2013 Rework & Inspection Katalog
2013 Rework & Inspection Katalog
2013 Rework & Inspection Katalog
explorer
based, rework library databank can be
customized by customer, application
and or rework system.
Features Ersa IRSoft
Control software for IR/PL 650 & XL,
IR/PL 550 and HR 100 (with IRHP 100)
User-friendly interface with online help
Visualization of all rework process
data with up to 5 channel temperature
recording
Live process video window for RPC 550,
RPC 650 and RPC 500
Customized user admin rights & library
for soldering & desoldering profiles
Complete Process Documentation and
Analysis
Operating systems Windows XP,
Vista and 7
All systems communicate over an ultra
fast USB 2.0 cable included
Ersa IRSoft
Controls all modules
IR 650 & IR/PL 650 XL
IR 550
HR 100
RPC 650 module
PL 650 module
Customized library
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LGA 775 Processor Socket Ultra Heavy Mass PGA
BGA Plastic Socket
The purchasing decision for todays
rework equipment goes to the com-
pany that can GET THE JOB DONE!
Rework applications specialists at
Ersa have proven the flexibility of
our systems by handling applications
where other units failed.
Some of the most difficult of these
applications include: stacked BGA
packages (RAM, DIMM module),
top & bottom side shadowed BGAs,
mobile phone shield and BGA rework,
rework on aluminium composite
boards, BGA desoldering with heat
sink glued on component, LGA775
THT-socket exchange, BGA on flex
circuit, reworkable epoxies, and large
plastic BGA processor sockets just to
name a few. Please look closely at the
application picture gallery contained
on these two pages to fully under-
Ersa IR 550
is IPCs
recommended BGA
reballing system
(Source IPC 7711)
Difficult Applications No Problem!
Ersa Rework Systems handle the most complex
Rework applications
stand the true versatility of the Ersa
rework systems.
Finally, do not hesitate to contact
Ersa directly for special rework ap-
plications assistance and training
material.
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CSP, micro BGA 0201s, 0402s FCBGA
CGA with Heat Sink TO220 on Aluminium Carrier with HYBRID
PBGA on Aluminium Carrier
TO220 on Aluminium Carrier with HYBRID Plastic SMD Connector
SOIC & Plastic SMT on Aluminium Carrier
BGA Processor Socket BGA GPU
Large Plastic SMD Connector
Heavy mass aluminium carriers, metal
plates & shields, ceramic substrates
and even plastic components can
be safely reworked with Ersa rework
heating technology!
Ersa Rework
Takes care of all jobs!
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Order Number Name Description Technical Data
3HR600-06-023 Pipette, 1 mm pick & place of smallest components outer 1.0 mm X
3HR600-06-025 Pipette, 2 mm pick & place of small components outer 2.0 mm X
3HR600-06-022 Pipette, 4 mm pick & place of medium size components outer 4.0 mm X
3HR600-06-021 Pipette, 10 mm pick & place of large components outer 10 mm X
0PL6500-13 Nozzle 0.8 mm pick & place of smallest components outer 0.8 mm X
0PL6500-14 Nozzle 1.2 mm pick & place of very small components outer 1.2 mm X
0PL6500-15 Nozzle 3 mm pick & place of small components outer 3.0 mm X
0PL6500-16 Nozzle 4 mm pick & place of medium size components outer 4.0 mm X
0PL6500-17 Nozzle 10 mm pick & place of large components outer 10 mm X
0PL6500-18 Nozzle 10 mm/rubber lined pick & place of heavy components outer 10 mm, rubber lined X
0PL500A-S00.8 Nozzle 0.8 mm pick & place of smallest components outer 0.8 mm X
0PL500A-S01.2 Nozzle 1.2 mm pick & place of very small components outer 1.2 mm X
0PL500A-S003 Nozzle 3 mm pick & place of small components outer 3.0 mm X
0PL500A-S004 Nozzle 4 mm pick & place of medium size components outer 4.0 mm X
0PL500A-S010 Nozzle 10 mm pick & place of large components outer 10 mm X
0PL500A-S010-G Nozzle 10 mm /rubber lined pick & place of heavy components outer 10 mm, rubber lined X
0IR5500-40 MicroPickup Type 0510 lifting of smallest components, rigid outer 1 mm, inner 0.5 mm, brass X X X X
