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    Gulf Coast Welding Corp. Houston, Texas Orp.: Qw-483 Procedure Qualification Record

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    This document is a Procedure Qualification Record (PQR) from Gulf Coast Welding Corp. dated 8/7/2003. It details PQR No. 041A which qualified welding procedure specification 041-1 for manual Shielded Metal Arc Welding (SMAW) and Gas Tungsten Arc Welding (GTAW) of a corrosion-resistant overlay on a .500" thick SA-487 Grade 11 steel test coupon in the 1G position. Visual and liquid dye penetrant tests were satisfactory. Welders D. Collins, J. Lopez, and A. Cortes performed the tests which were conducted by W.H. Laboratories.

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    Gulf Coast Welding Corp. Houston, Texas Orp.: Qw-483 Procedure Qualification Record

    Uploaded by

    Cubzlook
    30 views2 pages
    This document is a Procedure Qualification Record (PQR) from Gulf Coast Welding Corp. dated 8/7/2003. It details PQR No. 041A which qualified welding procedure specification 041-1 for manual Shielded Metal Arc Welding (SMAW) and Gas Tungsten Arc Welding (GTAW) of a corrosion-resistant overlay on a .500" thick SA-487 Grade 11 steel test coupon in the 1G position. Visual and liquid dye penetrant tests were satisfactory. Welders D. Collins, J. Lopez, and A. Cortes performed the tests which were conducted by W.H. Laboratories.

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    Copy of PQR 041A (3)

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    This document is a Procedure Qualification Record (PQR) from Gulf Coast Welding Corp. dated 8/7/2003. It details PQR No. 041A which qualified welding procedure specification 041-1 for manual Shielded Metal Arc Welding (SMAW) and Gas Tungsten Arc Welding (GTAW) of a corrosion-resistant overlay on a .500" thick SA-487 Grade 11 steel test coupon in the 1G position. Visual and liquid dye penetrant tests were satisfactory. Welders D. Collins, J. Lopez, and A. Cortes performed the tests which were conducted by W.H. Laboratories.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    30 views2 pages

    Gulf Coast Welding Corp. Houston, Texas Orp.: Qw-483 Procedure Qualification Record

    Uploaded by

    Cubzlook
    This document is a Procedure Qualification Record (PQR) from Gulf Coast Welding Corp. dated 8/7/2003. It details PQR No. 041A which qualified welding procedure specification 041-1 for manual Shielded Metal Arc Welding (SMAW) and Gas Tungsten Arc Welding (GTAW) of a corrosion-resistant overlay on a .500" thick SA-487 Grade 11 steel test coupon in the 1G position. Visual and liquid dye penetrant tests were satisfactory. Welders D. Collins, J. Lopez, and A. Cortes performed the tests which were conducted by W.H. Laboratories.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 2

    GCWC orp.

    Gulf Coast Welding Corp.


    Houston, Texas PQR 041A.XLS

    QW-483 PROCEDURE QUALIFICATION RECORD


    PROCEDURE QUALIFICATION RECORD NO 041A DATE 8/7/2003
    WELDING PROCEDURE SPECIFICATION NO '041-1
    WELDING PROCESS(ES) SMAW - GTAW
    TYPE(S) MANUAL

    JOINTS (QW-402)
    CORROSION-RESISTANT OVERLAY

    .125" - .1875"

    .500"

    GROOVE DESIGN OF TEST COUPON


    BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW-407)
    MATERIAL SPECIFICATION SA-487 TEMPERATURE
    TYPE OR GRADE GRADE 11 TIME
    P-NO. 4 GR.1 TO P-NO. N/A OTHER
    THICKNESS OF TEST COUPON .500"
    DIAMETER OF TEST COUPON N/A
    OTHER GAS (QW-408)
    PERCENT COMPOSITION
    GAS(ES) MIXTURE FLOW RATE
    SHIELDING ARGON 100% 50 CFH
    TRAILING N/A N/A N/A
    FILLER METALS (QW-404) BACKING N/A N/A N/A
    GMAW SMAW
    SFA SPECIFICATION 5.14 5.14 ELECTRICAL CHARACTERISTICS (QW-409)
    AWS CLASSIFICATION ERNICRMO- 3 ERNICRMO- 3 CURRENT DCEP
    FILLER METAL F-NO. 43 43 POLARITY REVERSE
    WELD METAL A-NO. ERNICRMO- 3 ERNICRMO- 3 AMPS 30 - 34
    SIZE OF FILLER METAL 5/32" 1/8" VOLTS 180 - 194
    OTHER TUNGSTEN ELECTRODE SIZE N/A
    DEPOSITED WELD METAL .15625" OTHER

    POSITION (QW-405) TECHNIQUE (QW-410)


    POSITION OF GROOVE 1G TRAVEL SPEED 6 - 8 IPM
    WELD PROGRESSION FLAT STRING OR WEAVE BEAD STRING
    OTHER MULTIPASS OR SINGLE PASS SINGLE LAYER
    SINGLE OR MULTIPLE ELECTRODES SINGLE
    OTHER
    PREHEAT (QW-406)
    PREHEAT TEMPERATURE 300 DEG. F.
    INTERPASS TEMPERATUR 650 DEG. F. MAX.
    OTHER
    PQR NO. 041A PQR 041A.XLS

    TENSILE TEST (QW-150)


    ULTIMATE
    ULTIMATE
    TOTAL TYPE OF FAILURE &
    SPECIMEN NUMBER WIDTH THICKNESS AREA UNIT
    LOAD LOCATION
    STRESS PSI
    LB

    N/A
    N/A
    N/A
    N/A

    GUIDED BEND TESTS (QW-160)

    FIGURE NUMBER TYPE RESULTS

    QW-462.2 SIDE BEND SATISFACTORY


    QW-462.2 SIDE BEND SATISFACTORY
    QW-462.2 SIDE BEND SATISFACTORY
    QW-462.2 SIDE BEND SATISFACTORY

    TOUGHNESS TEST (QW-170)


    SPECIMEN NOTCH NOTCH TEST IMPACT LATERAL EXPANSION DROP WEIGHT
    NUMBER LOCATION TYPE TEMP. VALUES % SHEAR MILS BREAK NO BREAK

    OTHER TESTS

    TYPE OF TEST VISUAL EXAMINATION PER QW302.4 & QW195 - SATISFACTORY & LIQUID DYE PENETRANT- SATISFACTORY
    DEPOSIT ANALYSIS
    OTHER

    WELDERS NAME D.COLLINS, J.LOPEZ, A.CORTES CLOCK NO. 3239, 3319, 3320 STAMP NO. F,J,C
    TESTS CONDUCTED BY W.H. LABORATORIES
    LABORATORY TEST NUMBER 03-0806-32

    WE CERTIFY THAT THE STATEMENTS IN THIS RECORD ARE CORRECT AND THAT THE WELDS WERE
    PREPARED, WELDED, AND TESTED IN ACCORDANCE WITH THE REQUIREMENTS OF SECTION IX OF THE ASME CODE.

    MANUFACTURER GULF COAST WELDING CORP.

    BY M. S. LOPEZ DATE 8/7/2003

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