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.

Proyecto de Modernizacion
de la Refineria de Talara

PROJECT NO.: 02070

CONTENTS

Description Tag Nº Pages


Centrifugal Compressor FCC-FA-001 3-9
General Notes 10
Special Purpose HS Coupling 11-12
Special Purpose Lubrication & Control Oil System 13-25
FCC-MP-201-B /
Main LO Pump Driver - General Purpose Steam Turbine 26-28
FCC-STP-201-A
Intake Air System FCC-F-001 29-30
Vent Silencer FCC-SL-001 31
Condenser Pump Driver - General Purpose Steam turbine FCC-STP-002 A 32-34

01
MAIN AIR BLOWER DATA SHEET
DOCUMENT NUMBER REVISION
02070-FCC-MEC-DTS-FA001 PAGE 2 OF 34 01
THE PRESENT DOCUMENT OR DRAWING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUMSTANCES BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED, REPRODUCED, COPIED,
DISCLOSED OR USED WITHOUT ITS PRIOR WRITTEN CONSENT, FOR ANY PURPOSE AND IN ANY WAY OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE EXTENT OF THE AGREED UPON RIGHT OF USE.
PAGE 3 OF 34
JOB NO. 02070 ITEM NO.(S) FCC-FA-001

Revision
REQ / SPEC NO. 020700529/N012 /
PURCH ORDER NO. DATE
CENTRIFUGAL AND AXIAL COMPRESSORS REVISION NO. 01 BY V.MORCUENDE DATE 06/11/2014
DATA SHEET (API 617 7th Chapter 2)
1 APPLICABLE TO: PROPOSAL PURCHASE AS BUILT
2 FOR PETROPERU UNIT CATALYTIC CRACKING UNIT- FCC
3 SITE TALARA REFINERY SERIAL NO.
4 SERVICE MAIN AIR BLOWER ITEM Nº FCC-FA-001 NO. REQUIRED ONE (01)
5 MANUFACTURER GENP DRIVER TYPE (3.1.1) FULL CONDENSING STEAM TURBINE
6 MODEL AN200 DRIVER ITEM NO. FCC-STFA-001
7 INFORMATION TO BE COMPLETED: BY PURCHASER BY MANUFACTURER Δ MUTUAL AGREEMENT (PRIOR TO PURCHASE)
8 OPERATING CONDITIONS
9 Normal OTHER CONDITIONS (1-2.1.1.1)
10 (ALL DATA ON PER UNIT BASIS) (1-2.1.1.2) Rated Normal Low Ambient Turndown Turndown
11 Case 6 124% Case 6 Case 5 Case 6 60% Case 5 60% Case 6
12 (Alternate) (Alternate)
13 GAS HANDLED (SEE ALSO PAGE 4) Ambient Air
14 Δ GAS PROPERTIES (1-2.1.1.4)
15 Nm³/h (1.033 kg/cm²[a] & 0°C) (WET) 147295 182926 119244 143125 71547 88377
16 WEIGHT FLOW kg/h (WET) 186716 231883 151158 183316 146109 (*) 147438 (*)
17 INLET CONDITIONS
18 PRESSURE kg/cm² [a] at filter 1.0318 1.0318 1.0318 1.0318 1.0318 1.0318
### PRESSURE kg/cm² [a] at compressor flange 1.0094 1.0094 1.0094 1.0094 1.0094 0.9898
19 TEMPERATURE °C 32 32 32 13 32 32
20 RELATIVE HUMIDITY (%) 85% 85% 85% 85% 85% 85%
21 MOLECULAR WEIGHT kg/kmole 28.41 28.41 28.41 28.71 28.41 28.41
22 Cp/Cv ( K1 ) 1.394 1.394 1.394 1.397 1.394 1.394
23 COMPRESSIBILITY (Z1 ) 0.999 0.999 0.999 0.999 0.999 0.999
24 INLET VOLUME m³/h (WET) 167851 208451 135881 152886 135881 132543
25 DISCHARGE CONDITIONS
26 PRESSURE kg/cm² [a] 4.885 5.225 4.023 4.858 3.419 4.229
27 TEMPERATURE °C 227.35 237.8 203.1 201 182.75 209.5
28 Cp/Cv (K2 ) 1.384 1.384 1.384 1.386 1.384 1.384
29 COMPRESSIBILITY (Z2 ) 0.999 0.999 1.000 1.000 1.000 0.999
30 kW REQUIRED (LOSSES EXCLUDED)
31 TRAIN kW REQUIRED
32 kW REQUIRED AT DRIVER INCL. EXT. LOSSES (GEAR, ETC.) 10593 13854 7533 9840 6419 7627
33 SPEED (RPM) 5500 5500 5400 5450 5225 5450
34 TURNDOWN (m3/h) 149485 161111 126231 140743 0 0
35 POLYTROPIC HEAD J/kg (NOTE 2.6) 182170 192090 155150 169860 133890 162140
36 POLYTROPIC EFFICIENCY (%) 89.9 89.9 87.6 88.7 85.9 88.2

01 CERTIFIED POINT X

2 PERFORMANCE CURVE NUMBER


3 PROCESS CONTROL (1-3.4.2.1)
4 METHOD SUCTION THROTTLING VARIABLE INLET SPEED VARIATION DISCHARGE COOLED BYPASS
5 FROM GUIDE VANES FROM 5225 BLOWOFF FROM
6 TO (2-3.4.2.2) TO 5775 TO ATMOSPHERE TO
7 SIGNAL SOURCE (1-3.4.2.1)
8 TYPE ELECTRONIC PNEUMATIC OTHER
9 RANGE 4-20 mA kg/cm²[g]
10
11 ANTI-SURGE SYSTEM (1-3.4.2.2)
12
13 REMARKS:
14 (*) Process flow at turndown case 5 is 90695 kg/h.
15 Process flow at turndown case 6 is 112030 kg/h.
16
17
18
19
20
21
22
23
Doc. No. 02070-FCC-MEC-DTS-FA001
PAGE 4 OF 34
JOB NO. 02070 ITEM NO.(S) FCC-FA-001

Revision
REQ / SPEC NO. 020700529/N012 /
PURCH ORDER NO. DATE
CENTRIFUGAL AND AXIAL COMPRESSORS REVISION NO. 01 BY V.MORCUENDE DATE 06/11/2014
DATA SHEET (API 617 7th Chapter 2)
1 OPERATING CONDITIONS (Continued) (1-2.1.1.1) (1-3.1.2) (1-3.1.3)
2 GAS ANALYSIS: Normal OTHER CONDITIONS
Low
3 MOL % (1-2.1.1.2) Rated Normal Turndown Turndown REMARKS:
Ambient
3a Case 6 124% Case 6 Case 5 Case 6 60% Case 5 60% Case 6
3b (Alternate) (Alternate)
4 MW
5 AIR 28.966
6 OXYGEN 32.000 20.15 20.15 20.15 20.74 20.15 20.15
7 NITROGEN 28.016 75.81 75.81 75.81 78.02 75.81 75.81
8 WATER VAPOR 18.016 4.04 4.04 4.04 1.24 4.04 4.04
9 CARBON MONOXIDE 28.010
10 CARBON DIOXIDE 44.010
11 HYDROGEN SULFIDE 34.076 (1-2.2.1.6)
12 HYDROGEN 2.016 (1-2.2.1.9)
13 METHANE 16.042
14 ETHYLENE 28.052
15 ETHANE 30.068
16 PROPYLENE 42.078
17 PROPANE 44.094
18 i-BUTANE 58.120
19 n-BUTANE 58.120
20 i-PENTANE 72.146
21 n-PENTANE 72.146
22 HEXANE PLUS (1-2.2.1.3)
23 HYDROGEN CLORIDE
24
25 TOTAL % 100.00 100.00 100.00 100.00 100.00 100.00
26 AVG. MOL. WT. kg/kmole 28.41 28.41 28.41 28.71 28.41 28.41
27 LOCATION: (1-2.1.8) NOISE SPECIFICATIONS: (1-2.1.9)
28 INDOOR OUTDOOR GRADE APPLICABLE TO MACHINE:
29 HEATED UNDER ROOF MEZZANINE SEE SPECIFICATION PP-02070-C-304 85 dBA @ 1 m
30 UNHEATED PARTIAL SIDES APPLICABLE TO NEIGHBORHOOD:
31 ELEC. AREA CLASSIFICATION (1-2.1.14) SEE SPECIFICATION
31a NFPA 70 ART 500 NFPA 70 ART 505 IEC/CENELEC STD 60079 ACOUSTIC HOUSING: YES NO
31b CLASS I ZONE 2 GROUP IIC DIV - TEMP T3 Noise enclosure required
31c WINTERIZATION REQ'D. (2.1.9) TROPICALIZATION REQ'D. APPLICABLE SPECIFICATIONS:
32 SITE DATA (1-2.1.8) API 617, 7TH CHAPTER 2
33 ELEVATION 4.15 m BAROMETER 1.032 kg/cm² [a] VENDOR HAVING UNIT RESPONSIBILITY (1-1.5.53) (1-1.8) (1-2.1.3)
34 RANGE OF AMBIENT TEMPS: COMPRESSOR VENDOR
35 DRY BULB RELATIVE HUMIDITY GOVERNING SPECIFICATION (IF DIFFERENT)
36 AVARAGE °C 80% UOP SPECS 5-15-8, 5-19-7, 959565-692
37 MAXIMUM °C 36.1 90% EMRE GP 10-03-01, GP 10-12-01, GP 15-01-02
38 MINIMUM °C 12.8
39 DESIGN °C 32.2 85% PAINTING:
40 UNUSUAL CONDITIONS: DUST FUMES MANUFACTURER'S STD.
41 OTHER (1-2.1.8) CORROSIVE, SALT LADEN, MARINE ATMOSPHERE OTHER Suitable for marine and corrosive enviroment

01 REFINERY ENVIRONMENT CUSTOM TOP COAT COLORS (SEE 020700529-CP)

2 COPPER AND COPPER ALLOYS PROHIBITED (1-2.2.1.14)


3 COATING: (1-2.2.1.16) SHIPMENT: (4.4)
4 ROTATING COMPONENTS DOMESTIC EXPORT EXPORT BOXING REQ'D.
5 STATIONARY COMPONENTS OUTDOOR STORAGE MORE THAN 6 MONTHS (1-4.4.1) MO
6 REMARKS: SPARE ROTOR ASSEMBLY PACKAGE (1-4.4.3.10)
7 HORIZONTAL STORAGE VERTICAL STORAGE
8

Doc. No. 02070-FCC-MEC-DTS-FA001


PAGE 5 OF 34
JOB NO. 02070 ITEM NO.(S) FCC-FA-001

Revision
REQ / SPEC NO. 020700529/N012 /
PURCH ORDER NO. DATE
CENTRIFUGAL AND AXIAL COMPRESSORS REVISION NO. 01 BY V.MORCUENDE DATE 06/11/2014
DATA SHEET (API 617 7th Chapter 2)
1 CONSTRUCTION FEATURES
2 SPEEDS: DIAPHRAGMS:
3 MAX. CONT. 5775 RPM TRIP 6352 RPM MATERIAL
4 MAX. TIP SPEEDS: 273 m/s @ 100% SPEED AXIALLY SPLIT YES NO (2-2.4.8)
5 285 m/s @ MAX. CONT. SPEED
6 LATERAL CRITICAL SPEEDS (DAMPED) PER API-617 INTERMEDIATE MAIN PROCESS CONNECTIONS (2-2.4.5)
7 FIRST CRITICAL 3400 RPM 1st MODE DISCH. PRESSURE kg/cm²[g] MAX MIN
8 SECOND CRITICAL 10950 RPM 2nd MODE INLET PRESSURE kg/cm²[g] MAX MIN
9 THIRD CRITICAL RPM MODE
10 FOURTH CRITICAL RPM MODE IMPELLERS:
11 LATERAL ANALYSIS ADDITIONAL REQUIREMENTS (1-2.6.2.14) (NOTE 3.5) NO. DIAMETERS
12 TRAIN LATERAL ANALYSIS REQUIRED (1-2.6.2.6) NO. VANES EA. IMPELLER
13 TRAIN TORSIONAL ANALYSIS REQUIRED (1-2.6.7.1) TYPE (OPEN, ENCLOSED, ETC.)
14 TORSIONAL CRITICAL SPEEDS: PER API-617 TYPE FABRICATION
15 FIRST CRITICAL RPM MATERIAL
16 SECOND CRITICAL RPM MIN. YIELD STRENGTH MPa
17 THIRD CRITICAL RPM HARDNESS: (HBW) MAX MIN
18 FOURTH CRITICAL RPM SMALLEST TIP INTERNAL WIDTH mm
19 LIST OF TRAIN UNDESIRABLE SPEEDS (1-2.6.1.4) MAX. MACH. NO. @ IMPELLER EYE
20 STABILITY ANALYSIS (1-2.6.5) MAX. IMPELLER HEAD @ 100% SPD (N-m/kg)
21 VIBRATION: SHAFT:
22 ALLOWABLE TEST LEVEL mm ONE PIECE BUILT UP (SEE REMARKS)
23 (PEAK TO PEAK) MATERIAL AISI 4340 (ALLOY STEEL)
24 NAMEPLATE (2-2.11.2) DIA @ IMPELLERS mm DIA @ COUPLING mm 180
25 US CUSTOMARY METRIC SHAFT END: TAPERED CYLINDRICAL
26 ROTATION, VIEWED FROM DRIVEN END CW CCW SPLINED INTEGRAL FLANGE
27 MATERIALS INSPECTION REQUIREMENTS (1-4.2.2.1) MIN. YIELD STRENGTH MPa 725
28 RADIOGRAPHY REQUIRED FOR GP 18-03-04 TABLE 2 SHAFT HARDNESS (HBW)
29 ULTRASONIC REQUIRED FOR SEE REMARKS BELOW MAX TORQUE CAPABILITY (N·m)
30 MAGNETIC PARTICLE REQUIRED FOR SEE REMARKS BELOW BALANCE PISTON:
31 LIQUID PENETRANT REQUIRED FOR SEE REMARKS BELOW MATERIAL AISI 4340 (ALLOY STEEL) AREA mm²
32 VISUAL INSPECTION REQUIRED FOR ALL
33 LOW TEMPERATURE (1-2.2.1.15.3) FIXATION METHOD INTEGRAL
34 MIN. DESIGN METAL TEMPERATURE °C 12.8 NORMAL CLEARANCE mm
35 AT CONCURRANT PRESSURE kg/cm²[g] FLOW WITH NORMAL CLEARANCE kg/h
36 OTHER TRAIN COMPONENTS (1-2.2.1.15.2) FLOW WITH 2x NORMAL CLEARANCE kg/h
37 CASING: PRESS. CONN. BAL LINE DOWNSTREAM (2-2.5.4.3)
38 MODEL AN200 SHAFT SLEEVES:
39 CASING SPLIT HORIZONTAL AT INTERSTG. CLOSE MATL
40 MATERIAL SEE REMARKS CLEARANCE POINTS
41 THICKNESS mm CORR. ALLOW. mm AT SHAFT SEALS MATL
42 MAX. ALLOWABLE PRESS 6 kg/cm²[g] ACCESSIBLE(2-2.8.3)
43 TEST PRESS kg/cm²[g] : HELIUM HYDRO 9 ROTOR:
44 MAX. ALLOWABLE TEMPERATURE °C 280 DISASSEMBLY AND REASSEMBLY (1-2.6.8.2.1.1)
45 MAX OPER. TEMP. °C MIN. OPER. TEMP. 0 °C AT SPEED BALANCING (1-2.6.8.3) VENDOR TO ADVISE
46 MAX CASING CAPACITY m³/h SEQ. LOW SP BAL. PREC. AT SPEED BAL. (1-2.6.8.6)
47 SYSTEM RELIEF VALVE SET PT. (2-2.3.1.1) (NOTE 3.8) kg/cm²[g] RESIDUAL BALANCE CHECK (1-2.6.8.7)

48 Q.C. OF INACCESSIBLE WELDS (1-2.3.1.11.2) LABYRINTHS:

49 GUIDE VANES INTERSTAGE


50 MATERIAL 17-4 PH AISI 403E TYPE N/A MATERIAL N/A
51 NO. OF AXIAL BLADES ROWS 15 BALANCE PISTON
52 NO. OF ADJUSTABLE ROWS 7
53 NO. VANES GUIDE VANE 1
54 IGV EXTERNAL PURGE (2-2.4.2) TYPE ABRADABLE MATERIAL SS+METCO 601
55 VANE CONTROL SYSTEM (2-2.4.3)
56 REMARKS:
57 REFER TO GENERAL NOTES ON PAGE 10
58 INSPECTION OF PRESSURE RETAINING COMPONENTS ACCORDING TO EMRE GP 18-03-04, QUALITY LEVEL II, TABLE 5 & TABLE 2 & RFI SECTION 7,
59 "INSPECTION ACTIVITY PLAN" (IAP)
60 ON PRESSURE CASTINGS, PT SHALL BE SUBSTITUTED WITH MT FOR ALL NON-MAGNETIC ALLOYS AND LOW ALLOY NICKEL STEELS MATERIALS
61 MATERIAL: Inlet Plenum:AISI304L; Inlet Casing:ASTM A395; Blade Casing:ASTM A350LF2; Discharge Casing: ASTM A395
62 SHAFT: THREE ASEEMBLED PIECES

Doc. No. 02070-FCC-MEC-DTS-FA001


PAGE 6 OF 34
JOB NO. 02070 ITEM NO.(S) FCC-FA-001

Revision
REQ / SPEC NO. 020700529/N012 /
PURCH ORDER NO. DATE
CENTRIFUGAL AND AXIAL COMPRESSORS REVISION NO. 01 BY V.MORCUENDE DATE 06/11/2014
DATA SHEET (API 617 7th Chapter 2)
1 CONSTRUCTION FEATURES (CONTINUED)
2 SHAFT SEALS: BUFFER GAS CONTROL SYSTEM SCHEMATIC BY VENDOR
3 SEAL TYPE (1-2.8.1.3) LABYRINTH PRESSURIZING GAS FOR SUBATMOSPHERIC SEALS (1-2.8.2.4) NOTE 3.10
4 SETTLING OUT PRESSURE (1-2.8.1.1) kg/cm²[g] (NOTE 3.9) EDUCTOR INJECTION (1-2.8.2.3)
5 MIN. SEALING PRESSURE kg/cm²[g] SEAL MANUFACTURER
6 SUPPLEMENTAL DEVICE REQUIRED FOR CONTACT LEAKAGE TO PROCESS m³/h
7 SEALS (1-2.8.3.4) TYPE BUFFER GAS REQUIRED FOR:
8 TYPE BUFFER GAS (1-2.8.1.5) AIR RUN-IN OTHER
9 PRESSURE (1-2.8.1.6) kg/cm²[g] FLOW (PER SEAL):
10 FLOWRATE kg/h NORM: Nm³/h @ kg/cm²[g] DP
11 FILTRATION MAX. Nm³/h @ kg/cm²[g] DP
12 BUFFER GAS SYSTEM REQUIRED (2-2.8.1.5) BEARING HOUSING CONSTRUCTION:
13 MANIFOLD (1-3.5.1.4) TYPE (SEPARATE, INTEGRAL) SEPARATE SPLIT AXIAL
14 METHOD OF CONTROL (1-2.8.1.5) BY VENDOR MATERIAL KILLED CARBON STEEL
15
16 AXIAL COMPRESSOR
17 STAGE 1 2 3 4 5 6 7 8 9
18 ROTOR
19 BLADE MATERIAL 174 PH 174 PH 174 PH AISI 403E AISI 403E AISI 403E AISI 403E AISI 403E AISI 403E
20 BLADE ROOT TYPE T T T T T T T T T
21 CORD WIDTH mm
22 OUTER DIAMETER mm
23 BLADE HEIGHT mm
24 BLADE QUANTITY 30 30 30 30 30 30 30 30 30
25 STATOR
26 BLADE MATERIAL AISI 403E AISI 403E AISI 403E AISI 403E AISI 403E AISI 403E AISI 403E AISI 403E AISI 403E
27 TYPE (MOVABLE, FIXED.
M M M M M M M M F
28 ADJUSTABLE)
29 CORD WIDTH mm
30 BLADE QUANTITY 42 42 42 42 42 42 42 42 56
31
32 STAGE 10 11 12 13 14 15 16 17 18
33 ROTOR
34 BLADE MATERIAL AISI 403E AISI 403E AISI 403E AISI 403E AISI 403E AISI 403E
35 BLADE ROOT TYPE T T T T T T
36 CORD WIDTH mm
37 OUTER DIAMETER mm
38 BLADE HEIGHT mm
39 BLADE QUANTITY 30 36 36 36 36 36
40 STATOR
41 BLADE MATERIAL AISI 403E AISI 403E AISI 403E AISI 403E AISI 403E AISI 403E AISI 403E
42 TYPE (MOVABLE, FIXED.
F F F F F F F
43 ADJUSTABLE)
44 CORD WIDTH mm
45 BLADE QUANTITY
46
47 REMARKS:

