2002-01PL-30-02B-G0085 Pipeline Basis of Design - D0

GENTING OIL KASURI PTE. LTD.
AKM PRODUCTION FACILITIES PROJECT
DOCUMENT NO.:
2002-01PL-30-02B-G0085
DOCUMENT TITLE:
PIPELINE BASIS OF DESIGN
DOCUMENT CATEGORY:
FOR APPROVAL
DOCUMENT TYPE :
DESIGN BASIS
DISCIPLINE:
PIPELINE
Rev. Date Description Prepared Checked Approved COMPANY

D0 17-Dec-20 Issued for Approval APF/FCS DR/YS STS
GENTING OIL KASURI PTE.LTD.
AKM PRODUCTION FACILITIES
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TABLE OF CONTENTS
TABLE OF CONTENTS ............................................................................................................. 3
LIST OF FIGURES ..................................................................................................................... 6
LIST OF TABLES ....................................................................................................................... 6
1 INTRODUCTION ............................................................................................................... 8
2 SCOPE OF WORK ............................................................................................................ 9
3 DEFINITIONS .................................................................................................................. 10
4 UNIT SYSTEM ................................................................................................................. 11
5 REFERENCES ................................................................................................................ 12
5.1 Indonesian Government Regulations, Standards, Laws and Decrees ..................... 12
5.2 COMPANY Supplied Documents and Project Documents ...................................... 13
5.2.1 COMPANY Supplied Documents................................................................. 13
5.2.2 Project Documents ...................................................................................... 13
5.3 International Codes and Standards ......................................................................... 15
5.4 Other References ................................................................................................... 16
5.5 Order of Precedence............................................................................................... 16
6 FACILITIES DESCRIPTION ............................................................................................ 18
6.1 Geodetic Parameters .............................................................................................. 18
6.2 Key Facilities Location ............................................................................................ 18
6.3 Pipelines Description .............................................................................................. 20
6.4 ROW Description .................................................................................................... 24
6.5 Design Code and Location Class ............................................................................ 26
6.6 Pipeline Battery Limits ............................................................................................ 28
6.7 Pipeline Interface .................................................................................................... 29
6.7.1 MTO Interface ............................................................................................. 29
6.7.2 Stress Analysis Interface ............................................................................. 30
7 DESIGN DATA ................................................................................................................ 31
7.1 Design Life.............................................................................................................. 31
7.2 Design and Operating Parameters .......................................................................... 31
7.3 Fluid Composition ................................................................................................... 35
7.4 Pipe Properties ....................................................................................................... 35
7.5 Corrosion Allowance ............................................................................................... 39
7.6 External Coatings ................................................................................................... 41
7.7 Environmental Data ................................................................................................ 45
7.7.1 Air and Ground Temperature ....................................................................... 45
7.7.2 Relative Humidity ........................................................................................ 45
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7.7.3 Wind Data ................................................................................................... 45

7.7.4 Tidal Data .................................................................................................... 46
7.8 Geotechnical Data .................................................................................................. 46
7.9 Geophysical and Geomechanical Data ................................................................... 56
7.10 Seismic Data........................................................................................................... 56
8 DESIGN METHODOLOGY .............................................................................................. 57
8.1 General ................................................................................................................... 57
8.2 Pipeline Route Selection ......................................................................................... 57
8.3 Wall Thickness Calculation ..................................................................................... 58
8.4 Pipeline Expansion Analysis ................................................................................... 58
8.5 Upheaval Buckling Analysis .................................................................................... 59
8.6 Pipeline Span Analysis ........................................................................................... 60
8.7 Pipeline Stress Analysis .......................................................................................... 60
8.8 Road Crossing Design ............................................................................................ 61
8.9 River Crossing ........................................................................................................ 61
8.10 Pipeline Buoyancy Analysis .................................................................................... 62
8.11 Pipeline Cathodic Protection ................................................................................... 62
8.12 Pipeline Components .............................................................................................. 63
8.12.1 Bend ............................................................................................................ 63
8.12.2 Flanges ....................................................................................................... 64
8.12.3 Anchor Flange ............................................................................................. 64
8.12.4 Fitting .......................................................................................................... 65
8.12.5 Barred Tee .................................................................................................. 65
8.12.6 Piggable Wye .............................................................................................. 65
8.12.7 Monolithic Isolation Joint ............................................................................. 65
8.12.8 Pipeline Mainline Valve ............................................................................... 66
8.12.9 Sectionalizing Valve Stations ....................................................................... 66
9 PIPELINE INSTALLATION REQUIREMENTS ................................................................ 68
9.1 General ................................................................................................................... 68
9.2 Pipeline Buried Depth ............................................................................................. 68
9.3 Separation Distance or Clearance of Pipelines ....................................................... 70
9.4 Pipeline Installation along Normal Route and Swampy Area ................................... 72
9.4.1 General ....................................................................................................... 72
9.4.2 Pipeline Installation Analysis ....................................................................... 72
9.5 Pipeline Installation at Road Crossing ..................................................................... 73
9.6 Pipeline Installation at River Crossing ..................................................................... 73
9.6.1 General ....................................................................................................... 73
9.6.2 HDD Calculation .......................................................................................... 73
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9.7 Welding................................................................................................................... 74
9.8 Trenching................................................................................................................ 74
9.9 Backfilling ............................................................................................................... 74
9.10 Reinstatement......................................................................................................... 75
9.11 Pipeline Sign or Markers ......................................................................................... 75
10 PIGGING REQUIREMENTS ............................................................................................ 76
11 TESTING AND PRE-COMMISSIONING .......................................................................... 76
11.1 Cleaning and Filling ................................................................................................ 76
11.2 Gauging .................................................................................................................. 77
11.3 Pressure Test ......................................................................................................... 78
11.3.1 Test Medium................................................................................................ 78
11.3.2 Pressure level and Acceptance Criteria ....................................................... 78
11.4 Pre-Commissioning................................................................................................. 79
11.4.1 Dewatering .................................................................................................. 79
11.4.2 Drying .......................................................................................................... 79
11.4.3 Purging ........................................................................................................ 80
12 SPARING PHILOSOPHY ................................................................................................ 80
12.1 Welding Procedures and Welder’s Qualification...................................................... 80
12.2 Coating and Field Joint Coating Trials .................................................................... 80
12.3 Horizontal/Vertical Undulation within the Laying Corridor and Local Re-routings .... 81
12.4 Non-Repairable Damage due to Pipe Handling....................................................... 81
12.5 Spare Philosophy for Gasket/Bolts/Nuts ................................................................. 81
13 ABBREVIATION.............................................................................................................. 82
14 APPENDICES ................................................................................................................. 84
APPENDIX 1 – FLUID COMPOSITION .................................................................................... 85
APPENDIX 2 – SOIL CPT PLOT LAYOUT .............................................................................. 86
APPENDIX 3 – SOIL RESISTIVITY .......................................................................................... 87
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LIST OF FIGURES
Figure 1-1 Kasuri Block Plan of Development .............................................................................8
Figure 6-1 Pipeline Battery Limit at Aboveground Section near Pig Traps.................................28
Figure 6-2 Pipeline Battery Limit at Aboveground Section for Fuel Gas Pipeline .......................29
Figure 6-3 Pipeline Battery Limit at Aboveground Section for Service Water Pipeline and
Water Disposal Pipeline ...........................................................................................29
Figure 8-1 Forces Acting on a Short Pipeline ............................................................................59
Figure 8-2 Forces Acting on a Long Pipeline .............................................................................59
Figure 8-3 Upheaval Buckling of a Pipeline due to Imperfection Land .......................................60
LIST OF TABLES
Table 6-1 Key Locations ...........................................................................................................18
Table 6-2 Pipelines Description in the Asap, Kido, Merah (AKM) Production Facilities Project ..22
Table 6-3 ROW Conditions .......................................................................................................24
Table 6-4 Design Code and Location Class of Pipeline System ................................................26
Table 7-1 Design and Operating Parameters of Pipelines .........................................................31
Table 7-2 Pipe and Material Type of Pipelines (1) ......................................................................35
Table 7-3 Mechanical Properties of CS API 5L X65 Backing Steel for Lined Pipe .....................37
Table 7-4 Mechanical Properties of Incoloy 825 CRA Layer for Lined Pipe ...............................37
Table 7-5 Mechanical Properties of SS 316L CRA Layer for Lined Pipe ...................................38
Table 7-6 Mechanical Properties of CS API 5L X52 for Line Pipe .............................................38
Table 7-7 Corrosion Allowance of Pipelines ..............................................................................39
Table 7-8 External Coating of Underground Section of Pipelines ..............................................41
Table 7-9 Air Temperatures ......................................................................................................45
Table 7-10 Humidity ..................................................................................................................45
Table 7-11 Wind Data ...............................................................................................................45
Table 7-12 Tidal Data at Senindara River .................................................................................46
Table 7-13 Soil Description along ROW Pipeline Merah – Petrochemical Area .........................46
Table 7-14 Soil Description along ROW Tofoi Lama - Kido .......................................................48
Table 7-15 Soil Description at GGS Kido ..................................................................................51
Table 7-16 Soil Description at GGS Asap .................................................................................52
Table 7-17 Soil Description at LPP Nagote ...............................................................................52
Table 7-18 Soil Properties along ROW Pipeline Merah – Petrochemical Area ..........................53
Table 7-19 Soil Properties along ROW Tofoi Lama - Kido .........................................................54
Table 7-20 Soil Properties at GGS Kido ....................................................................................55
Table 7-21 Soil Properties at GGS Asap ...................................................................................56
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Table 7-22 Soil Properties at LPP Nagote .................................................................................56

Table 9-1 Minimum Cover Depth of Gas Pipeline Based on ASME B31.8.................................68
Table 9-2 Minimum Cover Depth of Liquid Pipeline Based on ASME B31.4 ..............................69
Table 9-3 Selected Minimum Cover Depth of Pipelines .............................................................69
Table 9-4 Minimum Distance of Pipelines based on KEPMENTAMBEN K300 ..........................71
Table 9-5 Minimum Clearance of Pipelines ...............................................................................71
Table 9-6 Horizontal Distance of Pipeline with Buildings ...........................................................72
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1 INTRODUCTION
COMPANY intends to develop Asap, Kido and Merah (AKM) Gas Field which is located
within the Kasuri Production Sharing Contract (PSC) Block in Kabupaten Teluk Bintuni,
West Papua Province, Indonesia.
The Asap Kido and Merah (AKM) Production Facilities consists of:
a). A gathering system consisting of ten (10) wellpads, three (3) GGS and flowlines;
b). Liquid Processing Plant (LPP) in Nagote;
c). Gas Trunk line from GGS to petrochemical plant; liquid pipeline from GGS to LPP,
and Condensate Export pipeline;
d). Tofoi Receiving Facilities;
e). Gas Receiving station plant;
f). Supporting infrastructure facilities; and
g). Future Compressors System;
Figure 1-1 Kasuri Block Plan of Development

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2 SCOPE OF WORK
This document covers basis of design for the pipelines system in the Asap, Kido, Merah
(AKM) Production Facilities Project including the following pipelines:
 Flowlines system consists of the following pipelines:
o Flowline from Asap-1X Wellsite to Asap GGS
o Flowline from Asap-5 Wellsite to Asap GGS
o Flowline from Asap-6 Wellsite to Asap GGS
o Flowline from Asap-7 Wellsite to Asap GGS (Future)
o Flowline from Kido-1 Wellsite to Kido GGS
o Flowline from Kido-2 Wellsite to Kido GGS
o Flowline from Merah-1X Wellsite to Merah GGS
 Gas Trunklines system consists of the following pipelines:
o Gas Trunkline from Merah GGS to GRS Plant
o Gas Trunkline from Asap GGS to Piggable Wye at Merah GGS
o Gas Trunkline from Kido GGS to Tofoi Receiving Station (Route 1)
o Gas Trunkline from Kido GGS to Asap GGS (Route 2)
 Multiphase Pipelines system consists of the following pipelines:
o Multiphase Pipeline from Asap GGS to Nagote LPP
o Multiphase Pipeline from Merah GGS to Piggable Wye at Asap GGS
 Liquid Pipelines system consists of the following pipelines:
o Liquid Pipeline from Kido GGS to Nagote LPP (Route 1)
o Liquid Pipeline from Kido GGS to Tofoi Receiving Station (Route 2)
 Condensate Pipeline system consists of the following pipelines:
o Condensate Pipeline from Nagote LPP to Condensate Jetty
 Water Pipeline system consists of the following pipelines:
o Water Injection Pipeline from Nagote LPP to Asap-2X ST Wellsite (Future)
o Water Disposal Pipeline from Nagote LPP to Condensate Jetty
o Water Intake Pipeline from Water Intake to Water Treatment
o Service Water Pipeline from Water Treatment to Dormitory Camp Area
o Service Water Pipeline from Tie-in at Dormitory Camp Area to Nagote LPP
o Service Water Pipeline from Water Treatment to Construction Camp
 Fuel Gas Pipeline system consist of the following pipeline:
o Fuel Gas Pipeline from Nagote LPP to Dormitory Camp Area
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 Future Pipeline system consist of the following pipeline:

o Future Pipeline from Nagote LPP to Merah-1X Wellsite (Future)
The basis of design includes the following requirements:
 Facilities location description, pipelines description, pipeline ROW condition,
pipeline design code and location class, pipeline battery limit and pipeline
interface with other discipline during FEED.
 Indonesian regulations, international codes and standard, COMPANY supplied
documents, project documents and other applicable references applied for the
reference of pipelines design.
 Required data for pipeline design including design life, design and operating
parameters, fluid composition, pipe properties, external coatings (anti-corrosion
coating and field joint coating), environmental data, geotechnical and seismic
data.
 Design methodology for pipeline design includes pipeline route selection, wall
thickness calculation, expansion analysis, upheaval buckling analysis, road and
river crossing, pipeline stress analysis, installation analysis etc.
 Requirements for the pipeline components including hot induction bend, flange
and fitting, valve, barred tee, piggable wye, and CP isolation.
 Requirements for onshore pipeline installation including burial depth, separation
distance, installation for normal ROW, crossing and swampy, installation for
aboveground section, trenching, backfilling, sign and marking.
 Requirements of pipeline pigging.
 Requirements of pipeline pre-commissioning.
 Material sparing philosophy
3 DEFINITIONS
Term Definition of Term

COMPANY GENTING OIL Kasuri Pte. Ltd.
FEED CONTRACTOR PT. Synergy Engineering
A CONTRACTOR who has entered into a contract and/or
EPCI CONTRACTOR purchase order relating to the EPCI PROJECT with
COMPANY
FEED Optimization Asap, Kido, and Merah (AKM) Production
PROJECT
Facilities Project
All equipment used in operation of oil and gas facilities where
EQUIPMENT
it is necessary to perform special examination to ensure the
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Term Definition of Term

safety of environment
Directorate General Oil & Gas, Department of Mineral and
MIGAS
Energy Republic of Indonesia
The Party that manufacturers and supplies equipment and
VENDOR
services.
4 UNIT SYSTEM
International system of unit (SI) shall be used for the pipeline design unless otherwise
stated in parenthesis.
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5 REFERENCES
The design for all of the pipelines shall comply with latest revisions of Indonesian
Government Regulations and Standard, International Codes and Standard, COMPANY
Standard Specifications and Supplied Documents, project documents and other
references as presented in the following sections.
5.1 Indonesian Government Regulations, Standards, Laws and Decrees

The Project will be developed, operated and maintained in accordance with Indonesian
legislations, regulations and statutory requirements. The executive body of state owned
Indonesian Oil & Gas, also known as SKK MIGAS (Satuan Kerja Khusus Hulu Minyak
dan Gas), supervises the implementation of the above laws and regulations. A list of
applicable Indonesian laws and regulations are provided and includes activities to identify
and continually update relevant HSE legislations. The project approval process will also
involve the following Indonesian authorities including not limited to:
 Ministry of Energy & Mineral Resources, Directorate of Oil & Gas,
 Ministry of Environment and Forestry, to include National Environmental Agency
(BAPEDAL),
 Ministry of Manpower and Transmigration,
 Ministry of Transportation,
 Ministry of Maritime Affairs & Fisheries.
 Ministry of Health
The following Indonesian Regulation and Standard will be applied for the pipelines
design.
[A1]. SNI 3473: 2011, Transportation Systems for Liquid hydrocarbons and Others
Liquids
[A2]. SNI 3474: 2009, Gas Transmission and Distribution Piping System
[A3]. Decree of the Minister of Mining and Energy No. 300.K/38/M.PE/1997, Oil and
Natural Gas Pipeline Work Safety Pipeline
[A4]. Regulation of Minister of Mine and Energy No. 06P/0746/M.PE/1991, Working
Safety Inspection on Installation, Equipment and Engineering Used in Oil and
Natural Gas Mining and Geothermal Resource Exploitation
[A5]. SNI 1726: 2012, Tata Cara Perencanaan Ketahanan Gempa untuk Struktur
Bangunan Gedung dan Non Gedung
[A6]. Ministry of Public Work Decree No. 20/PRT/M/ 2010, Pedoman Pemanfaatan dan
Penggunaan Bagian - Bagian Jalan
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[A7]. ISBN 978-602-5489-01-3, Peta Sumber dan Bahaya Gempa Indonesia Tahun
2017
[A8]. Peraturan Menteri ESDM No. 18 – 2018, Pemeriksaan Keselamatan Instalasi dan
Peralatan pada Kegiatan Usaha Minyak dan Gas Bumi
[A9]. Peraturan Menteri Lingkungan Hidup No. 5 – 2014, Baku Mutu Air Limbah
5.2 COMPANY Supplied Documents and Project Documents
5.2.1 COMPANY Supplied Documents

