It is best to have a quiet moment ...

LUBCON Special Lubricants care for Noise Reduction of Rolling Bearings

High requirements
LUBCON Requirements
Lubricants need high requirements
Noise Cleanliness High speed High Low Corrosion Water Elastomer
when bearings are operating under performance temperatures temperatures protection resistance compatibility
high speeds, extreme temperatures
®
or unfavourable ambient conditions. SINTONO GPE 703 1 1 1 1 2 1 1 2
The lubricant should be of high ®
THERMOPLEX LC 302 EP 2 2 1 3 1 1 1 2
quality, reliability and at the same
time of low noise. THERMOPLEX Li 302
®
1 1 1 3 1 2 2 2
As a specialist of lubricants, we have
®
developed greases which fulfil THERMOPLEX 2 HPL 3 1 2 2 2 2 2 2
uncompromisingly these require-
®
THERMOPLEX 2 TML 1 1 2 2 3 2 2 2
ments.
®
TURMOGREASE HS L 252 1 1 1 3 2 2 2 1

®
TURMOGREASE LC 802 EP 2 2 2 2 2 1 1 2

®
TURMOGREASE Li 802 EP 1 2 2 2 2 2 2 2

®
TURMOGREASE N 503 B 1 1 2 2 2 2 1 1

®
TURMOGREASE PHS 1002 2 2 2 2 2 2 1 1

®
TURMOGREASE PU 703 1 2 1 1 2 1 1 2

®
TURMOGREASE PU 1002 1 2 2 2 2 2 1 1

Requirement: 1 = very good, 2 = good, 3 = sufficient

The calmness itself

Influencing factors Consequences
The noise performance of a rolling
bearing is not only due to the purity Surface quality Reduced bearing noise
of the applied grease. The noise
development results from many High precision of the bearing Exact running properties of the bearing
parameters with mutual influences.
Unfavourable load capacities, vibrations, rolling and sliding factors Increased vibrations of body and airborne sound, a constant noise producing back-ground

Chemical structure of the grease and the viscosity of the base oil Less noise production, improved noise reduction

Increased degree of purity of the lubricant Reduction of peaks

Indirect reasons of noise production Foreign vibrations due to other machines or plant equipment
LUBCON Special Lubricants care for Noise Reduction of Rolling Bearings opm
ent
vel
n d de
rch a
ct r esea GM BH
p rodu NS ULT
f the HA AN T CO
e te sts o BRIC
Nois : LU 3323
2
Hearing test passed LUBCON lubricating greases as : WA 9
li e r 0.8
The noise performance of a bearing is an important quality well have passed this noise test. Supp o. : 9.1
n
Batc
h
eipt : -
With a rating of f rec
characteristic and has to be controlled continously. Da t e o
ipt : -
rece J 200
Intensive quality controls have been effected by FAG by means of “noise class I/1 up to II/1” they No . o f : FT
ntity 11.89 9
Qua : 28. .33
all kinds of auxiliary devices of modern measurement vibration have reached very convincing test
e n ame : 6 0 8. 0 611/3
6
F i l d on ant . erie
s u r e e q u n t i s
results. Mea s :A
technique. New test machines with successful results have been grea
e a s ured n : 12.
6
developed. Recently they found their application in noise tests for M
s e r vatio lue high 1 6 .9
Con ment va d ium : .2
s t m e 0
quality assurance. Adju m. value bar :
st re in : -
The Anderometer method has proved as a reliable method of Adju t pressu
t a c
Con
measuring. For this purpose, a bearing is set with the inner ring on ce
Noti
a turning shaft and is then axially loaded on the outer ring.
With an oscillating speed indicator the measurement of structure
borne sound is taken from the outer ring in three ranges of Noise performance of lubricants in 5 different bearings upon dependence of time

Quelle: “Wälzlagertechnik - Industrietechnik” (FAG) 28/1989

frequencies.
+
The measured value has the unity Anderon and indicates the
speed of vibration with reference to the revolutions.

Silence please -
wherever a quiet running is requested, the LUBCON special
lubricants care for noise reduction, i. e. in electric motors, air
conditioners, fans as well as in precision engineering of computer
and video technology and domestic appliances industry.
LUBCON - the strong silent type.

Noise class I/1 Noise class III/4

Noise performance of the test greases

Noise Start-up Noise peaks Noise peaks Damping factor
class/ value of 0 - 32s of 0 - 32s
start-up high medium high medium high medium high medium

II/1 1 1 0.6 0.9 0.6 0.8 1 1

I/1 1 1 0.5 0.6 0.5 0.6 1 1

II/1 1 1 1.7 3.0 1.4 1.8 1 1

III/4 3 4 3.0 5.6 1.2 1.5 3 4

II/4 4 4 2.3 4.1 0.6 0.7 4 4

LUBCON Product Information

Product information LUBCON

T-GREASE®
® ® ® ® ® ® ® ® ® ® ®
SINTONO THERMOPLEX THERMOPLEX THERMOPLEX THERMOPLEX T-GREASE T-GREASE T-GREASE T-GREASE T-GREASE T-GREASE
GPE 703 LC 302 EP Li 302 2 HPL 2 TML HS L 252 LC 802 EP Li 802 EP N 503 B PHS 1002 PU 703 PU 1002

