User Manual RAM BOP

Users Manual
LWS Ram Blowout Preventer
Customer Name Reference Reference Description

Standard IOM
Rig Name This document contains proprietary and confidential information which
belongs to National Oilwell Varco; it is loaned for limited purposes only
and remains the property of National Oilwell Varco. Reproduction, in National Oilwell Varco
Sales Order Number whole or in part; or use of this design or distribution of this information to 12950 West Little York
others is not permitted without the express written consent of National Houston, TX 77041
Oilwell Varco. This document is to be returned to National Oilwell Varco Phone: 713-937-5000
upon request and in any event upon completion of the use for which it
was loaned. Fax: 713-856-4138
National Oilwell Varco
Document Number Rev.
29100111 B
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LWS Ram Blowout Prevnters
Revision B
Page 0 of ii
Revision History
B 15-07-2010 Updated Graphics and Information

A 20-10-2005 Issued for implementation
Rev Date (dd.mm.yyyy) Reason for issue Prepared Checked Approved
Change Description
Revision Change Description
A First issue
B Updated Graphics
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NXT Spherical BOP
Revision B
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Table of Contents
Chapter 1: General Information

Conventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Notes, Cautions, and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Safety Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Chapter 2: Introduction
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Equipment Repairs or Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Hydraulic Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Welding and Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Chapter 3: Installation and Operation

Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Condition of BOP is Unknown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
BOP Maintained on a Scheduled Maintenance Program . . . . . . . . . . . . . . . . . . . 3-1
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Hydraulic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Operating Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Recommended Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Emergency Fluid Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Closing and Opening the Rams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Closing Rams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Opening Rams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Manual Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Unlocking Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Chapter 4: Maintenance
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
When to Call for Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Monthly Preventive Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Three-Month Preventive Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Yearly Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Three-Year Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
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NXT Spherical BOP
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Table of Contents
Field Wellbore Pressure Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Test Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Test Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Test Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Pressure Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Leak Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Hydraulic Pressure Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Opening Hydraulic Pressure Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Closing Hydraulic Pressure Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Door Seal Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Emergency Ram Shaft Packing Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Ram Assembly Removal and Inspection Procedures . . . . . . . . . . . . . . . . . . . . 4-12
Removal of Rams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Cleaning and Inspection of Rams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Installation of Rams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Changing Pipe and Blind Ram Rubbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Changing Type 72 Shear Ram Rubbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Disassembly of the Type 72 Shear Ram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Reassembly of Type 72 Shear Ram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
Changing V-Shear Ram Rubbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
Disassembly of the V-Shear Ram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
Reassembly of the Shear Ram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
Offset Rams for Dual Completions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
Aluminum Drill Pipe Rams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
Cleaning and Storage of the LWS BOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
LWS BOP Data Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37
Chapter 5: Specifications and Parts Lists

Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Correspondence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Ordering Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Exploded Views and Parts Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
Engineering Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
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LWS Ram Blowout Preventers
Revision B
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General Information
Conventions
This manual is intended for use by field engineering, installation, operation, and repair
personnel. Every effort has been made to ensure the accuracy of the information
contained herein. National Oilwell Varco (NOV), will not be held liable for errors in this
material, or for consequences arising from misuse of this material.
Notes, Cautions, and Warnings

Notes, cautions, and warnings provide readers with additional information, and to advise
the reader to take specific action to protect personnel from potential injury or lethal
conditions. They may also inform the reader of actions necessary to prevent equipment
damage. Please pay close attention to these advisories.
Note:
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The note symbol indicates that additional information is
provided about the current topic.
Caution:
The caution symbol indicates that potential damage to

equipment, or injury to personnel exists. Follow
instructions explicitly. Extreme care should be taken when
performing operations or procedures preceded by this
caution symbol.
Warning:
The warning symbol indicates a definite risk of

equipment damage or danger to personnel. Failure to
follow safe work procedures could result in serious or
fatal injury to personnel, significant equipment
damage, or extended rig down time.
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Illustrations
Illustrations (figures) provide a graphical representation of equipment components or
screen snapshots for use in identifying parts, or establishing nomenclature, and may or
may not be drawn to scale.
For component information specific to your rig configuration, see the technical drawings
included with your equipment documentation.
Weights and Dimensions

Some weights and dimensions of the equipment and components within the manual are
typical and subject to change. Refer to the Engineering drawings and Bills of Material
when provided for more specific data.
Safety Requirements
The National Oilwell Varco equipment is installed and operated in a controlled drilling rig
environment involving hazardous situations. Proper maintenance is important for safe and
reliable operation. Procedures outlined in the equipment manuals are the recommended
methods of performing operations and maintenance.
To avoid injury to personnel or equipment damage,

carefully observe requirements outlined in this section.
Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool
operation, and maintenance to ensure their safety.
Personnel should wear protective gear during installation,

maintenance, and certain operations.
Contact the National Oilwell Varco training department for more information about
equipment operation and maintenance training.
Recommended Tools
Service operations may require the use of tools designed specifically for the purpose
described. The equipment manufacturer recommends that only those tools specified be
used when stated. Ensure that personnel and equipment safety are not jeopardized when
following service procedures and that personnel are not using tools that were not
specifically recommended by Manufacturer.
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General Information
1
General System Safety Practices

The equipment discussed in this manual may require or contain one or more utilities such
as electrical, hydraulic, pneumatic, or cooling water.
Read and follow the guidelines below before installing

equipment or performing maintenance to avoid
endangering exposed persons or damaging equipment.
R Isolate energy sources before beginning work.

R Avoid performing maintenance or repairs while the equipment is in operation.
R Wear proper protective equipment during equipment installation, maintenance, or
repair.
Replacing Components
R Verify that all components (such as cables, hoses, etc.) are tagged and labeled
during assembly and disassembly of equipment to ensure correct installment.
R Replace failed or damaged components with original equipment manufacturer
certified parts. Failure to do so could result in equipment damage or injury to
personnel.
Routine Maintenance
Equipment must be maintained on a routine basis. See product-specific service manuals
for maintenance recommendations.
Failure to conduct routine maintenance could result in

equipment damage or injury to personnel.
Proper Use of Equipment

National Oilwell Varco equipment is designed for specific functions and applications, and
should be used only for its intended purpose.
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Introduction
General Description
The Shaffer manual lock Model LWS ram blowout preventer (LWS BOP) provides a
rugged, reliable preventer that is easily serviced in the field. Special features include:
R Doors that simplify ram changes
R Door seals with special backing to prevent extrusion and pinching
R Standard internal H2S trim
R Wear rings between the piston and cylinder to increase seal life and to virtually
eliminate cylinder bore wear
R Polyurethane lip-type piston seals with lifetime lubrication
R Lip-type ram shaft seals to hold the wellbore pressure and the opening hydraulic
pressure
R Secondary ram shaft seals to permit injection of plastic packing if the primary lip-
type seal ever fails
R Some sizes provide booster cylinder capability for shearing pipe
The manual lock LWS BOP is available in single and double models. Contact Shaffer
Sales for special configurations. This manual provides the installation, operation, and
maintenance procedures for standard manual lock LWS BOP models.
Shaffer supplies manual lock LWS BOPs in the sizes shown in the table titled "LWS BOP
Available Sizes and Working Pressures" below.
LWS BOP Available Sizes and Working Pressures
Working Pressure Size
10,000 psi (690 bar) 4 1/16" (103.19 mm)
11" (279.40 mm)
9" (228.60 mm)

5,000 psi (345 bar)
7 1/16" (179.39 mm)
4 1/16" (103.19 mm)
20 " (527.05 mm)
3,000 psi (207 bar) 11" (279.40 mm)
9" (228.60 mm)
2,000 psi (138 bar) 21 " (539.75 mm)
These BOPs are designed for drilling and workover service. They are hydraulically
operated and can be manually locked by turning handwheels. The standard trim unit is
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suitable for internal H2S environments. Units can be manufactured for Arctic
(to -75 F or -59 C) and full H2S environmental services. Standard units can be retrofitted
for full environmental H2S service. Shaffer preventers are manufactured in accordance
with the American Petroleum Institute (API) specification 6A (current edition) and the
National Association of Corrosion Engineers (NACE) document NACE Standard MR 01
75". Shaffer preventers can also be manufactured in accordance with the API specification
16A.
Hydraulic pressure of 1,500 psi (103 bar) will close any model LWS ram BOP with its rated
wellbore pressure of 10,000 psi (690 bar) or less.
The specifications and dimensions given are for manual lock LWS BOPs.
Safety Precautions
Exposure to the daily hazards of drilling can lead rig crews and service personnel to
disregard or overlook hidden hazards. The safety precautions listed below should be
observed at all times.
Equipment Repairs or Adjustments

Turn off the system power and bleed all pressure prior to making any repairs or
adjustments that do not require system power.
Hydraulic Lines
Hydraulic lines carrying fluids at high pressures can inflict potentially fatal injuries if the
pressure escapes. Protect hydraulic lines from cutting, scraping, pinching, or other
physical damage. Always wear hard hats and safety glasses when working around
hydraulic lines. Bleed the pressure from any hydraulic line prior to disconnecting any
fittings. Respect the prescribed ASME code minimum bend radius for hydraulic lines.
Bending around too short a radius can rupture the line.
Welding and Cutting

Do not weld or operate acetylene-cutting torches near unprotected electrical cable, flexible
hose, or hose bundles. Weld spatter can seriously damage the hose or cable. Ensure no
slag or spatter enters the hydraulic system.
Replacement Parts
Many of the BOP components, though apparently similar to commercial hardware, are
manufactured to system design specifications. To avoid possible hazardous failures, use
only exact replacement parts or assemblies (see the section titled "Specifications and
Parts Lists" on page 5-1).
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Installation and Operation
Inspection
The inspection process includes the activities listed below.
R Thoroughly clean the LWS manual lock blowout preventer (BOP) before installation.
Refer to the table titled "LWS Ram BOP Cleaning and Lubricating Instructions" on
page 4-38
R Clean and inspect the sealing surface of the ring groove for minor pits and
scratches. Remove these with emery cloth. If there is excessive damage, call a
Shaffer service representative.
R Clean and inspect studs and nuts. Replace any that are damaged.
R Ensure the correct size rams are in each cavity. The part number is stamped into the
block of each ram.
R Thoroughly clean and oil the inside of the LWS BOP.
Condition of BOP is Unknown
If the condition of the BOP is unknown, e.g., stored for some length of time, has not been
maintained on a scheduled maintenance program, etc., perform a three-month
maintenance check as described in the section titled "Three-Month Preventive
Maintenance" on page 4-4. A three-month maintenance check includes:
R Visually inspecting and thoroughly greasing the inside of the BOP
R Performing a field wellbore pressure test as described in the section titled "Field
Wellbore Pressure Test" on page 4-7
R Performing an hydraulic pressure test as described in the section titled "Hydraulic
Pressure Test" on page 4-9
R Operating the manual locks as described in the section titled "Manual Locking" on
page 3-12
BOP Maintained on a Scheduled Maintenance
Program
If the BOP has been properly maintained (scheduled maintenance program), a monthly
maintenance check (the section titled "Monthly Preventive Maintenance" on page 4-4) is
all that is required. A monthly maintenance check includes:
R Performing a field wellbore pressure test per the section titled "Field Wellbore
Pressure Test" on page 4-7
R Checking for external hydraulic leaks while pressure testing
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Cleaning, inspection and testing of the LWS BOP
immediately after completion of drilling operations reduces
installation time on the next well (see the section titled
"Cleaning and Storage of the LWS BOP" on page 4-34).
Installation Instructions
Install BOP Right-Side-Up
1. Some models have 'Top' or 'This Side Up' cast into the BOP housing.
2. Some models have lifting lugs above the mud flange outlets (see Figure 3-1).
Figure 3-1. Lifting LWS BOP
3. On all models and on models without stampings or lugs:

R Externally, the side outlets for the choke and kill lines are below the rams
R Internally, the skids in the ram compartments are below the rams, and ram
sealing seats are located in the top of the ram cavity
If the BOP is installed upside-down, it will not contain

wellbore pressure.
Lift the LWS Manual Lock BOP

1. On models with lifting lugs cast into the body, the BOP is lifted by wrapping a chain
or cable of sufficient strength around the lug (see Figure 3-1).
2. On models without lifting lugs, place a strap or chain around the door flat as close to
the body as possible. Lift the BOP by attaching this chain to the lifting cable or chain.
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3
Do not lift the BOP by the cylinders. This will damage the
cylinders, piston assembly and/or the ram shaft and
prevent the BOP from working correctly.
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See Table 4-1 for the weight of the BOP. Use a chain or
cable capable of lifting the weight given.
Flanged and Studded Connections

(see Figure 3-2)
Figure 3-2. End Connections
1. Install the ring gasket dry. See the table titled "API Ring Gaskets" on page 5-34, for
the proper part number.
2. Install the BOP on the mating flange.
3. Lubricate the stud threads and nut faces with grease specified in API BUL 5A2:
Thread Compounds.
4. Install the studs and/or nuts. See the table titled "API Nuts" on page 5-32 and the
table titled "Tap End Studs for API Flanges" on page 5-33 for the proper part
number.
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Use extreme care during the removal and installation of

studs and nuts. Inspect the threads of the studs and the
stud hole for damage such as deformation, stripping or
burns. Do not over torque studs when installing in studded
flange.
Use specified lubricants.
Do not use loctite or similar compounds.
5. Tighten all nuts uniformly in a diametrically staggered pattern as shown in Figure 3-

3. See the table titled "Recommended Flange Bolt Torque" on page 3-5 for proper
torque specifications.
1 20
6 16
9 11
14 8
17 3
4 19
7 13
12 10
15 5
18 2
Figure 3-3. Flange Bolting Sequence
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3
Recommended Flange Bolt Torque
Torque*
Bolt Size
ft-lb N-m
"-10 UNC 200 271.2
7 325 440.6
/8"-9 UNC
1"-8 UNC 475 644.0
1 1/8"-8 UNC 600 813.5
1 "-8 UNC 900 1,220.2
1 3/8"-8 UNC 1,200 1,627.0
1 "-8 UNC 1,400 1,898.2
1 5/8"-8 UNC 1,700 2,304.9
1 "-8 UNC 2,040 2,765.9
1 7/8"-8 UNC 3,220 4,365.7
2"-8 UNC 3,850 5,219.9
2 "-8 UNC 5,250 7,130.0
2 "-8 UNC 7,250 9,860.0
* Torque values are satisfactory for both standard and H2S studs. Reference API specification 6A.
This table shows torque values arrived at by using new commercial stud bolts and nuts, well-
lubricated threads, and nut faces with API thread compound (API Bul. 5A2: Thread Compounds).
This produces a stress of 52,500 psi (362.0 MPa) in the bolting.
Connect the Side Flanges

Connect the side flanges as in step 3 on page 3-3.
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Connect the Hydraulic Lines from the BOP Closing Unit

Connect the hydraulic lines from the BOP closing unit to the 'Open' and 'Close' ports of the
BOP. Make sure all connections are clean and tight. Each set of rams requires one
opening and one closing line (see Figure 3-4).
Figure 3-4. Recommended Hydraulic Line Hookup
i
Two opening and two closing hydraulic ports are clearly
marked on the back (hinge) side of the BOP (see Figure 3-
6). The extra hydraulic ports are provided to facilitate
hydraulic hookup and only one opening port and one
closing port is to be used.
A gauge and valve should be included in the opening and

closing hydraulic lines to the BOP. This will facilitate testing
procedures (see Figure 3-4).
Handwheel
A universal joint and handwheel are furnished for each locking shaft. Handwheel
extensions are cut from standard weight 2" (50.80 mm) pipe furnished by the customer.
Fabricate a handwheel extension for each locking shaft. Attach a handwheel to one end of
each extension. Attach a universal joint to the other end of each handwheel extension (see
Figure 3-5).
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3
U-Joint
Standard Weight 2 Pipe Handwheel