01 REFER TO GENERAL NOTES ON PAGE 10

2
3
4
5
6
7
8
9
10
11
12
13

Doc. No. 02070-FCC-MEC-DTS-FA001


PAGE 7 OF 34
JOB NO. 02070 ITEM NO.(S) FCC-FA-001

Revision
REQ / SPEC NO. 020700529/N012 /
PURCH ORDER NO. DATE
CENTRIFUGAL AND AXIAL COMPRESSORS REVISION NO. 01 BY V.MORCUENDE DATE 06/11/2014
DATA SHEET (API 617 7th Chapter 2)
1 CONSTRUCTION FEATURES (CONTINUED)
2 BEARINGS AND BEARING HOUSINGS
3 MAGNETIC BEARINGS (2-2.7.1.1.2)
4 RADIAL THRUST NON-THRUST THRUST ACTIVE INACTIVE
5 TYPE TILTING PAD TILTING PAD TYPE TILTING PAD TILTING PAD
6 MANUFACTURER NP NP MANUFACTURER KINGSBURY KINGSBURY
7 LENGTH (mm) 106 106 UNIT LOADING (MAX) (kg/cm²)
8 SHAFT DIA. (mm) 200 200 UNIT LOAD (ULTIMATE) (kg/cm²)
9 UNIT LOAD (ACT/ALLOW) -/- (kg/cm²) -/- (kg/cm²) AREA (mm²) 30977 30977
10 BASE MATERIAL C10 (UN) C10 (UN) NO. PADS 11 11
11 BABBITT THICKNESS (mm) 1.3 1.3 PIVOT: CENTER / OFFSET (%) CENTER CENTER
12 NO. PADS 5 5 PAD BASE MATERIAL C10 C10
13 LOAD: B'TWN/ON PAD ON ON COPPER BACKED (2-2.7.3.7)
14 PIVOT: CTR/OFFSET (%) 60 60 LUBRICATION: FLOODED DIRECTED (2-2.7.3.6)
15 PAD MATERIAL (2-2.7.2.2) (2-2.7.2.3) THRUST COLLAR: INTEGRAL REPLACEABLE
16 BEARING SPAN 3750 mm MATERIAL ALLOY STEEL. 3 mm MIN REFURB STOCK RQ'D (1-2.5.5)
17 SIZING CRITERION (2-2.7.3.3) THRUST ANALYSIS REQUIRED (NOTE 3.6)

18 BEARING TEMPERATURE DEVICES (2-3.4.7) VIBRATION DETECTORS: SEE ATTACHED API-670 DATASHEET
19 SEE ATTACHED API-670 DATASHEET TYPE NON-CONTACTING MODEL 3300
20 THERMOCOUPLES TYPE MFR BENTLY NEVADA
21 RESISTANCE TEMP DETECTORS (RTD) DUPLEX, 3 OR 4 WIRE NO. AT EA SHAFT BEARING 2 TOTAL NO. 4
22 RESISTANCE MAT'L PT 100 OHMS OSCILLATOR-DETECTORS SUPPLIED BY VENDOR
23 ALARM TEMPERATURE °C MFR BENTLY NEVADA MODEL 3300
24 SHUTDOWN TEMPERATURE °C MONITOR SUPPLIED BY (2-3.4.7.2) VENDOR
25 PROVISION FOR LOCAL DISCONNECT (1-2.7.4.6) LOCATION REMOTE PANEL ENCLOSURE IP42 MIN
26 LOCATION-JOURNAL BRG MFR. BENTLY NEVADA MODEL 3500
27 NO. 1 EA PAD EVERY OTH PAD 2 PER BRG SCALE RGE ALARM SET @ mm p-p
28 OTHER 2oo2 TRIP VOTING LOGIC SHTDWN: SET @ mm p-p TIME DELAY SEC
29 LOCATION-THRUST BRG OTHER 2oo2 TRIP VOTING LOGIC
30 NO. 1 EA PAD EVERY OTH PAD 3 PER BRG CASING VIBRATION TRANSDUCERS (2-3.4.7.5)
31 OTHER 2oo3 TRIP VOTING LOGIC CASING VIBRATION MONITORS (2-3.4.7.6)
32 NO. (INACT) EA PAD EVERY OTH PAD 2 PER BRG AXIAL POSITION DETECTOR: SEE ATTACH. API-670
33 OTHER 2oo2 TRIP VOTING LOGIC DATA SHEET
34 LOCAL DISCONNECTION (1-2.7.4.6) TYPE NON-CONTACTING MODEL SERIES 3300
35 MONITOR SUPPLIED BY (2-3.4.7.4) VENDOR MFR BENTLY NEVADA NO. REQUIRED 2
36 LOCATION REMOTE PANEL ENCLOSURE IP42 MIN OSCILLATOR-DEMODULATOR SUPPLIED BY VENDOR
37 MFR. BENTLY NEVADA MODEL 3500 MFR BENTLY NEVADA MODEL SERIES 3300
38 SCALE RGE 0-160 ALARM SET @ 115 °C MONITOR SUPPLIED BY (2-3.4.7.2) VENDOR
39 SHTDWN SET @ °C TIME DELAY SEC LOCATION REMOTE PANEL ENCLOSURE IP42 MIN
40 MFR. BENTLY NEVADA MODEL SERIES 3500
41 SCALE RGE ALARM SET @ ± mm
42 KEY PHASOR REQUIRED SHTDWN: SET @ ± mm TIME DELAY SEC
43 STEAM TURBINE GEAR H.S. GEAR L.S. OTHER 2oo2 TRIP VOTING LOGIC

44 CASING CONNECTIONS (1-2.3.2.2)


45 ANSI/ASME

01 B16.1; B16.5; FACING ORIENTATION FLANGED MATING FLG GAS

2 CONNECTION B16.42; B16.47 BORE OR & GASKET VELOCITY


3 series A, B; STUDDED BY VENDOR m/s
4 ISO 7005-1, -2; (1-2.3.2.2.1) (1-2.3.2.2.7)
5 OTHER
6 (NOTE 3.3) (NOTES 4.2, 4.3)
7 INLET 1050x2400mm 150# RF DOWN FLANGED YES
8 DISCHARGE 40" 150# RF DOWN FLANGED NO
9
10
11
12 BOROSCOPIC INSPECTION PORTS (2-2.3.2.4) (NOTE 3.4)
Doc. No. 02070-FCC-MEC-DTS-FA001
PAGE 8 OF 34
JOB NO. 02070 ITEM NO.(S) FCC-FA-001

Revision
REQ / SPEC NO. 020700529/N012 /
PURCH ORDER NO. DATE
CENTRIFUGAL AND AXIAL COMPRESSORS REVISION NO. 01 BY V.MORCUENDE DATE 06/11/2014
DATA SHEET (API 617 7th Chapter 2)
1 OTHER CONNECTIONS
2 SERVICE: NO. SIZE TYPE NO. SIZE TYPE
3 LUBE-OIL INLET PRESSURE
4 LUBE-OIL OUTLET TEMPERATURE
5 SEAL-OIL INLET SOLVENT INJECTION
6 SEAL-OIL OUTLET PURGE FOR:
7 SEAL GAS INLET BRG. HOUSING
8 SEAL GAS OUTLET BTWN BRG & SEAL
9 CASING DRAINS BTWN SEAL & GAS
10 STAGE DRAINS BALANCE LINE TC/TW (NOTE 6.6) 1 1" 300# RF WN
10a BAL. LINE PRESS TAP (NOTE 6.7) 1 3/4"
10b BAL. CHAMBER PRESS TAP (NOTE 6.8) 1 3/4"
10c INLET THROAT PRESS TAP (NOTE 6.9) BY VDR 3/4"
11 INDIVIDUAL STAGE DRAINS REQUIRED (1-2.3.2.1.7)
12 VALVED & BLINDED DRAINS & VENTS
13 VALVED & BLINDED & MANIFOLD AUXILIARIES

14 LUBRICATION AND SEALING SYSTEMS (1-2.10) (1-3.5.1.2)


15 SEE ATTACHED API 614 DATASHEET
16 SEPARATE COMBINED (2-2.10.1)
17 INTEGRAL OIL RESERVOIR (1-3.3.2.11)
18 OIL TYPE (2-2.10.2)
19 ACCESSORIES
20 COUPLING AND GUARDS (3.2)
21 NOTE: SEE ROTATING ELEMENTS - SHAFT ENDS
22 SEE ATTACHED API-671 DATA SHEET KEYLESS HYDRAULIC KEYED FLANGED OTHER
23 COUPLING FURNISHED BY COMPRESSOR VENDOR
24 MANUFACTURER TYPE PROFILE DIAPHRAGM MODEL
25 COUPLING GUARD FURNISHED BY: COMPRESSOR VENDOR
26 TYPE: FULLY ENCLOSED SEMI-OPEN OTHER
27 COUPLING DETAILS
28 MAX O.D. mm PLUG AND RING GAUGES (1-3.2.5)
29 HUB WEIGHT kgs LUBRICATION REQUIREMENTS:
30 SPACER LENGTH mm NON-LUBE CONT. OIL LUBE OTHER
31 SPACER WEIGHT kgs QUANTITY PER HUB kg
32
33 MOUNTING PLATES (1-3.3)
34 BASEPLATES: FURNISHED BY (1-3.3.2.1) COMPRESSOR VENDOR SOLEPLATES: FURNISHED BY (1-3.3.3.1)
35 COMPRESSOR ONLY DRIVER GEAR THICKNESS mm
36 OTHER COMMON BASEPLATE FOR COMPRESSOR AND TURBINE SUBSOLE PLATES REQUIRED (1-3.3.3.1.5)
37 NONSKID DECKING (1-3.3.2.4) SLOPED DECK (1-3.3.2.4.1)
38 LEVELING PADS OR TARGETS (1-3.3.2.6) STAINLESS STEEL SHIM THICKNESS mm

39 COLUMN MOUNTING (1-3.3.2.5) COMPRESSOR


40 SUB-SOLE PLATES REQ'D (1-3.3.2.10) COUNTER BORE ANCHOR BOLT HOLES (1-3.3.3.1.2)
41 STAINLESS STEEL SHIM THICKNESS mm
42 MACHINED MOUNTING PADS REQUIRED (1-3.3.2.9)
43

01 NOTES:

2 6. SPECIFIC INSTRUMENTATION AND CONTROL NOTES (CONTINUED FROM PAGE 10)


3 6.6 A TC &THERMOWELL SHALL BE PROVIDED AT THE BALANCE LINE AT THE BEND ADJACENT TO THE DISCHARGE END (UOP STD SPEC 5-15, PARA 3.2. a)
4 THE THERMOWELL CONN. SHALL BE A 1 INCH WELDING NECK FLANGE. THE THERMOWELL SHALL BE CONCENTRIC WITH THE CENTERLINE OF THE BALANCE
5 LINE LEG PARALLEL TO THE COMPRESSOR SHAFT. THE FLANGE FACE SHALL BE 6 INCHES (150 mm) FROM THE OUTER SURFACE OF THE BALANCE LINE
6 THE THERMOWELL SHALL EXTEND 10 INCHES (250 mm) INWARDLY FROM THE FLANGE FACE PER UOP STD DWG 6-105, DETAIL "A" (UOP STD SPEC 5-15, 3.4 b)
7 6.7 A PRESS. MEASUREMENT CONN. W/ A PLUGGED VALVE SHALL BE PROVIDED AT THE DOWNSTREAM END OF THE BALANCE LINE (GP 10-03-01, CH2, 2.5.4.3)
8 6.8 A PRESS. MEASUREMENT CONNECTION AT THE BALANCE CHAMBER SHALL BE PROVIDED (API-617-2, 7th, 2.5.4.1)
9 6.9 THE INLET THROAT SHALL BE CALIBRATED BY VENDOR DURING THE PERFORMANCE TEST TO PROVIDE A FLOW MEASUREMENT FOR THE ANTI-SURGE
10 SYSTEM. INLET CASING TAPS SHALL BE PROVIDED FOR THE INSTALLATION OF A FLOW TRANSMITTER.
11
12
13
14
15
16
17

Doc. No. 02070-FCC-MEC-DTS-FA001


PAGE 9 OF 34
JOB NO. 02070 ITEM NO.(S) FCC-FA-001

Revision
REQ / SPEC NO. 020700529/N012 /
PURCH ORDER NO. DATE
CENTRIFUGAL AND AXIAL COMPRESSORS REVISION NO. 01 BY V.MORCUENDE DATE 06/11/2014
DATA SHEET (API 617 7th Chapter 2)
1 UTILITIES
2 MANUALS:
3 UTILITY CONDITIONS: DRAFT MANUAL FOR REVIEW (1-5.3.5.1.2)
4 STEAM: DRIVERS TECHNICAL DATA MANUAL (1-5.3.5)
5 INLET MIN 35.9 kg/cm²[g] 288 °C MISCELLANEOUS:
6 NORM 40.0 kg/cm²[g] 343 °C RECOMMENDED STRAIGHT RUN OF PIPE DIAMETERS (NOTE 2.7)
7 MAX 42.2 kg/cm²[g] 371 °C BEFORE SUCTION
7a EXHAUST. MIN kg/cm²[a] °C BETWEEN COMPR DISCH & ANTISURGE VENT VALVE VDR TO ADVISE
7b NORM kg/cm²[a] °C BETWEEN ANTISURGE VENT VALVE & VENT SILENCER VDR TO ADVISE
7c MAX kg/cm²[a] °C GAS VOLUME ON PIPING BETWEEN COMPR DISCH, ANTISURGE VENT VALVE
3 VDR TO ADVISE (NOTE 6.4)
7d & DISCH CHECK VALVE NOT TO EXCEED (m )
7e ELECTRICITY: DRIVERS CONTROL SHUTDOWN ADDITIONAL EQUIPMENT REQUIRED (NOTES 2.6, 2.7)
7f VOLTAGE 460 110 24 ANTI-CHOKE VALVE BY VENDOR
7g HERTZ 60 60 DISCHARGE CHECK VALVE
7h PHASE 3 1 COMPRESSOR DISCHARGE SILENCER BY VENDOR
7i kW AVAIL 0.37-150 ≤ 1.0 COMPRESSOR SUCTION EXP. JOINT BY VENDOR
7j REDUCED VOLTAGE START (1-3.1.6) COMPRESSOR DISCH. EXP. JOINT
7k Δ NUMBER OF STARTS (1-2.6.7.6.4)
8 COMPRESSOR TO BE SUITABLE FOR FIELD RUN-IN ON AIR (1-2.1.16)
9 INSTRUMENT AIR: PROVISION FOR LIQUID INJECTION (1-2.1.10)
10 MAX PRESS 8.8 kg/cm²[g] MIN PRESS 6.0 kg/cm²[g] INJECTION MANIFOLD (2-3.5.1.2)
11 DES. PRESS 10.5 kg/cm²[g] DESIGN TEMP 100 ºC VENDOR'S REVIEW & COMMENTS ON PURCHASER'S
12 DEW POINT -20 ºC CONTROL SYSTEMS (1-3.4.1.1)
13 SHOP FITUP OF VENDOR PROCESS PIPING (1-4.4.3.11)
14 REMARKS: WELDING HARDNESS TESTING (1-4.2.1.5)
15 REFER TO NOTE 1.1 ON PAGE 10 HYDRAULIC COUPLING MOUNTING/REMOVAL KIT
16 DESIGN AUDIT (1-5.1.4)
17 BALANCE PISTON DP (1-5.3.2.15)
18 PROVIDE TAIL END SCHEDULES (1-2.1.13) TO BE INCLUDED ON SERV.
19 RATES FOR INSTALLATION, PRE-COMMISSIONING & COMMISSIONING

20 SHOP INSPECTION AND TESTS: (1-4.1.4) VENDOR'S REPRESENTATIVE SHALL (2.1.13)


21 (SEE INSPECTOR'S CHECKLIST) REQ'D WIT/OBV OBSERVE FLANGE PARTING
22 HYDROSTATIC (1-4.3.2) WIT CHECK ALIGNMENT AT TEMPERATURE
23 IMPELLER OVERSPEED (1-4.3.3) BE PRESENT AT INITIAL ALIGNMENT
24 MECHANICAL RUN (1-4.3.6) WIT WEIGHTS (kg):
25 CONTRACT COUPLING IDLING ADAPTOR(S) (SEE PAGE 12) COMPR. GEAR DRIVER BASE
26 CONTRACT PROBES SHOP PROBES ROTORS: COMPR. DRIVER GEAR
27 PURCHASER VIB. EQUIPMENT (2-4.3.1.1.10) COMPRESSOR UPPER CASE
27a MMS TEST & CALIBR ON MECH RUN TEST WIT MAX. FOR MAINTENANCE (IDENTIFY)
28 VARY LUBE & SEAL OIL PRESSURES TOTAL SHIPPING WEIGHT
29 AND TEMPERATURES (1-4.3.6.1.5) WIT
30 POLAR FORM VIB DATA (1-4.3.6.1.2) WIT
31 TAPE RECORD VIB DATA (1-4.3.6.1.3) WIT SPACE REQUIREMENTS (m & mm):
32 SHAFT END SEAL INSP (1-4.3.6.2.2) COMPLETE UNIT: L W H
33 GAS LEAK TEST AT DISCH PRESS (2-4.3.2.3)
34 POST TEST INTERNAL INSP (1-4.3.8.5) REMARKS:

01 BEFORE GAS LEAKAGE TEST DETAILED INSPECTION ACTIVITIES ON RFI SECTION 7 , "INSPECTION

2 AFTER GAS LEAKAGE TEST ACTIVITY PLAN" (IAP)


36a BEFORE TEST ON SPARE ROTOR WIT
3 PERFORMANCE TEST(GAS)(AIR)(2-4.3.3.1.1) WIT
4 COMPLETE UNIT TEST (2-4.3.3.2)
5 TANDEM TEST (2-4.3.3.3)
6 GEAR TEST (2-4.3.3.4)
7 HELIUM LEAK TEST (1-4.3.8.2)
8 SOUND LEVEL TEST (1-4.3.8.3) WIT
9 AUX. EQUIPMENT TEST (1-4.3.8.4) WIT
10 FULL LOAD / SPEED / PRESS TEST (1-4.3.8.6)
11 HYDRAULIC COUPLING INSP (1-4.3.8.7)
12 SPARE PARTS TEST (1-4.3.8.8) WIT
46a SPARE ROTOR NDE AFTER TEST (VI, MT, PT) WIT
13 INSPECTOR'S CHECKLIST COMPLIANCE (1-4.1.6)
14 GAS SEAL TEST VENDOR SHOP (1-4.3.5)
15 ROTOR BALANCING LOW SPEED OPER SPEED WIT
16 6-POINT LOW SPEED RES. IMBALANCE CHECK OBS
17 HYDRAULIC COUPLING FIT CONTACT CHECK OBS
18 25% BLADING NATURAL FREQ. TEST (NOTE 3.11) REVIEW
19 ANTISURGE CTRL VALVE STROKING SPEED TEST WIT
20
21