0IR5500-41 MicroPickup Type 1020 lifting of small components, rigid outer 2 mm, inner 1 mm, brass X X X X
0IR5500-44 Suction adaptor small adaptor for small suction cups for cups 2 and 3.5 mm, brass X X X X
0IR5500-45 Suction adaptor large adaptor for large suction cups for cups 5 and 8 mm, stainless steel X X X X
0IR4520-01 Silicone suction cup 8 mm lifting of large components, flexible outer 8 mm, silicone X X X X 3
0IR4520-02 Silicone suction cup 5 mm lifting of medium size components, flexible outer 5 mm, silicone X X X X 3
0IR4520-03 Silicone suction cup 2 mm lifting of very small components, flexible outer 2 mm, silicone X X X X
0IR4520-04 Viton
, long life X X X X
0IR4520-05 Viton
suction cup 5 mm lifting of medium size components, flexible outer 5 mm, Viton
, long life X X X X
0IR4520-06 Viton
suction cup 3.5 mm lifting of small components, flexible outer 3.5 mm, Viton
, long life X X X X
Viton
glass plate for IR 550 glass plate cover for heating elements ROBAX
glass plate X
Additional equipment
28
Consumable items
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Order Number Name Description Technical Data
010MM0250LF02 Solder wire Solder wire; Sn96.5Ag3.0Cu0.5 1 mm diameter, 250 grams X X 1
0WICK NC 2.2 No Clean Solder Wick remove solder width 2.2 mm, length 1.5 m X X
0WICK NC 2.7 No Clean Solder Wick remove solder width 2.7 mm, length 1.5 m X X 1
4FMJF8001-PEN Flux Pen, Interflux IF8001 flux & applicator with fiberglass brush, refillable, 7 ml X X X
4FMJF6000-PEN Flux Pen, Interflux IF6000 flux & applicator for lead free applications with fiberglass brush, refillable, 7 ml X X X 1
4FMJF8300-005 Flux Gel flux for e.g. solderwell process Dispensing cartridge & needle, 5 ml X X X X 1
0IR4500-40 Heat Shielding Tape heat protection of adjacent components width 25 mm, length 1 m, Aluminium X X X X 1
0IR4500-07 Capton Tape heat resistant tape width 25 mm, length 10 m X X X X 1
0IR6500-46 PTFE-Glass-Cloth-Tape heat resistant tape to improve IRS reading on reflective surfaces width 40 mm, length 5 m X X X X X X
0TR01/SB Tip-Reactivator reactivate soldering tips chemical paste, 15 g can X X 1
0TR02/SB Tip-Reactivator reactivate soldering tips (new: without abrasive) chemical paste, 30 g can X X
0FR200 Flux-Remover remove flux and clean PCB Spray can with brush, 200 ml X X X X 1
Eine komplette Liste von Ltzinn und Entltlitzen finden Sie im Ersa Werkzeugkatalog, oder besuchen Sie uns im Internet unter www.ersa.de
Solder tips
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Order Number Name Description Technical Data
0612ZD/SB Wick Tip remove solder with wick 10.5 x 3.6 mm X X 1
0612WDLF/SB Solder Tip, 4 mm, angle faced remove solder 4 mm, 45 X X 1
0612ND/SB Solder Tip, 3 mm angle faced remove solder 3 mm, 45 X X
0612HD/SB Solder Tip, Solderwell soldering QFP, solder well process, remove bridges 2.5 mm concave well X X 1
0612TW/SB Solder Tip, Techwell apply solder 3 mm, concave well X X
0612MD/SB Solder Tip, PLCC Blade PLCC installation 1.5 mm X X
0612UDLF/SB Solder Tip, pencil point fine SMD soldering 0.8 mm X X 1
Accessories
29
PCB Tables & Holders
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Order Number Name Description Technical Data
0IR5500-01 PCB X-Y table fixture for PCBs or PCB holders recommended PCB size 280 x 390 mm X X X
0PL500A-LP01 support for PCB holder support & fixture to prevent PCB warpage 4 pcs, length 250 mm each, stainless steel X X X
0PH360 PCB holder fixture and support of medium size PCBs recommended PCB size 270 x 365 mm X X X X
0PH100 PCB holder fixture of small PCBs recommended PCB size 170 x 170 mm X X X X X
0IR6500-16 PCB holder fixture and support of large PCBs recommended PCB size 460 x 560 mm X X
0IR6500-17 PCB holder set fixture of odd shaped PCBs 4 pcs, 30 mm adjustable length per clamp, aluminium X X X X X
3HR600-08 PCB holder HR 600 fixture and support of PBCs recommended PCB size 285 x 390 mm X
Additional rails, downholders ... etc. for all PCB holders upon request.
