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Lubricating grease for
rolling bearings subject to
high loads, high speeds,
high temperatures

TURMOGREASE®

Reg.-Nr. 17581-04 Reg.-Nr. 17581-04

Li 802 EP
Use Lubricants which are
Successfully Applied by the
Industry.

The high efficiency of the LUBCON lubricants is proven by

long service life

good running properties
high operational reliability
 TURMOGREASE® Li 802 EP

TURMOGREASE® LI 802 EP for Application in Rolling Bearings

rolling bearings subject to high loads
Requirements
high temperatures up to +140 °C
low up to high speeds proper bearing assembly
low up to high bearing load sufficient lubricant quantity on all functional surfaces
the lubrication of various types and sizes of bearings selection of appropriate rolling bearings (cage design and
material, dimensional accuracy of the bearings and the
Advantages surrounding components)
good protection against corrosion and ageing
Extremely low-speed bearings and their housings generally
compatible with non-ferrous metals, NBR elastomers, PA
require a complete grease fill.
66-GF 25 plastics
At low and medium speeds (corresponding to n . d m < 200 000
favourable noise behaviour
min-1 . mm) the bearings have to be completely filled with
good oxidation stability
grease, the adjacent housing space, however, only to such an
excellent load-carrying capacity
extent that the grease emerging from the bearing can be
suitable for application in critical types of rolling bearings
incorporated easily.
service life of grease and the achievable bearing life is
In case of higher rotational speeds the bearings should only be
above average
filled to 40 - 60 % of the free bearing space.
the multipurpose application allows to reduce the high
If the free space adjacent to the bearing is large, we
number of different grease types actually used in many
recommend to use seals or shields to ensure that a sufficient
companies
grease quantity is retained in the bearing.
The friction behaviour of small to medium-size deep groove ball
Relubrication Intervals
bearings lubricated with TURMOGREASE® Li 802 EP is very
good. Friction is generally low, the grease spreads within a
Relubrication quantities are indicated in table 2, p. 5. The
relatively short time and grease losses in 2RSR bearings are
relubrication interval t f for favourable operating and ambient
comparatively low.
conditions is indicated in the diagram 1, p. 5. Table 3, p. 5
This grease meets the requirements of grease class J in
shows the reducing factors f 1 to f 5 applicable in case of un-
accordance with FAG specifications, a fact proven in several
favourable operating and ambient conditions.
tests.
TURMOGREASE® Li 802 EP is a high-performance grease
ensuring extended relubrication intervals: the upper limit of the
Service temperature range:
wide curve shown in the diagram 1, p. 5 is valid for this grease.
-35 °C up to +140 °C, short time up to +160 °C
To obtain the actual lubrication interval t f q multiply the
Suitable for the following rolling bearings: relubrication interval as given in the diagramm 1 with the
Deep groove ball and cylindrical roller bearings reducing factors:
Speed factor n . dm (min-1 . mm)
up to 1 000 000 for P/C < 0.05 t fq= t f . f1 ... f5
up to 1 000 for P/C < 0.5 up to +70 °C
In case of extremely high loads, it is absolutely necessary to
Spherical and conical roller bearings control the presence of grease in the bearing; if a grease
Speed factor n . dm (min-1 . mm) deficiency occurs, the lubricating intervals have to be reduced.
up to 300 000 for P/C < 0.05 The technical data of this grease including information on
up to 1 000 for P/C < 0.3 up to +70 °C compatibility with sealing and cage materials are listed on table
1, p. 4.
Practical Application Noise Test with FAG MGG 11
This high-performance lubricating grease for high demands has
successfully been used in construction machines, high-lifter The noise behaviour was tested on an MGG 11 noise tester. The
trucks, tracklaying vehicles and also in spinning and grinding result (noise class II) is good, taking into consideration that the
spindles. Furthermore, appliances and wheelset bearings range from I to IV covers very good moderate results.
exposed to high vibrations in rail vehicles and rotary stretchers
are lubricated with this grease.

