Installation Manual Multi-Function PROTECTION RELAY GRE110, GRE120, GRE130

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INSTALLATION MANUAL

Multi-Function PROTECTION RELAY

GRE110, GRE120, GRE130

©TOSHIBA Corporation 2010


All Rights Reserved.
6 F 2 T 0 1 7 3

Safety Precautions
Before using this product, please read this chapter carefully.
This chapter describes the safety precautions recommended when
using the relay. Before installing and using the equipment, this
chapter must be thoroughly read and understood.

Explanation of symbols used


Signal words such as DANGER, WARNING, and two kinds of
CAUTION, will be followed by important safety information that
must be carefully reviewed.

DANGER Indicates an imminently hazardous situation which


will result in death or serious injury if you do not follow the
instructions.

WARNING Indicates a potentially hazardous situation which


could result in death or serious injury if you do not follow the
instructions.
CAUTION Indicates a potentially hazardous situation which if
not avoided, may result in minor injury or moderate injury.
CAUTION Indicates a potentially hazardous situation which if
not avoided, may result in property damage.

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DANGER
Current transformer circuit
Never allow the current transformer (CT) secondary circuit
connected to this equipment to be opened while the primary system
is live. Opening the CT circuit will produce a dangerously high
voltage.

WARNING
Exposed terminals
Do not touch the terminals of this equipment while the power is on,
as the high voltage generated is dangerous.
Residual voltage
Hazardous voltage can be present in the circuit just after switching
off the power supply. It takes approximately 30 seconds for the
voltage to discharge.

CAUTION
Earth
The earthing terminal of the equipment must be securely earthed.

CAUTION
Operating environment
The equipment must only used within the range of ambient
temperature, humidity and dust detailed in the specification and in an
environment free of abnormal vibration.
Ratings
Before applying AC voltage and current or the power supply to the
equipment, check that they conform to the equipment ratings.

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Printed circuit board


Do not attach and remove printed circuit boards when the power to
the equipment is on, as this may cause the equipment to malfunction.
External circuit
When connecting the output contacts of the equipment to an external
circuit, carefully check the supply voltage used in order to prevent
the connected circuit from overheating.
Connection cable
Carefully handle the connection cable without applying excessive
force.
Power supply
If power supply has not been supplied to the relay for two days or
more, then all fault records, event records and disturbance records
and internal clock may be cleared soon after restoring the power.
This is because the back-up RAM may have discharged and may
contain uncertain data.
Modification
Do not modify this equipment, as this may cause the equipment to
malfunction.
Disposal
When disposing of this equipment, do so in a safe manner according
to local regulations.

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Contents

Safety Precautions........................................................................ 1

1. Introduction ........................................................................... 5
1.1 This manual ..................................................................... 5
1.2 Instruction manual ............................................................ 5

2. Installation ............................................................................. 6
2.1 Unpacking ........................................................................ 6
2.2 Electrostatic discharge (ESD) ........................................... 6
2.3 Storage ............................................................................ 6
2.4 Mounting .......................................................................... 6

3. Electrical Connections ..........................................................10


3.1 Dimensions........................................................................11

4. Connection diagram ..............................................................14

The data given in this manual are subject to change without notice. (Ver.1.0)

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1. Introduction
1.1 This manual

This manual contains instruction for unpacking and mounting the


GRE110 , GRE120 and GRE130 multi-function protection relay.

In addition to this manual, the following products and documents


are contained.
・Multi-function protection relay(GRE110, GRE120 or GRE130)
・Test report
・Two sets of attachment kits for flush mounting
・Two M4x8 screws
1.2 Instruction manual

Please refer to the following Instruction manual for detail of relay


elements etc.
Doc.No. Title Type
6F2T0172 INSTRUCTION MANUAL GRE110
OVERCURRENT PROTECTION RELAY
6F2T0174 INSTRUCTION MANUAL GRE120
MOTOR PROTECTION RELAY
6F2T0176 INSTRUCTION MANUAL GRE130
OVER/UNDERVOLTAGE PROTECTION
RELAY

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2. Installation
2.1 Unpacking

This product requires careful handling before installation. Examine


the delivered products to ensure that they have not been damaged
during transport.
After unpacking , check that the items described in 1.1 are included.
2.2 Electrostatic discharge (ESD)

The relay contains components that are sensitive to electrostatic


discharge.
2.3 Storage

If the relays do not have to be installed immediately on reception,


they must be stored with protection against dust and humidity in
their original carton.
2.4 Mounting

The relay can be flush-mounted using two mounting attachment


kits.

