Orca 350-500G

ORKA 350G, 400G, 450G, 500G
Safety and Operating Instructions

Floor saw
© 2014 Construction Tools EOOD | No. 9800 1571 01a | 2014-05-01

Original Instructions
ORKA 350G, 400G, 450G, 500G Contents
Contents
Introduction .................................................................................................................................. 3
About the Safety and operating instructions ............................................................................ 3
Means of representation for this operator's manual ................................................................. 4
Atlas Copco representative ....................................................................................................... 5
Described machine types ......................................................................................................... 5
Identification of the machine ..................................................................................................... 6
Safety ............................................................................................................................................ 7
Principle .................................................................................................................................... 7
Qualification of the operating personnel ................................................................................. 10
Protective gear ........................................................................................................................ 10
Transport ................................................................................................................................ 11
Operating safety ..................................................................................................................... 12
Safety during the operation of combustion engines ................................................................ 14
Safety during floor saw operation ........................................................................................... 16
Maintenance ........................................................................................................................... 18
Safety devices ........................................................................................................................ 20
Safety and information labels ................................................................................................... 21
Description ................................................................................................................................. 23
Application .............................................................................................................................. 23
Maximum permissible tilt ........................................................................................................ 23
Functional description ............................................................................................................ 24
General instructions for use for diamond-edged cutting blades ............................................. 25
Transport to the worksite .......................................................................................................... 26
Operation .................................................................................................................................... 27
Adjusting the handle ............................................................................................................... 27
Adjusting the guide wheel ....................................................................................................... 28
Cutting depth setting ............................................................................................................... 29
Depth of cut indicator .............................................................................................................. 29
Water tank .............................................................................................................................. 30
Parking brake .......................................................................................................................... 30
Assembling the cutting blade .................................................................................................. 31
Disassembling the cutting blade ............................................................................................ 32
Checking the motor before starting ......................................................................................... 33
Starting the engine ................................................................................................................. 34
Operating the engine .............................................................................................................. 35
Turning off the engine ............................................................................................................. 35
Maintenance ............................................................................................................................... 36
Maintenance schedule ............................................................................................................ 36
Checking engine oil level ........................................................................................................ 37
Changing the engine oil .......................................................................................................... 37
Cleaning the air cleaner .......................................................................................................... 38
Cleaning the filter cup ............................................................................................................. 38
Idle setting .............................................................................................................................. 39
Tightening the belt .................................................................................................................. 40
Changing the belt ................................................................................................................... 41
Checking the spark plug ......................................................................................................... 42
Accessories ................................................................................................................................ 43
Parking brake .......................................................................................................................... 43
© 2014 Construction Tools EOOD | No. 9800 1571 01a | 2014-05-01 1

Contents ORKA 350G, 400G, 450G, 500G
Troubleshooting ........................................................................................................................ 46
Technical data ............................................................................................................................ 47
ORKA350G ............................................................................................................................. 47
ORKA400G ............................................................................................................................. 48
ORKA450G ............................................................................................................................. 49
ORKA500G ............................................................................................................................. 50
Combustion engine ................................................................................................................. 51
EC Declaration of Conformity ................................................................................................... 52
DIN EN ISO 9001 Zertifikat 31
2 © 2014 Construction Tools EOOD | No. 9800 1571 01a | 2014-05-01

ORKA 350G, 400G, 450G, 500G Safety and operating instructions
Introduction
Thank you for choosing a product from Atlas Copco. Since1873, we have been
committed to finding new and better ways of fulfilling our customers' needs. Through
the years, we have developed innovative and ergonomic product designs that have
helped customers improve and rationalize their daily work.
Atlas Copco has a strong global sales and service network, consisting of customer
centers and distributors worldwide. Our experts are highly trained professionals with
extensive product knowledge and application experience. In all corners of the world,
we can offer product support and expertise to ensure that our customers can work
at maximum efficiency at all times.
For more information please visit: www.atlascopco.com
Construction Tools EOOD

7000 Rousse
Bulgaria
About the Safety and operating

instructions
The aim of the instructions is to provide you with knowledge of how to use the
machine in an efficient, safeway. The instructions also give you advice and tell you
how to perform regular maintenance on the machine.
Before using the machine for the first time you must read these instructions carefully
and understand all of them.

Safety and operating instructions ORKA 350G, 400G, 450G, 500G
Means of representation for this operator's manual

Warning symbols
This operator's manual contains safety information of the categories:
DANGER, WARNING, CAUTION, NOTICE.
They should be followed to prevent danger to life and limb of the operator or damage
to equipment and exclude improper service.
DANGER
This warning notice indicates immediate hazards that result in serious injury or
even death.
X Danger can be avoided by the following the actions mentioned.
WARNING
This warning notice indicates possible hazards that can result in serious injury or
even death.
CAUTION
This warning notice indicates possible hazards that can result in minor injury.
NOTICE
This warning notice indicates possible hazards that can result in material damage.
Notes
Note: Complementary information will be displayed here.

Instructions
X This symbol indicates there is something for you to do.
1. Numbered instructions indicate that you have to carry out something in a defined
sequence.
This symbol is used for lists.
Atlas Copco representative

Depending on your country, your Atlas Copco representative is your Atlas Copco
service, your Atlas Copco affiliate or your Atlas Copco dealer.
You can find the addresses in the Internet at www.atlascopco.com.
The address of the manufacturer is located at the beginning of this operator's
manual.
Described machine types

This operator's manual is valid for different machine types from a product range.
Therefore some figures can differ from the actual appearance of your machine. It is
also possible that the descriptions include components which are not a part of your
machine.
Details for the described machine types can be found in the chapter Technical data.

Identification of the machine

Nameplate data
The nameplate lists information that uniquely identifies your machine. This
information is needed to order spare parts and when requesting additional technical
information.
X Enter the information of your machine into the following table:
Item Designation Your information

1 Group and type
2 Construction year
3 Machine no.
4 Version no.
5 Item no.

Safety
Principle
State of the art
This machine has been constructed with state-of-the-art technology according to the
recognized rules of safety. Nevertheless, when used improperly, dangers to the life
and limb of the operator or to third persons or damage to the machine or other
materials cannot be excluded.
State of the art

This machine has been constructed with state-of-the-art technology according to
the recognized rules of safety. Nevertheless, when used improperly, dangers to
the life and limb of the operator or to third persons or damage to the machine or
other materials cannot be excluded.
Proper use
The machine must only be used for the following purposes:
Cutting expansion joints in concrete, asphalt and screed.
Cutting out damaged areas of concrete and asphalt.
Straightening blacktops and concrete surfaces.
Sawing off precast concrete parts.
The machine may only be used with cutting blades that are intended for use with
the machine and the material to be cut.
The machine may not be used for the following purposes:
Cutting wood.
Cutting plastics.
Cutting materials that contain asbestos.
The machine may not be operated with blades, knives, brushes, etc.
Its proper use also includes the observance of all instructions contained in this
operator's manual as well as complying with the required service and
maintenance instructions.
Any other use is regarded as improper. Any damage resulting from improper use
will void the warranty and the liability on behalf of the manufacturer. The operator
assumes full responsibility.

