SSW40

Spinning Wrench

USERS MANUAL

REFERENCE SSW40 This document contains proprietary and confidential information which is the property of National Oilwell Varco, L.p, its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). It is loaned for limited purposes only and remains the property of NOV. Reproduction, in whole or in part, or use of this design or distribution of this information to others is not permitted without the express written consent of NOV. This document is to be returned to NOV upon request or upon completion of the use for which it was loaned. This document and the information contained and represented herein is the copyrighted property of NOV. DOCUMENT NUMBER

REFERENCE DESCRIPTION Spinning Wrenches

VarcoBJ BV Nijverheidsweg 45 4879 AP Etten-Leur P.O. Box 17 4870 AA Etten-Leur The Netherlands Tel + 31-76-5083000 Fax + 31-76-5046000 www.nov.com
REV

50000835-MAN-001

A
October 2008

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Users Manual
SSW40

REFERENCE SSW40

REFERENCE DESCRIPTION Spinning wrench

This document contains proprietary and confidential information which is the property of National Oilwell Varco, L.p., its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). It is loaned for limited purposes only and remains the property of NOV. Reproduction, in whole or in part, or use of this design or distribution of this information to others is not permitted without the express written consent of NOV. This document is to be returned to NOV upon request or upon completion of the use for which it was loaned. This document and the information contained and represented herein is the copyrighted property of NOV.

VarcoBJ BV Nijverheidsweg 45 4879AP Etten-Leur Tel: +31-76-5083000 Fax: +31-76-5046000

REV

document number

50000835-MAN-001

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Document number Revision Page

50000835-MAN-001 A 2 of 58

Revision History

A Rev

18.12.2007 01.08.2006
Date

New Style Issued for Implementation

Reason for issue

PGF PGF
Prepared

BdP BdP
Checked

AK AK
Approved

Change Description
Revision Change Description First Issue

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Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Notes, Cautions, and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Identification numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Warning plates and labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Theory of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Lubrication and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Recommended General Purpose EP grease . . . . . . . . . . . . . . . . . . . . . . . . . 11 Procedure maintenance & lubrication (in use) . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Maintenance DOs and DONTs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Drive Roller Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Lower drive roller bearing replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Installation and commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Connecting air line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Normal usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Tips on operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Handling the drill stem; tips and tricks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Assembly and dis-assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Gear train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Adjustment Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Motor Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Motor maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

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Table of Contents
Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bellows assembly & maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Initial checks, solves most problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendixes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Storage, transport & decommissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Returning to service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scrapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque values (US) for bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque values (metric) for bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ATEX information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drawings & Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hanger assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hanger assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Controls and left body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Controls and left body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter, regulator, lubricator assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bellow assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manifold assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic system assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air motor assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lift cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 30 32 33 33 34 35 35 35 35 35 35 37 38 39 41 42 42 43 44 46 47 48 49 50 52 54 56 57

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General Information
This manual contains installation, operation, maintenance and parts information. Information in this manual should enable qualified personnel to install, operate and troubleshoot this system. Every effort has been made to ensure the accuracy of the information contained herein. National Oilwell Varco (NOV) will not be held liable for errors in this material, or for consequences arising from misuse of this material.

Conventions
Notes, Cautions, and Warnings
Notes, cautions, and warnings provide readers with additional information and advise the reader to take specific action to protect personnel from potential injury or lethal conditions. They may also inform the reader of actions necessary to prevent equipment damage. Please pay close attention to these advisories Note: The note symbol indicates that additional information is provided about the current topics.

Caution:

The caution symbol indicates that potential damage to equipment or injury to personnel exists. Follow instructions explicitly. Extreme care should be taken when performing operations or procedures preceded by this caution symbol. The warning symbol indicates a definite risk of equipment damage or danger to personnel. Failure to observe and follow proper procedures could result in serious or fatal injury to personnel, significant property loss, or significant equipment damage.

Warning:

Illustrations
Illustrations (figures) provide a graphical representation of equipment components or screen snapshots for use in identifying parts or establishing nomenclature, and may or may not be drawn to scale. For component information specific to your application, see the technical drawings included with your NOV documentation.

Safety Requirements
NOV equipment is installed and operated in a controlled drilling rig environment involving hazardous situations. Proper maintenance is important for safe and reliable operation. Procedures outlined in NOV manuals are the recommended methods of performing operations and maintenance. Caution: To avoid injury to personnel or equipment damage, carefully observe requirements outlined in this section.

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1: General Information

Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool operation, and maintenance to ensure their safety. Caution: Personnel should wear protective gear during installation, maintenance, and certain operations.

Recommended Tools
Service operations may require the use of tools designed specifically for the purpose described. NOV recommends that only those tools specified be used when stated. Ensure that personnel and equipment safety are not jeopardized when following service procedures or using tools not specifically recommended by NOV.

General System Safety Practices

The equipment discussed in this manual may require or contain one or more utilities, such as electrical, hydraulic, pneumatic, or cooling water. Caution: Read and follow the guidelines below before installing equipment or performing maintenance to avoid endangering exposed persons or damaging equipment.

Isolate energy sources before beginning work. Avoid performing maintenance or repairs while the equipment is in operation. Wear proper protective equipment during equipment installation, maintenance, or repair.

Replacing Components

Verify that all components (such as cables, hoses, etc.) are tagged and labeled during assembly and disassembly of equipment to ensure correct installment. Replace failed or damaged components with genuine NOV parts. Failure to do so could result in equipment damage or injury to personnel.

Routine Maintenance
Equipment must be maintained on a routine basis. See the service manual for maintenance recommendations. Caution: Failure to conduct routine maintenance could result in equipment damage or injury to personnel.

Proper Use of Equipment

NOV equipment is designed for specific functions and applications, and should be used only for its intended purpose.

Identification numbers
You will find the serial number of the tool stamped into the body.

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Warning plates and labels

WARNING: Warning plates and labels must be present on the Spinning Wrench. Do not remove them. When a label or warning plate has disappeared, it must be replaced.