(Customer Supplied) Assembly
Figure 3-5. Manual Lock Handwheel Assembly
i
Handwheel extensions can be tack-welded or pinned to the
universal joints and handwheels.
Open and Close

Ports (2 each
per cavity)
Figure 3-6. Open and Close Hydraulic Ports
Perform a Field Wellbore Pressure Test

See the section titled "Field Wellbore Pressure Test" on page 4-7.
Operation
Hydraulic Operation
The rams can be hydraulically closed and manually locked.
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Operating Pressure
Under normal operating conditions, 1,500 psi (103 bar) hydraulic pressure is
recommended. This operating pressure will close any model LWS BOP with its rated
wellbore pressure, except the 11" (279.40 mm) and 13 5/8" (346.08 mm) 15,000 psi (1,034
bar) models. Both the 11" (279.40 mm) and 13 5/8" (346.08 mm) 15,000 psi (1,034 bar)
models are operated at 1,500 psi (103 bar) with wellbore pressure of 10,000 psi (690 bar)
or less. For wellbore pressure greater than 10,000 psi (690 bar), the regulator must be
bypassed to apply full accumulator pressure (up to 3,000 psi 207 bar). Regulated pressure
up to 2,500 psi (172 bar) can be used. At a working pressure of 15,000 psi (1,034 bar), a
minimum of 2,200 psi (152 bar) closing pressure is necessary. Normal hydraulic operating
pressure may be increased to 3,000 psi (207 bar) on any LWS BOP if desired.
The table titled: LWS Fluid Volume Requirements provides closing ratio and gallons to
open and close.
LWS Fluid Volume Requirements
Working Pressure Bore Size Piston Size Closing Gallons to Gallons to

Ratio Open Close
10,000 psi 4 1/16" 6" 8.45 0.52 0.59
11" 14" 16.00 8.9 9.5
11" 8 " 5.57 2.62 2.98
5,000 psi 9" 8 " 5.57 2.27 2.58
7 1/16" 6 " 5.45 1.18 1.45
4 1/16" 6" 8.45 0.52 0.59
20 " 15 " x 15 " 10.5 35.20 35.55
20 " 15 " 10.5 17.52 17.87
20 " 14" 16.00 13.59 14.50
3,000 psi 20 " 10" 8.16 6.86 7.80
20 " 8 " 5.57 4.46 5.07
11" 6 " 5.45 1.45 1.74
9" 8 " 5.57 2.27 2.58
21 " 15 " x 15 " 10.5 35.20 35.55
21 " 15 " 10.5 17.52 17.87
2,000 psi 21 " 14" 16.00 13.59 14.50
21 " 10" 8.16 6.86 7.80
21 " 8 " 5.57 4.46 5.07
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3
Hydraulic Fluid
Hydraulic fluid under pressure drives the pistons, which open and close the rams.
Hydraulic fluid should have the following characteristics:
R Non-freezing in cold climates
R Lubricity to reduce wear
R Chemical compatibility with the elastomer seals
R Corrosion inhibitors for metal surfaces
Recommended Hydraulic Fluid
The recommended hydraulic fluid is listed in the order of preference:
1. Hydraulic oil with viscosity between 200 and 300 SSU at 100 F (38 C). In the LWS
closed hydraulic system, there is no waste of oil and fluid costs are negligible.
2. Where pollution due to accidental spillage of hydraulic fluid is a problem, use a
water soluble oil or premix control fluid.
To prevent freezing at lower temperatures, ethylene glycol without any additives is
recommended. Do not use commercial antifreeze mixes.
Emergency Fluid Recommendations

In an emergency where hydraulic fluid is lost, and the BOP must be operated, the fluids
listed below can be substituted.
1. When using hydraulic oil:
R Add motor oil (SAE 10W is recommended but heavier oils can be used)
R Add water if motor oil is not available, but after the emergency, the hydraulic
system must be flushed and refilled with hydraulic oil
2. When using a water soluble mixture or premix fluid, add more water.
After the emergency, replace the fluid in the system with the proper mixture.
(See caution on next page.)
Do not use diesel fuel or kerosene as these fluids will

cause the rubber goods to swell and deteriorate.
Do not use drilling mud as the grit in this fluid will cause the
pistons and cylinders to wear and gall rapidly.
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Closing and Opening the Rams

Closing Rams
Apply 1,500 psi (103 bar) closing hydraulic pressure (see the section titled "Manual
Locking" on page 3-12). Verify that the rams close by observing the inward movement of
the handwheels, locking shaft or ram shaft (see Figure 3-7 and Figure 3-8).
Opening Rams
Apply 1,500 psi (103 bar) opening hydraulic pressure. Verify that the rams open by
observing the outward movement of the handwheels, locking shaft or ram shaft (see
Figure 3-7 and Figure 3-8).
Open Closed
Manually
Locked
Figure 3-7. Standard LWS Cylinder Operation
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3
Open Closed
Manually
Locked
Figure 3-8. 15.25 inch LWS Cylinder Operation
Before opening the rams, turn both handwheels counter-

clockwise to ensure that the rams are unlocked. If the rams
are partly locked, the locking shaft threads may be
damaged when the rams are hydraulically opened.
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Manual Locking
1. Apply 1,500 psi (103 bar) closing hydraulic pressure.
2. Rotate each locking shaft clockwise until it locks; each locking shaft will move
outward until it stops against the cylinder head.
3. Do not overtighten to avoid shaft damage.
4. Control system pressure may now be removed.
Do not over tighten. If over tightened, the locking shaft can

be damaged.
Unlocking Operation
1. Apply 1,500 psi (103 bar) hydraulic closing pressure.
2. Rotate the locking shaft counterclockwise until it stops.
3. Rotate 1/8 of a turn clockwise to prevent temperature changes from jamming the
locking shaft in the unlocked position.
Do not apply opening hydraulic pressure while the BOP is

manually locked. This may damage the locking shaft
threads.
4. See the section titled "Opening Rams" on page 3-10.
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Maintenance
Maintenance Schedule
The purpose of this maintenance schedule is to detect wear in an Shaffer manual lock
Model LWS BOP so that it can be repaired before a failure occurs in a drilling emergency.
The inspection sequence avoids repetition of work so that minimum time is required for a
thorough maintenance program.
Additional information is available in the following publications:
R API Spec. 6A, 16A
R API RP53
R Shaffer General Catalog
When to Call for Service

Repairs are performed by either the rig crew or a Shaffer service representative. This
section describes the repairs normally performed by the rig crew and provides guidelines
to determine when a service representative should be called.
The rig crew normally performs the following:
R Changing rams to different pipe sizes
R Running wellbore pressure tests and hydraulic pressure tests
R Replacing worn ram rubbers and door seals
R Chasing damaged threaded holes on preventer body
R Buffing out minor scratches on the ram sealing seat and door sealing area of the
body
A Shaffer service representative will normally be called to make any repairs, which require
the hydraulic system to be opened, including the following:
R Re-packing the ram shaft
R Replacing piston seals
R Replacing cylinder seals
R Replacing manifold pipe seals
R Replacing hinge seals
R Re-packing the locking shaft
R Run yearly inspections to determine if the BOP needs to be sent to a repair facility
for major rework
The annual inspection includes wellbore pressure tests, hydraulic pressure tests,
inspection and measurement of the ram cavities.
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Maintenance Schedule, Manual Lock Ram BOP1
Performed
Interval2 At By Summary
Operate all rams. Look for external hydraulic leaks (see

Daily Rig Rig Personnel
"Daily Maintenance).
Do not open doors. Run a field wellbore pressure test.

Monthly Rig Rig Personnel Look for external hydraulic leaks (see the section titled
"Monthly Preventive Maintenance" on page 4-4).
Open doors and inspect visually. Run a field wellbore

pressure test and an internal hydraulic pressure test.
Three Months Rig Rig Personnel
Operate manual locks (see the section titled "Three-
Month Preventive Maintenance" on page 4-4).
Open doors. Measure rams and ram cavity. Do field

repairs as needed. Run a field wellbore pressure test and
Shaffer Service
Yearly3 Rig
Representative
an internal hydraulic pressure test. Operate manual locks
(see the section titled "Yearly Preventive Maintenance"
on page 4-6).
Completely disassemble. Repair or replace all parts as

required. Replace all seals. Run a field wellbore pressure
Service/ Repair Shaffer Service
Three Years4 Facility Personnel
test and an internal hydraulic pressure test. Operate
manual locks (see the section titled "Three-Year
Maintenance" on page 4-6).
1. Specific data is required for ordering parts. See the section titled "LWS BOP Data Location"
on page 4-36 for location and explanation of BOP data (serial number, heat treat lot number,
etc.)
2. These intervals are typical and serve as convenient designations to separate the simpler from
the more complex inspections.
3. Some operators use the yearly maintenance inspection as a rig acceptance test.
4. Three-year maintenance will be performed only after a yearly inspection indicates the need
for it.
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Maintenance
4
Daily Maintenance
The steps described below should be performed daily.
1. All rams should be functioned to verify that they operate properly. If possible, watch
the rams move by using a mirror to obtain a reflected image of the rams. If this is not
possible, observe the movement of the handwheels or locking shafts.
i
Pipe rams should be closed on pipe. Blind rams should be
closed and opened when the pipe is out of the hole.
2. Check the locking shaft seal areas, cylinder head o-ring areas, manifold pipe seals,
door seal areas, weep holes, hinges, hydraulic connections, and the socket head
pipe plug for possible leakage of hydraulic fluids (see Figure 4-1).
i
To observe if the ram shaft packings are leaking, the weep
hole plugs must be removed on each door.
3. Check areas for possible leakage of well fluid and/or hydraulic fluid (see Figure 4-1).
Weep Hole API Flange

Cylinder
Head
Door Seal
O-Ring
Pipe Plug
(in door)
Weep Hole on Bottom

of Door
Locking Manifold
Shaft Seals Pipe Seals
Hydraulic Connections
Hinge
Figure 4-1. Possible Leak Areas
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Monthly Preventive Maintenance

Run this test series before starting a new well and at least monthly while drilling.
Do not open the BOP doors.
1. Ensure all door cap screws are properly torqued.
2. Run a field wellbore pressure test as described in the section titled "Field Wellbore
Pressure Test" on page 4-7.
3. While running the field wellbore pressure test, look for external hydraulic leaks (see
Figure 4-1).
4. Check the universal joints to ensure that they are tight on the locking shaft and
grease if equipped with alamite fittings.
5. Grease the hinges.
Three-Month Preventive Maintenance

1. Before opening the doors, run a field wellbore pressure test as described in the
section titled "Field Wellbore Pressure Test" on page 4-7 and a hydraulic pressure
test as described in the section titled "Hydraulic Pressure Test" on page 4-9. This
information will be very helpful in the following inspections. Also, a Shaffer service
representative can be called at this time if hydraulic system repairs are required.
2. While the rams are closed, turn the handwheels approximately two turns clockwise
and then turn them back to the fully unlocked position. This will verify that the
manual locks function satisfactorily.
3. Disconnect the universal joints from the locking shafts.
4. Open the rams with 1,500 psi (103 bar).
5. Bleed all hydraulic pressure.
6. Open the doors and remove the rams (see the section titled "Ram Assembly
Removal and Inspection Procedures" on page 4-12).
7. Clean and inspect rams (see the section titled "Ram Assembly Removal and
Inspection Procedures" on page 4-12).
8. Wash out the inside of the BOP so that it can be inspected.
9. If any door cap screw was excessively hard to remove, chase the thread in the body
with a tap. Replace any cap screw, which has damaged threads.
10. Remove minor pits and scratches from the seat sealing surface with emery cloth.
11. Smooth any deep gouges and scratches on the skids and side pads. These are not
sealing surfaces so remove only enough material to allow the rams to slide smoothly
over them.
12. Check the bore for accidental damage. Smooth as required. Occasionally the drill
pipe will rotate against the bore and cause excessive wear. Measure the maximum
bore diameter and estimate the maximum wear on any side. If any radius is more
than 1/8" (3.18 mm) oversize, send the BOP to a Shaffer repair facility for a complete
rework.
13. Check the door sealing area on the BOP body for pits and scratches. Remove pits
and scratches with emery cloth.
14. Inspect the shafts using the following steps:
a. Apply reduced closing hydraulic pressure to fully extend both ram shafts for
inspection.
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Maintenance
4
b. Visually check the OD of each ram shaft for pits and scratches. The ram shafts
should be replaced by a Shaffer service representative if pits or scratches are
visible.
c. Visually check the end of each ram shaft for cracks in the neck between the end
and the shaft. The ram shafts should be replaced by a Shaffer service
representative if cracks are visible.
15. Inspect the locking shafts using the following steps:
a. Apply opening hydraulic pressure to extend the locking shafts.
b. If a locking shaft is bent or cracked, it should be replaced. If replacement is
necessary, call a Shaffer service representative.
16. Inspect the door seal grooves using the following steps:
a. Remove the door seals (see Figure 4-2).
b. Inspect the grooves. Smooth minor pits with emery cloth.
c. Replace the door seals if extruded, brittle, cut, or nicked (see the section titled
"Door Seal Replacement" on page 4-10 and the section titled "Troubleshooting"
on page 4-37).
17. Reinstall the rams (see the section titled "Installation of Rams" on page 4-15).
18. Run a final field wellbore pressure test (see the section titled "Field Wellbore
Pressure Test" on page 4-7) before the BOP is returned to service.
Figure 4-2. Remove Door Seal
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Yearly Preventive Maintenance

Yearly maintenance is performed by a Shaffer service representative. The purpose of the
yearly maintenance operation is to evaluate wear in the BOP so that a major overhaul
(three-year maintenance) can be scheduled at a convenient time, but before a failure
occurs. The yearly maintenance includes:
R Wellbore pressure test
R Hydraulic pressure test
R Inspection and measurement of cavity for wear and damage
R A complete review of BOP performance to determine if the BOP should be sent to a
Shaffer repair facility for a major overhaul
Three-Year Maintenance
Three-year maintenance is performed in a Shaffer repair facility after a yearly
maintenance check determines it is necessary. The BOP is completely disassembled,
cleaned, and inspected. All elastomer seals are replaced and all parts are repaired or
replaced as required. Hydraulic and wellbore pressure tests are run and the BOP is
returned to service.
i
All elastomer seals should be replaced after three years
regardless of condition.
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Maintenance
4
Field Wellbore Pressure Test

The final details of the test sequence will be established by the operator and contractor;
therefore, modifications to this procedure may be required. See API Spec. 6A and API
RP53, paragraph 7.A.2 for additional information.
Equipment Required
Connect the listed equipment as shown in Figure 4-3:
R Two pressure gauges
R Three valves
R A test pump
Gauge 1 Gauge 2
??
?
????
?
?? ?
Valve 2 ??
? ?
?
Valve 1A
? ??
????
?
????? ?
? ?? ? ????
??
??????
Valve 1B
Bleeder Valve TEST PUMP
BOP
Figure 4-3. Recommended Field Wellbore Pressure Test Equipment Set-up
Test Locations
The BOP can be tested in any of the following locations:
R In a wellhead mounted stack
R On a test stump
R On a blind flange
Test Pressure
The test pressure should not exceed the lowest rated working pressure of any component
or connection pressurized during the test. This includes one or more of the following:
R BOP(s)
R Wellhead
R Casing string, if it will be pressurized during the test or if a leak in the test tool could
cause it to be pressurized
R All connections
Test Fluids
The recommended wellbore pressure test fluid is cold water, but drilling fluid may be used.
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1. Fill the BOP with water or drilling fluid.