Doc. No. 02070-FCC-MEC-DTS-FA001


PAGE 10 OF 34
JOB NO. 02070 ITEM NO.(S) FCC-FA-001

Revision
REQ / SPEC NO. 020700529/N012 /
PURCH ORDER NO. DATE
CENTRIFUGAL AND AXIAL COMPRESSORS REVISION NO. 01 BY V.MORCUENDE DATE 06/11/2014
DATA SHEET (API 617 7th Chapter 2)
1 GENERAL NOTES:
2 1. GENERAL DESIGN REQUIREMENTS, SITE AND UTILITY DATA
3 1.1 REFER TO SPECIFIC CONDITIONS OF SUPPLY 020700529_N012-CP. SITE AND UTILITY DATA PER 02070-GEN-PRO-SPE-001 EXCEPT WHERE NOTED ON THESE DATA SHEETS
4 1.2 PACKAGE DESIGNED FOR CONTINUOUS SERVICE AND 5 YEARS UNINTERUPTED OPERATION. MAJOR, NON-WEAR COMPONENTS, PIPING & VESSELS WITH 40-YR DESIGN SERVICE LIFE
5 1.3 COMPLIANCE TO PROJECT'S VENDOR LIST IS MANDATORY FOR SELECTED PORTIONS OF THE SCOPE OF SUPPLY
6 2. OPERATING CONDITIONS
7 2.1 ALL SPECIFIED FLOWRATES ARE ON A WET BASIS
8 2.2 a) "RATED CASE": CASE 6 INCLUDING 24,2 % MARGIN
9 b) "NORMAL CASE 6": CASE 6, MAX LPG OPERATION WITH LIGHT CHARGE (VGO + COKER GAS OIL)
10 c) "NORMAL CASE 5": CASE 5, MAX DISTILLATE OPERATION WITH LIGHT CHARGE (VGO + COKER GAS OIL)
11 d) "TURNDOWN": SPECIFIED FIGURES ARE TARGET PROCESS CONDITIONS FOR 60% FLOW OF CASES 5 & 6. BLOWING IS REQUIRED
12 2.3 THE BLOWER SHALL BE GUARANTEED FOR HEAD, CAPACITY AND SATISFATORY PERFORMANCE AT ALL SPECIFIED OPERATING POINTS AND FURTHER SHALL BE GUARANTEED
13 FOR POWER AT THE RATED OPERATING POINT.
14 2.4 SURGE LINE SHALL BE BASED ON PERFORMANCE TEST DATA
15 2.5 DURING OPERATIONS SUCH AS START-UP OR CATALYST LOADING , THE BLOWER IS REQUIRED TO OPERATE AT REDUCED DISCHARGE PRESSURE (1.05 - 1.41 kg/cm2 g) FOR PERIODS
16 OF UP TO TWO DAYS. VENDOR WILLSUPPLY IF AN ANTI-CHOKE VALVE AND ASSOCIATED INSTRUMENTATION IS REQUIRED TO ACCOMODATE THESE CASES
17 2.6 DELETE
18 2.7 DELETE
19 3. MACHINERY & MECHANICAL COMPONENTS SIZING AND RATINGS
20 3.1 COMPRESSOR SHAFT SHALL BE CAPABLE TO TRANSMIT THE MAXIMUM TORQUE DEVELOPED BY THE DRIVER. REFER TO TURBINE DATA SHEET 02070-FCC-STFA-001 FOR THE
21 REQUIRED DRIVER SIZING CRITERIA.
22 3.2 SIZING FOR POWER TRANSMISSION EQUIPMENT PER GP 10-11-01 IN ADDITION TO APPLICABLE API STDs REQUIREMENTS
23 3.3 COMPR. MAIN PROCESS CONNECTIONS SHALL COMPLY WITH UOP STD SPEC 5-15, EMRE GP 10-03-01, GP-03-16-01 AND API-617, 7th ED, CH 1 & 2, IN THIS ORDER OF PRECEDENCE
24 3.4 COMPRESSOR CASING SHALL HAVE FEATURES FOR DIRECT VISUAL INSPECTION OF THE 1ST STAGE BLADING
25 3.5 LATERAL ANALYSIS ADDITIONAL REQUIREMENTS PER EMRE GP 10-03-01, CH1, PARAGRAPH 5.3.2, ADDITION TO CONTRACT DATA, ITEMS d) & e)
26 3.6 A THRUST ANALYSIS STATING THE BASIS OF SIZING AND DEMONSTRATING COMPLIANCE WITH API 617-2, 7th ED, PARA 2.7.3.2 & 2.7.3.3 SHALL BE PROVIDED. WHEN A BALANCE
27 PISTON OR BALANCE LINE IS PROVIDED, A CURVE OF DIFFERENTIAL PRESSURE VS THRUST LOAD SHALL BE INCLUDED.
28 3.7 ALLOWABLE COMPRESSOR NOZZLE LOADING SHALL BE 3 X NEMA SM23 .
29 3.8 DISCHARGE PSV SETTING AS STATED ON FCC-PSV-003A/B/C/D DATA SHEETS ON UOP PROJECT SPECIFICATION 959565-807 SHEETS 2, 5, 6 .
30 3.9 SHAFT SEALS SHALL BE SUITABLE FOR EXPOSURE TO MAXIMUM CASE WORKING PRESSURE AND TEMP (GP-10-03-01, CH1, 2.8.1.1)
31 3.10 COMPRESSOR DESIGN SHALL KEEP POSITIVE INTERNAL PRESSURE AT SEALS UNDER ALL OPERATING CONDITIONS, INCLUDING NEGATIVE SUCTION PRESSURE (GP-10-03-01, CH1,
32 PARAGRAPH 2.8.1.10). EDUCTOR OR INJECTOR SYSTEM IS VENDOR'S CHOICE
33 3.11 BLADE CAMPBELL DIAGRAMS BASED ON PREDICTED CALCULATIONS ONLY SHALL BE VERIFIED BY ACTUAL TEST DATA ON AT LEAST 25% OF INSTALLED BLADES ON EACH
34 STAGE (GP 10-03-01, CH2, 3.5.6.2)
35 4. PIPING, PIPING ITEMS, VALVES, VESSELS, HEAT EXCHANGERS & MISCELANEOUS EQUIPMENT
36 4.1 SPECIAL REQUIREMENTS ON SPECIFICATIONS AND DOCUMENTS LISTED ON RFp 020700529 SECTIONS 3, 5 & 7, INCLUDING:
37 UOP PROJECT SPECIFICATIONS, STANDARD SPECIFICATIONS AND STANDARD DRAWINGS
38 EMRE GLOBAL PRACTICES: MACHINERY & AUX. GP 10 SERIES ; PIPING, VALVES & PIPING ITEMS GP 03 SERIES; VESSELS GP 05 SERIES;
39 MATERIALS & WELDING: GP 18 SERIES
40 4.2 COMPLETE AIR INTAKE AND INLET SYSTEM BY VENDOR INCLUDING FILTER AND SUCTION PIPING. SUCTION AND DISCHARGE EXPANSION JOINTS, AS REQUIRED BY VENDOR
41 4.3 VENDOR'S SCOPE OF SUPPLY FOR COMPRESSOR PIPING, PIPING ITEMS AND INLET COMPONENTS INCLUDES, BUT IS NOT LIMITED TO:
42 a) COMPLETE AIR INTAKE AND INLET SYSTEM INCLUDING FILTER, SUCTION SILENCER AND PIPING BETWEEN FILTER SYSTEM AND COMPRESSOR INLET
43 b) COMPRESSOR SUCTION , WHERE REQUIRED BY VENDOR
44 c) ANTISURGE VENT SILENCER AND CONTROL VALVE
45 d) PIPING FOR AUXILIARIES AND UTILITIES ARRANGED WITHIN BASEPLATE LIMITS. UTILITIES MANIFOLDED TO SINGLE INLET/OUTLET CONNECTIONS AT BASEPLATE'S EDGE
46 e) DRAIN & VENT CONNECTIONS WITH FLANGED AND VALVED TERMINATION
47 4.2 FLANGED TEMPERATURE SAFETY VALVES (TSVs) REQUIRED ON ALL SERVICES BETWEEN ISOLATION VALVES. TSV DISCH. PIPED BY VENDOR UP TO BATTERY LIMITS

01 4.3 COOLERS WITH TEMP GAUGE & FLOW GAUGE AT COOLING WATER OUTLET. CW INLET GATE VALVE AND OUTLET GLOBE VALVE BY VENDOR. TEMP TRANSMITTERS ON EA OUTLET.

2 5. MATERIALS
3 5.1 SPECIFIC REQUIREMENTS PER UOP SPECIFICATIONS AND EMRE GLOBAL PRACTICES
4 5.2 MATERIALS SHALL BE IDENTIFIED TO ASTM DESIGNATIONS. EQUIV MTLS ACCORDING TO OTHER INT'L STDS SHALL BE IDENTIFIED WITH THEIR NEAREST ASTM DESIGNATION.
5 6. INSTRUMENTATION AND CONTROL
6 6.1 VENDOR TO FURNISH ALL INSTRUMENTS, CONTROL, PROTECTION AND MONITORING SYSTEMS FOR PROPER UNIT FUNCTIONALITY FOR BOTH MAJOR AND AUXILIARY EQUIPMENT
7 IN COMPLIANCE WITH THE REQUIREMENTS OF THE REQUISITION FOR INQUIRY
8 6.2 COMPRESOR PACKAGE TYPE "C" PER 02070-GEN-INS-SPE-001 FOR LOCAL START-UP & REMOTE OPERATION. VENDOR'S SCOPE INCLUDES, BUT SHALL NOT BE LIMITED TO:
9 a) LOCAL START/STOP PANEL+ HMI INCL STATUS, COMPR. FLOW, SPEED, ALARM INDICATORS, PILOT LIGHTS, HORN, TEST, ACKNOWLEDGE, RESET & EMERG. STOP PUSHBUTTONS
10 b) LOCAL GAUGE BOARD(S) & LOCAL INSTRUMENTATION, AS DESCRIBED ON DATA SHEETS AND SPECIFIC CONDITIONS OF SUPPLY 020700529_N012-CP
11 c) REMOTE CONTROL PANEL, IP 42 BOTH PLC & CABINET, FOR INSTALLATION AT THE REMOTE INSTRUMENTATION BUILDING (RIE) WITH A TRIPLE MODULAR REDUNDANT (TMR)
12 CONTROL AND PROTECTION SYSTEM (MINIMUM SIL TO BE ADVISED BY BUYER/CONTRACTOR). INCLUDING A COMPRESSOR ANTISURGE AND PROCESS CONTROL SYSTEM,
13 TURBINE GOVERNOR, OVERSPEED PROTECTION SYSTEM AND A MACHINERY MONITORING SYSTEM WITH TRANSIENT DATA INTERFASE (TDI)
14 c) ENGINEERING INTERFACE WORKSTATION FOR PLC PROGRAMMING, CONFIGURATION, DIAGNOSTICS & TROUBLESHOOTING
15 6.3 ALL INSTRUMENTS SHALL BE FLAMEPROOF, IEC-60079 CERTIFIED, EEx'd', IIC, T3, IP65. PER UOP SPECS, EMRE GP 15 & 16 SERIES & 02070-GEN-INS-SPE-001
16 6.4 INERTIA OF THE GAS VOLUME ON THE PIPING BETWEEN COMPRESSOR'S DISCHARGE, ANTISURGE VENT VALVE AND DISCHARGE CHECK VALVE COULD INCREASE ANTISURGE
17 CONTROL SYSTEM TIME RESPONSE DUE TO THE LONGER TIME REQUIRED TO DETECT PRESSURE FLUCTUATIONS AND POSSIBLY INCREASING THE RISK FOR THE COMPRESSOR
18 TO MOMENTARILY SURGE . VENDOR IS REPONSIBLE TO STATE MAXIMUM RECOMMENDED GAS VOLUME ON THIS PORTION OF COMPRESSOR'S DOWNSTREAM DISCHARGE
19 PIPING AS WELL AS MAXIMUM PIPING LENGHTS (REFER TO UOP P&ID 959565-120-10-A1) IN ORDER TO ENSURE OPTIMUM ANTISURGE CONTROL SYSTEM PERFORMANCE WITHOUT
20 AN EXCESSIVE MARGIN BETWEEN COMPRESSOR'S SURGE LINE AND SURGE CONTROL LINE. REQUIRED DATA SHALL BE PROVIDED BY VENDOR FOR PROPER PIPING DESIGN
21 BY BUYER/CONTRACTOR.
22 6.5 ANTISURGE VENT VALVE STROKING SPEED SHALL BE TESTED AND VENDOR'S SHOP PRIOR SHIPMENT. IF ROTATING STALL CAN BE INDUCED DURING START-UP OR SHUTDOWN
23 THE COMPRESSOR CONTROLS SHALL BE ARRANGED FOR AUTOMATIC AVOIDANCE OF THE ROTATING STALL REGION
24 7. ELECTRICAL EQUIPMENT
25 7.1 GENERAL ELECTRICAL REQ'MTS FOR PCKGD EQPMNT PER UOP STD SPEC 7-12, GP-16-09-01, GP-16-07-01, GP 16-01-01, GP 16-01-03, GP 16-02-01, GP 16-08-01 & 02070-GEN-ELE-SPE-001.
26 8. DOCUMENTATION
27 8.1 REFER TO RFP 020700529/N012 SECTION 6, "VENDOR DRAWINGS AND DATA REQUIREMENTS"
28 9. INSPECTION AND TESTING
29 9.1 REFER TO RFP 020700529/N012 SECTION 7, "INSPECTION ACTIVITY PLAN". SPECIAL REQUIREMENTS PER EMRE GP 03, 10, 18 SERIES
30
31
32
33
Doc. No. 02070-FCC-MEC-DTS-FA001
PAGE 11 OF 34
JOB NO. 02070 ITEM NO.(S) FCC-FA-001

Revision
REQ / SPEC NO. 020700529/N012 /
PURCH ORDER NO. DATE

SPECIAL PURPOSE COUPLING DATA SHEET REVISION NO. 01 BY V.MORCUENDE DATE 06/11/2014
API 671 4th EDITION / ISO 10441-2007
1 NOTE: INFORMATION TO BE COMPLETED BY PURCHASER BY COUPLING MANUFACTURER

2 APPLICABLE TO: PROPOSAL PURCHASE AS BUILT

3 OWNER: PETROPERU UNIT: CATALYTIC CRACKING UNIT- FCC NO. REQUIRED ONE (01) + SPARE
4 SITE: TALARA REFINERY SERVICE: MAIN AIR BLOWER

5 DRIVER: TYPE STEAM TURBINE MANUFACTURER PIGNONE MODEL SC1-11


6 NAMEPLATE POWER (kW) 16806 SERVICE FACTOR SERIAL NO. TAG. NO. FCC-STFA-001
7 DRIVEN UNIT: FCC-FA-001 MANUFACTURER GENP MODEL AN200
8 SERIAL NO. TAG. NO. FCC-FA-001

9 COUPLING TYPE: FLEXIBLE ELEMENT GEAR QUILL SHAFT OTHER PROFILE DIAPHRAGM
10 MANUFACTURER: MODEL SIZE ASS'Y. DWG. NO.

11 CONDITIONS CONSIDERED FOR COUPLING SELECTION RATINGS


12 CONDITIONS TORQUE TORQUE SERVICE
@ RPM @ RPM
13 (NOTE 2.1, PAGE 12) (N-m) (NOTE 2.2, PAGE 12) (N-m) FACTOR

14 NORMAL (6.4) (6.6) NORMAL

15 DRIVEN RATED LOAD PEAK > 2.00 DRIVER

16 MAXIMUM STEADY STATE (5.2) MOMENTARY

17 MAXIMUM TRANSIENT (5.2) SHAFT JUNCTURE


> 1.75
18 TRIP CONDITION DRIVING (6.13)

19 CONTINUOUS CYCLIC (5.2) SHAFT JUNCTURE

20 DRIVER RATING DRIVEN (6.13) > 1.75

21 OTHER:

22 FREQUENCY OF TRANSIENTS (EVENTS/TIME) (6.1m) NON-SYNCHRONOUS EXCITING FREQUENCY (8.12.1)


23 COUPLING MINIMUM REQUIRED SERVICE FACTOR, Fs (6.7) (6.8) 1.5 (EMRE GP 10-11-01, 4.)
24 AMBIENT TEMPERATURE (ºC) MAXIMUM 36.1 MINIMUM 12.8
25 ENVIRONMENT (10.3) (10.4) HYDROGEN CHLORIDE HYDROGEN SULFIDE OTHER: CORROSIVE, SALT LADEN, MARINE ATMOSPHERE

26 LUBRICATION
27 CONTINUOUS (B.3.9) (B.3.10) BATCH (B.3.9) NON-LUBRICATED
o
28 VISCOSITY (cP) @ C FILTRATION MICRONS
o 3
29 PRESSURE (kg/cm2g) TEMPERATURE ( C) FLOW (m /h)

30 COUPLING DATA
31 SHAFT SEPARATION (INCLUDING THERMAL GROWTHS), DBSE (mm):

32 @ AMBIENT TEMP. @ NORMAL OPERATION @ MAXIMUM TRANSIENT


33 MOTOR ROTOR FLOAT (mm) LIMITED END FLOAT (mm) (B.3.1)
34 LOAD TRANSMISSION TO CONTINUE AFTER FLEX ELEMENT FAILURE
35 MARINE TYPE REQUIRED (B.3.3) FLEX-HUB TYPE REQUIRED (B.3.3) ELECTRICALLY INSULATED (8.11)
36 REQUIRED MISALIGNMENT CAPABILITY (6.2)
37 STEADY STATE: ANGULAR (DEG.) PARALLEL OFFSET (mm) AXIAL (mm)
38 TRANSIENT: ANGULAR (DEG.) PARALLEL OFFSET (mm) AXIAL (mm)
39 MAXIMUM ALLOWABLE MISALIGNMENT (13.2.2.3.q)
40 STEADY STATE: ANGULAR (DEG.) PARALLEL OFFSET (mm) AXIAL (mm)

01 TRANSIENT: ANGULAR (DEG.) PARALLEL OFFSET (mm) AXIAL (mm)


2 COMPONENT BALANCE (9.2.1) OR COMPONENT BALANCE WITH ASSEMBLY CHECK BALANCE (9.2.1) (9.2.2)
3 OR COMPONENT BALANCE WITH ASSEMBLY BALANCE (9.2.3) (9.3.7) POTENTIAL UNBALANCE CALCULATION REQUIRED
4 RESIDUAL UNBALANCE CHECK OF ASSEMBLED COUPLINGS (9.3.8) BALANCE REPEATABILITY CHECK (9.3.9)
5 MAXIMUM ALLOWABLE RESIDUAL UNBALANCE (g-mm) (9.3.6, 9.3.7) DRIVER END DRIVEN END
6 MAXIMUM ACTUAL RESIDUAL UNBALANCE (g-mm) (ANNEX I) DRIVER END DRIVEN END
7 TORSIONAL STIFFNESS (N-m / RAD) (13.2.2.3.j)
8 MOMENT OF INERTIA WR² (kg-m2) (13.2.2.3.i) DRIVER END DRIVEN END
9 SPACER LATERAL NATURAL FREQUENCY (8.12.2) (13.2.2.3.k)
10 TORQUE CAPACITY OF HUB/SHAFT INTERFACE FOR KEYLESS FITS (N-m) (13.2.2.3.t )
11 REMARKS:

Doc. No. 02070-FCC-MEC-DTS-FA001


PAGE 12 OF 34
JOB NO. 02070 ITEM NO.(S) FCC-FA-001

Revision
REQ / SPEC NO. 020700529/N012 /
PURCH ORDER NO. DATE

SPECIAL PURPOSE COUPLING DATA SHEET REVISION NO. 01 BY V.MORCUENDE DATE 06/11/2014
API 671 4th EDITION / ISO 10441-2007
1 COUPLING DATA (CONTINUED)
2 FLEXIBLE-ELEMENT COUPLING :
3 INITIAL DEFLECTION (mm) PRESTRETCH COMPRESSION MAXIMUM AXIAL DEFLECTION (mm)
4 CALCULATED AXIAL NATURAL FREQUENCY, ANF (13.2.2.3.h) TEST OF ANF (12.4.1) ACTUAL ANF
o
5 MAXIMUM ENCLOSURE TEMPERATURE AT MAXIMUM CONTINUOUS SPEED ( C) (13.2.3.3)

6 MATERIALS (10.1)
7 DRIVE END MATERIALS DRIVEN END MATERIALS
8 HUB/FLANGE
9 SPACER
10 SLEEVE
11 FLEXIBLE-ELEMENT
12 FLEXIBLE-ELEMENT GUARD
13 BOLTS
14 NUTS
15 PROTECTIVE COATING (10.6) VENDOR STANDARD
16 INTERNAL TEETH HARDNESS (ROCKWELL C) (B.3.8) DRIVE END ACTUAL DRIVEN END ACTUAL
17 EXTERNAL TEETH HARDNESS (ROCKWELL C) (B.3.8) DRIVE END ACTUAL DRIVEN END ACTUAL

18 COUPLING HUB MACHINING


19 DRIVER END DRIVEN END
19a MACHINE STEAM TURBINE COMPRESSOR
20 TYPE ( INTEGRAL, CYLINDRICAL, TAPER) (8.4) (8.6.1.1) TAPERED BORE TAPERED BORE
21 KEYED OR HYDRAULICALLY FITTED (8.6.6.1) KEYLESS, HYDRAULICALLY FITTED KEYLESS, HYDRAULICALLY FITTED
22 TAPER (1 DEG. INCLUDED ANGLE, 1 : 24, 1 : 16)
23 (8.6.2.1) (8.6.2.2) (8.6.2.3)