This brochure only contains product information. For specific informa-

tion please refer to our technical data and safety data sheets. The
indications made represent the present state of development and
knowledge of LUBRICANT CONSULT GMBH. Subject to change. The
products are subject to severe controls of manufacture and comply in full
with the specifications set forth by our company, but due to the multitude
of different influencing factors, we cannot assume any warranty for the
successful application in each individual case.
Therefore, we recommend to perform field tests. We strictly refuse any
liability.

3
TURMOGREASE® Li 802 EP

Determination of the Application Range The test runs were evaluated by comparing the wear results with
the requirements for lubricating greases of the FAG grease
The upper limit of the service temperature range was derived classification (= FAG specification).
from the result of the FAG FE9 test run according to DIN 51821 at For the evaluation it was decisive that the 500 hour tests were
+140 °C with an operating time of F 50 = 200 hours, see completed without failures and that wear was only moderate.
diagram 2, p. 6.
All test runs were repeated several times, i. e. the results can be
A good standard grease on lithium base renders only a time of considered reliable.
F 50 = 147 h at a temperature of +120 °C. Therefore, the appli- Even though these were short-period tests, they clearly showed
cation temperature of TURMOGREASE® Li 802 EP is by 20 °C that the suitability of TURMOGREASE® Li 802 EP for the
higher than that of a usual standard grease. indicated application range is above average.

The lower temperature limit was deducted from the flow Satisfactory operational results can be expected, when ob-
pressure at -35 °C specified in DIN 51805. serving the indicated lubricating intervals. The test speed
Owing to the low flow pressure of 1380 hPa as determined in the differed from the speed factor, due to the test bench; the higher
DIN test, relubrication is still possible at -35 °C. speed factor was choosen as a result of referring field experi-
ences.

The defined rolling bearing application range is based on Friction Behaviour

results of the FAG FE8 test:
The friction behaviour was tested on an FAG R6 test rig.
At a low rotating speed and a high load the specified 500
Diagram 7, p. 9 shows the test results, whereby the quick
operating hours were achieved without any failures and with
distribution of grease is remarkable. This becomes obvious by
only very little wear of bearing elements. This test was carried
the early reduction of friction over the running time.
out with angular contact ball bearings at temperatures from
The low friction in the steady-state condition and the moderate
+30 °C up to +40 °C as well as with taper roller bearings at a
loss of grease show that this product is suitable for sealed and
temperature of +60 °C. The detailed test results are shown in
shielded bearings.
the diagrams 3 and 4, p. 7.
The higher speed range was tested at speeds near the upper
limit of the admissible speed factor using angular contact ball
bearings at temperatures from +90 °C up to +120 °C, the result
is shown in the diagram 5, p. 8, as well as taper roller bearings
at +90 °C up to +120 °C, the result is shown in diagram 6, p. 8.

Table 1: Technical Data of TURMOGREASE® Li 802 EP

Technical Data TURMOGREASE® Li 802 EP proved acc. to

Colour brown
Thickener Lithium soap
Base oil viscosity +40 °C/+100 °C (mm2/s) Mineral/Synth. 85/12.5 DIN 51562
Drop point (°C) 190 DIN ISO 2176
Worked penetration 60 TT (mm/10) 265 - 295 DIN ISO 2137
Water resistance +90 °C 1 - 90 DIN 51807T1
SKF Emcor Corrosion protection 0-0 DIN 51802
Oxidation resistance 100 h/+100 °C (bar) 0.4 DIN 51808
Copper corrosion +120 °C Rating 1 DIN 51811
Flow pressure at -35 °C (hPa) 1380 DIN 51805
Oil separation (% by wt.) +40 °C/+100 °C approx. 3.5/6 DIN 51817
Content of solid matters, particles 25 µm (mg) <5 DIN 51813
Behaviour towards NBR elastomer, 7 days at +100 °C
Change of Shore A hardness ±
15 SAH +2 SAH DIN 53505
Tearing elongation 150 % -19.8 % DIN 53504
Change of volume max. ±
10 % -3.4 % DIN 53521
PA66-GF25 42 days at +120 °C
Tearing strength 130 N/mm2 184 N/mm2 DIN EN 61
Tearing elongation 2 % +18.8 % DIN EN 61
Impact tenacity 20 mJ/mm2 -17.8 mJ/mm2 DIN 53453