CE marking
The SSW40 complies with the Machinery Directive 98/37/EC and Directive 94/9/EC Equipment and protective systems in potentially explosive atmospheres. The marking is as follows:

Ex

II 2GT5

WARNING: Care should be taken to avoid creating possible ignition sources, like sparks, due to improper use of the tool in combination with other equipment.

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1: General Information

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2: Specifications

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General specifications
Description
The Varco SSW-40 spinning wrench is a pneumatically-powered tool capable of spinning drill pipe and collars from 31/2 to 91/2 (89 - 241 mm) OD. .

Theory of operation
A typical spinning procedure is as follows: First, position the wrench vertically with the vertical positioning control to a point about one foot above the tool joint, or just above the pipe upset. The spinning wrench is now swung onto the pipe and the clamp control pushed to clamp the drive rollers against the pipe. Next, the throttle control is pushed to spin in or pulled to spin out.

Specifications
Part numbers
10246 (less rollers) 12035 (3 1/2 rollers) Partnumbers Roller assemblies 12045 (4 1/2 rollers) 12050 (5 rollers) 12055 (5 1/2 rollers)

Specifications
Range Type Air pressure Air consumption RPM (5 O.D. pipe) Stall torque (5 O.D. pipe) Weight: Height Length Width 31/2 to 91/2 (89-241 mm) O.D. Drill pipe and collars 90-125 psi. (650-860 KPa) 250cfm (118 dm3/ s) 0-120 1,100 ft-lbs (1,493 Nm) 780 lbs. (353 kg) 17.2 (437 mm) 55 (1397 mm) 22.2 (564 mm)

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2: Specifications

Vertical positioning cylinder

Level adjustment screw

Back up line

Throtle control

Clamp control

Pipe size adjustment

Vertical positioning control

SSW40 Fig 1-1

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Lubrication and maintenance

Recommended General Purpose EP grease
Lube code description Castrol Chevron Exxon Gulf Mobil Shell Texaco Union Above -20 C MP grease Avi-Motive Lidok EP2 Gulfcrown EP2 Mobilux EP2 Alvania EP2 Multifak EP2 Unoba EP2 Below -20 C n/a Avi-Motive W Lidok EP1 Gulfcrown EP1 Mobilux EP1 Alvania EP1 Multifak EP1 Unoba EP1

WARNING: Make sure that all pneumatic supply is isolated before ANY work is carried out to the Spinning Wrench. Shut off the Power Unit / Close the valves. WARNING: Do not use casing and tubing lubricant for lubricating the SSW40. Thread compound (pipe dope) must be applied to the tooljoint every time it is made up.

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3: Lubrication and maintenance

Procedure maintenance & lubrication (in use)

Lubrication
Item
1 2 3 4 5 6 7

Description
(See fig.3.4) Lubricator Air line Gear case Drive roller bearings Adjustment screw Air hose swivel Adjustment handle

Lube points Lubricant

1 1 2 8 2 1 1 SAE 10 oil SAE 10 oil Drain and refill with SAE 90 oil* Multipurpose grease Multipurpose grease Multipurpose grease Multipurpose grease

Frequency
every trip every rig-up 3 months every trip every trip every trip every trip

*Below 320 F / 0 C, use SAE 10 oil

2 places 2 5 2 1

1 place 6 3 2 places 4 7

Figure 3.4

Inspection
Item
1 2 3

Description
Drive rollers Drive rollers Quick exhaust valve

Action
Check adjustment Check for wear. With the tool clamped on the pipe, see that there is no contact between the bodies and the pipe. Clean muffler

Frequency
Monthly Daily When required

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Lubricator
Procedure

Fill lubricator with SAE 10 oil

Reservoir can be filled with-out turning of the inlet supply pressure as follows:

Close air shut-off valve by turning clock wise Remove self venting fill plug Fill to bottom of sight tube with lubricating oil (appr. 80 to 150 SSU at 10F e.g. SAE 5 or 10) Drip rate is factory set and must not be changed Replace fill plug hand tight and fully open air valve If replacing filter, set drip rate according to instructions given with unit. CAUTION: Avoid exposing plastic bottles to any chemicals that would deteriorate plastic, such as solvents, thinners and carbon tetrachloride.

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3: Lubrication and maintenance

Filter
Procedure

Shut off power supply and open cock valve to vent pressure Remove hex nut, base and bowl. Bowl can be cleaned with mild soap and water or kerosene Do not use solvents, thinner or carbon tetrachloride. Unscrew baffle nut and baffle plate and remove element and element retainer. Install new element and element retainer. Screw baffle plate up hand tight and secure with baffle nut, wrench tight.

Maintenance DOs and DONTs

DOs
Lubricate as indicated acc. to procedures Keep adequate air pressure on system Keep roller in adjustment acc. to procedure

DONTs
Never paint over moving parts or grease fittings. Avoid contamination of air lines Avoid dry over-oiled lubricator Never restrict air flow Never use equipment that is not operating properly

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Drive Roller Replacement

8, 9

10

11 16 17 18 15 14 19

21, 22

20 13 12 11

7 3, 4

5, 6

1, 2

Figure 4.1

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3: Lubrication and maintenance

Procedure
1. Remove cover (1) right hand or (2) left hand. 2. Only for right side, Disconnect hoses from valve assembly and remove manifold. 3. Remove drain plug (3) right hand or (4) left hand with gear case (5) right hand or (6) left hand and gasket (7). NOTE: All gears are retained by bearing retainers, allowing removal of the gear case with the tool in any position. 4. Remove bearing cover (8) right hand or (9) Left hand and bearing cover gasket (10). 5. Remove bearing retainer (11) on top and bottom, this releases roller gear (12), spacer shield (13), and drive roller gear keys (14) from bottom of drive roller shaft (15). 6. Push drive roller shaft (15) upwards along with upper roller bearing (16), spacer/shield (17), O-ring (18), and drive roller key (19), using a soft mallet if necessary. 7. Slide drive roller (20) out from inside body (21) right hand or (22) left hand. 8. Repeat steps 5. thru 7. for secondroller in each side. 9. Reverse procedure to re-assemble, using care to avoid damaging bearing seals. Torque bolts for bearing retainer (11) to 15-20 ft. Lbs. NOTE: Always use new O-rings and gasket upon Reassembly.