24 KEYWAY DIMENSIONS AND NUMBER (8.6.3)


25 NOMINAL BORE DIAMETER (mm)
26 INTERFERENCE FIT (mm) MAX./MIN. (8.6.1.1) / /
27 PULLER HOLES (8.6.3.4)
28 TRIM BALANCE HOLES (9.4)
29 COUPLING GUARD (ANNEX H)
30 COORDINATOR (11.5) COMPRESSOR VENDOR PURGE GAS DRY AIR PURGE (H.4.7)
31 FLANGED CYLINDRICAL (H.4) BASE MOUNT (H.3) PURGE CONNECTION SIZE & TYPE
3
32 AIR TIGHT (D.6.2) OIL TIGHT (H.4.7) (H.4.3) PURGE RATE REQUIRED (m /h )
33 SPARK RESISTANT (H.2.9) OIL MIST COOLING GAS COOLING
34 TRANSPARENT WINDOW FOR EACH OIL SPRAY POINT (H.5.4) CONTRACT GUARD TO BE USED DURING SHOP TEST (H.4.8)
35 VENT CONNECTION (H.4.5) ADDITIONAL GUARD DETAILS (8.1.4) EMRE GP 10-11-01, 5.
36 1 INCH NPT WITH FILTER-BREATHER 2 INCH MINIMUM VENT CONNECTION WITH BREATHER
37 1 INCH FLANGED, RATING & FACING 2 INCH MINIMUM FLANGED DRAIN CONNECTION

38 ACCESSORIES
39 ONE SET OF RING AND PLUG GAUGES BY (11.5) HYDRAULIC INSTALLATION/REMOVAL TOOLING (TO INCLUDE
40 COUPLING MANUFACTURER PURCHASER HAND PUMP(S), PRESSURE GAUGE(S), FITTINGS AND HOSE(S)) BY (11.1)

41 DRILL TEMPLATE FOR INTEGRAL FLANGED HUBS BY (8.5.1) COUPLING MANUFACTURER PURCHASER
42 COUPLING MANUFACTURER PURCHASER PULLER BY (11.4)
43 LAPPING TOOLS BY (11.6) COUPLING MANUFACTURER PURCHASER

01 COUPLING MANUFACTURER PURCHASER MOMENT SIMULATOR BY COUPLING MANUFACTURER (8.8)

2 TWO-PIECE STOP RINGS BY (11.3) SOLO PLATE BY COUPLING MANUFACTURER (8.7) (NOTE 2.3 BELOW)
3 COUPLING MANUFACTURER PURCHASER HYDRAULIC FIT COUPLING TOOLS BY VENDOR

4 APPLICABLE SPECIFICATIONS PREPARATION FOR SHIPMENT


5 API-671, SPECIAL PURPOSE COUPLINGS OUTDOOR STORAGE FOR MORE THAN 3 MONTHS (12.5.2)
6 KEYLESS-FIT DESIGN CODE ANSI/AGMA 9003 / DIN 7190 EXPECTED STORAGE TIME
7 EMRE GP 10-11-01 SHIPPING: DOMESTIC STORAGE: INDOOR
8 (12.5.3) EXPORT (12.5.2) OUTDOOR
9 SEE COUPLING PURCHASE ORDER FOR PRESERVATION, BOXING,
10 AND SHIPPING INSTRUCTIONS
11 COORDINATION MEETING ATTENDANCE REQ'D (13.1.3)
12 NOTES:
13 1. GENERAL REQUIREMENTS
14 1.1 REFER TO THE GENERAL NOTES ON PAGE 10 APPLICABLE TO ALL PORTIONS OF VENDOR'S SCOPE OF SUPPLY
15 2. COUPLING REMARKS
16 2.1 COUPLING OPERATING CONDITIONS BY COMPRESSOR VENDOR
17 2.2 COUPLING PEAK TORQUE RATING (API 671, 4TH, 7.2) SHALL NOT BE LESS THAN 200% OF DRIVER'S TORQUE RATING AT NOR STEAM COND
18 2.3 IF NECESSARY, COUPLING MFR SHALL FURNISH A DEVICE TO CENTER AND KEEP BALANCE OF COUPLING FLOATING PARTS ON THE DRIVING
19 END FOR ALLOWING UNCOPLED TURBINE OPERATION WITHOUT REMOVING THE COUPLING HUB.

Doc. No. 02070-FCC-MEC-DTS-FA001


PAGE: 13 OF 34
JOB No: 02070 ITEM No: FCC-FA-001

Revision
REQ No: 020700529/N012 /
PURCH ORDER No: DATE:
OIL SYSTEM REV. No: 01 BY V.MORCUENDEDATE: 06/11/2014
DATA SHEET (API 614-5th)
1 Apply To: Proposal Purchase As Built
2 For PETROPERU Site TALARA REFINERY
3 Oil System for MAIN AIR BLOWER & TURBINE DRIVER Unit CATALYTIC CRACKING UNIT- FCC
4 Supplier Manufacturer GENP
5 Purchase Order No. 020700529/N012 Date 15/10/2014 Inquiry No. Requisition No. 020700529
6
7 Explanations:
8 - The party to complete the information is indicated as follows:
9 Purchaser Vendor Either, but by vendor if not by purchaser.
10 - An asterisk * specifies a requirement, value, or criterion.
11 - Designations in parentheses ( ) are: explained in the cited standard; numbers without a prefix are subclause numbers; those
12 prefixed “T” are text figure numbers; those prefixed “A” are Annex “A” Figure numbers.
13 Applicable documents:
14 Local Instruments and Panel Items (API 614/ISO 10438-1) Pumps GP 10-02-02
15 Instrument Suppliers (API 614/ISO 10438-1) Pump Drivers (Motor) UOP 7-12 / GP 16-09-01
16 Special Purpose Oil Systems (API 614/ISO 10438-2) Pump Drivers (Turbine) UOP 5-16 / GP 10-07-01
17 General Purpose Oil Systems (API 614/ISO 10438-3) Piping UOP 8-11, 8-12 / GP 03-18-01
18 Self-acting Gas Seal Support Modules (API 614/ISO 10438-4) Referenced standards REFER TO RFP 020700529_N012
19 Lube & Control Oil Systems UOP 5-15 / GP 10-14-01 Additional documents REFER TO RFP 020700529_N012
20 Instrum for Compr & Drivers GP 15-01-02 Additional documents
21
22 Installation data: (also see page 2)
23 * General site data included in specification (NOTE 1.1 ON PAGE 10)
24 * Utility data included in specification (NOTE 1.1 ON PAGE 10)
25 * If blank, provide on page 2 of this specification
26 Space available for oil system: L W H (m)
27 Plot plan showing console location in relation to main equipment (4.3.2):
28 (Sketch the equipment plot plan with relation to the console location here)
29 Maximum allowable noise level not to exceed 85 dBA @ 1 m See Spec: PP-02070-C-304
30 Winterize Tropicalize Minimum clearance and access to components required (-2, 4.1.13; -3, 4.2.9) (m)
31 Area classification: NFPA 70 ART 500 NFPA 70 ART 505 IEC/CENELEC STD 60079
31a Class I Zone 2 Group IIC Div - Temp Class T3 See Spec:
32
33 Equipment oil required:
34 Lube oil (-2, 4.1.8; -3, 4.2.7): Normal After trip Seal oil - Range of operating conditions (-2, 4.1.10):
35 (kg/cm² g) supply pressure (m³/h) (m³/h) (m³/h) (kg/cm² g)
36 Driven equipment Normal operation /
37 Driven equipment Settling-out pressure /
38 Driven equipment Process relief-valve setting /
39 Prime mover Shop test and field run-in /
40 Gears Startup /
41 Couplings Other /
42 Total: Oil type / viscosity:
43 Control oil (normal) (-2, 4.1.7; -3, 4.2.6)
44 Control oil (transient) Required heat load (kcal/hr)
45

Doc.No. 02070-FCC-MEC-DTS-FA001
PAGE: 14 OF 34
JOB No: 02070 ITEM No: FCC-FA-001

Revision
REQ No: 020700529/N012 /
PURCH ORDER No: DATE:
OIL SYSTEM REV. No: 01 BY V.MORCUENDEDATE: 06/11/2014
DATA SHEET (API 614-5th)
1 * Site data: Utility data:
2 Ambient conditions Electrical (*) Cooling water: water source CLOSED CIRC. COOLING WATER
3 Min/max temperature (°C) 12.8 / 36.1 Volts 460 Nor inlet temp (°C) 24 Maximum return (°C) 37
4 Relative humidity Average.: 80% Hertz 60 Max inlet temp (°C) 27 Max Delta t (∆t) (°C) 10
5 Max: 90% Phase 3 Nor inlet press (kg/cm²g) 5.6 Design press (kg/cm²g) 13.3
6 Design: 85% kW 0.37-150 Max inlet press (kg/cm²g) 6.0 Design temp (°C) 70
7 (*) MOTOR DRIVERS BELOW 0,37 kW: 230 V / 1 ph / 60 Hz Min. return (kg/cm²g) 2.5 Max Delta p (∆p) (kg/cm²) 1.0
7a
8 Steam Drivers [-2; 4.4.13c)]: Heating:
8a (kg/cm² g) (°C) (kg/cm² g) (°C)
9 Inlet Normal Pressure 10.5 Temperature 221 Pressure Temperature
10 Inlet Min Pressure 9.1 Temperature 188 Pressure Temperature
11 Inlet Max Pressure 12.0 Temperature 277 Pressure Temperature
12 Inlet Design Pressure 17.6 Temperature 320 Pressure Temperature
13 Exhaust Normal Pressure 3.5 Temperature 200 Pressure Temperature
14 Exhaust Min Pressure 3.2 Temperature 180 Pressure Temperature
14a Exhaust Max Pressure 4.2 Temperature 220 Pressure Temperature
14b Exhaust Design Pressure 10.5 Temperature 250 Pressure Temperature
15
16 Location (4.5.2):
17 Indoor Heated Under roof
18 Outdoor Unheated
19 Painting: Mass Dimensions: L W H
20 Component supplier standard (kg) (m)
21 Unified per system supplier standard Console Console
22 Purchaser standard per Panel Panel
23
24 TOP COLORS PER 020700529_N012-CP
25
26 Preparation for shipment Miscellaneous documentation
27 Install new filter elements and tag Spare parts quotation with proposal
28 Include 2 sets of extra filter elements Spare parts quotation after contract
29 Box extra sets with the system Above based on normal supply for months.
30 Other spares: Complete inspector’s checklist
31 REFER TO RFP 020700529_N012 Progress reports (8.3.4)
32 Technical data manual within 30 days after shop test (8.3.6.4)
33
34
35
36 System and components Spare parts
37 Vendor Std. Purch. Spec. Vendor Std. Purch. Spec.
38 Domestic
39 Export
40 Extended Storage
41 months
42
43 Comments:

REMARKS FOR DESIGN CONDITIONS


01
2 A) MAWP/MAWT BY VENDOR SHALL EQUAL TO OR LARGER THAN STATED DESIGN PRESSURES AND TEMPS. PER THE SPECIFIED DESIGN CODES
3 PSVs & TSVs UNDER VENDOR'S SCOPE OF SUPPLY SHALL BE SET AT THE SPECIFIED DESIGN PRESSURES
4 B) IN CASE COMPONENTS SUCH AS COOLING CHAMBERS FOR AUXILIARY EQUIPMENT COULD NOT COMPLY WITH THE STATED COOLING WATER
5 DESIGN PRESSURE, THEY SHALL BE SUPPLIED WITH A PIPING HARNESS INCLUDING BOTH A PCV AND A PSV AT THE CW INLET.
6 COOLING WATER COMPOSITION:
7 PARAMETER UM Max Min
8 CONDUCTIVITY μS/cm < 3000 -
9 Fe (total) ppm ppm <1 -
10 Cl- ppm < 100 -
11 pH - 9.0 8.4
12 Molibdate ppm MnO4 200 300
13 Hydrocarbons ppm <5
14
15
16
17
Doc.No. 02070-FCC-MEC-DTS-FA001
PAGE: 15 OF 34
JOB No: 02070 ITEM No: FCC-FA-001

Revision
REQ No: 020700529/N012 /
PURCH ORDER No: DATE:
OIL SYSTEM REV. No: 01 BY V.MORCUENDEDATE: 06/11/2014
DATA SHEET (API 614-5th) - INSTRUMENT SUPPLIERS
1 Apply To: Proposal Purchase As Built
2 For PETROPERU Site TALARA REFINERY
3 Oil System for MAIN AIR BLOWER & TURBINE DRIVER
4 Supplier Manufacturer GENP
5 Purchase Order No. 020700529/N012 Date 15/10/2014 Inquiry No. Requisition No. 020700529
6
7 Instrument suppliers: Manufacturer Description
8 Pressure gauges 100 mm MIN DIAL UOP 602, 6-101, GP 15-03-01
9 Temperature gauges 100 mm MIN DIAL UOP 608, 6-106, GP 15-02-01
10 Level gauges UOP 695, 6-20, 8-121, 8-101, GP 15-05-01
11 Differential pressure gauges 100 mm MIN DIAL UOP 602, 6-101, GP 15-03-01
12 Pressure switches NOT APPLICABLE
13 Differential pressure switches NOT APPLICABLE
14 Temperature switches NOT APPLICABLE
15 Level switches NOT APPLICABLE
16 Position switches PROXIMITY, SPTD HERM
17 Control valves UOP 616, 6-14, 8-138, GP 15-09-01
18 Solenoid valves EEX'd', Zone 1, 24VDC (PILOTED WHEN REQUIRED PER SPECS)
19 Pressure relief valve GP 03-15-01
20 Thermal relief valves GP 03-15-01
21 Sight flow indicators
22 Pressure transmitters HONEYWELL (PREF) (NOTE 6.17, PAGE 18) UOP 603, 696, 6-102, GP 15-06-01
23 Differential pressure & flow transmitters HONEYWELL (PREF) (NOTE 6.17, PAGE 18) UOP 604, 6-144, GP 15-06-01
24 Temperature transmitters HONEYWELL (PREF) UOP 609, GP 15-02-01, GP 15-06-01
25 Level transmitters HONEYWELL (PREF) UOP 612, 6-109, GP 15-05-01, GP 15-06-01
26 Vibration, phase & axial position transducers BENTLY NEVADA SERIES 3300 UOP 5-19, GP 10-12-01, GP 15-01-02
27 Speed detecting transducers WOODWARD MAGNETIC PICKUP UOP 5-16, GP-10-07-02, GP 15-01-02
28 Overspeed detecting transducers BENTLY NEVADA SERIES 3300 UOP 5-16, 5-19, GP 10-07-02, 10-12-01, 15-01-02
29 Local Tachometers MOORE INDUSTRIES FDY TRANSMITTER W/DISPLAY, LOOP POWERED, 4-20 mA OUTPUT
30 Speed Governor, Electronic WOODWARD 5009 UOP 5-16, GP-10-07-02
31 Speed Governor, Mechanical-Hydraulic WOODWARD
32 Annunciators GP 15-11-01
33 Thermocouples TYPE K UOP 606, GP 15-02-01
34 Resistance temperature detectors (RTDs) 100 W, 3-4 WIRE, DUPLEX GP 15-02-01
35 Thermowells (NOTE 6.12) UOP 606, 6-105, 6-107, 6-108, GP 15-02-01
36 Flowmeters UOP 605, 6-18, 6-111, 6-134, GP 15-04-01
37 Junction Boxes EEX'e', IP65, ST STEEL
38 Programmable Logic Controllers (PLCs) INVENSYS TMR TRICONEX UOP 5-15, GP 15-06-03
39 Machinery Monitoring System BENTLY NEVADA SERIES 3500 UOP 5-19, GP 10-12-01, GP 15-01-02
40 Overspeed Protection System BENTLY NEVADA SERIES 3500 UOP 5-16, 5-19, GP 10-07-02, 10-12-01, 15-01-02
41 Compr Antisurge & Process Control System CCC SERIES 5 UOP 692, 120-10, 120-11, GP 15-06-03
42
43
44
45
46
47

01
2
3
4
5
6 REMARKS
7 6. SPECIFIC INSTRUMENTATION AND CONTROL NOTES (CONTINUED FROM PAGE 8)
8 6.10 THIS LIST COVERS THE INSTRUMENTATION SCOPE OF SUPPLY FOR THE COMPLETE COMPRESSOR PACKAGE
9 6.11 UOP PROJECT SPEC 601 "INSTRUMENT GENERAL REQUIREMENTS" APPLIES FOR THE COMPLETE SCOPE OF SUPPLY IN ADDITION TO
10 EMRE GP SERIES 10, SERIES 15, AND TR SPEC 02070-GEN-INS-SPE-001 "INSTRUMENTATION FOR PACKAGED EQUIPMENT". ORDER OF PRECEDENCE
11 PER 020700529/N012-CP
12 6.12 316 SS THERMOWELLS ON THE BALANCE LINE AND DISCHARGE LINE, PER UOP STD DWG 6-105, DETAIL "A"
13 Purchaser's review and acceptance of components prior to purchase (8.2.3.2)
Doc.No. 02070-FCC-MEC-DTS-FA001
PAGE: 16 OF 34
JOB No: 02070 ITEM No: FCC-FA-001

Revision
REQ No: 020700529/N012 /
PURCH ORDER No: DATE:
OIL SYSTEM REV. No: 01 BY V.MORCUENDE DATE: 06/11/2014
DATA SHEET (API 614-5th) - LOCAL INSTRUMENTS & PANEL
1 Apply To: Proposal Purchase As Built
2 For PETROPERU Site TALARA REFINERY
3 Oil System for MAIN AIR BLOWER & TURBINE DRIVER
4 Supplier Manufacturer GENP
5 Purchase Order No. 020700529/N012 Date 15/10/2014 Inquiry No. Requisition No. 020700529
6
7 Explanations:
8 - The party to complete the information is indicated as follows:
9 Purchaser Vendor Either, but by vendor if not by purchaser.
10 - An asterisk * specifies a requirement, value, or criterion.
11 - Designations in parentheses ( ) are: explained in the cited standard; numbers without a prefix are subclause numbers; those
12 prefixed “T” are text figure numbers; those prefixed “A” are Annex “A” Figure numbers.
13 Service Console gauge Local equipment Remote equipment
14 board panel panel
15 Panel identification
16 Supplied by VENDOR VENDOR VENDOR
17 Type: free standing YES YES
18 Mounted on LOCALLY MOUNTED COMPRESSOR PLATFORM REMOTE INSTR BUILDING (RIE)
19 Open or fully enclosed (6.3.1.4) FULLY ENCLOSED FULLY ENCOSED
20 Weather tight IP 65 IP 65 IP42 Min (PANEL & PLC)
21 Purged or pressurized Instr. Flameproof, EEx'd' Eex'd' (Eex'p' > 1 m IN HEIGHT) N/A
22 Purge or pressure gas
23 Shutoff valves for shutdown
YES YES
24 sensing devices (6.2.1.2)
25 Annunciator system (6.2.4.1) YES
26 Rear access doors YES YES
27 Walk-in facility
28 Sun and weather roof extension YES YES
29 Light panel front/interior FRONT & INTERIOR INTERIOR
30 Limits: max height above floor
31 Lowest item above floor
32 Spare terminals required IF APPLICABLE YES YES
33 Minimum wire size (NOTE 6.14)
34 Signal segration required (6.3.1.8) YES YES
35 Material: front panel
36 Other panels and doors
37 Chassis
38 Vibration isolator
39 Electrical area classification IEC STD 60079 Zone 2, Gr IIC, Temp T3 Zone 2, Gr IIC, Temp T3 SAFE
40 Panel power supply
40a Instruments UPS @ Remote Building (RIE) V ph Hz 110 V 1 ph 60 Hz 110 V 1 ph 60 Hz
40b Alarm and Shutdown 24 VDC 24 VDC 24 VDC
40c Lightning & instruments ilumination V ph Hz 230 V 2 ph 60 Hz 230 V 2 ph 60 Hz
40d Local Instruments, UPS & non-UPS, ≤1 kW 110 V 1 ph 60 Hz 110 V 1 ph 60 Hz V ph Hz
40e Local Instruments, UPS > 1 kW V ph Hz 208/120 V 3ph+N ph 60 Hz V ph Hz
41 Extra cutouts required
42 Common panel for driver & driven
Yes Yes Yes
equipment (6.3.1.3)
01

Multipoint instruments permitted (6.3.2.6)

2
3 REMARKS
4 6. SPECIFIC INSTRUMENTATION AND CONTROL NOTES (CONTINUED FROM PAGE 15)
5 6.13 REFER TO EMRE GP 15-11-01 "INSTRUMENT CONTROL PANELS" & 02070-GEN-INS-SPE-001 "INSTRUMENTATION FOR PACKAGED UNITS"
6 6.14 MIN WIRE SIZE PER 02070-GEN-INS-SPE-001 "INSTRUMENTATION FOR PACKAGED UNITS", PARAGRAPH 3.6.6
7
8
9
10
11
12
13
Doc.No. 02070-FCC-MEC-DTS-FA001
PAGE: 17 OF 34
JOB No: 02070 ITEM No: FCC-FA-001