Structural modifications
Never attempt to modify the machine without the written permission of the
manufacturer. To do so will endanger your safety and the safety of other people! In
addition, this will void the warranty and the liability on behalf of the manufacturer.
Especially the following are cases of structural modifications:
Opening the machine and the permanent removal of components from
Atlas Copco.
Installing new components which are not from Atlas Copco and not equivalent
to the original parts in design and quality.
Installation of accessories which are not from Atlas Copco.
It is no problem to install spare parts from Atlas Copco.
It is no problem to install accessories that are available in the Atlas Copco product
range of your machine. Please refer to the installation regulations in this operator's
manual.
Requirements for operation

The ability to operate the machine safely requires:
Proper transport, storage and setup.
Careful operation.
Careful service and maintenance.
Operation
Operate the machine only as intended and only when in proper working condition.
Operate the machine in a safety-conscious manner with all safety devices attached
and enabled. Do not modify or disable any safety devices.
Before starting operation, check that all control and safety devices are functioning
properly.
Never operate the machine in a potentially explosive environment.
Supervision
Never leave the machine running unattended!
Maintenance
Regular maintenance work is required in order for the machine to operate properly
and reliably over time. Failure to perform adequate maintenance reduces the safety
of the machine.
Strictly observe the prescribed maintenance intervals.
Do not use the machine if it requires maintenance or repairs.
Malfunctions
If you detect a malfunction, you must shut down and secure the machine
immediately.
Eliminate the malfunctions that impair safety immediately!
Have damaged or defective components replaced immediately!
For further information, refer to chapter Troubleshooting.

Spare parts, accessories

Use only spare parts from Atlas Copco or such that are equivalent to the original
parts in design and quality.
Only use accessories from Atlas Copco.
Non-compliance will exempt the manufacturer from all liability.
Exclusion of liability
Atlas Copco will refuse to accept liability for injuries to persons or for damage to
materials in the following cases:
Structural modifications.
Improper use.
Failure to comply with this operator's manual.
Improper handling.
Using of spare parts which are not from Atlas Copco and not equivalent to the
original parts in design and quality.
Using of accessories which are not from Atlas Copco.
Operator's manual
Always keep the operator's manual near the machine or near the worksite for quick
reference.
If you have misplaced the operator's manual or require an additional copy, contact
your Atlas Copco representative or download the operator's manual from the
Internet (www.atlascopco.com).
Always hand over this operator's manual to other operators or to the future owner of
the machine.
Country-specific regulations
Observe the country-specific regulations, standards and guidelines in reference to
accident prevention and environmental safety, for example those pertaining to
hazardous materials and wearing protective gear.
Complement the operator's manual with additional instructions taking into account
the operational, regulatory, national or generally applicable safety guidelines.
Operator's controls
Always keep the operator's controls of the machine dry, clean and free of oil or
grease.
Operating elements such as ON/OFF switch, throttle levers etc. may not be locked,
manipulated or changed without authorization.
Checking for signs of damage

Inspect the machine when it is switched off for any signs of damage at least once
per work shift.
Do not operate the machine if there is visible damage or defects.
Have any damage or defects eliminated immediately.

Qualification of the operating personnel

Operator qualifications
Only trained personnel are permitted to start and operate the machine. The following
rules also apply:
You are at least 18 years of age.
You are physically and mentally fit.
You have received instruction on how to independently operate the machine.
You have received instruction in the proper use of the machine.
You are familiar with required safety devices.
You are authorized to start machines and systems in accordance with the
standards governing safety.
Your company or the operator has assigned you to work independently with this
machine.
Incorrect operation
Incorrect operation or misuse by untrained personnel can endanger the health and
safety of the operator or third persons and also cause machine and material
damage.
Operating company responsibilities

The operating company must make the operator's manual available to the operator
and ensure that the operator has read and understood it.
Work recommendations
Please observe the recommendations below:
Work only if you are in a good physical condition.
Work attentively, particularly as you finish.
Do not operate the machine when you are tired.
Carry out all work calmly, circumspectly and carefully.
Never operate the machine under the influence of alcohol, drugs or medication.
This can impair your vision, reactions and your judgment.
Work in a manner that does not endanger others.
Ensure that no persons or animals are within the danger zone.
Protective gear
Work clothing
Clothing should be appropriate, i.e. should be close-fitting but not restrict your
movement.
When on construction sites, do not wear long hair loosely, loose clothing or jewelry
including rings. These objects can easily get caught or be drawn in by moving
machine parts.
Only wear clothing made of material that is not easily flammable.

Personal protective gear

Wear personal protective gear to avoid injuries or health hazards:
Non-skid, hard-toed shoes.
Work gloves made of durable material.
Overalls made of durable material.
Hard hat.
Ear protection.
Face protection.
Eye protection.
Breathing protection in the case of dusty ambient air.
Ear protection
This machine generates noise that exceeds the country-specific permissible noise
levels (individual rating level). It may therefore be necessary to wear ear protection.
You can find the exact value in the chapter Technical Data.
When wearing ear protection while working, you must pay attention and exercise
caution because your hearing is limited, e.g. in case someone screams or a signal
tone sounds.
Atlas Copco recommends that you always wear ear protection.
Breathing protection
If a lot of dust is produced when cutting, always wear suitable breathing protection.
Use the water supply.
Provision of fire extinguishers

Ensure that a fire extinguisher is always to hand on the worksite.
Do not exceed the daily usage limit

The machine generates noise.
Observe the regulations which apply in your country and guidelines concerning the
maximum daily service life of the machine.
Always wear the prescribed safety clothing.
Information about the noise levels produced by the machine can be found in the
Technical Data chapter.
Transport
Switching off the machine
Before you transport the machine, it must be switched off, and the engine must be
given sufficient time to cool down.
Emptying the tank

Atlas Copco recommends emptying the fuel tank before transport. Fuel could run
out, e.g. if the machine is tilted.
Observe the national safety guidelines and the hazardous materials regulations that
apply to the respective means of transportation.