[B1]. 006/SIS/DP/GOKPL/2018 (R), Soil investigation & Climatology Study for Pipeline
Route, 2019
[B2]. LP-0526/SISUB-SURV/X/2014, Topography and Soil Investigation for Pipeline
Route and Tofoi Plant Area, 2014
[B3]. GOK / 014 / 16 / Rev. 00. Rep. 13, Final Report for Bathymetric Survey and Tide
Observation, 2016
[B4]. MGS-R/255/16/GTH, Geotechnical and Geomechanical Survey (Onshore) Tofoi,
Senindara, South Nagote West Papua, Indonesia – Final Report Geotechnical
Survey
[B5]. No 013/AFS/DP/GOKPL/2019, Geohazard Study of Asap, Kido, and Merah fields,
kasuri block, Teluk Bintuni Basin West Papua
[B6]. Laporan Interpretasi Data Tanah Proyek Blok Kesuri, Teluk Bintuni, Papua Barat,
2019
[B7]. 1902-01PL- 00-02Q-G0093 Pipeline. Power Cable and FO Site Visit Report, 2020
5.2.2 Project Documents

[B8]. 2002-01GN-00-09B-G0003, FEED Design Basis.
[B9]. 2002-01GN-00-00B-G0001, Process Design Basis
[B10]. 2002-01GN-00-00Q-G0001, Flowline, Gas Trunkline and Liquid Pipeline Hydraulic
Simulation Report
[B11]. 2002-01GN-00-00Q-G0048, Process Simulation Report
[B12]. 2002-01GN-98-12K-G0001, Material Selection and Corrosion Control Study
Report
[B13]. 2002-01GN-00-00K-G0002, Flow Assurance Dynamic Hydraulic Study
[B14]. 2002-01GN-30-02Q-G0116, Review Lined vs Metal Bonded Clad Pipe
P&ID - Asap
[B15]. 2002-01WG-30-0005-A0003, P&ID Wellpad - Welpads ASAP 1X - Pig Launcher
[B16]. 2002-01WG-30-0005-A0006, P&ID Wellpad - Welpads ASAP 2X - Pig Launcher
[B17]. 2002-01WG-30-0005-A0009, P&ID Wellpad Welpads ASAP 3X - Pig Launcher
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[B18]. 2002-01WG-30-0005-A0012, P&ID Wellpad Welpads ASAP 4X - Pig Launcher

[B19]. 2002-01WG-30-0005-A0015, P&ID Wellpad Welpads ASAP 5 - Pig Launcher
[B20]. 2002-01WG-30-0005-A0018, P&ID Wellpad Welpads ASAP 6 - Pig Launcher
[B21]. 2002-01WG-30-0005-A0051, PID Asap 7 Pig Launcher (Future)
[B22]. 2002-01WG-30-0005-A0020, P&ID Pig Receiver ASAP 1X
[B26]. 2002-01WG-30-0005-A0024, P&ID Pig Receiver ASAP 5
[B27]. 2002-01WG-30-0005-A0025, P&ID Pig Receiver ASAP 6
[B28]. 2002-01WG-30-0005-A0052, PID Asap 7 Pig Receiver Future
[B29]. 2002-01WG-30-0005-A0032, P&ID Gas Pig Launcher and Inlet Gas Trunkline
[B30]. 2002-01WG-20-0005-A0034, P&ID Liquids Pig Launcher and inlet Liquid Pipeline
[B31]. 2002-01WG-30-0005-A0053, PID Kido-Asap Gas Pig Receiver
P&ID - Kido
[B32]. 2002-01WG-30-0005-K0003, P&ID Kido-1X Pig Launcher Kido Wellsite
[B33]. 2002-01WG-30-0005-K0006, P&ID Kido-2 Pig Launcher Kido Well Site
[B34]. 2002-01WG-30-0005-K0008, P&ID Kido 1X Pig Receiver Kido GGS
[B35]. 2002-01WG-30-0005-K0009, P&ID Kido-2X Pig Receiver Kido GGS
[B36]. 2002-01WG-30-0005-K0015, P&ID Gas Pig Launcher Kido Gas Gathering Station
[B37]. 2002-01WG-20-0005-K0017, P&ID Liquid Header and Liquid Pig Launcher Kido
Gas Gathering Station
P&ID - Merah
[B38]. 2002-01WG-30-0005-M0003, P&ID Merah 1X Pig Launcher Merah Wellsite
[B39]. 2002-01WG-30-0005-M0005, P&ID Merah 1X Pig Receiver Merah Gas Gathering
Station
[B40]. 2002-01WG-20-0005-M0011, P&ID Merah Inlet Gas Trunkline Merah GGS
[B41]. 2002-01WG-30-0005-M0013, P&ID Merah Liquid Pig Launcher
P&ID - Nagote LPP
[B42]. 2002-01OT-30-0005-L0003, P&ID LPP Asap or Merah Liquid Pig Receiver
[B43]. 2002-01OT-30-0005-L0004, P&ID LPP Condensate Kido Liquid Pig Receiver
[B44]. 2002-01OT-30-0005-L0013, P&ID Condensate Pig Launcher
[B45]. 2002-01OT-44-0005-L0019, P&ID LPP- Asap-4W Pig Launcher
[B46]. 2002-01WG-30-0005-L0041, P&ID PW Injection Receiver Liquid Processing Plant
[B47]. 2002-01OT-44-0005-L00018, PID Treated Water Tank and Water Disposal
Pumps
[B48]. 2002-01OT-60-0006-L0030, Piping and Instrument Diagram Liquid Processing
Plant LP Fuel Gas Filter and Heater
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[B49]. 2002-01DR-60-0006-D1006, Piping and Instrument Diagram Nagote -

Accommodation Fuel Gas Filter
[B50]. 2002-01DR-61-0006-D1003, Piping and Instrument Diagram Nagote -
Accommodation Service Water Distribution
P&ID - Tofoi Receiving Station
[B51]. 2002-01WG-30-0005-T0002, Kido Gas Pig Receiver
[B52]. 2002-01WG-30-0005-T0003, Kido Liquid Pig Receiver (Alternative)
P&ID - GRS
[B53]. 2002-01GR-30-0005-R0003, P&ID Pig Receiver
P&ID - Jetty Condensate
[B54]. 2002-01JT-30-0005-J0002, P&ID Condensate Pig Receiver
Water Treatment
[B55]. 2002-01GN-61-0006-G0005, Piping and Instrument Diagram Construction Camp
Service Water Distribution
5.3 International Codes and Standards

[C1]. API RP 5L1, Railroad Transportation of Pipeline, 2009
[C2]. API RP 5LW, Transportation of Line Pipe on Barges and Marine Vessel, 2015
[C3]. API RP 1102, Steel Pipelines Crossing Railroads and Highways, 2012
[C4]. API Specification 5L, Specification for Line Pipe, 2018
[C5]. API Specification 5LC, Specification for CRA Line Pipe, 2015
[C6]. API Specification 5LD, CRA Clad or Lined Steel Pipe, 2020
[C7]. API STD 1104, Welding of Pipelines and Related Facilities, 2018
[C8]. ASME B16.5, Pipe Flanges and Flanged Fittings: NPS 1/2 through NPS 24
Metric/Inch Standard, 2017
[C9]. ASME B16.9, Factory Made Wrought Steel Buttwelding Fittings, 2018
[C10]. ASME B16.20, Metallic Gaskets for pipe Flanges – Ring Joint, Spiral-Wound and
Jacketed, 2017
[C11]. ASME B16.49, Factory Made Wrought Steel, Buttwelding Induction Bends for
Transportation and Distribution Systems, 2017
[C12]. ASME B31.4, Pipeline Transportation Systems for Liquids and Slurries, 2019
[C13]. ASME B31.8, Gas Transmission and Distribution Piping Systems, 2018
[C14]. ASME B36.10M, Welded and Seamless Wrought Steel Pipe, 2004
[C15]. ASME Section V, Non Destructive Examination, 2019
[C16]. ASME Section VIII Division 1 & 2, Rules for Construction of Pressure Vessel,
2019
[C17]. ASME Section IX, Welding and Brazing Qualifications, 2019
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[C18]. ASTM A182, Standard Specification for Forged or Rolled Alloy and Stainless Steel
Pipe Flanges, Forged Fittings, and Valves and Parts for High-Temperature
Service, 2020
[C19]. ASTM A240, Standard Specification for Chromium and Chromium-Nickel
Stainless Steel Plate, Sheet, and Strip for Pressure Vessels and for General
Applications, 2018
[C20]. ASTM A694, Standard Specification for Carbon and Alloy Steel Forgings for Pipe
Flanges, Fittings, Valves, and Parts for High-Pressure Transmission Service, 2016
[C21]. ASTM B424, Standard Specification for Nickel-Iron-Chromium-Molybdenum-
Copper Alloys Plate, Sheet, and Strip, 2019
[C22]. CSA Z245.20, Plant-applied External Fusion Bond Epoxy Ccoating for Steel Pipe,
2019
[C23]. ISO 15589-1, Petroleum and Natural Gas Industries - Cathodic Protection of
Pipeline Transportation Systems - Part 1: On-land Pipelines, 2015
[C24]. ISO 21809-1, Petroleum and Natural Gas Industries – External Coatings for
Buried or Submerged Pipelines used in Pipeline Transportation System – Part 1 :
Polyolefin coatings (3-layer PE and 3-layer PP), 2018
[C25]. ISO 21809-3, Petroleum and Natural Gas Industries – External Coatings for
Buried or Submerged Pipelines used in Pipeline Transportation System – Part 3 :
Field Joint Coatings, 2016
[C26]. MSS-SP-44, Steel Pipeline Flanges, 2019
[C27]. MSS-SP-75, Specification for High Test Wrought Butt- Welding Fittings, 2019
[C28]. NACE MR 0175, Material for Use in H2S - Containing Environment in Oil & Gas
Production, 2015
[C29]. PRCI PR-277-144507-Z01, Installation of Pipelines by Horizontal Directional
Drilling Engineering Design Guide, 2015
5.4 Other References

[D1]. OTC 6335, Design of Submarine Pipelines against Upheaval Buckling, 1990.
[D2]. Roark’s Formula for Stress and Strain, W. C. Young and R. G. Budynas, Seventh
Edition.
5.5 Order of Precedence

The design will comply with all relevant COMPANY related document, COMPANY
engineering standards, Project specification, International code and standards etc. as
applicable to the respective equipment.
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In the event of any conflict or contradiction between the technical standards and
procedures the order of priority of the documents will be as follows:
1). Indonesian Government regulations, Standards, laws and decrees
2). Project document, Specification and Procedure.
3). International Codes and Standards
The information given in this document shall be used in conjunction with all the other
listed standards. Indonesia standards and statutory regulation shall apply if more onerous
then the others.
When there are conflicts between the above documents, the most conservative and/or
safest requirements applicable to the project will prevail to the extent of the inconsistency,
conflict or discrepancy subject to approval by COMPANY.
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6 FACILITIES DESCRIPTION
6.1 Geodetic Parameters

The coordinate system for the facilities and pipelines location extracted from topography
survey result (Ref. [B2]) is defined as following:
Ellipsoid
Ellipsoid Name : WGS – 84
Semi Major Axis (a) : 6 378 137.000 m
Semi Minor Axis (b) : 6 356 752.314 m
Inverse Flattening (1/f) : 298.257223563
Eccentricity Squared : 0.006 694 380
Projection System
Projection Name : UTM Zone 53 S
Latitude of Origin : 0° 00’ 00.0000” S
Longitude of Origin : 135° 00’ 00” E
False Easting : 500 000 m
False Northing : 10 000 000 m
Scale Factor at Origin : 0.999611
Units : Meters
6.2 Key Facilities Location

Production facilities is designed to handle fluid produced from Asap, Kido and Merah
(AKM) field. Asap field consists of 4 (four) reactivation wells, 2 (two) new wells and one
(1) future well. Kido field consists of 1 (one) reactivation well and 1 (one) new well. Merah
field consists of 1 (one) reactivation well. The coordinates of key facilities in the Asap,
Kido, Merah (AKM) Production Facilities Project including Wellsites (Asap, Kido and
Merah), GGS (Asap, Kido and Merah), Nagote LPP, GRS Plant, Tofoi Receiving Station,
Condensate Jetty, Dormitory Camp, Construction Camp, Water Intake and Water
Treatment are presented in the following table.
Table 6-1 Key Locations
Coordinates
Location Remarks
Easting (m) Northing (m)
Asap Area
Asap-1X Wellhead 642 439.610 9 727 490.420 Reactivation
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Coordinates
Location Remarks
Easting (m) Northing (m)
Asap-5 Wellhead 639 003.790 9 728 043.760 New
Asap-6 Wellhead 637 203.540 9 729 363.430 New
Asap-7 Wellhead 637 621.010 9 728 171.160 Future
Asap-2X ST Injection Well 639 085.000 9 728 133.000 Future
Asap GGS (Center of Flare) 639 773.777 9 725 616.620 New
Kido Area
Kido-1X Wellhead 642 211.460 9 718 785.303 Reactivation
Kido-2 Wellhead 640 969.704 9 719 789.489 New
Kido GGS (Center of Flare) 642 671.325 9 718 910.200 New
Merah Area
Merah-1X Wellhead 629 499.460 9 727 598.613 Reactivation
Merah GGS (Center Flare) 629 173.035 9 726 166.583 New
Nagote LPP Area
Nagote LPP (Center of Flare) 644 152.788 9 724 785.340 New
Dormitory Camp (Fire Water Tank) 643 892.944 9 724 278.190 New
GRS Area
GRS Plant (Center of Flare) 613 102.971 9 718 910.065 New
Sectional Valve
Sectional Valve of 18” Gas Trunkline
620 541.367 9 726 156.891 New
from Merah GGS to GRS
Tofoi Receiving Station
Tofoi Receiving Station (Pig Receiver) 632 182.725 9 723 305.106 New
Condensate Jetty
Condensate Jetty (Fire Water Tank) 644 227.048 9 722 703.779 New
Water Treatment Area
Water Intake 644 066.261 9 723 355.548 New
Water Treatment 644 114.863 9 723 676.304 New
Construction Camp (Fire Water Tank) 644 115.675 9 723 386.498 New
Note:
1. The coordinate of the future injection wells will be updated based on the final location provided
by COMPANY
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6.3 Pipelines Description

The pipelines in Asap Kido Merah (AKM) Production Facilities Project are categorized into
the following term based on their application in the production facilities.
 Flowlines will be utilized to transport the production fluids (multiphase) from the
wellheads to the GGS.
 Gas Trunklines will be utilized to transport the processed gas from Asap GGS
comingle with processed gas from Merah GGS to Methanol GRS Plant, and to
transport the processed gas from Kido GGS to Tofoi Receiving Station (Route 1)
or processed gas from Kido GGS to Asap GGS (Route 2)
 Multiphase Pipelines will be utilized to transport the liquid mix with gas
(multiphase) from Merah GGS comingled with liquid from Asap GGS to Nagote
LPP.
 Liquid Pipelines will be utilized to transport the liquid from the liquid from Kido
GGS to Nagote LPP (Route 1) or liquid from Kido GGS to Tofoi Receiving Station
(Route 2).
 Condensate Pipeline will be utilized to transport the stabilized condensate from

Nagote LPP to Condensate Jetty.
 Water Pipelines will be utilized to transport the following:

