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7

Technology and
Livelihood
Education
SMAW NCI – Module 6
CHECK CONDITION OF TOOLS
AND EQUIPMENT

Department of Education ● Republic of the Philippines


Technology and Livelihood Education – Grade 7
Alternative Delivery Mode
SMAW- Module 6: CHECK CONDITION OF TOOLS AND EQUIPMENT
First Edition, 2020
Republic Act 8293, Section 176 states that: No copyright shall subsist in any work of the
Government of the Philippines. However, prior approval of the government agency or
office wherein the work is created shall be necessary for exploitation of such work for
profit. Such agency or office may, among other things, impose as a condition the payment
of royalties.
Borrowed materials (i.e., songs, stories, poems, pictures, photos, brand names,
trademarks, etc.) included in this module are owned by their respective copyright holders.
Every effort has been exerted to locate and seek permission to use these materials from
their respective copyright owners. The publisher and authors do not represent nor claim
ownership over them.
Published by the Department of Education- Region 10
Regional Director: Dr. Arturo B. Bayocot, CESO III
Assistant Regional Director: Dr. Victor G. De Gracia Jr., CESO V
Development Team of the Module
Writer/s: Junrel M. Malmis

Reviewers: Romeo S. Arenaza, Principal I


Warlito S. Mejos, Principal I
Ramon V. Potutan,Jr. T-III
Kris Rovenson S. Arances, T-II
Nedh Ella L. Erojo, T-I
Mannaseh A. Lina, T-I
Management Team
Chairperson: Dr. Arturo B. Bayocot, CESO III
Regional Director
Co-Chairpersons: Dr. Victor G. De Gracia Jr. CESO V
Asst. Regional Director
Edwin R. Maribojoc, EdD, CESO VI
Schools Division Superintendent
Myra P. Mebato,PhD, CESE
Assistant Schools Division Superintendent
Members: Neil A. Improgo, EPS-LRMS
Bienvenido U. Tagolimot, Jr., EPS-ADM
Samuel C. Silacan, EdD, CID Chief
Joseph T. Boniao, EPS –EPP/TLE
Rone Ray M. Portacion, EdD, EPS – LRMS
Edwin V. Palma, PSDS
Ray G. Salcedo, Principal II/District In-charge
Avilla G. Taclob, Principal I/District In-charge
Agnes P. Gonzales, PDO II
Vilma M. Inso, Librarian II

Printed in the Philippines by


Department of Education – Division of Misamis Occidental
Office Address: Osilao St., Poblacion I, Oroquieta City, Misamis Occidental
Contact Number: (088) 531-1872 / 0977 – 8062187
E-mail Address: [email protected]
7
Technology and
Livelihood
Education
SMAW NCI – Module 6
CHECK CONDITION OF TOOLS
AND EQUIPMENT

This instructional material was collaboratively developed and


reviewed by educators from public schools. We encourage teachers and
other education stakeholders to email their feedback, comments, and
recommendations to the Department of Education at action@
deped.gov.ph.

We value your feedback and recommendations.

Department of Education ● Republic of the Philippines


Introductory Message
For the learner:
Welcome to the Technology and Livelihood Education 7 Alternative
Delivery Mode (ADM) Module on SHIELDED METAL ARC WELDING (SMAW)!

This module was designed to provide you with fun and meaningful
opportunities for guided and independent learning at your own pace and time. You
will be enabled to process the contents of the learning resource while being an
active learner.

This module has the following parts and corresponding icons:

What I Need to Know This will give you an idea of the skills or
competencies you are expected to learn in
the module.

What I Know This part includes an activity that aims to


check what you already know about the
lesson to take. If you get all the answers
correct (100%), you may decide to skip this
module.

What’s In This is a brief drill or review to help you link


the current lesson with the previous one.

What’s New In this portion, the new lesson will be


introduced to you in various ways such as a
story, a song, a poem, a problem opener,
an activity or a situation.

