InfoPLC Net 67121011 S7-1500S Migration DOKU v30 en

Application description 09/2015
Simple Migration of
S7-300 - projects to S7-1500
Software Controller
SIMATIC S7-1500 Software Controller , SIMATIC WinCC RT Advanced
https://support.industry.siemens.com/cs/ww/en/view/67121011
Warranty and liability
Warranty and liability
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S7-300 - project migration to S7-1500 Software Controller

Entry-ID: 67121011, V3.0, 09/2015 2
Table of contents
Table of contents
Warranty and liability ............................................................................................... 2
1 Task................................................................................................................. 4
1.1 Introduction ....................................................................................... 4
1.2 Overview of the automation task ........................................................ 5
2 Solution........................................................................................................... 6
2.1 Overview of the general solution ........................................................ 6
2.2 Hardware and software components used ......................................... 8
3 Migration: S7-300 and Comfort Panel to S7-1500 Software Controller
and WinCC RT Adv ....................................................................................... 11
3.1 General information ......................................................................... 11
3.2 Integration of Open Controller into the project .................................. 13
3.3 Connecting the ET 200SP station with S7-1500 Software
Controller......................................................................................... 15
3.4 Connecting SINAMICS G120 drive with S7-1500 Software
Controller......................................................................................... 16
3.5 Connecting SCALANCE X208 with S7-1500 Software Controller ..... 17
3.6 Porting the STEP 7 program from S7-300 to S7-1500 Software
Controller......................................................................................... 18
3.7 Replacing TP1200 with WinCC RT Advanced on
Open Controller ............................................................................... 23
3.8 Connecting Database_PC (WinCC RT Adv) with S7-1500

Software Controller .......................................................................... 27
3.9 Completion ...................................................................................... 29
4 Preparation for project download ................................................................ 30
4.1 First download to Open Controller.................................................... 30
4.2 Addition to Database_PC ................................................................. 31
5 Related literature .......................................................................................... 32
6 History .......................................................................................................... 32

Entry-ID: 67121011, V3.0, 09/2015 3
1 Task
1.1 Introduction
1 Task
1.1 Introduction
Introduction
As of STEP 7 Professional V13 SP1, S7-1500 Software Controller can be
configured and programmed in the TIA Portal. With an example application will be
shown how to migrate a CPU 315-2 PN/DP and TP1200 Comfort to S7-1500
Software Controller and WinCC Runtime Advanced.
The following application is used as an example for migration:
PC-based Automation: S7-1500 Software Controller or WinAC RTX in

Combination with Drive Control, Safety, Database Connection and
Visualization with TIA Portal
https://support.industry.siemens.com/cs/ww/en/view/62521281
This application example uses a transport solution with rotary table to illustrate
various functions and options of S7-1500 Software Controller. You can find a
detailed documentation for this application.
NOTE This documentation describes only how to migrate.

Entry-ID: 67121011, V3.0, 09/2015 4
1 Task
1.2 Overview of the automation task
1.2 Overview of the automation task

The figure below provides an overview of the automation task and which hardware
(gray box) should be migrated. The remaining hardware will be migrated without
changes.
Figure 1-1: Original hardware configuration with S7-300 CPU and Comfort Panel
TP1200 Comfort
CPU 315-2 PN/DP

Database PC:
WinCC RT Advanced
MS SQL Server
PROFINET IE
SCALANCE X208 ET 200SP Station SINAMICS G120

Motor
BERO (optional)
The automation solution was realized with a CPU315-2 PN/DP and a

TP1200 Comfort. The task is that these components will be changed alternatively
with an Open Controller, software controller S7-1500 Software Controller and
visualization software WinCC RT Advanced.

Entry-ID: 67121011, V3.0, 09/2015 5
2 Solution
2.1 Overview of the general solution
2 Solution
Schematic layout
The following figure gives a schematic overview of the most important components
of the solution and the components (gray box) after migration:
Figure 2-1: Migrated hardware with Open Controller (S7-1500 Software Controller)
Database PC: Open Controller:

WinCC RT Advanced CPU 1505S and
MS SQL Server WinCC RT Advanced
PROFINET IE
SCALANCE X208 ET 200SP Station SINAMICS G120

Motor
BERO (optional)
The example shows you how...

the program will be migrated from CPU 315-2 PN/DP to S7-1500 Software
Controller.
the connections between Database PC, ET 200S station, SCLANCE X208 and
SINAMICS G120 will be made to IPC227D.
the visualization of TP1200 Comfort will be migrated to WinCC RT Advanced.