2.4.1 Mounting dimensions

The outline and panel cut-out size of the relay are shown in the
table below.
Width Height Depth
(mm) (mm) (mm)
Relay size 149 177 168
Panel cut-out 143±0.2 160±0.2 --

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177

149 17 127 24

Front View Side View

TB2

TB1

160

143
2 holes-φ4
Rear View  for Panel mounting kit Panel cut-out

TB2
TB1
1 2
3 4
1 2
5 6
7 8 3 4
9 10 5 6
11 12
13 14 7 8
15 16 9 10
17 18 11 12
19 20
21 22 13 14
23 24

RJ45
for Optional Unit

Terminal block

Fig. 2.1 Outline of GRE110 ,GRE120 and GRE130

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2.4.2 Flush Mounting

For flush mounting in a panel cut-out;


・Mount the case in the panel cut-out from the front of the panel. ;
See Fig.2.1, 2.2.
・Use the mounting attachment kits set ; See Fig.2.3.
・Tighten the M4 screws from the attachment kits ; see Fig.2.4.
The allowed range for the fixing screw tightening torque is
1.0…1.4Nm. Do not tighten the screws too tightly.

Fig. 2.2 Flush mounting the case into a panel cut-out

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Fig. 2.3. Side view of the relay showing


the position of the mounting attachment kit

Fig. 2.4. Rear view of the relay showing the screw locations
for the mounting attachment kits

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2.4.3 Attachment kit for Flush Mounting

Fig. 2.5 Outline of attachment kit

This attachment kits can be mounted on a panel thickness of 1 –


2.5mm when the M4x8 screws included with the kit are used.
When mounted on a panel thickness of 2.5-4.5mm, M4x10 screws
together with some spacing washers should be used.

3. Electrical Connections
The rear of the relay comprises 2 terminals.
・TB1 is for CT or VT input and power supply
with M4 screw contacts.
・TB2 is for BI, BO and RS485 communication
with M3 screw contacts.
Each unit is delivered with sufficient M3 or M4 screws to connect
the relay via a suitable size of ring terminals, with a recommended
of two wires of maximum 2.5mm2 per contact.

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3.1 Dimensions

3.1.1 Power supply

The power supply for the relay can be either DC (range 24-48Vdc,
110-250Vdc) or AC (110-220Vac-50/60Hz). The voltage range is
specified on the relay indicator plate on front face. The power
supply should be connected to terminals 13 and 14 of TB1 and the
earthing should be connected to terminal 12 of TB1.
A minimum 1.25mm2 wire size recommended.

3.1.2 Current inputs

GRE110 and GRE120 have 4 analogue inputs for phase and earth
current. These measuring inputs cover both 1 A and 5 A nominal
values. The current inputs should be connected to terminals 1 to 8
of TB1. A minimum 2.5 mm2 wire size recommended.

3.1.3 Voltage inputs

GRE130 has 4 analogue inputs for phase or phase to phase and


zero phase sequence voltage related to [APPL] setting. The voltage
inputs should be connected to terminals 1 to 8 of TB1. A minimum
2.5 mm2 wire size recommended.

3.1.4 Binary inputs

The relay has 2 (or 6) opto-insulated logic inputs. Each input has is
separately powered with a dc voltage. The binary inputs should be
connected to terminals 13 to 16 (or 22) of TB2.
A minimum 1.25 mm2 wire size is recommended.

3.1.5 Binary outputs (Output relays)

Five output relays are available on the relay. Four relays are

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programmable, the last relay being assigned to the signaling of a


relay fault. BO3 and BO4 are NOT applicable for direct CB coil
connection. The binary outputs should be connected to terminals 1
to 10 of TB2
A minimum 1.25 mm2 wire size is recommended.

3.1.6 RS485 port

The communication connection (RS485 port) is assigned to


terminals 21, 23 and 24 of TB2. The total length of twisted pair
wires should not exceed 1200 m.
The transmission wires should be terminated using a 120 Ω
resistor at both extreme ends of the cable.

3.2 Cable interference

3.2.1 TB1 wiring

TB1 terminals can be connected from both sides.


Looking from the rear face, the clearance between the left side of
TB1 (Terminal; 1, 3, 5, 7, 9, 11 ) and TB2 is 22mm. ;see Fig. 3.1.
In case cables larger than 3.5mm2 are to be connected to the left
side of TB1, it is recommended to use a 90°ring terminal.

3.2.2 TB2 wiring

TB2 is a single side connected terminal block.


Looking from the rear face, TB2 is connected on the left side.
The clearance between the left edge of TB2 and the left edge of the
relay is 17mm. ;See Fig.3.1.
Be careful to avoid interference with other wiring on the left of
relay.