4
Lubricating Interval and
Relubrication Quantity

Lubricating interval tf [h]

kf · n · dm [mm-1 · mm]

Diagram 1: Lubricating interval for favourable operating and environmental conditions

Type of bearing kf Relubrication quantity m1 for weekly or annual

relubrication intervals
Deep groove ball bearing single-row 0.9 ... 1.1
double-row 1.5 m1 = D · B · x [g]
Angular contact ball bearing single-row 1.6 Relubrication interval x
double-row 2
Spindle bearing = 15° 0.75 weekly 0.002
= 25° 0.9 monthly 0.003
Four-point contact bearing 1.6 annual 0.004
Spherical ball bearing 1.3 ... 1.6
Deep groove ball thrust bearing 5 ... 6 Relubrication quantity m2 for extremely short relubrication
Angular contact ball thrust bearing double-row 1.4 intervals
m 2 = (0.5 ... 20) · V [kg/h]
Relubrication quantity m3 before starting reoperation after a
standstill of severals years
m 3 = D · B · 0.01 [g]
Type of bearing kf V = free space in the bearing
Cylindrical roller bearing single-row 3 ... 3.5
double-row 3.5 . B (D2 - d2) . 10-9 - G [m3]
full-row 25 4 7800
Thrust cylindrical roller bearing 90 d = diameter of the bearing bore [mm]
Needle bearing 3.5 D = outer diameter of the bearing [mm]
Conical roller bearing 4 B = bearing width [mm]
Barrel-shaped roller bearing 10 G = bearing weight [kg]
Spherical roller bearing without flanges (»E«) 7 ... 9
Spherical roller bearing with centre flange 9 ... 12 Table 2: Relubrication quantities

Influence of dust and moisture at the functional surfaces of Influence of high loads
the bearing
moderate f1 = 0.7 ... 0.9 P/C = 0.1 ... 0.15 f4 = 1
strong f1 = 0.4 ... 0.7 P/C = 0.15 ... 0.25 f4 = 0.7 ... 1
very strong f1 = 0.1 ... 0.4 P/C = 0.25 ... 0.35 f4 = 0.4 ... 0.7
P/C = 0.35 ... 0.45 f4 = 0.2 ... 0.4
Influence of impact loads, vibrations and oscillations P/C = 0.45 ... 0.6 f4 = 0.05 ... 0.2
moderate f2 = 0.7 ... 0.9 P/C = >0.6 f4 = < 0.05
strong f2 = 0.4 ... 0.7
very strong f2 = 0.1 ... 0.4 Influence of current streaming through the bearing
slight current f5 = 0.5 ... 0.7
Influence of increased bearing temperatures strong current f5 = 0.1 ... 0.5
moderate (up to +85 °C) f3 = 0.7 ... 0.9
strong (up to +100 °C) f3 = 0.4 ... 0.7 Table 3: Reducing factors f1 ... f5 for unfavourable operational
very strong (up to +130 °C) f3 = 0.1 ... 0.4 and environmental conditions

5
FAG FE9 Test Run

99

95
90
80
70
60
50
40
% of test bearing batch

F50 = 237 h
30

20

10

F10 = 185 h
05

02

01
1,0 2 3 4 5 10 2 3 4 5 100 2 3 4 5 1000 2 3
Running time (h)

