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    WPS PQR XLSX

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    Md Sahabul Islam
    This document is a welding procedure specification for shielded metal arc welding (SMAW) of a single-V butt joint between carbon steel pipes with a thickness range of 10mm and diameter greater than 84mm. The joint design calls for a groove weld in the 6G position using E7018 electrodes ranging in size from 2.5mm to 4.0mm in direct current electrode positive polarity. Weld parameters include a preheat temperature of 60°C or higher, interpass temperature below 250°C, travel speed from 65-95mm/min, and weaving technique.

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    WPS PQR XLSX

    Uploaded by

    Md Sahabul Islam
    66 views4 pages
    This document is a welding procedure specification for shielded metal arc welding (SMAW) of a single-V butt joint between carbon steel pipes with a thickness range of 10mm and diameter greater than 84mm. The joint design calls for a groove weld in the 6G position using E7018 electrodes ranging in size from 2.5mm to 4.0mm in direct current electrode positive polarity. Weld parameters include a preheat temperature of 60°C or higher, interpass temperature below 250°C, travel speed from 65-95mm/min, and weaving technique.

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    WPS_PQR_xlsx

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    This document is a welding procedure specification for shielded metal arc welding (SMAW) of a single-V butt joint between carbon steel pipes with a thickness range of 10mm and diameter greater than 84mm. The joint design calls for a groove weld in the 6G position using E7018 electrodes ranging in size from 2.5mm to 4.0mm in direct current electrode positive polarity. Weld parameters include a preheat temperature of 60°C or higher, interpass temperature below 250°C, travel speed from 65-95mm/min, and weaving technique.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    66 views4 pages

    WPS PQR XLSX

    Uploaded by

    Md Sahabul Islam
    This document is a welding procedure specification for shielded metal arc welding (SMAW) of a single-V butt joint between carbon steel pipes with a thickness range of 10mm and diameter greater than 84mm. The joint design calls for a groove weld in the 6G position using E7018 electrodes ranging in size from 2.5mm to 4.0mm in direct current electrode positive polarity. Weld parameters include a preheat temperature of 60°C or higher, interpass temperature below 250°C, travel speed from 65-95mm/min, and weaving technique.

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    You are on page 1of 4

    IRCLASS Systems and Solutions Pvt. Ltd.

    (A wholy owned subsidiary of Indian Register of Shipping)


    OWNER :
    QW-482 WELDING PROCEDURE SPECIFICATION ASME SEC.IX B
    VESSEL CODE

    SUPPORTING PQR NO.:IRSIS/SMAW/01 DATE :


    WPS NO.:-IRSIS/WPS/01 DATE :
    WELDING PROCESS:- SMAW
    JOINTS (QW-402) 37.5.....
    JOINT DESIGN Single "V" Butt 4
    1.6 3
    BACKING No 2
    1
    BACKING MATERIAL Nil 3.0 +/- 0.5
    BASE MATERIAL (QW-403) POST WELD HEAT TREATMENT (Q
    MATERIAL SPEC. ASME A-106 Gr. B TEMPERATURE RANGE
    GROUP NO. 1 TIME (min)
    P.NO. TO P. NO. P NO 1 TO P NO 1 HEATING / COOLING RATE

    THICKNESS RANGE 10mm GAS (QW-408)

    PIPE DIA RANGE >84mm PERCENT COMPOSITION

    OTHER GASES MIXTURE


    FILLER MATERIAL (QW-404)
    Root Subsequent SHIELDING N/A N/A
    SFA SPEC. 5.1 5.1 TRAILING N/A N/A
    AWS CLASS E 7018 E 7018 BACKING N/A N/A
    F-NO. 4 4 ELECTRICAL CHARACTERISTICS (Q
    A-NO. 1 1
    CURRENT 80 - 180 Amps.
    SIZE OF FILLER MATERIAL 2.5 3.15 & 4.0
    POLARITY
    DEPOSITED WELD METAL THK. 16.0 mm + reinforcement VOLTS 20 -28 Volts

    THICKNESS RANGE FOR TUNGSTEN SIZE


    10mm
    GROOVE MODE OF METAL TRANSFER
    THICKNESS RANGE FOR FILLER WIRE SPEED RANGE
    All Thick. All thick
    FILLET OTHER
    POSITION (QW-408) TECHNIQUE CHARACTERISTICS (Q

    POSITION OF GROOVE 6G TRAVEL SPEED RANGE (mm/min) 65 - 9

    WELDING PROGRESSION N.A STRING OR WEAVE

    POSITION OF FILLET All OSCILLATION (Max) 3 d (d- dia


    PREHEAT (QW-406) MULTI OR SINGLE PASS
    PREHEAT TEMP. (Min.) 60 0 C (Min.) MULTIPLE OR SINGLE ELECTRODE
    INTERPASS TEMP. (Max.) 250 0 C (Max.) CONTACT TUBE TO WORK DISTANCE
    GAS CUP SIZE
    PREHEAT MAINTENANCE N.A
    PREHEAT MAINTENANCE N.A
    METHOD OF BACK GOUSING
    INITIAL & INTERPASS CLEANING Chipping /
    POST HEATING (Min.) N.A
    PEENING

    FILLER METALS CURRENT


    VOLT
    WELD LAYERS PROCESS TRAVEL
    TYPE AND AMP RANGE
    CLASS DIA.
    POLARITY RANGE
    Root (1) SMAW E 7018 2.5 DCEP 80 - 100 22 - 26 75 - 8
    Hot pass (2) SMAW E 7018 3.15 DCEP 90 - 130 20 - 28 65 - 9
    Fillup (3) SMAW E 7018 4.0 DCEP 90 - 160 20 - 28 65 - 9

    APPLICABLE FOR PIPING CLASS : N/A

    SIGNATURE:

    NAME: ASHISH BHATT AK.SHUKLA PARDEEP BANSAL.

    DATE:

    PREPARED BY CHECKED BY APPROVED


    Ltd.
    of Shipping)
    ATION ASME SEC.IX BOILER & PRESSURE
    L CODE

    REV. 0
    REV. 0
    TYPE MANUAL

    All dimensions
    are in mm
    10

    3.0 +/- 0.5


    HEAT TREATMENT (QW-407)
    N/A
    N/A
    N/A

    GAS (QW-408)

    CENT COMPOSITION

    MIXTURE FLOW RATE

    N/A N/A
    N/A N/A
    N/A N/A
    CHARACTERISTICS (QW-409)

    DCEP
    POLARITY
    DCEP

    N/A
    N/A
    N/A

    CHARACTERISTICS (QW-410)

    65 - 95 mm / Minute

    Both

    3 d (d- diameter of electrode)


    Both
    Single
    N/A
    N/A
    N/A
    Chipping / Brushing / Grinding

    TRAVEL SPEED RANGE

    75 - 80 mm / Minute
    65 - 95 mm / Minute
    65 - 95 mm / Minute

    DEEP BANSAL.

    APPROVED BY

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