2. Close the pipe rams on an appropriate test tool using 1,500 psi (103 bar) hydraulic
pressure (3,000 psi or 207 bar is optional).
Pressure Test
1. Close valves #1A and #1B. Open valve #2 (see Figure 4-3).
2. Apply 200-300 psi (14-21 bar) wellbore pressure below the rams. Close valve #2.
Hold test pressure for a minimum of 3 minutes. Check for low-pressure leaks.
Monitor gauge #1.
3. Open valve #2. Increase the wellbore pressure to the test pressure determined in
"Test Pressure.
4. Close valve #2.
5. Hold the pressure for a minimum of 3 minutes.
6. Check for leaks on pressure gauge #1, the BOP exterior at the API connections, the
door seals, the ram shaft weep holes, and at the rams if they are visible (see Figure
4-1 on page 4-3).
Do not look into the ram bore while pressure is under

the rams. Use a mirror to obtain a reflected image of
the rams.
7. Bleed wellbore test pressure to 0 psi (0 bar).

a. Fully open valve #2.
b. Open valve #1A.
c. Open valve #1B.
8. Repeat steps 1-7 for the second pressure holding period.
9. If leaks are detected, see the table titled "Troubleshooting-LWS Manual Lock BOP"
on page 4-37.
Leak Repair
To repair leaks, reduce all hydraulic pressure and wellbore pressure to 0 psi (0 bar).
R API connection Tighten bolts or replace ring gasket as required (see the section
titled "Installation Instructions" on page 3-2).
R Door Seal Replace door seal (see the section titled "Door Seal Replacement" on
page 4-10).
R Ram Shaft Weep Hole Call a Shaffer service representative. For an emergency
repair, see the section titled "Emergency Ram Shaft Packing Repair" on page 4-10.
As soon as possible after the emergency call a Shaffer service representative to
repack the ram shaft.
R Ram Replace the ram rubbers (see the section titled "Changing Pipe and Blind
Ram Rubbers" on page 4-17).
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Maintenance
4
Hydraulic Pressure Test

The final details of the test sequence will be established by the operator and contractor;
therefore, modifications to this procedure may be required. See API Spec. 6A and API
RP53, paragraph 7.A.2 for additional information.
i
If the hydraulic system was opened before this test, close
and open the rams three times to purge air from the
system.
Pipe rams should always be closed on pipe to avoid

excessive ram rubber wear. Closure on a tool joint will
damage the block.
Blind rams should only be closed on an open hole. Closing

on pipe will damage the rubber and possibly the block.
Opening Hydraulic Pressure Test

The opening hydraulic pressure test is performed according to the steps listed below.
1. Vent hydraulic closing pressure to zero psi (zero bar).
2. Apply 1,500 psi (103 bar) (2,250 psi or 155 bar optional) opening pressure.
3. Close the valve in the opening hydraulic line (see Figure 3-5 on page 3-7).
4. Observe the gauge between the valve and the BOP.
If there is no pressure drop, end the test. If there is a pressure drop, perform the steps
listed below.
1. Check for external leaks at the following locations (see Figure 4-1 on page 4-3):
R Hinge pins If leaking, call a Shaffer service representative.
R Weep holes for ram shaft seal leaks If leaking, call a Shaffer service
representative.
R Cylinder seal leaks If leaking, call a Shaffer service representative.
R Door seal leaks If leaking, see "Door Seal Replacement.
2. Check for internal leaks past the pistons in the following manner:
a. Disconnect the closing hydraulic line. A small amount of fluid will flow out of the
BOP initially and stop. If fluid continues to flow out of the BOP, it is leaking past
the piston and repairs are required.
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b. Reinstall the closing hydraulic line.

c. Call a Shaffer service representative to repair the leak.
Closing Hydraulic Pressure Test
The closing hydraulic pressure test is performed according to the steps listed below.
1. Vent hydraulic opening pressure to zero psi (zero bar).
2. Apply 1,500 psi (103 bar) (2,250 psi or 155 bar optional) closing pressure.
3. Close the valve on the closing hydraulic line (see Figure 3-5 on page 3-7).
4. Observe the gauge between the valve and the BOP.
If there is no pressure drop, end the test. If there is a pressure drop, perform the steps
listed below.
1. Check for external leaks at the following locations (see Figure 4-1 on page 4-3):
R Hinge pins If leaking, call a Shaffer equipment service representative
R Cylinder head seals If leaking, call a Shaffer service representative
R Locking shaft seals If leaking, call a Shaffer service representative
R Manifold pipe seals If leaking, call a Shaffer service representative
2. Check for internal leaks past the pistons in the following manner:
a. Disconnect the opening hydraulic line. A small amount of fluid will flow out of the
BOP initially and stop. If fluid continues to flow out of the BOP, it is leaking past
the piston and repairs are required.
b. Reinstall the opening hydraulic line.
c. Call a Shaffer service representative to repair the leak.
Door Seal Replacement

The door seal is replaced by performing the steps listed below.
1. Disconnect the universal joints from the locking shafts.
2. Open the doors.
3. Remove the door seal from its seat (see Figure 4-2 on page 4-5).
4. Clean the door seal seat and face.
5. Inspect the door seal seat for damage. Remove minor pits and scratches with emery
cloth. If the seat is badly damaged, call a Shaffer service representative.
6. Clean and oil the door sealing surface on the body.
7. Oil the door seal seat and face.
8. Install a new door seal.
9. Apply thread lubricant (503 MOLY/FELPRO C670) to the door cap screws both on
the threads and under the heads.
10. Close the door and tighten the door cap screws.
Emergency Ram Shaft Packing Repair

An emergency repair can be made by reducing the hydraulic pressure to 0 psi (0 bar) and
activating the secondary ram shaft seal on the BOPs that have this feature (see Figure 4-
4). As soon as possible after the emergency, call a Shaffer service representative to
repack the ram shaft.
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Maintenance
4
Plug
Set Screw
Door
Packing
Check Valve
Ram Shaft
Figure 4-4. Secondary Seal Assembly
i
Not all LWS Models have the secondary sealing feature.
1. Remove the pipe plug from the front of the door.
i
Some preventers have a straight- in pipe plug while others
have the pipe plug set in at an angle. All are located on the
same door surface of the preventer.
2. With the pipe plug removed, a second socket head set screw plug is exposed.
Tighten this to inject the secondary seal through the check valve and into the ram
shaft seal assembly.
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i
Additional packing may be injected until the leak stops.
Remove the set screw and insert the packing sticks.
3. Replace the socket head pipe plug removed in step 1.

4. Call a Shaffer service representative to repack the ram shaft.
Ram Assembly Removal and

Inspection Procedures
Procedures for removal and installation of pipe, blind and shear rams in the LWS BOP are
the same.
Removal of Rams
Remove the rams according to the steps listed below.
The BOP door must be securely bolted prior to opening the

rams with hydraulic pressure.
1. Open the rams with 1,500 psi hydraulic pressure.

2. Bleed hydraulic pressure to 0 psi (0 bar) so that the door will swing open easily and
to prevent possible damage to the hinge pin O rings.
3. Unscrew the door cap screws and open the door.
Do not use the hydraulic system to open the door. This will
severely damage the BOP.
If the BOP is not flanged to a wellhead or securely

fastened, open only one door at a time. The weight of two
open doors can tip the BOP over.
4. Notice the ram in the cavity of the BOP door as shown in Figure 4-5.
5. Slowly apply reduced closing hydraulic pressure until the ram is out of the BOP door
cavity as shown in Figure 4-6.
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Maintenance
4
Figure 4-5. Ram Located in Door Cavity
Figure 4-6. Ram Out of Door Cavity
Install a suitable valve on the opening and closing ports on

the hinge brackets to control the speed of ram movement.
6. Bleed off the closing hydraulic pressure to zero psi (zero bar).
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Care should be taken to avoid turning the ram assembly

and allowing it to slide off the ram shaft.
7. Install 5/8" (15.88 mm) eyebolt in the top of the ram as shown in Figure 4-7.
8. Slowly lift the ram to take the weight off the ram shaft and slide the ram horizontally
as shown in Figure 4-7.
9. After the ram is removed, slowly open the ram with reduced hydraulic pressure so
the ram shaft is in the cavity of the BOP door (see Figure 4-8 and Figure 4-9). This
will prevent the ram shaft from being damaged.
Stay clear when opening pressure is applied to the ram

shaft.
Figure 4-7. Install Eyebolt and Slide Ram Horizontally
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Maintenance
4
Figure 4-8. Ram Removed from Ram Shaft
Figure 4-9. Ram Shaft Inside Door Cavity
Cleaning and Inspection of Rams

1. Clean the rams.
2. Inspect the ram rubbers for damage such as cracking, gouging, chunking, or
splitting. Replace the rubbers if damaged (see the section titled "Changing Pipe and
Blind Ram Rubbers" on page 4-17 and the section titled "Changing Type 72 Shear
Ram Rubbers" on page 4-27).
Installation of Rams
1. Thoroughly grease all ram exterior surfaces and the ram shaft-mounting slot.
2. Grease the inside of the BOP body at the following locations:
R The ram shaft mounting head
R The side pads in the body cavity
R The skids in the bottom of the body cavity
R The ram sealing seat in the top of the body cavity
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3. Apply thread lubricant specified in API 5A2 to the door cap screws both on the
threads and under the heads.
4. Clean and oil the door face and replace the door seal if damaged (see the section
titled "Door Seal Replacement" on page 4-10).
5. Clean and oil the door sealing surface on the body.
Do not use grease on door faces or sealing surfaces.
6. Swing the door of the preventer to the open position, approximately 57.
7. Slowly apply reduced closing hydraulic pressure until the ram shaft is extended out
of the BOP door cavity as shown in Figure 4-10.
8. Bleed off the closing hydraulic pressure to 0 psi (0 bar).
9. Install a 5/8" eyebolt in the top of the ram assembly.
10. Slowly lift the ram into position to slide the assembly horizontally onto the ram shaft
foot. Make sure the ram assembly is centered within the front of the door cavity as
shown in Figure 4-11.
11. After the ram assembly is installed on the ram shaft, slowly open the ram with
reduced hydraulic pressure. This action will pull the ram assembly into the door
cavity.
12. Manually close the door of the preventer and torque the door cap screws (see the
table titled "Model LWS Manual Lock BOP Door Bolt Torque Valves" on page 5-42).
Figure 4-10. Ram Out of Door Cavity
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Maintenance
4
Figure 4-11. Install Eyebolt and Slide Ram Horizontally
Changing Pipe and Blind Ram

Rubbers
1. Clean the ram.
2. Remove the two ram block retracting screws as shown in Figure 4-12. See table
below for proper wrench size.
Figure 4-12. Remove Retracting Screws
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LWS Ram Block Retracting Screw Data
Working Pressure Size P/N Thread Torque ft-lb Wrench Size

Across Flats
10,000 psi 4 1/16" 117778 3

/4"-10 UNC 35-50 0.635"
11" 141200 1 1/8"-8 UNC 100-175 1.750"
9" 141200 1 1/8"-8 UNC 100-175 1.750"

5,000 psi
7 1/16" 141202 1"-8 UNC 75-125 1.750"
4 1/16" 117778 3
/4"-10 UNC 35-50 0.635"
20 3/4" 142061 1 7/8"-8 UNC 200-400 0.877"
3,000 psi 11" 141200 1 1/8"-8 UNC 100-175 1.750"
9" 141200 1 1/8"-8 UNC 100-175 1.750"
2,000 psi 21 1/4" 142061 1 7/8"-8 UNC 200-400 0.877"
3. Remove the ram holder by sliding it away from the block as shown in Figure 4-13.
4. Remove the two ram rubber retaining screws as shown in Figure 4-14. See the table
titled "LWS Ram Block Retaining Screw Data" on page 4-19 for proper wrench size.
Figure 4-13. Remove Holder
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Revision B
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Maintenance
4
Figure 4-14. Remove Retaining Screws
LWS Ram Block Retaining Screw Data

Across Flats
10,000 psi 4 1/16" 117777 "-13 UNC 100-125 3/

8"
11" 135546 "-13 UNC 100-125 3/

8"
9" 135541 "-13 UNC 100-125 3/

8"
5,000 psi
7 1/16" 135545 "-13 UNC 100-125 3
/8"
4 1/16" 117777 - * -
20 3/4" 135160 "-13 UNC 100-125 3/

8"
3,000 psi 11" 135546 "-13 UNC 100-125 3/

8"
9" 135541 "-13 UNC 100-125 3/

8"
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Page 4-20 of 38
LWS Ram Block Retaining Screw Data (Continued)

Across Flats
2,000 psi 21 1/4" 135160 "-13 UNC 100-125 3

/8"
* Hand tighten.
5. Insert two screwdrivers between the ram block and the ram rubber as shown in
Figure 4-15. Remove the ram rubber from around the back of the block as shown in
Figure 4-16. Pry top seal over ram block as shown in Figure 4-17.
6. Insert a punch into the rubber retaining screw holes and drive the rubber out of the
ram block as shown in Figure 4-18. The punch must be smaller than the retaining
screws to prevent damage to the threads.
Figure 4-15. Insert Two Screwdrivers Between Ram Block and Ram Rubber
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Revision B
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Maintenance
4
Figure 4-16. Pry Ram Rubber from Around Back Side
Figure 4-17. Pry Top Seal over Ram Block
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Page 4-22 of 38
Figure 4-18. Use Punch to Remove Ram Rubber from Block
i
Check the retaining screw holes in the new rubber. Clean
out any rubber which is in the hole itself. This allows the
retaining screws to freely engage the thread in the holes.
7. Pry ram rubber off the ram block as shown in Figure 4-19. See Figure 4-20 for ram
rubber showing thread area in trunnion nut.
8. Prior to installing a new ram rubber into the ram block, lubricate with oil. Install new
ram rubber as shown in Figure 4-21.
9. Place the rubber onto the block. Using a rubber mallet hammer the rubber until it
bottoms in the ram block (see Figure 4-22).
10. Pry the top seal over the ram block as shown in Figure 4-23. Force the rubber into
position using a rubber mallet.
11. Install the ram rubber retaining screws as shown in Figure 4-24.
12. Place the ram holder into the block as shown in Figure 4-25.
13. Install the ram block retracting screws and tighten securely as shown in Figure 4-26.
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Revision B
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Maintenance
4
Figure 4-19. Pry Ram Rubber Off the Ram Block
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Page 4-24 of 38
Figure 4-20. Thread Area in Trunnion Nut
Figure 4-21. Install Ram Rubber
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Revision B
Page 4-25 of 38
Maintenance
4
Figure 4-22. Hammer Ram Rubber into Ram Block
Figure 4-23. Pry Top Seal Over Ram Block
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Page 4-26 of 38
Figure 4-24. Install Retaining Screws
Figure 4-25. Install Holder
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Revision B
Page 4-27 of 38
Maintenance
4
Figure 4-26. Install Retracting Screws
Changing Type 72 Shear Ram Rubbers

Disassembly of the Type 72 Shear Ram
1. Clean the shear ram.
2. Lay the ram on a level surface and turn it upside-down so the retainer screws on the
bottom are exposed.
3. Remove the retainer rings using a screwdriver. There are three retainer rings on
each ram, except for the rams on the 21 1/4", 18 3/4", and 16 3/4", 10,000 psi models.
The rams on these models have four retainer rings.
4. Remove the retainer screws using a hex key wrench. There are three retainer
screws on each ram, except for the rams on the 21 1/4", 18 3/4", and 16 3/4", 10,000
psi models. The rams on these models have four retainer screws (see "Type 72
Retainer Screw - H2S Service" and "Type 72 Retainer Screw - Standard Service"
tables below for correct wrench size).
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Type 72 Retainer Screw - H2S Service
Working Pressure Size P/N Thread Qty. Wrench Size Torque ft-lb
11" 121927 1 1/8"-8 UNC 6 3

/4" hex key 150
5,000 psi 9" 121927 1 1/8"-8 UNC 4 3/

4" hex key 150
7 1/16" 121927 1 1/8"-8 UNC 4 3/

4" hex key 150
20 3/4" 121970 1 3/8"-8 UNC 8 7

/8" hex key 400
3,000 psi 11" 121927 1 1/8"-8 UNC 6 3

/4" hex key 150
9" 121927 1 1/8"-8 UNC 4 3

/4" hex key 150
2,000 psi 21 1/4" 121970 1 3/8"-8 UNC 8 7/

8" hex key 400
Type 72 Retainer Screw - Standard Service
11" 136658 1 1/8"-8 UNC 6 3/

4" hex key 150
5,000 psi 9" 136658 1 1/8"-8 UNC 4 3/

4" hex key 150
7 1/16" 136658 1 1/8"-8 UNC 4 3/

4" hex key 150
20 3/4" 136645 1 3/8"-8 UNC 8 7/

8" hex key 400
3,000 psi 11" 136658 1 1/8"-8 UNC 6 3/

4" hex key 150
9" 136658 1 1/8"-8 UNC 4 3

/4" hex key 150
2,000 psi 21 1/4" 136645 1 3/8"-8 UNC 8 7

/8" hex key 400
5. Separate the blocks from the holders (see Figure 4-27).