- Treated produced water from Nagote LPP to injection Asap-2X ST Well
- Treated produced water from Nagote LPP to injection Merah-1X Well
- Water disposal from Nagote LPP to Condensate Jetty
- Water Intake from Water Intake location to Water Treatment
- Service water from Water Treatment to Dormitory Camp
- Service water from Tie-in at Dormitory Camp Area to LPP Nagote
- Service water from Water Treatment to Construction Camp
 Fuel Gas Pipeline will be utilized to transport the residual fuel from Nagote LPP to
Dormitory Camp Area.
 Future pipeline from Nagote LPP to Merah Wellsite. Noted that the design of
this future pipeline is not part of FEED project scope. Indication of 4" Future
Pipeline from Nagote LPP to Merah-1X Wellsite is provided in respective
pipeline drawings.
At current stage development, the pipeline design for transporting produced gas and
liquid from Kido GGS is developed based the following two scenarios:
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Route - 1:
 The 10” gas trunkline from Kido GGS is routed to Tofoi Receiving Station and tied-
in to the 18“ gas trunkline coming from Asap GGS. The route continues to Gas
Receiving Station thru Merah GGS. In this scenario, the pig receiver for Kido gas
trunkline will be located at Tofoi Receiving Station.
 The 4” liquid pipeline from Kido GGS is routed directly to Nagote LPP, while the 6”
liquid pipeline from Merah GGS is routed to LPP thru Asap GGS. In this scenario,
the pig receiver for Kido liquid pipeline will be located at Nagote LPP.
Route - 2:
 The 10” gas trunkline from Kido GGS is routed to Asap GGS. From Asap GGS the
gas is then delivered through 18“ gas trunkline to the Gas Receiving Station. In
this scenario, the pig receiver for Kido gas trunkline will be located at Asap GGS.
 The 4” liquid pipeline from Kido GGS is routed to Tofoi Receiving Station and tied-
in to the 6“ liquid pipeline coming from Merah GGS. The route continues to Nagote
LPP thru Asap GGS. In this scenario, the pig receiver for Kido liquid trunkline will
be located at Tofoi Receiving Station.
The detailed pipelines description in the Asap, Kido, Merah (AKM) Production Facilities
Project is given in the table below.
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Table 6-2 Pipelines Description in the Asap, Kido, Merah (AKM) Production Facilities Project
Pipelines Description From To Service Length (km) Remarks
Flowlines
12" Flowline Asap-1X Wellsite Asap GGS Multiphase 4.704 New
12" Flowline Asap-5 Wellsite Asap GGS Multiphase 3.722 New
12" Flowline Asap-6 Wellsite Asap GGS Multiphase 8.364 New
12" Flowline Asap-7 Wellsite Asap GGS Multiphase 6.686 Future
10" Flowline Kido-1X Wellsite Kido GGS Multiphase 0.343 New
10" Flowline Kido-2 Wellsite Kido GGS Multiphase 2.038 New
12" Flowline Merah-1X Wellsite Merah GGS Multiphase 2.009 New
Gas Trunklines
18" Gas Trunkline Asap GGS Piggable Wye at Merah GGS Gas 15.708 New
18" Gas Trunkline Merah GGS GRS Plant Gas 20.274 New
10" Gas Trunkline (Route 1) Kido GGS Tofoi Receiving Station Gas 13.200 New
10" Gas Trunkline (Route 2) Kido GGS Asap GGS Gas 14.846 New
Multiphase Pipelines
6” Multiphase Pipeline Merah GGS Piggable Wye at Asap GGS Multiphase 15.721 New
6” Multiphase Pipeline Asap GGS Nagote LPP Multiphase 8.707 New
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Pipelines Description From To Service Length (km) Remarks

Liquid Pipelines
4" Liquid Pipeline (Route-1) Kido GGS Nagote LPP Liquid 6.836 New
4" Liquid Pipeline (Route-2) Kido GGS Tofoi Receiving Station Liquid 13.200 New
Condensate Pipeline
6" Condensate Pipeline Nagote LPP Condensate Jetty Condensate 2.531 New
Water Pipelines
4" Water Injection Pipeline Nagote LPP Asap-2X ST Wellsite Water Injection 11.435 Future
4” Water Disposal Pipeline Nagote LPP Condensate Jetty Water Disposal 2.774 New
6” Water Intake Pipeline Water Intake Water Treatment Water 0.400 New
4” Service Water Pipeline Water Treatment Dormitory Camp Area Water 0.730 New
4” Service Water Pipeline Tie-in at Dormitory Camp Area Nagote LPP Water 1.100 New
4” Service Water Pipeline Water Treatment Construction Camp Water 0.380 New
Fuel Gas Pipeline
2.5” Fuel Gas Pipeline Nagote LPP Dormitory Camp Area Fuel Gas 1.050 New
Future Pipeline
4" Future Pipeline Nagote LPP Merah-1X Wellsite N/A 23.726 Future
Notes:
1. The piggable wye for the tie-in of 18” Gas Trunkline from Asap GGS is located at KP 0+108 of 18” Gas Trunkline from Merah GGS to GRS Plant.
2. The piggable wye for the tie-in of 6” Multiphase pipeline from Merah GGS is located at KP 0+157 of 6” Multiphase Pipeline from Asap GGS to Nagote LPP.
3. The tie-in at Dormitory Camp Area for water intake to Nagote LPP is located at KP 0+563 of 6” Water Intake Pipeline from Water Treatment to Dormitory Camp.
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6.4 ROW Description

The ROW condition is generally varies along each pipeline routes which consist of slope
ROW, swampy, hilly forest area, mangrove, valley, and river. Sufficient ROW width will be
provided along pipeline route which consist of trenching area to accommodate the parallel
pipelines and proposed construction access for pipeline installation. Table below presents
the condition along the ROW extracted from topography survey result (Ref. [B1]; [B2])
and site survey result (Ref. [B7]) for each pipeline.
Table 6-3 ROW Conditions
Pipelines Description ROW Conditions
Flowlines
12" Flowline from Asap-1X Forest Area, Road Crossings.
Wellsite to Asap GGS No building identified within 0.2km radius of pipeline.
12" Flowline from Asap-3X Forest Area, Road Crossings, Swampy Area.
12" Flowline from Asap-5 Forest Area, Road Crossings, Swampy Area.
12" Flowline from Asap-6 Forest Area, Road Crossings, Swampy Area.
12" Flowline from Asap-7 Forest Area, Road Crossings.
10" Flowline from Kido-1X Forrest Area, Cleared Land Area.
Wellsite to Kido GGS No building identified within 0.2km radius of pipeline.
Mangrove Area, Forrest Area, Swampy Area,
Sanindara River Crossing, Road Crossing.
10" Flowline from Kido-2
Residency area is identified within 0.2 km radius of
Wellsite to Kido GGS
pipeline with 10 - 46 buildings and cluster of dwelling
buildings.
12" Flowline from Merah-1X Forest Area, Road Crossings, Swampy Area.
Wellsite to Merah GGS No building identified within 0.2km radius of pipeline.
Gas Trunklines
Forest Area, Swampy Area, Manggosa Creek
18" Gas Trunkline from Asap Crossing.
GGS to Piggable Y at Merah Based on site survey report, there is a religious place
GGS (Situs Siti Fatimah) identified within 0.2km radius of
pipeline.
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Forest Area, Savannah Field, Small River Crossing,
Road Crossings.
18" Gas Trunkline from Merah
Bank, districts, church and residency area are
GGS to GRS Plant
identified within 0.2km radius of pipeline with > 46
buildings.
Mangrove Area, Sanindara Rivers Crossing,
10" Gas Trunkline from Kido Swampy Area, Forrest Area, Palm Oil Plantation,
GGS to Tofoi Receiving Station Crossing with Channels, Road Crossings.
No building identified within 0.2km radius of pipeline.
Mangrove Area, River Crossing, Forrest Area, Road
10" Gas Trunkline from Kido
Crossing.
GGS to Asap GGS
No building identified within 0.2km radius of pipeline.
6” Multiphase Pipeline from Forest Area, Swampy Area, Manggosa Creek
Merah GGS to Piggable Wye at Crossing.
Asap GGS No building identified within 0.2km radius of pipeline.
6” Multiphase Pipeline from Forest Area, Road Crossings, Swampy Area.
Asap GGS to Nagote LPP No building identified within 0.2km radius of pipeline.
Liquid Pipelines
Mangrove Area, River Crossing, Forrest Area, Road
4" Liquid Pipeline from Kido
Crossing.
GGS to Nagote LPP (Route 1)
4" Liquid Pipeline from Kido Mangrove Area, Sanindara Rivers Crossing,
GGS to Tofoi Receiving Station Swampy Area, Forrest Area, Palm Oil Plantation,
(Route 2) Crossing with Channels, Road Crossings.
Condensate Pipeline
6" Condensate Pipeline from
Nagote LPP to Condensate Forrest Area, Road Crossing
Jetty
Water Pipelines
4" Water Injection Pipeline from
Nagote LPP to Asap-2X ST Forest Area, Road Crossings, Swampy Area
Wellsite
4” Water Disposal from Nagote
Forrest Area, Road Crossing
LPP to Condensate Jetty
6” Water Intake Pipeline from
Water Intake River to Water Forrest Area, Road Crossing
Treatment
4” Service Water Pipeline from
Water Treatment to Dormitory Forrest Area, Road Crossing
Camp Area
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Tie-in at Dormitory Camp Area Forrest Area, Road Crossing
to Nagote LPP
Water Treatment to Construction Forrest Area, Road Crossing
Camp Area
Fuel Gas Pipeline
2.5” Fuel Gas Pipeline from Forest Area. No existing building identified within
Nagote LPP to Dormitory Camp 0.2km radius of pipeline. New dormitory camp will be
Area installed within 0.2km radius of pipeline.
Future Pipeline
4" Future Pipeline from Nagote
Forest Area, Road Crossings, Swampy Area
LPP to Merah-1X Wellsite
Note:
1. The identification of number of buildings within 0.2km radius of pipeline is provided for gas pipeline only
(flowlines, gas trunklines, multiphase pipelines and fuel gas pipeline) to identify the category of location
class in accordance with ASME B31.8. Meanwhile, for liquid pipelines (liquid pipelines, condensate
pipeline and water pipelines) do not require identification of number of buildings within 0.2km radius of
pipeline in accordance with ASME B31.4. Additional information based on Site Survey Report (Ref. [B7])
and Google satellite map is adopted to determine the number of buildings.
6.5 Design Code and Location Class

The pipelines are designed in accordance with ASME B31.8 for gas service (flowlines,
gas trunklines, multiphase pipelines and fuel gas pipeline) and ASME B31.4 for liquid
service (liquid pipelines, condensate pipeline and water pipelines). The pipelines
designed in accordance with ASME B31.8 are mainly depending on the location class
classification. The location class of pipeline is determined based on the number of
buildings identified within 0.2km radius of pipeline along the pipeline ROW. The
requirements in accordance with Kepmentamben K300 shall be applied to select the
location class of pipeline system. Table below presents the selected location class for the
design of pipelines system.
Table 6-4 Design Code and Location Class of Pipeline System
Pipelines Description Design Code Location Class
Flowlines
12" Flowline from Asap-1X Wellsite to Asap GGS ASME B31.8 Class 1, Div.2
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12" Flowline from Asap-5 Wellsite to Asap GGS ASME B31.8 Class 1, Div.2
10" Flowline from Kido-1X Wellsite to Kido GGS ASME B31.8 Class 1, Div.2
10" Flowline from Kido-2 Wellsite to Kido GGS ASME B31.8 Class 3
12" Flowline from Merah-1X Wellsite to Merah
ASME B31.8 Class 1, Div.2
GGS
Gas Trunklines
18" Gas Trunkline from Asap GGS to Piggable
ASME B31.8 Class.2
Wye at Merah GGS
18" Gas Trunkline from Merah GGS to GRS Plant ASME B31.8 Class 2 & 3
10" Gas Trunkline from Kido GGS to Tofoi
ASME B31.8 Class 3
Receiving Station (Route 1)
10" Gas Trunkline from Kido GGS to Asap GGS
ASME B31.8 Class.2
(Route 2)
6” Multiphase Pipeline from Merah GGS to
Piggable Wye at Asap GGS
6” Multiphase Pipeline from Asap GGS to Nagote
LPP
Liquid Pipelines
4" Liquid Pipeline from Kido GGS to Nagote LPP
ASME B31.4 N/A
(Route 1)
4" Liquid Pipeline from Kido GGS to Tofoi
ASME B31.4 N/A
Receiving Station (Route 2)
Condensate Pipeline
6" Condensate Pipeline from Nagote LPP to
ASME B31.4 N/A
Condensate Jetty
Water Pipelines
4" Water Injection Pipeline from Nagote LPP to
ASME B31.4 N/A
Asap-2X ST Wellsite
4” Water Disposal from Nagote LPP to Condensate
ASME B31.4 N/A
Jetty
6” Water Intake Pipeline from Water Intake River to
ASME B31.4 N/A
Water Treatment
4” Service Water Pipeline from Water Treatment to
ASME B31.4 N/A
Dormitory Camp Area
4” Service Water Pipeline from Tie-in at Dormitory
ASME B31.4 N/A
Camp Area to Nagote LPP
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4” Service Water Pipeline from Water Treatment to
ASME B31.4 N/A
Construction Camp Area
Fuel Gas Pipeline
2.5” Fuel Gas Pipeline from Nagote LPP to
ASME B31.8 Class 3
Dormitory Camp Area
Future Pipeline
4" Future Pipeline from Nagote LPP to Merah-1X
N/A N/A
Wellsite
6.6 Pipeline Battery Limits

The battery limit of pipeline will be the section designed under ASME B31.8 and ASME
B31.4 code as defined in the Project P&IDs listed in Section 5.2.2.
For pipeline with pigging system (flowlines, gas trunklines, multiphase pipelines, liquid
pipelines, water injection pipeline), the start point of pipelines is located at the flange tie-in
at pig launcher and the end point is located at the flange tie-in at pig receiver. The
following schematic describes the location of battery limit and specification break for the
pipelines with pigging system.
Figure 6-1 Pipeline Battery Limit at Aboveground Section near Pig Traps
For pipeline without pigging system (fuel gas pipeline, water intake pipeline, service water
pipeline), the start point of pipelines is located at the first flange tie-in after the transition
area from underground to aboveground section. The following schematic describes the
location of battery limit and specification break for the pipelines without pigging system.
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Figure 6-2 Pipeline Battery Limit at Aboveground Section for Fuel Gas Pipeline
Figure 6-3 Pipeline Battery Limit at Aboveground Section for Service Water Pipeline
and Water Disposal Pipeline
6.7 Pipeline Interface

During FEED phase, pipeline with have interface with piping and instrument and
mechanical engineering discipline in the MTO scope and interface with piping, civil
engineering in the stress analysis scope. Several interfaces are identified to be present
during the FEED phase defined in the following sections.
6.7.1 MTO Interface

The pipeline MTO is defined for each item interface below:
 All aboveground pipeline section from pig launcher to upstream MIJ and
downstream MIJ to pig receiver will be taken off by Piping Engineering. The other
pipeline section will be covered by Pipeline Engineering.
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 All ICCP for pipeline system shall be taken off by Electrical Engineering. All SACP
for pipeline system shall be taken off by Pipeline Engineering.
 Anchor flanges will be taken off by Pipeline Engineering. Anchor block concrete
and its foundations will be taken off by Civil Engineering.
6.7.2 Stress Analysis Interface

The battery limit of Pipeline Engineering stress analysis is up to flange upstream barred
tee and flange downstream pig barrel manual valve at pig launcher until flange
downstream barred tee and flange upstream pig barrel manual valve at pig receiver.
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7 DESIGN DATA
7.1 Design Life

The pipelines (flowlines, gas trunklines and multiphase pipelines, liquid pipelines, condensate pipeline, water pipelines and fuel gas
pipeline) including its associated components are designed for design life of 30 years (Ref. [B8]).
7.2 Design and Operating Parameters