What is It This section provides a brief discussion of


the lesson. This aims to help you discover
and understand new concepts and skills.

What’s More This comprises activities for independent


practice to solidify your understanding and
skills of the topic. You may check the
answers to the exercises using the Answer
Key at the end of the module.
What I Have Learned This includes questions or blank
sentence/paragraph to be filled in to
process what you learned from the lesson.
What I Can Do This section provides an activity which will
help you transfer your new knowledge or
skill into real life situations or concerns.

Assessment This is a task which aims to evaluate your


level of mastery in achieving the learning
competency.

Additional Activities In this portion, another activity will be given


to you to enrich your knowledge or skill of
the lesson learned. This also tends
retention of learned concepts.

Answer Key This contains answers to all activities in the


module.

At the end of this module you will also find:

References This is a list of all sources used in


developing this module.

The following are some reminders in using this module:

1. Use the module with care. Do not put unnecessary mark/s on any part of
the module. Use a separate sheet of paper in answering the exercises.
2. Don’t forget to answer What I Know before moving on to the other activities
included in the module.
3. Read the instruction carefully before doing each task.
4. Observe honesty and integrity in doing the tasks and checking your
answers.
5. Finish the task at hand before proceeding to the next.
6. Return this module to your teacher/facilitator once you are through with it.

If you encounter any difficulty in answering the tasks in this module, do not hesitate
to consult your teacher or facilitator. Always bear in mind that you are not alone.
We hope that through this material, you will experience meaningful learning and
gain deep understanding of the relevant competencies. You can do it!
Table of Contents

Content Page

What I Need to Know ------------------------------1


What I Know ------------------------------2

Module 6 ------------------------------4
What’s in ------------------------------5
What’s New ------------------------------6
What is It ------------------------------7
What’s More - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11
What I Have Learned - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12
What I Can Do - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13
Assessment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
Additional Activities - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17
Answer Key - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18
References - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19
What I Need to Know

Welcome to the course of Shielded Metal Arc Welding (SMAW)!

This Module is an exploratory and introductory course which leads you to


Shielded Metal Arc Welding National Certificate Level II (NC II).

This is designed for the grade 7 learners. It will identify your prior
knowledge, test your understanding and learn concepts and skills for you to be
able to do self-evaluation. The learner will be challenged to come out as a better
person in their daily lives. As you go over the pages of this module, you will be
challenge to come out as a better person in facing daily life.

The basic exploratory course and activities in this module can be of great
help in meeting the standard in the Exploratory Phase of Shielded Metal Arc
Welding.

After reading this module, you should be able to Check Condition of tools
and equipment specifically

1. Label Functional and Non-functional tools. (TLE_IAAW7/8MT-0h-1)

1
What I Know

Let us determine how much you already know about checking functional and
non-functional tools. Take the test.

I. Multiple Choice
Directions: Read each question carefully and choose the letter of the correct
answer. Write your answer in yours SMAW activity notebook.

1. Which of the following method is recommended to identify functional and non-


functional hand tools?
a. Cleaning c. Lubricating
b. Functionality d. Simple repair
2. Which is determined after the operation of a hand tool is tested?
a. Performance c. Repair Maintenance
b. Physical appearance d. Service span
3. What does “urgent repair” refers to?
a. an ordinary routine c. maintenance inspection
b. an immediate repair d. maintenance schedule
4. How to distinguished non-functional tools from the functional ones?
a. Functionality c. Service span
b. Performance d. Visual inspection
5. What does service span of a tool refer to?
a. defectiveness of a tool c. functionality of a tool
b. determines when the tool was acquired d. maintenance schedule

2
Test II. Matching type
Directions: Match column A with column B. Write only the letter of the correct
answer on your SMAW activity notebook.

