Re92100 - 2023 12 04

RE 92100/2023-12-04
Replaces: 2023-05-15
Axial piston variable pump

A4VSG series 1x and 3x
▶ Robust high-pressure pump for industrial applications

▶ Sizes 40 ... 1000
▶ Nominal pressure 350 bar
▶ Maximum pressure 400 bar
▶ Closed circuit
Features Contents
▶ Robust pump with very long service life Type code 2
▶ Low operating noise Hydraulic fluids 5
▶ Through-drive for mounting of further pumps up to Working pressure range 7
same size Technical data 8
▶ Flow direction changes when the swashplate is moved Overview of control device 10
through the neutral position Dimensions, size 40 to 1000 14
▶ Axial and radial load capacity of drive shaft Dimensions for through drives 32
▶ Modular design Combination pumps A4VSG + A4VSG 45
▶ Optical swivel angle indicator Combination pumps A4VSG + A4VSO 45
▶ Short control times Attachment of boost and control circuit pumps
▶ Operation on HF-fluids under reduced operational Order code: H02, H04 and H06 47
data possible H024 – A4VSG with an attachment pump for the boost
▶ Swashplate design circuit, valve block with filter 48
For example: A4VSG 180....H024N 49
N009N – A4VSG with valve block without filter 50
A4VSG 1000....N009N 50
Installation instructions 51
Project planning notes 54
Safety instructions 55
Related documentation 56
RE 92100/2023-12-04, Bosch Rexroth AG

2 A4VSG series 1x and 3x | Axial piston variable pump
Type code
Type code
01 02 03 04 05 06 07 08 09 10 11 12 13 14
A4VS G / – 10
Hydraulic fluid 40 71 125 180 250 355 500 750 1000
01 Mineral oil and HFD hydraulic fluids (no code) ● ● ● ● ● ● ● ● ●
HFA, HFB, and HFC hydraulic fluids
Only with sealing material NBR nitrile rubber and shaft seal PTFE. ● ● ● ● ● ● ● – – E
Please order with code P in position 08.
Axial piston unit

02 Swashplate design, variable, nominal pressure 350 bar, maximum pressure 400 bar A4VS
Operating mode
03 Pump, closed circuit G
Size (NG)
04 Geometric displacement, see table of values on page 8 40 71 125 180 250 355 500 750 1000
Control device Data sheet

05 Manual control 92072 ● ● ● ● ● ● ● – – MA
Electric motor control ● ● ● ● ● ● ● – – EM
Hydraulic control, depending on quantity 92076 ● ● ● ● ● ● ● ● ● HM..
Digital, electro-hydraulic control, with control valve ● ● ● ● ● ● ● ● ● HS5.
Hydraulic control, with proportional valve ● ● ● ● ● ● ● ● ● EO..
Hydraulic control, pilot-pressure related 92080 ● ● ● ● ● ● ● ● ● HD..
Electro-hydraulic control with proportional solenoid 92084 ● ● ● ● ● ● ● ● ○ EP..
Secondary controlled rotational speed control 92058 ● ● ● ● ● ● ● ● ● DS2
Secondary controlled rotational speed control 92063 ● ● ● ● ● ● ● ● ● DS3
Series 40 71 125 180 250 355 500 750 1000

06 Series 1, index 0 (index 1) ● ● – – – – – – – 10(11)2)
Series 3, index 0 – – ● ● ▲ ● ▲ ● ● 30
Series 3, index 3; efficiency-optimized rotary group – – – – ● – ● – – 33
Direction of rotation 40 71 125 180 250 355 500 750 1000

07 Viewed on drive shaft Clockwise ● ● ● ● ● ● ● ● ● R
Counter-clockwise ● ● ● ● ● ● ● ● ● L
Variable ● ● ● ● ● ● ● ● ● W1)
Sealing material 40 71 125 180 250 355 500 750 1000

08 FKM (fluorocarbon rubber) / HFD operation ● ● ● ● ● ● ● ● ● V
Drive shaft 40 71 125 180 250 355 500 750 1000

09 Parallel keyed shaft DIN 6885 ● ● ● ● ● ● ● ● ● P
Splined shaft DIN 5480 ● ● ● ● ● ● ● ● ● Z
Mounting flange 40 71 125 180 250 355 500 750 1000

10 In accordance with ISO 3019-2 metric 4-hole ● ● ● ● ● ● – – – B
8-hole – – – – – – ● ● ● H
Working port 40 71 125 180 250 355 500 750 1000

11 SAE flange ports A and B, located on same side,
● ● ● ● ● ● ● ● ● 10
metric fastening thread
● = Available ○ = On request ‒ = Not available ▲ = Not for new projects
1) Only in combination with DS2 and DS3

2) Version with HD and EP-controls in series 11
Bosch Rexroth AG, RE 92100/2023-12-04

Axial piston variable pump | A4VSG series 1x and 3x 3
Type code
01 02 03 04 05 06 07 08 09 10 11 12 13 14
A4VS G / – 10
Through drives (for mounting options, see page 44)

12 Flange ISO 3019-2 (metric) Hub for splined shaft
Diameter Mounting5) Diameter 40 71 125 180 250 355 500 750 1000
Without through drive ● ● ● ● ● ● ● ● ● N00
125, 4-hole 32 x 22 x 14 x 9 g3) ● ● ● ● ● ○ ● ○ ○ K31
140, 4-hole 40x2x18x9g3) – ● ● ● ● ● ● ○ ● K33
160, 4-hole 50x2x24x9g 3)
– – ● ● ● ● ● ○ ● K34
224, 4-hole 60x2x28x9g3) – – – – ● ● ● ● ● K35
224, 4-hole 70x3x22x9g 3)
– – – – – ● ● ○ ● K77
315, 8-hole 80x3x25x9g3) – – – – – – ● ● ● K43
400, 8-hole 90x3x28x9g3) – – – – – – – ● ● K76
400, 8-hole 100x3x32x9g 3)
– – – – – – – – ● K88
80, 2-hole 3/4 in 11T 16/32DP4) ○ ● ● ○ ○ ○ ○ ○ ○ KB2
100, 2-hole 7/8 in 13T 16/32DP4) ● ● ● ● ● ● ○ ○ ○ KB3
100, 2-hole 1 in 15T 16/32DP4) ○ ● ● ● ● ● ○ ○ ● KB4
125, 2-hole 1 1/4 in 14T 12/24DP4) – ● ● ● ● ● ● ○ ○ KB5
160, 4-hole 1 1/4 in 14T 12/24DP 4)
○ ○ ○ ○ ○ ○ ○ ○ ○ KB8
125, 2-hole 1 1/2 in 17T 12/24DP4) – – ● ● ● ● ● ● ○ KB6
180, 4-hole 1 1/2 in 17T 12/24DP 4)
– – ○ ○ ○ ○ ○ ○ ○ KB9
180, 4-hole 1 3/4 in 13T 8/16DP4) – – ● ● ● ● ● ● ○ KB7
Flange ISO 3019-1 (SAE) Hub for splined shaft
Diameter Mounting5) Diameter
Through drive 40 71 125 180 250 355 500 750 1000
82-2 (A) , 5/8 in 9T 16/32DP 4)
● ● ● ● ● ● ● ● ○ K01
82-2 (A) 3/4 in 11T 16/32DP4) ○ ● ○ ● ○ ● ○ ○ ○ K52
101-2 (B) , , 7/8 in 13T 16/32DP4) ● ● ● ● ● ● ● ● ○ K68
101-2 (B) 1 in 15T 16/32DP 4)
● ● ● ● ● ● ● ○ ○ K04
127-2 (C) , , 1 1/4 in 14T 12/24DP4) – ● ● ● ● ● ● ● ● K07
127-2 (C) 1 1/2 in 17T 12/24DP 4)
– – ● ● ● ● ● ● ● K24
152-4 (D) 1 3/4 in 13T 8/16DP4) – – ● ● ● ● ● ● ○ K17
Prepared for through drive,
● ● ● ● ● ● ● ● ● K99
with pressure-proof plugged cover
Boost pump6)
A piped up attachment pump for the boost circuit ● ● ● ● ▲ ▲ ▲ ▲ ● H02

A shared piped up attachment pump for the boost and
● ● ● – – – – ▲ – H04
control circuit (only for EO1 and EO1K)
A separate piped up attachment pump for the boost
circuit and the control circuit (only for HD1T and HD1U) ● ● ● ● ▲ ▲ ▲ ▲ ● H06
including pressure relief valve for the control circuit
● = Available ○ = On request – = Not available ▲ = Not for new projects
3) According to DIN 5480 6) For boost pump attachment NG250 to 750, please use A4CSG
4) In accordance with ANSI B92.1a (see data sheet 92105). An overview of the available boost pumps
5) Mounting holes pattern viewed on through drive with control at top. for the NG40 to 180 and 1000 can be found on page 47.