Lower drive roller bearing replacement

10. Repeat steps 1. thru 7. 11. Remove lower spacer/shield (1) with O-ring (2). 12. Remove internal retaining ring (3) and push roller bearing (4) upward to remove. 13. Reverse procedure to re-assemble. Use care to avoid damaging the bearing seals

2 1 3 4

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Installation and commissioning

Installation procedure

Attach a 1/2 or 5/8 cable to the mast that will allow a free, easy swing around the wellbore. The higher the fixed line, the easier it will be to move the wrench onto the pipe. Attach the cable at a cross member about 2,5 feet from the drill pipe centerline (as shown in fig. 2.1) and position the wrench across from the driller where the chainman would normally stand. With the lift cylinder at the midpoint of its stroke, suspend the SSW-40 approximately 5 feet above the floor. This will allow 12 of vertical travel up or down. Attach TWO back-up cables to the shackles provided at the rear of the wrench to restrict rotational movement to 12 in either direction. Do not cross cables.

WARNING: If only one back-up line is attached, the wrench can swing into the operator causing injury.

Connecting air line.

The SSW-40 requires approximately 250 cfm air flow at 90 to 125 psi air pressure. An air regulator is included with the tool to prevent damage from excessive air pressure. NOTE: During installation, use as few fittings as possible and route the air line direct from the air supply, keeping distance as short as possible.

Run a 11/5 air supply line up to the rig floor in a protected area easily accessable for maintenance. Install a 11/5 shutt-off valve to the air supply line (as shown) to allow maintenance of the tool. Attach the filter end of the filter/regulator/ lubricator assembly to shutt-off valve. Connect the 25 foot air hose assembly provided, to the lubricator end of the filter/regulator /lubricator assembly. Blow out air line to remove any trapped moisture and debris. Pour 1/2 pint of SAE 10 oil into 25 foot hose, then connect to spinning wrench swivel fitting. Level tool with the rig floor using the hanger adjustment screw provided.

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4: Installation and commissioning

21/2 ft

Fixed line

Caution The spinning wrench must be level at point of contact with pipe before clamping.

Hangar adjustment screw*

Vertical positioning cylinder* (air) Back-up lines

Lubricator* Air regulator* Approx. 5ft.

11/4 hose

Filter* Shutoff valve 11/2 Air line

Figure 2.1

* Supplied with spinning wrench

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5: Operation

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Operation
Normal usage
The spinning wrench is designed to:

Spin in and spin out various types of tubing and casing CAUTION: Back up lines must be attached to limit rotational movement to 1 foot (0.3m) in each direction.

Adjust the SSW-40 to the appropriate pipe size by pulling the adjustment screw and turning it to engage the socket. Turn the adjustment handle counterclockwise to open the bodies or clockwise to close the distance between the bodies. Proper clearance is 1/2 between the front rollers and the pipe or collar being used. NOTE: Check to be sure that back-up lines are properly attached (see Section 2)

Swing the SSW-40 onto the pipe about 12 above the tool joint. Do not run the tool on the pipe upset or tool joint. To clamp onto the pipe: push the clamp control. To spin pipe, position lockout to spin in or spin out as required. The lockout prevents spinning pipe in the wrong direction. Push the throttle control to spin in or pull to spin out. To unclamp from pipe, pull the clamp control and swing wrench away. To position the SSW-40 vertically, push the vertical positioning control to move the tool up or pull to move down.

1 Upset Tool joint

Figure 3.3

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50000835-MAN-001 A 20 of 58

5: Operation

/2 Drive roller

Drive roller

Motor Retractable adjustment arm

Motor

Figure 3.1

Figure 3.2

Vertical positioning cylinder

Level adjustment Back-up

Throttle

Clamp control Vertical positioning Pipe size

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50000835-MAN-001 A 21 of 64

Tips on operation
1. Pin should be stabbed into the box as vertical as possible. Spinning wrench can not spin an improperly aligned connection 2. Spin pin into box until pin and box are just shouldered together; at this point stop and torque joint with the torque wrench. Do not use the spinning wrench to torque joints. 3. Keep clamping arms adjusted. Slipping rollers will cause rollers to wear. If drive rollers start to slip on the pipe, check the pressure roller adjustment and adjust equally on both sides. See adjustment procedure. 4. Replace worn Drive rollers. If the drive rollers start to slip and the roller arms have been adjusted to maximum, this may indicate drive rollers require replacement.

Handling the drill stem; tips and tricks

Picking up and laying down the drill stem

Use thread protectors when available. When threads and shoulders are unprotected, do not permit the tool joints to strike steel surfaces such as walks, stairs, steel floors, or machinery. Use wood surfaces where the tool joint may hit.

Cleaning and lubrication (thread compounds)

Pin and box threads and shoulders should be thoroughly cleaned. Use solvent and wipe dry with a clean rag. Inspect carefully for any burrs or nicks on the shoulders or threads. Damaged connections should never be run in the hole. After cleaning, apply tool joint thread compound to threads and shoulders with a round, stiff bristle brush. Use thread compounds containing 40% to 50% by weight of finely powdered metallic zinc. CAUTION: Never, under any circumstances, use casing and tubing lubricant. Thread compound must be applied to the tool joint every time it is made up.

Stabbing and spinning the drill stem

Do not allow the ends of the pin to strike the box shoulders. the shoulder must not be nicked or other wise damaged. Before spinning the pipe, make sure connections are in alignment. Do not rotate the pipe too fast, especially when wobbling or binding occurs. Extra care is necessary when a power operated spinner is used.

Making up the drill stem (torque)

Torque measuring equipment must be used. When using tongs, it is important that line pull be measured when the line is at right angles or 90 to the tong handle. When applying line pull, do not jerk the tongs. Over-torque can be just as damaging as under-torque. Use both tongs (when tongs are used) when making up tool joints. Do not make up pipe using spinners only. Torquing devices must be used.