Column A Column B

1. Vibration or extra noise from the a. Functionality


operation means problem on parts. b. Functional tools
2. Failure to meet the required power supply, c. Person’s involved
malfunction will occur. d. Power supply
3. It refers to the technical person who has e. Service span
the knowledge and skills about technology. f. Visual inspection
4. A visual observation of an expert on the
appearance of the tools and equipment.
5.Tools that are in good condition.

Test III. True or False


Directions: Write T if the statement is true and F if it is false. Write your answer in
your SMAW activity notebook.

___1. All tools and equipment must be properly maintained so that workers will
be free from danger.
___2. Damaged or non-functional tools/equipment should be tagged and
removed from service.
___3. A hand tool that is too old is safe for both students and workers.
___4. When there is something wrong with the performance of either hand tools
or equipment, they don’t need an immediate repair.
___5. Non-functional tools those that are not able to perform its regular function
because of damage part.

3
Module
Check Condition of Tools and Equipment
6
Introduction

All machinery and other industrial tools should be regularly maintained to


ensure longevity. At the same time, regular care and maintenance will guarantee
that the equipment will function properly every time.

You can opt for welding equipment hire services so you won’t worry too
much about maintaining your own equipment. Nevertheless, welding tools can be
worth thousands of dollars when bought. More so, replacement parts can be hard
to find.

These are only some of the major reasons why you or a welding equipment
rental supplier should take extra care of these tools. However, welding equipment’s
maintenance needs may depend on the welder type. It is important to stick to your
regular schedule on maintenance to ensure its optimum performance at all times.

4
What’s In

Activity 1: Find Me!

Directions: Identify the welding tools among the given pictures. Write the letter
of the correct answer in your SMAW activity notebook.

A. B.

C. D.

E. F.

G. H

5
What’s New

Directions: Put a checkmark (✓) on the pictures that shows the proper storage
of hand tools/equipment and machine and (x) for improper storage.
Use your SMAW activity notebook.

1 2

3 4

6
What is It

CHECK CONDITION OF TOOLS AND EQUIPMENT

Performance Standard:
Make an inventory of functional and non-functional tools in your shop.

Functional and Non-Functional Hand Tools


Tools are very useful to us in our homes especially to our job. But tools that are
no longer functional may cause harm.

Methods of Identifying Functional and Non-Functional Tools and


Equipment

1. Visual inspection
It refers to the visual observation of an expert on the appearance of the tools
and equipment. The physical appearance of tools will describe such
characteristics as dullness, sharpness, dismantled parts, and uneven teeth of
the cutting tools.
2. Functionality
Vibration or extra noise from the operation means problem on parts and accessories
started to develop. Is it already susceptible to wear and tear? Has it already
exceeded its service life? Has it passed the manufacturer’s quality control test?
A few pieces of the hand tools issued in the shop can be subjected for
condemnation they are no longer serviceable. Some hand tools issued for
years in shops and few pieces of these can be subjected for condemnation.

7
3. Performance
Performance of hand tools is determined not only during the actual use but also after
use to find out whether the hand tools are still worth using. When there is something
wrong with the performance of either hand tools or equipment, they need an immediate
repair or maintenance.
4. Service span
Hand tools are issued to shop teacher at one time. However, this must be
recorded to determine when it was received and how long the tools have been
kept in the shop. A hand tool which is too old is unsafe for both the students
and workers. Such tool should be marked defective and segregated from the
good ones.
5. Power Supply (for electrically operated only)
Failure to meet the required power supply, malfunction will occur in
the part of hand tools or equipment.
6. Person’s involved
It refers to the technical person who has the knowledge and skills
about the technology.

FUNCTIONAL TOOLS AND EQUIPMENT


The following tools are in good condition and can perform its regular functions.
Examples:

www.stanleytools.com www.grainger.com
1 1

Hacksaw Combination square

8
www.amazon.com www.gigatools.ph
1 1

Machinist vise Pipe wrench

www.amazon.com
2

Screw Driver

NON- FUNCTIONAL TOOLS AND EQUIPMENT

The following tools considered impaired and damage.