6. Replace the retainer screw o-rings. There are three or four retainer screw o-rings on
each ram, depending on the model.
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Revision B
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Maintenance
4
Lower Ram
Upper Ram Lower Rubber Block
Block
Upper Rubber
Allen Nylock
Screw
Upper Copper
Holder Washer
O-Ring
Lower
Holder
Retainer Screw
Retainer Ring
Figure 4-27. Type 72 Shear Ram Assembly
7. Inspect the lower shear blade for damage. If damaged, replace it according to the
steps listed below.
a. Remove the six, seven, eight, or eleven allen nylok screws and copper washers
(the number of screws and washers varies with the different models). See the
table titled "Type 72 Allen Nylok Screw - H2S Service" and the the table titled
"Type 72 Allen Nylok Screw - Standard Service" on page 4-30 for correct
wrench size.
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Page 4-30 of 38
i
The allen nylok screws and the copper washers cannot be
used again, Discard them and replace with new allen nylok
screws and copper washers.
b. Lift the lower shear blade from the lower ram block holder.
c. Remove the nylok screw o-rings. Clean the o-ring seat and install new nylok
screw o-rings. The number of o-rings varies with the model. Always use new o-
rings.
d. Install the lower shear blade in the lower ram block holder.
e. Insert the new allen nylok screws with new washers and tighten to torque
specifications given in the table titled "Type 72 Allen Nylok Screw - H2S Service"
and the the table titled "Type 72 Allen Nylok Screw - Standard Service" on page
4-30.
8. Separate the blocks from the rubbers.
Type 72 Allen Nylok Screw - H2S Service
11" 011281 5/ 6 " hex key 20

8"-11 UNC
5,000 psi 9" 011281 5/ 5 " hex key 20

8"-11 UNC
7 1/16" 011281 5/
8"-11 UNC 5 " hex key 20
20 3/4" 011285 3/
4"-10 UNC 8 5/
8" hex key 25
3,000 psi 11" 011281 5 6 " hex key 20

/8"-11 UNC
9" 011281 5/ 5 " hex key 20

8"-11 UNC
2,000 psi 21 1/4" 011285 3

/4"-10 UNC 8 5
/8" hex key 25
Type 72 Allen Nylok Screw - Standard Service
11" 010953 5/ 6 " hex key 20

8"-11 UNC
5,000 psi 9" 010953 5 5 " hex key 20

/8"-11 UNC
7 1/16" 010953 5/
8"-11 UNC 5 " hex key 20
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Revision B
Page 4-31 of 38
Maintenance
4
Type 72 Allen Nylok Screw - Standard Service (Continued)
20 3/4" 010881 3
/4"-10 UNC 8 5
/8" hex key 25
3,000 psi 11" 010953 3 6 5 25

/4"-10 UNC /8" hex key
9" 010953 3 5 5 25
/4"-10 UNC /8" hex key
2,000 psi 21 1/4" 010881 3

/4"-10 UNC 8 5
/8" hex key 25
Reassembly of Type 72 Shear Ram

1. Clean any mud and debris off the bottom of the block and out of the holder.
2. Thoroughly oil the bottom and sides of the block and the inside of the holder.
3. Install a new rubber on the block as shown in Figure 4-27 on page 4-29.
i
The upper rubber has the wider cross bar and a steel rod
towards the rear of the cross bar. The lower rubber has a
narrow cross bar and no steel rod.
4. Install the o-rings.

5. Install the blocks on the holders (see Figure 4-27 on page 4-29).
6. Install the retainer screws and tighten to the proper torque as given in the table titled
"Type 72 Retainer Screw - H2S Service" on page 4-28 and the table titled "Type 72
Retainer Screw - Standard Service" on page 4-28 (see Figure 4-27 on page 4-29).
7. Install the retainer rings (see Figure 4-27 on page 4-29).
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Page 4-32 of 38
Changing V-Shear Ram Rubbers

Disassembly of the V-Shear Ram
1. Clean the shear ram.
2. Lay the ram on a level surface and remove the retracting screws.
3. Separate the blocks from the holders (see Figure 4-27).
Holder (x2)
Retracting Screws
Upper Shear Block Lower Shear Block
Upper Shear Rubber Lower Shear Rubber
Screws (x2) Actuation Bar Screws, Shear Blade (x7)

Blade
UPPER ASSEMBLY LOWER ASSEMBLY

Figure 4-28. Shear Ram Assembly
4. Inspect the lower shear blade for damage. If damaged, replace it according to the
following steps.
a. Remove the seven socket head screws and Nord-lock washers (washers not
used in every application).
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Maintenance
4
i
If the Nord-Lock washers are used they should not be re-
used again, Discard them and replace with new washers.
b. Lift the lower shear blade from the lower ram block holder.
c. Clean blade area of the lower block
d. Install the new lower shear blade in the ram block.
e. Insert the cap screws with new washers (if used) and tighten to proper torque.
5. Remove the two cap screws and actuator bar from the upper ram assembly.
6. Separate the blocks from the rubbers.
Reassembly of the Shear Ram
1. Clean any mud and debris off the bottom of the block and out of the holder.
2. Thoroughly oil the block and the inside of the holder.
3. Install a new rubber on the block as shown in Figure 4-28 on page 4-32.
i
The upper rubber has the wider cross bar and a steel rod
towards the rear of the cross bar. The lower rubber has a
narrow cross bar and no steel rod.
4. Clean and reinstall the actuator bar with the two cap screws.
5. Install the blocks on the holders (see Figure 4-28 on page 4-32).
6. Install the retracting screws and torque (see Figure 4-28 on page 4-32).
V-Shear Ram Screw Torque Values
Working Pressure Size P/N Part Qty. Torque ft-lb
Shear Blade Cap

012766 7 500
Screw
3,000 psi 20 3/4" 142061 Retracting Screw 2 250 - 300
Actucating Bar
011335 2 100
Screw
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Page 4-34 of 38
V-Shear Ram Screw Torque Values (Continued)
Working Pressure Size P/N Part Qty. Torque ft-lb
Shear Blade Cap

012766 7 500
Screw
2,000 psi 21 1/4" 142061 Retracting Screw 2 250 - 300
Actucating Bar
011335 2 100
Screw
Offset Rams for Dual Completions

Single offset rams have only one bore, which is offset to API centerline standards. This
allows complete control of a dual completion when the second tubing string is to be run
later.
Dual offset rams are furnished to API centerline standards for complete control of a dual
completion when both tubing strings are run together.
Contact your local Shaffer sales representative for part numbers and delivery dates. Be
sure to specify the following when ordering:
R BOP size and working pressure
R If single or dual offset rams are required
R Tubing OD and type of coupling so the coupling OD can be determined
R Casing size and weight so that the casing ID can be determined
R Tubing hanger centerline dimensions
Aluminum Drill Pipe Rams

Since aluminum drill pipe has an oversize OD, these rams must have oversize bores in
both the ram blocks and in the ram rubber extrusion plates. Contact your local Shaffer
sales representative for part numbers and the following:
R BOP size and working pressure
R Aluminum drill pipe OD
Cleaning and Storage of the LWS BOP

A BOP should be cleaned immediately after it is taken out of service. Proper cleaning of a
BOP before it is stored will increase its life significantly. If a BOP is in an active drilling
program, this cleaning should be done approximately every three months or when the rig
is between wells see the table titled "LWS Ram BOP Cleaning and Lubricating
Instructions" on page 4-38.
1. Open the doors and remove the rams (see the section titled "Removal of Rams" on
page 4-12).
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Maintenance
4
If the BOP is not flanged to a wellhead or securely

fastened, open only one door at a time. The weight of two
open doors can tip the BOP over.
Observe the following guidelines when working with rubber parts:

R Store rubber parts in their natural shape. Do not hang o-rings on nails or hooks.
R Storage areas should be kept as dry as possible. Oil, grease or other fluids
should be stored elsewhere to avoid spillage.
R If storage is for a long duration, it is recommended that rubber parts be placed in
sealed containers or be given a protective surface covering impervious to
temperature or light, This will extend the shelf life.
R Rubber parts should be used on a first in, first out basis.
2. Inspect rubber parts according to the instructions listed below:
R Each rubber part must be inspected before it is put into service.
R Bend, stretch, or compress each part and look for cracks.
R Observe if the rubber part has a hard skin or small cracks which may become
chalky or barklike in appearance.
i
Some cracks are not obvious, but when the rubber part is
bent, stretched or compressed, very minute cracks will
become apparent.
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Page 4-36 of 38
LWS BOP Data Location

See Figure 4-29 for the location of serial numbers (doors and body). A data plate is
fastened in the location shown. This same information is stamped into the body in the
location shown in Figure 4-29.
R The serial number on the door is located on the hinge boss and consists of the
letters SND followed by numbers.
R The body serial number is located in various places on the body and consists of SN
followed by a six digit number.
R The heat treating number consists of the letters HT followed by a series of numbers.
i
Always give the serial numbers and size of the LWS BOP
when ordering parts.
Figure 4-29. Data Information Location
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Maintenance
4
Troubleshooting
The following table provides possible causes and corrective action for some of the more
common problems likely to be encountered.
Troubleshooting-LWS Manual Lock BOP
Problem Possible Cause Correction
When BOP is right side up, the side outlets are below the skids.
BOP is upside-down. Inside the BOP, the side outlets are below the rams (see the
section titled "Installation Instructions" on page 3-2).
Check ram rubbers and replace if necessary (see the section

titled "Ram Assembly Removal and Inspection Procedures" on
Bad ram rubbers
page 4-12 and the section titled "Troubleshooting" on page 4-
37).
Check seat sealing area for cuts and sealing surface scratches.
Damaged seat Smooth minor damage with emery cloth (see the section titled
"Three-Month Preventive Maintenance" on page 4-4).
Will not hold well
Check the weep holes in the doors for leakage. Replace the ram
pressure
shaft seal if necessary. A temporary repair can be made by
Leaking ram shaft seal energizing the plastic packing, but the seal should be replaced
as soon as possible (see the section titled "Emergency Ram
Shaft Packing Repair" on page 4-10, Figure 4-1 on page 4-3).
Check for leaks between the doors and the body. Tighten door
bolts or replace the door seals as required (see the section titled
Leaking door seal
"Monthly Preventive Maintenance" on page 4-4 and the section
titled "Door Seal Replacement" on page 4-10).
Install isolation valve in the pump line close to the BOP. Install a
Pump leaking in the test
pressure gauge between the isolation valve and the BOP. No
unit
indication of pressure drop indicates a leak in the test unit.
Remove the closing line from BOP and pump a small amount of
Hydraulic fluid not reaching
hydraulic fluid through it. If no fluid appears, the line is plugged.
the BOP
Clear the closing line.
Remove opening line from the BOP and apply closing hydraulic
pressure.
1. If hydraulic fluid spurts out of BOP briefly and stops and rams
Opening hydraulic line
close, the opening hydraulic line is plugged. Call a Shaffer
plugged or piston seal
service representative.
damaged
Rams will not 2. If hydraulic fluid spurts out of BOP continuously, the piston
close seal is damaged. The rams would also move, but there would
be no pressure buildup. Call a Shaffer service representative.
Foreign substance in the Open the door(s) and inspect for cement, metal fragments, etc.
wellbore area Clean the ram cavity.
This can happen because there are two opening and two closing
Both hydraulic lines are
ports on the BOP. The closing unit will unload itself very quickly.
connected to an 'Open' or a
Be sure that one line is connected to a port marked 'Close' and
'Close' port on the BOP.
the other line is connected to a port marked 'Open'.
4-37
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Page 4-38 of 38
Troubleshooting-LWS Manual Lock BOP (Continued)
Problem Possible Cause Correction
Unlock rams. Check for damage to the locking shafts, threads, or

Manual lock(s) rams partly
bent shaft (see the section titled "Three-Month Preventive
One (or both) locked
Maintenance" on page 4-4).
rams will open
partly, but will not
Remove ram and tighten retracting screws (see the section titled
move out of the Retracting screw(s) not
"Ram Assembly Removal and Inspection Procedures" on page
wellbore made up and head(s)
4-12 and the section titled "Changing Pipe and Blind Ram
striking BOP door
Rubbers" on page 4-17).
LWS Ram BOP Cleaning and Lubricating Instructions
Part How to Clean Lubricants
Steam, high pressure water, diesel fuel
WARNING
1. LWS exterior N/A
Diesel fuel is a Flammable liquid. It will
cause rubber goods to swell and
deteriorate.
SAE-10W hydraulic oil
2. LWS interior Steam, high pressure water
or equivalent.
Grease specified in
3. Studs/nuts Water, wirebrush
API 5A2.
(Grease if not
4. Ring groove* Emery Cloth immediately in
service).
Steam, high pressure water, diesel fuel
5. Ram assembly Grease
(See warning above.)
Pack heavy grease to
6. Lifting eye threads Water, wire brush
prevent corrosion.
7. Seat sealing SAE-10W hydraulic oil
Emery cloth
surfaces or equivalent.
8. Bore Steam, high pressure water
or equivalent.
9. Skids and side pads Steam, high pressure water, emery cloth Grease
10. Sealing areas
(door face, door Emery Cloth
or equivalent.
sealing surface)
11. Seals Wipe with damp cloth
or equivalent.
12. Door seal grooves Emery cloth
or equivalent.
* Do not use a wire brush to clean the ring groove. Install new ring gaskets dry.
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Revision B
Page 5-1 of 42
Specifications and Parts Lists
Parts Identification
All parts required for maintenance or repair are available from National Oilwell Varco.
Assembly drawings and exploded views correspond to the parts list which identifies each
part by number. Using this part number and part name will ensure procurement of the
proper part when ordering spare parts.
Correspondence
Direct all correspondence to the appropriate address listed below.
Mailing Address
National Oilwell Varco
P.O. Box 1473
Houston, Texas 77251, U.S.A.
Shipping Address
12950 West Little York
Houston, Texas 77041
Tel. (713) 937-5000
Fax (713) 937-5779
National Oilwell Varco Repair Center Address