Type code
01 02 03 04 05 06 07 08 09 10 11 12 13 14
A4VS G / – 10
Valves 40 71 125 180 250 355 500 750 1000
13 Without valve block ● ● ● ● ● ● ● ● ● 0
SDVB valve block mounted Data sheet 95533 ▲ ▲ ▲ ▲ ▲9) ▲9) ▲9) ▲9) ● 9
Valve block mounted SDVB 16
(With directly controlled
flushing slide and pilot Data sheet 95534 ● ● ● ● – – – – – 4
operated high-pressure
relief valve)
Filtration 40 71 125 180 250 355 500 750 1000

14 Without filter ● ● ● ● ● ● ● ● ● N
Filter mounted in boost circuit ● ● ● ● ● ● ● ● ● F7)
Intermediate plate filter (for DS-control, see data sheet
● ● ● ● ● ● ●8) ● ● Z
92058 and 92063)
With threaded port for filter in the boost circuit
● ● ● ● – – – – – D
(only for valve block SDVB 16 acc. to data sheet 95534)
● = Available ○ = On request – = Not available ▲ = Not for new projects
Notice
▶ Note the project planning notes on page 55.
▶ In addition to the type code, please specify the
relevant technical data when placing your order.
▶ For information on the mounting situation of
combination pumps, see page 45.
7) Filter in the boost circuit with visual-electrical contamination 9) For valve block attachment for NG250 to 750, please use A4CSG
indicator in standard version for: (see data sheet 92105).
NG40, 71: LFBN/HC60G20D1.0/V-L24
NG125, 180: LFBN/HC110G20D1.0/V-L24
NG250, 355: LFBN/HC240G20D1.0/V-L24
NG500: LFBN/HC330G20D1.0/V-L24
NG750, 1000: LFBN/HC660G20D1.0/V-L24
Please contact us for more information on the filter.
8) For size 500, only available for DS control; see data sheet 92058

Hydraulic fluids
Hydraulic fluids
The A4VSG variable pump is designed for operation with Selection of hydraulic fluid
HLP mineral oil according to DIN 51524. Bosch Rexroth evaluates hydraulic fluids on the basis of the
Application instructions and requirements for hydraulic fluid Fluid Rating according to the technical data sheet 90235.
selection, behavior during operation as well as disposal and Hydraulic fluids with positive evaluation in the Fluid
environmental protection should be taken from the following Rating are listed in the following data sheet:
data sheets before the start of project planning: ▶ 90245 Bosch Rexroth fluid rating list for
▶ 90220: Hydraulic fluids based on mineral oils and Rexroth hydraulic components (pumps and motors)
related hydrocarbons
▶ 90221: Environmentally acceptable hydraulic fluids The hydraulic fluid should be selected so that the operating
▶ 90222: Fire-resistant, water-free hydraulic fluids viscosity in the operating temperature range is within the
(HFDR/HFDU) optimum range (νopt; see selection diagram).
Viscosity and temperature of hydraulic fluids

Viscosity Shaft seal Temperature2) Comment
Cold start νmax ≤ 1600 mm²/s FKM ϑSt ≥ −25°C t ≤ 3 min, without load (p ≤ 50 bar), n ≤ 1000 rpm
Permissible temperature difference between axial piston unit
and hydraulic fluid in the system maximum 25 K
Warm-up phase ν = 1600 … 400 mm²/s t ≤ 15 min, p ≤ 0.7 × pnom and n ≤ 0.5 × nnom
Permissible ν = 400 … 10 mm²/s 1)
FKM ϑ ≤ +110°C Measured at port T
operating range νopt = 36 … 16 mm²/s Optimal operating viscosity and efficiency range
Short-term νmin = 10 … 7 mm²/s FKM ϑ ≤ +110°C t ≤ 3 min, p ≤ 0.3 × pnom , measured at port T
operation
▼ Selection diagram
Maximum permissible viscosity on cold start
1600
Warm-up phase 1000
600
400
200
VG 68
VG 46
VG
VG 32
VG 22
Viscosity ν [mm2/s]
10
100
0
60
Permissible 40
operating range 36
νopt
20
16
10
Minimum permissible viscosity for short-term operation
7
−403) −25 −10 0 10 30 40 50 70 90 115
Temperature θ at port T [ °C]
Notice
The maximum circuit temperature of +115°C must not be
exceeded at the working ports A and B complying with
the permissible viscosity.
1) This corresponds, for example on the VG 46, to a temperature 2) If the temperature at extreme operating parameters cannot be
range of +4 °C to +85 °C (see selection diagram) adhered to, please contact us.
3) For applications in the low-temperature range, please contact us.

Hydraulic fluids
Filtration of the hydraulic fluid Shaft seal

Finer filtration improves the cleanliness level of the Permissible pressure load
hydraulic fluid, which increases the service life of the The service life of the shaft seal is influenced by the
axial piston unit. rotational speed of the axial piston unit and the leakage
A cleanliness level of at least 20/18/15 under ISO 4406 pressure in the housing (case pressure). Momentary
should be maintained. (t < 0.1 s) pressure peaks of up to 6 bar absolute are
At a hydraulic fluid viscosity of less than 10 mm²/s acceptable. The service life of the shaft seal decreases
(e.g. due to high temperatures during short-term with increasing frequency of pressure peaks and increasing
operation), a cleanliness level of at least 19/17/14 mean differential pressure. A slide ring seal is available for
according to ISO 4406 is required. higher housing pressures.
For example, a viscosity of 10 mm²/s corresponds at The pressure in the housing must be equal to or greater
– HLP 32 a temperature of 73 °C than the ambient pressure.
– HLP 46 a temperature of 85 °C
750
355
180
500
1000
Sizes
71
40
250
125
Bearing flushing
Bearing flushing is required for a safe, continuous 4
operation under the following operating conditions:

▶ Applications with water-containing special fluids due to Leakage pressure pL absolute [bar]
limited lubricity and narrow operating temperature range 3
▶ Operation with borderline conditions for temperature
and viscosity
▶ With vertical installation (drive shaft facing upwards) 2
for lubricating the front bearing and the shaft seal.
Bearing flushing is realized at port U in the area of the
front flange of the variable pump. The flushing fluid flows
1
through the front bearing and discharges with the pump
0 1000 2000 3000 4000
drain at the drain port.
The following flushing flows are recommended depending Rotational speed n [rpm]
on size:
NG 40 71 125 180 250 355 500 750 1000 Notice
qSp l/min 3 4 5 7 10 15 20 30 40 For details on the viscosity and temperatures of the
For the flushing flows stated, there is a pressure differential hydraulic fluids, please see page 5.
of about 2 or 3 bar between port U (including fitting) and
the housing area (series 1x and series 3x, respectively).
Flow direction
Direction of rotation Swiveling range
Notice regarding series 3x
Clockwise Counter-clockwise
When using external bearing flushing, the throttle screw
in port U must be turned to the stop. B to A A to B Clockwise
15° 0° 15°
Counter-
A to B B to A
clockwise

Working pressure range
Working pressure range
Pressure at working port A or B Definition

Nominal pressure pnom 350 bar The nominal pressure corresponds to the maximum design pressure.
Maximum pressure pmax 400 bar The maximum pressure corresponds to the maximum working pressure within a single
Single operating period 1s operating period. The sum of single operating periods must not exceed the total
operating period.
Total operating period 300 h
Minimum pressure 15 bar Minimum pressure at the high-pressure side (A or B) which is required to prevent
(high-pressure side) damage to the axial piston unit.
Minimum pressure Minimum pressure on the low-pressure side (A or B) required to prevent damage to
(low-pressure side) the axial piston unit. The minimum pressure depends on the rotational speed and the
boost pressure (see diagram).
Rate of pressure 16000 bar/s Maximum permissible speed of pressure build-up and reduction during a pressure
change RA max change across the entire pressure range.
Recommended boost pressure pSP (input) (for boost pumps, see page 47)
16 bar Size 40 to 500 series 1x and 30
10 bar Sizes 250 and 500 series 33
25 bar Size 750 to 1000 series 30
25 bar For a shared attachment pump for boost and control fluid circuit (EO1...H04)
Maximum boost pressure - attachment pump pS max at control1):
For information on the control pressure, see the respective
MA, EM, HM, EO, DS 50 bar
data sheets on page 2
HD, EP, HS5x not less than 15 bar, maximum 25 bar
Case pressure at connection K2, K3, R(L)
Max. static pressure pL max 4 bar absolute2) The permissible case pressure depends on the rotational speed (see diagram).
A drain line to the reservoir is required.
Pressure peaks pL peak 6 bar absolute t< 0.1 s
▼ Rate of pressure change RA max ▼ Pressure definition
pnom t2
Single operating period t1 tn
∆t Maximum pressure pmax
Nominal pressure pnom
Pressure p
Pressure p
∆p
Time t
▼ Minimum pressure, low-pressure side (feed pressure) Minimum pressure (high-pressure side)
20 NG 750 and
1000/30 Time t
18 Total
Inlet pressure pe [bar]
16 Operating period = t1 + t2 + ... + tn

NG 40 to 500/30
14 Minimum required Notice
12 setting value Working pressure range applies when using hydraulic
(pressure gauge display)
10 fluids based on mineral oils. Please contact us for values
8 NG 250 and 500/33 for other hydraulic fluids.
6
0.5 0.6 0.7 0.8 0.9 1.0 1) For permissible inlet pressure of the respective attachment pump,
Rotational speed n [rpm] see the corresponding data sheet
2) Slide ring seal for housing pressures up to 8 bar absolute available,
please contact us

Technical data
Technical data
Size NG 40 71 125 180 250 355 500 750 1000

Geometric displacement, Vg max cm3 40 71 125 180 250 355 500 750 1000
per revolution
Maximum at Vg max nmax rpm 3700 3200 2600 2400 2200 2000 1800 1600 1600
rotational
speed1)
Flow at nmax and qv l/min 148 227 325 432 550 710 900 1200 1600
Vg max
at 1500 rpm 60 107 186 270 375 533 750 1125 1500
and Vg max
Power at nmax, P kW 86 132 190 252 321 414 525 700 933
Vg max and
Δp = 350 bar
at 1500 rpm, 35 62 109 158 219 311 438 656 875
Vg max and
Δp = 350 bar
Torque at Vg max and Δp M Nm 223 395 696 1002 1391 1976 2783 4174 5565
= 350 bar
at Vg max and 64 113 199 286 398 564 795 1193 1590
Δp = 100 bar
Rotary P c kNm/rad 80 146 260 328 527 800 1145 1860 2730
stiffness of Z c kNm/rad 77 146 263 332 543 770 1136 1812 2845
drive shaft
Moment of inertia of JTW kgm2 0.0049 0.0121 0.03 0.055 0.0959 0.19 0.3325 0.66 1.20
the rotary group
Maximum angular acceleration2) α rad/s² 17000 11000 8000 6800 4800 3600 2800 2000 1450
Case volume V l 2 2.5 5 4 10 8 14 19 27
Weight approx. m kg 42 60 107 112 220 235 335 500 644
Determination of the characteristics Notice

Vg × n × ηv ▶ Theoretical values, without efficiency and tolerances;
Flow qv = [l/min]
1000 values rounded
Vg × Δp ▶ Operation above the maximum values or below the
Torque M = [Nm]
20 × π × ηhm minimum values may result in a loss of function,
2 π×M×n qv × Δp a reduced service life or in the destruction of the
Power P = = [kW]
60000 600 × ηt axial piston unit. We recommend checking loads
Key through tests or calculation/simulation and comparing
Vg = Displacement per revolution [cm ] 3 them with the permissible values.
Δp = Differential pressure [bar]
n = Rotational speed [rpm]
ηv = Volumetric efficiency
ηhm = Hydraulic-mechanical efficiency
ηt = Total efficiency (ηt = ηv × ηhm)
1) The values are applicable:

– for the optimum viscosity range from νopt = 36 to 16 mm2/s
– with hydraulic fluid based on mineral oils
2) The data are valid for values between the minimum required
and maximum permissible rotational speed. Valid for external
excitation (e.g. diesel engine 2 to 8 times rotary frequency;
cardan shaft twice the rotary frequency). The limit value is only
valid for a single pump. The load capacity of the connection
parts must be considered.