The design and operating parameters including minimum and maximum fluid densities transported by the pipelines during operation
extracted from process simulation reports (Ref. [B10] and [B11]) considered for pipelines design are presented in the following table.
Table 7-1 Design and Operating Parameters of Pipelines
Design Design Hydrotest Content ANSI
MOP MOT Density (kg/m3)
Pipelines Description Pressure Temperature Pressure Flange
(MPa) (°C)
(MPa) (°C) (MPa) (1);(2) Max. Min. Rating
Flowlines
12" Flowline from Asap-1X Wellsite 9.170 13.755 6.571
115.0 82.6 65.2 14.7 600#
to Asap GGS (1330 psig) (1995 psig) (953 psig)
12" Flowline from Asap-2X Wellsite 9.170 13.755 6.578
115.0 77.8 60.2 13.2 600#
to Asap GGS (1330 psig) (1995 psig) (954 psig)
12" Flowline from Asap-3X Wellsite 9.170 13.755 6.957 (1009
115.0 89.4 62.0 14.6 600#
to Asap GGS (1330 psig) (1995 psig) psig)
10" Flowline from Asap-4X Wellsite 9.170 13.755 6.943 (1007
115.0 71.4 61.6 13.3 600#
to Asap GGS (1330 psig) (1995 psig) psig)
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(MPa) (°C)
12" Flowline from Asap-5 Wellsite to 9.170 13.755 6.722
115.0 78.2 60.3 13.6 600#
Asap GGS (1330 psig) (1995 psig) (975 psig)
12" Flowline from Asap-6 Wellsite to 9.170 13.755 6.812
115.0 89.4 61.2 13.9 600#
Asap GGS (1330 psig) (1995 psig) (988 psig)
12" Flowline from Asap-7 Wellsite to 9.170 13.755 7.612 (1104
115.0 89.4 65.2 11.5 600#
Asap GGS (3) (1330 psig) (1995 psig) psig)
10" Flowline from Kido-1X Wellsite to 9.170 13.755 7.557
115.0 64.0 59.8 11.5 600#
Kido GGS (1330 psig) (1995 psig) (1096 psig)
10" Flowline from Kido-2 Wellsite to 9.170 13.755 7.612 (1104
115.0 65.1 58.3 11.5 600#
Kido GGS (1330 psig) (1995 psig) psig)
12" Flowline from Merah-1X Wellsite 9.170 13.755 5.300
115.0 77.9 50.7 13.3 600#
to Merah GGS (1330 psig) (1662.5 psig) (860 psig)
Gas Trunklines
18" Gas Trunkline from Asap GGS to 9.170 13.755 6.281
90.0 48.9 59.3 53.39 600#
Piggable Y at Merah GGS (1330 psig) (1995 psig) (911 psig)
18" Gas Trunkline from Merah GGS 9.170 13.755 5.585
90.0 63.3 52.33 42.78 600#
to GRS Plant (1330 psig) (1995 psig) (810 psig)
10" Gas Trunkline from Kido GGS to 9.170 13.755 7.515 (1090
90.0 58.1 57.28 46.19 600#
Tofoi Receiving Station (Route 1) (1330 psig) (1995 psig) psig)
10" Gas Trunkline from Kido GGS to 9.170 13.755 8.046 (1167
90.0 58.1 61.69 48.31 600#
Asap GGS (Route 2) (1330 psig) (1995 psig) psig)
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(MPa) (°C)
6” Multiphase Pipeline from Merah 4.137 6.206 3.489
100 73.8 29.97 20.68 300#
GGS to Piggable Wye at Asap GGS (600 psig) (900 psig) (506 psig)
6” Multiphase Pipeline from Asap 4.137 6.206 2.199
100 57.8 20.69 17.72 300#
GGS to Nagote LPP (600 psig) (900 psig) (319 psig)
Liquid Pipelines
4" Liquid Pipeline from Kido GGS to 4.137 6.206 2.227
100 61.5 747.5 687.2 300#
Nagote LPP (Route 1) (600 psig) (900 psig) (323 psig)
4" Liquid Pipeline from Kido GGS to 4.137 6.206 3.468
100 61.5 932.1 832.9 300#
Tofoi Receiving Station (Route 2) (600 psig) (900 psig) (503 psig)
Condensate Pipeline
6" Condensate Pipeline from Nagote 2.758 4.137 2.103
65 36.0 837.3 814.3 300#
LPP to Condensate Jetty (400 psig) (600 psig) (305 psig)
Water Pipeline
4" Water Injection Pipeline from 2.758 4.137 1.455
65 36.0 1000.0 980.0 300#
Nagote LPP to Asap-2X Wellsite (400 psig) (600 psig) (211 psig)
4” Water Disposal from Nagote LPP 0.690 1.035 0.057
65 36.0 1000.0 980.0 150#
to Condensate Jetty (100 psig) (150 psig) (8.5 psig)
6” Water Intake Pipeline from Water 0.690 1.035 0.072
65 36.0 1000.0 980.0 150#
Intake to Water Treatment (100 psig) (150 psig) (10.5 psig)
4” Service Water Pipeline from Water 0.690 65 1.035 0.214 36.0 1000.0 980.0 150#
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(MPa) (°C)
Treatment to Dormitory Camp (100 psig) (150 psig) (31.1 psig)
4” Service Water Pipeline from Tie-in 0.690 1.035 0.272
65 36.0 1000.0 980.0 150#
at Dormitory Camp to Nagote LPP (100 psig) (150 psig) (39.5 psig)
4” Service Water Pipeline from Water 0.690 1.035 0.161
65 36.0 1000.0 980.0 150#
Treatment to Construction Camp (100 psig) (150 psig) (23.4 psig)
Fuel Gas Pipeline
2.5” Fuel Gas Pipeline from Nagote 1.034 1.551 0.379
90 60.0 4.39 3.89 150#
LPP to Dormitory Camp Area (150 psig) (225 psig) (55 psig)
Future Pipeline
4" Future Pipeline from Nagote LPP
N/A N/A N/A N/A N/A N/A N/A N/A
to Merah-1X Wellsite
Notes:
1. In accordance with Section 841.3.2 of ASME B31.8, for pipeline operating at Hoop Stresses of 30% or More of the Specified Minimum Yield Strength of the Pipe,
pipeline system shall be strength tested at a minimum pressure equal to or greater than 1.25 x MOP for location class 1 Division 2 and location class 2 and shall be
strength tested at a minimum pressure equal to or greater than 1.5 x MOP for location class 3. Based on COMPANY decision, the selected hydrotest pressure is 1.5 x
design pressure for all pipelines.
2. In accordance with Section 437.1.4 of ASME B31.4, for pipeline Systems to be operated at a hoop stress of more than 20% of the specified minimum yield strength of
the pipe shall be hydrostatically tested at any point to a hydrostatic proof test equivalent to not less than 1.25 times the internal design pressure. Based on COMPANY
decision, the selected hydrotest pressure is 1.5 x design pressure for all pipelines.
3. Since there is no process data for Asap-7 flowline, the design pressure and temperature is considered similar with the other asap flowlines. The maximum operating
pressure, maximum operating temperature and content density from other asap flowlines is considered for the design of Asap-7 flowline.
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7.3 Fluid Composition

The wells fluid composition extracted from Process Design Basis (Ref. [B9]) is presented
in the Appendix 1.
7.4 Pipe Properties

In accordance with pipeline material selection study (Ref. [B12]), the pipe and materials
types selected for the pipelines system in the Asap, Kido, Merah (AKM) Production
Facilities Project are tabulated below.
Table 7-2 Pipe and Material Type of Pipelines (1)
Pipe Type, Material Type and OD
Pipelines Description Grade (mm)
Flowlines
CRA Lined Pipe (CS HF-
12" Flowline from Asap-1X Wellsite to
ERW/Seamless API 5L X65 PSL 2 323.9
Asap GGS
+ 3mm Incoloy 825 Lined)
Asap GGS
Asap GGS
Asap GGS
12" Flowline from Asap-5 Wellsite to
Asap GGS
Asap GGS
Asap GGS (Future)
10" Flowline from Kido-1X Wellsite to
Kido GGS
10" Flowline from Kido-2 Wellsite to
Kido GGS
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12" Flowline from Merah-1X Wellsite to
Merah GGS
Gas Trunklines
18" Gas Trunkline from Asap GGS to
ERW/Seamless API 5L X65 PSL2 457.2
Piggable Wye at Merah GGS
+ 3mm 316L SS)
18" Gas Trunkline from Merah GGS to
GRS Plant
+ 3mm 316L SS)
10" Gas Trunkline from Kido GGS to
Tofoi Receiving Station (Route 1)
+ 3mm 316L SS)
10" Gas Trunkline from Kido GGS to
Asap GGS (Route 2)
+ 3mm 316L SS)
6” Multiphase Pipeline from Merah GGS
to Piggable Wye at Asap GGS
6” Multiphase Pipeline from Asap GGS
to Nagote LPP
Liquid Pipelines
4" Liquid Pipeline from Kido GGS to
Nagote LPP (Route 1)
4" Liquid Pipeline from Kido GGS to
Tofoi Receiving Station (Route 2)
Condensate Pipeline
6" Condensate Pipeline from Nagote Line Pipe, CS, HF-ERW/SMLS,
168.3
LPP to Condensate Jetty API 5L X52, PSL2
Water Pipelines
4" Water Injection Pipeline from Nagote Line Pipe, CS, HF-ERW/SMLS,
114.3
LPP to Asap-2X ST Wellsite API 5L X52, PSL2
4” Water Disposal from Nagote LPP to Line Pipe, CS, HF-ERW/SMLS,
114.3
Condensate Jetty API 5L X52, PSL2
6” Water Intake Pipeline from Water Line Pipe, CS, HF-ERW/SMLS,
168.3
Intake River to Water Treatment API 5L X52, PSL2
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4” Service Water Pipeline from Water Line Pipe, CS, HF-ERW/SMLS,
114.3
Treatment to Dormitory Camp Area API 5L X52, PSL2
4” Service Water Pipeline from Tie-in at Line Pipe, CS, HF-ERW/SMLS,
114.3
Dormitory Camp Area to Nagote LPP API 5L X52, PSL2
4” Service Water Pipeline from Water Line Pipe, CS, HF-ERW/SMLS,
114.3
Treatment to Construction Camp Area API 5L X52, PSL2
Fuel Gas Pipeline
2.5” Fuel Gas Pipeline from Nagote Line Pipe, CS, HF-ERW/SMLS,
73.0
LPP to Dormitory Camp Area API 5L X52, PSL2
Future Pipeline
4" Future Pipeline from Nagote LPP to Line Pipe, CS, HF-ERW/SMLS,
114.3
Merah-1X Wellsite (2) API 5L X52, PSL2
Note:
1. CRA Lined Pipe selected for the pipe type instead of clad pipe has been based on selection study in the
Project Document No. 2002-01GN-30-02Q-G0116 Review Lined vs Metal Bonded Clad Pipe.
2. The material of 4" Future Pipeline from Nagote LPP to Merah-1X Wellsite shall be assessed again based
on the future pipeline service requirements.
Lined pipe consists of a carbon steel pipe meeting the requirements of API 5L as backing
material with an internal CRA material as liner layer. The mechanical properties of each
materials type and grade of pipelines are presented in the following tables.
Table 7-3 Mechanical Properties of CS API 5L X65 Backing Steel for Lined Pipe
Description Unit Value Ref.
Material Type and Grade - CS, API 5L X65, PSL2 [B12]
Density of Steel kg/m3 7850 [C14]
Young’s Modulus of Steel MPa 207000 [C13]
Poisson’s Ratio of Steel - 0.3 [C4]
Thermal Exchange Coefficient 1/°C 1.17 x 10-5 [C4]
SMYS MPa 450 [C4]
SMTS MPa 535 [C4]
Pipe Joint Length m 12.2 [C4]
Table 7-4 Mechanical Properties of Incoloy 825 CRA Layer for Lined Pipe
Ni Base Alloy, ASTM B424
Material Type and Grade - [B12]
Alloy 825 UNS N08825
Density of Steel kg/m3 8140 (1)
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Thermal Exchange Coefficient 1/°C 1.4 x 10-5 (1)
SMYS MPa 241 [C21]

SMTS MPa 586 [C21]
Note:
1. These parameters are based on typical Manufacturer Data.
Table 7-5 Mechanical Properties of SS 316L CRA Layer for Lined Pipe
Austenitic SS, ASTM A240
Material Type and Grade - [B12]
TP 316L, UNS S31603
Density of Steel kg/m3 8000 (1)

Thermal Exchange Coefficient 1.59 x 10-5 (1)
SMYS MPa 170 [C5]

SMTS MPa 485 [C5]
Note:
1. These parameters are based on typical Manufacturer Data.
Table 7-6 Mechanical Properties of CS API 5L X52 for Line Pipe

Material Type and Grade - CS, API 5L X52, PSL2 [B12]
Density of Steel kg/m3 7850 [C14]
Thermal Exchange Coefficient 1.17 x 10-5 [C4]
SMYS MPa 360 [C4]
SMTS MPa 460 [C4]
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7.5 Corrosion Allowance

During the design life, the pipelines will be internally corroded due to the presence of CO2
in the fluid. The internal corrosion allowances of pipelines extracted from corrosion study
(Ref. [B12]) are presented in the following table. There is no external corrosion allowance
considered for the design of pipelines.
Table 7-7 Corrosion Allowance of Pipelines
Pipelines Description CA (mm)
Flowlines
12" Flowline from Asap-1X Wellsite to Asap GGS 0
12" Flowline from Asap-5 Wellsite to Asap GGS 0
10" Flowline from Kido-1X Wellsite to Kido GGS 0
10" Flowline from Kido-2 Wellsite to Kido GGS 0
12" Flowline from Merah-1X Wellsite to Merah GGS 0
Gas Trunklines
18" Gas Trunkline from Asap GGS to Piggable Wye at Merah GGS 0
18" Gas Trunkline from Merah GGS to GRS Plant 0
10" Gas Trunkline from Kido GGS to Tofoi Receiving Station (Route 1) 0
10" Gas Trunkline from Kido GGS to Asap GGS (Route 1) 0
Liquid Pipelines
6” Liquid Pipeline from Merah GGS to Piggable Wye at Asap GGS 0
6” Liquid Pipeline from Asap GGS to Nagote LPP 0
4" Liquid Pipeline from Kido GGS to Nagote LPP (Route 1) 0
4" Liquid Pipeline from Kido GGS to Tofoi Receiving Station (Route 1) 0
Condensate Pipeline
6" Condensate Pipeline from Nagote LPP to Condensate Jetty 3
Water Pipelines
4" Water Injection Pipeline from Nagote LPP to Asap-2X ST Wellsite 3
4” Water Disposal from Nagote LPP to Condensate Jetty 3
6” Water Intake Pipeline from Water Intake River to Water Treatment (2) 3
4” Service Water Pipeline from Water Treatment to Dormitory Camp 3
4” Service Water Pipeline from Tie-in at Dormitory Camp to Nagote LPP 3
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Pipelines Description CA (mm)

4” Service Water Pipeline from Water Treatment to Construction Camp 3
Fuel Gas Pipeline
2.5” Fuel Gas Pipeline from Nagote LPP to Dormitory Camp 3
Future Pipeline
4" Water Injection Pipeline from Nagote LPP to Merah-1X Wellsite (3) 3
Notes:
1. Since Lined Pipe consist of CRA liner material contact with service fluid, no internal corrosion
allowance considered for the design of pipeline.
2. No internal corrosion allowance for 6” Water Intake Pipeline from Water Intake River to Water
Treatment if the selected material type is HDPE.
3. The internal corrosion allowance of 4" Future Pipeline from Nagote LPP to Merah-1X Wellsite
shall be assessed again based on the future pipeline service requirements.
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7.6 External Coatings

The pipelines shall be externally coated with a corrosion-resistant coating including at main line pipe and weld joint area or girth weld area which
shall withstand maximum operating temperature of pipelines and external environmental condition in accordance with ISO 21809-1 for anti-
corrosion coating (CSA Z245.20 for high temperature application) and ISO 21809-3 for field joint coating. The aboveground section of pipeline
shall be externally coated with suitable painting system. The external coating for underground pipeline section is presented in the following table.
Table 7-8 External Coating of Underground Section of Pipelines
Anti-Corrosion Coating Field Joint Coating
Pipelines Description Thickness Density Cutback Density
Type 3 Type
(mm) (kg/m ) Length (mm) (kg/m3)
Flowlines
Two-Layer
12" Flowline from Asap-1X Wellsite to Asap GGS 0.5 1300 150 ± 10 HBE 1480
FBE
Two-Layer
FBE
Two-Layer
FBE
Two-Layer
FBE
Two-Layer
12" Flowline from Asap-5 Wellsite to Asap GGS 0.5 1300 150 ± 10 HBE 1480
FBE
Two-Layer
FBE
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Type 3 Type
Two-Layer
FBE
Two-Layer
10" Flowline from Kido-1X Wellsite to Kido GGS 0.5 1300 150 ± 10 HBE 1480
FBE
Two-Layer
10" Flowline from Kido-2 Wellsite to Kido GGS 0.5 1300 150 ± 10 HBE 1480
FBE
Two-Layer
12" Flowline from Merah-1X Wellsite to Merah GGS 0.5 1300 150 ± 10 HBE 1480
FBE
Gas Trunklines
18" Gas Trunkline from Asap GGS to Piggable Wye Liquid Epoxy +
3LPP 2.5 900 150 ± 10 900
at Merah GGS HSS-PP Based
Liquid Epoxy +
18" Gas Trunkline from Merah GGS to GRS Plant 3LPP 2.5 900 150 ± 10 900
HSS-PP Based
10" Gas Trunkline from Kido GGS to Tofoi Receiving Liquid Epoxy +
3LPP 2.3 900 150 ± 10 900
Station (Route 1) HSS-PP Based
10" Gas Trunkline from Kido GGS to Asap GGS Liquid Epoxy +
3LPP 2.3 900 150 ± 10 900
(Route 2) HSS-PP Based
6” Multiphase Pipeline from Merah GGS to Piggable Liquid Epoxy +
3LPP 1.9 900 150 ± 10 900
Wye at Asap GGS HSS-PP Based
Liquid Epoxy +
6” Multiphase Pipeline from Asap GGS to Nagote LPP 3LPP 1.9 900 150 ± 10 900
HSS-PP Based
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Type 3 Type
Liquid Pipelines
4" Liquid Pipeline from Kido GGS to Nagote LPP Liquid Epoxy +
3LPP 1.9 900 150 ± 10 900
(Route 1) HSS-PP Based
4" Liquid Pipeline from Kido GGS to Tofoi Receiving Liquid Epoxy +
3LPP 1.9 900 150 ± 10 900
Station (Route 2) HSS-PP Based
Condensate Pipelines
6" Condensate Pipeline from Nagote LPP to Liquid Epoxy +
3LPE 1.9 940 150 ± 10 910
Condensate Jetty HSS-PE Based
Water Pipelines
4" Water Injection Pipeline from Nagote LPP to Asap- Liquid Epoxy +
3LPE 1.9 940 150 ± 10 910
2X ST Wellsite HSS-PE Based
4” Water Disposal from Nagote LPP to Condensate Liquid Epoxy +
3LPE 1.9 940 150 ± 10 910
Jetty HSS-PE Based
6” Water Intake Pipeline from Water Intake River to Liquid Epoxy +
3LPE 1.9 940 150 ± 10 910
Water Treatment HSS-PE Based
4” Service Water Pipeline from Water Treatment to Liquid Epoxy +
3LPE 1.9 940 150 ± 10 910
Dormitory Camp Area HSS-PE Based
4” Service Water Pipeline from Tie-in at Dormitory Liquid Epoxy +
3LPE 1.9 940 150 ± 10 910
Camp Area to Nagote LPP HSS-PE Based
4” Service Water Pipeline from Water Treatment to Liquid Epoxy +
3LPE 1.9 940 150 ± 10 910
Construction Camp Area HSS-PE Based
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Type 3 Type
Fuel Gas Pipelines
2.5” Fuel Gas Pipeline from Nagote LPP to Dormitory Liquid Epoxy +
3LPP 1.7 900 150 ± 10 900
Camp Area HSS-PP Based
Future Pipelines
4" Water Injection Pipeline from Nagote LPP to
N/A N/A N/A N/A N/A N/A
Merah-1X Wellsite (7)
Notes:
1. The FBE PSL2 based on CSA Z245.20 System 1B is capable for maximum operating temperature of 125 °C.
2. In accordance with Table 1 of ISO 21809-1, 3LPE is capable for maximum operating temperature of 80 °C and the 3LPP (Class B) is capable for
maximum operating temperature of 110 °C.
3. The thickness of 3LPP and 3LPE is determined based on coating class and pipe weight in accordance with Table 2 of ISO 21809-1. Class B3 for 3LPE
and class C3 for 3LPP are considered due to the pipeline will be buried in the clay soil.
4. The HSS-PP Based is capable for maximum operating temperature of 105 °C. 14B-2: cross-linked heat-shrinkable polyethylene-based material, with a
Tmax not greater than 80 °C;
5. The application of field joint coating with 50mm overlap at each side.
6. The density of coatings is based on typical Manufacturer data.
7. The external coatings of 4" Future Pipeline from Nagote LPP to Merah-1X Wellsite shall be assessed again based on the future pipeline service
requirements.
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7.7 Environmental Data
7.7.1 Air and Ground Temperature