5900 Brittmoore
Houston, Texas 77041
Tel. (281) 847-9990
Fax (281) 847-9993
Ordering Replacement Parts

When ordering replacement parts, please specify the following information:
R Part name List part name as called out on the applicable drawing.
R Part number List part number as called out on the applicable drawing.
R Drawing number List engineering drawing number and the item number for the
drawing.
R Quantity List the quantity needed.
R Serial number List the serial number (if applicable) as shown on the nameplate.
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Working Pressure (psi) 10,000 5,000 5,000 5,000 5,000 5,000 3,000 3,000 3,000 3,000 2,000 2,000
5-2
5
Bore 11" 11" 9" 3 3 11" 9" 1

4 1/16" 7 1/16" 4 1/16" 20 /4" 20 /4" 21 /4" 21 1/4"
Piston Size 6" 14" 8 1/2" 8 1/2" 6 1/2" 6" 14" 8 1/2" 6 1/2" 8 1/2" 14" 8 1/2"
Length 42 1/4 100 3/4 89 1/4 79 1/8 58 1/4 42 1/4 161 3/4 127 1/2 72 5/8 79 1/8 161 3/4 127 1/2
Manual-Lock F 14 1/8 37 5/8 29 3/8 27 7/16 20 3/8 14 1/8 54 5/16 42 23 15/16 27 7/16 54 5/16 42
G 23 13/
16 56 13/
16 48 5/
8 46 5/
16 32 1/
2 23 13/
16 79 15/
16 67 5/
8 39 31/
32 46 5/
16 79 15/16 67 5/8
Width 15 3/8 28 3/4 28 3/4" 23 1/16 21 1/2 15 11/16 41 1/4 41 1/4 25 15/16 23 1/16 40
7/
8 40
7/
8
Studded 15 3/4 19 1/2" 19 1/2" 14 1/2" 15" 15 3/4" 23 1/8" 23 1/8" 14 1/2" 14 1/2" 23 1/8" 23 1/8"
Height Single: Flanged 20 3/4 37" 37" 30 1/8" 28 1/4" 20 3/4" 41 5/8" 41 5/8" 27 1/8" 30 1/8" 37 3/4" 37 3/4"
Hub 1 1 22" - - 3 3 22" 22" 5
30 /16" 30 /16" 35 /8" 35 /8" 34 /8" 34 5/8"
Studded 33" 33" 29 1/2" 26 3/4" - 49 1/4" 49 1/4" 29 3/8" 29 1/2" 49 1/4" 44 7/16"
Flange 1 1 7 40" - 15 15 42" 7 1
Height Double: 50 /2" 50 /2" 45 /16" 62 /16" 62 /16" 45 /16" 59 /16" 59 1/16"
Hub 43 9/16" 43 9/16" 37" - - 55 15/16" 49 1/4" 36

7/ "
8 37" 60 3/4" 55 15/16"
D 6 7/16 12 5/8" 12 5/8" 11" 9 3/16" 6 7/16" 17 3/8" 17 3/8" 11 9/16" 11" 17 1/4" 17 1/4"
E 8 15/16 16 1/8" 16 1/8" 12 1/16" 12 5/16" 9 1/4" 23 5/8" 23 5/8" 14 3/8" 12 1/16" 23 5/8" 23 5/8"
I 15 1/ 15 1/ 15" 11 3/ - 21 5/ 21 5/ 14" 15" 26 1/ "
Model LWS Manual Lock Specifications
2" 2" 4" 16" 16" 8 21 5/16"

J 11" 11" 10 1/2" 7 1/4" - 20 1/8" 20 1/8" 9 1/2" 10 1/2" 20 1/8" 15 5/16"
Studded 5 1/2" 5 1/2" 3 1/4" 3 3/4" - 6" 6" 3

7/ "
8 3 1/4" 6" 6"
Single: Flanged 7 1/8 14 1/4" 14 1/4" 11 1/16" 10 3/8" 7 1/8" 15 1/4" 15 1/4" 10 3/16" 11 1/16" 13 5/16" 13 5/16"
Hub 25 25 7" - - - - 5 7" 3
10 /32" 10 /32" 7 /8" 11 /4" 11 3/4"
K
Studded 4 1/2" 4 1/2" 3 1/4" 3 1/4" - 6" 6" 4 5/16" 3 1/4" 6" 6"
Double: Flanged 1 1 1 1 3 1 1 1 5 1 5
7 /8 13 /4" 13 /4" 11 /4" 10 /8" 7 /8" 15 /4" 15 /4" 10 /8" 11 /4" 13 /16" 13 5/16"
Hub 9 25/32" 9 25/32" 7" - - 11 3/4" 13" 8 1/16" 7" 11 3/4" 11 3/4"
Studded 5 7/16 7" 7" 5" 5" 3

7/ "
8 7 1/8" 7 1/8" 4 3/8" 5" 7 1/8" 7 1/8"
Single: Flanged 8
7/
8 15 3/4" 15 3/4" 12 13/16" 11 5/8" 8
7/ "
8 16 3/8" 16 3/8" 10 11/16" 12 13/16" 14 7/16" 14 7/16"
Hub 12 9/32" 12 9/32" 8 3/4" - - - - 8 1/8" 8 3/4" 12

7/ "
8 12
7/ "
8
M
Studded 6" 6" 5" 5" - - - 4 13/16" 5" 7" 7 1/8"
Double: Flanged 14 3/4" 14 3/4" 12 13/16" 11 5/8" - 16 3/8" 16 3/8" 11 3/16" 12 13/16" 14 7/16" 14 7/16"
Hub 11 9/32" 11 9/32" 8 3/4" - - - - 8 9/16" 8 3/4" 7

12 /8" 12
7/ "
8
N 3 4 1/2" 4 1/2" 4 1/2" 4 1/2" 3" 7" 7" 4 1/2" 4 1/2" 6" 6"
www.nov.com
Revision B
Page 5-2 of 42
Working Pressure (psi) 10,000 5,000 5,000 5,000 5,000 5,000 3,000 3,000 3,000 3,000 2,000 2,000
Revision B
Bore 4 1/ 11" 11" 9" 7 1/

4 1/ 20 3/ "
4 20 3/ "
4
11" 9" 21 1/ "
4 21 1/4"
16" 16" 16"
Page 5-3 of 42
Piston Size 6" 14" 6" 14" 14"
www.nov.com
8 1/2" 8 1/2" 6 1/2" 8 1/2" 6 1/2" 8 1/2" 8 1/2"
2 9 5/8 20 1/16" 20 1/16" 18 7/16" 14 1/2" 12 9/16" 25

7/ "
8 25
7/ "
8 16 3/4" 18 7/16" 25
7/ "
8 25
7/ "
8
O* 3 21 11/16" 21 11/16" 20 1/16" 14 3/4" - 25 1/16" 26 5/16" 15 3/4" 20 1/16" 26 5/16" 26 5/16"
4 - - -
20 1/16" 20 1/16" 14 1/2" 25 7/16" 25 7/16" 16 1/8" 25 7/16" 25 7/16"
2 12 9/16 19 13/16" 19 13/16" 18 7/16" 15 1/16" 9 5/8" 25

7/ "
8 25
7/ "
8 17 3/16" 18 7/16" 25
7/ "
8 25
7/ "
8
P* 3 21 7/16" 21 7/16" 20 1/16" 16 1/16" - 25 1/16" 26 5/16" 17 3/16" 20 1/16" 26 5/16" 26 5/16"
4 19 13/16" 19 1/16" - 18
7/ "
8 - 28 3/8" 25 7/16" 18" - 25 7/16" 25 7/16"
Studded 830 6,000 4,150 2,870 1,385 830 1,068 7,448 2,116 2,870 9.905 7,285
Single: Flanged 975 6,670 4,.820 3,230 1,585 975 11,170 8,550 2,580 3,230 10,605 7,985
Total Weight Hub 6,250 4,400 2,820 9,795 7,175 2,150 2,820 10,032 7,412
without Rams
(lb) Studded 11,500 7,725 5,750 2,504 19,854 14,615 2,096 5,750 19,700 14,455
Double: Flanged 12,500 8,385 6,110 2,706 20,955 15,715 4,560 6,110 20,400 15,155
Hub 11,800 7,975 5,700 19,580 14,340 4,130 5,700 19,822 14,582
1 Ram Assembly 30 130 130 76 64 30 435 435 111 76 435 435
1 Door Assembly 200 1,871 946 785 301 200 2,885 1,575 490 785 2,885 1,575
Studded 430 1,995 1,995 1,125 670 430 3,760 3,760 1,000 1,125 3,790 3,790
Single
Flanged 575 2,925 2,925 1,660 980 575 5,400 5,400 1,600 1,660 4,835 4,835
Body:
Weight Hub 2,245 2,245 1,250 4,025 4,025 1,170 1,250 4,262 4,262
Breakdown
(lb) Studded 3,674 3,674 2,436 1,190 7,776 7,776 2,000 2,436 7,810 7,810
Model LWS Manual Lock Specifications (Continued)
Double
Flanged 4,600 4,600 2,970 1,502 9,415 9,415 2,600 2,970 8,855 8,855
Body:
Hub 3,917 3,917 2,560 - 8,038 8,038 2,170 2,560 8,281 8,281
Closing Ratio 8.45 16.00 5.57 5.57 5.45 8.45 16.00 5.57 5.45 5.57 16.00 5.57
Opening Ratio 4.74 3.41 2.09 3.00 1.93 4.74 2.21 .78 1.16 3.00 2.21 .78
Gallons to Close 59 9.5 2.98 2.58 1.45 .59 14.50 5.07 1.74 2.58 14.50 5.07
Gallons to Open .52 8.9 2.62 2.27 1.18 .52 13.59 4.46 1.45 2.27 13.59 4.46
Maximum Ram Size 2

7/
8 8 5/8 8 5/8 7 5 9/16 2
7/
8 16 16 8 5/8 7 16 16
Across
1 1
7/ 1 1/2 1 1/2 1 5/8 1 1/2 7/ 1 5/8 1 5/8 1 1/4 1 5/8 1 5/8 1 5/8
Flats 8 8
Door Screw
Torque (ft-
500 1,500 1,500 1,500 1,100 500 1,200 1,200 910 1,500 1,200 1,200
lb)
* For flanged side outlets. Studded or hub side outlets are shorter
5
5-3
5 Specifications and Parts Lists Revision B
Page 5-4 of 42
P E F
W
O D
H
H I
K K
M N
J
N
Figure 5-1. Model LWS BOPs - Dimensions and Specifications
5-4
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Revision B
Page 5-5 of 42
5
LWS with 151/4" Cylinders Specification
Working Pressure (psi) 3,000 2,000
Bore 20 3/4" 21"
Piston Size 151/4" 151/4"

Length 162.45
Manual-Lock F 52.12
G 77.64
Width
Studded
Height Double: Flange 62.938
Hub
D
E
I
J
Studded
K Double: Flanged 26.38
Hub
Studded
M Double: Flanged
Hub
N
O 4 26.25
P 4 26.25
Studded
Single: Flanged
Total Weight Hub
without Rams
(lb) Studded
Double: Flanged 20,011
Hub
1 Ram Assembly 435
1 Door Assembly 2,650
Studded
Single
Flanged
Body:
Weight Hub
Breakdown (lb) Studded
Double
Flanged 9,000
Body:
Hub
Closing Ratio 10.5 10.5
Opening Ratio
Gallons to Close 8.93 8.93
Gallons to Open 8.76 8.76
Maximum Ram Size 16 16
Across 5
1 /8 1 5/8
Flats
Door Screw Torque (ft-
1,450 1,200
lb)
Lubricant 503 Moly/FelPro C670
5-5
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Page 5-6 of 42
Rams for Model LWS Blowout Preventers
BOP Ram (Type or Model)
Working Bore Assembly Current Components Discontinued Components

Pressure
Regular Support Holder Rubber Block Holder Rubber Block
Duty Drill Type
10,000 psi 4 1/16" 77 None 77 77 77 76 76 76

5,000 psi 11" 70-H 73 70 70 70-H, 73 60* 60 60**
9" 70-H None 70 70 70-H 60* 60 60**
7 1/16" 61 None 61 61 61 None None None
4 1/16" 76 None 76 76 76 None None None
3,000 psi 20 3/4" 70-H 73 70 70 70-H, 73 50 50 50

11" 70-H 73 70 70 70-H, 73 60* 60 60**
9" 70-H None 70 70 70-H 60* 60 60**
2,000 psi 1/
21 16" 70-H 73 70 70 70-H, 73 50 50 50
* Type 60 holder is interchangeable with Type 70 holder.

** Type 60 block can be used in current assembly, but it must be placed opposite another Type 60
block. The self-centering angular guides are a different size on the later types.
Type 70 rubbers available for these (requires Type 70 holder and block). Type 50 is obsolete and
no longer available.
Type 70 rubbers are interchangeable with these discontinued Type 60 rubbers and can be used on
the discontinued Type 60 blocks.
Exploded Views and Parts Lists

Figure 5-2 on page 5-7 shows an exploded view of the LWS Manual-Lock BOP and the
table titled Parts List for Model LWS Manual Lock BOPs lists the parts.
5-6
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Revision B
Page 5-7 of 42
5
Figure 5-2. LWS Manual-Lock BOP
5-7
www.nov.com
5-8
5
Parts List for Model LWS Manual Lock BOPs
Description Part Number
www.nov.com
Working Pressure (psi) 10,000 5,000 5,000 5,000 5,000 5,000 3,000 3,000 3,000 2,000
Item Working Pressure (bar) Qty. Spare 690 345 345 345 345 345 207 207 207 138
No. Parts*
Bore 4 1/16" 13 5/8" 11" 9" 7 1/16" 4 1/16" 20 3/4" 11" 9" 21 1/4"
Bore (mm) 103.19 346.08 279.40 228.60 179.39 103.19 527.05 279.40 228.60 539.75
Piston 6" 8 1/ "

2 8 1/ "
2 8 1/ "
2 6 7/ "
16 6" 8 7/
16" 6 7/
16" 8 1/
2" 8 7/16"
Piston (mm) 152.40 215.90 215.90 215.90 163.51 152.40 214.31 163.51 215.90 214.31
Ram Shaft 2 1 1 1 3" 2" 1 3" 1

3 /2" 3 /2" 3 /2" 3 / 2" 3 /2" 3 1/2"
Ram Shaft (mm) 50.80 88.90 88.90 88.90 76.20 50.80 88.90 76.20 88.90 88.90
Locking Shaft 1 1/2 2" 2" 2" 1 1/2" 1 1/2" 2" 1 1/2" 2" 2"
Locking Shaft (mm) 38.10 50.80 50.80 50.80 38.10 38.10 50.80 38.10 50.80 50.80
1 Body
Ram Shaft Seal

2 2 2 116837 132534 132534 132534 122770 116837 132534 122770 132534 132534
Assembly
3 Door Seal 2 2 030094 134014 030008 030105 030030 030094 030176 030106 030105 030176
4 Door (Right) 1 116831 134607 134807 134403 125782 116831 130722 132402 134403 130722
Door (Left) 1 116831 134608 134808 134404 125781 116831 130723 132403 134404 130723
O-Ring, Cylinder,
4 4 030007 030007 030007 030141 030007 030141 030007 030007
Cylinder Head
O-Ring, Cylinder Head,

5 2 2 030087 030087
Small
O-Ring, Cylinder Head,

2 2 030090 030090
Large
6 Cylinder (Right) 1 ** 134005 ** 130804 132404 130804
Cylinder (Left) 1 ** 134005 ** 130804 132405 130804
7 Cylinder 2 134805 134405 134405
8 Cylinder 2 133004
O-Ring, Cylinder
9 8 8 030056
Manifold
10 Cylinder Manifold 2 133007

Page 5-8 of 42
Revision B
Parts List for Model LWS Manual Lock BOPs (Continued)