Technical data
Permissible radial and axial loading on the drive shafts

Size NG 40 71 125 180 250 355 500 750 1000
Maximum radial Fq
force at distance a/2
Fq max N 1000 1200 1600 2000 2000 2200 2500 3000 3500
a/2a/2
a
Maximum axial force + Fax max N

Fax +
– 600 800 1000 1400 1800 2000 2000 2200 2200
− Fax max N
Notice
▶ The values given are maximum values and do not
apply to continuous operation.
All loads of the drive shaft reduce the bearing
service life!
Permissible input and through-drive torques

Size NG 40 71 125 180 250 355 500 750 1000
Torque at Vg max and Δp = 350 bar1) Mmax Nm 223 395 696 1002 1391 1976 2783 4174 5565
Max. input torque on drive shaft2)
Splined shaft Z ME max Nm 446 790 1392 2004 2782 3952 5566 8348 11130
Shaft key P ME max Nm 380 700 1392 1400 2300 3557 5200 7513 9444
Maximum through-drive torque MD max Nm 223 395 696 1002 1391 1976 2783 4174 5565
▼ Distribution of torques
Notice
▶ In case of through drive pumps as well as in case of
M1 M2
bi-directional torque loads, the use of a splined shaft
is recommended.
▶ The through-drive torques apply to the through-drive
ME shaft without hub:
Prepared for through drive, with pressure-resistant
1st pump 2nd pump M3 plugged cover – order code K/U99.
MD ▶ The permissible output torques of the supplied
hub depend on the drive torques of the attachment
Torque at 1st pump M1 pumps from the table:
Torque at 2nd pump M2 Overview of mounting options on page 44
Torque at 3rd pump M3
Input torque ME = M1 + M2 + M3
ME < ME max
Through-drive torque MD = M2 + M3
MD < MD max
Notice
▶ In case of through drive pumps as well as in case of
bi-directional torque loads, the use of a splined shaft
is recommended.
1) Efficiency not considered

2) For drive shafts free of radial force

Overview of control device
Hydraulic control HM 1/2, volume dependent Control system HS., HS5., HS5E., with proportional valve
(see data sheet 92076) (see RE 92076)
The pump displacement can be steplessly varied in The stepless displacement control is accomplished by
relation to the control oil volume in ports X1 and X2. means of a proportional valve and electrical feedback of
Application: the swivel angle.
▶ 2-point circuit The HS5(E)P control system is equipped with a mounted
▶ Base device for servo or proportional controls pressure transducer, which means that it can be used for
electric pressure and power control.
▼ Circuit diagram HM1 NG125 Optional:
B A ▶ Servo valve (HS);
MB MA ▶ Proportional valve (HS5);
▶ With integrated control pressure supply (HS5L, HS5EL);
▶ Control system with integrated digital electronics OBE
E (HS5E)
▶ Short circuit valve (HSK, HS5(E)K, HS5(E)KP);
▶ For oil-immersed use (HS5M)
▼ Characteristic curve HS5
U X1 K3 K2 T R(L) X2
-α
+α
▼ Circuit diagram HS5P NG500
B A T P
b a
b a
MB1 MA1 B A
MP
RKV P
E
MB2 MA2
I
P
S
U
I
P
U R5 R6 R7 K3 K2 T R(L) R4 R3 R2

Control system EO1/2 Hydraulic control HD, pilot-pressure related

(see RE 92076) (see data sheet 92080)
The stepless control of the displacement flow is Stepless adjustment of the pump displacement according
accomplished by means of a proportional valve and to the pilot pressure. The control is proportional to the
electrical feedback of the swivel angle. Thus, the control specified pilot pressure (difference between pilot pressure
can be used as an electric displacement control. and case pressure).
Optional: Optional:
▶ Control pressure range (EO1, EO2) ▶ Control characteristics (HD1, HD2, HD3)
▶ Short circuit valve (EO1K, EO2K) ▶ Pressure control (HD.B),
▶ Remote pressure control (HD.GB)
▼ Characteristic curve EO ▶ Power control (HD1P)
U ▶ Electrical control of pilot pressure (HD1T)
+
Umax
▼ Characteristic curve HD
Vg Vg
– + pSt
Vg max Vg max
Vg Vg
U – +
– Vg max Vg max
Umax
▼ Circuit diagram HM1 NG125 pSt
B A
MB MA
▼ Circuit diagram HD
X2 X1
E
B A
MB MA
U X1 K3 K2 T R(L) X2
U P K2 K3 T R(L) M

Electro-hydraulic control EP with proportional solenoid

(see data sheet 92084)
The EP control adjusts the pump displacement
proportionally to the current at the solenoid.
Current-regulated control units with pulse width modulation
are recommended for controlling the solenoids.
Optional:
▶ Pressure control (EPA, EPB, EPD)
▶ Remote pressure control (EPGA, EPGB, EPG)
▼ Characteristic curve EP
Vg Vg
– +
Vg max Vg max
▼ Circuit diagram EP
P
B A
MB MA
a b
U K2 K3 T R(L)

Secondary controlled rotational speed control DS.

(see data sheet 92058 (DS2) data sheet 92059 (DS3))
The rotational speed control DS2 and DS3 controls the
secondary unit in such a manner, that this motor delivers
sufficient torque to maintain the required rotational speed.
When connected to a constant pressure system,
this torque is proportional to motor displacement and
thus also proportional to the swivel angle.
▼ Characteristic curve DS2/DS3
n (+)
n2 (rpm)
n2 (rpm)
n (-)
▼ Example circuit diagram DS2
T1
T P
U G
b a
B A
M2 P
A
Sp
M1 Pst Rkv
MS2
B1
MA S
U
U B MB M3 K1 K2 T R(L) M4

14 A4VSG series 1x and 3x | Axial piston variable pump Dimensions [mm]
Dimensions, size 40
Dimensions, size 40
Example: HM – Hydraulic control, control volume dependent, for additional dimensions, see data sheets for the controls
R(L) (296)
18 MB
140
135
E
K2
B
25
150
U K2 A 60
K3 ⌀1
91
110
⌀15
T MA
8
150
10 90
45°
45°
83
E
Flange 124-4
based on ISO 3019-2
Detail X
B
96.5
⌀125 -0.063
30 (37*)
33 33
23.8
15 0 15
L R
A
79
100
R(L)
⌀20
U 50.8
30 B(A)
144 25 (16*) X
227
281
*) For HD and EP control

Dimensions [mm] Axial piston variable pump | A4VSG series 1x and 3x 15
Dimensions, size 40
▼ Splined shaft DIN 5480 ▼ Parallel keyed shaft DIN 6885

Z ‒ W32x2x14x9g P ‒ AS10x8x56
36 58
M10 x 1.51) 2)
56
22
7.5 22
1.5 Shaft key width 10
+0.018
ø32+0.002
M101)2)
35-0.2
28
46 68
Ports Standard Size pmax [bar]3) State7)

A, B Working port (high-pressure series) SAE J518 4)
3/4 in 400 O
Fastening thread DIN 13 M10 × 1.5; 17 deep
M A, M B Measuring working pressure A/B DIN 3852 M14 × 1.5; 12 deep 400 X
T Fluid drain DIN 38525) M22 × 1.5; 14 deep 5 X6)
E Boost pressure supply DIN 3852 M18 × 1.5; 12 deep 50 O
K2, K3 Filling – air bleeding, return flow (drain port) DIN 38525) M22 × 1.5; 14 deep 5 X6)
R(L) Filling – air bleeding, return flow (drain port) DIN 38525) M22 × 1.5; 14 deep 5 O6)
U Bearing flushing DIN 3852 5)
M14 × 1.5; 12 deep 7 X
1) Center bore according to DIN 332 5) The countersink may be deeper than specified in the standard.
2) Thread according to DIN 13 6) Depending on the installation position T, K1, K2 or R(L) must be
3) Depending on the application, momentary pressure peaks connected (see also installation instructions on pages 51 to 53)
can occur. Keep this in mind when selecting measuring 7) O = Must be connected (plugged on delivery)
devices and fittings. X = Plugged (in normal operation)
4) Metric fastening thread is a deviation from standard.