Revision
REQ No: 020700529/N012 /
PURCH ORDER No: DATE:
OIL SYSTEM REV. No: 01 BY V.MORCUENDEDATE: 06/11/2014
DATA SHEET (API 614-5th) - LOCAL INSTRUMENTS & PANEL
1 Apply To: Proposal Purchase As Built
2 For PETROPERU Site TALARA REFINERY
3 Oil System for MAIN AIR BLOWER & TURBINE DRIVER
4 Supplier Manufacturer GENP
5 Purchase Order No. 020700529/N012 Date Inquiry No. Requisition No. 020700529
6
7 Explanations:
8 - The party to complete the information is indicated as follows:
9 Purchaser Vendor Either, but by vendor if not by purchaser.
10 - An asterisk * specifies a requirement, value, or criterion.
11 - Designations in parentheses ( ) are: explained in the cited standard; numbers without a prefix are subclause numbers; those
12 prefixed “T” are text figure numbers; those prefixed “A” are Annex “A” Figure numbers.
13 Use the following code letters for details of panel mounted items:
14 L - Locally mount on piping B - Local equipment panel(s) (Ctrl Panel/Gauge Board) C - Remote equipment panel
15 F - Flush mount on front H - Purchaser remote mount (control room) CP - Cutout to purchaser item
16 S - Surface mount on front P - Purchaser supply and mount M - Mount by vendor of purchaser
17 R - Rear of panel mount V - Vendor supply and mount
18 Equipment instrumentation (6.3.1.1, 6.3.1.5) (REFER TO GRAL INSTRUM NOTES 6 ON PAGE 10 & NOTES 6.15, 6.16, 6.17 BELOW)
19 Panel identification L B C Panel identification L B C
20 Pressure gauges (6.3.8.1) Push button stations
21 Main turbine inlet V Main equipment start V
22 Main turbine first stage V Main equipment stop V
23 Main turbine extraction Compressor block in V
24 Main turbine exhaust V Compressor unblock V
25 Steam chest V Miscellaneous
26 First stage after extraction Equipment tachometer V
27 Nozzle bowl Equipment speed control V
28 Steam seal V Equipment ammeter
29 Ejector/Eductor steam V Compressor inlet controller V
30 Compressor suction V Annunciation system V
31 Compressor discharge V Sequence selected from ISA 18.1 by purchaser (6.2.4.3)
32 Each compressor section V Separate first-out indication shall be provided (6.2.4.4)
33 Balance chamber V Equipment flow meter (INLET/ DISCH) V
34 Differential pressure gauges Guide vane positioner V
35 Compressor air filter V Suction throttle valve
36 Buffer gas Anti-surge equipment (CONTROLLER) V
37 Balance chamber V Capacity control equipment V
38 Other Hand-auto (HA) or Hand-off-auto starting
V
39 Temperature gauges switch for pump motor(s) (6.2.1.3)
40 Main turbine inlet steam V Anti-surge vent valve V
41 Main turbine exhaust V Other
42 Main turbine extraction/induction Other
43 Compressor suction (each section) V Monitors
44 Compressor discharge (each section) V Vibration V
45 Other Axial position V
46 Level indicators/controllers V Thrust bearing metal temp V
47 Suction separator Journal bearing metal temp V

Interstage separator
01
2 Discharge separator
3
4
5
6
7
8 REMARKS
9 6. SPECIFIC INSTRUMENTATION AND CONTROL NOTES (CONTINUED FROM PAGE 16)
10 6.15 VENDOR'S INSTRUM. SCOPE OF SUPPLY SHALL BE COMPLIANT TO UOP PROJECT SPECS 120-10, 120-11, 120-26, 692, AND STD SPECS 5-15, 5-16, 5-19 IN
11 ADDITION TO EMRE GP 15-01-02, EMRE GP-10 SERIES, AND THOSE REFERENCED THEREON.
12 6.16 TRANSMITTERS SHALL BE FURNISHED BY VENDOR IN ADDITION TO GAUGES IN AGREEMENT WITH THE REQUIREMENTS ON THE ABOVE SPECS
13 6.17 "V" HAS BEEN MARKED TO IDENTIFY "VENDOR'S SCOPE OF SUPPLY". MOUNTING COULD BE EITHER BY VENDOR OR BY PURCHASER, AS APPLICABLE
Doc.No. 02070-FCC-MEC-DTS-FA001
PAGE: 18 OF 34
JOB No: 02070 ITEM No: FCC-FA-001

Revision
REQ No: 020700529/N012 /
PURCH ORDER No: DATE:
OIL SYSTEM REV. No: 01 BY V.MORCUENDEDATE: 06/11/2014
DATA SHEET (API 614-5th) - LOCAL INSTRUMENTS & PANEL
1 Apply To: Proposal Purchase As Built
2 For PETROPERU Site TALARA REFINERY
3 Oil System for MAIN AIR BLOWER & TURBINE DRIVER
4 Supplier Manufacturer GENP
5 Purchase Order No. 020700529/N012 Date 15/10/2014 Inquiry No. Requisition No. 020700529
6
7 Explanations:
8 - The party to complete the information is indicated as follows:
9 Purchaser Vendor Either, but by vendor if not by purchaser.
10 - An asterisk * specifies a requirement, value, or criterion.
11 - Designations in parentheses ( ) are: explained in the cited standard; numbers without a prefix are subclause numbers; those
12 prefixed “T” are text figure numbers; those prefixed “A” are Annex “A” Figure numbers.
13 Instrumentation
14 Signal segration requirements provided by purchaser (6.3.1.8)
15 Wiring to be installed in (6.3.1.10): Metal Conduit Cable trays Enclosures
16 Switches shall be wired to: open (de-energize) or close (energize) to initiate alarms and shutdowns (6.3.2.4)
17 Signal segration required (6.3.1.8)
18 Transmitters shall be provided (6.3.3.1, 6.3.3.2) Output signal type Housing type
19 Analog Digital (6.3.3.3) (NOTE 6.18) Indicating type Non-indicating (blind) type
20 Non-Hazardous Non-incendive Explosion proof Intrinsically safe (IS) (6.3.3.4)
21 Liquid-filled or dampened movement gauges shall be furnished (6.3.8.3)
22 Sight flow indicators installed in the drain lines of totally enclosed dry coupling guards (6.3.9.2)
23 Restrictive flow indicators installed on in the pressurized inlet line to each continuously lubricated coupling (6.3.9.5)
24 Continuously energized solenoids required for trip circuits (6.3.10.3) (NOTE 6.19)
25 Thermal relief valves provided for components that may be blocked in by isolation valves (6.3.11.5) (NOTE 4.2, PAGE 10)
26 Electrical Systems
27 Characteristics of electrical power supplies for motors, heater and instruments shall be specified (6.4.2) (NOTE 6.21)
28 Instrument and control wiring may be solid conductors in areas not subject to vibration (6.4.6)
29 Wiring installed in (6.3.1.10, 6.4.13): Metal Conduit Cable trays Enclosures
30 Conduit drains provided in all conduit low points for indoor installations (6.4.18)
31 Electrical materials, including insulation, shall be corrosion resistant and non-hygroscopic (6.4.11)
32 Alarm/Trip wiring per Arrangement (6.2.3): 1 2 3 (NOTES 6.2 PAGE 10, 6.20)
33 Any alarm shall initiate: Audible warning Flashing light Both Audible Warning and flashing light [6.2.2.5b)]
34 Any shutdownshall initiate: Audible warning Flashing light Both Audible Warning and flashing light [6.2.2.5c)]
35 REMARKS
36 6. SPECIFIC INSTRUMENTATION AND CONTROL NOTES (CONTINUED FROM PAGE 17)
37 6.18 ANTISURGE AND PROCESS CONTROL TRANSMITTERS ON BLOWER'S SUCTION AND DISCHARGE SHALL BE ANALOG PER UOP PROJECT SPECS
38 603 (NOTE 2), 604 (NOTE 3) AND 692. ALL OTHER TRANSMITTERS SHALL BE ELECTRONIC ACCORDING TO THE REQUIREMENTS ON PAGE 15
39 6.19 DE-ENERGIZE TO TRIP ARRANGEMENT REQUIRED. REFER TO UOP STD SPEC 5-15, DETAIL "B"
40 6.20 ALARM AND SHUTDOWN ARRANGEMENT PER UOP PROJ SPEC 120-10, 120-11, 120-07, 120-26, 696, STD SPEC 5-15, 5-16, EMRE GP 15-02-01, GP 15-07-01,
41 GP 15-07-02, GP 15-07-03 .
42 6.21 ELECTRICAL POWER SUPPLIES: REFER TO 02070-GEN-PRO-SPE-001, 02070-GEN-INS-SPE-001, 02070-GEN-ELE-SPE-001
43 a) ELECTRICAL MOTOR DRIVERS: REFER TO PAGE 14
44 b) INSTRUMENTS AND PANELS: REFER TO PAGE 16
45 c) HEATERS OVER 2 kW: 460 V / 3 ph / 60 Hz (INCLUDING ALSO GENERAL ELECTRICAL LOADS AND EMERGENCY LOADS)
46 HEATERS UP TO 2 kW: 230 V / 2 ph / 60 Hz (INCLUDING ALSO GENERAL ELECTRICAL LOADS AND EMERGENCY LOADS)
47

01

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3
4
5
6
7
8
9
10
11
12
13
Doc.No. 02070-FCC-MEC-DTS-FA001
PAGE: 19 OF 34
JOB No: 02070 ITEM No: FCC-FA-001

Revision
REQ No: 020700529/N012 /
PURCH ORDER No: DATE:
SPECIAL PURPOSE OIL SYSTEM REV. No: 01 BY V.MORCUENDEDATE: 06/11/2014
DATA SHEET (API 614-5th) SCOPE AND ATTACHMENTS
1 Apply To: Proposal Purchase As Built
2 For PETROPERU Site TALARA REFINERY
3 Oil System for MAIN AIR BLOWER & TURBINE DRIVER
4 Supplier Manufacturer GENP
5 Purchase Order No. 020700529/N012 Date 15/10/2014 Inquiry No. Requisition No. 020700529
6
7 Explanations: 1. The party to complete the information is indicated as follows:
8 Purchaser Vendor Either, but by vendor if not by purchaser.
9 2. An asterisk * specifies a requirement, value, or criterion.
10 3. Designations in paranthesis ( ) are explained in the cited standard; numbers without a prefix are subclause
11 numbers; those prefixed “T” are text figure numbers; those prefixed “A” are Annex “A” Figure numbers.
12 Overall system typical schemas (-1;4.3.1) Figure No Option Nos Comments
13 Combined lube, seal & control system
14 Separate seal oil system
15 Seal module at equipment
16 Lube / control oil system 2B-10 a,c Accumulator per GP 10-14-01, Ch2, item 1.8.1
17 Basic oil supply module 2B-12 f Accumulator per GP 10-14-01, Ch2, item 1.8.1
18 Lube module at equipment 2B-13 a,b,d,e
19 Drawing requirements (NOTE 8.1, PAGE 10)
20 Component review
21 Oil Requirements: See API 614/10438-1 datasheet (4.1.4, 4.1.5, 4.1.7, 4.1.8)
22 Supply arrangement (4.1.6, 4.2.1): Lube oil Seal oil Combined Baseplates:
23 Separate console Point support (4.2.9)
24 Multiple package Grout holes / vent holes
25 Package no. 1 Epoxy grout precoat (4.2.7)
26 Package no. 2 Flat decking (4.2.3)
27 Package no. 3
28 Basic System Details:
29 Compressor block-in time (min) Process relief valve setting (kg/cm²g)
30 Equipment coast-down time (min) Shop test conditions
31 Equipment cool off time: Field start-up / run-in conditions
32 Driver (min) Other special conditions
33 (min) Welding & special fabrication requirements (-1; 4.6.2) GP 03-18-01
34 Minimum start up oil temperature (°C) 100% radiography
35 Other : Magnetic particle
36 Settling out pressure (kg/cm²g) (4.1.10) Liquid penetrant
37 Heat loss analysis of system and interconnecting piping (4.3.7.7)
38 Components
39 Piping & Tubing: Utilities manifolded to common connections (-1; 5.1.30)
40 Material STAINLESS STEEL (NOTE 4.5 BELOW) Air
41 Double block & bleeds required (4.1.16) PER GP 03-12-01 Cooling water
42 Tight shutoff Other
43 Tubing fitting - Mfg Model Instrument test valves required (-1; 5.1.27)
44 Carbon steel slip-on flanges (NOTE 4.7 BELOW) Valve heads vented to reservoir
45 Through studs required Additional purchaser specification for valves (-1; 5.1.32)
46 Heat tracing reqd by Purchaser Vendor Flanged gate valves required per ISO 10434 / API 602 (-1; 5.1.33)
47 Special requirements specified by purchaser (-1; 5.1.18)

01 REMARKS
2 4. SPECIFIC PIPING & PIPING ITEMS NOTES (CONTINUED FROM PAGE 10)
3 4.4 SPECIAL REQUIREMENTS FOR PIPING, FLANGES, GASKETS, VESSELS, VALVES AND INSTRUMENT PIPING PER EMRE GP SERIES 03, 05, 10, 15 AND 18
4 4.5 TUBING IS NOT ACCEPTABLE EXCEPT AS PERMITTED BY EMRE GP 03-06-01
5 4.6 SOCKET-WELDED FITTINGS SHALL NOT BE USED IN PIPING DOWNSTREAM OF FILTERS
6 4.7 SLIP-ON FLANGES MAY BE USED ON OIL SUPPLY LINES UPSTREAM OF THE FILTERS AND ON OIL DRAIN LINES GREATER THAN 1 IN. NPS
7 4.8 PRESSURIZED CONTROL AND LUBE OIL PIPING DOWNSTREAM OF OIL FILTERS SHALL BE BUTTWELDED
8
Doc.No. 02070-FCC-MEC-DTS-FA001
PAGE: 20 OF 34
JOB No: 02070 ITEM No: FCC-FA-001

Revision
REQ No: 020700529/N012 /
PURCH ORDER No: DATE:
SPECIAL PURPOSE OIL SYSTEM REV. No: 01 BY V.MORCUENDEDATE: 06/11/2014
DATA SHEET (API 614-5th)
1 APPLICABLE TO: Proposal Purchase As Built
2 Supplier Manufacturer GENP
3 Purchase Order No. 020700529/N012 Date 15/10/2014 Inquiry No. Requisition No. 020700529
4
5 Oil Conditioners: Degassing Drum (4.11.1):
6 Purch. Item no. FCC-Z-201 Purchaser’s item no. Service used in
7 Service used in LUBE OIL Type in accordance with Figure 4 or other spec Flow control
8 Type CENTRIFUGAL Operating temp. (°C) Thermostat control
9 Portable / fixed FIXED (m³/h) normal/max. / Material
10 Rated flow (L/min) Normal retention minutes Interior coating
11 Manufacturer Norm/max. capacity / (m³/h) Oversized vent
12 Model Purge gas type Vent relief device
13 Driver for (m³/h) required Omit breather
14 kW & enclosure NOTE 7.1 P10 Type heating device (4.11.3) Code construction (4.11.6)
15 Volts / PH / Hz Corrosion allowance (mm) Code stamp (4.11.6)
16 460 / 3 / 60 Design/test / (kg/cm²G) Other
17 Water removal rate Other Other
18 Mat'l of construction Other Other
19
20 Reservoir Separate lube Lube/seal combined Separate seal
21 Service application:
22 Purch. Item no. FCC-T-201
23 Figures No. 2B-24
24 Include Options No. a,b,c,d,f
25 Heater steam/electric (4.3.7.2) (SEE NOTE BELOW) ELECTRIC
26 Heater in sealed tube
27 Material ST. STEEL
28 Normal flow (L/min)
29 Free surface (m²)
30 Working capacity (l)
31 Retention capacity (l)
32 Rundown capacity (l)
33 Normal operating range (L/min)
34 Charge capacity (l)
35 Insulation clips (4.3.8)
36 Ladder with hand rail [4.3.12.1.a)]
37 Handrails on top [4.3.12.1.b)]
38 Non skid decking [4.3.12.1.c)]
39 Flanged vent
40 Oversized flanged vent
41 Pressure relief device
42 Siphon breaker
43 Top mounted components permitted
44 Top mounted components are:
45 Submerged components & materials
46 Dimension of tank L x W x H (m)
47 Separate connection for seal oil return line [4.3.5.1.h)]

01 Connection for oil conditioner (4.3.10.1)


2
3 REMARKS
4 7. SPECIFIC ELECTRICAL EQUIPMENT NOTES (CONTINUED FROM PAGE 10)
5 7.2 THE HEATER SHALL HAVE CAPACITY TO HEAT THE OIL WITHIN FOUR HOURS. ELECTRICAL POWER SUPPLY AS STATED ON NOTE 6.21, PAGE 28
6 7.3 ELECTRICAL POWER SUPPLY FOR HEATERS AS STATED ON NOTE 6.21, PAGE 18
7
8
Doc.No. 02070-FCC-MEC-DTS-FA001
PAGE: 21 OF 34
JOB No: 02070 ITEM No: FCC-FA-001

Revision
REQ No: 020700529/N012 /
PURCH ORDER No: DATE:
SPECIAL PURPOSE OIL SYSTEM REV. No: 01 BY V.MORCUENDE DATE: 06/11/2014
DATA SHEET (API 614-5th)
1 APPLICABLE TO: Proposal Purchase As built
2 Supplier Manufacturer GENP
3 Purchase Order No. 020700529/N012 Date 15/10/2014 Inquiry No. Requisition No. 020700529
4
5 Pumps and Drivers: Lube Lube / seal Separate seal oil Booster seal
6 Service application
7 Figures No. 2B-22, 2B-12
8 Include options No. b (NOTE 4.9)
9 Emergency pump system (4.4.3)
10 Pump Service Main / stby Emergency Main / stby Emergency Main / standby Emergency
11 Pump item no. FCC-P-201 A/B
12 Pump type (4.4.1) API-676
13 Pump data sheet
14 Horizontal or vertical (H or V) HORIZ
FCC-MP-201 B
15 Driver item no. FCC-STP-201 A
16 Turbine driver for (NOTE 3.12) MAIN
17 Turbine data sheet PAGES 26-28
18 Electric motor for (4.4.5) (NOTE 3.12) S-BY
19 Electric motor data sheet
20 Other driver
21 Other driver data sheet
22 Coupling type (NT 3.13, 3.14) FLEX / SS
23 Coupling guard type [4.4.27.c)] (NOTE 3.15) NON-SPARK
24 Booster pumps required
25 Booster suction protection
26 Solenoid trip valve
27 Rotary pump relief valve by (NOTE) VENDOR
28 purchaser / vendor
29 Filters:
30 Service application : Lube Separate Separate Booster Separate
31 Lube & seal control oil seal oil pump discharge coupling oil
32 Control oil
33 Purchaser item no. FCC-F-201 A/B
34 Twin
35 Second filter for control oil
36 Include option nos. 2B-20 a,b,e
37 Filtration level (4.6.11) 10 mm 90% EPR
38 Non-hydroscopic filter element [4.6.6.b)]
39 Manufacturer [4.6.6.c)]
40 Model
41 Design pressure (kg/cm² g)
42 Test pressure (kg/cm² g)
43 Code construction / Code stamp (4.1.17) / / / / /
44 Thermal protection of offline filter (4.6.2)
45 Manifolded filter and cooler drains (4.6.3) YES
46 Filter vents routed to reservoir (4.6.4) YES
47 Material: case & top [4.6.5 d)] SS

01 Cartridges
2 Furnish 2 extra sets of cartridges. per service per filter (extra over other spares)
3
4 REMARKS:
5 3. SPECIFIC MACHINERY & MECHANICAL COMPONENTS NOTES (CONTINUED FROM PAGE 10)
6 3.12 BOTH OIL PUMPS SHALL BE ARRANGED TO OPERATE AS MAIN OR STANDBY. AUTOSTART SYSTEM FOR ST TURBINE-DRIVER BY VENDOR.
7 3.13 COUPLINGS SHALL BE OF STEEL AND OF THE NON-LUBRICATED DISC TYPE WITH ST. STEEL DISCS.
8 3.14 COUPLINGS SHALL BE CAPABLE TO TRANSMIT THE MAX TORQUE DEVELOPED BY THE DRIVER. MIN STEADY STATE COUPLING SERV FACTOR SHALL BE
9 1.5 BASED ON DRIVER'S RATING. TRANSIENT TORQUE CAPABILITY SHALL NOT BE LESS THAN 200% OF TURBINE'S RATED TORQUE AND 400% OF
10 INDUCTION MOTOR'S TORQUE. REFER TO EMRE GP 10-11-01
11 3.15 COUPLING GUARDS SHALL MEET THE REQUIREMENTS OF EMRE GP 10-02-02, 3.2.5 a) THROUGH 3.2.5 d)
12 4. SPECIFIC PIPING & PIPING ITEMS NOTES (CONTINUED FROM PAGE 19)
13 4.9 CLEANING OF STRAINERS SHALL BE PERMITTED WITHOUT REMOVING THE STRAINER BODY OR INTERRUPTING THE PUMPING SERVICE
14 4.10 FILTER CARTRIDGES SHALL BE RETAINED BY AN INTERNAL HOLD DOWN MECHANISM. THE COVER SHALL NOT BE USED FOR THIS PURPOSE
Doc.No. 02070-FCC-MEC-DTS-FA001
PAGE: 22 OF 34
JOB No: 02070 ITEM No: FCC-FA-001