Lifting
When lifting the machine, observe the following instructions:
Designate a skilled person to guide you for the lifting procedure.
You must be able to see or hear this person.
Use only suitable and certified hoisting gear, lifting tackle and load-bearing
equipment with sufficient lifting capacities.
Only use the attachment points described in the operator's manual.
Attach the machine securely to the hoisting gear.
Ensure that no one is nearby or under the machine.
Do not climb onto the machine.
Check the lifting strap on the machine for wear and damage.
Before lifting, secure (loose) components with the relevant devices.
Remove (loose) components before lifting.
Remove the tool before lifting.
Loading the machine

Loading ramps must be able to bear the load and be in a stable position.
Make sure that no one can be endangered if the machine slips away or tips over or
if machine parts suddenly move upward or downward.
Put the operating controls and moving parts in their transport position.
Secure the machine with load-securing straps so that it cannot tip over, fall down or
slide away. Only use the attachment points described in the operator's manual.
Transport vehicle
Use only suitable transport vehicles with sufficient load-carrying capacity and
suitable tie-down lugs.
Transporting the machine

Secure the machine on the transport device against tilting, falling or slipping.
Only use the lashing points listed in the operating instructions.
Also observe the country-specific regulations, standards and guidelines.
Restarting
Machines, machine parts, accessories or tools that were detached for transport
purposes must be re-mounted and fastened before restarting.
Only operate in accordance with the operating instructions.
Operating safety
Explosible environment
Never operate the machine in a potentially explosive environment.

Work environment
Familiarize yourself with your work environment before you start work. This includes
e.g. the following items:
Obstacles in the work and traffic area.
Load-bearing capacity of the ground.
The measures needed to cordon off the construction site from public traffic in
particular.
The measures needed to secure walls and ceilings.
Options available in the event of an accident.
Safety in the work area

When working with the machine especially pay attention to the following points:
Electric lines or pipes in work area.
Gas lines or water lines in the work area.
Material becoming separated, dropping down or ejected. Make sure that you do
not put other persons in danger.
Pay maximum attention in the vicinity of drops or slopes. Risk of falling.
Maintain a sufficient distance from flammable materials.
Checks before starting work

Check the following points before beginning work:
Condition of cutting blade.
Safety devices.
Switch and current-carrying lines for damage and corrosion.
Tightness of the cutting blade.
Machine settings.
Starting the machine

Observe the safety information and warning notices located on the machine and
in the operator's manual.
Never attempt to start a machine that requires maintenance or repairs.
Start the machine as described in the operator's manual.
Vertical stability
Always ensure that the machine is vertically stable and cannot tip over, roll or slide
away.
Proper operator position

Do not leave the proper operator position while operating the machine.
The intended operator position is at the controls behind the machine.
Caution with hot parts

Do not touch the machine during or shortly after operation. Some parts can become
very hot and can cause severe burns.
Caution with movable parts

Keep your hands, feet and loose clothing away from moving or rotating machine
parts. Parts of your body being pulled in or crushed can cause serious injuries.

Caution with toxic materials

Some materials may contain toxic chemicals which are released during demolition.
Therefore personal protective equipment must be worn to prevent inhalation of and
skin contact with work dust.
No persons endangered
Be sure that no persons are endangered by flying or falling materials. Always work
very attentively, and anticipate potential hazards.
Make sure that people in the vicinity are at a sufficient distance from the machine.
Do not use any starter sprays

Highly flammable starter sprays pose a fire hazard.
Do not use any starter sprays.
Starter sprays are highly flammable and can cause backfiring and engine damage.
Switching off the machine

Switch off the engine in the following situations:
Before breaks.
If you are not using the machine.
Store the machine in such a way that it cannot tilt, fall or slip.
Storage
Store the machine securely so that it cannot tilt, fall or slip.
Storage location
After operation, allow the machine to cool and then store it in a sealed-off, clean and
dry location protected against frost and inaccessible to children.
Vibrations
When manually operated machines are intensively used, long-term damage caused
by vibrations cannot be precluded.
Observe the relevant legal instructions and guidelines to minimize vibration stress.
Details on vibration stress associated with the machine can be found in the chapter
Technical Data.
Safety during the operation of combustion engines

Checking for signs of damage
Check the engine while switched off for leaks and cracks in the fuel line, tank and
fuel cap at least once per work shift.
Do not operate the machine if there is visible damage or defects.
Have any damage or defects eliminated immediately.

Dangers during operation

Combustion engines can be dangerous, particularly during operation and when
refueling.
Read and follow all safety instructions. Otherwise there is a risk of personal injury
and/or damage to property!
Do not start the engine near spilt fuel or if you smell fuel – this may cause an
explosion!
Remove the machine from such areas.
Remove the spilt fuel immediately!
Do not change the engine speed

Do not change the preset engine speed, as this may cause engine damage.
You may only change the idle speed. The idle speed must be set such that the
cutting blade does not rotate while the engine is idling.
Preventing fires
Open flames and smoking are strictly prohibited in the immediate vicinity of the
machine.
Make sure that waste, such as paper, dry leaves or grass do not accumulate
around the exhaust muffler. The waste materials may ignite.
Safety precautions when refueling

Please observe the following safety-relevant instructions when refueling:
Do not refuel near open flames.
Do not smoke.
Turn off the engine before refueling and allow it to cool down.
Refuel in a well-ventilated environment.
Wear fuel-proof protective gloves and, if there is the possibility of spraying,
protective goggles and clothing.
Do not inhale fuel vapors.
Avoid skin and eye contact with fuel.
For refueling, use clean tools such as a hopper.
Do not spill fuel, especially onto hot parts.
Remove any spilt fuel immediately.
Use the correct fuel grade.
Do not mix fuel with other liquids.
Fill the tank only up to the maximum marking. If there is no maximum marking,
do not fill up the tank completely.
Lock the fuel cap securely after refueling.
Operation in closed rooms

In closed or partially closed rooms such as tunnels, drifts or deep trenches, ensure
sufficient ventilation and extraction by, for example, providing a powerful exhaust air
fan.
Danger of poisoning! Do not inhale exhaust fumes. They contain toxic carbon
monoxide that can lead to unconsciousness or death.