Examples:

br.123rf.com
1 www.instructables.com
1
Hammer with a broken handle Screw driver with a broken handle

9
www.colourbox.com www.123rf.com
1 1
A broken wrench Plier with a damage jaw

gltnhs-tle.weebly.com
1

Electrical equipment with damage cord

Procedures in Segregating and Labeling Functional and Non-Functional


Tools and Equipment

1. Conduct an inventory of tools and equipment.


2. Record the number of non-functional tools and equipment.
3. Segregate tools that are serviceable or unserviceable.
4. Report the number of tools and equipment that are non-functional but subject
for repair.
5. Label tools and equipment which are condemnable.
6. Return tools and equipment in the tool cabinet as per operating procedures.

10
What’s More

Directions: Write the word Functional if the tool is considered functional and
write Non-Functional if it is not. Place your answer beside the
picture. Use your SMAW activity notebook.

1.
__________ 6. ________

2. __________ 7. ________

3. ___________ 8. _________

4. __________ 9. _________

5. __________ 10. _________

11
What I Have Learned

Directions: Fill in the blanks with the appropriate word in each statement below.

Choose your answers from the given pool of words inside the box.

Place your answer in your SMAW activity notebook.

Problem Tools Performance Label Unsafe


Functional Inventory Visual inspection Technical person
Non-functional tool

1. __________are very useful to us in our homes especially to our job.


2. Vibration or extra noise from the operation means__________ on parts and
accessories started to develop.
3. __________ refers to the visual observation of an expert on the appearance of
the tools and equipment.
4.__________ are those that are not able to perform to its regular function because
of impaired and damage part.
5. __________ of hand tools is determined not only during the actual use but also
after use to find out whether the hand tools are still worth using.
6. A hand tool which is too old is __________ for both students and workers.
7. It refers to the __________who has the knowledge and skills about the
technology.
8.__________ tools that are in good condition and can perform its regular
functions.
9. __________ tools and equipment which are condemnable.
10. Conduct an __________ of tools and equipment.

12
What I Can Do

Activity 1
Directions: Perform the following steps in segregating and labeling Non-
functional and functional tools and equipment in the shop. Use your
SMAW activity notebook for your answer.

Find out by accomplishing the Scoring Rubric honestly and sincerely.


Remember it is your learning at stake

Scoring Rubric
Steps Performed
Weight
6-Very Satisfactory
5-Satisfactory
4- Needs Improvement
3-Failed
Performed Not Performed
1.Conducted inventory of tools and equipment
2.Segregated non-functional tools and
equipment
3. Recorded non-functional tools and
equipment
4. Reported non-functional tools and
equipment
5. Labeled condemnable tools and equipment
6. Returned tools and equipment in the cabinet

13
Assessment

GENERAL INSTRUCTION: Read and understand specific instructions. Analyze


carefully each question and give the best answer.

Test I. Multiple Choice


Direction: Choose the letter of the best answer. Write your answer on your SMAW
activity notebook.

1. Which of the following practices is recommended to identify defective


and non- defective hand tools?
a. Cleaning c. Lubricating
b. Functionality d. Simple repair
2. How to distinguished defective tools from the functional ones?
a. Functionality c. Service span
b. Performance d. Visual inspection
3. Which is determined after the operation of a hand tool is tested?
a. Performance c. Repair Maintenance
b. Physical appearance d. Service span
4. What does service span of a tool refer to?
a. defectiveness of a tool c. functionality of a tool
b. determines when the tool is acquired d. maintenance schedule
5. What does “urgent repair” refers to?
a. an immediate repair c. maintenance inspection
b. an ordinary routine d. maintenance schedule

14
Test II. Identification
Directions: Identify the Non-functional tools among the given pictures. Write
the letter of the correct answer in your SMAW activity notebook.

A. B. C.

D. E. F.

G. H. I.

J. K. L.

15
Test II. True or False
Direction: Draw a happy smiley if the statement is true and sad emoji if the
statement is false.