Revision
REQ No: 020700529/N012 /
PURCH ORDER No: DATE:
SPECIAL PURPOSE OIL SYSTEM REV. No: 01 BY V.MORCUENDEDATE: 06/11/2014
DATA SHEET (API 614-5th)
1 APPLICABLE TO: Proposal Purchase As built
2 Supplier Manufacturer GENP
3 Purchase Order No. 020700529/N012 Date 15/12/2014 Inquiry No. Requisition No. 020700529
4
5 Coolers:
6 Service application Lube Lube/seal Separate seal
7 Purch. Item Nos. FCC-E-203 A/B
8 Twin units
9 Include option nos. 2B-20 a,b,e
10 Water side suitable for steam heating (4.5.1.15)
11 Details on data sheet
12 Water side corrosion allowance (mm) (NOTE 1.2 P10) > 3.0
13 Manufacturer
14 Model
15 TEMA class "C" STYLE AEW
16 Fouling factor water / oil side (h-m² ºC/kcal) / / /
17 Duty: (kcal/h)
18 Tube: L/OD/BWG (m / mm / BWG) < 4.9 / 16 OD / 16 BWG
19 Design / test pressure shell side (kg/cm² g) / / /
20 Design / test pressure tube side (kg/cm² g) 13.3 / / /
20a Design temp water / oil side (kg/cm² g) / / /
21 Construction code / Code stamp (4.1.17) / / /
22 Twinplate frame or air coolers required (4.5.1.3, 4.4.4.2)
23 Connections for purchaser's cooler (4.5.1.4)
24 Tube water flow rate (L/min)
25 Tube water velocity (m/s)
26 Material : shell CARB STEEL
27 Channels & covers CARB STEEL
28 Tube sheets & tubes BRASS / ADMIRALTY
29 Removable tube bundle
30 U-bend tubes permitted (4.5.2.6)
31 Fabricated with flanged vent and drain nozzles (4.5.1.17)
32 Oil side vents piped to reservoir through F.I. (4.5.1.19)
33 Cooler drains manifolded with filter clean oil drains (4.5.1.18)
34 Oil temperature control valve
35 3 port valve with internal thermostat [4.5.1.13.b)]
36 Separate oil side thermal relief valves, each cooler (4.5.1.6)
37 Continuous flow transfer valve:
38 Service application Lube oil, Separate Separate Booster Separate
39 seal oil & control oil seal oil pump discharge coupling
40 control oil oil oil
41 Common for coolers & filters
42 Tight shut off required (4.7.4) (NOTE 4.11)
43 Type
44 Manufacturer
45 Model
46 With lifting jack

01 Rating : (kg/cm² g)
2 Materials : body SS
3 Plug or ball ST. STEEL
4 Trim ST. STEEL
5
6 REMARKS:
7 4. SPECIFIC PIPING, PIPING ITEMS, VESSELS AND EXCHANGER NOTES (CONTINUED FROM PAGE 21)
8 4.11 SPECTACLE BLINDS SHALL BE PROVIDED TO ENSURE TRANSFER VALVES TIGHT SHUTOFF
9
10
11
12
13
Doc.No. 02070-FCC-MEC-DTS-FA001
PAGE: 23 OF 34
JOB No: 02070 ITEM No: FCC-FA-001

Revision
REQ No: 020700529/N012 /
PURCH ORDER No: DATE:
SPECIAL PURPOSE OIL SYSTEM REV. No: 01 BY V.MORCUENDE DATE: 06/11/2014
DATA SHEET (API 614-5th)
1 APPLICABLE TO: Proposal Purchase As Built
2 Supplier Manufacturer GENP
3 Purchase Order No. 020700529/N012 Date 15/10/2014 Inquiry No. Requisition No. 020700529 01
4
5 Accumulators (Figures 2, B.18, B.19):
6 Service application Lube oil Control oil Seal oil Seal-oil booster
7 Purchaser's item No. FCC-D-201 FCC-D-202
8 Required, yes or no, and quantity (NOTE 4.12) YES YES
9 Sevice combined with
10 Direct contact type
11 Bladder type (NOTE 4.13)
12 Include option nos. 2B-18
13 Rundown time (sec) (NOTE 4.12) > 15 > 15
14 Oil temperature control (4.8.8)
15 Constant pressure regulator (4.8.4)
16 Manufacturer
17 Model
18 Nominal / usable capacity (liters) (NOTE 4.13) < 100 EACH < 100 EACH
19 Material : Shell ST STEEL ST STEEL
20 Bladder
21 Design / test pressure (kg/cm² g)
22 Construction code
23 Code stamp
24 Include:
25 charge pressure gauge:
26 manual charge valve (4.8.4)
27 gas supply regulator
28 automatic vent and reset (4.8.10)
29
30 Overhead tanks (Figures 2, B.15, B.16, B.17):
31 Service application Rundown Low-pressure Medium-pressure High-pressure
32 lube seal seal seal
33 Required, yes or no YES
34 Service combined with
35 Direct contact type
36 Bladder type
37 Includes options no. 2B-15 a
38 Capacity (min) >3
39 Capacity (liters)
40 Blowdown connection
41 Rundown tanks (Figures 2, B.15, B.16)(4.9.2.1)
42 Overhead tanks (Figures 2, B.17)
43 Corrosion allowance
44 Material
45 Total capacity (liters)
46 Design / test pressure (kg/cm² g)
47 Additional coastdown time (min) (4.9.1.2)

01 Valved blowdown connection [4.9.1.4.f)]


2 Code Construction (4.1.17, 4.9.1.3)
3 Code stamp (4.1.17, 4.9.1.3)
4 PMI testing (-1; 7.2.2.6.1) YES
5 REMARKS:
6 4. SPECIFIC PIPING, PIPING ITEMS, VESSELS AND EXCHANGER NOTES (CONTINUED FROM PAGE 22)
7 4.12 ACCUMULATORS SHALL COMPLY WITH EMRE GP 10-14-01, CH2, 1.8.1
8 4.13 CAPACITY OF MANUAL PRE-CHARGE BLADDER TYPE ACCUMULATORS SHALL NOT EXCEED 100 LITERS (EMRE GP 10-14-01, CH2, 1.8.1 e)
9
10
11
12
13
Doc.No. 02070-FCC-MEC-DTS-FA001
PAGE: 24 OF 34
JOB No: 02070 ITEM No: FCC-FA-001

Revision
REQ No: 020700529/N012 /
PURCH ORDER No: DATE:
SPECIAL PURPOSE OIL SYSTEM REV. No: 01 BY V.MORCUENDE DATE: 06/11/2014
DATA SHEET (API 614-5th)
1 APPLICABLE TO: Proposal Purchase As built
2 Supplier Manufacturer GENP
3 Purchase Order No. 020700529/N012 Date 15/10/2014 Inquiry No. Requisition No. 020700529
4
5 Accumulator unit (Figures B.18, B.19) Rundown Low-pressure Medium-pressure High-pressure
6 lube seal seal seal
7 Purchaser's item no.
8 Corrosion allowance (mm)
9 Quantity
10 Manufacturer
11 Model
12 Material: shell
13 Bladder
14 Nominal / usable capacity (liters)
15 Design / test pressure (kg/cm² g)
16 Construction code / Code stamp (4.1.17) / / / /
17 Traps for inner seal oil: (oil seals)
18 Service application
19 Purchaser's item no.
20 Seal gas vent piping arrangement (4.10.4)
21 Drain piped to specified location (4.10.5)
22 each drain piped separately (4.10.6)
23 Float controlled
24 Transmitter controlled
25 Pots only, for manual drain
26 with valving
27 Flush level glass
28 High level switch
29 Include option nos.
30 Retention (hr) / (l)
31 Construction code / Code stamp (4.1.17) / / /
32 Float traps
33 Manufacturer
34 Model
35 Pressure rating (kg/cm² g)
36 Materials: body
37 float / trim
38 Drain line piped to
39 Construction code / Code stamp (4.1.17) / / /
40 Drain pot
41 Corrosion allowance
42 Material
43 Design / test pressure (kg/cm² g)
44 Construction code (4.1.17)
45 Code stamp (4.1.17)
46 Mist eliminator
47 Corrosion allowance (mm) (NOTE 1.2 PAGE 10)

01 Material: shell

49 Demisting mesh ST STEEL

50 Design / test pressure (kg/cm² g)


51 Construction code / Code stamp (4.1.17) / / /
52 REMARKS:
53
54
55
56
57
58
59
60
Doc.No. 02070-FCC-MEC-DTS-FA001
PAGE: 25 OF 34
JOB No: 02070 ITEM No: FCC-FA-001

Revision
REQ No: 020700529/N012 /
PURCH ORDER No: DATE:
SPECIAL PURPOSE OIL SYSTEM REV. No: 01 BY V.MORCUENDEDATE: 06/11/2014
DATA SHEET (API 614-5th)
1 APPLICABLE TO: Proposal Purchase As built
2 Supplier Manufacturer GENP
3 Purchase Order No. 020700529/N012 Date 15/10/2014 Inquiry No. Requisition No. 020700529
4
5 Shop inspection (API 614/10438-1; 7.1.1) Required Witnessed
6 Compliance with inspector's check list (-1; 7.1.2)
7 Required for system assemblies
8 Cleanliness prior to closure (-1; 7.2.3.2)
9 Required for major components
10 Material certification to be furnished
11 Special examinations
12 Construction code
13 Code stamp
14 Certified copies of all testlogs & data
15 PMI testing (-1; 7.2.2.6.2)
16 Hardness testing (-1; 7.2.2.3)
17
18
19 Shop test (API 614/10438-1; 7.1.1) Required Witnessed
20 Cleanliness
21 Four hour run
22 Check controls
23 Changeover filters/coolers
24 One and two pump operation
25 Sound level
26 Hydro test assembled system
27 Use during shop test of equipment (7.3.1.2)
28 Use for complete unit system test (7.3.1.3)
29 Certified copies of all test logs and data submit prior to shipment (-1; 8.3.3.2)
30 Demonstrate pump alignment by unbolting pump inlet and discharge piping (7.3.3.11)
31
32 Amount of advance notification required before a witnessed or observed inpsection (-1; 7.1.2): weeks.
33 Records or data to be kept by vendor for at least 20 years, in addition to the requirements of 10438-1, 7.2.1 [-1; 7.2.1.1.f)]
34 Surface and subsurface examination required (-1; 7.2.1.3). Examination type:
35 magnetic particle liquid penetrant radiographic ultrasonic
36 One copy of manufacturer's standard instruction manual packed and shipped with equipment (-1; 7.4.7)
37 Remarks
38 REFER TO RFP 020700529/N012 SECTION 7, "INSPECTION ACTIVITY PLAN". SPECIAL REQUIREMENTS PER EMRE GP 03, 10, 18 SERIES
39
40
41
42
43
44
45
46
47

01

2
3
4
5
6
7
8
9
10
11
12
13
Doc.No. 02070-FCC-MEC-DTS-FA001
Revision
JOB NO. 02070 ITEM NO. FCC-STP-201-A
GENERAL-PURPOSE STEAM TURBINE PURCHASE ORDER NO.

API 611 5TH EDITION DATA SHEET DATA SHEET NO. 02070-FCC-MEC-DTS-FA001
SI Ind REVISION NO. 01 DATE 06/11/2014

PAGE 26 OF 34 BY V,MORCUENDE

1 APPLICABLE TO: PURCHASE APPLICABLE STANDARD: API-611 UNITS OF MEASURE: SI Ind


2 FOR PETROPERU UNIT CATALYTIC CRACKING UNIT- FCC
3 SITE TALARA REFINERY NO. REQUIRED ONE (01)
4 SERVICE MAIN AIR BLOWER - LUBE OIL PUMP DRIVER DRIVEN EQUIPMENT LUBE AND CONTROL OIL PUMP
5 MANUFACTURER ELLIOTT / DRESSER-RAND / SHIN NIPPON MODEL SERIAL NO.

6
7 OPERATING CONDITIONS PERFORMANCE
8 ABSORBED POWER, SPEED, OPERATING POINT/ NO. HAND VALVES STEAM RATE,
9 OPERATING POINT kW RPM STEAM CONDITION OPEN kg/kW-h
NORMAL/NORMAL
10 NORMAL
CERTIFIED STEAM RATE

11 RATED (NOTE 3.16, PG 28) RATED/NORMAL

RATED @ MINIMUM INLET &


12 OTHER (6.1.4)
MAXIMUM EXHAUST

13 DUTY, SITE, AND UTILITY DATA OTHER/NORMAL


14 APPLICATION IS: SPARED CONDITIONS

15 WIDE SPEED RANGE NO RAPID START YES APPLICABLE SPECIFICATION


16 SLOW ROLL REQUIRED NO HAND VALVES YES API-611 OTHER
17 OPERATION CONTINUOUS UOP STD SPEC 5-16.
18 MDMT 12.8 °C @ kg/cm²g EMRE GPs, INCL. GP-10-07-01, GP-10-11-01, GP-03-03-10, GP 03-18-01, GP-18-03-04.

19 UNATTENDED AUTO START (6.1.6) YES CONSTRUCTION


20 LOCATION (6.1.14) OUTDOOR UNHEATED W/O ROOF TURBINE TYPE BACKPRESSURE HORIZONTAL
21 AMBIENT TEMP. MIN. 12.8 MAX 36.1 °C NO STAGES 1 WHEEL DIA., mm
22 UNUSUAL CONDITIONS (6.1.14) SALT ATMOSPHERE ROTOR: CONSTRUCTION BUILT-UP
23 CORROSIVE, SALT LADEN, MARINE ATMOSPHERE ARRANGEMENT BTWN BRGS
24 AREA CLASSIFICATION NPFA 70 ART 505, IEC/CENELEC STD PUBL 60079 BLADING
25 CLASS I ZONE 2 GROUP IIC DIV - TEMP T3 CASING SPLIT
26 CASING SUPPORT
27 CONTROL POWER V 110 PH. 1 HZ 60 VERTICAL JACKSCREWS FURNISHED YES
28 AUX. MOTORS V 460 PH. 3 HZ 60
29 COOLING WATER: PRESS, 5.6 kg/cm²g DP 1 kg/cm²
30 (REMARKS ON PAGE 14) FLOW m³/h DT 10 °C TRIP VALVE
31 ALLOW. SOUND PRESS LEVEL (6.1.12) 85 dBA @ 1.0 m INTERSTAGE SEALS

32 STEAM CONDITIONS (6.1.4) END SEALS CARBON RING


33 MAX NORMAL MIN. DESIGN NUMBER OF RINGS
34 INLET PRESS, kg/cm²g 12.0 10.5 9.1 17.6
35 INLET TEMP ºC 277 221 188 320 TYPE RADIAL BEARINGS ANTIFRICTION
36 EXHAUST PRESS kg/cm²g 4.2 3.5 3.2 10.5
36a EXHAUST TEMP ºC 220 200 180 250 TYPE THRUST BEARING ANTIFRICTION
37 STEAM CONTAMINANTS LUBE OIL VISCOSITY ISO GRADE N

38 TURBINE DATA LUBRICATION RING OILED N

01 ALLOW SPEEDS, RPM, MIN OIL MIST


2 MAX CONT SPEED, RPM MAX MIN OIL MIST SYSTEM
3 TRIP SPEED, RPM BLADE TIP VEL, m/s BEARING HOUSING OILER TYPE CONSTANT LEVEL
4 FIRST CRITICAL SPEED, RPM BEARING HOUSING SEAL
5 EXH. TEMP NORMAL NO LOAD N SEAL SUPPLIER
6 POTENTIAL MAX POWER kW CASING DESIGN INLET EXHAUST
7 MAX. NOZZLE STEAM FLOW, kg/h MAX. ALLOW. PRESS, kg/cm²g
8 ROTATION FACING GOVERNOR END MAX ALLOW. TEMP, °C

9 VERTICAL DRIVEN EQUIPMENT THRUST N HYDRO TEST PRESS., kg/cm²g


10 VERTICAL TURBINE THRUST CAPACITY N
11 WATER PIPING REQUIRED: YES
12 FURNISHED BY: SUPPLIER REMARKS:
13 OIL PIPING REQUIRED: NO REFER TO GENERAL NOTES ON PAGE 10 & SPECIFIC NOTES ON PAGES 13-21
14 FURNISHED BY:
15 AUTO DRAIN SYSTEM REQ'D (6.3.10): YES
16 FURNISHED BY: SUPPLIER

Doc.No. 02070-FCC-MEC-DTS-FA001
Revision
GENERAL-PURPOSE STEAM TURBINE JOB NO. 02070 ITEM NO. FCC-STP-201-A

API 611 5TH EDITION DATA SHEET REVISION NO. 01 DATE 06/11/2014

SI Ind PAGE 27 OF 34 BY V,MORCUENDE

1 MATERIALS (6.12) ACCESSORY EQUIPMENT BY VENDOR


2 HIGH PRESSURE CASING STEEL GRADE REMOTE TRIP SOLENOID NO
3 TURBINE TRIPPED SIGNAL PROXIMITY SWITCH
4 EXHAUST CASING STEEL GRADE VACUUM BREAKER NO
5 NOZZLES (GP10-07-01 4.11.1.14a)11-13 Cr STEEL GRADE AUTOMATIC STEAM SEALING SYSTEM NO
6 BLADING 11-13 Cr STEEL GRADE SEALING STEAM kg/cm²g °C
7 WHEELS GRADE GLAND VACUUM DEVICE WITH:
8 SHAFT GRADE SENTINEL WARNING VALVE YES
9 SHAFT COATING UNDER PACKING REQUIRED INSULATION, TYPE: BLANKET
10 MATERIAL Cr Carbide Ground 8-16 Ra TACHOMETER TYPE: W/DISPLAY, LOOP POWERED, 4-20 mA OUTPUT
11 APPLICATION METHOD HVOF MFR. MOORE INDUSTRIES MODEL FDY TRANSMITTER
12 THICKNESS MOUNTED BY TURBINE VENDOR
13 GOV. VALVE TRIM (GP 10-07-01 4.11.1.14b) 13 Cr STEEL THERMAL RELIEF VALVES
14 INLET STRAINER Yes MESH SIZE 80x80 (GP 03-03-10) EXHAUST PSV SEE NOTE 3.17 ON PAGE 28 NO
15
16 MONEL ELEMENT LOCAL GAUGE BOARD WITH PRESSURE GAUGES: NO

16 CONNECTIONS (6.4.2) THROTTLE STEAM FIRST STAGE


17 SIZE RATING FACING POSITION NOZZLE RING EXHAUST
18 INLET 300 RF LIQUID FILLED GAUGES
19 EXHAUST 150 RF INSTRUMENT PANEL
20 DRAINS HP 300 RF
21 DRAINS EXP 150 RF PIPING & VALVES BY VENDOR: SEE NOTES 4.14 & 4.15 BELOW
22 EXTERNAL LUBE OIL SYSTEM
23 REMARKS THREE (3) TIMES NEMA SM23 NOZZLE LOADING REQUIRED TYPE OF LUBE SYSTEM SUPPLIED

24 COUPLINGS (7.2) VENDOR FURNISH SYSTEM FOR:


25 LOCATION TURBINE DRIVEN
26 MAKE OIL SYSTEM TO BE:
27 MODEL
28 RATING (HP/100RPM) REMARKS:
29 LUBRICATION NO NO
30 LIMITED END FLOAT
31 SPACER LENGTH
32 SERVICE FACTOR > 1.5 > 1.5 VIBRATION AND POSITION DETECTORS (7.4.4.3)
33 COUPLING SPACER/HUBS MATL. STEEL
34 COUPLING DIAPHRAGMS (DISKS) MATL. ST STEEL FURNISH PROVISIONS FOR MOUNTING NON-CONTACTING
35 TURBINE VENDOR MOUNTS HALF COUPLING VIBRATION PROBES NO
36 COUPLING CONSTRUCTED TO API 611 FURN. AXIAL POSITION PROBES NO NO. OF PROBES
37 SEE NOTE 3.14, PAGE 21 MFR. MODEL
38 COUPLING BALANCED TO Gr 6.3 FURN.
MFR. ONE EVENT PER REV PROBE SPEED DETECTING
MODEL
39 TURBINE SHAFT FURN. RADIAL PROBES NO NO. OF PROBES/BEARING
40 MFR. MODEL
41 MFR. MODEL

MOUNTING PLATES
01 FURNISH BEARING METAL TEMP SENSORS FOR:
2 TURBINE MOUNTED ON BASEPLATE RADIAL BEARINGS NO THRUST BEARINGS NO
3 FURN. BY: DRIVEN EQUIPMENT VENDOR MAGNETIC SEISMIC PROBES
4 EQUIPMENT TO BE MOUNTED: PERMANENT SEISMIC PROBES
5 DRIVEN EQUIPMENT + TURBINE MFR. MODEL
6 TURBINE VENDOR SUPPLIES MONITORS
7 UNGROUTED BASEPLATE YES AXIAL AND RADIAL PROBES
8 BEARING TEMPERATURE SENSORS BEARING TEMP GAUGES
9 SUBPLATES REQUIRED SEE SEPARATE DATA SHEETS FOR DETAILS
10 REMARKS: SPECIFIC PIPING & VALVES NOTES
11 GEARBOX 4.14 STEAM DRAIN & LEAKOFF BY VENDOR INCL. TRAPS, BYPASS & BLOCK
12 GEARBOX REQUIRED NO VALVES, PIPING, FLANGED CONN. TO EDGE OF MOUNTING PLATE
13 FURN. BY: 4.15 AUTOMATIC (ELECTRO-PNEUMATIC) START SYSTEM BY VENDOR
14 APPLICABLE SPECIFICATION INCL. PIPING, Y-TYPE STRAINER, ON-OFF STEAM INLET VALVE
15 GEARBOX DATA SHEET NUMBER W/BLOCK, BY-PASS & DRAIN VALVES.