Caution with hot parts

Do not touch any hot parts such as the engine block or exhaust muffler during
operation or directly afterwards. These parts can become very hot and cause severe
burns.
Shutting off the fuel tap

When the machine stops, shut off the fuel tap.
Cleaning the engine

Clean the engine when it is cool to remove any dirt.
Do not use gasoline or solvents. Danger of explosion!
Health hazard due to exhaust fumes

Warning
The engine's exhaust fumes contain chemicals which are known to the State of
California to cause cancer, congenital defects or other reproductive anomalies.
Notes on the EPA engine

Caution
This machine is equipped with an EPA-certified engine.
Modifying the engine speed influences the EPA certification and emission. The
engine may only be set by a skilled technician.
For more detailed information, contact your nearest engine or Atlas Copco
representative.
Safety during floor saw operation

Belt guard
Never operate the machine without a belt guard!
Exposed belts and belt pulleys are dangerous and can cause serious injuries if they
pull in any part of your body or if parts are ejected.
Danger of falling over

Operate the machine so that it cannot tip over or fall down from bordered areas,
edges and steps.
Cutting blade guard

Never operate the machine without a cutting blade guard.
The cutting blade guard performs the following functions:
Protects the operator from the rotating cutting blade.
Diverts workpiece particles and sparks or chips from a damaged cutting blade
away from the operator.
Only operate the machine when the cutting blade guard is folded down.
Make sure that the cutting blade guard and its limit stops are not damaged or worn.

Wet-cutting
Use a water sprayer when dust formation is excessive, e.g. when cutting concrete
or stone.
Only use cutting blades that are suitable for wet cutting.
Before ending the wet cutting process, allow the cutting blade to run without the
water sprayer until it is dry.
Not exceeding the maximum tilt position

Do not exceed the maximum tilt position (see the description in the Maximum
permissible tilt chapter).
Only operate the machine at maximum tilt for short periods of time.
If you exceed the maximum tilt, the engine lubrication system will fail and thus
inevitably damage important engine parts.
Notes regarding work methods

Fold down the protective hood fully. The protective hood can catch material flung
away from the work area and divert it away from the operator.
Particularly when starting the engine you have to make sure that the cutting
blade does not come into contact with anything.
Always operate the machine at full throttle even when first placing it into the cut.
When first placing the the cutting blade into the cut, set it slowly onto the
material. Excessive pressure can damage the cutting blade.
Move the machine in a straight line together with the cutting blade. Pressure
from the side can damage the cutting blade.
Avoid cutting tight curves.
On sloping carriageways and surfaces, pressure must not be applied to the side
of the blade.
Never exceed the maximum speed (printed on cutting blade).
Removing foreign objects before cutting

Before cutting, remove foreign objects such as nails, etc. from the cutting area.
Cutting various materials

Do not process loose materials (e.g. paving stones).
Do not cut into the gravel area using diamond-edged cutting blades.
When cutting on the edge of the track or when cutting two different materials
(cutting in the joint area), uneven wear is possible.
Do not touch a rotating cutting blade

Never touch a rotating cutting blade with your hand or any other body part.
Danger of severe injury.
Pay attention and exercise caution when working with ear protection
When wearing ear protection you must pay attention and exercise caution because
your hearing is limited, e.g. in case someone screams or a signal tone sounds.
Danger of fire due to sparks

Danger of fire due to hot workpiece particles flung away from the work area.
Do not work near flammable materials.
Only wear clothing made of material that is not easily flammable.

Notes regarding cutting blades

The cutting blade must be suitable for use with the cut-off saw.
The cutting blade must be suitable for the material to be cut.
The speed allowed for the cutting blade must be the same as or higher than the
maximum machine spindle speed.
Mount the cutting blade such that its rotation direction is the same as that of the
machine.
Only use cutting blades with permissible cutting blade diameters.
When using cutting blades with a hole diameter greater than the machine shaft,
use the suitable adapter ring.
Only use undamaged cutting blades.
Ensure that you also follow the instructions of the cutting blade manufacturer.
Do not use cutting blades that have fallen.
Change the cutting blade only when the engine has been turned off.
Always tighten the cutting blade with the specified torque.
Test the new cutting blade for approx. 1 min at maximum speed (without
cutting).
Only use cutting blades with use-by dates that have not expired.
When storing cutting blades, always lay them flat in an area that is protected
from frost.
Maintenance
Maintenance work
Service and maintenance work must only be carried out to the extent described in
these operating instructions. All other procedures must be performed by your
Atlas Copco representative.
For further information, refer to chapter Maintenance.
It is not permitted to tilt the machine for maintenance work.
Switching off the engine

Before carrying out care or maintenance work, switch off the engine and allow it to
cool down.
For gasoline powered engines, you must pull off the spark plug cap.
Checking the ignition system

Caution: the electronic ignition generates a very high voltage.

Handling operating fluids safely

Observe the following points when handling operating fluids, e.g. fuels, oils,
greases, coolants etc.:
Always wear personal safety clothing.
Avoid skin and eye contact with operating fluids.
Do not inhale or swallow operating fluids.
In particular, avoid contact with hot operating fluids. Burn and scalding hazard.
Dispose of replaced or spilled operating fluids according to the applicable
regulations for environmental protection.
If operating fluids escape from the machine, cease operation of the machine and
have it repaired immediately by your Atlas Copco representative.
Assembling safety devices

If it was necessary to dismantle safety devices, they must be reassembled and
checked immediately after completing maintenance work.
Always tighten loosened screw connections, complying with prescribed starting
torque.
Cleaning
Always keep the machine clean and be sure to clean it each time you have finished
using it.
Do not use gasoline or solvents. Danger of explosion!
Do not use high pressure washers. Permeating water can damage the machine.
When electrical equipment is present, this can pose a serious injury risk from electric
shocks.

Safety devices
WARNING
Danger of injury due to open moving parts.
X Only operate the machine with properly installed and functioning safety de-
vices.
X Do not modify or remove safety devices.
Pos. Description
1 Cutting blade guard
Cutting blade guard

Never operate the machine without a cutting blade guard.
The cutting blade guard performs the following functions:
Protects the operator from the rotating cutting blade.
Diverts workpiece particles and sparks or chips from a damaged cutting blade
away from the operator.
Only operate the machine when the cutting blade guard is folded down.

Safety and information labels

Your machine has adhesive labels containing the most important instructions and
safety information.
Make sure that all the labels are kept legible.
Replace any missing or illegible labels.
The item numbers for the labels are in the parts book.
Item Label Description
1 Cutting depth setting.
2 Caution, risk of injury

Read the operator's manual.
Wear a eye protection and ear
protection!
Machine may not be offset with
the cutting blade rotating.
3 Guaranteed sound power level.

Item Label Description
4 Sens de rotation de l'unité.

Monter le disque de coupe de façon
à faire coïncider le sens de rotation
de l'unité et du disque de coupe.
5 Depth of cut indicator.

Description
Application
Cutting expansion joints in concrete and asphalt surfaces.
Repair work on streets, e.g. cutting out damaged areas in asphalt and concrete.
Straightening blacktops and concrete surfaces.
For demolition jobs and refurbishment of old buildings.
Sawing off precast concrete parts.
Expansion joints and installation channels in floors.
Laying induction loops and cables in signal installations.
Maximum permissible tilt
The maximum permissible tilt applies to the engine level.