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50000835-MAN-001 A 22 of 58

5: Operation

Breaking in new connections

Initial make up is most critical and extra care is essential for long trouble-free service. Follow these steps:

Inspect threads and shoulder for any damage. Clean and lubricate as indicated above. Walk in or slowly rotate joints together. Makeup to recommended torque. Breakout and slowly spin out.

Breaking and spinning out the drill stem

When breaking out the joint, use both tongs (when using tongs). Always follow these steps:

Do not let the end of the pipe strike the box shoulder. Come out of the hole on a different break each trip so that every connection can be periodically broken and its condition and torque checked. When standing the pipe back, be sure the set back area is clean where the pin will rest.

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50000835-MAN-001 A 23 of 64

Assembly and dis-assembly

WARNING: Make sure that all pneumatic lines are isolated before ANY work is performed on the Spinning wrench NOTE: All assembly and disassembling should be performed in a dry, clean area.

NOTE: For assembly, use all new O-rings. seals and gaskets and lubricate at time of assembly only. When applying Locktite to threaded surfaces, all threads must be clean and free of grease and grit.

Gear train
The Gear Train on the SSW-40 is simple in design requiring only a pair of snap ring pliers to remove gear retaining rings and a bearing press to change needle bearings. Idle gear shafts are screwed into the body. NOTE: Do not use hammer to install needle bearings

Figure 4.3

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50000835-MAN-001 A 24 of 58

6: Assembly

Control Valves
The control valves are all of the same basic type requiring no special tools or instruction to service. Use the exploded drawing below and the parts list at the back of the book to replace seals and gaskets.

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50000835-MAN-001 A 25 of 64

Adjustment Screw
Removal
1. Remove extension spring (1).

Obtain a 6"to 8 piece of 3/8"-16"allthread with a hex nut, to use as a tool. Using tool, relax tension on extension spring (1). Pass threaded end of tool through eye of bracket (2) and screw into 3/8"thread on end of the Extension spring (1). Run nut on tool up to bracket (2). Remove screw (3). Loosen nut on tool until extension spring (1) is Relaxed. Now remove remaining hardware. See figure 6.3, remove bellows bolt (18) of Right side , untight screw on bottom of bellow. Disconnect hose from valve quick exhaust muffler.

2. Place the entire tool on bench or where the work has to be done. Remove the 8 screw holding the pivot block covers (4) in place. 3. Remove the hanger rod (5), hanger (6), and lift cylinder (7) as an assembly with their attaching hardware.

Motor

Lift valve

Clamp

Figure 4.4

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6: Assembly

4. Unfasten capscrew (8) and grease seal cap(9). 5. Remove knurled knob(10). 6. Disconnect hoses of airmotor right side. 7. Using the adjustment handle (11), turn the adjustment screw (12) counterclockwise until it is free of the right pivot block (13). 8. Separate the bodies and continue to turn the adjustment screw (12) until it is free (approx.2 turns).

Installation
1. Turn adjustment screw (12) 11/4 turns into the left pivot block (14). 2. Put left and right frame opposite position. Be sure that the adjustment screw (12) is centered between the pivot blocks (13&14). 3. Push right frame against adjustment screw (12). Place adjustment handle(11) in adjustment screw (8), and pull handle (11) as far tru as possible. 4. Turn knurled knob(10) in adjustment handle (11). 5. Be sure that adjustment screw not turns. 6. Turn adjustment handle(11) assembly clockwise so, left and right frame will come together. 7. Be sure that the adjustment screw (12) is centered between the pivot blocks (13&14) within 1/8" maximum. 8. Place the hanger rod (5), hanger (6) and lift cylinder (7) as an assembly with their attaching hardware. Put the 8 screws holding the pivot block covers (4) back in place. Lockwire them by 2. 9. Mount cap screw (8) and grease sealcap(9). 10. Connect hoses to airmotor right side. 11. See figure 6.3, place bellows bolt (18) of Right side , mount screw on bottom of bellow. 12. Place extension spring (1) back on frame. 13. Connect hose to valve quick exhaust muffler.

Nut Allthread

Figure 4.5

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50000835-MAN-001 A 27 of 64

6 4 5

8 11

13 14 12 9 10 Figure 4.6

Motor Removal
1. Refer to adjustment screw removal procedure, step 4.5.1.1, and remove extension spring. 2. Pull out adjustment handle and turn until adjustment screw is fully extended for easy access. 3. Remove and label right motor hose assembly (1) and left motor hose assembly (2). 4. If left motor (3) is to be removed, remove motor valve (4) from inboard and outboard left motor hose assemblies (5 & 6). 5. Remove cover (7) right hand or (8) left hand. 6. Only for right side, disconnect hoses from valve assembly and remove manifold. 7. Remove drain plug (9) right hand or (10) left hand with gear case (11) right hand or (12) left hand and gasket (13). 8. Remove roller compound gear (14) and 9. Motor compound gear (15). This releases moter gear (16) and motor gear key(17). NOTE: Mark orientation of motor gear key (17) for reassembly. The tab on one end should rest on top of motor gear(16). 10. Remove lockwire and 9 screws. Motor (3) is now free to come out through side opening in body, or between the bodies. 11. Reverse procedure to re-install motor (3). 12. Torque screws to 8-10 ft. lbs. Be certain to re-lockwire the 9 screws (See fig 5.3).

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50000835-MAN-001 A 28 of 58

6: Assembly

4 Figure 5.1

Lockwir Screw

Figure 5.3

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6: Assembly

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50000835-MAN-001 A 29 of 64

17 16 15 14 13

9, 10 11,12

Figure 5.2

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50000835-MAN-001 A 30 of 58

6: Assembly

Motor maintenance
1. Motor maintenance is straightforward and requires no special instructions other than the following: 2. The bearing clamp screw (1) has left hand threads. Do not remove unless it is necessary, as the rotor bearing (9) must then be re-shimed. 3. When replacing vanes (2), remove the rotor (3) and liner (4) as a unit, then remove the retaining ring (5), pinion gear (6). Lower end plate (7) and liner to expose the vanes. 4. If the upper end plate (8) is removed, the rotor (3) to rotor bearing (9) clearance must be checked and reset if necessary by shimming between the rotor bearing and the rotor bearing spacer (10).