Diagram 2:
Ù
FE9 test run with angular contact ball bearing 529689 (=7206 B), assembly A, i. e. open bearing; axial load Fa = 1.5 kN; speed n = 6000 min-1;
temperature +140 °C

Lubrication with TURMOGREASE® Li 802 EP

Grease service life of the bearings in h: determination in Weilbull diagram of F50 = 237 h; F10 = 185 h

Requirements acc. to FAG and DIN 51825 F50 = 100 h

Evaluation: very good

6
 FAG FE9 Test Run

40 Parameters Test run 1 Test run 2 FAG

requirement
35
s
30
Steady-state 29 37
Friction moment of the bearing pair [Nm]

temperature in °C 30 ... 40
25

Peak temperature 37 45
20
2
in °C 30 ... 40
1
15
Wear in mg of
10 - the rolling elements 5/16 8/11
- the cage -- -- < 35
5
- the inner ring 5/9 6/7 <100
0
0 100 200 300 400 500
- the outer ring 13/18 14/17 Evaluation:
Running time [h] Frictional behaviour very very very good
over the time smooth smooth
(see diagram left) behaviour behaviour
Diagram 3:
FE8 test run with angular contact ball bearing 536050 ( = Ù7312 B);
-1
axial load Fa = 80 kN; speed n = 7.5 min ; time of operation 500 h
Lubrication with TURMOGREASE® Li 802 EP

40 Parameters Test run 1 Test run 2 FAG

requirement
35
s
30
Steady-state 45 35
Friction moment of the bearing pair [Nm]

temperature in °C 60
25
Peak temperature 77 60
20
in °C 60
1
15
Wear in mg of
10 - the rolling elements 18/23 24/25
- the cage 52/69 44/47 < 35
5

2
- the inner ring 15/13 32/28 <100
0
0 100 200 300 400 500
- the outer ring 13/13 16/13 Evaluation:
Running time [h] Frictional behaviour Running- Running- very good
over the time in not yet in almost
(see diagram left) finished finished
Diagram 4:
FE8 test run with taper roller bearing 536048 (= Ù31312); axial
-1
load Fa = 50 kN; speed n = 75 min ; time of operation 500 h
Lubrication with TURMOGREASE® Li 802 EP

7
FAG FE8 Test Run

5 Parameters Test run 1 Test run 2 FAG

requirement
4 s
Steady-state 90 84
Friction moment of the bearing pair [Nm]

temperature in °C 120
£
3
Peak temperature 125 132
in °C 120
2

1
2
Wear in mg of
- the rolling elements 6/7 0/0
1
- the cage -- -- < 35
- the inner ring 1/8 0/0 <100
0
0 100 200 300 400 500 - the outer ring 2/6 0/0 Evaluation:
Running time [h]
Frictional behaviour Running- Running-in very good
over the time in not yet finished,
(see diagram left) finished very smooth
Diagram 5:
FE8 test run with angular contact ball bearing 536050 TVP (= Ù 7312
B with plastic cage); axial load Fa = 5 kN; speed n = 6000 min-1; time
of operation 500 h;
Lubrication with TURMOGREASE® Li 802 EP

20 Parameters Test run 1 Test run 2 FAG

18 requirements
16
Steady-state 100 95 120
Friction moment of the bearing pair [Nm]

14
temperature in °C
12

10
Peak temperature 116 110 120
in °C
8

6
Wear in mg of
4
- the rolling elements 14/11 10/8 < 35
- the cage 15/11 43/9 <100
2 2
1 - the inner ring 4/4 4/1 Evaluation:
0
0 100 200 300 400 500 - the outer ring 1/2 0/1 very good
Running time [h]
Frictional behaviour Running- Running-
over the time in finished in finished
(see diagram left)
Diagram 6:
FE8 test run with taper roller bearing 536048 (= Ù 31312); axial
-1
load Fa = 10 kN; speed n = 3000 min ; time of operation 500 h
Lubrication with TURMOGREASE® Li 802 EP