Colour yellowish lightbeige lightbeige beige yellowish/transp. brownish/beige beige darkbrown yellowish yellowish yellowish green

Structure homogenous homogenous homogenous homogenous homogenous homogenous homogenous homogenous homogenous homogenous homogenous homogenous

Base oil type Ester Ester Ester Ester Ester PAO/Ester SHC/min SHC/min PAO/Ester min/SHC Ester min

Base oil viscosity at 40 °C

70 30 30 55 55 25 appr. 82 appr. 82 55 105 70 100
mm2/s DIN 51562

Thickener PU Li-Ca Lithium Lithium Lithium Spec.-Lithium Li-Ca Lithium PU PU PU PU

Drop point in °C
>+250 >+170 >+170 >+180 >+180 >+250 >+180 >+190 >+250 >+250 >+250 >+250
DIN ISO 2176

Consistency class DIN 51818 3 2 2 2 2 2/3 2/3 2 3 2 3 2

Worked penetration 0,1 mm

appr. 240 265 - 295 265 - 295 265 - 295 265 - 295 250 - 275 250 - 275 265 - 295 210 - 240 265 - 295 appr. 240 265 - 295
DIN ISO 2137

Speed factor mm . min-1 1.300.000 1.800.000 1.800.000 1.300.000 1.300.000 2.200.000 1.000.000 1.000.000 1.300.000 750.000 1.300.000 750.000

Corrosion protection acc. to

0-0 0-0 0-0 0-0 0-0 0-0 0-0 0-0 0-0 0-0 0-0 0-0
Emcor DIN 51802, dest. water
Water resistance 3 h,
1 - 80 1 - 90 1 - 90 1 - 90 1 - 90 1 - 90 1 - 90 1 - 90 1 - 80 1 - 80 1 - 90 1 - 80
90 °C, DIN 51807 Pt1/Pt2

Service temperature °C -40 up to +180 -50 up to +150 -50 up to +150 -40 up to +160 -35 up to +140 -40 up to +120 -35 up to +140 -35 up to +140 -40 up to +160 -40 up to +160 -40 up to +180 -40 up to +160

Density at 20 °C g/ml 0.967 -- 0.955 0.97 0.975 0.94 0.91 0.87 0.855 0.87 1.0 0.87

Noise class MGG 11* I/1 II/1 II/1 II/1 II/1 II/1 II/1 II/1 II/1 II/1 II/1 II/1

Oxidation resistance
0.1 bar -- -- 0.3 bar 0.25 bar 0.15 bar 0.2 bar 0.2 bar -- 0.15 bar 0.1 bar 0.2 bar
100 h/99 °C DIN 51808
FE9 test DIN 51821
>700 h/180 °C -- -- >700 h/140 °C 400 h/140 °C >250 h/120 °C -- >150 h/140 °C 280 h/180 °C >300 h/160 °C >700 h/180 °C >200 h/160 °C
A/1,5/6000-x °C/F10
FE8 test DIN 51819 048-3000/10-130 048-3000/10-130 048-3000/10-100
-- -- -- 050-6000/5-90 048-3000/10-100 -- -- -- --
successful tests 050-3000/10-140 050-3000/10-140 050-6000/5-90
Oil separation at +40 °C 0.57 % -- 3.0 % 4.0 % 2.8 % 1.05 % 2.0 % 3.5 % -- 0.5 % 0.55 % 0.5 %
DIN 51817 at +100 °C 5.02 % -- 11.5 % 13.5 % 8.9 % 3.5 % 5.6 % 6.0 % -- -- 5.02 % --
Start-/running torque 1353 mNm/ -- -- 130 mNm/ -- 150 mNm/ -- -- -- 910 mNm/ 1353 mNm/ 810 mNm/
ASTM D 1478 at -40 °C 263 mNm -- -- 19.5 mNm -- 19.5 mNm -- -- -- 100 mNm 263 mNm 95 mNm

* Slight differences regarding the noise performance may occur from batch to batch.

This brochure only contains product information. For specific information please refer to our technical data and safety data sheets. The indications made represent the present state of development and knowledge of LUBRICANT CONSULT GMBH. Subject to change. The products are subject to severe
controls of manufacture and comply in full with the specifications set forth by our company, but due to the multitude of different influencing factors, we cannot assume any warranty for the successful application in each individual case.
Therefore, we recommend to perform field tests. We strictly refuse any liability.
The World of the LUBCON® Lubricants

EUROPE
EUROPE EUROPE
Further Distributors
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E-mail: [email protected] www.vanmeeuwen.com
www.lubcon.com NORTH AMERICA

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Tel.: +32-53-76 76 00 Tel.: +47-33-37 85 00 Tel.: +1-616-575-6034
Fax: +32-53-21 52 03 Fax: +47-33-37 85 01 Fax: +1-616-575-6062
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E-mail: [email protected]
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E-mail: info@fochem-
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Release date: 2011-05-05

LUBRICANT CONSULT GMBH

Lubricants Lubrication Systems
Gutenbergstraße 13 63477 Maintal GERMANY P.O. Box 200 240 63469 Maintal GERMANY
Tel.: +49 6109/7650-0 Fax: +49 6109/7650-51 Email: [email protected] www.lubcon.com