C038 -1- Input selection JOG 1
C039 xxx % C011 (save speed for vpos in JOG 1)
C038 -x- Input selection JOG x
C039 xxx % C011 (further velocities)
Save parameters
C003 Save parameter set
;;;;%$ 5-21
5-22
5.9.4
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T a k e -in u n it (m a s te r ) S tr e tc h u n it 1 S tr e tc h u n it 2
),*
v = 5 0 m /m in v = 8 0 m /m in v = 1 1 0 m /m in
Commissioning
i = 1 9 .4 i = 5 .3 i = 5 .3
R M R M R M
D ig ita l fr e q u e n c y D ig ita l fr e q u e n c y
+ 2 4 V e x te rn a l + 2 4 V e x te rn a l
X 7 X 8 X 5 X 7 X 8 X 5 X 7 X 8
Synchronous speed ratio
4 9 0 0 M a s te r 4 9 0 0 S la v e 4 9 0 0 S la v e
9 E 4 E 4
S tre tc h > S tre tc h >
v s e t E 5 E 5
8 S tre tc h < S tre tc h <
S tre tc h S tre tc h
7 fa c to r fa c to r
G e a rb o x G e a rb o x G e a rb o x
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efesotomasyon.com - Lenze
+ 2 4 V + 2 4 V + 2 4 V
n a c t = 0 n a c t = 0 n a c t = 0
P L C
C trl C W T R IP - T R IP I A > IA x C tr l. C W T R IP T R IP I A > IA x C tr l. C W T R IP T R IP I A > IA x
e n a b le Q S P R e s e t e n a b le Q S P R e s e t S e t e n a b le Q S P R e s e t S e t
S e q u e n c e c o n tro l
.;
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Commissioning
Parameter setting
Code Input Description
Input according to nameplate data
Master and slave
C083 xxx A Rated field current
C084 xxx ms Armature circuit time constant
C088 xxx A Rated motor current
C090 xxx V Rated motor voltage
Input of the current limits
Master and slave
C022, C023 xxx A Max. motor current
;;;;%$ 5-23
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Commissioning
5-24 ;;;;%$
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Commissioning
Stop!
;;;;%$ 5-25
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Commissioning
4 9 0 2 /3 /5 L P 4 9 0 2 V P
F 1 F 2
F F 1 6 A
5 0 0 V M 0 ,5 A 5 0 0 V
B R 1 B R 5 F 4
B R 3 F 3
B R 2 B R 4
P E L 1 L 2 L 3 A B L 1 .1 L 3 .1 I K L 1 .2 L 2 .2 L 3 .2
L K L K 2 L K 2 F ''6 . . . F ''8
K 1 F ''4 F ''5
L 1 L 2 L 3
Z 1
F '1 . . . F '3 P E
Q 1
F ''1 . . . F ''3
P E L 1 L 2 L 3
Explanations
F’1...F’3 Semiconductor fuses
F’’6...F’’8 Cable protection fuses 4A
F’’1...F’’4 Cable protection fuses
Q1 Main switch
K1 Mains contactor
Power stage
ô Field controller
í For the connection voltage see Rated Data
5-26 ;;;;%$
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Commissioning
CCW
S2 K2 K3 K4 S4 K2 K1
CW
K3 K1
K4 K5
Ctrl.
QSP enable nact = 0
K2 K2.1 K1 K4 K5
td
L20
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Commissioning
Stop!
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During operation
6 During operation
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During operation
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Configuration
7 Configuration
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Configuration
C W 2 1 2 2 C C W
C 0 4 2
C o n fig u r a tio n C 0 0 5 = - 1 x -
Q S P
C 0 1 2 T ir
n o ffs e t C 0 1 3 T if
n m a x
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6
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C 1 4 5 /C 1 4 6 C 0 5 0
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4
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C 0 0 5 C o n fig u r a tio n Q S P
In c re m e n ta l M s e t in %
1 1 n a c t v o n M m a x
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C 0 5 1
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Configuration
C046 nset speed -100.0 % nmax {0.1 %} +100.0 % n max Display only possible with analog signal
source assignment (C001;
C145/C146/C147).
The parameter cannot be saved in the pa-
rameter set.
If the signal source assignment is deacti-
vated by ”Load parameter set” or via
C145/C146, the display value valid a that
time will be kept.
;;;;%$ 7-3
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Configuration
C038↵ Input 1 -1- Selection JOG1 Select JOG setpoint to be set under C039.
selection: -2- Selection JOG2
JOG ...
setpoint -15- Selection JOG15
C039 JOG speed -100 % nmax {0,1 %} +100.0 % nmax Enable JOG setpoints via the digital inputs
C038 100.0% JOG1 or via C045.
75.0% JOG2
50.0% JOG3
25.0% JOG4
0.0% JOG5
.. ...
