Atlac 430: Vinyl Ester Resin For Corrosive Environments
Atlac 430: Vinyl Ester Resin For Corrosive Environments
Atlac 430: Vinyl Ester Resin For Corrosive Environments
Atlac® 430 (4 layers CSM 450 g/m2,fiber content 30%, fully postcured) The flexural moduli and strengths of
120
the resin over a temperature range
Retention of Flex. Strength
Flexural strength
80 according to ISO-178. The laminates
Flexural modulus
were based on 4 layers of 450 g/m2
60
chopped strand mat with a fibre
40 content of 30% w/w. Standard cure
20 systems have been used and all
Temperature [℃] specimen have been fully postcured.
0
0 25 50 75 100 125 150 175 200
2500 Aerosil R202 (1% - 2%). They should be blended into the
2000 resin using a high-shear stirrer (Cowless type). To improve a
maximum thixotropic effect, it is recommended to use a
1500
wetting agent (e.g. Byk R605 – Byk Chemie). Thixotropic
1000
agents should not be used in laminates intended for service
500 Temperature, ℃
with hypochlorite solutions or fluorine. In this case, sagging
0 can only be reduced to a minimum by very short gel times
5 10 15 20 25 30 35
(20-25 min).
mPa.s 3200 1690 990 650 410 280 200
Curing System of Atlac® 430 at room Curing System of Atlac® 430 at room
temperature: Peroxide/Cobalt salt temperature: Benzoyl Peroxide/Amine
Methyl ethyl ketone peroxide (MEKP) with a high dimer content, When the chemical medium is hypochlorite or peroxide in
for example, Butanox® LPT–IN (Nouryon) or NOROX® MEKP- AOC Chemical Resistance Guide, benzoyl peroxide/amine is
925 (United Initiators) is the preferred initiator for less gassing recommended as the curing system. In these cases, cobalt
during initiating vinyl ester resin Atlac® 430. Cumene (metals) do have a detrimental effect on the chemical
hydroperoxide as initiator can eliminate the foaming in Atlac® resistance performance. BPO is in general accelerated with
430, results in lower exotherms, less shrinkage and less dimethylaniline. Diethylaniline can also be used when
warpage. Cobalt octoate or naphthenate in styrene solutions as longer gel times are required. Tertiary butyl catechol (TBC)
promotor are blue or purple liquids and are available on the is used to retard the gel time of BPO/amine systems.
market with 1% or 6% of active cobalt that can be used with Additions of TBC above 250 ppm can lead to undercure,
MEKP and CuHP curing systems. For optimum results and and at workshop temperatures below 15℃ TBC is not
consistent product color , it is the recommended ratio of recommended. The retarder 2,4-Pentanedione is not
peroxide to cobalt from 2:1 to 20:1. N,N-dimethylaniline and effective with BPO/amine systems. For optimum results, the
N,N-diethylaniline are amines used as accelerator in small ratio of BPO/DMA is preferably from 8:1 to 16:1, the ratio of
quantities to shorten gel time and accelerate cure, however BPO/DEA is preferably from 4:1 to 10:1. When curing has to
increase the exothermic temperature. The retarder 2,4- take place at low temperatures (outdoor jointing or
Pentanedione (2,4-P) can be incorporated into the curing repairing, lining, etc.) and or high humidity BPO/amine
systems of peroxide/cobalt to retard the gelling of vinyl resins. curing is recommended. please refer to the recommended
In order to obtain the optimum final parts, please refer to the dosage by weight of resin in the table to set up the suitable
recommended dosage by weight of resin in the right table to curing system. The surface of curing parts with BPO/amine
set up the suitable curing system. curing system is usually a little tacky.
Addition Level Preferred Level
Peroxide/Cobalt
% of resin weight % of resin weight Addition Level Preferred Level
BPO/Amine
MEKP or CuHP 1.00-2.00 1.25-1.60 % of resin weight % of resin weight
Cobalt solution, 6% 0.05–0.50 0.20-0.50 BPO 1.00-2.00 1.00-1.60
N,N-Dimethylaniline 0–0.25 0.085-0.15 N,N-Dimethylaniline 0–0.25 0.08-0.15
N,N-Diethylaniline 0–0.25 0.085-0.15 N,N-Diethylaniline 0–0.25 0.08-0.15
2,4-Pentanedione 0–0.30 0.05-0.25 10% TBC in styrene 0–0.30 0.05-0.25
content below. Paraffin wax is often added to improve cure on residual styrene to the range of 0.01-0.2%, and for some of the
the air-exposed surface. A 10% solution of 5% paraffin wax chemical mediums in AOC Chemical Resistance Guide to obtain
solution (MP 46-48°C) in styrene may be added to the last the optimum chemical resistance and the longest service life of
resin layer to provide a tack free surface. Achieving the optimal the Atlac® 430. Post curing is required to achieve complete cure
coating thickness is important. A thinner coat usually cures with BPO/DMA within one week of lamination . Recommended
poorly; a thicker coat is more prone to cracking. postcure conditions are 2 hours at 95 ℃ or 4 hours at 82 ℃ –
longer times and adjusted postcure schedules being required for
Ultraviolet Protection thicker laminates and/or more complex shapes. Lower
If an ultraviolet absorber is deemed to be necessary, either an
temperatures are ineffective; higher temperatures can lead to
additional level of 0.2% throughout the laminating resin or 0.2%
embrittlement.
to 0.5% in the topcoat is effective. Recommended UV absorbers
are Tinuvin® 326 (BASF) or Cyanosorb® UV-9 (Solvay).
Storage Guidelines ISO 9001:2015 Cer tified
The resin should be stored in a dark and dry place at The Quality Management Systems at every AOC manufac-
temperatures between 5 °C and 30 °C. Shelf life is reduced turing facility have been certified as meeting ISO 9001:2015
when resin is stored at higher temperatures and the properties standards. This certification recognizes that each AOC facility
of the resin might change during storage. The shelf life of has an internationally accepted model in place for managing
styrene containing Vinyl ester will be significantly reduced and assuring quality. We follow the practices set forth in this
when exposed to light. Therefor, store in dark and in 100% model to add value to the resins we make for our customers.
light tight containers only. Exposure to direct sunlight should
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Test Methods
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B rochures J i n g l i n g A O C Re s i n s C o . , L t d
You can find additional information through the Atlac ® No. 188, Chongfu Road, Nanjing Industrial Park, 210047, Nanjing,
Product Guide. For detailed information on the chemical Jiangsu, China
resistance of Atlac resins, please consult our Chemical
®
Phone: +86 25 85493888
Resistance Guide. Both brochures are available for download
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