The air and ground temperature data are presented in the following table.
Table 7-9 Air Temperatures

Minimum Air Temperature °C 20.83 [B1]
Maximum Air Temperature °C 34.89 [B1]
Average Air Temperature °C 27.94 [B1]
7.7.2 Relative Humidity

Relative humidity data are presented in the following table
Table 7-10 Humidity

Minimum Humidity - 45.00 % [B1]
Maximum Humidity - 97.00 % [B1]
Average Humidity - 83.03 % [B1]
7.7.3 Wind Data

The wind data are presented in the following table.
Table 7-11 Wind Data

Minimum Wind Speed m/s 0 [B1]
Maximum Wind Speed m/s 23.192 [B1]
Average Wind Speed m/s 12.96 [B1]
Minimum Wind Gust Speed m/s 0 [B1]
Maximum Wind Gust Speed m/s 37.826 [B1]
Average Wind Gust Speed m/s 17.88 [B1]
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7.7.4 Tidal Data

The swampy areas at Senindara River where the flooding of the grounds is given by both
the water levels of the rivers and the tidal effects. Table below presents the tidal data
extracted from Survey Report (Ref. [B3]).
Table 7-12 Tidal Data at Senindara River

HAT m 3.132 [B3]
MSL m 0.000 [B3]
LAT m 3.130 [B3]
7.8 Geotechnical Data

The soil properties refer to document Soil Investigation & Climatology Study for Pipeline
Route, Doc No. 006/SIS/DP/GOKPL/2018 (Ref. [B1]) and Soil Data Interpretation Report
(Ref. [B6]). The summary of the soil data considered for the design of pipelines system is
presented in table below. The soil investigation location is presented in the Appendix 2
and soil resistivity data for cathodic protection design of pipelines is presented in the
Appendix 3.
Table 7-13 Soil Description along ROW Pipeline Merah – Petrochemical Area
Zone CPT No. Soil Layer Depth (m) Soil Type
0.0 – 3.0 Very soft fine grained, organic soil
CPT-60
3.0 – 5.0 Soft organic soil - clay
CPT-59
CPT-58
1 2.0 – 5.0 Soft organic soil - clay
CPT-57
0.5 – 2.5 Soft organic soil – clay
0.0 – 2. 2 Very soft fine grained, organic soil
CPT-19
CPT-18 0.0 – 4.9 Very soft fine grained, organic soil
CPT-20
2
CPT-52
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CPT-13
CPT-14 1.5 – 2.5 Soft organic soil – clay
2.5 – 4.5 Medium silty clay to clay
3 CPT-16
4
5
CPT-51
CPT-50
6
7 0.0 – 0.4 Stiff silty clay to clay
0.0 – 0.5 Stiff silty clay to clay
8
CPT-9
CPT-56
9 2.2 – 3.2 Soft organic soil – clay
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CPT-44 1.0 – 1.5 Medium silty clay to clay
CPT-5
CPT-45
1.3 – 4.1 Very stiff silty clay to clay
0.0 – 0.2 Loose silty sand to sand
10 CPT-4 0.2 – 2.3 Very soft fine grained, organic soil
CPT-44 1.8 – 3.1 Stiff silty clay to clay
3.1 – 5.5 Medium dense silty sand to sand
CPT-43 1.0 – 2.1 Stiff silty clay to clay
2.1 – 2.9 Very stiff silty clay to clay
11
CPT-41 0.2 – 1.2 Loose silty sand to sand
12 1.2 – 3.8 Medium silty clay to clay
Table 7-14 Soil Description along ROW Tofoi Lama - Kido

1 CPT-62
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2.8 – 3.6 Very stiff fine grained
CPT-23 0.4 – 2.0 Soft organic soil - clay
CPT-63
3.2 – 5.2 Dense/ very dense clean sand
CPT-61
2 CPT-25
CPT-40
CPT-27
3 0.0 – 0.2 Very soft fine grained, organic soil
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4 0.0 – 0.8 Very soft fine grained, organic soil
CPT-30
CPT-32
5 2.0 – 3.0 Medium silty clay to clay
CPT-35
3.0 – 5.2 Hard fine grained
CPT-70
6
CPT-66
7 CPT-64 0.0 – 5.5 Very soft fine grained, organic soil
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CPT-36
8
Table 7-15 Soil Description at GGS Kido

CPT-34 0.4 – 3.0 Dense/ very dense clean sand
A
0.6 – 1.2 Dense/ very dense clean sand
CPT-89
CPT-91
B
CPT-92
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Table 7-16 Soil Description at GGS Asap

CPT-78
A
CPT-77
CPT-75
B
CPT-76
Table 7-17 Soil Description at LPP Nagote

CPT-79
A 0.0 – 1.5 Very soft fine grained, organic soil
CPT-84
CPT-80
CPT-83
B 2.0 – 3.5 Medium silty clay to clay
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CPT-85
CPT-88
Table 7-18 Soil Properties along ROW Pipeline Merah – Petrochemical Area
γ Su Φ’ Friction
Zone Soil Type
(kN/m3) (kPa) (deg) Coefficient
Very soft fine grained, organic soil 17.48 20.00 - 0.13 – 0.20
1
Soft organic soil – clay 18.06 37.85 - 0.13 – 0.20
2
3 Soft organic soil – clay 18.06 39.35 - 0.13 – 0.20
Medium silty clay to clay 18.68 67.32 - 0.13 – 0.20
4 Very soft fine grained, organic soil 17.14 15.07 - 0.13 – 0.20
5
6
7
Stiff silty clay to clay 19.08 133.69 - 0.13 – 0.20
Very soft fine grained, organic soil - - - 0.13 – 0.20
8
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Zone Soil Type
10 Stiff silty clay to clay 16.82 141.82 - 0.13 – 0.20
Very stiff silty clay to clay 16.30 242.00 - 0.13 – 0.20
Loose silty sand to sand 17.27 - 35.58 0.13 – 0.18
Medium dense silty sand to sand 17.97 - 42.39 0.13 – 0.18
11 Stiff silty clay to clay 16.25 134.06 - 0.13 – 0.20
12
Loose silty sand to sand - - - -
Table 7-19 Soil Properties along ROW Tofoi Lama - Kido

Zone Soil Type
1
Dense/ very dense clean sand 19.79 - 46.82 0.28 – 0.44
2
3
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Zone Soil Type
4
5 Medium silty clay to clay 17.62 77.08 - 0.13 – 0.20
Hard fine grained 20.84 514.65 - 0.13 – 0.20
6
8 Medium silty clay to clay 18.41 87.50 - 0.13 – 0.20
Table 7-20 Soil Properties at GGS Kido

Zone Soil Type
A
Dense/ very dense clean sand 21.00 - 45.00 0.28 – 0.44
B
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Table 7-21 Soil Properties at GGS Asap

Zone Soil Type
Soft organic soil - clay 17.56 36.05 - 0.13 – 0.20
A
B
Very stiff fine grained 19.81 261.81 - 0.13 – 0.20
Table 7-22 Soil Properties at LPP Nagote

Zone Soil Type
A
B Medium silty clay to clay 18.24 81.26 - 0.13 – 0.20
7.9 Geophysical and Geomechanical Data

Detail geophysical, geomechanical data are available in “Geotechnical and
Geomechanical Survey (Onshore) Tofoi, Senindara, South Nagote West Papua,
Indonesia” report (Ref. [B4]).
7.10 Seismic Data

For design against seismic, the Peak Ground Acceleration (PGA) for Nagote Area of
0.373g extracted from geohazard study of Asap, Kido, and Merah fields (Ref. [B5]) shall
be applied for the design of pipelines system.
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8 DESIGN METHODOLOGY
8.1 General
All pipelines system in the AKM Production Facilities Project is onshore pipelines. All
pipelines shall be designed according to Indonesia Regulation’s and applicable
International Codes and Standards.
8.2 Pipeline Route Selection

Ideally, the pipeline should be routed as close to a straight line as possible, in order to
minimize line length and hence material and construction costs. However, factors such as
route obstructions, road/water body/existing pipeline crossings, geo hazards and
installation and operational constraints may entail some diversions in the pipeline route.
The following basic requirements need to be considered in selection of the onshore
pipeline route:
 Pipeline route selection shall comply with government regulations that apply to the
jurisdiction or country along the route
 Optimization of pipeline length
 Optimization of installation costs
 Initial KP of the proposed new line shall start at flow departure
 Minimum horizontal radius of curvature for elastic bend shall be determined
limiting the allowable bending stress up to 10% of SMYS and minimum elastic
bend radius.
 The pipeline shall cross as perpendicular as possible to the rivers and other water
courses.
 The pipeline shall not be laid in the closed vicinity of the extrados of a river turn
(risk of erosion of the banks) and a minimum distance of 100 metres shall
respected
 Laying of pipeline along/inside navigable rivers is prohibited
 The crossing of other pipelines, cables, power lines, roads, and waterways should
be at an angle between 60 and 90 degrees.
 Minimization of failure during operation (i.e. ground slides) or during installation
(i.e. slope too steep)
 Avoid high populated area as possible
 Avoid undesirable ground features and obstructions.
 Impacts on local populations (location classes for gas pipeline) and on
environment
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 Consideration of any future land development plans.

The minimum elastic bend radius is calculated on the basis of allowable longitudinal
stress and combined stress defined in section 833.4 (a, b) of ASME B31.8, taking into
account in the effects due to pressure, temperature and bending.
8.3 Wall Thickness Calculation

The wall thickness of pipelines shall be able to withstand the pressure and temperature
during hydrotest and operation conditions. The pressure and temperature of pipeline
cause hoop stress, longitudinal stress and combined stress occurred at the pipe wall. The
selected wall thickness of gas pipeline (flowlines, gas trunklines, multiphase pipelines and
fuel gas pipeline) shall meet hoop stress, longitudinal stress and combined stress criteria
in accordance with ASME B31.8 requirements to. The selected wall thickness of liquid
pipeline (condensate pipeline, liquid pipelines and water pipelines) shall meet hoop
stress, longitudinal stress and combined stress criteria in accordance with ASME B31.4
requirements.
The wall thickness calculation is carried out to determine the requirement of mother pipe
for bends (5D and 40D) due to wall thinning effect during bending process. The
calculation shall be performed in accordance with relevant codes and standard for
pipeline bend.
The wall thickness of pipelines is selected in accordance with standard wall thickness
specified in the API 5L Specification. The selected wall thickness shall be thicker than the
calculated nominal wall thickness.
The wall thickness calculation for CRA Lined Pipe shall be based on the selected wall
thickness of backing steel (carbon steel) designed to resist the pressure and temperature
during hydrotest and operating condition. No internal corrosion allowance is considered
for the wall thickness calculation of CRA Lined Pipe since the pipe contains of CRA liner.
8.4 Pipeline Expansion Analysis

Thermal expansion can cause movement at the end of pipeline and this movement can
produce excessive stress and deflection to the pipeline and bends. It is important to
quantify this expansion so that it will be used to design the expansion spool to absorb the
thermal expansion or requirement of anchor block to reduce the effect of expansion load.
The movement of the pipeline due to expansion is not an unconstrained situation. This is
because the soil always produced a frictional force that acts opposite the pressure and
temperature expansion force. The counteracting effect of the soil thus create a virtual
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anchor point along the pipeline where at this anchor point, the cumulative effect of the
pressure and temperature expansion force is similar to the soil friction force. Thus after
this anchor point, the pipeline tend to move toward the end point of pipeline.
Following figures shows the forces acting on a pipeline due to pressure, temperature and
soil effect.
Figure 8-1 Forces Acting on a Short Pipeline
Figure 8-2 Forces Acting on a Long Pipeline
8.5 Upheaval Buckling Analysis

Upheaval buckling is of particular concern to high temperature buried pipeline when the
pipeline is restrained both laterally and axially, with inadequate resistance to pipeline
upward movement.
When a pipeline is resting on an imperfection or obstacles land, upheaval buckling could
occur. Indeed, the pipeline will be subject to a significant axial force as a result of
temperature increase and pressure during operating stage and will tend to release the
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axial force by buckling in the direction with the lowest resistance. The methodology for the
upheaval buckling verification is based on the semi-empirical approach given in OTC
6335. Upheaval buckling analysis is performed at the operation condition for noncorroded
condition and fully corroded for conservative condition of the pipeline during service. The
pipeline will be considered safe from upheaval buckling if the ratio of the provided
downward force to required downward force is greater than 1.5. In addition, the stresses
in pipeline shall meet all stress check criteria.
Figure 8-3 Upheaval Buckling of a Pipeline due to Imperfection Land
8.6 Pipeline Span Analysis

The pipeline free span calculation shall be performed for the pipeline to determine the
acceptable distance between pipe supports for the aboveground sections of pipelines.
The static span analysis shall be performed for hydrotest and operation condition. The
span calculation shall be performed based on bending stress and displacement method
requirement. The allowable span length should meet the static span criteria where the
combined stresses of pipeline span still within the allowable combined stress limit defined
in the ASME B31.8 for gas service and ASME B31.4 for liquid service pipeline.
8.7 Pipeline Stress Analysis

Pipelines systems stress analysis will be performed to guarantee a preliminary
compliance of the design with Codes and Regulations requirements. The primary
standard shall be SNI 3474 (supplemented by ASME B31.4 and ASME B31.8, for liquid
and gas system, respectively).
The following loads shall be considered in the stress analysis of the Pipelines analyzed
for the hydrotest and operating conditions. A combination of the following loads will be
considered during performing pipeline stress analyses.
 Self Weight (including coatings and content)
 Internal Pressure
 Internal Temperature
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 Soil
 Seismic Load (for operating condition)
Supports should be designed to support the pipe without causing excessive stresses in
the pipe. Friction forces at the supports should be considered in evaluating the flexibility
of the system.
Pipeline stress analysis shall verify the flange rating requirement in accordance with
ASME Sec. VIII. All criteria for the flange check, including bolts and gasket, should be
fulfilled. The loads (forces and moments) at the pipe supports shall be considered for the
designing of pipe support and its foundations.
Pipeline anchors are used where the expansion of the pipeline, when concentrated in a
particular location, can provide forces that can be transmitted to other pipework or
installations. Anchors are normally required when the pipeline comes above ground, prior
to pig hatches, other branches or manifolds. Connection of the pipeline to then anchor
block is normally by addition of slip-on flanges to the pipeline, which are fillet welded in
place. A large concrete block is then constructed around the pipeline to resist the
expansion forces.
8.8 Road Crossing Design

The pipelines shall cross roads at several locations along its route. To ensure safe
operation of the pipeline crossing road, the circumferential and longitudinal stresses
affecting the uncased pipeline due to earth load, road (highway) live load, circumferential
due to internal pressure, girth weld fatigue and longitudinal welds fatigue need to be
checked comprehensively in accordance with API RP 1102 requirements.
Road crossing analysis shall be carried out in accordance with the requirements of API
RP 1102. The pipeline with 2m burial depth shall be subjected to both internal and
external pressurization and due to earth and vehicle loads. The effective stresses due to
these loads shall satisfy the design factored SMYS of the pipeline. The road crossing
analysis is performed for the operating condition at maximum allowable operating
pressure (MAOP). The vehicle load shall be in accordance with maximum load during
future construction and maintenance such as vehicle for onshore rig maintenance.
8.9 River Crossing

