Scribd Logo
Upload

Welcome to Scribd!

  • 127 views

    Qw-483 Procedure Qualification Records (PQR) (See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)

    Uploaded by

    Zam Zam Noor
    This Procedure Qualification Record documents the welding procedure tests performed to qualify a welding procedure according to ASME Section IX code requirements. It summarizes the welding process, joint design, base and filler metals, welding positions, preheat and interpass temperatures, gas and electrical characteristics, technique, nondestructive and mechanical test methods and results which demonstrate the procedure's capability to produce welds meeting the code requirements. The record is signed by the manufacturer or contractor to certify that the tests were conducted according to the ASME BPVC.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Qw-483 Procedure Qualification Records (PQR) (See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)

    Uploaded by

    Zam Zam Noor
    127 views3 pages
    This Procedure Qualification Record documents the welding procedure tests performed to qualify a welding procedure according to ASME Section IX code requirements. It summarizes the welding process, joint design, base and filler metals, welding positions, preheat and interpass temperatures, gas and electrical characteristics, technique, nondestructive and mechanical test methods and results which demonstrate the procedure's capability to produce welds meeting the code requirements. The record is signed by the manufacturer or contractor to certify that the tests were conducted according to the ASME BPVC.

    Original Title

    FORM PQR 3 ASME

    Copyright

    © © All Rights Reserved

    Available Formats

    XLS, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This Procedure Qualification Record documents the welding procedure tests performed to qualify a welding procedure according to ASME Section IX code requirements. It summarizes the welding process, joint design, base and filler metals, welding positions, preheat and interpass temperatures, gas and electrical characteristics, technique, nondestructive and mechanical test methods and results which demonstrate the procedure's capability to produce welds meeting the code requirements. The record is signed by the manufacturer or contractor to certify that the tests were conducted according to the ASME BPVC.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    127 views3 pages

    Qw-483 Procedure Qualification Records (PQR) (See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)

    Uploaded by

    Zam Zam Noor
    This Procedure Qualification Record documents the welding procedure tests performed to qualify a welding procedure according to ASME Section IX code requirements. It summarizes the welding process, joint design, base and filler metals, welding positions, preheat and interpass temperatures, gas and electrical characteristics, technique, nondestructive and mechanical test methods and results which demonstrate the procedure's capability to produce welds meeting the code requirements. The record is signed by the manufacturer or contractor to certify that the tests were conducted according to the ASME BPVC.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 3

    QW-483 PROCEDURE QUALIFICATION RECORDS (PQR)

    (See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)
    Company Name
    Procedure Qualification Record No. Date
    WPS No.
    Welding Process (es)
    Types (Manual, Automatic, Semi-Automatic)

    JOINTS (QW-402)

    Groove Design of Test Coupon


    BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)
    Material Spec. Temperature
    Type/Grade, or UNS Number Time
    P-No. Group No. to P. No Group No. Other
    Thickness of Test Coupon
    Diameter of Test Coupon
    Other
    GAS (QW-408)
    Percent Composition
    Gas (Mixture) Flow Rate
    Shielding
    Trailing
    FILLER METALS (QW-404) Backing
    SFA Classification Other
    AWS Classification
    Filler Metal F-No. ELECTRICAL CHARACTERISTIC (QW-409)
    Weld Metal Analisys A-No. Current
    Size of Filler Metal Polarity
    Filler Metal Product Form Ampere & Volt
    Weld Metal Thickness Tungsten Electrode Size
    Other Mode of Metal Transfer for GMAW (FCAW)
    Other
    POSITION (QW-405)
    Position of Groove TECHNIQUE (QW-410)
    Weld Progression (Uphill, Downhill) Travel Speed
    Other String or Weave Bead
    Oscillation
    Multi Pass or Single Pass (per side)
    PREHEAT (QW-406) Single or Multiple Electrodes
    Preheat Temperature Other
    Interpass Temperature
    Other.
    QW-483 (Back) ( 1 )
    PQR No.

    Electrical Characteristic ( QW-409 )


    Size of Filler
    Current & Travel Speed Heat Input
    Weld Pass(es) Process Ampere Volts
    Polarity (mm/min) (J/mm)
    (mm)

    Tensile Test (QW-150)


    Ultimate Unit
    Width Thickness Area Ultimate Total Type of Failure
    Specimen No. Stress
    (mm) (mm) (mm2) Load (kN) and Location
    (N/mm2)

    Guided-Bend Tests (QW-160)

    Type and Figure No. Result

    Toughness Tests (QW-170)


    Notch Specimen Test Impact Value Drop Weight
    Specimen No.
    Location Size Temperature ft-lb or J % Shear Mils (in.) or mm Break (Y/N)

    Hardness Tests
    Vickers Hardness (HV)
    Material Test Test Load Applied, 10 Kgf
    Specification Location Line 1 Line 2 Line 3
    No Result No Result No Result
    Base Metal 1 1 1
    HAZ 2 2 2
    Weld Metal 3 3 3
    HAZ 4 4 4
    Base Metal 5 5 5
    QW-483 (Back) ( 2 )
    PQR No.

    Fillet-Weld Test (QW-180)

    Result - Satisfactory : Yes No Penetration into Parent Metal : Yes No


    Macro - Results None

    Other Tests
    Ferrite Content Check

    Visual

    Radiographic Test

    Liquid Penetrant Examination

    Welder's Name Clock No. Stamp No.

    Test Conducted by Laboratory Test No.

    We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with
    the requirements of Section IX of the ASME Boiler and Pressure Vessel Code.

    Manufacturer or Contractor

    Date Certified by

    You might also like