____ 1. Non-functional tools can easily be distinguished from the functional ones
through visual inspection.

_____2. Performance of hand tools is determined not only during the actual use
but also after use to find out whether the hand tools are still worth using.

_____3. A hand tool which is too old is safe for both the students and workers.
Such tool should be marked defective and segregated from the good ones.

_____4. A hammer with a broken handle can perform its regular functions.

_____5. When there is something wrong with the performance of either hand
tools or equipment, they need an immediate repair or maintenance.

16
Additional Activities

Direction: Listing of Functional and Non-functional Hand Tools and Equipment in


the shop. Use your SMAW activity notebook for your answer.

Name of Hand Tools Descriptive Status


and Equipment Non-Functional functional
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

17
18
What I Know What’s More Assessment
Test 1 Self-Check Test I
1. B 1. NON-FUNCTIONAL 1. B
2. A 2. NON-FUNCTIONAL 2. A
3. B 3. FUNCTIONAL 3. A
4. A 4. NON-FUNCTIONAL 4. D
5. B 5. FUNCTIONAL 5. A
6. NON-FUNCTIONAL
Test II 7. NON-FUNCTIONAL
Test II
1. A 8. NON-FUNCTIONAL
1. A
2. D 9. FUNCTIONAL
2. C
10. FUNCTIONAL
3. C 3. H
4. F 4. J
5. A 5. L
TRUE OR FALSE Test III
1. T 1.
2. T 2.
3. F
3.
4. F
4.
5. T
5.
Answer Key
Congratulations! You did a great job!
Rest and relax a while then move on
to the next lesson. Good luck!

References

Books:

1. TESDA (2016) K-12 Basic Education Curriculum TLE Learning Module


in Shielded Metal Arc Work (SMAW) Grade 7 & 8

Internet Sources:

1. https://www.toolsadviser.com/maintenance-of-tools-and-equipment/
2. https://www.dreamstime.com/stock-illustration-measurement-boy-using-
ruler-to-measure-something-image53326751
3. https://unsplash.com/s/photos/welding?fbclid=IwAR0UV5BzDyumU0ZBM
BbKULqDnLg-lhxnEeqxtid2Ib_p4nWiMbSgXkpCxkg
4. www.google.com/search?q=pictures+of+komelon+pull+push+rule&tbm=is
ch&ved=2ahUKEwiUtZqH673qAhVuEqYKHaWFC9YQ2-
cCegQIABAA&oq=pictures+of+komelon+pull+push+rule&gs_lcp=CgNpb
WcQA1DzighY0qYIYPi0CGgAcAB4AIABc4gB3QaSAQMwLjiYAQCgAQG
qAQtnd3Mtd2l6LWltZw&sclient=img&ei=LtQFX5TmLu6kmAWli66wDQ&bi
h=754&biw=1519&rlz=1C1CHBD_enPH904PH904&hl=en#imgrc=g8iii8x0
vb9RiM
5. http://www.depedbataan.com/resources/9/k_to_12_smaw_welding_learnin
g_module.pdf?fbclid=IwAR2P_2jYWwOSZajo0RmxR-
I93ijkH9kOECqn5eGzsYnggJooQmU6YRngK_Y