Doc.No. 02070-FCC-MEC-DTS-FA001
Revision
GENERAL-PURPOSE STEAM TURBINE JOB NO. 02070 ITEM NO. FCC-STP-201-A

API 611 5TH EDITION DATA SHEET REVISION NO. 01 DATE 06/11/2014

SI Ind PAGE 28 OF 34 BY V,MORCUENDE

1 GOVERNING SYSTEM PREPARATION FOR SHIPMENT


2 GOVERNOR TYPE HYDRAULIC TURBINE, AUX. EQUIP. AND SPARE ROTOR PREPARED FOR :
3 GOVERNOR MANUFACTURER WOODWARD EXPORT SHIPMENT
4 GOVERNOR MODEL OUTDOOR STORAGE LONGER THAN 6 Months
5 SPEED RANGE REMARKS:
6 SPEED SETPOINT ADJUSTMENT
7 LOCAL HAND SPEED CHANGER YES
8 REMOTE SPEED SETPOINT NO

9 VARIABLE OPERATING RANGE CONTROL SIGNAL


10 SPEED TO RPM TO mA
11 SPEED TO RPM TO kg/cm²g
12
12 GOVERNOR POWER SUPPLY TESTS (8.3) REQ'D. WITN. OBSVD. (8.1.1)
13 VOLT PH PH HZ HZ HYDROSTATIC YES
14 REMOTE TRIP INPUT TO ELECTRONIC GOVERNOR DYNAMIC BALANCE YES
15 ELECTRONIC GOVERNOR SUITABLE FOR SLOW ROLL MECH. RUN 1 h YES YES
16 OVERSPEED TRIP PERFORMANCE NO
17 MECHANICAL COMPLETE UNIT NO
18 GEAR NO
19 No. ACTUATION DEVICES SOUND LEVEL YES YES
20 MANUFACTURER AUX. EQUIPMENT NO
21 MODEL RESIDUAL UNBALANCE CHECK NO
22 REMARKS: RESIDUAL MAG CHECK YES
23 NEMA A GOVERNOR PERFORMANCE UNLESS OTHERWISE SPECIFIED
24
24a
24b REMARKS:

25 ENGINEERING REQUIREMENTS INSPCTN & TESTING PER RFI SECTION 7, "INSPECTION ACTIVITY PLAN".
26 SUPPLY ENGR. DATA FOR LATERAL/TORSIONAL ANALYSES

27 BY OTHERS NO DOCUMENTATION
28 CALCS AND/OR DATA FOR SEPARATION MARGIN YES PERFORMANCE CURVES YES
29 TRAIN TORSIONAL VIBRATION ANALYSIS NO PROGRESS REPORTS YES
30 MULTIPLANE DYNAMIC BALANCE DURING ASSEMBLY YES TECHNICAL DATA MANUAL YES

31 WEIGHTS
32 PARTY HAVING UNIT RESPONSIBILITY DRIVEN EQUIPVENDOR TURBINE kg
33 ROTOR RUNNING CLEARANCES YES ROTOR kg
33a REMARKS: REFER TO RFI SECTION 6, "VENDOR DRAWINGS & DATA TURBINE UPPER HALF CASING kg
33b REQUIREMENTS" MAX MAINTENANCE (IDENTIFY) kg

34 INSPECTION REQUIREMENTS T & T VALVE kg


35 USE INSPECTOR'S CHECK LIST BASEPLATE kg

01 100% UT SEARCH AFTER ROUGH MACHINING YES MISC. kg


2 CASTING SURFACE INSPECTION MSS SP-55 YES TOTAL SHIPPING WEIGHT kg
3
4 CASTING WELD REPAIR APPROVAL YES REMARKS: SPECIFIC MACHINERY, SIZING & RATING NOTES
5 WELD INSPECTION GP 03-18-01, GP 10-07-01, 6.2.2.1.1 YES 3.16 TURBINE SHALL BE RATED FOR NO LESS THAN 105% OF PUMP SHAFT
6 SPECIAL NDT INSPECTION GP 18-03-04 QUALITY LEVEL III YES POWER AT COINCIDENT MAX. CONT SPEED, PUMP PSV SETTING (INCL.
7 RFI SECTION 7 "INSPECTION ACTIVITY PLAN" YES ACCUMULATION), 10ºC OIL TEMP AND MINIMUM STEAM CONDITIONS.
8 MAG. DYE RADIO- ULTRA- OBSER- WIT- PUMP SHALL BE SIZED PER API-614-2, 5TH ED, PARA 4.4.11 & 4.4.13 b)
9 COMPONENT PART. PENET. GRAPHIC SONIC VED NESS 3.17 EXHAUST PSV BY BUYER/CTR SET TO EXHAUST LINE DSGN PRESS
10 T&T VALVE YES OVER NEMA SM23 REQMNT'S PER STEAM CONDITIONS ON PAGE 26.
11 STM CHEST YES VENDOR TO CONFIRM TURBINE SUITABILITY AND PSV RATED FLOW.
12 CASING YES YES 3.18 REFER TO UTILITY CONDITIONS AND DESIGN REQUIREMENTS ON
13 PIPING YES YES PAGE 14
14 ROTOR WHEEL YES YES
15 ROTOR SHAFT YES YES
16

Doc.No. 02070-FCC-MEC-DTS-FA001
INTAKE SYSTEM DATA SHEET

Revision
INLET AIR FILTER
Rev: 01 BY: VMS DATE: 06/11/2014 PAGE: 29 of 34

1 FOR : PETROPERU JOB No. : 02070


2 LOCATION : TALARA REFINERY UNIT No. : CATALYTIC CRACKING UNIT- FCC
3 SERVICE : MAIN AIR BLOWER INTAKE AIR SYSTEM ITEM No. : FCC-F-001 QTTY: ONE (01)
4 VENDOR : GENP REQUISITION : 020700529/N012
5 FILTER SPECIFICATION
6 Conditions of Service: Filter Performance and Ratings:
7 Fluid : AMBIENT AIR Vertical/Horizontal : ON ELEVATED STRUCTURE
st nd
8 PED fluid group (1 / 2 ) : - Type of filter : INLET FILTER/SILENCER
9 Liquid vap. press. > 0.5 barg (Yes/No) : - Filter media type : REPLACEABLE DRY PANELS (NOTE 2.2)
10 Flow rate mass Rated : 231883 kg/hr Nº filter elements x flow rating each "N" x m³/hr
11 volume : 204791 m³/hr Total installed capacity : m³/hr
12 mass Normal : 186716 kg/hr Filter media clean DP @ Rated Flow : mm H2O
13 volume : 164901 m³/hr Filter media replacement DP : mm H2O
14 Operating pressure Rated : 1.03 kg/cm² a Filter element collapse pressure differential : mm H2O
15 Normal 1.03 kg/cm² a Filtration size Rated : 25 and larger mm
16 Operating temperature Rated : 32 °C Particle filtration efficiency Rated : 100 %
17 Normal : 32 °C Filtration size : 15 and larger mm
18 Min : 12.8 °C Particle filtration efficiency : 90 %
19 Relative humidity : 85 % Filtration size : 5 and larger mm
20 Molecular weight Vapor : 28.4136 kg/kmole Particle filtration efficiency : 70 %
21 Compressibility Vapor : 0.999 Cleaning Requirements:
22 Solids (Yes/No) : YES Cleanable filter media (Yes/No) : YES
23 Nature of solids : ATMOSPHERIC DUST Cleaning method :
24 Ambient conditions : CORROSIVE, SALT LADEN, MARINE ATMOSPHERE Amount of solids retained before cleaning : - g
25 Settling velocity of solids : m/s Miscelaneous:
26 Solids content of fluid : kg/m³ Pre-filter media (Yes/No) : VENDOR TO ADVISE
27 Sieve analysis of solids : % mm Weather hood (Yes/No) : YES
28 : % mm Coarse inlet screen (Yes/No) : YES
29 : % mm Inlet silencer (Yes/No) : YES (SEE SHEET 2/2)
30 Density of liquid at operating temp. : - kg/m³ Implosion hatch (Yes/No) : YES
31 Density of solids at operating temp. : - kg/m³ Maintenance door(s) (Yes/No) : YES
32 Density of vapor at operating cond. : 1.132 kg/m³ Cleaning cover (Yes/No) : NO
33 Viscosity of liquid at operating temp. : - cP Interconnecting piping (Yes/No) : YES
34 Viscosity of vapor at operating temp. : 0.018 cP Instrumentation: SUPPLIED BY VENDOR PURCHASER
35 Liquid pour point : - ºC Function Instr Type Local Gauge Board Alarm
36 Inlet System Pressure Losses @ Rated Conditions: (Notes 2.3, 2.4) Pressure differential PDG, PDT H/HH
37 Complete filter-silencer ass'y (empty shell) : mm H2O Maint. door open POSITIONER x
38 Filtering media (dirty) : mm H2O Implosion hatch open POSITIONER x
39 Total inlet filter-silencer loss : mm H2O Other
40 Intercon piping & accessories : mm H2O Other
41 Total intake system loss : < 0.0224 kg/cm2 mm H2O
42 MECHANICAL DATA MATERIALS SPECIFICATION
43 Design temperature (Note 2.1) : 120 °C Filter housing materials Body: CARB STEEL Intern. 304 SS
44 Design pressure (Note 2.1) : 3.5 kg/cm² g Element thickness Body: (Nt 2.5) mm Intern. (Nt 2.5) mm
45 Design differential pressure : kg/cm² Corrosion allowance Body: (Nt 2.5) mm Intern. (Nt 2.5) mm
46 Implosion hatch opening DP : mm H2O Weather hood Mt'l Thk (Nt 2.5) mm
47 Min design metal temperature : 12.8 °C Coarse inlet screen Mt'l 304 SS Open < 40 mm
48 Pressure design code : ANSI/ASME B31.3 Pre-filter elements material Body: Media
49 Welding code : AWS, ASME IX Filter elements material Body: Media

50 PWHT (Yes/No) : NO

51 Pressure tests (Leak/Hyd/Pneu) : LEAK Painting spec : Suitable for marine and corrosive enviroment
52 Insulation (Yes/No) : NO Top color : CUSTOM TOP COAT COLORS (SEE 020700529-CP)
1 CONNECTIONS
54 No. SIZE QTTY RATING-FACING DESCRIPTION No. SIZE QTTY RATING-FACING DESCRIPTION
55 1 1 150# RF Air outlet
56 2 2" 1 150# RF Drain
57 3 3/4" 4 NPT Pressure differential
58 1. GENERAL REMARKS
59 1.1 REFER TO THE GENERAL NOTES ON PAGE 10 APPLICABLE TO ALL PORTIONS OF VENDOR'S SCOPE OF SUPPLY
60 2. SPECIFIC FILTER REMARKS
61 2.1 DESIGN PRESS. AND TEMP. ARE MINIMUM LICENSOR'S REQ. FOR MECH. RATING. THIS IS NOT A PRESSURE VESSEL DESIGN. VACUUM CAPABILITY BY VENDOR.
62 2.2 FILTRATION ELEMENTS SHALL BE REPLACEABLE WHILE THE UNIT IS IN OPERATION. WALK-IN HOUSING DESIGN.
63 2.3 COMPLETE AIR INTAKE SYSTEM BY VENDOR INCLUDING FILTER, SUCTION SILENCER, PIPING & ACCESSORIES UP TO COMPRESSOR'S SUCTION NOZZLE
64 2.4 PRESSURE DROP OF THE INLET FILTER-SILENCER ASSEMBLY AT RATED FLOW, INCL. FILTERING MEDIA AT REPLACEMENT Dp SILENCER AND DUCT
65 UP TO COMPRESSOR SUCTION SHALL NOT EXCEED 0.0224 KG/CM2.
66 2.5 MATERIAL THICKNESS TO BE DETERMINED BY VENDOR FOR 40-YEAR DESIGN LIFE. WHERE PROCESS OR DESIGN CONSIDERATIONS DICTATE THE USE OF PERFORATED
67 ACOUSTICAL OR OTHER DEVICES LESS THAN 6 mm THICK, THEY SHALL BE CONSTRUCTED OF HOMOGENEOUS, RUST-PROOF & CORROSION RESISTING MATERIAL.
68 2.6 VENDOR SHALL DETERMINE ALL DYNAMIC AND STATIC FOUNDATION LOADS RESULTING FROM NORMAL OPERATION, WIND AND SEISM.
69 2.7 DOCUMENTATION REQUIREMENTS: REFER TO RFI 020700529 SECTION 6, "VENDOR DRAWINGS AND DATA REQUIREMENTS"
70 2.8 INSPECTION AND TESTING: REFER TO RFI 020700529 SECTION 7, "INSPECTION ACTIVITY PLAN"
71 ITEM No. FCC-F-001 SHEET 1 OF 2

Doc.No. 02070-FCC-MEC-DTS-FA001
INTAKE SYSTEM DATA SHEET

Revision
INLET AIR SILENCER

Rev: 01 BY: VMS DATE: 06/11/2014 PAGE: 30 of 34

1 FOR : PETROPERU JOB No. : 02070


2 LOCATION : TALARA REFINERY UNIT No. : CATALYTIC CRACKING UNIT- FCC
3 SERVICE : MAIN AIR BLOWER INTAKE AIR SYSTEM ITEM No.: : FCC-F-001 QTTY: ONE (01)
4 VENDOR : GENP REQUISITION : 020700529/N012
5 SOUND SOURCE APPLICATION
6 Compressor (Type) AXIAL FLOW Steam Turbine Discharge
7 Pressure let down (Type) Gas Turbine In-line
8 Fan/Blower (Type) Diesel/Petrol Engine Atmospheric
9 Vent (Type) Suction Other
10 OPERATING CONDITIONS
11 Fluid Handled AMBIENT AIR Gas Properties at Rated Conditions:
12 Duty (Cont/Interm) CONTINUOUS Molecular Weight 28.41 kg/kmole
13 Capacity (Rated/Nor/Min) 231883 / 186716 / kg/h Viscosity @ P, T 0.018 cP
14 Operating Inlet Temperature (Rated/Nor/Min) 32 / 32 / 12.8 ºC Cp/Cv 1.384
15 Operating Inlet Pressure (Rated/Nor/Min) / / kg/cm² a Inlet Gas Density kg/m3
16 Operating Outlet Pressure (Rated/Nor/Min) / / kg/cm² a Compresibility Factor 0.99
17 Operating Dp (Rated/Nor/Min) / / kg/cm²
18 Hazardous Area Classification
19 NFPA 70 Art 500 NFPA 70 Art 505 IEC/CENELEC STD 60079 Class I Zone 2 Group IIC Div - Temp T3
20 GENERAL REQUIREMENTS
21 Mechanical Design Requirements General:
22 Design Temperature 120 ºC Position (Vertical / Horizontal) INTEGRAL TO INLET FILTER
2
23 Design Pressure (Shell / Difusser) 3.5 / - kg/cm g Exhaust to -
24 Min Design Metal Temperature 12.8 ºC Insulation NO
25 Corrosion Allowance Shell (Note 2.5 Page 29) mm Other
26 Corrosion Allowance Internals (Note 2.5 Page 29) mm Painting:
27 Pressure Code ANSI/ASME B31.3 Paint Specification Suitable for marine and corrosive enviroment
28 Welding Code AWS, ASME IX Top Color CUSTOM TOP COAT COLORS (SEE 020700529-CP)
29 Inspection & Test Requirements Connections:
30 PWHT NO Inlet (Size/Facing/Rating)
31 Pressure Tests (Leak/Hyd/Pneu) LEAK Outlet (Size/Facing/Rating)
32 NDE VI, PT Drain (Size/Facing/Rating)
33 Remarks: Other (Size/Facing/Rating)
34 REFER TO RFP 020700529/N012 SECTION 7, "INSPECTION ACTIVITY PLAN"

35 ACOUSTICAL PERFORMANCE (to be completed by VENDOR)


36 Noise Specification PP-02070-C-304
37 Sound Pressure Level (Lp) in dBA OCTAVE BAND CENTER FREQUENCY (HERZ) OVERALL A Source
38 (Re: 20 micropascal, mPa) 62.5 125 250 500 1000 2000 4000 8000 + WTD Data
39 Required Sound Press Level (SPL) Lp @ 1m 85
40 or Required Insertion loss (attenuation)
41 Unsilenced SPL Lp @ 1m
42 Guaranteed Silenced SPL Lp @ 1m
43 Guaranteed Insertion Loss (attenuation)

01 Actual
# SPL Issued for Purchase Lp @ 1m
2 SILENCER DATA (to be completed by VENDOR)
3 Chamber Straight Thru Packed Other
TYPE
4 Spark Arrestor Heat Recovery Non Packed
5 MATERIALS Casing CARBON STEEL Internals 304 SS Packing
6 WEIGHTS Shipping kg Instaled kg
7 ACTUAL Pressure Upstream kg/cm2 a @ Temp. ºC
8 PRESSURES Actual Pressure Drop Dp kg/cm2
9 (RATED COND) Pressure Downstream kg/cm2 a @ Temp. ºC
10 FLUID VELOCITY Inlet m/s Outlet m/s
11 SUPPORTS

12
13 THIS SILENCER IS AN INTEGRAL PART OF THE AIR INLET FILTER
14
15
16
17
18
19
20
21
22
23 ITEM No. FCC-F-001 SHEET 2 OF 2
Doc.No. 02070-FCC-MEC-DTS-FA001
VENT SILENCER DATA SHEET

Revision
Rev: 01 BY: VMS DATE: 06/11/2014 PAGE: 31 of 34

1 FOR : PETROPERU JOB No. : 02070


2 LOCATION : TALARA REFINERY UNIT No. : CATALYTIC CRACKING UNIT- FCC
3 SERVICE : MAIN AIR BLOWER VENT SILENCER ITEM No.: : FCC-SL-001 QTTY: ONE (01)
4 VENDOR : GENP REQUISITION : 020700529/N012
5 SOUND SOURCE APPLICATION
6 Compressor (Type) AXIAL FLOW Steam Turbine Discharge
7 Pressure let down (Type) Gas Turbine In-line
8 Fan/Blower (Type) Diesel/Petrol Engine Atmospheric
9 Vent (Type) ANTISURGE SYSTEM Suction Other
10 OPERATING CONDITIONS
11 Fluid Handled AIR FROM BLOWER DISCH. Gas Properties at Rated Conditions:
12 Duty (Cont/Interm) CONTINUOUS Molecular Weight 28.41 kg/kmole
13 Capacity (Rated/Nor/Min) 231883 / 186716 / kg/h Viscosity @ P, T cP
14 Operating Inlet Temperature (Rated/Nor/Min) 237.8 / 227.35 / 182.75 ºC Cp/Cv 1.384
15 Operating Inlet Pressure (Rated/Nor/Min) 2.08 / / kg/cm² a Inlet Gas Density 1.367 kg/m3
16 Operating Outlet Pressure (Rated/Nor/Min) 1.032 / 1.032 / 1.032 kg/cm² a Compresibility Factor 0.999
17 Operating Dp (Note 2.4) (Rated/Nor/Min) 1.05 / / kg/cm²
18 Hazardous Area Classification
19 NFPA 70 Art 500 NFPA 70 Art 505 IEC/CENELEC STD 60079 Class I Zone 2 Group IIC Div - Temp T3
20 GENERAL REQUIREMENTS
21 Mechanical Design Requirements General:
22 Design Temperature 260 ºC Position (Vertical / Horizontal) VERT UPWARD, ELEVATED
2
23 Design Pressure (Shell / Difusser) 3.5 / 5.55 kg/cm g Exhaust to ATMOSPH. SAFE LOCTN.
24 Min Design Metal Temperature 12.8 ºC Insulation THERMOACOUSTICAL
25 Corrosion Allowance Shell > 2 (Note 1.2 Pg10) mm Other RAIN CAP
26 Corrosion Allowance Internals > 2 (Note 1.2 Pg10) mm Painting:
27 Pressure Code ANSI/ASME B31.3 Paint Specification Suitable for marine and corrosive enviroment
28 Welding Code ASME IX Top Color CUSTOM TOP COAT COLORS (SEE 020700529-CP)
29 Inspection & Test Requirements Connections:
30 PWHT NO Inlet (Size/Facing/Rating) 20" 150# RF WN
31 Pressure Tests (Leak/Hyd/Pneu) HYDROSTATIC Outlet (Size/Facing/Rating) -
32 NDE VI, MT, PT Drain (Size/Facing/Rating) BY VENDOR
33 Remarks: Other (Size/Facing/Rating)
34 REFER TO RFP 020700529/N012 SECTION 7, "INSPECTION ACTIVITY PLAN"