Clearance
Rotor to rotor bearing clearance is 0.0015 to 0.0020.

Torque specifications

Item
1 11 12 13

Qty
1 5 4 4

Torque
33-38 ft-lbs / 45 - 52 Nm 150-175 in-lbs / 203-237 Nm 18-20 ft-lbs / 25.5 - 27 Nm 150-175 in-lbs / 203-237 Nm

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50000835-MAN-001 A 31 of 64

11 7

12 6 5

13

shim 10

Figure 5.4 13

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50000835-MAN-001 A 32 of 58

6: Assembly

Bellows assembly & maintenance

Follow the exploded drawing (figure 5.5) when servicing the bellows assembly. NOTE: If clevis link (1) is removed, be sure to re-attach long ends to left hand cap (2). When bolting bellows (3) to end caps, bring all nuts up fingertight, then use criss-cross pattern to tighten bellow bolts. Do not allow any nut to get more than 2 turns ahead of the rest. WARNING: The unit must not be pressurized until it is installed in tool.

Figure 5.5

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7: Trouble shooting

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50000835-MAN-001 A 33 of 64

Trouble shooting
Prior to trouble shooting a problematic Spinning wrench, carry out the following checks to prevent making loopholes in solving the problem. When problems cannot be solved please contact an authorized Varco BJ repair facility. WARNING: Make sure the pressure line valve is fully opened before pressurising the Spinning Wrench

Initial checks, solves most problems

1. Is air pressure available? 2. Check that the power supply is at least 90 Psi / 620 KPa. 3. Check the mufflers are not blocked with mud etc. 4. Check the functioning of the control valve

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50000835-MAN-001 A 34 of 58

7: Trouble shooting

Solutions
Symptom
Wrench fails to spin or clamp onto drill pipe Wrench fails to clamp onto drill pipe.

Probable cause
No air pressure No air pressure Dirty or clogged air exhaust mufflers Faulty clamp valve

Solution
Check general symptoms Check general symptoms Clean and/or replace mufflers Replace valve or install seal kit if unit indicates leaky seals. Kit shown in parts list. Re-adjustment arms as indicated in chapters installation and Operations Check rollers and replace as required Check these gears as noted in the disassembly procedures and inspect all affected parts for excessive wear and replace as required. Check if wrench is equipped with check valve. If not, install.

Wrench drive rollers slip on drill pipe

Pressure arms out of adjustment. Drive rollers are worn and will not contact pipe adequately Drive roller gears, idler gears and/or gear is worn excessively Wrench is not equipped with check valve. This valve prevents pressure decay in the air lines.

Air motor does not operate or operates slowly and drive rollers will not rotate.

Insufficient air pressure

See general symptoms

Throttle control handle is frozen Drive shaft or drive key is broken. Possible damage to drive gear and idler gear

Lubricate control handle front and back Disassemble wrench and replace shaft and /or gears. It is recommended to replace all seals and check bearings when replacing gears at all times. Remove air motor and check internal mechanisms and replace damaged components. Lower gear box as indicated in chapter ASSEMBLY. and check drive gear. If the cap screw has come loose it is recommended that the cap screw is replaced. Replace pressure rollers and bearings Check both arms for cracks between the drive roller and pressure mounting holes. Replace valve and or seals.

Air motor is frozen up.

Cap screw and lock washer used to retain main drive gear on air motor has come loose and has caused misalignment and damage. Wrench slips on drill pipe but drive rollers and motor operate.

Pressure roller is worn

Pressure rollers arms have a metal fatigue Spool valve has leaking seals and will not hold required pressure

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50000860 A 35 of 64

Appendixes
Storage, transport & decommissioning.
Storage

Main unit should be palletized for indoor storage. A cargo container would be appropriate for indoor/ outdoor storage. Every attempt should be made to avoid wide variations in temperature and high humidity. The preferred environment would be clean and dry at 60F (16 C) ambient. If high humidity is unavoidable, 70 F (21 C) is recommended. All exposed, not painted metal surfaces, are coated with a rust preventative at the factory prior to shipment. However, these surfaces should be checked periodically (when fulfilling the above conditions once per 3 months is recommended) to be sure that no corrosion is taking place. All openings should be covered to prevent water or dust from entering. We do not recommend the use of silica or a dehydrating agent. When the Spinning wrench is not being used for a longer period (like storage) the following steps should be carried out:

Clean Spinning wrench Grease Spinning wrench as described. Grease all blank parts. Use an extreme pressure, multi-purpose, lithium based grease of No. 1 or No. 2 consistency. Clean and cap pneumatic Quick Disconnect Couplings. Recommended rust preventative (slushing compound) for bare metal surfaces is Valvoline Tectyl or equivalent. Pour a pint (1/2 l) of SAE 10 lube oil in hose and run through air motor while actuating air cylinder, to ensure coating internal components with oil. Drain gear case and replace with 2 quarts (1.9 l) of SAE30 oil. Heavy application of grease at all grease nipples

Returning to service

Check that the lubricator is clean and filled with SAE10 oil. Check filter is clean and water has been drained Check lubricator is located between the regulator and the wrench Drain and refill gear case with 2 quarts (1,9 l) SAE 90 transmission oil. Blow air line out before connecting to wrench

Transport
The best way of transporting the Spinning wrench is in its original crate. Use oiled paper and seal the box with plastic to prevent leaking when stored outside. Secure the top safely.

Scrapping
The tool contains grease, steel, rubbers, plastic, stainless steel or mild steel and several assembled components from undefined consistency or mixtures. The tool can be contaminated with mud. When the tool is taken out of service it is recommended to disassemble the tool in a place where drainage for waste fluids is possible

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8: Appendixes

WARNING: Any fluids, mud and grease are unsafe when touched by the skin. Always wear gloves and safety goggles when disassembling the tool.