Entry-ID: 67121011, V3.0, 09/2015 6
2 Solution
Topics not covered by this application

This application does not include a detailed description on
STEP 7 programming
WinCC configuration
drive configuration
Assumed knowledge
Basic knowledge on STEP 7 programming, WinCC engineering and the basic
application of S7-1500 Software Controller is assumed.

Entry-ID: 67121011, V3.0, 09/2015 7
2 Solution
2.2 Hardware and software components used

The application document was generated using the following components:
It is recommended to use TIA Selection Tool for hardware configuration:
http://www.siemens.com/tia-selection-tool
NOTE The used hard- and software products can also be taken from file in the archive
folder “67121011_S7-1500S_Migration_PRODUCTS_v30.zip”. Use TIA
Selection Tool to open the file.
At the construction time of this application, not all products are included in TIA
Selection Tool. All products which are not included in TIA Selection Tool are
“gray” marked in the following list.
Hardware components
Table 2-1: Used hardware components
Component Qty Order number Note
CPU 315-2 PN/DP 1 6ES7 315-2EH14-0AB0 Optional
Micro Memory Card 1 6ES7953-8LJ30-0AA0 Optional
512kb Other memory cards with

different memery size can
be used.
TP1200 Comfort 1 6AV2124-0MC01-0AX0 Optional
SIMATIC IPC 1 - Alternatively, a field PG M3
or a standard PC can be
used.
For engineering and

Database_PC
Open Controller 1 6ES7677-2AA41-0FK0 There are various bundles
(CPU 1515SP PC) for the Open Controller,
see:
WES7P 64 Bit + https://support.industry.sie
CPU1505S + HMI mens.com/cs/ww/en/view/1
04117388
The bundle must contain
the following software
products:
CPU S7-1505S
WinCC RT Advanced V13
ET 200SP 1 6ES7155-6AU00-0BN0 https://support.industry.sie
IM 155-6 PN ST inkl. mens.com/cs/ww/en/ps/6E
Servermodul, inkl. S7155-6AU00-0BN0
Busadapter 2xRJ45
https://support.industry.sie
mens.com/cs/ww/en/view/8
4133942
BU-Typ A0, 16 Push- 1 6ES7193-6BP00-0DA0 -
In (Digital-/Analog,
max.24VDC/10A)
DI 8x24VDC ST 1 6ES7131-6BF00-0BA0 -

Entry-ID: 67121011, V3.0, 09/2015 8
2 Solution
Component Qty Order number Note
SINAMICS CU240E-2 1 6SL3244-0BB13-1FA0 https://support.industry.sie

PN F mens.com/cs/ww/en/ps/6SL
3244-0BB13-1FA0
SINAMICS PM340 1 6SL3 210-1SB14-0UA0 -
230V
SINAMICS G120 IOP 1 6SL3255-0AA00-4JA0 Optional
https://support.industry.sie
mens.com/cs/ww/en/ps/6SL
3255-0AA00-4JA0
Motor 1 1LA7060-4AB10 -
SCALANCE X208 1 6GK5208-0BA10-2AA3 Alternatively other switches
can be used with min. 4
ports.
Alternatively other Ethernet
Ind. Ethernet cable can be used in
RJ45/RJ45, CAT 6, 6 6XV1840-2AH10 different lengths.
Leitung 4X2, 2m
Inductive Sensor 4 NBN2-8GM40-Z1 Optional

(BERO) http://www.pepperl-
fuchs.com
Emergency-stop 1 - -
button
Standard 1 - -
PC monitor
Standard keyboard 1 - -
with USB connection
Standard mouse with 1 - -
USB connection