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Accessories
Order Number Name
0PR100-D001 Dipping stencil 40 x 40 / 300 m
0PR100-D002 Dipping stencil 20 x 20 / 150 m
0PR100-D003 Dipping stencil 20 x 20 / 100 m
0PR100-D004 Dipping stencil 40 x 40 / 100 m
0PR100-PL550 Frame fixation PL 550
0PR100-PL650 Frame fixation PL 650
0PR100-R001 Squeegee 70 x 25 mm, 0.3 mm thick
0PR100-S001 Printing stencil, type 1, BGA 225
0PR100-S002 Printing stencil, type 2, MLF 32
0PR100-S003 Printing stencil, type 2, QFN 20
NOTE:
Ersas customer service department
assists its customers in selecting
suitable fluxes and solders pastes for
the Dip-in and the printing process.
For example, Interflux, a manufac-
turer of fluxes and solder pastes,
recommends its product -dlFe7
as dip-in solder paste, and flux gel
IF 8300 for this process.
In order to fabricate a printing stencil
for a certain product, we would re-
quire a datasheet showing the exact
dimension of the body as well as the
position of the pins. Depending on
the complexity of the stencil, Ersa will
issue a suitable proposal.
Dip&Print Station
Order Number Name
0HR620-001 Baffle 40 x 40 mm
0HR620-002 Baffle 30 x 30 mm
0HR620-003 Baffle 20 x 20 mm
0HR620-004 Baffle 10 mm
Baffles HR 600
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Inspection
32
PQFP: missing interior heel fillet Top side delamination of BGA PGA: insufficient hole fill Flux residue under BGA
Industry experts rely on endoscopic
inspection technology. The IPC
standard IPC-7095B (March 2008)
recommends the use of endoscopes
for BGA inspection.
The lead free process will lead to new
problems and will require an improved
inspection process using ERSASCOPE
technology. The defects shown in the
images below cannot be detected
with standard microscopes. If unde-
tected, such problems will result in
the improper qualification of the lead
free process.
The award winning ERSASCOPE is a
patented, endoscope based system
specifically designed for hidden solder
joint inspection under components
like BGAs, CSPs and Flip Chips.
Proper inspection can save money!
Industry standards like IPC & experts alike
promote hidden solder joint inspection
To See is to Survive Only by being
capable of seeing all potential prob-
lems in your process, will you be able
to react, in order to correct those
problems, to assure quality and TO
SAVE MONEY!
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1999 Dr. Rudolf-Eberle,
Innovation Prize, Germany
1999 Most Innovative Product,
ELENEX Australia
2000 Best Product in Show,
Component & Electronic, Sweden
2000 EP&P Excellence Award,
Nepcon, USA
2000 EP&P Grand Award,
Nepcon, USA
2000 SMT Vision Award,
Best New Product, Inspection, Apex, USA
See demovideo: www.ersascope.com
US patent no. US 6,580501
EU patent no. EP 11 23 525
ERSASCOPE
Best in class Inspection Technology
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Best in class optical inspection
technology for inspecting under-
neath components
The award winning & patented origi-
nal ERSASCOPE technology has been
further developed in order to meet
todays lead free and low component
profile challenges.
The ERSASCOPE 1 offers a cost ef-
fective optical inspection solution in
accordance with the new IPC Inspec-
tion Standards (see IPC -7095B)
ERSASCOPE 2
Exchangeable
optics for CSPs
ERSASCOPE 1
fixed optics
for BGAs;
ERSASCOPE 1 vs. ERSASCOPE 2
Which system is best for which inspection
application?