Functional description
The floor saw must only be operated in a forward direction (see arrow).
The drive motor (1) attached to the frame drives the cutting blade via the belt (2).
The cutting blade can be infinitely adjusted by means of a crank handle (3), 1 turn
corresponds to a cutting depth adjustment of 5 mm.
The cutting blade guard (4) can be swiveled upwards to make it easier to assemble
and disassemble the cutting blade.
Furthermore, the cutting blade guard can be connected with the water tank by
means of a hose (5) and an adapter.
Wetting the cutting blade with water prevents dust from developing.
The adapter on the water hose allows the connection of an external water supply.
The drive motor speed can be infinitely adjusted by means of the gas throttle lever
(6), whereby the optimum cutting blade speed is reached when the drive motor is
operated at full throttle.
To facilitate the starting procedure, the drive motor is equipped with a choke.

General instructions for use for diamond-edged

cutting blades
Never use a cutting blade with a larger diameter than necessary in order to cut
a certain depth.
If the cutting blade comes to a standstill, remove it from the cut before starting
the machine again. If the cutting blade comes to a standstill in the cut, check
whether the belt is tightened adequately. Check the tension screw and make
sure that it is tightened properly.
Cut in a straight line. Mark the cutting line clearly in such a way that the
operational personnel can follow it easily. This is to ensure that the floor saw
machine does not need to be redirected from one side to the other (avoid cutting
tight curves).
Sufficient drive power is essential! When cutting, work at full throttle.
Caution on steep tracks and levels! The machine must not exert lateral force
against the blade.
Never exceed the maximum speeds (imprinted on cutting blade)!
Use a suitable diamond-edged cutting blade for the material to be cut (asphalt,
concrete ...). Atlas Copco offers an extensive range of diamond-edged cutting
blades in different qualities.
Do not cut into the gravel area using diamond-edged cutting blades. When
cutting on the edge of the track or when cutting two different materials (cutting
in the joint area), uneven wear is possible. Check carefully for irregularities
(reinforcements etc.) in the material to be processed. These can overload the
cutting blade very quickly. When starting cutting operations, work carefully and
with a low down speed.
Do not process loose materials (e. g. paving stones).

Transport to the worksite
Requirements:
When transporting the floor saw, use only suitable hoisting gear with a minimum
load-bearing capacity of 150 kg.
Always turn off the motor during transportation!
Empty the water tank!
Remove the cutting blade prior to transport. Set the lowest cutting position on
the floor saw.
Remove the water tank and attach the hoisting gear on the transport strap (1)
for lifting.
If you transport the floor saw on the cargo area of a vehicle, strap it down
securely on the special safety bar.
Fold the guide wheel to the top and the handles to the front (or the stirrup handle
to the top).
Handles, guide wheel and other operating controls must not be used as
attachment points.
Note: Also observe the regulations in the chapter Safety information.

Operation
Adjusting the handle

Handle
The width and height of the handles can be adjusted according to the use
and the body height of the operator. To do this, release the clamping le-
ver (1) and apply it in the new position.
Stirrup handle (alternative version)
The height of the stirrup handle can be adjusted according to the use and
the body height of the operator.
Loosen the knurled screws (1) on both sides, swivel the handle to the de-
sired position and retighten the two knurled screws.

Adjusting the guide wheel
Adjusting the guide wheel

The guide wheel is designed to help the operator in making long, straight
cuts. The guide wheel can be exactly adjusted to the cutting blade by
loosening the jam nut (1) and turning the screw (2).
Aligning the guide wheel
To do this, make a cut of approx. 2 m length on a flat surface and with
the minimum cutting depth. Then pull back the machine without lateral
force. Then you can align the guide wheel exactly with the cut.

Cutting depth setting
With the crank (1) you can set the cutting depth precisely. One turn
changes the cutting depth by exactly 5 mm. Turn the crank in the clock-
wise direction to increase the cutting depth and turn it in the counter-
clockwise direction to reduce the cutting depth.
Note: You can also insert the supplied tool into the receptacle (2) near
the crank and thus prevent an unintentional change of the cutting depth.
Depth of cut indicator
You can use the indicator to check the cutting depth currently set. It fea-
tures a cm-scale and an inch-scale. You have to adjust it to the diameter
of the blade currently installed to obtain the correct value. To do this, turn
the crank (1) until the blade touches the ground, loosen the clamp (2) and
push the sleeve (3) with the scale up to the bottom of the sleeve. Then
tighten the clamp (2) again.

Water tank
The floor saw features an integrated, removable water tank (1).

To fit the water tank, attach the retaining clamp (2) and tighten it with the
strap (3).
To remove the water tank or to attach an external water supply, you can
disconnect the hose on two different spots (4).
The amount of water can be regulated or stopped (5).
Note: You should remove the water tank if the machine is connected to an
external water supply.
Parking brake
Integrated parking brake
The machine features an integrated parking brake.
The front wheels are automatically blocked in transport position (lowest
cutting position without a cutting blade) or if the maximum cutting depth
is exceeded.

Assembling the cutting blade
Checking a new cutting blade:

The blade type must be suitable for the material to be cut. Observe the
peripheral speed, refer to the "Technical data"!
The arbor diameter of the cutting blade must precisely fit the shaft to ensure
smooth blade running.
The cutting blade must be undamaged.
Observe the correct direction of rotation of the cutting blade! That means
the rotational direction mark on the cutting blade must correspond with
the rotational direction mark on the cutting blade guard.
Proceed as follows for the assembly of the cutting blade:

1. Fold up the cutting blade guard (1).
2. Prior to the assembly of the cutting blade, clean the spring washers and
the locking pin and check them for damage.
3. Attach cutting blade and spring washer on the shaft.
4. Tighten the hexagonal bolt firmly. To do this, apply counter pressure on
the spanner surfaces of the cutting shaft.
5. Fold down the cutting blade guard.
Starting the machine is only permitted with a water hose connected and
the water supply turned on.

Disassembling the cutting blade
Proceed as follows for the disassembly of the cutting blade:

1. Turn off the engine (2) and the water supply (3).
2. Turn the crank (4) in the counterclockwise direction until the blade is clear
of the ground.
3. Fold up the cutting blade guard (1).
4. Loosen the hexagonal bolt. To do this, apply counter pressure on the
spanner surfaces of the cutting shaft.
5. Remove the spring washer and the cutting blade.
6. Fold down the cutting blade guard.
Store the spring washer and the hexagonal bolt in a clean place where
they cannot become dirty. Assemble both parts for the transport of the
machine!