Entry-ID: 67121011, V3.0, 09/2015 9
2 Solution
Standard software components

Table 2-2: Used software components
Component Qty. Order number Note
STEP7 Professional 1 6ES7822-1..03-.. If you order a Field PG
V13 SP1 Update 4 bundle with STEP 7 and
WinCC licenses, you
don’t have to order this
product seperately.
WinCC Advanced 1 6AV210.-....3-0 If you order a Field PG
V13 SP1 Update 4 bundle with STEP 7 and
WinCC licenses, you
don’t have to order this
product seperately.
WinCC Runtime 1 6AV2104-....3-0 -
Advanced V13 SP1
Startdrive V13 SP1 1 6SL3072-4DA02-0XG0 Free download:
https://support.industry.s
iemens.com/cs/ww/en/vi
ew/68034568
Sample files and projects

The following list includes all files and projects used in this example.
Table 2-3: Sample project and documentation
Component Note
67121011_S7-1500S_Migration CODE_v30.zip The zip file contains:
S7-300 project
S7-1500 Software
Controller project
Database import
67121011_S7-1500S_Migration_PRODUCTS_v30.zip This zip file contains the
TIA Selection Tool file with
hard- and software products.
67121011_S7-1500S_Migration_DOKU_v30_en.pdf This document

Entry-ID: 67121011, V3.0, 09/2015 10
3 Migration: S7-300 and Comfort Panel to S7-1500 Software Controller and WinCC RT Adv
3.1 General information
3 Migration: S7-300 and Comfort Panel to

S7-1500 Software Controller and
WinCC RT Adv
This chapter describes how to reconfigure from S7-300 to S7-1500 Software
Controller and from Comfort Panel to WinCC RT Advanced. This migration requires
several steps. In the case of this application, the points are divided as follows:
Integrating Open Controller into the S7-300 project
Connecting the ET 200SP station with S7-1500 Software Controller
Connecting SINAMICS G120 drive with S7-1500 Software Controller
Connecting SCALANCE X208 with S7-1500 Software Controller
Connecting Database_PC with S7-1500 Software Controller
Porting the STEP 7 program from S7-300 to S7-1500 Software Controller on
Open Controller
Replacing Comfort Panel with WinCC RT Advanced on Open Controller
The figure below illustrates the original project with S7-300 and Comfort Panel.
Figure 3-1: S7-300 hardware overview
The figure below illustrates the finished project with Open Controller
Figure 3-2: Open Controller hardware overview

Entry-ID: 67121011, V3.0, 09/2015 11
Note During the entire configuration in the TIA Portal, the user interface language
should be English.
Otherwise, automatically generated names, such as “Watch_table” or
“HMI Connection 1”, are created in the respective national language. These
names are not changed when switching the user interface language. In this case
there may be names deviating from those in this description.
Note The following documentation describes how a HMI TP1200 is exchanged with
WinCC Runtime Advanced. Since TP1200 and WinCC Runtime Advanced do
not have the same standard display dimensions, it is possible, that all images are
adjusted during porting. This may cause improper representation of the images.
To prevent this, make the following settings in the TIA Portal:
Select “Options – Settings” from the menu bar. Navigate to the “Visualization –
Resize screen” item and select “None”
It is recommended after the migration, to adjust the images of the visualization

manually to the new screen size.

Entry-ID: 67121011, V3.0, 09/2015 12
3.2 Integration of Open Controller into the project

Table 3-1: Instructions – Integrating Open Controller into the project
No. Action Screenshots / Remarks
1. Open the “S7_300_V3” project In this project, an entire application is realized with S7-300
with the TIA Portal. and a TP1200.
2. Open “Devices & networks”

and activate the “Network view”
3. In the “Hardware catalog”, you

navigate to CPU1515SP PC and
add the device by double-

clicking into the project.
4. Navigate to the “Device view” -

and select PC-System_1 or
CPU1515SP PC.

Entry-ID: 67121011, V3.0, 09/2015 13

5. Set Ethernet-Adresse
192.168.0.1 for PROFINET
BusAdapter CU:
Note:
This is the same S7-300
Ethernet address to be replaced.