The ERSASCOPE XL
system with retraction
unit and XL-table for
the inspection of over-
sized assemblies.
for not only BGA, but also for the
hidden, interior joints on SMD and TH
components.
The ERSASCOPE 2 is currently the
ONLY inspection system in the world
offering exchangeable optical
heads for Flip Chip, CSP, BGA and
0201 optical inspection.
35
ERSASCOPE 1 image of BGA (gap ~ 300 m) ERSASCOPE 2 image of Flip Chip (gap ~ 30 m)
Technical comparison:
Part ERSASCOPE 1 ERSASCOPE 2
Optic
Endoscope with
fixed integrated lens
Endoscope with
exchangeable lenses
Camera
Digital USB Camera High resolution CCD,
1.3 megapixel
Light Source Halogen Metal halide
Table x-y x-y rotation
Software ImageDoc ImageDoc
Whereby both ERSASCOPE systems
are fundamentally similar in their
capabilities, they differ technically in
the following functional areas listed in
the technical comparison table below.
When considering inspection applica-
tions, the two ERSASCOPE systems
differ with respect to the standoff
height of the component to be
inspected and the density of the PCB.
The ERSASCOPE 1, 90 lens for exam-
ple has a footprint 1.5 x 4.5 mm,
a magnification up to 400x* and a
typical inspection gap of ~ 300 m.
The Flip Chip optical lens of the
ERSASCOPE 2, on the other hand,
has a footprint of only 0.6 x 4.0 mm,
a magnification up to 700x* and a
typical inspection gap of ~ 30 m.
Low standoff components such as
CSPs and Flip Chips are thus better
inspected with the ERSASCOPE 2
system.
*20 monitor, 1600 x 1200 pixel reso-
lution, no digital zoom
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Optical carrier
The ERSASCOPE 2 optical carrier is
a highly advanced, endoscope based
system offering a rapid exchange of
the 3 robust optical heads (lenses)
as well as precise image focussing
and superior light management. Value
added features include:
Fibre optic front & back lights with
mechanical iris adjustable from 0
to 100 %
Swing out & fixture mechanism of
backlight arm
Connection & fastening of the 3
optical heads
Focus ring with measurement
scale
One Click interface for fibre
optic light cable
Easy to change
& robust optical
heads offer the
greatest inspection
flexibility
ERSASCOPE 2
The worlds only optical inspection system
for Flip Chips & CSPs
The ERSASCOPE 2 comes standard
with a MHLS Metal Halide Light
Source. The long life metal halide light
bulb offers a much cleaner, & brighter
white light compared to other sys-
tems. A mechanical iris on the MHLS
station regulates the light quantity
without changing the temperature or
colour during dimming. Two mechani-
cal irises on the optic carrier allow for
individual & separate continuously
variable dimming (0 to 100 %) of the
front & back lights. Also standard
is a newly designed fibre optic light
brush made up of individual fibres
(0.050 mm diameter) which can
be inserted under most area array
packages for optimal lighting during
inspection.
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Flip Chip 90 lens
The revolutionary Flip Chip optical
lens has the smallest foot print in the
industry (0.6 x 4.0 mm) and has been
specifically designed for use on dense-
ly packed PCBs. The ERSASCOPE 2 Flip
Chip heads aperture height is so low
that it is now possible with a magni-
fication up to 700x to inspect even a
typical gap of ~ 30 m. The critical top
side Flip Chip joint, never before seen
by any BGA optical inspection equip-
ment on the market, is now visible!
0 Microscope head 90 SMD & BGA head 90 Flip Chip head
BGA 90 lens
The ERSASCOPE 2 BGA lens provides
a high resolution, 90 viewing angle
under the component. This light
sensitive optical lens offers a 425x
magnification in a typical inspection
gap of ~ 300 m and a footprint of
3 x 6 mm. The digital zoom and focus
distance of 50 mm makes it possible
to inspect the interior joints under-
neath the BGA component!
Look down, 0 lens
The wide angle, 0 optical lens of-
fers viewing similar to a microscope.
The integrated fibre optic lighting
perfectly illuminates and magnifies up
to 250x for high-contrast surface and
via hole inspection.