Dimensions, size 71
Dimensions, size 71
R(L) (332)
MB
18
159
154
E
K2
B
25
170
U K2 A 80
K3 ⌀1
112.5
106
⌀15
T
MA 170
8
10 101 45° 45°
80
Flange 140-4
based on ISO 3019-2 E Detail X
100.5
B
34 (45*)
⌀140 -0.063
37.5 37.5
27.8
L R
15 0 15
A
110
92
R(L)
⌀25
U 57.2
27 B(A)
X
166 27 (20*)
258.5
306
*) For HD and EP control

Dimensions, size 71

Z ‒ W40x2x18x9g P ‒ AS12x8x68
45 70
M12 x 1.751) 2)
68
28
28
9.5
+0.018
ø40 +0.002
M121)2)
43-0.2
28
55 80

1 in 400 O
T Fluid drain DIN 38525) M27 × 2; 16 deep 5 X6)
K2, K3 Filling – air bleeding, return flow (drain port) DIN 38525) M27 × 2; 16 deep 5 X6)
R(L) Filling – air bleeding, return flow (drain port) DIN 38525) M27 × 2; 16 deep 5 O6)
M14 × 1.5; 12 deep 7 X
3) Depending on the application, momentary pressure peaks can occur. connected (see also installation instructions on pages 51 to 53).
Keep this in mind when selecting measuring devices and fittings. 7) O = Must be connected (plugged on delivery)
4) Metric fastening thread is a deviation from standard. X = Plugged (in normal operation)

Dimensions, size 125
R(L) (402)
22
MB
191
186
E K2
35
B
200
U K2 A 00
K3 ø2
132.5
121
ø20
T
8 MA 200
10 125
45° 45°
102
Flange 160-4 X2 E
based on ISO 3019-2 Detail X
B
125
ø160-0.063
50 (31*)
41.541.5
31.8
L R
15 0 15
A
112
130
R(L)
ø32
U 66.7
33 X1 B(A)
X
203 14 (36*)
315
363
*) For HM1, EO1, MA and EM control


Z ‒ W50x2x24x9g P ‒ AS14x9x80
82
54
80
M16 x 21) 2) 36
36
12
+0.021
ø50 +0.002
M161)2)
53.5-0.2
45
92
64

1 1/4 in 400 O
Fastening thread DIN 13 M14 × 2; 19 deep
X1, X2 Control pressure (for HM1) DIN 3852 M14 × 1.5; 12 deep 100 O
K2, K3 Filling – air bleeding, return flow (drain port) DIN 3852 5)
M33 × 2; 18 deep 5 X6)
R(L) Filling – air bleeding, return flow (drain port) DIN 3852 5)
M33 × 2; 18 deep 5 O6)
U Bearing flushing DIN 38525) M14 × 1.5; 12 deep 7 X

(402)
R(L) R(L)
22 MB
E
191
186
K2
29
B
200
U K2 A 00
ø2
K3
132.5
121
ø20
T MA 200
8
10 125
45° 45°
102
E
X2
Flange 160-4
based on ISO 3019-2
Detail X
157.5
B
ø160 -0.063
50 (31*)
41.5 41.5
L R
15 0 15
31.8
112
A
140
R(L)
U ø32
33 66.7
X1 B(A)
203 14 (36*) X
315
375
*) For MA and EM control


Z ‒ W50x2x24x9g P ‒ AS14x9x80
82
54
80
M16 x 21) 2) 36
36
12
+0.021
ø50 +0.002
M161)2)
53.5-0.2
45
92
64

1 1/4 in 400 O
M33 × 2; 18 deep 5 X6)
M33 × 2; 18 deep 5 O6)

(485)
R(L)
30 MB
238
233
E
K2
40
B
265
U K2 A K3 80
ø2
153
189
ø24
T
8
MA 265
10 150
45° 45°
138
Flange 224-4 E
X2 Detail X
based on ISO 3019-2
157.5
B
ø224-0.072
55 (25*)
50.550.5
36.5
L R
15 0 15
A
144
160
R(L)
ø38
U 79.4
43 X1 B(A)
X
17 (47*)
248
386
443
*) For HM1, EO1, MA and EM control


Z ‒ W60x2x28x9g P ‒ AS18x11x100
105
70
M20 x 2.51) 2)
100
42 42
15 3 Shaft key width 18
M201)2)
+0.030
ø60+0.011
64-0.2
59
115
80

1 1/2 in 400 O
E Boost pressure supply DIN 3852 M33 × 2; 18 deep 50 O
X1, X 2 Control pressure (for HM1) DIN 3852 M14 × 1.5; 12 deep 100 O
M42 × 2; 20 deep 5 X6)
M42 × 2; 20 deep 5 O6)

R(L) (485)
30
MB
238
233
E
K2
33.5
B
265
U K2 A 80
K3 ø2
153
191
ø24
T
8
10 150 MA
265
45° 45°
145
E
Flange 224-4 X2
based on ISO 3019-2 Detail X
178
B
ø224 -0.072
50.5 50.5
36.5
15 0 15
LR
55
A
144
180
R(L)
ø38
U 79.4
40
X1 B(A)
248 17 X
393
464


Z ‒ W70x3x22x9g P ‒ AS20x12x100
82 105
M20 x 2.51) 2)
100
42
42
15
+0.030
ø70+0.011
74.5-0.2
M201)2)
69
92 115

1 1/2 in 400 O
X1, X 2 Control pressure (for HM2) DIN 3852 M18 × 1.5; 12 deep 350 O
K2, K3 Filling – air bleeding, return flow (drain port) DIN 38525) M42 × 2; 20 deep 5 X6)
M14 × 1.5; 12 deep 7 X

R(L) (555)
16+5
13 MB
B
283
280
U E
190
ø3
60 K2
48
K2
K3
05
190
225
ø4
A
ø24
8x
MA
45
T (=
5°
36
°
0° 22°30
) '
47 155
50 435 190 190
Transport thread for

eye bolts M16 x 2; 27 deep,
Flange 315-8 146 DIN 580
based on
ISO 3019-2 16
U E
Detail X
B
172
189
ø315 –0.081
ø230 +5
60 60
44.5
ø225
15 0 15
LR
50
A
170
R(L)
M20 ø50
30 96.8
B(A)
279 50 X
510


Z ‒ W80x3x25x9g P ‒ AS22x14x125
90 130
M20 x 2.51) 2)
125
42
42
15
3 Shaft key width 22
M201)2)
+0.030
ø80+0.011
85-0.2
76
140 180

2 in 400 O
X1, X 2 Control pressure (for HM2) DIN 3852 M27 × 2; 16 deep 350 O
K2, K 3 Filling – air bleeding, return flow (drain port) DIN 38525) M48 × 2; 22 deep 5 X6)
M18 × 1.5; 12 deep 7 X

R(L) (630)
16+5
13 MB
322
317
B U E
232
ø4
50
K2
51
K2
K3
95
232
ø4
280
ø22
A
T
8x
45
MA 45
°
°(=
232 232
36
47 161
0°
22°30
)
50 591 '
Transport thread for

Flange 400-8
eye bolts M16 x 2; 27 deep,
based on
DIN 580
ISO 3019-2 178.5
16
U E
Detail X
231
B
229
ø400 -0.089
ø263 +5
44.5
60 60
ø255
LR
15 0 15
50
A
210
R(L)
ø50
96.8
B(A)
32
301 50 X
478


Z ‒ W90x3x28x9g P ‒ AS25x14x125
105 130
125
M24 x 31) 2)
50
50
18
M241)2)
+0.035
ø90+0.013
95-0.2
91
155 180

2 in 400 O
X1, X 2 Control pressure (for HM2) DIN 3852 M27 × 2; 16 deep 350 O
K2, K 3 Filling – air bleeding, return flow (drain port) DIN 3852 5)
M48 × 2; 22 deep 5 X6)
M48 × 2; 22 deep 5 O6)

Dimensions size 1000
R(L) (670)
16+5
13
MB
349
344
258
B U E
232
ø4
50 K2
51
K2
K3
232
9
A
280
ø4
ø22
MA
T
8x
4
45
(= 5° 232 232
36
°
47 203
0°
50 655 ) 22°30
'
Flange 400-8 Transport thread for

based on eye bolts M20 x 2.5; 30 deep,
185
ISO 3019-2 DIN 580
Detail X
16 U E
ø50
B
231
229
ø400 –0.089
ø333 +5
75
ø322
44.5
LR
15 0 15
55
75
96.8
225
R(L)
A
M20 44.5
35 B(A) 96.8
X
360 51
543


Z ‒ W100x3x32x9g P ‒ AS28x16x160
105 165
160
50
50
18
M241) 2)
+0.035
ø100+0.013
M241)2)
106-0.2
91
155 215

2 in 400 O
K 2, K 3 Filling – air bleeding, return flow (drain port) DIN 38525) M48 × 2; 22 deep 5 X6)
M18 × 1.5; 12 deep 7 X

Dimensions for through drives
Flange ISO 3019-2 (metric) Hub for splined shaft1) Availability across sizes Code
Diameter Mounting 2)
Diameter 40 71 125 180 250 355 500 750 1000
125-4 N32 × 2 × 14 × 8H ● ● ● ● ● ○ ● ○ ○ K31
140-4 N40 × 2 × 18 × 8H – ● ● ● ● ● ● ○ ● K33
● = Available ○ = On request ‒ = Not available
▼ 125-4 ▼ 140-4
A3 A2 A3 A2
A7 A7
4) 4)
+0.02
ø125 +0.07
+0.07
ø140 +0.02
A6
60
A6
ø1 80
ø1
45º 45º
A4 A4
A1 (to mounting flange) A5 A1 (to mounting flange) A5
K31 K33
NG A1 A2 A3 A4 A5 A6 A7 3)5)
NG A1 A2 A3 A4 A5 A6 A73)5)
40 288 12.5 41.4 9.5 – – M12; 25 deep 71 316 11.5 44 9 – – M12; 25 deep
71 316 12.5 33.6 10 – – M12; 25 deep 125 373 12.5 50 9.5 – – M12; 25 deep
125 373 12.5 42 9.5 – – M12; 25 deep 180 397 12.5 43.8 9.5 – – M12; 25 deep
180 397 12.5 42 9.5 – – M12; 25 deep 250 431 12.5 49 10 10 200 M12; 18 deep
250 431 12.5 37.9 10 10 200 M12; 18 deep 355 460 12.5 49 10 – – M12; 18 deep
500 505 12.5 38.5 10 – – M12; 18 deep 500 505 12.5 44 10 – – M12; 18 deep
1000 628 12.5 64.5 10 27 280 M12; 18 deep
1) According to DIN 5480 4) O-ring and mounting bolts included in delivery.