Checking the motor before starting

Engine oil
Switch off the engine.
Prior to checking the engine oil level or refilling engine oil, make sure that
the engine bolting level is aligned horizontally.
Remove the oil filler cap (oil level indicator).
If the oil level is below the lower filling mark on the dip stick, add suitable engine
oil until the oil reaches the edge of the filler neck.
An oil change is required if the engine oil is dirty.
Only use high-quality engine oil, see chapter Technical Data.
The engine is automatically switched off when the oil level falls below a
specific level. If this is the case, the engine can only be started after en-
gine oil has been refilled.
Fuel
Do not smoke during refueling and make sure that there are no open
flames or sparks in the immediate vicinity.
Turn off the engine and open the fuel tank cap.
Only use leadfree fuel.
Close the fuel tap before the fuel tank is filled with fuel.
Always use the fuel filter when refilling fuel.
Wipe off any spilled fuel before starting the engine.
Air cleaner
Check if the air cleaner cartridges and the cyclone housing are clean and
in good condition. If needed, clean or replace the cartridges.

Starting the engine

The cutting blade must not be in contact with the ground.
1. Open the fuel tap (3).
2. Set the choke lever (4) to the CLOSE position.
Note: Do not use the choke if the engine is warm or the air temperature is high.
3. Push the throttle lever (2) slightly to the front.

4. Switch the main switch (1) to "I".
5. Pull the starter handle slowly until you feel resistance and then pull the
handle fully out with force.
Note: Caution: Do not suddenly let go of the recoil starter handle but guide it
back gently by hand to prevent damage to the starter.

Operating the engine
Once the engine has warmed up, gradually slide the choke lever to the
OPEN position. Set the desired engine speed via the throttle lever (4).
Oil level warning system
The oil level warning system is designed to prevent engine damage
caused by insufficient oil in the crankcase. Before the oil level can drop
below the safe minimum level, the oil level warning system will automat-
ically shut off the engine (the main switch remains in the position "1").
Turning off the engine

To turn off the engine in the event of an emergency, switch the main
switch (1) to "0". Under normal circumstances, proceed as follows:
1. Push the throttle lever (2) backwards as far as it goes.
2. Switch the main switch (1) to "0".
3. Close the fuel tap.

Maintenance
Maintenance schedule
Component Maintenance work Maintenance interval
Machine Check for signs of damage and wear – change, if necessary the Before operation
components.
Safety devices
Main switch Check for proper functioning – change, if necessary.
Air cleaner - Check for external damage and a tight fit. 8 hours (daily)
- Check foam and filter element – clean or replace, if necessary.
Fuel - Check the tank cap for leakage – change, if necessary.

- Check the fuel level – add fuel as needed.
Drive motor Monitoring of:

- Excessive vibrations, operating noise.
- Engine oil and fuel leaks.
Engine oil Check the oil level – add oil as needed.
Miscellaneous - Check the cutting blade for damage and tightness – replace or
tighten, if necessary.
- Check the direction of rotation arrow of the cutting blade.
- Check that the height adjustment moves freely.
- Check the water supply.
Engine oil Initial oil change. 20 hours
Air cleaner Clean – change, if necessary. 50 hours (weekly)
Belt Check tension and wear – change, if necessary.
Spark plug Clean, set electrode gap. 100 hours (monthly)
Engine oil Change.
Fuel filter Clean.
Spark protection Clean. 100 hours (twice a year)
Filter cup Clean.
Idle setting Check idle setting – set if necessary. 300 hours (annually)
Spark plug Change.
Air cleaner Change.
Valve clearance Have this repaired by Atlas Copco service.

Checking engine oil level

Turn off the engine.
Align the engine bolting level horizontally.
Remove any dirt around the oil level dipstick.
Remove the oil level dipstick and wipe it with a clean, lint-free cloth.
Screw the oil level dipstick all the way back in and pull it out again.
Check: The motor oil level must be between the lower and upper marks.
If necessary, pour new engine oil into the opening until the upper mark is
reached on the oil level dipstick (see chapter Technical data for oil type).
Screw in the oil level dipstick and tighten it by hand.
Changing the engine oil

The work area should be covered with a waterproof sheet to protect
the floor (protection of the environment).
Align the engine bolting level horizontally.

Bring the engine to a hand warm temperature, either by letting it cool down or
running it until it is warm.
Turn off the engine.
Place a sufficiently large container under the oil drain hose to catch the used oil.
Remove oil drain hose from the holder.
Remove any dirt around the locking screw.
Unscrew the cap nut.
Let the used oil drain out completely.
Avoid spilling oil. Remove any spilled oil immediately.
Close oil drain hose with cap nut.
Attach oil drain hose to the holder.
Pour new engine oil (see chapter Technical data) into the opening of the oil level
dipstick until the upper mark is reached on the oil level dipstick (see Checking
engine oil level).
Screw in the oil level dipstick and tighten it by hand.
Dispose of the used oil in accordance with the applicable regulations.

Cleaning the air cleaner

A dirty air cleaner obstructs the flow of air to the carburetor. To prevent carburetor
malfunctions, clean the air cleaner on a regular basis. Clean the filter more
frequently if the engine is operated in an extremely dusty environment.
Warning: Never use gasoline or cleaning solutions with a low flash point to clean
the air cleaner cartridge. This could cause a fire or worse an explosion.
Caution: Never run the engine without an air cleaner. This leads to undue engine
wear.
1. Remove the wing nuts and the air cleaner cap. Take out the elements and
separate them. Check both elements for holes or tears and replace them as
needed.
2. Foam element: Wash out the element in warm soap water, rinse it and
allow it to completely dry. If necessary, wash out the element in a clean-
ing solution with high flash point and allow it to dry.
3. Paper element: Tap the element lightly against a hard surface a few
times to loosen excess dirt. Never attempt to brush off the dirt, since this
will rub the dirt into the fibers. Replace the paper element if it is very dirty.
Cleaning the cyclone housing:
If dirt accumulates in the cyclone housing, unscrew the three special flat
head screws and wipe the components or rinse them with water. Then
completely dry off the components and assemble them carefully.
Caution:
During the reassembly of the cyclone, make sure that the cloth of the air inlet fits
properly into the groove of the preliminary filter cap.
Install the air horn in the correct direction.
Cleaning the filter cup

Close the fuel tap. Remove the filter cup with the o-ring and wash it out
with non-combustible and low-flammable solvent. Allow it to completely
dry, then reinstall it and tighten it firmly. Open the fuel tap and check for
leaks.

Idle setting
Start the engine and let it warm up to its normal operating temperature.
2 Idle speed limiting screw
Adjust the idle speed limiting screw while the engine is running in order to reach
the prescribed idle speed.
Prescribed idle speed: 1,400 ± 150 rpm.