35 ACOUSTICAL PERFORMANCE (to be completed by VENDOR)


36 Noise Specification PP-02070-C-304
37 Sound Pressure Level (Lp) in dBA OCTAVE BAND CENTER FREQUENCY (HERZ) OVERALL A Source
38 (Re: 20 micropascal, mPa) 62.5 125 250 500 1000 2000 4000 8000 + WTD Data
39 Required Sound Press Level (SPL) Lp @ 1m 85
40 or Required Insertion loss (attenuation)
41 Unsilenced SPL Lp @ 1m
42 Guaranteed Silenced SPL Lp @ 1m
43 Guaranteed Insertion Loss (attenuation)

01 Actual
# SPL Issued for Purchase Lp @ 1m
2 SILENCER DATA (to be completed by VENDOR)
3 Chamber Straight Thru Packed Other
TYPE
4 Spark Arrestor Heat Recovery Non Packed
5 MATERIALS Casing ASTM A285 Gr. C Internals ASTM A285 Gr. C Packing BY VENDOR
6 WEIGHTS Shipping kg Instaled kg
7 ACTUAL Upstream Pressure kg/cm2 a @ Temp. ºC
8 PRESSURES Actual Pressure Drop Dp kg/cm2
9 (RATED COND) Downstream Pressure 1.032 kg/cm2 a @ Temp. ºC
10 FLUID VELOCITY Inlet m/s Outlet m/s
11 SUPPORTS BY VENDOR
12 1 GENERAL REMARKS
13 1.1 REFER TO THE GENERAL NOTES ON PAGE 10 APPLICABLE TO ALL PORTIONS OF VENDOR'S SCOPE OF SUPPLY
14 2 SPECIFIC SILENCER REMARKS
15 2.1 3.5 kg/cm2 g SHELL DESIGN PRESSURE IS THE MIN LICENSOR'S REQ. FOR MECH. RATING.
16 2.2 SILENCER LOCATED DOWNSTREAM ANTISURGE VENT VALVE FCC-XV-10001. REFER TO UOP PROJ SPECS 959565-120-10-A1 & 959565-616, Sh 27
17 2.3 OPERATING PRESSURE UPSTREAM VENT VALVE: RATED: 5.11 kg/cm2 (a), NORMAL: 4.81 kg/cm2 (a) SUBJECT TO REVIEW DURING DETAIL ENG.
18 2.4 PRESSURE DIFFERENTIAL ACROSS SILENCER SHALL NOT EXCEED 1.05 kg/cm2 AT RATED CONDITIONS.
19 2.5 SILENCER TO BE DESIGNED FOR CONT. OPERATION. EXTENDED VENTING PERIODS FORESEEN DURING START-UP OR ABNORMAL CONDITIONS
20 2.6 STRUCTURAL DESIGN SHALL BE BASED ON THE MAX FLOW RATE CASE (VENT VALVE FULLY OPEN). FULL NOISE ATTENUATION FOR THIS CASE
21 IS NOT REQUIRED, BUT SILENCER MUST BE ABLE TO ACCOMODATE THE MAX FLOW RATE WITHOUT DAMAGE.
22 2.7 DOCUMENTATION REQUIREMENTS: REFER TO RFP 020700529/N012 SECTION 6, "VENDOR DRAWINGS AND DATA REQUIREMENTS"
23 ITEM No. FCC-SL-001 SHEET 1 OF 1
Doc.No. 02070-FCC-MEC-DTS-FA001
Revision
JOB NO. 02070 ITEM NO. FCC-STP-002A
GENERAL-PURPOSE STEAM TURBINE PURCHASE ORDER NO.

API 611 5TH EDITION DATA SHEET DATA SHEET NO. 02070-FCC-MEC-DTS-STFA001
SI Ind REVISION NO. 1 DATE 06/11/2014

PAGE 32 OF 34 BY C. MORALES

1 APPLICABLE TO: PROPOSAL APPLICABLE STANDARD: API-611 UNITS OF MEASURE: SI Ind


2 FOR PETROPERU UNIT CATALYTIC CRACKING UNIT- FCC
3 SITE TALARA REFINERY NO. REQUIRED ONE (01)
4 SERVICE MAIN AIR BLOWER - CONDENSATE PUMP DRIVER DRIVEN EQUIPMENT MAIN CONDENSATE PUMP
5 MANUFACTURER ELLIOTT / DRESSER-RAND / SHIN NIPPON MODEL SERIAL NO.

6
7 OPERATING CONDITIONS PERFORMANCE
8 ABSORBED POWER, SPEED, OPERATING POINT/ NO. HAND VALVES STEAM RATE,
9 OPERATING POINT kW RPM STEAM CONDITION OPEN kg/kW-h
NORMAL/NORMAL
10 NORMAL
CERTIFIED STEAM RATE

11 RATED (NOTE 3.9, PG 22) RATED/NORMAL

RATED @ MINIMUM INLET &


12 OTHER (6.1.4)
MAXIMUM EXHAUST

13 DUTY, SITE, AND UTILITY DATA OTHER/NORMAL


14 APPLICATION IS: SPARED CONDITIONS

15 WIDE SPEED RANGE NO RAPID START YES APPLICABLE SPECIFICATION


16 SLOW ROLL REQUIRED NO HAND VALVES YES API-611 OTHER
17 OPERATION CONTINUOUS UOP STD SPEC 5-16.
18 MDMT 12.8 °C @ kg/cm²g EMRE GPs, INCL. GP-10-07-01, GP-10-11-01, GP-03-03-10, GP 03-18-01, GP-18-03-04.

19 UNATTENDED AUTO START (6.1.6) YES CONSTRUCTION


20 LOCATION (6.1.14) OUTDOOR UNHEATED W/O ROOF TURBINE TYPE BACKPRESSURE HORIZONTAL
21 AMBIENT TEMP. MIN. 12.8 MAX 36.1 °C NO STAGES 1 WHEEL DIA., mm
22 UNUSUAL CONDITIONS (6.1.14) SALT ATMOSPHERE ROTOR: CONSTRUCTION BUILT-UP
23 CORROSIVE, SALT LADEN, MARINE ATMOSPHERE ARRANGEMENT BTWN BRGS
24 AREA CLASSIFICATION NPFA 70 ART 505, IEC/CENELEC STD PUBL 60079 BLADING
25 CLASS I ZONE 2 GROUP IIC DIV - TEMP T3 CASING SPLIT
26 CASING SUPPORT
27 CONTROL POWER V 110 PH. 1 HZ 60 VERTICAL JACKSCREWS FURNISHED YES
28 AUX. MOTORS V 460 PH. 3 HZ 60
29 COOLING WATER: PRESS, 5.6 kg/cm²g DP 1.0 kg/cm²
30 (REMARKS d) e), PAGE 3) FLOW m³/h DT 10 °C TRIP VALVE
31 ALLOW. SOUND PRESS LEVEL (6.1.12) 85 dBA @ 1.0 m INTERSTAGE SEALS

32 STEAM CONDITIONS (6.1.4) END SEALS CARBON RING


33 MAX NORMAL MIN. DESIGN NUMBER OF RINGS
34 INLET PRESS, kg/cm²g 12.0 10.5 9.1 17.6
35 INLET TEMP ºC 277 221 188 320 TYPE RADIAL BEARINGS ANTIFRICTION
36 EXHAUST PRESS kg/cm²g 4.2 3.5 3.2 10.5
36a EXHAUST TEMP ºC 220 200 180 250 TYPE THRUST BEARING ANTIFRICTION
37 STEAM CONTAMINANTS LUBE OIL VISCOSITY ISO GRADE N

38 TURBINE DATA LUBRICATION RING OILED N


39 ALLOW SPEEDS, RPM, MAX MIN OIL MIST
40 MAX CONT SPEED, RPM MAX MIN OIL MIST SYSTEM
41 TRIP SPEED, RPM BLADE TIP VEL, m/s BEARING HOUSING OILER TYPE CONSTANT LEVEL
42 FIRST CRITICAL SPEED, RPM BEARING HOUSING SEAL
43 EXH. TEMP NORMAL NO LOAD N SEAL SUPPLIER
44 POTENTIAL MAX POWER kW CASING DESIGN INLET EXHAUST
45 MAX. NOZZLE STEAM FLOW, kg/h MAX. ALLOW. PRESS, kg/cm²g
46 ROTATION FACING GOVERNOR END MAX ALLOW. TEMP, °C

47 VERTICAL DRIVEN EQUIPMENT THRUST N HYDRO TEST PRESS., kg/cm²g


48 VERTICAL TURBINE THRUST CAPACITY N
49 WATER PIPING REQUIRED: YES
50 FURNISHED BY: SUPPLIER REMARKS:
51 OIL PIPING REQUIRED: NO REFER TO GENERAL NOTES ON PAGE 12 & SPECIFIC NOTES ON PAGES 21-22
52 FURNISHED BY:
53 AUTO DRAIN SYSTEM REQ'D (6.3.10): YES
54 FURNISHED BY: SUPPLIER

Doc.No. 02070-FCC-MEC-DTS-STFA001
Revision
GENERAL-PURPOSE STEAM TURBINE JOB NO. 02070 ITEM NO. FCC-STP-002A

API 611 5TH EDITION DATA SHEET REVISION NO. 1 DATE 06/11/2014

SI Ind PAGE 33 OF 34 BY C. MORALES

1 MATERIALS (6.12) ACCESSORY EQUIPMENT BY VENDOR


2 HIGH PRESSURE CASING STEEL GRADE REMOTE TRIP SOLENOID NO
3 TURBINE TRIPPED SIGNAL PROXIMITY SWITCH
4 EXHAUST CASING STEEL GRADE VACUUM BREAKER NO
5 NOZZLES (GP10-07-01 4.11.1.14a)11-13 Cr STEEL GRADE AUTOMATIC STEAM SEALING SYSTEM NO
6 BLADING 11-13 Cr STEEL GRADE SEALING STEAM kg/cm²g °C
7 WHEELS GRADE GLAND VACUUM DEVICE WITH:
8 SHAFT GRADE SENTINEL WARNING VALVE YES
9 SHAFT COATING UNDER PACKING REQUIRED INSULATION, TYPE: BLANKET
10 MATERIAL Cr Carbide Ground 8-16 Ra TACHOMETER TYPE: W/DISPLAY, LOOP POWERED, 4-20 mA OUTPUT
11 APPLICATION METHOD HVOF MFR. MOORE INDUSTRIES MODEL FDY TRANSMITTER
12 THICKNESS MOUNTED BY TURBINE VENDOR
13 GOV. VALVE TRIM (GP 10-07-01 4.11.1.14b) 13 Cr STEEL THERMAL RELIEF VALVES
14 INLET STRAINER Yes MESH SIZE 80x80 (GP 03-03-10) EXHAUST PSV SEE NOTE 3.10 ON PAGE 22 NO
15
16 MONEL ELEMENT LOCAL GAUGE BOARD WITH PRESSURE GAUGES: NO

16 CONNECTIONS (6.4.2) THROTTLE STEAM FIRST STAGE


17 SIZE RATING FACING POSITION NOZZLE RING EXHAUST
18 INLET 300 RF LIQUID FILLED GAUGES
19 EXHAUST 150 RF INSTRUMENT PANEL
20 DRAINS HP 300 RF
21 DRAINS EXP 150 RF PIPING & VALVES BY VENDOR: SEE NOTES 4.3 & 4.4 BELOW
22 EXTERNAL LUBE OIL SYSTEM
23 REMARKS THREE (3) TIMES NEMA SM23 NOZZLE LOADING REQUIRED TYPE OF LUBE SYSTEM SUPPLIED

24 COUPLINGS (7.2) VENDOR FURNISH SYSTEM FOR:


25 LOCATION TURBINE DRIVEN
26 MAKE OIL SYSTEM TO BE:
27 MODEL
28 RATING (HP/100RPM) REMARKS:
29 LUBRICATION NO NO
30 LIMITED END FLOAT
31 SPACER LENGTH
32 SERVICE FACTOR > 1.5 > 1.5 VIBRATION AND POSITION DETECTORS (7.4.4.3)
33 COUPLING SPACER/HUBS MATL. STEEL
34 COUPLING DIAPHRAGMS (DISKS) MATL. ST STEEL FURNISH PROVISIONS FOR MOUNTING NON-CONTACTING
35 TURBINE VENDOR MOUNTS HALF COUPLING VIBRATION PROBES NO
36 COUPLING CONSTRUCTED TO API 611 FURN. AXIAL POSITION PROBES NO NO. OF PROBES
37 SEE NOTE 3.7, PAGE 16 MFR. MODEL
38 COUPLING BALANCED TO Gr 6.3 FURN.
MFR. ONE EVENT PER REV PROBE MODEL
39 TURBINE SHAFT FURN. RADIAL PROBES NO NO. OF PROBES/BEARING
40 MFR. MODEL
41 MFR. MODEL
42 MOUNTING PLATES FURNISH BEARING METAL TEMP SENSORS FOR:
43 TURBINE MOUNTED ON BASEPLATE RADIAL BEARINGS NO THRUST BEARINGS NO
44 FURN. BY: DRIVEN EQUIPMENT VENDOR MAGNETIC SEISMIC PROBES
45 EQUIPMENT TO BE MOUNTED: PERMANENT SEISMIC PROBES
46 DRIVEN EQUIPMENT + TURBINE MFR. MODEL
47 TURBINE VENDOR SUPPLIES MONITORS
48 UNGROUTED BASEPLATE YES AXIAL AND RADIAL PROBES
49 BEARING TEMPERATURE SENSORS BEARING TEMP GAUGES
50 SUBPLATES REQUIRED SEE SEPARATE DATA SHEETS FOR DETAILS
51 REMARKS: SPECIFIC PIPING & VALVES NOTES
52 GEARBOX 4.3 STEAM DRAIN & LEAKOFF BY VENDOR INCL. TRAPS, BYPASS & BLOCK
53 GEARBOX REQUIRED NO VALVES, PIPING, FLANGED CONN. TO EDGE OF MOUNTING PLATE
54 FURN. BY: 4.4 AUTOMATIC (ELECTRO-PNEUMATIC) START SYSTEM BY VENDOR
55 APPLICABLE SPECIFICATION INCL. PIPING, Y-TYPE STRAINER, ON-OFF STEAM INLET VALVE
56 GEARBOX DATA SHEET NUMBER W/BLOCK, BY-PASS & DRAIN VALVES.

Doc.No. 02070-FCC-MEC-DTS-STFA001
Revision
GENERAL-PURPOSE STEAM TURBINE JOB NO. 02070 ITEM NO. FCC-STP-002A

API 611 5TH EDITION DATA SHEET REVISION NO. 1 DATE 06/11/2014

SI Ind PAGE 34 OF 34 BY C. MORALES

1 GOVERNING SYSTEM PREPARATION FOR SHIPMENT


2 GOVERNOR TYPE HYDRAULIC TURBINE, AUX. EQUIP. AND SPARE ROTOR PREPARED FOR :
3 GOVERNOR MANUFACTURER WOODWARD EXPORT SHIPMENT
4 GOVERNOR MODEL OUTDOOR STORAGE LONGER THAN 6 Months
5 SPEED RANGE REMARKS:
6 SPEED SETPOINT ADJUSTMENT
7 LOCAL HAND SPEED CHANGER YES
8 REMOTE SPEED SETPOINT NO

9 VARIABLE OPERATING RANGE CONTROL SIGNAL


10 SPEED TO RPM TO mA
11 SPEED TO RPM TO kg/cm²g
12
12 GOVERNOR POWER SUPPLY TESTS (8.3) REQ'D. WITN. OBSVD. (8.1.1)
13 VOLT PH PH HZ HZ HYDROSTATIC YES
14 REMOTE TRIP INPUT TO ELECTRONIC GOVERNOR DYNAMIC BALANCE YES
15 ELECTRONIC GOVERNOR SUITABLE FOR SLOW ROLL MECH. RUN 1 h YES YES
16 OVERSPEED TRIP PERFORMANCE NO
17 MECHANICAL COMPLETE UNIT NO
18 GEAR NO
19 No. ACTUATION DEVICES SOUND LEVEL YES YES
20 MANUFACTURER AUX. EQUIPMENT NO
21 MODEL RESIDUAL UNBALANCE CHECK NO
22 REMARKS: RESIDUAL MAG CHECK YES
23 NEMA A GOVERNOR PERFORMANCE UNLESS OTHERWISE SPECIFIED
24
24a
24b REMARKS:

25 ENGINEERING REQUIREMENTS INSPCTN & TESTING PER RFI SECTION 7, "INSPECTION ACTIVITY PLAN".
26 SUPPLY ENGR. DATA FOR LATERAL/TORSIONAL ANALYSES

27 BY OTHERS NO DOCUMENTATION

28 CALCS AND/OR DATA FOR SEPARATION MARGIN YES PERFORMANCE CURVES YES
29 TRAIN TORSIONAL VIBRATION ANALYSIS NO PROGRESS REPORTS YES
30 MULTIPLANE DYNAMIC BALANCE DURING ASSEMBLY YES TECHNICAL DATA MANUAL YES

31 WEIGHTS
32 PARTY HAVING UNIT RESPONSIBILITY DRIVEN EQUIPVENDOR TURBINE kg
33 ROTOR RUNNING CLEARANCES YES ROTOR kg
33a REMARKS: REFER TO RFI SECTION 6, "VENDOR DRAWINGS & DATA TURBINE UPPER HALF CASING kg
33b REQUIREMENTS" MAX MAINTENANCE (IDENTIFY) kg

34 INSPECTION REQUIREMENTS T & T VALVE kg


35 USE INSPECTOR'S CHECK LIST BASEPLATE kg
36 100% UT SEARCH AFTER ROUGH MACHINING YES MISC. kg
37 CASTING SURFACE INSPECTION MSS SP-55 YES TOTAL SHIPPING WEIGHT kg
38
39 CASTING WELD REPAIR APPROVAL YES REMARKS: SPECIFIC MACHINERY, SIZING & RATING NOTES
40 WELD INSPECTION GP 03-18-01, GP 10-07-01, 6.2.2.1.1 YES 3.9 TURBINE SHALL BE RATED FOR AT LEAST 110% OF PUMP SHAFT RATED
41 SPECIAL NDT INSPECTION GP 18-03-04 QUALITY LEVEL III YES POWER AND RATED SPEED AT MIN. STEAM CONDITIONS. THE TURBINE
42 RFI SECTION 7 "INSPECTION ACTIVITY PLAN" YES SHALL ALSO BE CAPABLE TO COVER THE ENTIRE PUMP HEAD-CAPACITY
43 MAG. DYE RADIO- ULTRA- OBSER- WIT- CURVE AT MAX. CONTINUOUS SPEED AND NOR STEAM CONDITIONS.
44 COMPONENT PART. PENET. GRAPHIC SONIC VED NESS 3.10 EXHAUST PSV BY BUYER/CTR SET TO EXHAUST LINE DSGN PRESS
45 T&T VALVE YES OVER NEMA SM23 REQMNT'S PER STEAM CONDITIONS ON PAGE 20.
46 STM CHEST YES VENDOR TO CONFIRM TURBINE SUITABILITY AND PSV RATED FLOW.
47 CASING YES YES 3.11 REFER TO UTILITY CONDITIONS AND DESIGN REQUIREMENTS ON
48 PIPING YES YES PAGE 3
49 ROTOR WHEEL YES YES
50 ROTOR SHAFT YES YES
51

Doc.No. 02070-FCC-MEC-DTS-STFA001

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