2) Mounting holes pattern viewed on through drive with control at top 5) Design recommended according to VDI 2230, bolt grade 8.8
3) Thread according to DIN 13; observe the maximum tightening according to ISO 898-1
torques in the instruction manual.

Diameter 40 71 125 180 250 355 500 750 1000
160-4 N50 × 2 × 24 × 8H – – ● ● ● ● ● ○ ● K34
224-4 N60 × 2 × 28 × 8H – – – – ● ● ● ● ● K35
▼ 160-4 ▼ 224-4
A3 A2
A5 A3 A2
A5
4) 4)
+0.10
+0.03
+0.02
ø160 +0.07
ø224
00 80
ø2 ø2
A4
45º
45° A1 (to mounting flange)
A4
A1 (to mounting flange)
K34 K35
NG A1 A2 A3 A4 A5 3)5)
NG A1 A2 A3 A4 A53)5)
125 379 12.5 58 10 M16; 30 deep 250 469 12.5 75 9 M20; 36 deep
180 403 12.5 58 10 M16; 30 deep 355 498 12.5 75 9 M20; 36 deep
250 469 12.5 60 10 M16; 32 deep 500 541 12.5 74 9 M20; 36 deep
355 498 12.5 60 10 M16; 32 deep 750 591 12.5 74 9 M20; 36 deep
500 505 13.5 55 10 M16; 24 deep 1000 664 12.5 69.5 9 M20; 36 deep
1000 628 12.5 55 10 M16; 24 deep


Diameter Mounting2)
Diameter 40 71 125 180 250 355 500 750 1000
224-4 N70 × 3 × 22 × 8H – – – – – ● ● ○ ● K77
315-8 N80 × 3 × 25 × 8H – – – – – – ● ● ● K43
▼ 224-4 ▼ 315-8
A3 A2
A3 A2 4)
A5
4)
A5
+0.03
ø315 +0.10
ø224 +0.03
+0.10
80
ø2 60
ø3
8x4
5°
(=
45
A4 36
45º 0º
°
A1 (to mounting flange) ) 22°30 A4

´
K77 K43
NG A1 A2 A3 A4 A5 3)5)
NG A1 A2 A3 A4 A53)5)
355 498 12.5 82 9 M20; 36 deep 500 590 53.5 71.9 19 M20; 26 deep
500 541 12.5 82 9 M20; 36 deep 750 640 53.5 71.9 19 M20; 26 deep
1000 664 12.5 82 9 M20; 36 deep 1000 713 53.5 71 19 M20; 26 deep


Diameter Mounting2)
Diameter 40 71 125 180 250 355 500 750 1000
400-8 N90 × 3 × 28 × 8H – – – – – – – ● ● K76
400-8 N100 × 3 × 32 × 8H – – – – – – – – ● K88
▼ 400-8 ▼ 400-8
A3 A2 4) A3 A2
4)
A5 A5
+0.03
+0.10
+0.03
+0.10
ø400
ø400
50 50
ø4 ø4
8x4
8x4
5°
5°
(=
45 0°)
45
36
(=
°
°
36
22°30 A4 22°30 A4
´ ´
0°
A1 (to mounting flange) A1 (to mounting flange)

)
K76 K88
NG A1 A2 A3 A4 A5 3)5)
NG A1 A2 A3 A4 A53)5)
750 655 53 104 19 M20; 26 deep 1000 728 53 99 19 M20; 26 deep
1000 728 53 97 19 M20; 26 deep


Diameter 40 71 125 180 250 355 500 750 1000
80-2 , 3/4in 11T 16/32DP ○ ● ● ○ ○ ○ ○ ○ ○ KB2
▼ 80-2
A3 A2
For NG 71
A7
For NG 125
4)
ø80 +0.02
+0.05
A6
ø109
45º A4
A1 (to mounting flange) A5
KB2
NG A1 A2 A3 A4 A5 A6 A73)5)
71 291 21.5 19 10 15 140 M10; 15 deep
125 379 24.2 20.5 10 – – M10; 12 deep
1) In accordance with ANSI B92.1a, 30° pressure angle, flat root, 4) O-ring and mounting bolts included in delivery.
side fit, tolerance class 5 5) Design recommended according to VDI 2230, bolt grade 8.8
2) Mounting holes pattern viewed on through drive with control at top according to ISO 898-1
3) Thread according to DIN 13; observe the maximum tightening

Diameter 40 71 125 180 250 355 500 750 1000
100-2 7/8in 13T 16/32DP ● ● ● ● ● ● ○ ○ ○ KB3
100-2 1 in 15T 16/32DP ○ ● ● ● ● ● ○ ○ ○ KB4
▼ 100-2 ▼ 100-2
A3 A2 A3 A2
A7 A7
4) 4)
ø100 +0.02
ø100 +0.02
+0.05
+0.05
A6
A6
ø140 ø140
45º A4 45º A4
KB3 KB4
NG A1 A2 A3 A4 A5 A6 A7 3)5)
NG A1 A2 A3 A4 A5 A6 A73)5)
40 290 20.4 23 10 – – M12; 18 deep 71 316 20.8 27.5 8 – – M12; 24 deep
71 316 20.4 23 9 – – M12; 18 deep 125 378 22.2 29 10 – – M12; 24 deep
125 378 20.3 24.5 10 – – M12; 24 deep 180 371 21.8 27.9 10 – – M12; 15 deep
180 371 20.5 23 10 – – M12; 15 deep 250 431 20.9 27.5 10 10 200 M12; 18 deep
250 431 20.5 23 10 10 200 M12; 18 deep 355 460 20.9 27.5 10 – – M12; 18 deep
355 460 20.5 23 10 – – M12; 18 deep

Diameter 40 71 125 180 250 355 500 750 1000
125-2 1 1/4in 14T 12/24DP – ● ● ● ● ● ● ○ ○ KB5
125-2 1 1/2in 17T 12/24DP – – ● ● ● ● ● ● ○ KB6

▼ 125-2 ▼ 125-2
NG 71-500 A7 A3 A2
NG 71-500 A7 A3 A2
NG 71-500 5)
NG 71-500
6) 4)
and 750
4)
and 750
+0.07
ø125 +0.02
ø125 +0.02
+0.05
A6
A6
80 80
ø1 ø1
A5
45 A4 45 NG 71-500
º º
NG 71-500 A4
KB5 KB6
NG A1 A2 A3 A4 A5 A6 A7 3)7)
NG A1 A2 A3 A4 A5 A6 A73)7)
71 321 23.1 38.1 10 – – M16; 29 deep 125 378 11.4 54 9.5 – – M16; 24 deep
125 378 23.7 38.1 9.5 – – M16; 24 deep 180 402 11.4 54 9.5 – – M16; 24 deep
180 402 23.7 38.1 9.5 – – M16; 24 deep 250 451 10.4 55 10 – – M16; 20 deep
250 431 22 36.1 10 10 200 M16; 20 deep 355 480 10.4 55 10 – – M16; 20 deep
355 460 22 36.1 10 – – M16; 24 deep 500 505 10.3 56 10 – – M16; 24 deep
500 505 19.3 40.4 10 – – M16; 24 deep 750 555 10.3 56 10 23 250 M16; 24 deep
side fit, tolerance class 5 5) For 71 to 180 with intermediate plate
2) Mounting holes pattern viewed on through drive with control at top 6) For 125 to 355 with intermediate plate
3) Thread according to DIN 13; observe the maximum tightening 7) Design recommended according to VDI 2230, bolt grade 8.8
torques in the instruction manual. according to ISO 898-1

Diameter 40 71 125 180 250 355 500 750 1000
180-4 1 3/4in 13T 8/16DP – – ● ● ● ● ● ● ○ KB7
▼ 180-4
A3 A2
A5
4)
+0.07
ø180 +0.02
24
ø2
45°
A4
KB7
NG A1 A2 A3 A4 A53)5)
125 395 10.5 45 10 M16; 30 deep
180 419 10.5 45 10 M16; 30 deep
250 469 10.8 67 10 M16; 32 deep
355 498 10.8 67 10 M16; 32 deep
500 530 10.4 63 10 M16; 25 deep
750 580 10.4 63 10 M16; 25 deep

Flange ISO 3019-1 (SAE J744) Hub for splined shaft1) Availability across sizes Code
Diameter 40 71 125 180 250 355 500 750 1000
82-2 (A) , 5/8in 9T 16/32DP ● ● ● ● ● ● ● ● ○ K01
82-2 (A-B) , 3/4in 11T 16/32DP ○ ● ○ ● ○ ● ○ ○ ○ K52
● = Available ○ = On request
▼ 82-2 ▼ 82-2
A3 A2 A3 A2
+0.05
ø82.55 +0.02
+0.02
ø82.55 +0.05
A7 A5
A6
4) 4)
ø106.5 ø106.5
A4 45° A4
45°
A1 (to mounting flange) A5 A1 (to mounting flange)
K01 (16-4 (A)) K52 (19-4 (A-B))

NG A1 A2 A3 A4 A5 A6 A7 3)5)
NG A1 A2 A3 A4 A53)5)
40 263 10.4 25.8 10 18 130 M10; 15 deep 71 312 21.5 19 10 M10; 20 deep
71 291 10.3 25.4 10 15 140 M10; 15 deep 180 371 21.4 19.1 10 M10; 15 deep
125 347 10.3 28 10 13 150 M10; 15 deep 355 460 21.4 19.1 10 M10; 15 deep
180 371 10.3 28 10 – – M10; 15 deep
250 431 10.5 30 10 10 200 M10; 15 deep
355 460 10.5 30 10 – – M10; 15 deep
500 505 10.3 33 10 – – M10; 15 deep
750 555 10.3 33 10 – – M10; 15 deep