Revision B
Page 5-9 of 42
www.nov.com
No. Parts*
O-Ring, Cylinder
11 4 4 030058 030058 030058 030009 030058 030058 030009
Manifold Port
12 Nut, Cylinder Head 12 134016 020103 020103 020101 020101 020103
Nut, Cylinder Head 32
13 Stud, Cylinder Head 12 134016 134418 134417 133019 138795 134417
Stud, Cylinder Head 32
14 Cap Screw, Hex Head 16 060424 060424
32 011248 011248
15 Door Cap Screw 12 2 060426 060426 133012
16 2 133012
20 2 134606 134806 134415 130724 134415 130724
Door Cap Screw, Short 4 1
Pipe Plug, Door and

16 6 065001 065001
Body
8 065009 065009
10 065004 065004
12 065001
Hinge Bracket Assembly,

17 1 116839 134010 132662 116231 132660 116839 132657 132664 116231 132657
Right
Hinge Bracket Assembly,

1 116840 134010 132662 116231 132660 116840 132657 132664 116231 132657
Left
18 O-Ring, Hinge Manifold 8 8 030056 030056 030056 030054 030054 030056
Manifold, Hinge
19 2 134609 134812 134413 132427 132430 134413
(Straight)
20 Bleeder Plug, Door 2 136635 136635 136635 136635 136635
21 Check Valve 2 130368 130368 130368 130368 130368

22 Sealant, Secondary Seal 2 2 050000 050000 050000
4 4
6 6 050000 050000
5
23 Piston Screw 2 010004 010004 010004 010004 010004
5-9
Parts List for Model LWS Manual Lock BOPs (Continued)
5
5-10
www.nov.com
No. Parts*
24 Plug, Secondary Seal 2 065002 065002 065002 065002 065002
25 Eyebolt, Lifting 2 050004 050004
27 Ram Shaft 2 116842 141270 141270 141242 141213 116842 141299 141266 141242 141299
28 Piston Assembly 2 133859 192006 192006 192006 132413 133859 192006 132413 192006 192006
29 Locknut, Piston 2 133483 192103 192103 192103 132414 133483 192103 192103 192103
30 Set Screw 2 010000 010000 010000 010015 010000 010015 010000 010000
31 Locking Shaft 2 142197 141273 141273 141247 141218 142197 141302 141268 141247 141302
Locking Shaft Seal

32 2 2 132540 132540 132540 132540 132539 116843 132541 132539 132540 132541
Assembly
Bore 4 1/16" 13 5/8" 11" 9" 7 1/16" 4 1/16" 20 3/4" 11" 9" 21 1/4"
Bore (mm) 103.19 346.08 279.40 228.60 179.39 103.19 527.05 279.40 228.60 539.75
33 Cylinder Head, Right 1 133837 134006 134006 134006 133005 133837 130909 132406 134006 130909
Cylinder Head, Left 1 133837 134006 134006 134006 133006 133837 130909 132407 134006 130909
34 Plug 2
NI Ram Assembly (Recommended spare parts are two sets of rubbers for each set of rams.)
NI Door Wrench 1 050363 050459 050228 050478 050836 050363 050478 050363 050478 050478
NI Handwheel 2 131107 115050 115050 115050 131107 131107 115050 131107 115050 115050
NI Universal Joint 2 202011 202008 202007 202007 202011 202011 202007 202011 202007 202007
NI Spare Parts Kit (Not standard assembly. Contains all necessary spare parts.) See Table 4-16.
* Quantity for single model. Increase proportionally for dual or triple LWS Ram BOPs. ** Cylinder is built into door of 4 1/16" 10,000 and 5,000 psi
LWS.
Recommended spare parts in detailed breakdown of assembly listed elsewhere in manual. NI Not Illustrated
Manifold hinge for the 11", 5,000 psi with offset uses P/N 134813.
Page 5-10 of 42
Revision B
Revision B
Page 5-11 of 42
5
6
5
13 24
8
26
23
2
14
4 15
3
20
17
22
20
26
28
30 19
29
18
10
21
11
1
12
27
16
25
Figure 5-3. LWS 15 1/4 Cylinder Assembly
5-11
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Page 5-12 of 42
Parts List for 151/4 LWS Door Assembly
Working Pressure (psi) 2,000 / 3,000
Item Working Pressure (bar) Qty. Spare 138 / 207

No. Parts*
Bore 211/4 / 20-3/4
Bore (mm) 539.75 / 527.05
Piston 15.25
Piston (mm) 387.35
Ram Shaft 41/2
Ram Shaft (mm) 114.30
Locking Shaft 33/4
Locking Shaft (mm) 95.25
1 Door 1 20023267
2 Cylinder 1 20023250
3 O-Ring 1 2 030390
4 Back Up Ring 1 2 20023263
5 O-Ring 1 6 030645
6 Back Up Ring 1 6 20020128
7 Cylinder Head 1 20023249
8 Stud, Tap End 8 20023371
9 Nut, Locking 8 020108
10 Door Cap Screw 12 130724
11 Door Seal 1 2 030176
12 Ram Shaft Seal Assembly 1 2 20023567
13 Locking Shaft Seal Assembly 1 2 20023573
14 Cylinder Manifold 1 20023373
15 O-Ring 4 8 030061
16 Ram Shaft 1 20023257
17 Piston, Manual Lock 1 20023252
18 Retainer Plate 1 20023578
19 Screw, Socket Head 2 8002856
20 Seal, Polypak 2 4 20020124
21 Pipe Seal Assembly 1 2 20023478
22 Wear Band 1 60 in. 95 in. 150613
23 Screw, Locking 1 20023254
24 Plug, 1/2 3 065001
25 Plug, 3/4 2 065004
26 Plug, 1 2 065002
27 Bleed Plug, Secondary Seal 1 136635
28 Screw, Set 1 010004
5-12
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Revision B
Page 5-13 of 42
5
Parts List for 151/4 LWS Door Assembly (Continued)
Working Pressure (psi) 2,000 / 3,000
Item Working Pressure (bar) Qty. Spare 138 / 207

No. Parts*
29 Check Valve 1 130368
30 Plastic Packing, Injection 2 4 050000
* Quantity for single model. Increase proportionally for dual or triple LWS Ram BOPs.
Model LWS Ram Shaft Seal Assemblies
Item No. Description Qty. Part Number
Ram Shaft 2" 3" 3 1/2" 4 1/4" 4 1/4" 4 1/2"
Assembly Number 116837 122770 132534 114677 132536 20023567
1 141118 141243 141317 20023474

1 Retainer Ring
2 040999 141317
2 Holder, Wiper Ring 1 116237 116242 116241 20023569
3 Wiper Ring 1 141214 116236 116240 116240 20023475
1 116235 20023480
4 Packing Ring 2 116239 116239
4 116834
5 Packing 20023477
6 Modular Bearing 1 062247
7 Packing Adapter 1 122771 115025 116164 20023568
8 O-Ring, Adapter (Outer) 2 030122
9 O-Ring, Adapter (Inner) 2 030117
10 Back-Up Well Bore Seal 1 141230
11 Back-Up Hydraulic Seal 1 141366
5-13
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Page 5-14 of 42
20023567
2
3
Figure 5-4. LWS Ram Shaft Seal Assemblies
Model LWS Manual Lock Piston Assemblies
Item No. Description Qty.* Spare Part Number

Parts*
Assembly Part Number 1 133859 132413 192006 115514
Cylinder Size 6" 6 1/2" 8 1/2" 14"
Ram Shaft Size 2" 3" 3 1/2" 4 1/4"
Locking Shaft Size 1 1/2" 1 1/2" 2" 2"
1 Body 1 133847 132420 192007 115509
2 Rubber 2 2 133846 132422 115021 115518
3 Retainer, Rubber 2 133845 132421 115020 115510
Cap Screw, 8 010639 132423 010657

4
Rubber Retainer 16 010657
5-14
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Revision B
Page 5-15 of 42
5
Model LWS Manual Lock Piston Assemblies (Continued)
Item No. Description Qty.* Spare Part Number

Parts*
8
5 Lock Washer
16
6 O-Ring 1 2 030067 030071 030000 030000
* Quantity shown is for 1 assembly. Note that a single model requires 2 assemblies, a double model requires 4 assemblies
and a triple model requires 6 assemblies. Increase quantities as required.
Figure 5-5. LWS Manual-Lock Piston Assemblies
Model LWS Locking Shaft Seal Assemblies
Locking Shaft 1 1/2" 1 1/2" 2" 2" 4"
Assembly Number 116843 132539 132541 132540 20023573
1 Retainer, Bushing 1 040146 040146 040001 040001 20020662
2 Retainer, Wiper 1 040000
Thrust Bushing 1 116854 141221 141258 134008

3
Spacer Ring 20023571
4 O-Ring, Bushing (Outer) 2 030011 030011 030002
5 O-Ring, Bushing (Inner) 2 030065 030065 030001
6 Packing 1 116201 031362
5-15
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Page 5-16 of 42
Model LWS Locking Shaft Seal Assemblies (Continued)
7 Holder, Wiper Ring 1 141238 20023574
1 141222 141222 141237 20023476

8 Wiper Ring
2 141237
Not applicable
Figure 5-6. LWS Locking Shaft Seal Assemblies
Model LWS Ram Assemblies 4 1/16" Bore

5,000/10,000 psi (345/690 bar) Working Pressure
Pipe OD Final Face Seal Ram Block Ram Holder See Note
Assembly
Type 77 Pipe Rams - Standard and H2S Trim
C.S.O. 117786 117750 117763 117770
1 1/16" 117787 117751 117764 117771
1 5/16" 117788 117752 117765 117772
1.660 117789 117753 117766 117773
1.990 117790 117754 117767 117774
2 3/8" 117791 117755 117768 117775
5-16
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Revision B
Page 5-17 of 42
5

5,000/10,000 psi (345/690 bar) Working Pressure (Continued)
2 7/8" 117792 117756 117769 117776
Final
Pipe OD Ram Block Ram Holder Face Seal Snubbing Insert
Assembly
Type 77 Snubbing Rams - Standard and H2S Trim
1.050 117798 117764 117771 117738 117757
1 5/16" 117799 117765 117772 117739 117758
1.660 117800 117766 117773 117740 117759
1 7/8" 117801 117767 117774 117741 117760
2 3/8" 117802 117768 117775 117742 117761
Common Part Numbers 117737 Outer Ram Holder

All Pipe Sizes 117778 Retracting Screw
117777 Retaining Screw
Indicates blocks and rubbers normally available from stock.
Model LWS Ram Assemblies 9" Bore

3,000/5,000 psi (207/345 bar) Working Pressure
Complete Assembly2
Pipe OD1 Ram Type Standard H2S Trim Block Sub Block Rubber Sub See
Trim* Assembly3 Assembly4 Note
C.S.O. 70-H 132028 140405 138999 136814 136815
1 5/16" 70-H 132030 141407 139000 136818 136819
1.660 70-H 132032 141409 139901 136822 136823
1.990 70-H 132034 141411 139002 136826 136827
2 1/16" 70-H 132036 141413 139003 136830 136831
2 3/8" 70-H 132038 141415 139004 136834 136835
2 7/8" 70-H 132040 141417 139005 136838 136839
5-17
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Page 5-18 of 42

3,000/5,000 psi (207/345 bar) Working Pressure (Continued)
Complete Assembly2
3 1/2" 70-H 132042 141419 139006 136842 136843
4" 70-H 132044 141421 139007 136846 136847
4 1/2" 70-H 132046 141423 139008 136850 136851
5" 70-H 132048 141425 139009 136854 136855
5 1/2" 70-H 132050 141427 139010 136858 136859
Common Part Numbers 135736 Holder

All Pipe Sizes 141200 Retracting Screw, H2S Trim
141209 Cap Screw
141200 Retracting Screw, Std. Trim
* Available on special request
1 Other Pipe OD sizes available on request.

2 Includes holder, retracting screws, block rubber, and retaining screws.
3 Includes block and rubber.
4 Includes two retaining screws. Rubber is nitrile (Shaffer spec. SS-204).

5,000 psi (345 bar) Working Pressure
Complete Assembly2
C.S.O. 70-H 132028 140405 138999 136814 136815
1 5/16" 70-H 132030 141407 139000 136818 136819
1.660 70-H 132032 141409 139901 136822 136823
1.990 70-H 132034 141411 139002 136826 136827
5-18
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Revision B
Page 5-19 of 42
5

5,000 psi (345 bar) Working Pressure (Continued)
Complete Assembly2
2 1/16" 70-H 132036 141413 139003 136830 136831
2 3/8" 70-H 132038 141415 139004 136834 136835
2 7/8" 70-H 132040 141417 139005 136838 136839
3 1/2" 70-H 132042 141419 139006 136842 136843
4" 70-H 132044 141421 139007 136846 136847
4 1/2" 70-H 132046 141423 139008 136850 136851
5" 70-H 132048 141425 139009 136854 136855
5 1/2" 70-H 132050 141427 139010 136858 136859

All Pipe Sizes 135575 Retracting Screw, Standard Trim
141200 Retracting Screw, H2S Trim
*Available on special request


Complete Assembly2
C.S.O. 61 135783 142627 135940 135842 135857
5-19
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Page 5-20 of 42

Complete Assembly2
1 5/16" 61 135787 142633 135941 135788 135789
1.660 61 135791 142636 135942 135788 135793
1.990 61 135795 142639 135943 135788 135797
2 1/16" 61 136073 142642 142643 135075 142644
2 3/8" 61 135799 142645 135944 135863 135858
2 7/8" 61 135803 142648 135945 135863 135859
3 1/2" 61 135807 142651 135946 135808 135860
4" 61 135811 142654 135947 135840 135861
4 1/2" 61 135815 142657 135948 135840 135862
4 3/4" 61 136598 136599 136600 136601
5" 61 142723 142724 134392 142725

All Pipe Sizes 141202 Retracting Screw, H2S Trim
141209 Cap Screw

5-20
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Revision B
Page 5-21 of 42
5

Pipe Ram Complete Block Sub Block Rubber Sub See

OD1 Type Assembly2 Assembly3 Assembly4 Note
H2S Trim
C.S.O. 70-H 141581 139099 136714 136715
7 70-H 141583 139100 136990 136991

/16"
1.315" 70-H 141585 139101 136994 136995
1.660" 70-H 141587 139102 136998 136999
1.900" 70-H 141589 139103 137002 137003
2 1/16" 70-H 141591 139104 137006 137007
2 3/8" 70-H 141593 139105 137010 137011
2 7/8" 70-H 141595 139106 137014 137015
3 1/2" 70-H 141597 139964 142143 136711
3 5/8" 70-H 141599 139965 142223 137019
4" 70-H 141601 139966 142225 137023
4 1/8" 70-H 141603 139667 142228 137027
4.200" 70-H 141605 141968 142315 131187
4 1/2" 70-H 141607 139969 142145 136707
4 5/8" 70-H 141609 139970 142230 137031
5" 70-H 141611 139971 142162 136701
5 1/2" 70-H 141613 139972 142147 137035
5 9/16" 70-H 141615 139115 137038 137039
6 1/2" 70-H 141617 139310 132964 131213
6 5/8" 70-H 141619 139116 137042 137043
7" 70-H 141621 139117 137046 137047
7 5/8" 70-H 141623 139118 137050 137051
8 5/8" 70-H 141625 132119 137054 137055
5-21
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Pipe Ram Complete Block Sub Block Rubber Sub See

OD1 Type Assembly2 Assembly3 Assembly4 Note
H2S Trim
9 5/8" 70-H 141627 132120 137058 137059
10 3/4" 70-H 141629 132121 137062 137063