8
 R6 Test Run

Mr (Ncm)
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
10-3 2 3 4 5 10-2 2 5 10-1 2 5 100 2 3 4 5 6 7 8 101
Running time (h)

Diagram 7:
R6 test run with deep groove ball bearing 6203.2ZR.C3; preservation of the test bearing with Fuchs TX 10A; axial load Fa = 179 N;
radial load Fr = 23 N; speed n = 7500 min-1; running time 10 h
Lubrication with TURMOGREASE® Li 802 EP
Steady-state temperature +28 ... +30 °C; peak temperature +40 °C; grease loss 50 mg

Lubricating Greases for Rolling Bearings

TURMOGREASE® Li 802 EP; often used lubricating grease for rolling bearings subject to high loads, proved successful for many applications.
Modified versions with tailor-made formulations provide an extended range of performance for specific applications:

Special application V40 (mm2/s) Name of grease

Temperature -35 °C up to +140 °C,

speed factor n . d m (min-1 . mm) £
1 000 000 85 TURMOGREASE® Li 802 EP

Temperature -25 °C up to +140 °C, water resistant,

speed factor n . d m (min-1 . mm) £
1 000 000 85 TURMOGREASE® LC 802 EP

Favourable for impact loads, vibrations 200 TURMOPLEX® 2 MF

Favourable also for high impact loads, vibrations, temperature up to +170 °C 400 ... 500 TURMOPLEX® BN 5002

Temperature up to +140 °C, water resistant, favourable for bearings with rolling
outer ring 400 ... 500 TURMOGREASE® CAK 4003

Favourable for extremely high impact loads 1000 TURMOPLEX® L 220

9
The World of the LUBCON® Lubricants

EUROPE
EUROPE EUROPE
Further Distributors
Austria Netherlands Bulgaria Ireland
LUBRICANT CONSULT GMBH Van Meeuwen Smeertechniek B.V. Cyprus Portugal
Office St. Gertraud Tel.: +31-294-49 44 94 Greece Russia
GSM: +43-6644183187 Fax: +31-294-49 44 90 Hungary
Fax: +43-4352-720 64 E-mail: [email protected]
E-mail: [email protected] www.vanmeeuwen.com
www.lubcon.com NORTH AMERICA

Belgium Norway United States

Van Meeuwen Special Lubricants N.V. NORIKO AS LUBCON Turmo®Lubrication, Inc.
Tel.: +32-53-76 76 00 Tel.: +47-33-37 85 00 Tel.: +1-616-575-6034
Fax: +32-53-21 52 03 Fax: +47-33-37 85 01 Fax: +1-616-575-6062
E-mail: [email protected] E-mail: [email protected] Toll free US+CAN: 877-887-6658
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Tel.: +420-577-34 36 18 Tel.: +48-81-7 21 68 30
Fax: +420-577-34 20 09 Fax: +48-81-7 21 68 31
E-mail: [email protected] SOUTH AMERICA
E-mail: [email protected]
www.lubcon.com www.lubcon.com
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Fuchs do Brasil S.A.
Slovenia Tel.: +55-11-4789-2311
Denmark LUBCON d.o.o. Fax: +55-11-4789-2670
A.H. INTERNATIONAL A/S Tel.: +386-7-33 80 760 E-mail: [email protected]
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E-mail: info@fochem-
international.com
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LUBCON FRANCE S.A.R.L. Further Distributors
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Tel.: +44-1943-601431 Fax: +41-44-8 82 30 38 LUBCON Lubricant Asia
Fax: +44-1943-602645 E-mail: [email protected] Regional Headquarter
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Release date: 2011-05-05

LUBRICANT CONSULT GMBH

Lubricants Lubrication Systems
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Tel.: +49 6109/7650-0 Fax: +49 6109/7650-51 Email: [email protected] www.lubcon.com