Pipeline crossings of rivers and streams shall be buried. Stabilisation using the self weight
of the steel pipes or using additional concrete weight coating shall be adopted as the
basic approach for river crossings. Continuous concrete coating shall be designed to
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provide a minimum of 10% negative buoyancy relative to the specific gravity of buoyant
media.
For directionally drilled river and stream crossings, special pipe stress and constructability
considerations shall be given to selection of the pipe wall thickness to prevent pipe
buckling and collapsing during pipeline installation and operation.
Depth of cover shall be adequate to ensure the pipeline is not adversely affected by
anticipated scour. Entrance and exit locations shall be located to account for anticipated
river bank migration.
8.10 Pipeline Buoyancy Analysis

Based on the ROW condition along the proposed pipeline route corridor, the pipelines will
cross with swampy area and river crossing. At these areas, the pipeline subjected to
buoyant forces where they encounter free standing or flowing water and when buried in
saturated soil. The pipelines at submerged area (swampy area and minor river/canal
crossing) should meet the vertical stability requirement during installation and operation
condition with minimum specific gravity of 1.2.
Buoyancy force due to mud at swampy area during installation and operation condition
should be considered with density of 1700kg/m3. Continuous concrete coating shall be
designed to provide a minimum of 20% negative buoyancy relative to the specific gravity
of buoyant media. Additional concrete clamp shall be made available for spare/back-up.
The weight of the concrete is used to increase the pipeline resistance to buoyancy. The
concrete density of 3044 kg/m3 shall be applied during performing the pipeline stability
analysis. The required thickness of concrete coating shall be determined in the pipeline
stability analysis.
8.11 Pipeline Cathodic Protection

Cathodic Protection design calculations shall be carried out to ensure sufficient anodes
are available to provide total current needed to protect the pipeline during its design life.
The initial and final current densities are checked to ensure that anodes can provide
sufficient current outputs to polarize the pipeline throughout its entire life.
The pipeline shall be cathodically protected mainly by an impressed current cathodic
protection (ICCP). The sacrificial anode cathodic protection (SACP) system may be used
in river crossing and casing for road crossings. The cathodic protection shall be provided
to guarantee a design life of 30 years with addition of 2 years to accommodate the period
of pipeline construction. The requirements for pipeline anodes will be based on the ISO
15589-1 for onshore buried pipelines.
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Since the cathodic protection system shall not affect or be affected by close proximity with
foreign buried metallic structures, which are not to be protected by this system; electrical
isolation shall be achieved by installing an isolation joints at each end of the pipelines.
Isolation joint shall be monobloc type and shall be installed above ground.
8.12 Pipeline Components
8.12.1 Bend
In order to accommodate changes in vertical and horizontal alignment in section of
pipeline, cold bends R = 40D (D is outside diameter of pipe) shall be used as much as
practicable. Limited use of hot induction bends R = 5D bends may be transmitted for
reasons of space constraint. Bends of radius less than R = 5D shall not be used. Miters
bend shall not be permitted.
Induction bends are made by heating the pipe and forming the bend under controlled
conditions. Pipe induction bends shall be designed in accordance with ASME B16.49. All
pipeline hot induction bends radius shall be minimum of 5D with minimum tangent length
shall not be less than 1 m, and cold bends radius shall be minimum of 40D to ensure
piggability with each cold bend shall incorporate a minimum length of 2 m of straight pipe
before and after the bent portion. Higher radius of curvature may be used, if proved more
appropriated.
The effect of wall thinning on the extrados of the bend shall be considered in the post-
bend wall thickness. The post-bend wall thickness shall meet the minimum specified wall
thickness required for pressure containment as per Section 841.1.1 of ASME B31.8.
For pipeline with internal CRA layer, the motherpipe of hot induction bends shall be CRA
Clad Pipe (metallurgical bonded) and the motherpipe of field bend shall be CRA Lined
Pipe (mechanically bonded) as long as VENDOR can supply bending machine and
operator to ensure there are no wrinkle and disbonding during bending.
Backing steel for cold bend used in all 4” and 6” pipe (except condensate pipeline) shall
be seamless carbon steel, meanwhile for size 10”, 12”, and 18” pipe shall be HFW carbon
steel. Condensate pipeline shall use HFW carbon steel.
Backing steel for hot induction bends used in all CRA Clad pipeline shall be seamless
carbon steel.
Natural bend allowable shall be 500D for pipeline NPS 4”, 6”, 10”, and 12” and 600D for
18”.
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Detailed requirements of bend is provided in Project Specification No. 2002-01PL-30-02L-

G0134 Specification for Induction Bends and 2002-01PL-30-02L-G0143 Specification for
Field Bending of Pipe.
8.12.2 Flanges
Pipeline flanges shall be specified in accordance with ASME B16.5 and MSS SP-44. The
flange rating should be compatible with the design and hydrotest pressure as well as the
operating loads on the flanges. The bore of the flange should correspond to the inside
diameter of the matching pipeline. The material of flanges shall be compatible with the
matching line pipe material type and grade. For pipeline with CRA lined pipe, the flange
shall has CRA weld overlay with the material type and grade of CRA layer similar with the
matching CRA lined pipe.
The flanges components including gasket, bolts and nut shall be selected suitable with
the flange type and rating class. Gasket materials shall be capable of maintaining their
serviceability once installed and exposed to the gases and fluids contained in the pipeline
system.
All flanges and bolts shall be checked using ASME BPV Code Section VIII. It shall be
checked that the flanges and bolts are able to sustain the forces induced by the pipeline
expansion load, external moments, or any other applied loadings.
8.12.3 Anchor Flange

An anchor flange is a forged fitting used to prevent axial movement of a pipeline. The
material of anchor flanges shall be compatible with the matching line pipe material type
and grade. For pipeline with CRA lined pipe, the anchor flange shall has CRA weld
overlay with the material type and grade of CRA layer similar with the matching CRA lined
pipe. Anchor flange shall be embedded in the anchor block to resist the pipeline
expansion load. The anchor flange shall be butt-welded into the pipeline.
Anchor flanges shall be designed to withstand, without distortion, the axial thrust loads
from the buried pipeline. The pipeline loads shall be used as the basis for the anchor
flange design. Loads and moments shall be as specified in data sheets. Anchor flanges
shall provide sufficient area to transfer the specified loads to the concrete without causing
the concrete to be over stressed at any point within the block.
Detailed requirements of anchor flange is provided in Project Specification No. 2002-
01PL-30-02L-G0145 Specification for Anchor Flanges.
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8.12.4 Fitting
All fittings shall be forged in accordance with ASME B16.9 and MSS SP-75. The material
of fittings shall be compatible with the matching line pipe material type and grade. For
pipeline with CRA lined pipe, the fittings shall has CRA weld overlay with the material type
and grade of CRA layer similar with the matching CRA lined pipe.
8.12.5 Barred Tee

All barred tee shall be designed to MSS SP-75 as the main code, supplemented by the
requirement of ASME B16.9, wherever applicable, and shall conform to the applicable
pipeline code for design, ASME B31.8 for gas pipelines (flowlines, gas trunklines,
multiphase pipelines and fuel pipeline) and ASME B31.4 for liquid pipelines (liquid
pipelines, condensate pipeline and water pipelines). The barred tee shall be sufficient to
ensure safe passage of a variety of without causing any damage to the pigs or pipeline.
The material and grade of barred tee shall be selected compatible with the matching pipe
material type and grade. For the equivalent grade, the thickness requirement for the
barred tee shall be considered to be same with the matching pipe. For pipeline with CRA
lined pipe, the barred tee shall has CRA weld overlay with the material type and grade of
CRA layer similar with the matching CRA lined pipe.
8.12.6 Piggable Wye

Symmetrical and asymmetrical piggable wye fittings are forged or cast and join pipelines
to enable pigging operations. The piggable wye shall be applied for the gas trunkline and
liquid pipeline. Piggable wyes shall meet the requirements of ASME B31.8 for gas
trunkline and ASME B31.4 for liquid pipeline. The material of piggable wyes shall be
compatible with the matching line pipe material type and grade. For the equivalent grade,
the thickness requirement for the barred tee shall be considered to be same with the
matching pipe. For pipeline with CRA lined pipe, the piggable wye shall has CRA weld
overlay with the material type and grade of CRA layer similar with the matching CRA lined
pipe.
The detailed requirement of piggable wyes is provided in the Project Specification No.
2902-01PL-30-02L-G0148 Specification of Piggable Wye.
8.12.7 Monolithic Isolation Joint

Isolation system using Monolithic Insulating Joint (MIJ) will be installed to control stray
electric currents in the pipeline and facility piping systems. The isolation system will
also increase the cathodic protection system effectiveness and confine or eliminate
electrolytic corrosion. The Monolithic Insulating Joint (MIJ) shall be constructed above
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ground and close to transition point of aboveground – underground section and shall be
monobloc type. The material of pup piece of MIJ shall be compatible with the matching
line pipe material type and grade. For pipeline with CRA lined pipe, the MIJ shall has CRA
weld overlay with the material type and grade of CRA layer similar with the matching CRA
lined pipe.
The detailed requirement of Monolithic Insulating Joint (MIJ) is provided in Project
Document No. 2002-01PL-30-02L-G0144 Specification for Pipeline Monolithic Isolation
Joint.
8.12.8 Pipeline Mainline Valve

Mainline valves shall be ANSI Class, weld end, full bore, ball valves. The valves shall be
of a type that will permit disassembly and repair of internal components, without removal
from the Pipeline, and subsequent testing without re-pressuring the Pipeline.
8.12.9 Sectionalizing Valve Stations

Onshore block valves shall be installed in new transmission pipelines at the time of
construction for the purpose of isolating the pipeline for maintenance and for response to
operating emergencies. When determining the placement of such valves for sectionalizing
the pipeline, primary consideration shall be given to locations that provide continuous
accessibility to the valves.
In determining the number and spacing of valves to be installed, the operator shall
perform an assessment that gives consideration to factors such as:
 the amount of gas released due to repair and maintenance blowdowns, leaks, or
ruptures
 the time to blow down an isolated section
 the impact in the area of gas release (e.g., nuisance and any hazard resulting
from prolonged blowdowns)
 continuity of service
 operating and maintenance flexibility of the system
 future development in the vicinity of the pipeline
 significant conditions that may adversely affect the operation and security of the
line
In lieu of above, the following maximum spacing between valves shall be used:
 32 km in areas of predominantly Location Class 1
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The spacing defined above may be adjusted to permit a valve to be installed in a location
that is more accessible.
In addition there may be a requirement that "block valves" be installed either side of major
waterways/ rivers will be subject to be based on the result of pipeline risk assessment.
These valves are normally remotely operated from the main pipeline control room but with
local controls for emergency/test operations located at each valve site.
Sectionalizing valves may be installed above ground, in a vault, or buried with concrete
pit. Each sectionalizing valve station may occupy an adequate area and security fencing
system.
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9 PIPELINE INSTALLATION REQUIREMENTS
9.1 General
The pipelines system in the Asap, Kido, Merah (AKM) Production Facilities Project is
onshore pipeline. Along the surveyed corridor of pipelines route, some features identified
which will be considered for the pipelines installation are listed below:
 Normal ROW
 Swampy areas
 Road crossings
 River crossings
 Canal crossings
 Creek crossings
 Pipeline crossings
9.2 Pipeline Buried Depth

In accordance with ASME B31.8, the protection of gas pipelines shall be provided by
buried the pipeline below the ground surface with minimum cover depth as specified in
Table 841.1.11-1 of ASME B31.8 as presented in the table below.
Table 9-1 Minimum Cover Depth of Gas Pipeline Based on ASME B31.8
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In accordance with ASME B31.4, the protection of liquid pipelines shall be provided by
buried the pipeline below the ground surface with minimum cover depth as specified in
Table 434.6-1 of ASME B31.4 as presented in the table below.
Table 9-2 Minimum Cover Depth of Liquid Pipeline Based on ASME B31.4
The requirement of minimum cover depth of liquid pipeline in accordance with Indonesian
regulation (Ref. [A3]) is given below:
 Minimum depth of cover for gas transmission pipeline laid on mainland shall be
1m.
 Pipeline crossing with river, canal or irrigation channel should be buried with
minimum buried depth of 2m.
 Pipeline crossing with swampy area should be buried with minimum buried depth
of 1m.
In order to comply with Indonesian regulation, codes and standard, the selected buried
depth of pipelines system is presented in the following table.
Table 9-3 Selected Minimum Cover Depth of Pipelines
Feature Along Route Min. Cover Depth (m)

Normal ROW 1.2
Public Road Crossing 2.0
Village Road Crossing 2.0
River Crossing 2.0
Canal Crossing 2.0
Creek Crossing 2.0
Swampy Area 2.0
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Where there is an increased risk of damage or interference from third parties, additional
protective measures shall be adopted and identified on the pipeline alignment sheets.
Protection may be one or more of the following:
 Additional depth of cover.
 Pipeline marker tape.
 Protective concrete slabs or mass concrete.
 Increased pipe wall thickness.
 Concrete coating.
9.3 Separation Distance or Clearance of Pipelines

The requirement of minimum clearance of gas pipelines (flowlines, gas trunklines,
multiphase pipelines and fuel gas pipeline) in accordance with ASME B31.8 is given
below:
 There shall be at least 6 in. (150 mm) of clearance wherever possible between
any buried pipeline and any other underground structure not used in conjunction
with the pipeline.
 There shall be at least 2 in. (50 mm) of clearance wherever possible between any
buried gas main and any other underground structure not used in conjunction with
the main.
The requirement of minimum clearance of liquid pipelines (liquid pipelines, condensate
pipelines and water pipelines) in accordance with ASME B31.4 is given below:
 A minimum clearance of 12 in. (300 mm) shall be provided between the outside of
any buried pipe or component and the extremity of any other underground
structures, except for drainage tile, which shall have a minimum clearance of 2 in.
(50 mm). Where impractical and where adequate provisions for corrosion control
have been made, the minimum clearance of 12 in. (300 mm) may be reduced.
In accordance with Indonesian Government Regulation (Ref. [A3]), the distance between
the pipeline and permanent buildings or residences is determined based on the pipeline
size, pressure range and location class. The distance requirements for pipelines are
presented in the table below. The requirement of minimum clearance of pipeline in
accordance with Indonesian regulation is given below:
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Table 9-4 Minimum Distance of Pipelines based on KEPMENTAMBEN K300
In order to comply with Indonesian regulation, codes and standard, the selected minimum
clearance of pipelines system is presented in the following table.
Table 9-5 Minimum Clearance of Pipelines
Description Min. Clearance (m)

Horizontal Distance of Pipeline Parallel with Pipeline 0.305
Horizontal Distance of Pipeline Parallel with Cable 0.305
Horizontal Distance of Pipeline Parallel with Fiber Optic 0.305
Horizontal Distance of Pipeline Parallel with Road 3
Horizontal Distance of Pipeline with Buildings Table 9-3
Vertical Distance of Pipeline Crossing with Pipeline 0.610
Vertical Distance of Pipeline Crossing with Cable 0.610
Vertical Distance of Pipeline Crossing with Fiber Optic 0.610
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Table 9-6 Horizontal Distance of Pipeline with Buildings
Pipeline Description Min. Clearance (m)

12” Flowline 4
10” Flowline 3.5
18” Gas Trunkline 5
10” Gas Trunkline 3.5
6” Multiphase Pipeline 3
4” Liquid Pipeline 2
6” Water Intake Pipeline 2
4” Service Water Pipeline 2
9.4 Pipeline Installation along Normal Route and Swampy Area
9.4.1 General
Pipeline installation along normal route and swampy area is shall, in general, follow
standard procedures of working with soil strip, line pipe stringing, welding, trenching,
lifting and lowering, backfilling, and reinstatement.
Pipeline laying along normal route and swampy area is performed by lifting the pipeline
off the supports used for welding and lowering the pipeline into the proposed location of
pipeline (in the trench or on the steel supports). This usually requires lifting points to
provide the sufficient curvature along the pipeline. Cranes and side booms can be used
as equipment for pipeline installation.
Detailed requirement of pipeline installation is provided in Project Specification No. 2002-
01PL-30-02L-G0132 Specification for Pipeline, Power Cable and Fiber Optic Installation.
9.4.2 Pipeline Installation Analysis

Pipeline installation analysis will be performed in order to ensure the occurred stress
during lifting and lowering into trench within the allowable combined stress in accordance
with ASME B31.8 for gas pipeline and ASME B31.4 for liquid pipeline. The installation
analysis shall cover the following requirements:
 Stress of the pipeline
 Lifting point arrangement
 Maximum load on the lifting point to estimate the lifting equipment capacity.
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9.5 Pipeline Installation at Road Crossing