Entry-ID: 67121011, V3.0, 09/2015 14
3.3 Connecting the ET 200SP station with S7-1500 Software Controller
3.3 Connecting the ET 200SP station with S7-1500

Software Controller
Table 3-2: Instructions – Connecting ET 200SP with S7-1500 Software Controller
1. Open “Devices & Networks” -
and activate the “Network view”.
2. Delete the PROFINET

connection between CPU 315
and ET 200SP station.
3. Configure a PROFINET
connection between
“CPU1515SP PC > PROFINET
onboard_1” and the “ET 200SP”
via drag&drop.

Entry-ID: 67121011, V3.0, 09/2015 15
3.4 Connecting SINAMICS G120 drive with S7-1500 Software Controller
3.4 Connecting SINAMICS G120 drive with S7-1500

Software Controller
Table 3-3: Instructions – Connecting SINAMICS G120 drive with S7-1500 Software Controller

and Drive_1.
connection between
onboard_1” and “Drive_1” via
drag&drop.

Entry-ID: 67121011, V3.0, 09/2015 16
3.5 Connecting SCALANCE X208 with S7-1500 Software Controller
3.5 Connecting SCALANCE X208 with S7-1500 Software

Controller
Table 3-4: Instructions – Connecting SCALANCE X208 with S7-1500 Software Controller

and Switch_1.
connection between
onboard_1” and “Switch_1” via
drag&drop.

Entry-ID: 67121011, V3.0, 09/2015 17
3.6 Porting the STEP 7 program from S7-300 to S7-1500 Software Controller
3.6 Porting the STEP 7 program from S7-300 to S7-1500

Software Controller
Table 3-5: Instructions – Porting STEP 7 program from S7-300 to S7-1500 Software Controller
1. In the Project tree, you navigate
to “PC-System_1 >
Software PLC_1 >
Program blocks”.
Here you delete the block

generated by the TIA Portal:
Main [OB1]
2. In the project tree, you navigate

to “PLC_1 > Program blocks”.
Select the following blocks and

groups:
Main [OB1]
Global [DB1]
01_BERO_Simulation
02_Mode_Manual
03_Mode_Automatic
04_DRIVE_G120
“Right-click – Copy”

to “PC-System_1 >
Software PLC_1 > Program
blocks”.
Insert the blocks with “Right-click

– Paste”.

Entry-ID: 67121011, V3.0, 09/2015 18

4. In the project tree, you navigate
to “PLC_1 > PLC tags”.
Select the following tag table:

BERO_Tags

to “PC-System_1 >
Software PLC_1 > PLC tags”.
Insert the blocks with “Right-click

– Paste”.

to “PLC_1 > PLC data types“.
Select the following types:

typeBero
typeDatabase
typeDriveControlValues
typeDriveParameters
typePackageSensorSim
typeRandomNumber

Entry-ID: 67121011, V3.0, 09/2015 19

to “PC-System_1 >
Software PLC_1 > PLC data
types“.
Insert the types with “Right-click

– Paste”.
Note:
In case you wish to use watch
tables from S7-300, you can also
copy them to S7-1500 Software
Controller.
8. If you use any additional -

hardware functions (e.g.
clock memory, interrupts,
webserver etc.) you have to
parameterize manually.

to “PC-System_1 >
Software PLC_1 > Program
blocks“.
Open „Main [OB1]“ and delete
network 12.
Note: System diagnostics are

activated automatically in
S7-1500 Software Controller. An
S7 program is not needed.

Entry-ID: 67121011, V3.0, 09/2015 20

10. Compile „PC-System_1“.
Some errors occur that can be

solved easily.
Navigate by double click to the
error destination.
11. Replace „TON“ with

„TON_TIME“.
12. Repeat the step until all errors -

are solved.
13. Open block „PZDG120Tel352“ in -

folder „04_DRIVE_G120“.
14. Change data type of input
„address“ to „HW_IO“.
15. Change row 7 and 96 (see

screenshot). .
.
.
16. Change to „Main[OB1]“, -

network 8 and right-click on
block „Update block call“.
Confirm with „OK“.