Tightening the belt

Check the belt in the course of the weekly engine maintenance and re-
tighten it as follows, if necessary:
1. Remove the belt guard.

2. Loosen the jam nut (1).
3. Loosen the four fastening nuts of the engine until the engine can be
moved without play.
4. Tighten the belt with the tension screw (2).
Belt tension 700 N (vibration frequency 98 Hz).
5. If necessary, correct the parallel alignment of the engine.
As a first step, tighten a fastening nut of the engine and correct the align-
ment by means of the tension screw (2).
6. Tighten all fastening nuts of the engine as well as the jam nut (1).
7. Mount the belt guard.
Note: The frame is provided with two recesses (3) which can be used to
measure the parallel alignment of the engine.

Changing the belt
1. Remove the belt guard.

2. Loosen the jam nut (1).
3. Loosen the four fastening nuts of the engine until the engine can be
moved without play.
4. Unscrew the bearing flange (6 screws - (4)).
5. Replace the belt (5).
6. Screw on the bearing flange (6 screws - (4)).
7. Tighten the belt with the tension screw (2).
Belt tension 700 N (vibration frequency 98 Hz).
8. If necessary, correct the parallel alignment of the engine.
As a first step, tighten a fastening nut of the engine and correct the align-
ment by means of the tension screw (2).
9. Tighten all fastening nuts of the engine as well as the jam nut (1).
10. Mount the belt guard.
Note: The frame is provided with two recesses (3) which can be used to
measure the parallel alignment of the engine.

Checking the spark plug
Remove any soot deposits from the electrodes of the spark plug using a spark
plug cleaner or a wire brush.
Check the spark plug gap and set it to, if necessary, see chapter Technical Data.
Select the correct spark plug, see chapter Technical Data.

Accessories
There is a wide range of accessories available for the machine.
For more information on the individual accessories, visit the following website:
www.atlascopco.com.
WARNING
Improper handling can result in injury or serious material damage.
X Read and follow all safety information of this operator's manual, see chapter
Safety.
Parking brake
Principle
The parking brake secures the machine against rolling away by jacking up the rear
wheels on the parking brake. The latching element is used to hold the parking brake
when it is released.
Proper use
The parking brake may only be used to park the machine on the construction site
and for storing the machine.
The parking brake must not be used for the following:
Securing the machine when it is being transported.
Lifting or pulling the machine.
Securing the machine on slopes of more than 10°. The stability of the machine
can no longer be guaranteed on slopes over 10°.
Start the engine with the parking brake engaged so that the cutting blade cannot
become wedged in the ground.
Note: The machine should be jacked up for refueling. You must make sure that
the machine is not subjected to any impacts.
Performing preparations
1. Switch off the machine.
2. Park the machine so that it is stable and cannot tip, roll, slide or fall over.

Applying the parking brake
Item Designation Item Designation

1 Stirrup handle 4 Parking brake
2 Crank handle 5 Latching element
3 Bolt 6 Stopmount
1. Place the machine upright on a flat and slip-resistant surface.

2. Use the crank handle to wind the cutting blade upwards as far as it will
go.
Note: Before jacking up the machine, wind the machine all the way up so that
the cutting blade does not come into contact with the ground and get damaged.
3. Unclip the parking brake from the latching element with your foot.
4. Raise the machine slightly by using the stirrup handle and simultaneous-
ly jack up the machine on the parking brake with your foot on the bolt.

Releasing the parking brake
Item Designation Item Designation

1 Stirrup handle 3 Bolt
2 Parking brake 4 Latching element
1. Raise the floor saw slightly and pull the bolt backwards with your foot.
2. Set the floor saw down.
3. Lift the parking brake with your foot on the bolt and always ensure that it
is engaged in the latching element.
Note: To prevent the parking brake from being released during work, the parking
brake must be securely engaged in the latching element.

Troubleshooting
Potential faults, their causes and remedies can be found in the following table.
Notify your Atlas Copco representative in case of malfunctions you cannot or may
not remedy yourself.
Malfunction Cause Remedy

Engine does not start. The main switch is in the "0" po- Set the main switch to the "I" po-
sition. sition.
Fuel tap is closed. Open the fuel tap.
Fuel tank is empty. Top up with fuel.
Fuel line is clogged. Have the fuel line cleaned. a
Fuel filter is clogged. Have the fuel filter replaces. *
Carburetor is clogged. Have the carburetor cleaned. *
Air cleaner is clogged. Clean or replace air cleaner.
Spark plug cap is defective. Have the machine repaired. *
Spark plug is defective. Change the spark plug.
Spark plug is loose. Tighten the spark plug.
Spark plug gap is set incorrectly. Set the spark plug gap.
Insufficient engine oil. Top up with engine oil.
Engine shuts off right after start- Idle speed is adjusted incorrect- Set idle speed.
ing. ly.
Fuel tank is empty. Top up with fuel.
Fuel filter is clogged. Have the fuel filter replaces. *
Air cleaner is dirty. Clean or replace air cleaner.
Insufficient engine oil. Top up with engine oil.
Engine has low performance. Air cleaner is dirty. Clean or replace air cleaner.
Recoil starter defective. Starter rope jammed. Have the starter rope replaced. *
Starter rope torn off.
Cutting blade does not rotate. The belt is faulty. Replace the belt.
Engine cannot be turned off. Electrical connection of the main 1. Close the fuel tap. The engine
switch is defective. will switch off after a few sec-
onds.
2. Have the machine repaired.*
a. Have these tasks carried out by the service department of your Atlas Copco contact person.

Technical data
ORKA350G
Designation Unit ORKA350G
Item no. 5100006414
Max. width mm (in) 12 (0.5)
Max. cutting depth cm (in) 12 (4.7)
Peripheral speed with cutting blade 350 m/s

mm (ft/s) 46 (150.9)
Operating speed of cutting blade rpm 2500
Length (guide wheel folded up) mm (ft) 1032 (40.6)
Width mm (ft) 488 (19.2)
Height mm (ft) 1028 (40.5)
Weight kg (lb) 69 (152.1)
Min. cutting blade diameter mm (in) 350 (14)
Max. cutting blade diameter mm (in) 350 (14)
Center bore of cutting blade mm (in) 25,4 (1)
Rated output kW 3,7
Rated speed rpm 3600
Idle speed rpm 1400 + 150
Water tank capacity l (gal) 20 (5.3)
Sound pressure level LpA dB(A) 89
Standard DIN EN 13862
Sound power level LWA dB(A)

measured 101
guaranteed 103
Vibration total value ahv m/s2 9,2

(ft/s2)
Uncertainty of measurement of vibra- m/s2 2,0

tion total value ahv (ft/s2)