Pipeline installation at road crossing locations may be achieved by manual auger boring,
guided auger boring or open cutting, depending on local regulations, traffic, space
availability and construction equipment availability. Where drilling or boring is used, a
mechanical protective coating shall be applied over the corrosion-resistant coating.
Detailed requirement of pipeline installation at road crossing is provided in Project
Specification No. 2002-01PL-30-02L-G0132 Specification for Pipeline, Power Cable and
Fiber Optic Installation.
9.6 Pipeline Installation at River Crossing
9.6.1 General
HDD will be used as a method for the pipeline installation at river crossing when open cut
method is not applicable.
Horizontal Directional Drilling (HDD) is a trenchless method applied to install pipes,
conduit and cables using a surface-launched drilling rig. This method is generally
accomplished in two stages. First stage is to create a pilot bore which is drilled using a
rotating drill string. Second stage purpose is to enlarge the pilot bore using a back reamer
to the size required for the product pipe.
During the pilot boring, the direction of the drill string is controlled by the orientation of a
slanted face to the drill head, eccentric fluid jets or a combination of these, usually in
conjunction with a locator.
For pipeline installation parallel with fiber optic and cable at river crossing using HDD,
minimum separation between pipeline and power cable shall be 3 meters from pipe outer
diameter to power cable outer diameter to avoid collision and hole collapse.
Detailed requirement of HDD is provided in Project Specification No. 2002-01PL-00-02L-
G0066 Specification for Horizontal Directional Drilling.
9.6.2 HDD Calculation

The pulling force calculation is performed in accordance with PRCI AGA PR-227-9424
(Installation of Pipelines by Horizontal Directional Drilling). On the other hand, the stress
due to the force and the bending of the horizontal directional drilled pipeline is performed
based on ASME B31.8 for gas pipeline and ASME B31.4 for liquid pipeline.
The calculation of force for each section depends on the angle of the path to relative
horizontal side (water surface) and the shape of the path whether straight or curved. The
pipeline profile and curvature at river crossing using HDD installation method is within the
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limit of specified natural radius curvature or elastic curvature based on the construction
and available space requirements.
9.7 Welding
Welding shall be carried out in accordance with API Standard 1104. Butt welds shall be
100% radiographed for all pipelines.
Detailed requirement of welding is provided in Project Specification No. 2002-01PL-30-
02L-G0136 Specification for Pipeline Field Welding and NDT of CRA-Clad and CRA-
Lined Steel Pipe.
9.8 Trenching
Excavation of the soil will be carried out using excavator. The trench shall be in such a
condition that the coating cannot suffer damage; the trench bottom in particular shall be
free from hard elements and shall not be uneven. If water or mud is present, drying out
and cleaning of the trench before lowering shall be performed, as possible. The side
slope for trench shall be less than the angle of repose for the soil type to avoid collapse of
trench sides.
The trench shall be excavated to a minimum width so as to provide, on both sides of the
installed pipeline, the minimum clearance of 200 mm at the trench bottom and to a depth
sufficient to provide the minimum bedding of 150 mm from bottom of pipe and padded
sand of 200 mm from top of pipe.
Excavation of the soil will be carried out using excavator. If excavation process
encounters a hard boulder then it shall be cleared using hydraulic rock hammers or rock
cutting machines.
The excavated trench must be carefully graded in order to evenly support the pipe along
its entire length. In some cases, it may be necessary to over excavate the trench and
backfill it with a granular material to achieve proper bedding.
The pipeline trench at swampy area will be excavated with a trackhoe working from a
movable plank footing. If the soil is prone to sliding, then the piling method shall be added
into the excavation.
Detailed requirement of trenching is provided in Project Specification No. 2002-01PL-30-
02L-G0149 Specification for Trenching, Backfilling, and Reinstatement.
9.9 Backfilling
Backfilling shall commence if pipeline, fiber optic cables and power cables any associated
equipment have been positioned correctly in the trench. The pipeline trench shall be
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backfilled with excavated soil. Select rock fills/slope breakers shall be provided in the
trench in steep areas (slope generally 19% and more) to prevent erosion. Selected
backfill shall be provided at approaches to terminal up to transition point (below
ground/above ground) inside terminal, if required.
In the case of rivers/water bodies which are prone to scour and erosion, the cover shall
be provided below the predicted scour level. In addition to the cover, anti-buoyancy
measures shall be provided on river crossings. Backfilling shall be done either using
natural backfill (sand/clay) or using gravel. Gravel can only be used if the pipe has
concrete coating.
Pipeline route shall be examined to establish any drainage requirement in hilly terrain. In
case required, the drainage design shall prevent trench flooding during construction and
protect the integrity of the installed pipeline following completion of all construction
activity.
In rocky areas, the trench bottom shall have a sand padding of 150 mm. After laying of
pipeline, sand padding shall be placed around and on top of the pipe so that thickness of
compacted padding on top of pipe corrosion coating shall be at least 200 mm.
Backfilling at river crossing shall be done either using natural backfill (sand/clay) or using
gravel. Gravel can only be used if the pipe has concrete coating. The material must be
able to withstand erosion and scouring and must not extend above the original grade of
the channel.
Detailed requirement of backfilling is provided in Project Specification No. 2002-01PL-30-
02L-G0149 Specification for Trenching, Backfilling, and Reinstatement.
9.10 Reinstatement
Reinstatement shall be carried out by replacing the ground to as near the condition as
that which existed before along the pipelines route. All construction debris, containers,
garbage, drink cans, wrappings, etc. shall be removed.
Detailed requirement of reinstatement is provided in Project Specification No. 2002-01PL-
30-02L-G0149 Specification for Trenching, Backfilling, and Reinstatement.
9.11 Pipeline Sign or Markers

Warning signs shall be installed each 500 m and at major road and canal crossings at
each line to identify the pipeline location and provide emergency contact information.
Warning signs shall also identify roads, rivers and change of direction and shall be dual
language (Bahasa Indonesia and English).
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Kilometer markers shall be installed every 1000 m interval along the pipeline for more
precise identification of distance. Ground markers shall be installed in each interval 100 m
between kilometer post and every intersection point at horizontal bend.
Detailed requirement of pipeline sign or markers is provided in Project Specification No.
2002-01PL-30-02L-G0132 Specification for Pipeline, Power Cable and Fiber Optic
Installation.
10 PIGGING REQUIREMENTS
In order to accommodate pigging operation during construction and operating condition,

the pipelines shall be designed such that:
 Pipeline shall be piggable for flooding, gauging, dewatering, and intelligent
pigging.
 The hot induction bends shall have 5D radius of bend.
 Internal diameter of valves, flanges, barred tee and insulating joints shall match
the internal diameter of the pipeline (with the same design factor).
Pig Launcher and Receiver shall be designed to accommodate the full range of pressures
to the same extent as the main pipeline during construction and operation. Pig Launcher
and Receiver are classified as pressure vessels and designed and manufactured to
ASME Section VIII Division 1.
Detailed requirement for pigging is provided in Project Document No. 2002-01PR-00-02L-
G0067 Specification for Pigging System and 2002-01PL-00-02K-G0002 Pigging
Philosophy.
11 TESTING AND PRE-COMMISSIONING
11.1 Cleaning and Filling

The pipeline sections shall be cleaned by the passage of cleaning pigs or similar devices
to remove dirt, construction debris and other matter. Pig shall be designed to deal with all
the internal diameters of the line and the capable of negotiating the line components.
In case of any in-line ball/gate valve is installed in the pipeline, the valve shall be locked in
open position prior to carrying out pigging operation.
Water used for cleaning shall be clean, free from impurities, and filtered to 100 micron.
Water used for filling shall be inhibited water. The arrangement of filter should enable
back flushing without disconnecting the pipe work.
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Water at least 1% of the pipeline length or 250 m shall be introduced ahead of the first pig
to ensure wetting, washing and rinsing away of foreign materials.
Preference of cleaning pig for internally uncoated pipeline is bi-directional pig with at least
4 discs and with steel wire brush spring loaded to cover the entire internal surface of the
pipe, along with magnetic attachment to pick-up ferrous debris.
Consideration should be given to the use of a pig tracking system (e.g. pig shall be fitted
with an acoustic pinger with battery life sufficient for at least 2 months).
Single pigs or pig-train shall be separated over distances which provide sufficient time for
unloading of receiver. Pig trains shall be split if they contain more pigs than the receiver
can hold without unloading.
Filling shall be performed at a controlled rate. Control the pig speed may use
backpressure. Pig may be used to provide a positive air-to-water interface and to
minimize air entrainment. When the pipe traverses steep terrain, provision shall be taken
to prevent the pig from running ahead of the line fill and creating a safety concern at the
end of the fill section.
Cleaning is considered to be completed when the quantity of debris is less than 1% of the
volume. In case higher solid contents are found, additional pig shall be run until the
pipeline is cleaned of debris.
Detailed requirement of cleaning and filling is provided in Project Document No. 2002-
01PR-00-02L-G0063 Specification for Pipeline Flooding, Cleaning, Gauging,
Hydrotesting, and Dewatering, and Disposal and 2002-01PL-30-02F-G0089 Pipeline
Testing and Pre-Commissioning Philosophy.
11.2 Gauging
Gauging pig or devices which check for ovality and internal obstructions shall be passed
through each section before testing. The gauging plate diameter shall be no less than
95% of the smallest nominal internal pipe diameter of the pipeline. Gauging plate material
shall be aluminum 6-8 mm thick have radial incision at 45° intervals.
Subsequent to arrival of the pigs at the receiver, the pigs shall be removed in the
presence of COMPANY Representative. Recovered pigs shall be carefully examined and
details recorded. The gauging pig shall be carefully examined for any damage. A
deformed, bent, severely nicked plate or damaged pig shall be evidence of gauging pig
run failure and the same is not acceptable to COMPANY. In such cases, a caliper pig
shall be run to check suspected fault. Following repair, the gauging pig shall be re-run to
the satisfaction of COMPANY.
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If any of the pigs get stuck, investigation shall be carried out to ascertain position of the
blocked pig and cause of the blockage. The results of investigation shall be reported to
COMPANY. Following repair, the gauging pig shall be re-run to the satisfaction of
COMPANY.
Detailed requirement of gauging is provided in Project Document No. 2002-01PR-00-02L-
G0063 Specification for Pipeline Flooding, Cleaning, Gauging, Hydrotesting, and
Dewatering, and Disposal and 2002-01PL-30-02F-G0089 Pipeline Testing and Pre-
Commissioning Philosophy.
11.3 Pressure Test
11.3.1 Test Medium

The medium shall be water, air or non-toxic gas. Exception to using water when condition
as follows:
 Low ambient temperature prevent testing with water
 Sufficient water of adequate quality cannot be made available
 Disposal of water is not possible
 Testing is not expedient
 Water contamination is unacceptable.
11.3.2 Pressure level and Acceptance Criteria

After stabilization of temperatures and surges from pressurizing operations has been
reached, the pipelines shall be hydrostatically tested in accordance with ASME B31.8 for
gas pipeline and ASME B31.4 for liquid pipeline to a certain pressure based on the
defined location class and test duration. Pressure tests shall be conducted with water
(including inhibited water) as test medium.
Determining the test duration shall be established conforming to the regulation of
appropriate authority.
Consideration should be given to include factors for determining the test pressure e.g.
external hydrostatic pressure, derated temperature value.
Pressure variations during strength testing shall be acceptable if they can be
demonstrated to be caused by factors other than a leak. Pressure increases or decreases
during leak testing shall be acceptable provided they can be demonstrated through
calculations to be caused by variations in ambient temperature or pressure, such as tidal
variation.
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Consideration should be given to the case of pressure decrease other than temperature
variation (e.g. pressure variation shall not exceed 0.2%).
If not meeting the acceptance criteria, tested section shall be determined by search of the
location of leakage or failure, subject to be repaired and retested.
Detailed requirement of pressure test is provided in Project Document No. 2002-01PR-
00-02L-G0063 Specification for Pipeline Flooding, Cleaning, Gauging, Hydrotesting, and
11.4 Pre-Commissioning
11.4.1 Dewatering
Removal of the test medium, in most cases water, sometimes containing corrosion and
bacterial inhibitors, is required as part of pre-commissioning. The use of inhibitors for
water needs to be established with regard to overall corrosion rates and the source of the
test water.
The swabbing pigs designed to seal tightly against the side of the pipeline are sent along
the pipeline, propelled by dried, cooled and oil free compressed air. The pigs will remove
as much as possible water in the pipeline and to minimize the subsequent drying
duration.
Detailed requirement of dewatering is provided in Project Document No. 2002-01PR-00-
02L-G0063 Specification for Pipeline Flooding, Cleaning, Gauging, Hydrotesting, and
11.4.2 Drying
Drying shall be performed to follow the swabbing immediately. Drying methods may be
performed with drying fluids or gels, air or nitrogen purging, vacuum drying or using the
transported fluid itself.
Drying methods should be selected on the basis of the need for dryness to meet the
quality specifications of the transported fluids. Dryness criteria shall be established as a
water dew-point temperature.
Consideration should be given to compatibility and effect of drying fluids on the pipeline
component material.
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Detailed requirement of drying is provided in Project Document No. 2002-01PR-30-02L-

G0065 Specification for Pipeline Drying and Purging and 2002-01PL-30-02F-G0089
Pipeline Testing and Pre-Commissioning Philosophy.
11.4.3 Purging
Purging is performed to displace the air left in the pipeline with an inert gas and keeping it
full of such gas.
Detailed requirement of purging is provided in Project Document No. 2002-01PR-30-02L-
G0065 Specification for Pipeline Drying and Purging and 2002-01PL-30-02F-G0089
Pipeline Testing and Pre-Commissioning Philosophy.
12 SPARING PHILOSOPHY
The required additional rigid pipe joints, herein called “spares”, can be classified as
follows:
 Construction Spares: they will be certainly used in the construction phase. They
cover the following activities:
o Welding procedures and welders’ qualification;
o Coating (line pipe) and field joint coating trials.
 Contingency Spares: they will be used, if necessary, to cope with contingencies
during installation and account for tolerances, damages, etc. The quantities of
material shall be estimated for the following items:
o Route deviation including vertical profile;
o Non-repairable damages due to pipe handling.
The detailed spare requirement for pipeline shall be defined in the Document No. 2002-
01PL-30-02MT-G0113, Pipeline MTO.
12.1 Welding Procedures and Welder’s Qualification

For welding procedures and welders’ qualification 4 additional joints for each pipe
typology are required.
12.2 Coating and Field Joint Coating Trials

For coating and field joint coating trials 6 additional joints for each pipe typology are
required.
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12.3 Horizontal/Vertical Undulation within the Laying Corridor and Local Re-
routings
Spares for horizontal/vertical undulations and local re-routings are required to cope with a
possible difference between the actual and the expected final route length.
The definition of the required spares is based on the following assumptions:
 Additional length to take into account horizontal undulations and local re-routing
(1.4% of the nominal length);
 Additional length to take into account vertical undulations (0.1% of the nominal
length).
12.4 Non-Repairable Damage due to Pipe Handling

Based on common engineering practice, it is assumed that 0.5% of the rigid pipe joints
might be permanently damaged during fabrication, transportation and installation.
12.5 Spare Philosophy for Gasket/Bolts/Nuts

The following spare philosophy has been assumed:
 Gasket: 200% of nominal quantity (for each kind of flange);
 Bolts: 200% of nominal quantity;
 Nuts: 200% of nominal quantity
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13 ABBREVIATION
Abbreviation Description
3LPE Three-Layer Polyethylene
3LPP Three-Layer Polypropylene
AASHTO American Association of State Highway and Transportation Officials
AGA American Gas Association
AKM Asap Kido and Merah
API American Petroleum Institute
ASME American Society of Mechanical Engineers
ASTM American Society for Testing and Materials
BAPEDAL Badan Pengendalian Dampak Lingkungan
CRA Corrosion Resistant Alloy
CS Carbon Steel
CSA Canadian Standards Association
CP Cathodic Protection
D Nominal Outside Diameter
EPCI Engineering, Procurement, Construction and Installation
FBE Fusion Bonded Epoxy
FEED Front End Engineering Design
GGS Gas Gathering Station
GRS Gas Receiving Station
HAT Highest Astronomical Tide
HBE High Build Epoxy
HDD Horizontal Directional Drilling
HMB Heat and Material Balance
HSS Heat Shrinkable Sleeve
ICCP Impressed Current Cathodic Protection
ISBN International Standard Book Number
ISO International Organization for Standardization
KP Kilometer Point
LAT Lowest Astronomical Tide
LPP Liquid Processing Plant
MAOP Maximum Allowable Operating Pressure
MIJ Monolithic Insulating Joint
MOP Maximum Operating Pressure
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Abbreviation Description
MOT Maximum Operating Temperature
MSL Mean Sea Level
MSS Manufacturers Standardization Society
MTO Material Take Off
NACE National Association of Corrosion Engineers
NPS Nominal Pipe Size
P&ID Piping and Instrumentation Diagram
PE Polyethylene
PGE Peak Ground Acceleration
PP Polypropylene
PRCI Pipeline Research Council International
PSC Production Sharing Contract
PSL Product Specification Level
ROW Right of Way
RS Receiving Station
SACP Sacrificial Anode Cathodic Protection
SI International System of Unit
SNI Standar Nasional Indonesia
SMTS Specified Minimum Tensile Strength
SMYS Specified Minimum Yield Strength
SS Stainless Steel
UNS Unified Numbering System
UTM Universal Transverse Mercator
WGS World Geodetic System
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14 APPENDICES
Appendix 1 – Fluid Composition