Entry-ID: 67121011, V3.0, 09/2015 21

17. Open “System constants“
under „PLC tags – Show all
tags“ and connect
„Drive_1~PROFINET_interface
~Setpoint_Actual_value_1“
with input „address“ of block
„PZDG120Tel352“.
18. Compile „PC-System_1“. -


Entry-ID: 67121011, V3.0, 09/2015 22
3.7 Replacing TP1200 with WinCC RT Advanced on Open Controller
3.7 Replacing TP1200 with WinCC RT Advanced on

Open Controller
Table 3-6: Instructions – Replacing TP1200 with Open Controller using WinCC Runtime Advanced
1. Open “Devices & Networks”,
activate the “Device view” and
select the “HMI” device.
Right-click on the panel and

select “Change Device”.
2. In the Product tree, you navigate

“PC systems - PC general –

PC station“.
Click on the “OK” button.

Entry-ID: 67121011, V3.0, 09/2015 23

3. Click right on “WinCC RT Adv“
and select “Change device /
version“.

to “WinCC RT Advanced“ and
select “Version 13.0.1.0“.
Click „OK“.

Entry-ID: 67121011, V3.0, 09/2015 24

5. Go to “Network view”.
Move “WinCC RT Advanced”

from the “HMI_1” into the
“PC-System_1” via drag&drop.
6. In “Connections”, the HMI

connection between “PC-
System_1 \ HMI_RT_3” and
WinAC RTX must be generated.

Click on the Combo box in the
Partner column and select
“CPU 1505S”.
7. Reconnect PLC tag: -
In the Project tree, you navigate

to “PC-System_1 \ HMI_RT_3 >
HMI tags” and open the “Show
all tags” table.
8. Mark all tags with Ctrl+A.
Click on the button

“Synchronize with the plc tag“.

Entry-ID: 67121011, V3.0, 09/2015 25

9. Deactivate “Replace WinCC tag
name with PLC tag name“ and
set “Paths of the PLC tags
match“.
Click on “Synchronize” and

confirm next dialog.

Entry-ID: 67121011, V3.0, 09/2015 26
3.8 Connecting Database_PC (WinCC RT Adv) with S7-1500 Software Controller
3.8 Connecting Database_PC (WinCC RT Adv) with

S7-1500 Software Controller
Table 3-7: Instructions – Connecting Database_PC (WinCC RT Adv) with S7-1500 Software Controller

connection between CPU315
and Database_PC.
connection between
onboard_1” and “Database_PC
> CP IE” via drag&drop.
4. In “Connections”, the HMI

connection between
“Database_PC \ WinCCRT
Advanced” and “CPU 1505S”
must be generated. Click on the
Combo box in the Partner
column and select “CPU 1505S”

Entry-ID: 67121011, V3.0, 09/2015 27
3.8 Connecting Database_PC (WinCC RT Adv) with S7-1500 Software Controller

5. Reconnect PLC tag: -
In the Project tree, you navigate

to “Database_PC > WinCC RT
Advanced > HMI tags” and
open the “Show all tags” table.
6. Mark all tags with Ctrl+A.
Click on the button

“Synchronize with the plc tag“.
7. Deactivate “Replace WinCC tag

name with PLC tag name“ and
set “Paths of the PLC tags
match“.
Click on “Synchronize” and

confirm next dialog.

Entry-ID: 67121011, V3.0, 09/2015 28
3.9 Completion
3.9 Completion
Finally, devices no longer needed in the project can be deleted:
PLC_1 (CPU 315-2 PN/DP)
HMI_1 (SIMATIC PC station)
PROFINET_1 (PN/IE_1)
The setup then looks as follows:
Figure 3-3: Open Controller Hardware overview


Entry-ID: 67121011, V3.0, 09/2015 29
4 Preparation for project download
4.1 First download to Open Controller

4.1 First download to Open Controller
Note If the project is loaded the first time on Open Controller you have to download via
Ethernet interface X2P1. The IP address of the Open Controller (Windows) must
be the same like the parameterized address in the TIA Portal project.
After the download the Open Controller will be restarted.
Table 4-1: First download

1. Open the “WinCC Runtime
Loader” and start the “Transfer”
2. Now you can load the

WinCC Runtime.
3. Compile and load the project in -

the “PC-System”.
NOTE Detailed information about using the application is the following documentation:
http://support.automation.siemens.com/WW/view/en/62521281