0.0% JOG15
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Configuration
JOG 11 1 1 0 1
JOG 12 0 0 1 1
JOG 13 1 0 1 1
JOG 14 0 1 1 1
JOG 15 1 1 1 1
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Configuration
S3/2
+10 V Ref.
1 2 5 9
10 kW (lin.)
min max
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Configuration
T ir T if
.;
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Programming of additional acceleration and deceleration times
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Configuration
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Configuration
7KH LQSXW ZLWK WKH VPDOOHVW QXPEHU LV WKH VW LQSXW WKH LQSXW ZLWK WKH QH[W KLJKHU
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Code Name Possible settings
Lenze Selection Info
C130*↵ Enabling of 0 -0- Tir (C012) / Tif (C013) active If the Ti times are enabled via terminal,
additional -1- Tir1 / Tif1 active C130 is a display parameter only.
Ti times ...
-15- Tir15 / Tif15 active
;;;;%$ 7-9
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Configuration
100 %
QSP n set at n-controller
C049
C145/C146 in % of n max
0
1
n-controller
SPI
C220, C221
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C286*↵ Upper limit 180% -100.0 % {0.1 %} +100.0 % Upper limit of the speed setpoint for C050
of the -180 % {1 %} +180 % C286 must be higher than C287!
speed
setpoint
C287*↵ Lower limit -180% -100.0 % {0.1 %} +100.0 % Lower limit of the speed setpoint for C050
of the -180 % {1 %} +180 % C287 must be lower than C286!
speed
setpoint
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Configuration
Stop!
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Configuration
Stop!
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Configuration
Note!
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Adjustment of the additional setpoint
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SURJUDP WKH UHTXLUHG YDOXH XQGHU & RU &
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Configuration
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Configuration
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Configuration
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Configuration
Note!
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Configuration
Code set
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Code Name Possible settings
Lenze Selection Info
C000↵ Code set 1 -0- (+PW) Standard code set read only Can only be changed via keypad!
-1- (+PW) Standard code set If a password is defined under C094, a
-2- (+PW) Extendend code set change from -0- to -1- or -2- is only
-9- For service only possible after entering this password
(+PW):
-11- Code set automation module
1. Change C000,
acknowledge with SH + PRG .
2. Password setting with s or t.
3. Accept with SH + PRG.
C094*↵ User 0 0 {1} 999 0 = No password protection
password (see also C000)
Language
Code Name Possible settings
Lenze Selection Info
C098 Language 0 -0- German
-1- English
-2- French
C185 Pmotor -500.0 kW {0.1 kW} 500.0 kW Display: actual motor power
C186 Mmotor -999 Nm {1 Nm} 999 Nm Display: actual motor torque
C187 IFset 0.00 A {0.01 A} 50.0 A Display: actual field current setpoint
C188 IFact 0.00 A {0.01 A} 50.0 A Display: actual field current value
C189 fmains 0.0 Hz {0.1 Hz} 100.0 Hz Display: actual mains frequency
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Configuration
Switch-on display
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Code Name Possible settings
Lenze Selection Info
C004↵ Switch-on 83 0 {1} 999 Code No. for switch-on display: Can only
display be changed if C001= -0-, -1-, -6-
Identification
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Code Name Possible settings
Lenze Selection Info
C093* Device 49XX Display: controller type
identifica-
tion
C099* Software 49 6.X Display: Series and software version
versions
;;;;%$ 7-19
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Configuration
7-20 ;;;;%$
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Configuration
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Configuration
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Configuration
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Configuration
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Configuration
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Configuration
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Configuration
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Configuration
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Configuration
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Configuration
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Configuration
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Configuration
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Configuration
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Configuration
7-34 ;;;;%$
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Configuration
[C147*] Priority for C145 -0- Terminal function not active, if terminal
control is switched-off under C001.
-1- Terminal function remains active, if terminal
control is switched-off under C001.
;;;;%$ 7-35
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Configuration
C187 Field current 0.00 A {0.01 A} 50.0 A Display: actual field current setpoint
setpoint
C188 Actual field 0.00 A {0.01 A} 50.0 A Display: actual field current value
current
C189 Mains 0.0 Hz {0.1 Hz} 100.0 Hz Display: actual mains frequency
frequency
7-36 ;;;;%$
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Configuration
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Configuration
7-38 ;;;;%$
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Configuration
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Configuration
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Configuration
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Configuration
7-42 ;;;;%$
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Configuration
C590* Input 1, 0% -100.0 % {0.1 %} +100.0 % Display only possible with analog signal
comparator 2 -200 % {1 %} +200 % source assignment (C001;
C145/C146/C147).
If the analog signal source is not assigned,
different values can be saved in the para-
meter sets.
If the signal source assignment is deacti-
vated via C145/C146, the display value
valid a that time will be kept.
;;;;%$ 7-43
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Configuration
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Configuration
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Configuration
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Warning!
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8.1 Troubleshooting
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Accessories
9 Accessories
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Accessories
9.1 Fuses
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