Diameter 40 71 125 180 250 355 500 750 1000
101-2 (B) , , 7/8in 13T 16/32DP ● ● ● ● ● ● ● ● ○ K68
101-2 (B-B) , , 1 in 15T 16/32DP ● ● ● ● ● ● ● ○ ○ K04
● = Available ○ = On request
▼ 101-2 ▼ 101-2
For NG40, 71, 125,

For NG250 to 500 A3 A2 A3 A2
250, 355, 500
A7 A7
+0.02
+0.02
ø101.6 +0.05
ø101.6 +0.05
4) 4)
For NG40,
A6
A6
71 and
180 to 500
ø146 ø146
45° A4 45° A4
K68 (22-4 (B)) K04 (25-4 (B-B))

NG A1 A2 A3 A4 A5 A6 A73)5)
NG A1 A2 A3 A4 A5 A6 A73)5)
40 290 20.4 23.1 10 – – M12; 18 deep 40 290 20.8 27.5 10 – – M12; 20 deep
71 322 20.5 23.1 10 – – M12; 30 deep 71 322 20 29.4 10 – – M12; 30 deep
125 347 20.5 23.1 10 16 150 M12; 15 deep 125 379 23.7 29 10 – – M12; 30 deep
180 371 20.5 23.1 10 – – M12; 16 deep 180 371 21.8 27.9 10 – – M12; 16 deep
250 431 20.5 23.1 10 10 200 M12; 18 deep 250 431 20.9 27.5 10 10 200 M12; 18 deep
355 460 20.5 23.1 10 – – M12; 18 deep 355 460 20.9 27.5 10 – – M12; 18 deep
500 505 19.5 25 10 – – M12; 18 deep 500 505 20.4 28.9 10 – – M12; 18 deep
750 555 19.5 25 10 M12; 18 deep

Diameter 40 71 125 180 250 355 500 750 1000
127-2 (C) , , , 1 1/4in 14T 12/24DP – ● ● ● ● ● ● ● ● K07
127-2 (C-C) , , 1 1/2in 17T 12/24DP – – ● ● ● ● ● ● ● K24
▼ 127-2 ▼ 127-2
For NG 180, A3 A2 A3 A2
For NG500 to 1000
For NG 355 500, 750 For NG 71,
125, 180, 4)
A7 4)
500, 750,
1000
ø127 +0.07
+0.02
+0.02
ø127 +0.07
A6
A6
1
ø18
A7
ø181
45°
45° A4 A4
K07 (32-4 (C)) K24 (38-4 (C-C))

NG A1 A2 A3 A4 A5 A6 A73)5) NG A1 A2 A3 A4 A5 A6 A73)5)
71 321 23 38 13 – – M16; 30 deep 125 377 10.4 54 13 – – M16; 28 deep
125 377 22.7 37.5 13 – – M16; 28 deep 180 401 10.4 54 13 – – M16; 28 deep
180 401 22.7 37.5 13 – – M16; 28 deep 250 451 10.4 57.6 13 – – M16; 20 deep
250 431 22 36 13 10 200 M16; 20 deep 355 480 10.4 57.6 13 – – M16; 20 deep
355 460 22 36 13 – – M16; 24 deep 500 505 10.3 56.7 13 – – M16; 24 deep
500 505 19.3 40.4 13 – – M16; 24 deep 750 555 10.3 56.7 13 23 250 M16; 24 deep
750 555 19.3 40.4 13 23 250 M16; 24 deep 1000 628 10.4 56.6 13 25 280 M16; 32 deep
1000 628 10.4 54.6 13 25 280 M16; 32 deep

Diameter 40 71 125 180 250 355 500 750 1000
152-4 (B) 1 3/4in 13T 8/16DP – – ● ● ● ● ● ● ○ K17
▼ 152-4
A3 A2
A5
4)
8.5 ø152.4 +0.07

+0.02
ø22
45°
A4
K17 (44-4 (D))

NG A1 A2 A3 A4 A53)5)
125 382 10.4 62 13 M16; 30 deep
180 406 10.4 62 13 M16; 30 deep
250 469 10.4 62 13 M16; 32 deep
355 498 10.4 62 13 M16; 32 deep
500 530 10.4 63.6 13 M16; 25 deep
750 580 10.4 63.6 13 M16; 25 deep

Overview of mounting options
Overview of mounting options
Through drive1) Mounting options – 2nd pump

Flange Hub for Code A4VSO A4CSG A10V(S)O/3x A10V(S)O/5x External gear pump
ISO 3019-2 splined shaft A4VSG NG (shaft) NG (shaft) NG (shaft)
(metric) NG (shaft)
80-2 3/4in KB2 – – 18 (S, R)/31 10 (S) –
100-2 7/8in KB3 – – 28 (S, R)/31 – –
1in KB4 – – 45 (S, R)/31 – –
125-2 1 1/4in KB5 – – 71, 88 (S, R)/31 – –
1 1/2in KB6 – – 100 (S)/31 – –
125-4 W32x2x14x9g K31 40 (Z) – – – –
140-4 W40x2x18x9g K33 71 (Z) – – – –
160-4 W50x2x24x9g K34 125 (Z) – – – –
180 (Z)
1 1/4in KB8 – – 71, 88 (S, R)/32 – –
180-4 1 3/4in KB7 – – 140, 180 (S)/32 – –
1 1/2in KB9 – – 100 (S) – –
224-4 W60x2x28x9g K35 250 (Z) 250 (Z) – – –
W70x3x22x0g K77 355 (Z) 355 (Z) – – –
315-8 W80x3x25x9g K43 500 (Z) 500 (Z) – – –
400-8 W90x3x28x9g K76 750 (Z) 750 (Z) – – –
W100x3x32x9g K88 1000 (Z) – – – –
Flange Hub for Code A4VSO A4CSG A10V(S)O/3x A10V(S)O/5x External gear pump
ISO 3019-1 splined shaft A4VSG NG (shaft) NG (shaft) NG (shaft)
(SAE J744) NG (shaft)
82-2 (A) 5/8in K01 – – – Series F2)
3/4in K52 – – 18 (S, R)/31 10, 18 (U) –
101-2 (B) 7/8in K68 – – 28 (S, R)/31 28 (S) Series N2)
1in K04 – – 45 (S)/31 45 (S) PGH 4
127-2 (C) 1 1/4in K07 – – 71, 88 (S)/31 – –
1 1/2in K24 – – 100 (S)/31 85 (S) PGH 5
152-4 (D) 1 3/4in K17 – – 140, 180 (S)/32 – –
1) Additional through drives are available on request

2) Bosch Rexroth recommends special versions of the external
gear pumps. Please contact us.

Combination pumps A4VSG + A4VSG
1st pump 2nd pump
Total length A
A4VSG (1st pump) A4VSG (2nd pump)
NG40 NG71 NG125 NG180 NG250 NG355 NG500 NG750 NG1000
NG40 570 – – – – – – – –
NG71 598 622 – – – – – – –
NG125 655 679 743 – – – – – –
NG180 679 703 766 778 – – – – –
NG250 713 737 832 844 912 – – – –
NG355 Request 766 861 873 941 962 – – –
NG500 787 811 868 880 984 1005 1100 – –
NG750 Request Request Request Request 1034 Request 1150 1246 –
NG1000 Request 934 991 1003 1107 1128 1223 1319 1383
Combination pumps A4VSG + A4VSO
Total length A
A4VSG (1st pump) A4VSO (2nd pump)
NG40 NG71 NG125 NG180 NG250 NG355 NG500 NG750 NG1000
NG40 554 – – – – – – – –
NG71 582 611 – – – – – – –
NG125 639 668 735 – – – – – –
NG180 663 692 758 778 – – – – –
NG250 697 726 824 844 904 – – – –
NG355 Request 755 853 873 933 962 – – –
NG500 771 800 860 880 976 1005 1110 – –
NG750 Request Request Request Request 1026 Request 1160 1215 –
NG1000 Request 923 983 1003 1099 1128 1233 1288 1361

By using combination pumps, it is possible to have

Pump 1 Pump 2 Pump 3
independent circuits without the need for splitter m1
gearboxes. m2
When ordering combination pumps the type designations m3
for the first and the second pump must be joined by a "+"
and are combined into one part number. Each single pump
should be ordered according to type code.
Notice
▶ The combination pump type code is shown in l1
shortened form in the order confirmation. (M1) (l1)

Example: l2
A4VSG 125 EO1/30R+A4VSG 71 HM1/10R (M1) (M1) (l1)
▶ Each through drive is plugged with a non–pressure- l3
resistant cover. This means the units must be sealed
with a pressure-resistant cover before commissioning. m1, m2, m3 Weight of pump [kg]
Through drives can also be ordered with a pressure- l1, l2, l3 Distance from center of gravity [mm]
resistant cover. Please specify in plain text. 1

Tm = (m1 • l1 + m2 • l2 + m3 • l3) • [Nm]
102
Order example: Calculation for multiple pumps