Clean the tool with a steam cleaner. Remove all other parts. Carry off to proper place for final storage or destruction

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50000860 A 37 of 64

Torque values (US) for bolts

Bolts Lubricated with Light Machine Oil Grade 8 Dia. Threads per inch Min. Torque (ft lb) Max. Torque (ft lb) Clamp force (lb) Bolts lubricated with Anti-seize compound Grade 8 Min. Torque (ft lb) Max. Torque (ft lb) Clamp force (lb)

Coarse Thread Series, UNC

1 5 3 7 1 9

/4 /16 /8 /16 /2 /16

8

20 18 16 14 13 12 11 10 9 8 7 7 6 6

11.4 24 43 67 105 143 209 361 570 855 1216 1729 2261 3002

12.6 26 47 74 116 158 231 399 630 945 1344 1911 2499 3318

2860 3720 7000 9550 12750 16100 20350 30100 41600 54500 68700 87200 104000 126500

8.6 17.8 32 50 78 107 157 271 428 641 912 1297 1696 2252

9.5 19.7 35 55 87 118 173 299 473 709 1008 1433 1874 2489

2860 3720 7000 9550 12750 16100 20350 30100 41600 54400 68700 87200 104000 126500

5/ 3 7

/4 /8
1

1 1 /8 1 /4 1 3 /8 1 /2
1 1

Tensile Strength = 150,000 psi to 1 dia. Proof Strength = 120,000 psi Bolts Lubricated with Light Machine Oil Grade 8 Dia. Threads per inch Min. Torque (ft lb) Max. Torque (ft lb) Clamp force (lb) Bolts lubricated with Anti-seize compound Grade 8 Min. Torque (ft lb) Max. Torque (ft lb) Clamp force (lb)

Fine Thread Series, UNF

1

/4
16 8

28 24 24 20 20 18 18 16 14 14 12 12 12 12

13.3 24 48 76 114 162 228 399 627 950 1368 1900 2584 3382

14.7 26 53 84 126 179 252 441 693 1050 1512 2100 2856 3738

3280 5220 7900 10700 14400 18250 23000 33600 45800 59700 77000 96600 118400 142200

10 17.8 36 57 86 121 171 299 470 713 1026 1425 1938 2537

11 19.7 39 63 95 134 189 331 520 788 1134 1565 2142 2804

3280 5220 7900 10700 14400 18250 23000 33600 45800 59700 77000 96600 118400 142200

5/ 3/ 7

/16
2

1/ 9

/16
8 4

5/

3/ 7

/8

1 1 1 /8 1 /4 1
3/ 8 1

1 1 /2

Tensile Strength = 150,000 psi to 1 dia. Proof Strength = 120,000 psi

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50000860 A 38 of 58

8: Appendixes

Torque values (metric) for bolts

Bolts Lubricated with Light Machine Oil Grade 8 Dia meter Threads per Min. inch Torque (Nm) Max. Torque (Nm) Clamp force (N) Bolts lubricated with Anti-seize compound Grade 8 Min. Torque (Nm) Max. Torque (Nm) Clamp force (N)

Coarse Thread Series, UNC

1 5 3 7 1 9

/4 /16 /8 /16 /2 /16

8

20 18 16 14 13 12 11 10 9 8 7 7 6 6

15.5 32.6 58.5 91.1 143 195 284 491 775 1163 1654 2351 3075 4082

17.1 35.4 64 100.6 158 215 314 542 857 1285 1828 2598 3398 4512

12870 16740 32500 42980 57380 72450 91580 135450 187200 245250 309150 382400 468000 569250

11.7 24.2 43.5 68 106 145.5 213.5 368 582 872 1240 1764 2306 3062

12.9 26.8 47.6 92.5 118 160 235 407 643 965 1370 1949 2549 3385

12870 16740 31500 42980 57380 72450 91580 135450 187200 245250 309150 392400 468000 569250

5/ 3 7

/4 /8
1

1 1 /8 1 /4 1 3 /8 1 /2
1 1

Bolts Lubricated with Light Machine Oil Grade 8 Dia meter Threads per Min. inch Torque (Nm) Max. Torque (Nm) Clamp force (N)

Bolts lubricated with Anti-seize compound Grade 8 Min. Torque (Nm) Max. Torque (Nm) Clamp force (N)

Fine Thread Series, UNF

1 5 3 7 1 9

/4 /16 /8 /16 /2 /16

8

28 24 24 20 20 18 18 16 14 14 12 12 12 12

18.1 32.6 65.3 103 155 220 310 542 853 1292 1860 2584 3514 4599

20 35 72 114 171 239 343 600 943 1428 2056 2856 3884 5083

14760 23490 35550 48150 64800 82130 103500 151200 206100 268650 346500 434700 532800 639900

13.6 24.2 49 77.5 117 165 232 406 639 970 1396 1938 2635 3450

15 26.8 53 86 129 182 257 450 707 1071 1542 2128 2913 3813

14760 23490 35550 48150 64800 82130 103500 151200 206100 268650 346500 434700 532800 639900

5/ 3 7

/4 /8
1

1 1 /8 1 /4 1 /8 1 /2
1 3 1

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50000860 A 39 of 64

ATEX information
Over a limited period the temperature of the SSW 40 was measured while it was running on the test bench, under normal operation conditions. 4 points where measured (degrees Celcius)

The bellow The lift cylinder The spinners while spinning in The spinners while spinning out

45 40 35 30 25 20 15 10 5 0
36 11 16 21 26 31 1 6

Bellow Lift Cyl Spin in Spin uit

Conclusions: The maximum reached temperature is 42C / 108C. Most of the lines have reached the point that they are not climbing any longer. The spin in temperature is still increasing. However, this temperature is small compared to the temperature of the bellow, which line has not increased over the 4 last measurements. It is not expected the Spin-in temperature will exceed the Bellow temperature.