Complete Assembly2
C.S.O. 70-H 131001 141441 139030 136800 136801
2 5/16" 70-H 131003 141443 139031 136797 136796
1.660 70-H 131005 141445 139032 163793 136792
1.900 70-H 131007 141447 139033 136778 136779
2 1/16" 70-H 131009 141449 139034 136782 136783
2 3/8" 70-H 131011 141451 139035 136786 136787
2 7/8" 70-H 131013 141453 139036 136790 136791
3 1/2" 70-H 131015 141455 139881 142135 136807
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Revision B
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5

Complete Assembly2
4" 70-H 131017 141457 139882 142168 136775
4 1/8" 70-H 131019 141459 139883 142171 136769
4 3/16" 70-H 142610 142611 142612 142616
4 1/2" 70-H 131021 141463 139884 141137 136767
4 5/8" 70-H 131023 141467 139885 142150 136763
4 3/4" 70-H 131027 141465 139886 142176 136759
5" 70-H 131025 141469 139887 142173 136804
5 1/2" 70-H 131030 141471 139888 142139 136755
6 5/8" 70-H 131032 141473 139044 136750 136751
7" 70-H 131034 141475 139045 136746 136747
7 5/8" 70-H 131036 141477 139045 136742 136743
8 5/8" 70-H 132064 132065 132066 132067


Indicates blocks and rubbers normally available from stock
5-23
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2,000 psi (138 bar) and
20 3/4" Bore - 3,000 psi (207 bar) Working Pressure
Complete Assembly2+
C.S.O. 70-H 131349 141835 139187 137792 137793
2 3/8" 70-H 131351 141837 139188 137796 137797
2 7/8" 70-H 131353 141839 139189 137800 137801
3 1/2" 73 132195 140870 133781 133782 137805
4" 73 132196 140873 133783 133784 137809
4 1/2" 73 132197 140876 133785 133786 137813
5" 73 132198 140879 133787 133788 137821
5 1/2" 73 132199 140882 133789 133790 137825
5 3/4" 70-H 131365 141851 139196 137828 137829
6" 70-H 131367 141853 139197 137832 137833
6 5/8" 70-H 131369 141855 139198 137836 137837
7" 70-H 131371 141857 139199 137840 137841
7 5/8" 70-H 131373 141859 139200 137844 137845
8 5/8" 70-H 131377 141861 139202 137852 137853
9" 70-H 131379 141863 139203 137856 137857
9 5/8" 70-H 131381 141865 139204 137860 137861
10 3/4" 70-H 131383 141867 139205 137864 137865
11 3/4" 70-H 131385 141869 139206 137868 137869
13 3/8" 70-H 131387 141871 139207 137872 137873
14 3/4" 70-H 142619 142620 142621 142622
16" 70-H 131389 141875 139208 137876 137877
5-24
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Revision B
Page 5-25 of 42
5


Indicates blocks and rubbers normally available from stock
Model LWS BOP Type 72 Ram Assemblies (H2S Service)
Part Number
Item Description Qty. 5,000 psi (345 bar) 3,000 psi (207 bar) 2,000 psi
No. Working (a) (138 bar)
Pressure
Bore 11" 9" 7 1/16" 20 3/4" 9 21 1/4"
Complete
121916 125319 123393 116215 125319 116215
Assembly
1 Holder, Upper 1 121918 125316 123397 124259 125316 124259
2 Holder, Lower 1 121923 125263 123398 124260 125263 124260
Ram Block,
3 1 121920 125322 123389 125166 125322 125166
Upper
Ram Block,
4 1 121925 125328 123409 125169 125328 125169
Lower
5 Rubber, Upper 1 (1) 116437 125269 139322 139293 125269 139293
6 Rubber, Lower 1 (1) 116445 125265 139323 139296 125265 139296
Shear Blade,
7 1 121926 125325 123410 125171 125325 125171
Lower
8 (8) 121970 121970

Retainer
8 6 (6) 121927
Screw
4 (4) 121927 121927 121927
8 (8) 041464 041464

9 Retainer Ring 6 (6) 041463
4 (4) 041463 041463 041463
8 (8) 011285 011285

Allen Nylok
10 6 (6) 011281
Screw
5 (5) 011281 011281 011281
5-25
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Model LWS BOP Type 72 Ram Assemblies (H2S Service) (Continued)
Part Number
Pressure
8 (8) 030009 030009

O-Ring, Nylok
11 6 (6)
Screw
5 (5)
8 (8) 025074 025074

12 Washer 6 (6) 025073
5 (5) 025073 025073 025073
(a) Parentheses indicate recommended quantity for spare parts.
Model LWS BOP Type 72 Ram Assemblies (Standard Service)
Part Number
Pressure
Bore 11" 9" 7 1/16" 20 3/4" 9" 21 1/4"
Complete
116429 125291 139317 116172 125291 116172
Assembly
1 Holder, Upper 1 121918 125316 123397 124259 125316 124259
2 Holder, Lower 1 121923 125263 123398 124260 125263 124260
Ram Block,
3 1 116435 125268 139320 116173 125268 116173
Upper
Ram Block,
4 1 116444 125264 139321 139292 125264 139292
Lower
5 Rubber, Upper 1 (1) 116437 125269 139322 139293 125269 139293
6 Rubber, Lower 1 (1) 116445 125265 139323 139296 125265 139296
Shear Blade,
7 1 116446 125266 139325 139298 125266 139298
Lower
8 (8) 136645 136645

Retainer
8 6 (6) 136658
Screw
4 (4) 136658 136658 136658
O-Ring,
9 Retainer 8 (8) 030012 030012
Screw
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Revision B
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5
Model LWS BOP Type 72 Ram Assemblies (Standard Service) (Continued)
Part Number
Pressure
8 (8) 041457 041457

10 Retainer Ring 6 (6) 041458
4 (4) 041458 041458 041458
8 (8) 010881 010881

Allen Nylok
11 6 (6) 010953
Screw
5 (5) 010953 010953 010953
8 (8) 030009 030009

O-Ring, Nylok
12 6 (6) 030058
Screw
5 (5) 030058 030058 030058
8 (8) 025051 025051

13 Washer 6 (6) 025050
5 (5) 025050 025043 025050
Model LWS BOP V-Shear Ram Assemblies
Item Description Working Qty. 2,000 / 3,000 psi

No. Pressure (a) (138 / 207 bar)
Bore 21 1/4" / 20 3/4"
Complete Assembly 20019143
Lower Shear Assemby 20019146
Upper Shear Assembly 20019144
1 Holder, Upper 1 126576
2 Holder, Lower 1 126576
3 Ram Block, Upper 1 20019145
4 Ram Block, Lower 1 20019147
5 Rubber, Upper 1 (1) 126583
6 Rubber, Lower 1 (1) 20126588
7 Shear Blade, Lower 1(1) 20019148
8 Retainer Screw 7 (7) 012766
9 Actuator Bar 1 126585
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Model LWS BOP V-Shear Ram Assemblies (Continued)
Item Description Working Qty. 2,000 / 3,000 psi

No. Pressure (a) (138 / 207 bar)
10 Shoulder Screw 2 011335
11 Retracting Screw 4 142061
11
2
1
3 4 6
5
10 9 8
7
UPPER ASSEMBLY LOWER ASSEMBLY
Figure 5-7. LWS V-Shear Assembly
Model LWS Hinge Bracket Assemblies
Item Description Qty. Spare Part Number

No. Req. Parts*
Assembly Part Number 1 132657 132661 132662 116231 132660 132664 116839 116840
Hinge Pin Diameter 2 1/4" 2" 1 3/4" 1 3/4" 1 1/2" 1 1/2" 1" 1"
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Revision B
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5
Model LWS Hinge Bracket Assemblies (Continued)
Item Description Qty. Spare Part Number

No. Req. Parts*
1 Hinge Bracket 1 130815 115515 134810 134810 132411 132411 116833 116832
2 Hinge Pin 1 130827 115508 134811 134411 133010 132417 133850 133850
3 Plug Hinge Pin A2 2 065004 065001 065001 065001 065001 065001 142187 142187
B1 066327 066327
Hinge
C2 065002 065002 065002 065002 065002 065002
Bracket
C3 142187 142187
8 16 030001
4 O-Ring, Hinge Pin
10 20 030066 030064 030064 030061 030061 030054 030054
Cap Screw,
5 Hinge Short 2 010691
Bracket
3 060423 060423
Long 4 010750 010727 010726 010726 010691
1 010755 010622
6 O-Ring, Hinge Bracket 2 4 030064 030156 030156
7 Dowel Pin 2 050460 050096 050096 050096 050080 050080 050066 050066
8 Retainer, Hinge Pin 1 1 013242 132424 132424 132424 132424
9 Grease Fitting 1 050267 050267 050267 050267 050267 050267 050267 050267
10 Bearing, Hinge Pin 2 045000
Retainer, Hinge Pin

11 2 040000 040022 040022
(Snap Ring)
12 Protective Upper 1 050266

Cap, Hinge
Pin Lower 1 050008
* Quantity shown is for 1 assembly. Note that a single model requires 2 assemblies, a double model requires 4
assemblies and a triple model requires 6 assemblies. Increase quantities as required.
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Page 5-30 of 42
Figure 5-8. LWS Hinge Bracket Assemblies
Hinge Bracket for LWS Door 151/4 Cylinder
Item No. Description Qty. Req. Spare Parts* Part Number
Assembly Part Number 1 20024137
Hinge Pin Diameter 2 1/4"
1 Hinge Bracket 1 130815
2 Grease Fitting 1 050267
3 Dowel Pin 2 050460
Cap Screw, Hinge

4 Long 1 010755
Bracket
Cap Screw, Hinge

5 Short 4 010750
Bracket
6 Snap Ring 1 040000
7 Hinge Pin 1 20023917
8 Plug Hinge Pin 2 2 065004
Protective Cap,
9 Upper 1 050266
Hinge Pin
Protective Cap,
10 Lower 1 050008
Hinge Pin
11 Bearing, Hinge Pin 2 2 045000
12 Seal, Hinge Pin 8 8 20019696
O-Ring, Hinge
13 2 2 030064
Bracket
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Revision B
Page 5-31 of 42
5
* Quantity shown is for 1 assembly. Note that a single model requires 2 assemblies,
a double model requires 4 assemblies and a triple model requires 6 assemblies.
Increase quantities as required.
9
2
6 7
1
8
12 13
4
5
11
10
Figure 5-9. Hinge Bracket for 151/4 LWS Door
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Page 5-32 of 42
API Nuts
Normal Temperatures
Heavy Hex Nuts Black A194, Cad. Plated A194, Low Temperatures
Gr 2H Gr 2H A194 Gr 4 or 7
1 020018 020300 020301

/4" - 20 UNC
5/ " - 18 UNC 020019 020304 020305

16
3 020020 020308 020309

/8" - 16 UNC
1 020021 020312 020313

/4" - 14 UNC
1/ " 020006 020316 020317

2 - 13 UNC
9/ " - 12 UNC 020007 202320 020321

16
5/ " 020008 020324 020325

8 - 11 UNC
3/ " 020004 020328 020329

4 - 10 UNC
7/ " - 9 UNC 020009 020333 020334

8
1" - 8 UNC 020001 020338 020339
1 1/8" - 8 UN 020003 020343 020344
1 1/4" - 8 UN 020010 020347 020348
1 3/8" - 8 UN 020011 020351 020352
1 1/2" - 8 UN 020000 020356 020357
1 5/8" - 8 UN 020012 020361 020362
1 3/4" - 8 UN 020013 020366 020367
1 7/8" - 8 UN 020014 020371 020372
2" - 8 UN 020015 020376 020377
2 1/4" - 8 UN 020016 020381 020382
2 1/2" - 8 UN 020017 020386 020387
2 3/4" - 8 UN 020034 020391 020392
3" - 8 UN 020035 020396 020397
5-32
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Revision B
Page 5-33 of 42
5
Tap End Studs for API Flanges
Normal Temperature Low Temperature
Tap End Studs Black A193, B7 Cad. Plated A193, A320, L7

B7
1
/2" x 2 3/4" 011000 012050 012051
5/ " x 3 1/2" 011001 012055 012056
8
3
/4" x 3 3/4" 011002 012060 012061
3 011003 012065 012066
/4" x 4"
7
/8" x 4" 011004 012070 012071
7 1 011005 012075 012076
/8" x 4 /4"
7/ " x4 1/ 011006 012080 012081
8 2"
1" x 4" 011037

1" x 4 3/4" 011007 012085 012086
1" x 5" 011008 012090 012091
1 1/8" x 5 1/4" 011009 012095 012096
1 1/ " x5 1/
8 2" 011010 012100 012101
1/ " x 5 3/4" 011011 012105 012106
1 8
1 1/ " x 7" 011036 012110 012111
8
1 1/4" x 6" 011012 012115 012116

1 1/ " 1/ 011013 012120 012121
4 x6 4"
1 3/8" x 6 1/2" 011014 012125 012126

1 3/8" x 6 3/4" 011015 012130 012131
1 3/ " x7 1/ 011016 012135 012136
8 4"
1 3/ " 1/ 011017 012140 012141
8 x7 2"
1 1/2" x 7 1/4" 011019 012145 012146

1 1/2" x 7 3/4" 011020 012150 012151
1
1 /2" x 8 /4" 1 011021 012155 012156
1 1/2" x 8 1/2" 011022 012160 012161
1 5/8" x 8 1/4" 011023 012165 012166

1 5/8" x 8 1/2" 011024 012170 012171
5
1 /8" x 13 /8" 1 152150 012175 012176
1 3/4" x 8 1/4" 011034 012180 012181

3
1 /4" x 9 /2" 1 011025 012185 012186
1 7/8" x 9 1/2" 011026 012190 012191

1 7/8" x 10 1/4" 011018 012195 012196
7/ " 3/ 011033 012200 012201
1 8 x 10 4"
1 7/ " 1/ 011027 012205 012206
8 x 11 4"
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Tap End Studs for API Flanges (Continued)
Normal Temperature Low Temperature
Tap End Studs Black A193, B7 Cad. Plated A193, A320, L7

B7
2" x 10 1/4" 011028 012210 012211

2" x 11 1/ " 011035 012215 012216
4
2" x 11 1
/2" 011029 012220 012221
2" x 12" 011030 012225 012226
2 1/4" x 12 1/4" 012240 012241 012242

2 1/4" x 13 1/4" 012246 012247 012248
1 1 011031 012230 012231
2 /4" x 14 /4"
2 1/4" x 15 1/2" 011032 012235 012236
API Ring Gaskets
Flange R or RX R (Oval) RX
Number
Working Nominal Soft Iron Type Rubber Soft Iron Type
Pressure (psi) Size and Cad. 304 SS Coated Cad. 304 SS
Bore Plated Plated
2,000 2 1/16" 23 050192 050567 050420 050376 050603

3,000/5,000 2 1/ " 24 050193 050568 050421 050380 050604
16
2,000 2 9/16" 26 050194 050569 050422 050381 050606

3,000/5,000 2 9/ " 27 50195 050570 050423 050382 050607
16
2,000/3,000 3 1/8" 31 050196 050571 050424 050383 050608

5,000 3 1/8" 35 050197 050572 050426 050384 050609
2,000/3,000 4 1/16 37 050198 050573 050427 050385 050610

5,000 4 1/16" 39 050199 050574 050428 050386 050611
3,000 5 1/8" 41 050200 050575 050429 050387 050612

5,000 5 1/8" 44 050576 050388 050613
2,000/3,000 7 1/16" 45 050201 050577 050430 050373 050614

5,000 7 1/16" 46 050202 050578 050431 050389 050615
2,000/3,000 9" 49 050203 050580 050433 050390 050617

5,000 9" 50 050204 050581 050432 050391 050618
2,000/3,000 11" 53 050205 050582 050435 050377 050619

5,000 11" 54 050206 050583 050436 050392 050620
2,000/3,000 13 5/8" 57 050207 050584 050437 050393 050621