19
6. https://www.indiamart.com/proddetail/wood-cutting-hand-saw-blade-
12387411530.html
7. https://www.stanleytools.com/products/hand-tools/cutting-
tools/hacksaws/12-in-solid-frame-hacksaw/stht20138
8. https://www.gigatools.ph/products/stanley-dynagrip-combination-pliers-8-
84-029
9. https://www.amazon.com/TEKTON-Malleable-C-Clamp-Opening-
4027/dp/B000NY6QO2
10. https://www.amazon.com/Estwing-E3-24BP-Hammer-Cushion-
Handle/dp/B000KL0O4Q
11. https://www.slideshare.net/HarryJamesThompson/elecrtronics-
maintaining-tools
12. https://www.youtube.com/watch?v=piOrpK0CgfQ
13. https://www.machinerylubrication.com/oil-storage-containers-and-
dispensing-systems-31651
14. https://www.soilworx.com.au/blog/inspiration/basic-tool-maintenance
15. https://www.thefabricator.com/thewelder/blog/arcwelding/10-things-
welding-students-need-for-class
16. https://www.grainger.com/product/INSIZE-Combination-Square-Set-
462X98?fbclid=IwAR1HxwWrxq6niIdc_aEEziNX9O_5HtJDBAKqh1i1zGP3
jYM5DER0YHnXGwc
17. https://www.amazon.com/Yost-Tools-Vises-Machinist-
Vise/dp/B015Z8NGHA
18. https://www.gigatools.ph/products/ridgid-pipe-wrench
19. https://www.amazon.com/RoadPro-RPS1010-Phillips-Magnetic-
Screwdriver/dp/B001JT57D6
20. https://br.123rf.com/photo_30840710_martelo- quebrado-na-mão-em-um-
fundo-branco.html
21. https://www.instructables.com/id/Rehandle-a-Screwdriver/
22. https://www.colourbox.com/image/broken-tool-image-10159196
23. https://www.123rf.com/photo_32671323_broken- pliers-isolate- on-
white.html
24. https://gltnhs-tle.weebly.com/lesson-45.html
25. https://www.reddit.com/r/brokenstuff/comments/ac62q1/broken_wrench/
26. https://www.stanleytools.com/~/media/stanleytools/files/pdfs/us-canada-
stanley-tape-measure-replacement-policy.pdf
27. https://www.amazon.com/TEKTON-Malleable-C-Clamp-Opening-
4027/dp/B000NY6QO2
28. https://www.instructables.com/id/Fixing-my-Broken-Hammer/
29. https://www.toolstation.com/side-cutting-pliers/p84542
30. https://gltnhs-tle.weebly.com/lesson-45.html
31. https://digg.com/video/antique-hacksaw-restored
32. http://www.vententersearch.com/vise-grip-eye-bolt/
33. https://www.amazon.com/Welding-Chipping-Hammers-welding-
chipping/dp/B004F7LJAY

20
34. https://www.amazon.com/Yost-Tools-Vises-Machinist-
Vise/dp/B015Z8NGHA
35. https://www.flickr.com/photos/barbe/2560631088
36. https://www.cromwell.co.uk/shop/hand-tools/toolmakers-clamps-pin-vices-
and-chucks/toolmakers-clamps/f/6780
37. https://www.reddit.com/r/brokenstuff/comments/ac62q1/broken_wrench/
38. https://en.wikipedia.org/wiki/Hacksaw
39. https://www.amazon.com/Stanley-30-810-12-Foot-LeverLock-
Tape/dp/B0002CX9CW
40. https://www.amazon.com/Yost-Tools-Vises-Machinist-
Vise/dp/B015Z8NGHA
41. http://clipart-library.com/clipart/rcjr6zAXi.htm
42. https://gltnhs-tle.weebly.com/lesson-45.html
43. https://www.nycbicycleshop.com/bike-tools/67-park-tool-sd-6-flathead-
screwdriver.html
44. https://gltnhs-tle.weebly.com/lesson-45.html
45. https://www.ebay.com.au/itm/ADJUSTABLE-SPANNER-4-6-8-10-12-15-
18-24-SMALL-LARGE-WRENCH-MONKEY-PIPE-/322149183798
46. https://www.stocksy.com/441367/broken-claw-hammer-on-old-paper

21
Printed in the Philippines by

Department of Education – Region 10


Office Address: Zone 1, DepEd Building, Masterson Avenue, Upper Balulang,
Cagayan de Oro City
Contact Number: (088) 880 7072
E-mail Address: [email protected]

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