Appendix 2 – Soil CPT Plot Layout
Appendix 3 – Soil Resistivity Data
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APPENDIX 1 – FLUID COMPOSITION

APPENDIX 1 - FLUID COMPOSITION
Asap -1X Separator Products Composition
The compositional analysis of Separator product and calculated well stream to C-36+ on Asap -1X based on DST-
2 as below:
Component Separator Liquid (% mole) Separator Gas (% mole)

H2 Hydrogen 0 0
H2 S Hydrogen Sulphide 0 0
CO2 Carbon Dioxide 8.415 19.744
N2 Nitrogen 0.035 0.778
C1 Methane 11.659 78.464
C2 Ethane 0.67 0.677
C3 Propane 0.4 0.137
iC4 Iso-Butane 0.191 0.031
nC4 n- Butane 0.348 0.035
iC5 Iso-pentane 0.382 0.018
nC5 n - Pentane 0.373 0.012
C6 n- Hexane 1.197 0.018
Benzene 2.039 0.015
C7 Heptanes 3.498 0.023
Toluenes 5.288 0.014
C8 Octanes 5.395 0.016
Ethyl benzenes 0.487 0.001
Meta/para-Xylenes 4.79 0.005
Ortho-Xylenes 1.411 0.001
C9 Nonanes 4.08 0.005
C10 Decanes 6.87 0.004
C11 Undecanes 4.91 0.002
C12+ Dodecanes plus 37.638 0.003
Total 100 100
C12+ properties:
Properties Separator Liquid (% mole) Separator Gas (% mole)

MW 294.4 188.7
Density (g/cm3) 0.8739 0.8207
Notes:
1. Gas composition is on dry basis
2.10 ppm of H 2 S content is applied for design case
3. 100 µg/Nm 3 of Mercury content is applied for design case
Appendix 1 - Fluid Composition Page 1 of 6

Asap - 2X and Asap - 5 Separator Products Composition
The Asap-5 new well compositional and properties will be defined typically with Asap 2X well. The compositional
analysis of Separator product and calculated well stream to C-12+ on Asap -2X based on DST-2 as below:

H2 Hydrogen 0 0
N2 Nitrogen 0.04 0.61
C1 Methane 17.7 83.64
C2 Ethane 1.47 1.59
nC4 n- Butane 0.68 0.1
nC5 n - Pentane 0.58 0.3
C6 n- Hexane 1.45 0.05
C7 Heptanes 4.9 0.06
C8 Octanes 8.27 0.04
C9 Nonanes 7.1 0.01
C10 Decanes 4.98 0
C11 Undecanes 4 0
C12+ Dodecanes plus 41.07 0
Total 100 100
C12+ properties:

MW 243 -
Density (g/cm3) 0.8507 -
Notes:

Asap -3X (DST-3) and Asap -6 Separator Products Composition
The Asap -6 new well compositional and properties will be defined typically with Asap -2X well. The compositional
analysis of Separator product and calculated well stream to C-12+ on Asap -3X based on DST-3 as below:

H2 Hydrogen 0 0
C1 Methane 10.75 78.49
C2 Ethane 0.51 0.7
C3 Propane 0.3 0.14
nC4 n- Butane 0.25 0.04
C6 n- Hexane 0.65 0.01
C9 Nonanes 6.48 0
C10 Decanes 5.42 0
C11 Undecanes 4.94 0
C12+ Dodecanes plus 55.68 0
Total 100 100
C12+ properties:

MW 294 -
Notes:

Asap -4X Separator Products Composition
The compositional analysis of Separator product and calculated well stream to C-11+ on Asap -4X based on DST-
5 as below :

H2 Hydrogen 0 0
C1 Methane 14.08 78.53
C2 Ethane 0.61 0.67
nC4 n- Butane 0.25 0.04
C6 n- Hexane 0.67 0.01
C9 Nonanes 5.8 0
C10 Decanes 4.96 0
C11+ Undecanes plus 56.52 0
Total 100 100
C11+ properties:

MW 249 153.1
Density (g/cm3) 0.8555 0.794
Notes:

Kido -1X Separator Products Composition
The Kido -1X new well compositional and properties will be defined typically with Asap 2X well. The compositional
analysis of Separator product and calculated well stream to C-11+ on Kido -1X based on DST-3 as below :

H2 Hydrogen 0 0
C1 Methane 7.22 90.4
C2 Ethane 2.18 2.76
nC4 n- Butane 1.87 0.15
C6 n- Hexane 4.51 0.04
C8 Octanes 19.54 0.02
C9 Nonanes 10.84 0
C10 Decanes 5.61 0
Total 100 100
C11+ properties:

MW 220 147
Density (g/cm3) 0.8403 0.789
Notes:

Merah 1X Separator Products Composition
The compositional analysis of Separator product and calculated well stream to C-11+ on Merah based on DST-3
as below :

H2 Hydrogen 0 0.04
C1 Methane 15.17 84.28
C2 Ethane 1.98 2.27
nC4 n- Butane 0.66 0.1
C6 n- Hexane 1.16 0.04
C8 Octanes 12.96 0.05
C9 Nonanes 11.45 0.02
C10 Decanes 6.23 0
Total 100 100
C11+ properties:

MW 215 -
Notes:

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PAGE: APPENDIX 2
APPENDIX 2 – SOIL CPT PLOT LAYOUT

PT Synergy Engineering
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PAGE: APPENDIX 3
APPENDIX 3 – SOIL RESISTIVITY

Appendix 3 ‐ Soil Resistivity
Pipeline Point No. Depth (m) Soil Resistivity (ohm.m)

Asap‐1X & 0.00 ‐ 0.75 41.30
3
Asap‐2X 0.75 ‐ 1.19 3.83
(Asap GGS)
Flowlines 1.19 ‐ 3.00 13.10

5 (Asap‐3X
0.00 ‐ 3.00 18.60
Wellsite)
Asap‐3X 4 0.00 ‐ 2.48 15.90
Flowline 0.00 ‐ 0.75 41.30
3
0.75 ‐ 1.19 3.83
(Asap GGS)
1.19 ‐ 3.00 13.10

0.00 ‐ 0.75 33.30
2 0.75 ‐ 1.17 3.35
Asap‐4X 1.17 ‐ 3.00 16.40
Flowline 0.00 ‐ 0.75 41.30
3
0.75 ‐ 1.19 3.83
(Asap GGS)
1.19 ‐ 3.00 13.10

0.00 ‐ 0.75 41.30
Asap‐5 3
0.75 ‐ 1.19 3.83
Flowline (Asap GGS)
1.19 ‐ 3.00 13.10

4 0.00 ‐ 2.48 15.90
Asap‐6 0.00 ‐ 0.75 41.30
3
Flowline 0.75 ‐ 1.19 3.83
(Asap GGS)
1.19 ‐ 3.00 13.10

4 0.00 ‐ 2.48 15.90
Asap‐7 0.00 ‐ 0.75 41.30
3
Flowline 0.75 ‐ 1.19 3.83
(Asap GGS)
1.19 ‐ 3.00 13.10

25 (Merah
0.00 ‐ 3.00 86.70
wellsite)
Merah
24 0.00 ‐ 2.03 118.00
Flowline
0.00 ‐ 0.76 62.70
23
0.76 ‐ 2.70 553.00

0.00 ‐ 0.75 41.30
Kido NT07
0.75 ‐ 1.19 3.83
Flowlines (GGS Kido)
1.19 ‐ 3.00 13.10

0.00 ‐ 0.75 41.30
3
0.75 ‐ 1.19 3.83
(Asap GGS)
1.19 ‐ 3.00 13.10
6 0.00 ‐ 1.70 68.50
0.00 ‐ 0.75 263.00
7
0.75 ‐ 3.00 19.30
8 0.00 ‐ 3.00 428.00
0.00 ‐ 0.75 502.00
9
0.75 ‐ 2.67 998.00
Asap Gas
10 0.00 ‐ 2.13 211.00
Trunkline
0.00 ‐ 0.75 124.00
11
0.75 ‐ 2.67 61.10
12 0.00 ‐ 2.09 129.00
26 0.00 ‐ 3.00 127.00
13 0.00 ‐ 1.37 191.00
14 0.00 ‐ 2.59 165.00
15 0.00 ‐ 3.00 162.00
16 0.00 ‐ 3.00 128.00
17 0.00 ‐ 1.75 36.80

18 0.00 ‐ 1.61 96.90
0.00 ‐ 0.75 102.00
19
0.75 ‐ 3.00 236.00
20 0.00 ‐ 3.00 282.00
21 0.00 ‐ 3.00 220.00
Merah Gas 0.00 ‐ 1.10 302.00
MP05
Trunkline 1.10 ‐ 2.20 17.70
MP06 0.00 ‐ 1.50 317.00
MP07 0.00 ‐ 1.30 102.00
0.00 ‐ 0.80 17.60
MP08
0.80 ‐ 5.70 86.10
MP09 0.00 ‐ 1.30 225.00

0.00 ‐ 0.75 41.30
NT07
Gas (GGS Kido) 0.75 ‐ 1.19 3.83
Trunkline 1.19 ‐ 3.00 13.10
from GGS NT10 0.00 ‐ 2.30 198.00
Kido to Tofoi NT11 0.00 ‐ 3.90 130.00
Receiving 0.00 ‐ 0.60 112.00
NT12
Station 0.60 ‐ 12.00 79.90
(Route 1) NT13 0.00 ‐ 2.80 73.20
27 0.00 ‐ 3.00 86.70
26 0.00 ‐ 3.00 127.00

0.00 ‐ 0.75 41.30
NT07
0.75 ‐ 1.19 3.83
(GGS Kido)
1.19 ‐ 3.00 13.10
NT06 0.00 ‐ 5.20 24.6
NT05 0.00 ‐ 1.30 64.88
Gas
NT04 0.00 ‐ 2.60 1.04
Trunkline
NT02 0.00 ‐ 3.40 13.5
from GGS
NT01 0.00 ‐ 0.80 30.5
Kido to GGS
(LPP) 0.80 ‐ 2.20 1363
Asap (Route
0.00 ‐ 0.75 33.30
2)
2 0.75 ‐ 1.17 3.35
1.17 ‐ 3.00 16.40
0.00 ‐ 0.75 41.30
3
0.75 ‐ 1.19 3.83
(Asap GGS)
1.19 ‐ 3.00 13.10

17 0.00 ‐ 1.75 36.80
16 0.00 ‐ 3.00 128.00
15 0.00 ‐ 3.00 162.00
14 0.00 ‐ 2.59 165.00
13 0.00 ‐ 1.37 191.00
26 0.00 ‐ 3.00 127.00
12 0.00 ‐ 2.09 129.00
Multiphase
0.00 ‐ 0.75 124.00
Pipeline from 11
0.75 ‐ 2.67 61.10
Merah GGS
10 0.00 ‐ 2.13 211.00
to Piggable
0.00 ‐ 0.75 502.00
Wye at Asap 9
0.75 ‐ 2.67 998.00
GGS
8 0.00 ‐ 3.00 428.00
0.00 ‐ 0.75 263.00
7
0.75 ‐ 3.00 19.30
6 0.00 ‐ 1.70 68.50
0.00 ‐ 0.75 41.30
3
0.75 ‐ 1.19 3.83
(Asap GGS)
1.19 ‐ 3.00 13.10

0.00 ‐ 0.75 41.30
3
0.75 ‐ 1.19 3.83
(Asap GGS)
Multiphase 1.19 ‐ 3.00 13.10
Pipeline from 0.00 ‐ 0.75 33.30
Asap GGS to 2 0.75 ‐ 1.17 3.35
Nagote LPP 1.17 ‐ 3.00 16.40
NT01 0.00 ‐ 0.80 30.5
(LPP) 0.80 ‐ 2.20 1363

0.00 ‐ 0.75 41.30
NT07
0.75 ‐ 1.19 3.83
(GGS Kido)
Liquid 1.19 ‐ 3.00 13.10
Pipeline from NT06 0.00 ‐ 5.20 24.6
Kido GGS to NT05 0.00 ‐ 1.30 64.88
Nagote LPP NT04 0.00 ‐ 2.60 1.04
(Route 1) NT02 0.00 ‐ 3.40 13.5
NT01 0.00 ‐ 0.80 30.5
(LPP) 0.80 ‐ 2.20 1363

0.00 ‐ 0.75 41.30
NT07
0.75 ‐ 1.19 3.83
Liquid (GGS Kido)
1.19 ‐ 3.00 13.10
Pipeline from
NT10 0.00 ‐ 2.30 198.00
Kido GGS to
NT11 0.00 ‐ 3.90 130.00
Tofoi
0.00 ‐ 0.60 112.00
Receiving NT12
0.60 ‐ 12.00 79.90
Station
NT13 0.00 ‐ 2.80 73.20
(Route 2)
27 0.00 ‐ 3.00 86.70
26 0.00 ‐ 3.00 127.00

Condensate NT01 0.00 ‐ 0.80 30.5
Pipeline (LPP) 0.80 ‐ 2.20 1363

Water 0.00 ‐ 0.80 30.5
NT01
Disposal
(LPP) 0.80 ‐ 2.20 1363
Pipeline

NT01 0.00 ‐ 0.80 30.5
Water (LPP) 0.80 ‐ 2.20 1363
Injection 0.00 ‐ 0.75 33.30
Pipeline from 2 0.75 ‐ 1.17 3.35
Nagote LPP 1.17 ‐ 3.00 16.40
to Asap‐2X 0.00 ‐ 0.75 41.30
3
ST Wellsite 0.75 ‐ 1.19 3.83
(Asap GGS)
1.19 ‐ 3.00 13.10

NT01 0.00 ‐ 0.80 30.5
(LPP) 0.80 ‐ 2.20 1363
0.00 ‐ 0.75 33.30
2 0.75 ‐ 1.17 3.35
1.17 ‐ 3.00 16.40
0.00 ‐ 0.75 41.30
3
0.75 ‐ 1.19 3.83
(Asap GGS)
1.19 ‐ 3.00 13.10
6 0.00 ‐ 1.70 68.50
0.00 ‐ 0.75 263.00
7
0.75 ‐ 3.00 19.30
8 0.00 ‐ 3.00 428.00
Water 0.00 ‐ 0.75 502.00
9
Injection 0.75 ‐ 2.67 998.00
Pipeline from 10 0.00 ‐ 2.13 211.00
Nagote LPP 0.00 ‐ 0.75 124.00
11
to Merah‐1X 0.75 ‐ 2.67 61.10
Wellsite 12 0.00 ‐ 2.09 129.00
26 0.00 ‐ 3.00 127.00
13 0.00 ‐ 1.37 191.00
14 0.00 ‐ 2.59 165.00
15 0.00 ‐ 3.00 162.00
16 0.00 ‐ 3.00 128.00
17 0.00 ‐ 1.75 36.80
0.00 ‐ 0.76 62.70
23
0.76 ‐ 2.70 553.00
24 0.00 ‐ 2.03 118.00
25 (Merah
0.00 ‐ 3.00 86.70
wellsite)

2002-01PL-30-02B-G0085 Pipeline Basis of Design - D0

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2002-01PL-30-02B-G0085 Pipeline Basis of Design - D0

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GENTING OIL KASURI PTE. LTD.

AKM PRODUCTION FACILITIES PROJECT

PIPELINE BASIS OF DESIGN

Rev. Date Description Prepared Checked Approved COMPANY

DOC. NO: 2002-01PL-30-02B-G0085

TABULATION OF REVISED PAGES

REVISION REVISION REVISION

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7.7.3 Wind Data ................................................................................................... 45

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Table 7-22 Soil Properties at LPP Nagote .................................................................................56

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Figure 1-1 Kasuri Block Plan of Development

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 Future Pipeline system consist of the following pipeline:

Term Definition of Term

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Term Definition of Term

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5.1 Indonesian Government Regulations, Standards, Laws and Decrees

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5.2 COMPANY Supplied Documents and Project Documents

5.2.1 COMPANY Supplied Documents

5.2.2 Project Documents

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[B18]. 2002-01WG-30-0005-A0012, P&ID Wellpad Welpads ASAP 4X - Pig Launcher

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[B49]. 2002-01DR-60-0006-D1006, Piping and Instrument Diagram Nagote -

5.3 International Codes and Standards

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5.4 Other References

5.5 Order of Precedence

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6.1 Geodetic Parameters

6.2 Key Facilities Location

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6.3 Pipelines Description

 Condensate Pipeline will be utilized to transport the stabilized condensate from

 Water Pipelines will be utilized to transport the following:

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Pipelines Description From To Service Length (km) Remarks

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6.4 ROW Description

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Pipelines Description ROW Conditions

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Pipelines Description ROW Conditions

6.5 Design Code and Location Class

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Pipelines Description Design Code Location Class