5,000 14" 63 050208 050585 050442 050394 050622
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Revision B
Page 5-35 of 42
5
API Ring Gaskets (Continued)
Flange R or RX R (Oval) RX
Number
Working Nominal Soft Iron Type Rubber Soft Iron Type
Pressure (psi) Size and Cad. 304 SS Coated Cad. 304 SS
Bore Plated Plated
2,000 16 3/4" 65 050209 050586 050443 050395 050623

3,000 3
16 /4" 66 050210 050587 050444 050396 050624
2,000 17 3/4" 69 050306 050588 050445 050625

3,000 3
17 /4" 70 050307 050589 050446 050626
2,000 21 1/4" 73 050211 050590 050448 050397 050627

3,000 20 3/ 74 050156 050591 050449 050398 050628
4"
2,000/3,000 9" 99 050601 050408 050638
API BX Ring Gaskets
Flange
Working Pressure Nominal Soft Iron BX Type 304 Stainless

(psi) Size Number Cad. Plated Steel
1 13/16" 151 050352 050644

10,000, 15,000, 20,000 2 1/16" 152 050353 050645
2 9/ " 153 050354 050646
16
3 1/16" 154 050355 050647

4 1/16" 155 050366 050648
10,000, 15,000 7 1/ " 156 050356 050649
16
9" 157 050227 050650
11" 158 050350 050651
13 5/8" 159 050357 050652

10,0005,000
13 5/8" 160 050462 050653
16 3/4" 161* 050536 050654

5,0005,000/10,000 3/
16 4" 162 050661 050662
18 3/4" 163 050663 050664

5,00010,000
18 3/4" 164 050665 050666
21 1/4" 165 050667 050668

5,00010,000 1/
21 4" 166 050690 050691
* For obsolete 16 3/4", 5,000 psi WP 7,500 psi test flange.
5-35
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Page 5-36 of 42
All Thread Studs and Nuts for API Flanges
All Thread Studs Normal Temperature Low Temperature

WithTwo Nuts Each
Black A193, Cad. Plated A320, L7
B7 A193, B7
1
/2" x 4 1/2" 011440 011442 011444
5/ " x 4 1/2"
8 011449 011451 011453
5
/8" x 5 3/4" 011458 011460 011462
5 011467 011469 011471
/8" x 6"
3
/4" x 4" 011476 011478 011480
3 1
/4" x 5 /4" 011485 011487 011489
3/ " 011496 011498 011500
4 x 6"
3/ " x 7" 011505 011507 011509
4
7/ "
8 x 4 1/2" 011514 011516 011518
7/ " x5 1/
8 2" 011523 011525 011527
7/ " x 6" 011532 011534 011536
8
7/ " 1/ 011543 011545 011547
8 x7 2"
7/ "
x 8" 011552 011554 011556
8
1" x 6" 011561 011563 011565

1" x 6 1/2" 011570 011572 011574
1" x 7" 011579 011581 011583
1" x 7 1/4" 011588 011590 011592
1" x 7 3/4" 011606 011608 011610
1" x 9 4" 1/ 011615 011617 011619
1" x 10" 011991
1 1/ "
8 x 7" 011624 011626 011628
1/ "
1 8 x 7 1/2" 011633 011635 011637
1 1/ " x8 1/ " 011644 011646 011648
8 4
1 1/ " 011655 011657 011659
8 x 9"
1 1/4" x 8" 011664 011666 011668

1 1/4" x 8 3/4" 011673 011675 011677
1
1 /4" x 9 /4" 1 011682 011684 011686
1
1 /4" x 12" 011691 011693 011695
1 3/8" x 9" 011700 011702 011704

1 3/8" x 9 1/2" 011709 011711 011713
1 3/8" x 10 1/4" 011720 011722 011724
1 3/ " x 10 3/ 011729 011731 011733
8 4"
1 3/ " 1/ 011738 011740 011742
8 x 12 2"
1 3/ "
x 13 1/ 011747 011749 011751
8 4"
1 1/2" x 10 1/4" 011756 011758 011760

1 1/ " x 11 1/ 011765 011767 011769
2 4"
1 1/ " x 13" 011776 011778 011780
2
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Revision B
Page 5-37 of 42
5
All Thread Studs and Nuts for API Flanges (Continued)
All Thread Studs Normal Temperature Low Temperature

WithTwo Nuts Each
Black A193, Cad. Plated A320, L7
B7 A193, B7
1 5/8" x 11" 011787 011789 011791

1 5/8" x 11 3/4" 011796 011798 011800
5
1 /8" x 12" 011805 011807 011809
5
1 /8" x 12 /2" 1 011814 011816 011818
1 5/8" x 17" 011825 011827 011829
1 3/4 x 12 1/4" 011836 011838 011840

3
1 /4 x 14 /4" 1 011845 011847 011849
1 3/4 x 15" 011856 011858 011860
1 7/8" x 13 3/4" 011867 011869 011871

1 7/8" x 14 1/2" 011876 011878 011880
1 7/ " x 15 3/ 011887 011889 011891
8 4"
1 7/ " 1/ 011898 011900 011902
8 x 17 2"
1 7/ "
x 18 1/ 011909 011911 011913
8 2"
2" x 14 1/2" 011918 011920 011922

2" x 17 1/4" 011927 011929 011931
2" x 17 1/ " 011938 011940 011942
2
2" x 18 1/ " 011947 011949 011951
2
2" x 19 1/ " 011958 011960 011962
4
2 1/4" x 22 1/4" 011969 011971 011973
2 1/2" x 24 1/4" 011980 011982 011984
Recommended Spare Parts

The following table provides recommended spare parts coverage for the LWS preventer.
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Model LWS Manual Lock BOP Spare Parts List
P/N Description Weight Qty.
116858
Spare Parts Kit for Two Years of Service on Shaffer
4 1/16" 5,000 and 10,000 psi LWS BOP with Manual Ram
Lock Cylinders (Elastomer Parts). Kit consists of the following:
Ram Shaft Seal Assembly

(132536) 2.0 lb 2
Locking Shaft Seal Assembly
(132539) 3.0 lb 2
O-Ring, Piston
(030067) .2 lb 2
O-Ring, Hinge Pin
(030054) 2.0 lb 20
O-Ring, Hinge Bracket
(030156) .2 lb 2
O-Ring, Cylinder Head (Small)
(030087) .2 lb 2
O-Ring, Cylinder Head (Large)
(030090) .2 lb 2
Seal, Piston
(133846) .4 lb 4
Seal, Door
(030094) .6 lb 2
141966 Spare Parts for Two Years of Service on Shaffer 11", 5,000 psi
LWS BOP with Manual Ram Lock Cylinders (Elastomer
Parts). Kit consists of the following:
(132534) Ram Shaft Seal Assembly 12.0 lb 2

(132540) Locking Shaft Seal Assembly 4.0 lb 2
(115021) Rubber, Piston 4.0 lb 4
(030000) O-Ring, Piston .2 lb 2
(030064) O-Ring, Hinge Pin 2.0 lb 20
(030007) O-Ring, Cylinder and Cylinder Head .4 lb 4
(030056) O-Ring, Hinge Manifold .8 lb 8
(030058) O-Ring, Cylinder Manifold .4 lb 4
(030008) Seal, Door .6 lb 2
(050000) Sealant .6 lb 6
141964 Spare Parts Kit for Two Years of Service on Shaffer 9" 3,000
and 5,000 LWS BOP with Manual Lock Cylinders (Elastomer

(050000) Sealant .6 lb 6
5-38
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Revision B
Page 5-39 of 42
5
Model LWS Manual Lock BOP Spare Parts List (Continued)
141962 Spare Parts Kit for Two Years of Service on Shaffer 7 1/16",
5,000 psi LWS BOP with Manual Lock Cylinders (Elastomer

(030030) Seal, Door .4 lb 2
(050000) Sealant .6 lb 6
141965 Spare Parts Kit for Two Years of Service on Shaffer 11", 3,000
psi LWS BOP with Manual Lock Cylinders (Elastomer Parts).
Kit consists of the following:

(132422) Rubber, Piston .5 lb 4
(030061) O-Ring, Hinge Pin .1 lb 20
(030094) Seal, Door .3 lb 2
140390 Spare Parts Kit for Two Years of Service on Shaffer 20 3/4",
3,000 psi and 21 1/4", 2,000 psi LWS BOP with Manual Lock
Cylinders (Elastomer Parts). Kit consists of the following:

(030064) O-Ring, Hinge Bracket .4 lb 4
(030176) Seal, Door 3.0 lb 2
(050000) Sealant .6 lb 6
5-39
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Page 5-40 of 42
20023262
Spare Parts Kit for Two Years of Service on Shaffer 20 3/4",
3,000 psi and 21 1/4", 2,000 psi LWS BOP with 15 1/4" Manual
Lock Cylinders (Elastomer Parts). Kit consists of the following:

(030390) O-Ring, Cylinder Head .4 lb 2
(20023263) Back Up Ring .4 lb 2
(030645) O-Ring, Cylinder Head .4 lb 2
(20020128) Back Up Ring .2 lb 2
(20024138) Seal Kit, Hinge Bracket .6 lb 2
(030176) Seal, Door .1 lb 2
(050000) Sealant 3.0 lb 2
(20023478) PIP Seal Assembly .2 lb 4
(150613) Wear Band, Piston .3 lb 2
.5 lb 95 in
117729 Emergency Parts Kit for Shaffer 4 1/16", 10,000 psi LWS BOP
with Manual Lock Cylinders (Elastomer Parts). Kit includes:
(116842) Ram Shaft 0.0 lb 2

(142197) Locking Shaft 7.0 lb 2
(060426) Cap Screw, Door Long 2.0 lb 12
140235 Emergency Parts Kit for Shaffer 11", 5,000 psi LWS BOP with
Manual Lock Cylinders (Elastomer Parts). Kit includes:
(134806) Door Screw 5.3 lb 20

(141270) Ram Shaft 32.0 lb 2
140323
Emergency Parts Kit for Shaffer 9", 3,000/5,000 psi LWS BOP
Door Screw
(134415) 3.0 lb 20
Ram Shaft
(141242) 28.0 lb 2
Locking Shaft
(141247) 20.5 lb 2
140322 Emergency Parts Kit for Shaffer 7 1/16", 5,000 psi LWS BOP
(133012) Door Screw 2.5 lb 16

(141213) Ram Shaft 16.0 lb 2
5-40
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Revision B
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5
140324 Emergency Parts Kit for Shaffer 11", 3,000 psi LWS BOP with
Manual Lock Cylinders (Elastomer Parts). Kit includes:
(133012) Door Screw 2.5 lb 12

(141266) Ram Shaft 20.0 lb 2
Emergency Parts for Shaffer 20 3/4", 3,000 psi and 21 1/4",

(142088) Door Screw 4.0 lb 12

(141299) Ram Shaft 38.0 lb 2
Emergency Parts for Shaffer 20 3/4", 3,000 psi and 21 1/4",

2,000 psi LWS BOP with 15 1/4" Manual Lock Cylinders
(Elastomer Parts). Kit consists of the following:
(130724) Door Screw 4.0 lb 12

(20023257) Ram Shaft 38.0 lb 2
(20023254) Locking Screw 31.0 lb 2
Spare Parts Kit for Two Years of Service on Shaffer 13 5/8",


(030065) O-Ring, Hinge Pin .01 lb 40
(135252) Seal, Door 0.2 lb 4
(050000) Sealant 0.6 lb 12
Emergency Parts Kit for Shaffer 13 5/8", 5,000 psi LWS BOP
(193601) Ram Shaft 98.0 lb 2

(134606) Cap Screw, Door Long 30.8 lb 8
5-41
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Page 5-42 of 42
Model LWS Manual Lock BOP Door Bolt Torque Valves
11", 5,000 9", 5,000 7", 5,000 20", 3,000 11", 3,000 21", 2,000 20", 3,000
LWS 1,500 ft-lb 1,500 ft-lb 1,100 ft-lb 1,200 ft-lb 1,100 ft-lb 1,200 ft-lb 1,450 ft-lb
Engineering Drawings
The following table lists the engineering drawings and parts lists for the LWS Ram BOP.
Drawing # Parts List Description
20023259 (L.H.) LWS Door Assembly w/ Manual Lock (Left

D-20023259D
20023260 (R.H.) Hand And Right Hand), 15.25
20023264 (L.H.) LWS Door Assembly w/ Booster And Manual

D-20023264D
20023265 (R.H.) Lock (Left Hand And Right Hand), 15.25
General Arrangement, 20-3M LWS BOP

D-20024325D 20024219
Assembly
A-20023567D 20023567 RSSA, 4.5 Shaft
A-20023573D 20023573 LSSA, 4 Shaft
B-20024137D 20024137 Hinge Assembly (Left Hand And Right Hand)
Spare Parts Kit for 21-2/3M LWS Door w/

20023262
Manual Lock, 15.25
Spare Parts Kit for 21-2/3M LWS Door w/

20023261
Booster And Manual Lock, 15.25
Product Specification/General Arrangement,

D-20025657D
20 3/4-3M LWS BOP Assembly, Double
Lower Assembly, 21-1/4-20-3/4, 2M/3M, V-

20019146
Shear
C-129514D
Upper Assembly, 21-1/4-20-3/4, 2M/3M, V-
20019144
Shear
5-42
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What safety precautions should be followed when working with the equipment?

What safety precautions should be followed when working with the equipment?

What are the main components of the equipment?

What are the main components of the equipment?

Users Manual

LWS Ram Blowout Preventer

Customer Name Reference Reference Description

B 15-07-2010 Updated Graphics and Information

Rev Date (dd.mm.yyyy) Reason for issue Prepared Checked Approved

Chapter 1: General Information

Chapter 3: Installation and Operation

Field Wellbore Pressure Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Chapter 5: Specifications and Parts Lists

Notes, Cautions, and Warnings

The caution symbol indicates that potential damage to

The warning symbol indicates a definite risk of

Weights and Dimensions

To avoid injury to personnel or equipment damage,

Personnel should wear protective gear during installation,

General System Safety Practices

Read and follow the guidelines below before installing

R Isolate energy sources before beginning work.

Failure to conduct routine maintenance could result in

Proper Use of Equipment

This page intentionally left blank.

LWS BOP Available Sizes and Working Pressures

Working Pressure Size

10,000 psi (690 bar) 4 1/16" (103.19 mm)

11" (279.40 mm)

9" (228.60 mm)

4 1/16" (103.19 mm)

20 " (527.05 mm)

3,000 psi (207 bar) 11" (279.40 mm)

9" (228.60 mm)

2,000 psi (138 bar) 21 " (539.75 mm)

Equipment Repairs or Adjustments

Welding and Cutting

Installation and Operation

Figure 3-1. Lifting LWS BOP

3. On all models and on models without stampings or lugs:

If the BOP is installed upside-down, it will not contain

Lift the LWS Manual Lock BOP

Flanged and Studded Connections

Figure 3-2. End Connections

Use extreme care during the removal and installation of

Use specified lubricants.

Do not use loctite or similar compounds.

5. Tighten all nuts uniformly in a diametrically staggered pattern as shown in Figure 3-

Recommended Flange Bolt Torque

"-10 UNC 200 271.2

1"-8 UNC 475 644.0

1 1/8"-8 UNC 600 813.5

1 "-8 UNC 900 1,220.2

1 3/8"-8 UNC 1,200 1,627.0

1 "-8 UNC 1,400 1,898.2

1 5/8"-8 UNC 1,700 2,304.9

1 "-8 UNC 2,040 2,765.9

1 7/8"-8 UNC 3,220 4,365.7

2"-8 UNC 3,850 5,219.9

2 "-8 UNC 5,250 7,130.0