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Fig. 3.1 Rear view of the relay

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4. Connection diagram
GRE110-400A
GRE120-400A
OUTPUT CONACTS
A SIGNAL LIST (DEFAULT)
B BO1 OFF(CB CLOSE) Control
C BO2 GENERAL TRIP Power
BO3 GENERAL ALARM
BO4 OFF

GRE110-400A TB2
GRE120-400A CB CLOSE CB CLOSE BO1
TB1
SW
1
2
1 ** CB OPEN CB OPEN/TRIP BO2
2 Ia SW
3
3 ** Ib 4
4 AUXILIARY BO3 TRIP
COIL
CLOSE
5 ** Ic 5
COIL

6 *
6
7 ** Ie AUXILIARY BO4
8 * 7
9 8
P
10 N.C. Relay fail BO5
N 11 9
12 GND POWER 10 Relay fail
13 + SUPPLY N.C. 11 indicator
14 - DEFAULT BI1-2; Off 12
CB CLOSED Threshold
BI1
33.6/77/154V
FG Available for 13
TCS 14
CB OPEN Threshold BI2
33.6/77/154V
FRONT PANEL Available for 15
TCS 16
USB Type B 17
N.C. 18
19
20
Rear PANEL 22 A+
B-
RS485 COM
COM21 COM
RJ45 A+ 23 A+
B- 24 B-

for Optional Unit

*BO3 and BO4 are NOT applicable for direct CB coil


connection.
**Analogue current input ports are shorted when the terminal block is removed.
(1-2, 3-4, 5-6, 7-8)
Model 400A Typical Application Diagram

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GRE110-401A
GRE120-401A
A OUTPUT CONACTS
SIGNAL LIST (DEFAULT)
B Control
BO1 OFF(CB CLOSE)
C BO2 GENERAL TRIP Power
BO3 GENERAL ALARM
BO4 OFF

GRE110-401A TB2
GRE120-401A CB CLOSE CB CLOSE BO1
TB1
SW
1
2
1 ** CB OPEN CB OPEN/TRIP BO2
2 Ia SW
3
3 ** Ib 4
4 AUXILIARY BO3
TRIP
COIL
CLOSE

5 ** Ic 5
COIL

6 *
6
7 ** Ie AUXILIARY BO4
8 7
*
9 8
P
10 N.C. Relay fail BO5
N
11 9
12 GND POWER 10 Relay fail
13 + SUPPLY N.C. 11 indicator
14 - DEFAULT BI1-6; Off
12
AUXILIARY Threshold
BI1
33.6/77/154V
FG Available for 13
TCS 14
AUXILIARY Threshold BI2
33.6/77/154V
FRONT PANEL Available for 15
TCS 16
Threshold
77/154V
BI3-6
USB Type B
CB CLOSED 17
CB OPEN 18
AUXILIARY 19
AUXILIARY 20
Rear PANEL 22 A+
B-
RS485 COM
COM 21 COM
RJ45
A+ 23 A+
B- 24 B-

for Optional Unit

*BO3 and BO4 are NOT applicable for direct CB coil connection.
**Analogue current input ports are shorted when the terminal block is removed.
(1-2, 3-4, 5-6, 7-8)
Model 401A Typical Application Diagram

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GRE110-420A
GRE120-420A
A OUTPUT CONACTS
SIGNAL LIST (DEFAULT)
B Control
BO1 OFF(CB CLOSE)
C BO2 GENERAL TRIP Power
BO3 GENERAL ALARM
BO4 OFF

GRE110-420A TB2
GRE120-420A CB CLOSE CB CLOSE BO1
TB1
SW
1
2
1 ** CB OPEN CB OPEN/TRIP BO2
2 Ia SW
3
3 ** Ib 4
4 AUXILIARY BO3 TRIP
COIL
CLOSE
5 ** Ic 5
COIL

6 *
6
7 ** Ise AUXILIARY BO4
Core 8
*
7
balance 9 8
CT P
10 N.C. Relay fail BO5
N 11 9
12 GND POWER 10 Relay fail
13 + SUPPLY N.C. 11 indicator
14 - DEFAULT BI1-2; Off
12
CB CLOSED Threshold
BI1
33.6/77/154V
FG Available for 13
TCS 14
CB OPEN Threshold BI2
33.6/77/154V
FRONT PANEL Available for 15
TCS 16
USB Type B 17
18
N.C. 19
20
Rear PANEL 22 A+
B-
RS485 COM
COM 21 COM
RJ45 A+ 23 A+
B- 24 B-

for Optional Unit

*BO3 and BO4 are NOT applicable for direct CB coil connection.
**Analogue current input ports are shorted when the terminal block is removed.
(1-2, 3-4, 5-6, 7-8)
Model 420A Typical Application Diagram