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50000860 A 40 of 58

8: Appendixes

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50000835-MAN-001 A 41 of 58

Drawings & Parts

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50000835-MAN-001 A 42 of 58

9: Drawings

Parts lists
Hanger assembly

2 1

7 3 6 4 8 17 20 21 14 23 7 25 26 27 15 12 13 11 16 5 6 9 10

Figure 6.1 24 19 18 22

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50000835-MAN-001 A 43 of 58

Hanger assembly
Item
1 2 3 4 5 6 7 8 9 10

Qty
1 1 1 1 1 2 2 1 1 2 2 8 8 2 2 2 2 2 2 2 2 1 2 2 1 2 2 1 1 1 1 1 1 1 1 2

Description
Lift cylinder assembly Elbow, , ext. pipe/37 Filter Hanger Hanger rod Support washer External retaining ring, Adjustment screw, Hex-jam nut Pivot block cover Pivot block cover gasket Hex Head cap screw Regular lock washer Stop Hex head cap screw Regular lock washer Machined hanger block Straight grease fitting Thrust washer Hanger block bushing Top-Counter block Cap screw Socket head cap screw Regular lock washer Grease seal cap Socket Head cap screw Regular lock washer O-Ring O-Ring Adjustment assy. handle Knurled knob Right pivot block Left pivot block Adjustment screw Adjustment screw sleeve External retaining ring 900
0

Part no.
75341 56506-8-4-5 75937 76543 74242 76256 53600-156 50012-24-C8 50312-C 76230 76231 50006-10-C8D 50906- C 74241 50010-10-C8 50910-C 74610 53201 74611 74612 74584 74608 50103-6-C 50903-C 74607 50103-6-C 50903-C 51300-224-B 51300-320-B 75166 75049 76172-1 76172-2 74603 74709 53600-334

11

12 13 14 15 16 17

18

19 20 21 22 23 24 25 26 27

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9: Drawings

Gear train

16

17 18 19 20 21 22 23 24 36 25 27 37 34

26 35 3 1 2 4 5 6 8 7 9 33 32 28 31 29 30

10 11 18

14 15 12

38

13

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Description Shoulder ring Idler shaft Shaft compound Thrust washer Needle roller bearing Roller idler gear Motor compound gear Roller compound gear External retainer ring Shield spacer Roller gear Ball bearing Right gear cover Gear cover gasket Dowel pin Hex head cap screw Hex head cap screw Regular lock washer Right bearing cover Bearing cover gasket Hex head cap screw Regular lock washer Bearing retainer Drilled hex-head screw Regular lock washer Lock wire Roller bearing Shield spacer O-Ring Drive roller shaft Drive roller key Roller gear key Extension spring Hex head cap screw Regular lock washer Spring mountain bracket Hex head cap screw Regular lock washer Airmotor Drilled hex head screw Regular lock washer Lockwire Muffler External retaining ring Motor gear Motor gear key Drive roller Internal retaining ring Right body Locating pin Roll pin Nameplate U-type drive screw Shackle with pin Right frame cover Hex head cap screw Regular lock washer

50000835-MAN-001 A 45 of 58

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Qty (per side). 3 1 2 6 10 1 1 1 3 2 2 1 1 1 1 7 3 10

Part no. 75577 75541 75542 73093 75504 73084 74919 73085 53600-100 73449 201522 73090 73071 * 73092 51206-7 50006-7-C8 50006-12-C8 50906-C 73067 73094-1 50006-7-C58 50906-C 201523 50006-7-C8D 50906-C 947879-8 73091 76089 51300-152-B 201521 73078-1 75249 73110 50010-20-C8 50910-C 75752 50008-6-C8 50908-C 74628 50004-10-C8D 50904-C 947879-8 74233 53600-181 74920 74194 76570 53500-354 73307 75821 51604-8-C 74954 53301-10-6 944514-9 200717 50008-6-C5 50908-C

16 * 17

1 1 5 5

18

4 8 8 A/R

19 20 21 22 23 24 25 *

4 4 4 2 2 4 1 1 1

26 * * * 27

1 2 2 1 9 9 A/R

28 29 30 31 32 33 34* 35 36 * * 37 38 * * *

1 1 1 1 2 2 1 1 1 1 4 1 1 3 3

* Right side only

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50000835-MAN-001 A 46 of 58

9: Drawings

Controls and left body

2 3 15

6 4 19 8 16 10 11 22 17 12 23 13 9 7 18 5

14 21 20 Figure 6.3

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50000835-MAN-001 A 47 of 58

Controls and left body

Item 1 2 3 Qty 1 1 1 3 3 1 1 3 1 1 2 2 2 2 1 4 8 1 1 3 3 1 1 1 4 1 1 1 3 3 1 1 2 A/R Description Bellows Assembly Modified motor valve Lock-Out bracket assy. Hex head cap screw Regular lock washer Lock-out arm assembly Spin in/Spin out instruction plate U-type drive screw Roll pin Max. operating pressure plate U-ype drive screw Drain plug Fill plug Check valve Caution label U-type drive screw Grease fitting Lift/clamp manifold assy. Bottom guard Hex head cap screw Regular lock washer Left bearing cover Left body Left gear cover Bellows bolt Storage warning decal Cover plate Left side frame cover Hex head cap screw Regular lock washer Mounting plate Valve assembly Hex head cap screw Lockwire Part no. 76237 76236 76247 50004-24-C8 50904-C 73614 75623 53301-10-6 51604-8-C 75474 53301-10-6 53002-12-C 74565 74567 19320 53301-10-6 53201 76142 76099 50008-38-C8 50908-C 73066 73306 73070 74862 79227 200718 200716 50008-6-C5 50908-C 200715 200712 50004-14-C8D 947879-8

4 5

6 7

8* 9* 10* 11 12* 13 14

15 16 17 18* 19 20 21

22 23

* Total for both sides

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50000835-MAN-001 A 48 of 58

9: Drawings

Filter, regulator, lubricator assembly

Item Qty Description Filter, regulator, lubricator assembly Filter Regulator Lubricator Filter element kit, Gauge Fill cap sight dome Close nipple 25 foot air hose Part no. 74236 74236-1 74236-2 74236-3 74236-4 74236-5 74236-6 53920-G 76157