A4VSG 125 EO1/30R-PPB10K339F l1 = Front pump distance from center of gravity
A4VSG 71 HM1/10R-PZB10N00N (values from "Permissible moments of inertia" table)
A tandem pump, with two pumps of equal size, is l2 = Dimension "M1" from through drive drawings
(page 34 to 46) + l1 of the 2nd pump
permissible without additional supports, assuming that
l3 = Dimension "M1" from through drive drawings
the dynamic mass acceleration does not exceed
(page 34 to 46) of pump 1 + "M1" of pump 2 + l1 of pump 3.
maximum 10 g (= 98.1 m/s2).
For combination pumps consisting of more than
two pumps, the mounting flange must be calculated for
the permissible mass torque.
Notice
▶ Collisions with other attachment pumps may
occur when controlling the combination pumps.
Please check this using the appropriate data sheets
for the individual pumps and controls, or contact us.
Details on the piping of the combination pumps can be

found on page 49 to 50.
Permissible moments of inertia

Size 40 71 125 180 250 355 500 750 1000
Static Tm Nm 1800 2000 4200 4200 9300 9300 15600 19500 19500
Dynamic at 10 g Tm Nm 180 200 420 420 930 930 1560 1950 1950
(98.1 m/s2)
Weight m kg 47 60 100 114 214 237 350 500 630
Distance from l1 mm 120 140 170 180 210 220 230 260 290
center of gravity

Attachment of boost and control circuit pumps Order code: H02, H04 and H06
Attachment of boost and control circuit pumps

Order code: H02, H04 and H06
As standard, we offer the following external gear pumps as

boost and control circuit pumps for attachment:
Piped up attachment pump for NG 40 71 125 180 250 355 500 750 1000
Code Through drive K01 K68 K24
H02 The boost circuit
Design / type F N – – – PGH5
Size 11 16 25 32 – – – 200
H04 Shared boost and control circuit (only EO1 and EO1K)
Design / type F N – – – – –
Size – 16 25 – – – – – –
H06 Shared boost and control circuit including pressure relief valve: DB 10 K2-4x/50YV to 50 bar (only HD1T and HD1U)
Boost circuit
Design / type F N – – – – PGH5
Size 11 16 25 32 – – – – 200
Control circuit
Design / type F – – – – PGF2
Size 08 – – – – 11
Notice
▶ The shaft and flange of the external gear pumps
AZP with the design F, N and G are adjusted for
attachment on axial piston units and therefore special
versions.
More information on the dimensions and connection
options as well as the operating conditions can be
found in the data sheets:
AZPF: 10089
AZPN: 10091
AZPG: 10093
PGF2: 10213
PGH4 and PGH5: 10223
▶ The leakage of the external gear pumps at different
rotational speeds must be noted.

H024 – A4VSG with an attachment pump for the boost circuit, valve block with filter
H024 – A4VSG with an attachment pump for Ports for State1)

the boost circuit, valve block with filter A, B Working line (pressure port) O
S Suction line - attachment pump Piped up
▶ Circuit diagram H02 R(L) Fill and air bleeding (drain port) O
For example: A4VSG...EPG with H024N K1 Fill and air bleeding (drain port) X
NG 40 bis 180 K2, K 3 Fill and air bleeding (drain port) X
1 K4 Accumulator port X
T Fluid drain X
T1 Pressure relief valve unloading port X
XA2 XB2 T3 Pressure relief valve unloading port O
E1 Filter, supply X
a b
E2 Filter, return X
B MB1 MA1 A X A2, XB2 Pilot pressure port for pressure controller O
ME3 Measuring boost pressure X
ME Measuring boost pressure supply X
MK4 Measuring boost pressure X
MA1, MB1 Measuring working pressure X
M 1, M 2 Measuring control pressure X
U Bearing flushing X
U M1 K2 K3 T R(L) M2 S2
ME3
ME
T3
MB2 MA2
K4 MK4
T1
K1
1 Not included in scope of delivery
1) O = Must be connected (plugged on delivery)

X = Plugged (in normal operation)

For example: A4VSG 180....H024N
For example: A4VSG 180....H024N
XA2 XB2
MB1
A7
K2
B
K
A
U
K3
A8
A9
A6
T MA1
XB11)
V
A5 K1 E1 37 E2
A4 50
A3
W
M1 Detail W
T1 K1 32.5 K4 MK4 XA12)
Flushing pressure
65
relief valve
40
Pressure relief valve,
control pressure
ME3 T3 ME
R(L) S
Detail V
U
M2 MA2 MB2
A2
A1 Pressure relief valve A
K4
1)
For sizes 40 to 125 X A1 Pressure relief valve B
2)
For sizes 40 to 125 XB1
NG A1 A2 A3 A4 A5 A6 A7 A8 A9
40 357 310 297 227 Request 194.3 18.8 150 175
71 395 338 322 258.5 257 196.8 18.7 Request Request
125 463 402 376 315 311 217 22.9 172.5 197.5
180 495 430 375.5 315 310.5 221.8 22.9 172.5 197.5

N009N – A4VSG with valve block without filter
N009N – A4VSG with valve block without filter Ports for State1)
A, B Working line (pressure port) O
▶ Circuit diagram A4VSG...HDU with N009N, NG1000 R(L) Fill and air bleeding (drain port) O
K1 Fill and air bleeding (drain port) O
B K1 A K2, K3 Fill and air bleeding (drain port) X
T Fluid drain X
P Control pressure O
MB2 MA2 E Boost pressure supply O
X1 MA2, MB2 Measuring working pressure X
X2
MSP Measuring flushing pressure X
Msp
M1, M 2 Measurement of stroking chamber pressure X
MB1 MA1 b a X1 , X 2 Pilot pressure measuring X
Mst MSt Pilot pressure measuring X

E M2
M1 P U Bearing flushing X
U K2 K3 T R(L)
A4VSG 1000....N009N
K3 K2
MA2 Msp
408
446
MB2
543 77
K1
656
Pressure relief Pressure relief
valve A valve B

Installation instructions
General Installation position

The axial piston unit must be filled with hydraulic fluid See the following examples 1 to 12 on the following pages.
and air bled during commissioning and operation. Further installation positions are available upon request.
This must also be observed following a longer standstill as Recommended installation positions: 1 and 2
the axial piston unit may empty via the hydraulic lines. Key
Particularly in the installation position "drive shaft upwards," R(L) Filling / Air bleeding
filling and air bleeding must be carried out completely as S Suction port attachment pump1)
there is, for example, a danger of dry running. T, K2, K3 Drain port
The leakage in the housing area should be directed to the F Filling / Air bleeding
reservoir via the highest drain port (T, R(L), K2, K3). SB Baffle (baffle plate)
For combination pumps, the leakage must be drained off ht min Minimum required immersion depth (200 mm)
at each single pump. hmin Minimum required distance to reservoir bottom
If a shared drain line is used for several units, make sure (100 mm)
that the respective case pressure in each unit is not hES min Minimum height required to prevent axial piston unit
exceeded. The shared drain line must be dimensioned to from draining (25 mm)
ensure that the maximum permissible case pressure of all hS max Maximum permissible suction height (800 mm)
connected units is not exceeded in any operating Notice

condition, particularly at cold start. If this is not possible, Port F is part of the external piping and must be
separate drain line must be laid. provided on the customer side to make filling and
To prevent the transmission of structure-borne noise, use air bleeding easier.
elastic elements to decouple all connecting lines from all
vibration-capable components (e.g. reservoir, frame parts).
Under all operating conditions, the suction lines and the
drain lines must flow into the reservoir below the
minimum fluid level.
Notice
In certain installation positions, an influence on the
adjustment or control can be expected. Gravity, dead
weight and case pressure can cause minor characteristic
shifts and changes in actuating time.
1) Information on the attachment pump can be found in the

respective data sheets (see page 47)

Below-reservoir installation (standard) ▼ Installation position 4

Below-reservoir installation means that the axial piston
Air bleed Filling
unit is installed outside of the reservoir below the
K3 (F) K3 (F)
minimum fluid level.
SB F
▼ Installation position 1 ht min
Air bleed Filling h min
R(L) (F) R(L) (F) zu S1)
K3
R(L)
F SB
ht min
R(L) h min K2
K2 zu S1)
▼ Installation position 5
T
Air bleed Filling
R(L) (F) R(L) (F)
F SB
Air bleed Filling ht min
T (F) T (F) h min
SB F zu S1)
ht min R(L)
h min
K2
zu S1)
T T
K3
R(L) Air bleed Filling

T + U (F) T + U (F)
Air bleed Filling F SB

ht min
K2 (F) K2 (F)
h min
zu S1)
F SB T U
ht min
R(L)
hmin K2
zu S1)
K2
R(L)
K3 B(A) Notice
Bearing flushing at port U required.
For information, see page 6
For key, see page 51


Above-reservoir installation ▼ Installation position 10

Above-reservoir installation means that the axial piston
Air bleed Filling
unit is installed above the minimum fluid level of the
K3 (F) K3 (F)
reservoir. To prevent the axial piston unit from draining,
a height difference hES min of minimum 25 mm at port R(L),
T is required in Position 12. Observe the maximum F
B(A) K3
permissible suction height hS max = 800 mm.
R(L)
Air bleed Filling zu S1) K2

SB
R(L) (F) R(L) (F)
ht min
h min
F
R(L)
B ▼ Installation position 11
K2
Air bleed Filling
zu S1)
T A SB R(L) (F) R(L) (F)
ht min
hmin F
B A
hES min
R(L) K2
Air bleed Filling
zu S1) T
T (F) T (F)
SB
F ht min
h min
T
K2 ▼ Installation position 12
zu S1)
Air bleed Filling
R(L) SB
T + U (F) T + U (F)
ht min
hmin
F
hES min T U
Air bleed Filling K2

K2 (F) K2 (F)
R(L)
zu S1)
SB
F
K2 ht min
h min
15 0 15
R(L)
K3 B(A)
Notice
zu S1)
SB Bearing flushing at port U required.
ht min For information, see page 6
hmin
For key, see page 51