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GRE110-421A
GRE120-421A
OUTPUT CONACTS
A SIGNAL LIST (DEFAULT)
B BO1 OFF(CB CLOSE) Control
C BO2 GENERAL TRIP Power
BO3 GENERAL ALARM
BO4 OFF

GRE110-421A TB2
GRE120-421A CB CLOSE CB CLOSE BO1
TB1
SW
1
2
1 ** CB OPEN CB OPEN/TRIP BO2
2 Ia SW
3
3 ** Ib 4
4 AUXILIARY BO3 TRIP
COIL
CLOSE

5 ** Ic 5
COIL

6 *
6
7 ** Ise AUXILIARY BO4
Core 8
*
7
balance 9 8
CT P
10 N.C. Relay fail BO5
N 11 9
12 GND POWER 10 Relay fail
13 + SUPPLY N.C. 11 indicator
14 - DEFAULT BI1-6; Off 12
AUXILIARY Threshold
BI1
33.6/77/154V
FG Available for 13
TCS 14
AUXILIARY Threshold BI2
33.6/77/154V
FRONT PANEL Available for 15
TCS 16
Threshold
77/154V
BI3-6
USB Type B
CB CLOSED 17
CB OPEN 18
AUXILIARY 19
AUXILIARY 20
Rear PANEL 22 A+
B-
RS485 COM
COM21
RJ45 A+ 23 COM
A+
B- 24 B-

for Optional Unit

*BO3 and BO4 are NOT applicable for direct CB coil connection.
**Analogue current input ports are shorted when the terminal block is removed.
(1-2, 3-4, 5-6, 7-8)
Model 421A Typical Application Diagram

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GRE130-410A
A OUTPUT CONACTS
B SIGNAL LIST (DEFAULT)

C BO1 OFF(CB CLOSE)


Control
BO2 GENERAL TRIP
BO3 GENERAL ALARM Power
BO4 OFF

Controled
CB

GRE130-410A TB2
APPL ; 3PP CB CLOSE CB CLOSE BO1
TB1
SW
1
2
1 CB OPEN CB OPEN/TRIP BO2
2 Vab SW
3
3 Vbc 4
4 AUXILIARY BO3
TRIP
COIL
CLOSE

5 Vca 5
COIL

6 *
6
7 Ve AUXILIARY BO4
8 7
9 *
8
P
10 N.C. Relay fail BO5
N 11 9
12 GND POWER 10 Relay fail
13 + SUPPLY N.C. 11 indicator
14 - DEFAULT BI1-2; Off
12
CB CLOSED Threshold
BI1
33.6/77/154V
FG Available for 13
TCS 14
CB OPEN Threshold
BI2
33.6/77/154V
FRONT PANEL Available for 15
TCS 16
USB Type B 17
N.C. 18
19
20
Rear PANEL 22 A+
B-
RS485 COM
COM21
RJ45 A+ 23 COM
A+
B- 24 B-

for Optional Unit

*BO3 and BO4 are NOT applicable for direct CB coil connection.
GRE130-410A Typical Application Diagram
[APPL]setting ; 3PP

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GRE130-411A
A OUTPUT CONACTS
B SIGNAL LIST (DEFAULT)

C BO1 OFF(CB CLOSE)


Control
BO2 GENERAL TRIP
BO3 GENERAL ALARM Power
BO4 OFF

Controled
CB

GRE130-411A TB2
APPL ; 3PN CB CLOSE CB CLOSE BO1
TB1 3PV SW
1
2
1 CB OPEN CB OPEN/TRIP BO2
2 Va SW
3
3 Vb 4
4 AUXILIARY BO3
TRIP
COIL
CLOSE

5 Vc 5
COIL

6 *
6
7 Ve AUXILIARY BO4
8 * 7
9 8
P
10 N.C. Relay fail BO5
N 11 9
12 GND POWER 10 Relay fail
13 + SUPPLY N.C. 11 indicator
14 - DEFAULT BI1-2; Off 12
AUXILIARY Threshold
BI1
33.6/77/154V
FG Available for 13
TCS 14
AUXILIARY Threshold
33.6/77/154V
BI2
FRONT PANEL Available for 15
TCS
Threshold
16
77/154V

USB Type B
CB CLOSED 17
CB OPEN 18
AUXILIARY 19
AUXILIARY 20
Rear PANEL 22 A+
B-
RS485 COM
COM21
RJ45 A+ 23 COM
A+
B- 24 B-

for Optional Unit

*BO3 and BO4 are NOT applicable for direct CB coil connection.
GRE130-411A Typical Application Diagram
[APPL]setting ; 3PN or 3PV

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