1 2 3 4 5 6 7 8

1 1 1 1 1 1 2 1

8 6 3

2 7 1 5

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50000835-MAN-001 A 49 of 58

Bellow assembly
Item 1 Qty 1 24 24 24 1 1 1 1 1 1 1 4 8 1 2 2 1 Description Bellows actuator Long bolt Regular lock washer Fine thread hex nut Quick exhaust/muffler valve Quick exhaust adapter Ext. pipe/370 connector Clevis pin Cotter pin Clevis link Center link Cylindrical bushing Flanged bushing Right end cap Clevis pin Cotter pin Left end cap Part no. 73115-1 76539 50905-C 55205-C 74238-2 75553 56501-6-8-S 75121 51402-8-S 75828 75829 75874 75875 75830 75835 51402-8-S 76234

2 3 4 5 6 7 8 9 10 11 12

11 2 3 4 11

10

1 5 7 6 9 8

Figure 6.5

12

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50000835-MAN-001 A 50 of 58

9: Drawings

Manifold assembly
Item 1 Qty 1 3 3 1 3 3 1 1 1 2 1 1 1 1 4 1 2 1 1 Description Clamp valve Socket head cap screw Regular lock washer Lift valve Socket head cap screw Regular lock washer Manifold Check valve Ext. pipe countersunk hex plug Ext. pipe countersunk Ext. pipe/370 connector Ext. pipe/370 connector Ext. pipe/37 connector Lift/Lower instruction plate U-type drive screw Clamp/unclamp instruction plate U-type drive screw Close nipple Swivel joint
0

Part no. 76140 50104-14-C 50904-C 76141 50104-14-C 50904-C 76101 74731 53000-16-C 53000-2 56501-4-4-S 56501-8-8-S 56501-12-12S 76149 53301-6-4 76143 53301-10-6 53916-B 19159

3 4 5 6 7 8 9 10 11 12 13

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9: Drawings

Document number Revision Page

50000835-MAN-001 A 51 of 58 13

6 5 4 3

12

1 7

11

2 8 10

Figure 6.6

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50000835-MAN-001 A 52 of 58

9: Drawings

Pneumatic system assembly

Item 1 2 4* 3 4* 5 6* 7 6* 8 9 Qty 1 1 1 1 1 1 1 1 1 1 1 Description Lift cylinder hose assembly Right motor hose assembly 900 Elbow ext. pipe/370 Left motor hose assembly 900 Elbow ext. pipe/370 Right T-fitting 450 Elbow, ext. pipe/370 Left T-fitting 450 Elbow ext. pipe/370 Inboard left motor hose assembly Outboard left moter hose assembly Part no. 58572P080051 75924 56506-16-12S 75925 56506-16-12S 74253 56502-12-12S 75920 56502-12-12S 76261-1 76261-2

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9: Drawings

Document number Revision Page

50000835-MAN-001 A 53 of 58

14

6 9 8 11 6 3 10 15

12

13

Figure 6.7

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50000835-MAN-001 A 54 of 58

9: Drawings

Air motor assembly

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Qty 1 1 1 1 2 4 4 1 1 1 6 1 1 1 1 1 1 4 9 1 1 1 1 1 1 1 1 1 2 1 2 A/R A/R A/R A/R Description Output shaft Seal Ext retaining ring 19 Teeth gear pinion Ball bearing Hex head cap screw Regular lock washer Motor to gear housing gasket Liner Dowel Rotor blade Rotor Bearing spacer Motor housing cover Hex head cap screw Bearing clamp screw Bearing clamp nut Hex head cap screw Regular lock washer Cover gasket Upper end plate Motor housing Lower end plate Ball bearing Gear housing 50 Teeth gear Housing to cover gasket Gear housing cover Hex head cap screw Ball bearing Hex head cap screw Rotor .001 shim Rotor .002 shim Rotor .003 shim Rotor .005 shim Part no. 74555-1 74555-2 74555-3 74555-4 14694-37 50006-8-C5 50906-C 74555-8 14694-35 76187-1 14694-39 76187-2 14694-40 76187-3 50005-18-C5 14694-32 14694-34 50005-9-C5 50905-C 74555-20 14694-33 76187-4 14694-41 74555-24 74555-25 74555-26 74555-27 74555-28 50005-7-C5 74555-30 50005-20-C5 14694-42 14694-43 14694-44 14694-45

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9: Drawings

Document number Revision Page

50000835-MAN-001 A 55 of 58

15 23 19 18 5 4 6 3 7 22 8 31 19 20 16 17 10 5 19 14

21

27 25 24 26

32,33,34,35 13 1 11

30 2 28 12

19 Figure 6.8 20

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50000835-MAN-001 A 56 of 58

9: Drawings

Control valves
Seal kit, motor valve Seal kit, lift or clamp valve 13001 75803

Item 1 2 3 4 5 6 7 8

Description Gasket End guide Valve body lift or clamp valve (requires gasket) Valve body motor valve (no gasket) Spool Seal ring (6 in kit) Spacer (1 in kit) End guide

3 4

5 6 7

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9: Drawings

Document number Revision Page

50000835-MAN-001 A 57 of 58

Lift cylinder
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Qty 1 1 8 1 1 4 1 1 1 1 1 2 2 1 1 2 1 1 1 1 Description Shackle with pin Piston rod Tie rod nut Retainer Rod end head Tie rod Gland Gland wiper Gland back-up washer Gland lipseal Gland O-ring Piston lipseal Piston back-up washer Piston Body Body O-ring Cap end head Drilled shank bolt Hex-slotted nut Cotter pin Part no 944515-2 75341-1 75341-2 75341-3 75341-4 75341-5 75341-6 75341-7 75341-8 75341-9 75341-10 75341-11 75341-12 75341-13 75341-14 75341-15 75341-16 76925 50512-C 51402-10

* * * * **

**

* Included in seal kit part no. 75802-1 **Included in seal kit part no. 75802-2

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50000835-MAN-001 A 58 of 58

9: Drawings

12

8 9 10

13 7 3 14

4 11 15 5

16 17 2 6

19 18 20

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