Project planning notes
Project planning notes
▶ The axial piston variable pump A4VSG is intended for ▶ Pressure cut-off (hydraulic or electronic) is not a
use in a closed circuit. sufficient safeguard against pressure overload.
▶ The project planning, installation and commissioning of Therefore, a pressure relief valve must be added to the
the axial piston unit requires the involvement of skilled hydraulic system (integrated in the pump or external in
personnel. the system). Observe the technical limits of the
▶ Before using the axial piston unit, please read the pressure relief valves here.
corresponding instruction manual completely and ▶ For controllers requiring external pilot pressure,
thoroughly. If necessary, this can be requested from sufficient control fluid must be provided to the
Bosch Rexroth. associated ports to ensure the required pilot pressures
▶ Before finalizing your design, please request a binding for the respective controller function. These controllers
installation drawing. are subject to leakage due to their design. An increase
▶ The specified data and notes contained herein must be in control fluid demand has to be anticipated over the
observed. total operating time. The design of the control fluid
▶ Depending on the operating conditions of the supply must thus be sufficiently large. If the control
axial piston unit (working pressure, fluid temperature), fluid is too low, the respective controller function may
the characteristic curve may shift. be impaired and undesired system behavior may result.
▶ The characteristic curve may also shift due to the dither ▶ For drives that are operated for a long period of time
frequency or control electronics. with constant rotational speed, the natural frequency
▶ Preservation: Our axial piston units are supplied as of the hydraulic system can be stimulated by the
standard with preservation protection for a maximum excitation frequency of the pump (rotational speed
of 12 months. If longer preservation protection is frequency x 9). This can be prevented with suitably
required (maximum 24 months), please specify this in designed hydraulic lines.
plain text when placing your order. The preservation ▶ Please note the details regarding the tightening
periods apply under optimal storage conditions, details torques of port threads and other threaded joints in
of which can be found in the data sheet 90312 or the the instruction manual.
instruction manual. ▶ The ports and fastening threads are designed for
▶ Not all versions of the product are approved for use in the pmax permissible pressures of the respective ports,
a safety function according to ISO 13849. Please consult see the connection tables. The machine or system
the proper contact at Bosch Rexroth if you require manufacturer must ensure that the connecting
reliability parameters (e.g., MTTFd) for functional safety. elements and lines correspond to the specified
▶ Depending on the type of control used, electromagnetic application conditions (pressure, flow, hydraulic fluid,
effects can be produced when using solenoids. temperature) with the necessary safety factors.
Applying a direct voltage signal (DC) to solenoids does ▶ The service ports and function ports are only intended
not create electromagnetic interference (EMI) nor is the to accommodate hydraulic lines.
solenoid affected by EMI. Electromagnetic
interference (EMI) potential exists when operating and
controlling a solenoid with a modulated direct voltage
signal (e.g. PWM signal) Appropriate testing and
measures should be taken by the machine manufacturer
to ensure other components or operators (e.g. with
pacemaker) are not affected by this potential.

Safety instructions
Safety instructions
▶ During and shortly after operation, there is a risk of

getting burnt on the axial piston unit and especially on
the solenoids. Take the appropriate safety measures
(e.g. by wearing protective clothing).
▶ Moving parts in control equipment (e.g. valve spools)
can, under certain circumstances, get stuck in position
as a result of contamination (e.g. contaminated
hydraulic fluid, abrasion, or residual dirt from
components). As a result, the hydraulic fluid flow and
the build-up of torque in the axial piston unit can no
longer respond correctly to the operator’s
specifications. Even the use of various filter elements
(external or internal flow filtration) will not rule out
a fault but merely reduce the risk. The machine/system
manufacturer must test whether remedial measures are
needed on the machine for the application concerned
in order to bring the driven consumer into a safe
position (e.g. safe stop) and ensure any measures are
properly implemented.
▶ In certain conditions, moving parts in high-pressure
relief valves might get stuck in an undefined position
due to contamination (e.g. contaminated hydraulic
fluid). This can result in restriction or loss of
load-holding functions in lifting winches.
The machine/system manufacturer must check whether
additional measures are required on the machine for
the relevant application in order to keep the load in
a safe position and ensure they are properly
implemented.

Related documentation
Related documentation
Product-specific documentation
Document type Title Document number
Data sheet Axial piston units with DS2 secondary control A4VSG series 10 and 30 92058
Axial piston units with secondary control DS3 A4VSG series 10 and 30 92063
Control devices MA and EMA... 92072
for axial piston variable pump A4VSO and A4VSG
Control devices 92076
HM, HS5 and EO series 1x and 30
Control devices HD 92080
Control devices EP 92084
Axial piston variable pump A4CSG 92105
Flush and pressure relief valve block SDVB 95533
Flush and pressure relief valve block SDVB 16 95534
Storage and preservation of axial piston units 90312
Instruction manuals Axial piston variable pump A4VSG 92100-01-B
Series 1, 2 and 3
Documentation for hydraulic fluids

Document type Title Document number
Data sheet Hydraulic fluids based on mineral oils and related hydrocarbons 90220
Environmentally acceptable hydraulic fluids 90221
Fire-resistant, water-free hydraulic fluids (HFDR/HFDU) 90222
Fire-resistant, water-containing hydraulic fluids (HFAx, HFB, HCF) 90223
Rating of hydraulic fluids used in Rexroth hydraulic components 90235
(pumps and motors)
Bosch Rexroth Fluid Rating List for Rexroth hydraulic components 90245
(pumps and motors)
Bosch Rexroth AG © Bosch Rexroth AG 1985. All rights reserved, also regarding any disposal,
An den Kelterwiesen 14 exploitation, reproduction, editing, distribution, as well as in the event of
72160 Horb a.N. applications for industrial property rights. The data specified within only
Germany serves to describe the product. As our products are constantly being further
Phone +49 7451 92-0 developed, no statements concerning a certain condition or suitability for a
[email protected] certain application can be derived from our information. The information
[email protected] given does not release the user from the obligation of own judgment and
www.boschrexroth.com verification. It must be remembered that our products are subject to a natu-
ral process of wear and aging.

Re92100 - 2023 12 04

Uploaded by

Copyright:

Available Formats

Re92100 - 2023 12 04

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Re92100 - 2023 12 04

Uploaded by

Copyright:

Available Formats

RE 92100/2023-12-04

Axial piston variable pump

▶ Robust high-pressure pump for industrial applications

 RE 92100/2023-12-04, Bosch Rexroth AG

Axial piston unit

Control device Data sheet

Series 40 71 125 180 250 355 500 750 1000

Direction of rotation 40 71 125 180 250 355 500 750 1000

Sealing material 40 71 125 180 250 355 500 750 1000

Drive shaft 40 71 125 180 250 355 500 750 1000

Mounting flange 40 71 125 180 250 355 500 750 1000

Working port 40 71 125 180 250 355 500 750 1000

● = Available ○ = On request ‒ = Not available ▲ = Not for new projects

1) Only in combination with DS2 and DS3

Bosch Rexroth AG, RE 92100/2023-12-04

Through drives (for mounting options, see page 44)

A piped up attachment pump for the boost circuit ● ● ● ● ▲ ▲ ▲ ▲ ● H02

● = Available ○ = On request – = Not available ▲ = Not for new projects

 RE 92100/2023-12-04, Bosch Rexroth AG

Filtration 40 71 125 180 250 355 500 750 1000

● = Available ○ = On request – = Not available ▲ = Not for new projects

Bosch Rexroth AG, RE 92100/2023-12-04

Viscosity and temperature of hydraulic fluids

 RE 92100/2023-12-04, Bosch Rexroth AG

Filtration of the hydraulic fluid Shaft seal

operation under the following operating conditions:

Bosch Rexroth AG, RE 92100/2023-12-04

Working pressure range

Pressure at working port A or B Definition

▼ Rate of pressure change RA max ▼ Pressure definition

16 Operating period = t1 + t2 + ... + tn

 RE 92100/2023-12-04, Bosch Rexroth AG

Size NG 40 71 125 180 250 355 500 750 1000

Determination of the characteristics Notice

1) The values are applicable:

Bosch Rexroth AG, RE 92100/2023-12-04

Permissible radial and axial loading on the drive shafts

Maximum axial force + Fax max N

Permissible input and through-drive torques

1) Efficiency not considered

 RE 92100/2023-12-04, Bosch Rexroth AG

Overview of control device

▼ Characteristic curve HS5

▼ Circuit diagram HS5P NG500

Bosch Rexroth AG, RE 92100/2023-12-04

Control system EO1/2 Hydraulic control HD, pilot-pressure related

▼ Circuit diagram HM1 NG125 pSt

 RE 92100/2023-12-04, Bosch Rexroth AG

Electro-hydraulic control EP with proportional solenoid

Bosch Rexroth AG, RE 92100/2023-12-04

Secondary controlled rotational speed control DS.

▼ Characteristic curve DS2/DS3

▼ Example circuit diagram DS2

 RE 92100/2023-12-04, Bosch Rexroth AG

*) For HD and EP control

Bosch Rexroth AG, RE 92100/2023-12-04

▼ Splined shaft DIN 5480 ▼ Parallel keyed shaft DIN 6885

Ports Standard Size pmax [bar]3) State7)

RE 92100/2023-12-04, Bosch Rexroth AG

RE 92100/2023-12-04, Bosch Rexroth AG

RE 92100/2023-12-04, Bosch Rexroth AG

RE 92100/2023-12-04, Bosch Rexroth AG

RE 92100/2023-12-04, Bosch Rexroth AG

RE 92100/2023-12-04, Bosch Rexroth AG

RE 92100/2023-12-04, Bosch Rexroth AG

RE 92100/2023-12-04, Bosch Rexroth AG

RE 92100/2023-12-04, Bosch Rexroth AG

RE 92100/2023-12-04, Bosch Rexroth AG

RE 92100/2023-12-04, Bosch Rexroth AG

RE 92100/2023-12-04, Bosch Rexroth AG

RE 92100/2023-12-04, Bosch Rexroth AG

RE 92100/2023-12-04, Bosch Rexroth AG

RE 92100/2023-12-04, Bosch Rexroth AG

RE 92100/2023-12-04, Bosch Rexroth AG

RE 92100/2023-12-04, Bosch Rexroth AG

RE 92100/2023-12-04, Bosch Rexroth AG