Entry-ID: 67121011, V3.0, 09/2015 30
4.2 Addition to Database_PC
4.2 Addition to Database_PC

Before the runtime of the Database_PC can be started, the entire project must be
compiled.
Table 4-2: Start Database_PC
Nr. Aktion Anmerkung
1. Go to „Database_PC -
> WinCC RT
Advanced
-> Compile ->
Software (rebuild
all)” in the project tree.
2. Start the runtime of the

„Database_PC“

Entry-ID: 67121011, V3.0, 09/2015 31
5 Related literature
5 Related literature
Table 5-1
Topic Title / Link
\1\ Siemens Industry Online Support http://support.automation.siemens.com
\2\ Download page of this entry https://support.industry.siemens.com/cs/ww/
en/view/67121011
\3\ PC-based Automation: S7-1500 https://support.industry.siemens.com/cs/ww/

Software Controller or WinAC RTX in en/view/62521281
Combination with Drive Control, Safety,
Database Connection and Visualization
with TIA Portal
6 History
Table 6-1
Version Date Modifications
V1.0 02/2013 First version
V2.0 06/2014 Update:

– New Hardware SIMATIC IPC227D,
SINAMICS G120 (PROFINET), SCALANCE X208
– Engineering with TIA Portal V13
V3.0 09/2015 Update:

New hardware SIMATIC Open Controller
(CPU 1515SP PC)
– Engineering with TIA Portal V13 SP1 Update 4

Entry-ID: 67121011, V3.0, 09/2015 32

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Application description 09/2015

Warranty and liability

body or health, guarantee for the quality of a product, fraudulent concealment of a

Any form of duplication or distribution of these Application Examples or excerpts

S7-300 - project migration to S7-1500 Software Controller

3.8 Connecting Database_PC (WinCC RT Adv) with S7-1500

S7-300 - project migration to S7-1500 Software Controller

The following application is used as an example for migration:

PC-based Automation: S7-1500 Software Controller or WinAC RTX in

NOTE This documentation describes only how to migrate.

S7-300 - project migration to S7-1500 Software Controller

1.2 Overview of the automation task

CPU 315-2 PN/DP

SCALANCE X208 ET 200SP Station SINAMICS G120

The automation solution was realized with a CPU315-2 PN/DP and a

S7-300 - project migration to S7-1500 Software Controller

Database PC: Open Controller:

SCALANCE X208 ET 200SP Station SINAMICS G120

The example shows you how...

S7-300 - project migration to S7-1500 Software Controller

Topics not covered by this application

S7-300 - project migration to S7-1500 Software Controller

2.2 Hardware and software components used

512kb Other memory cards with

For engineering and

S7-300 - project migration to S7-1500 Software Controller

Component Qty Order number Note

SINAMICS CU240E-2 1 6SL3244-0BB13-1FA0 https://support.industry.sie

Inductive Sensor 4 NBN2-8GM40-Z1 Optional

S7-300 - project migration to S7-1500 Software Controller

Standard software components

Sample files and projects

S7-300 - project migration to S7-1500 Software Controller

3 Migration: S7-300 and Comfort Panel to

S7-300 - project migration to S7-1500 Software Controller

It is recommended after the migration, to adjust the images of the visualization

S7-300 - project migration to S7-1500 Software Controller

3.2 Integration of Open Controller into the project

2. Open “Devices & networks”

3. In the “Hardware catalog”, you

add the device by double-

4. Navigate to the “Device view” -

S7-300 - project migration to S7-1500 Software Controller

No. Action Screenshots / Remarks

S7-300 - project migration to S7-1500 Software Controller

3.3 Connecting the ET 200SP station with S7-1500

2. Delete the PROFINET

S7-300 - project migration to S7-1500 Software Controller

3.4 Connecting SINAMICS G120 drive with S7-1500

2. Delete the PROFINET

S7-300 - project migration to S7-1500 Software Controller

3.5 Connecting SCALANCE X208 with S7-1500 Software

2. Delete the PROFINET

S7-300 - project migration to S7-1500 Software Controller

3.6 Porting the STEP 7 program from S7-300 to S7-1500

Here you delete the block

2. In the project tree, you navigate

Select the following blocks and

3. In the Project tree, you navigate