ORKA400G
Item no. 5100006415
Max. cutting depth cm (in) 14,5 (5.7)
Peripheral speed with cutting blade m/s

350 mm (ft/s) 40,3 (132.2)
400 mm 46,1 (151.2)
Operating speed of cutting blade rpm 2,200
Length (guide wheel folded up) mm (in) 1235 (48.6)
Width mm (in) 568 (22.4)
Height mm (in) 1050 (41.3)

measured 101
guaranteed 103
Vibration total value ahv m/s2 5,6 (18.4)

(ft/s2)
Uncertainty of measurement of vibration m/s2 1,3 (4.3)

total value ahv (ft/s2)

ORKA450G
Item no. 5100006416
Max. cutting depth cm (in) 17 (6.7)

350 mm (ft/s) 40,3 (132.2)
400 mm 46,1 (151.2)
450 mm 51,8 (169.9)
Width mm (in) 541 (21.3)
Height mm (in) 1050 (41.3)

measured 105
guaranteed 107

(ft/s2)
Uncertainty of measurement of vibra- m/s2 1,8 (5.9)

tion total value ahv (ft/s2)

ORKA500G
Item no. 5100006417
Max. cutting depth cm (in) 19,5 (7.7)

350 mm (ft/s) 40,3 (132.2)
400 mm 46,1 (151.2)
450 mm 51,8 (169.9)
500 mm 57,6 (189)
Width mm (in) 541 (21.3)
Height mm (in) 1050 (41.3)

measured 106
guaranteed 107

(ft/s2)
Uncertainty of measurement of vibration m/s2 1,6 (5.2)

total value ahv (ft/s2)

Combustion engine
Designation Unit ORKA ORKA ORKA ORKA

350G 400G 450G 500G
Manufacturer Honda
Engine type GX 200 GX 270 GX 390
Combustion method Four-cycle
Cooling Air cooling
Cylinder 1
Engine displacement cm3 196 270 (16.5) 389 (23.7)

(in3)
o
Max. tilt position 20
Fuel type Normal gasoline, also unleaded
Fuel consumption l/h 1,7 3,0 (0.8) 4,3 (1.1)

(gph us)
Mixture preparation Carburetor
Tank capacity l (gal) 3,1 5,3 (1.4) 6,1 (1.6)
Oil specification SAE 10W-30 API SJ
Max. oil filling l (gal) 0,6 1,1(0.3)
Rated output kW 3,7 6,3 8,7

Standard
SAE J1349
Rated speed rpm 3,600
Type of spark plug NGK BPR6ES; Denso W20EPR-U
Spark plug air gap mm (in) 0,7– 0,8 (0.027 – 0.031)
Starter type Recoil starter

Safety and Operating Instructions ORKA 350G, 400G, 450G, 500G
EC Declaration of Conformity
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München
Product
Product ORKA350G ORKA400G ORKA450G ORKA500G
Product category Floor saw
Product function Joint cutting
Item number 5100006414 5100006415 5100006416 5100006417
Net installed power 3,7 kW 6,3 kW 8,7 kW 8,7 kW
Measured sound 101 dB(A) 101 dB(A) 105 dB(A) 106 dB(A)
power level
Guaranteed sound 103 dB(A) 103 dB(A) 107 dB(A) 107 dB(A)
power level
Conformity assessment procedure

According to 2000/14/EC, Appendix V.
Directives and standards
We hereby declare that this product meets and complies with the relevant regulations and
requirements of the following directives and standards:
2006/42/EG, 2000/14/EG, 2004/108/EG, EN 55012:2007
Authorized person for technical documents
Axel Häret,
Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München
München, 02.12.2013
Dr. Michael Fischer

Director of Technology and Innovation

ORKA 350G, 400G, 450G, 500G Safety and Operating Instructions

Safety and Operating Instructions ORKA 350G, 400G, 450G, 500G

© 2014 Construction Tools EOOD | No. 9800 1571 01a | 2014-05-01
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, partnumbers, and
drawings.
www.atlascopco.com

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Safety and Operating Instructions

© 2014 Construction Tools EOOD | No. 9800 1571 01a | 2014-05-01

© 2014 Construction Tools EOOD | No. 9800 1571 01a | 2014-05-01 1

DIN EN ISO 9001 Zertifikat 31

2 © 2014 Construction Tools EOOD | No. 9800 1571 01a | 2014-05-01

Construction Tools EOOD

About the Safety and operating

© 2014 Construction Tools EOOD | No. 9800 1571 01a | 2014-05-01 3

Means of representation for this operator's manual

Note: Complementary information will be displayed here.

4 © 2014 Construction Tools EOOD | No. 9800 1571 01a | 2014-05-01

Atlas Copco representative

Described machine types

© 2014 Construction Tools EOOD | No. 9800 1571 01a | 2014-05-01 5

Identification of the machine

Item Designation Your information

6 © 2014 Construction Tools EOOD | No. 9800 1571 01a | 2014-05-01

State of the art

© 2014 Construction Tools EOOD | No. 9800 1571 01a | 2014-05-01 7

Requirements for operation

8 © 2014 Construction Tools EOOD | No. 9800 1571 01a | 2014-05-01

Spare parts, accessories

Checking for signs of damage

© 2014 Construction Tools EOOD | No. 9800 1571 01a | 2014-05-01 9

Qualification of the operating personnel

Operating company responsibilities

10 © 2014 Construction Tools EOOD | No. 9800 1571 01a | 2014-05-01

Personal protective gear

Provision of fire extinguishers

Do not exceed the daily usage limit

Emptying the tank

© 2014 Construction Tools EOOD | No. 9800 1571 01a | 2014-05-01 11

Loading the machine

Transporting the machine

12 © 2014 Construction Tools EOOD | No. 9800 1571 01a | 2014-05-01

Safety in the work area

Checks before starting work

Starting the machine

Proper operator position

Caution with hot parts

Caution with movable parts

© 2014 Construction Tools EOOD | No. 9800 1571 01a | 2014-05-01 13

Caution with toxic materials

Do not use any starter sprays

Switching off the machine

Safety during the operation of combustion engines

14 © 2014 Construction Tools EOOD | No. 9800 1571 01a | 2014-05-01

Dangers during operation

Do not change the engine speed

Safety precautions when refueling

Operation in closed rooms

© 2014 Construction Tools EOOD | No. 9800 1571 01a | 2014-05-01 15

Caution with hot parts

Shutting off the fuel tap

Cleaning the engine

Health hazard due to exhaust fumes

Notes on the EPA engine

Safety during floor saw operation

2 Caution, risk of injury