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    Gear Front 320D

    Uploaded by

    julianmatabajoy
    This document provides instructions for removing the idler gear from the front gear group of a Caterpillar C6.4 engine. It describes using a puller tool to remove the idler gear shaft and then pressing out the idler gear bushing if needed. Illustrations show the component locations and tool used. Removal of other gears in the front group is also briefly outlined.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Gear Front 320D

    Uploaded by

    julianmatabajoy
    9 views4 pages
    This document provides instructions for removing the idler gear from the front gear group of a Caterpillar C6.4 engine. It describes using a puller tool to remove the idler gear shaft and then pressing out the idler gear bushing if needed. Illustrations show the component locations and tool used. Removal of other gears in the front group is also briefly outlined.

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    gear front 320D

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    This document provides instructions for removing the idler gear from the front gear group of a Caterpillar C6.4 engine. It describes using a puller tool to remove the idler gear shaft and then pressing out the idler gear bushing if needed. Illustrations show the component locations and tool used. Removal of other gears in the front group is also briefly outlined.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    9 views4 pages

    Gear Front 320D

    Uploaded by

    julianmatabajoy
    This document provides instructions for removing the idler gear from the front gear group of a Caterpillar C6.4 engine. It describes using a puller tool to remove the idler gear shaft and then pressing out the idler gear bushing if needed. Illustrations show the component locations and tool used. Removal of other gears in the front group is also briefly outlined.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.4 Engin...

    Page 1 of 4

    Shutdown SIS

    Previous Screen

    Product: EXCAVATOR
    Model: 320D EXCAVATOR FAL
    Configuration: 320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.4 Engine

    Disassembly and Assembly


    C6.4 Engine for Caterpillar Built Machines
    Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017

    i02742863

    Gear Group (Front) - Remove - Idler Gear Only


    SMCS - 1206-011

    Removal Procedure
    Table 1
    Required Tools
    Tool Part Number Part Description Qty
    A 9U-6148 Idler Shaft Puller 1
    B 1P-0510 Driver Group 1

    Start By:

    a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
    Remove".

    NOTICE

    Keep all parts clean from contaminants.

    Contaminants may cause rapid wear and shortened component life.

    NOTICE

    Care must be taken to ensure that fluids are contained during


    performance of inspection, maintenance, testing, adjusting, and repair
    of the product. Be prepared to collect the fluid with suitable containers

    https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 14/1/2024
    320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.4 Engin... Page 2 of 4

    before opening any compartment or disassembling any component


    containing fluids.

    Refer to Special Publication, NENG2500, "Dealer Service Tool


    Catalog" for tools and supplies suitable to collect and contain fluids on
    Cat products.

    Dispose of all fluids according to local regulations and mandates.

    Illustration 1 g01374732
    (1) Fuel injection pump drive gear
    (2) Idler gear
    (3) Camshaft gear
    (4) Crankshaft gear

    Note: The No. 1 cylinder is at the top center position when these marks are in alignment.

    Note: Ensure that the marks on the timing gears are in alignment.

    https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 14/1/2024
    320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.4 Engin... Page 3 of 4

    Illustration 2 g01374789

    1. Remove idler gear bolt (5) and the washer from the idler gear shaft .

    2. Remove thrust plate (6) from the idler gear shaft.

    Illustration 3 g01374793

    3. Remove idler gear (2) from the idler gear shaft.

    Illustration 4 g01374804

    4. If necessary, use Tooling (B) and a suitable press in order to remove bushing (7) (not
    shown) from idler gear (2).

    https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 14/1/2024
    320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.4 Engin... Page 4 of 4

    Illustration 5 g01374810

    Illustration 6 g01374811

    5. The following items are components of Tooling (A).

    ◦ 9U-6147 Stud (9)

    ◦ 6V-8231 Nut (10)

    ◦ 9U-6146 Sleeve Assembly (11)

    ◦ 8T-4244 Nut (12)

    6. Use Tooling (A) in order to remove idler shaft (8) (not shown) from the cylinder block.
    Check idler shaft (8) for wear and damage. Replace idler shaft (8), if necessary.

    Note: See the following list for the removal of the other gears in the front gear group.

    ◦ In order to remove camshaft gear (3), refer to Disassembly and Assembly, "Camshaft
    - Remove".

    ◦ In order to remove fuel injection pump gear (1), refer to Disassembly and Assembly,
    "Fuel Injection Pump - Remove".

    ◦ In order to remove the gear from the engine oil pump, refer to Disassembly and
    Assembly, "Engine Oil Pump - Remove".

    ◦ In order to remove crankshaft gear (4), refer to Disassembly and Assembly,


    "Crankshaft Gear - Remove and Install".

    Copyright 1993 - 2024 Caterpillar Inc. Sun Jan 14 21:26:43 EST 2024
    All Rights Reserved.
    Private Network For SIS Licensees.

    https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 14/1/2024

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