Ordering information:
Order number Description
0VSSC600 Inspection system ERSASCOPE 2,
complete
0VSSE200-90K 90 optical lens
0VSSE200-FCK Flip Chip optical lens
0VSSE200-0K 0 optical lens
Features ERSASCOPE 2
High Resolution USB 2.0-CCD Camera
Flip Chip optical lens
(700x mag., gap ~ 30 m)
BGA optical lens
(425x mag., approx. 300 m)
Wide Angle 0 Look down
optical lens (250x)
Optional high-quality Macro Zoom Optic
(70x) with fiber ring light
Long life Metal Halide light source
Light management: fiber optic front
and back lights with mechanical iris,
fiber optic light brush and -flat brush,
goose neck
Tripod and table with a total of 7 mov-
able axis for the the optics and the
board
ImageDoc Basic or EXP Software for
both Beginner & Advanced Operators
Large Database of Problems & Solu-
tions
Advanced Recording, Measurement &
Reporting Functions
Plug & Play Set Up
38
Optimal component lighting is essential
for a quality inspection process
Mechanical irises
control both the
front & back lights
for perfect lighting
The ERSASCOPE 2 inspection system
comes standard with the MHLS
Metal Halide Light Source. The
metal halide light bulb offers a much
cleaner, crisper and brighter white
light compared to other systems. A
mechanical iris on the MHLS station
regulates the light quantity without
changing the temperature or colour
of the light during dimming.
Furthermore, all fibre optic light
cables have a mechanical iris. Two
mechanical irises on the optic carrier
allow for individual & separate con-
tinuously variable dimming adjust-
ment from 0 to 100 % of the front &
back lights.
Also standard is a newly designed
fibre optic light brush. This new light
brush is made up of individual fibres
(0.050 mm diameter) which can be
inserted under most area array pack-
ages and mechanically dimmed for
optimal lighting during inspection.
Finally, the metal halide light bulbs
have an average expected lifetime of
over 2,000 hours. This represents a
400 % lifetime improvement over the
previous light source!
Superior Light Management
Light, Camera and Action!
Best in class Inspection productivity with highest
quality Images
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7 axes of movement
of the ERSASCOPE
optic positioning
guarantees maxi-
mum flexibility &
productivity
High Resolution, Light Sen-
sitive USB 2.0 Camera
In addition to optimal light manage-
ment, image quality depends not
only on precision optics, but also
on high-quality camera technology.
The high-resolution and highly light
sensitive Ersa USB 2.0 camera has
1.3 megapixels and delivers images
of highest detail & perfect contrast.
Even the smallest object details can
be captured, digitally enhanced and
used for quality assurance & docu-
mentation purposes.
ERSASCOPE
Inspection Stand & Table
The ERSASCOPE stand and inspection
table offer the most accurate BGA
inspection in the fastest cycle time
when compared to all competitive
systems on the market. The great-
est flexibility with a total of 7 axes of
movement of the ERSASCOPE optic
Mechanical iris
controls the
removable fibre
light fan for ad-
ditional lighting
positioning is guaranteed: optics pan
positions every 90, unlimited table
rotation, unlimited camera rotation,
free tilting of optic between +/- 90
with zero degree lock position, X-Y-Z
adjustment in micrometer range.
40
Optics
The patented ERSASCOPE is the
worlds first optical inspection system
which allows for non-destructive
manual inspection of BGAs.
Today over 3,000 users worldwide are
benefiting from finding defects that
would have otherwise gone undetect-
ed by other inspection methods.
The ERSASCOPE 1 optic is a specially
designed endoscope with an inte-
grated fibre optic system, focus ring
& adjustable back light; a footprint of
1.5 x 4.5 mm; a magnification up to
400x and a typical inspection gap of
~ 300 m.
High magnification
& viewing angles
from 0 to 90
offer maximum in-
spection flexibility
ERSASCOPE 1
The award winning & patented original
Camera
The digital camera with USB 2.0
interface uses CMOS technology
offering optimal light sensitivity and
resolution. The halogen light source
supplies optimal light to both the
ERSASCOPE 1 optic as well as the
flexible gooseneck lighting which is
included standard with the system.
Light Management
Two light outlets at the ERSASCOPE
optical system & a third flexible arm
light ensure superb light distribution
both on the PCB surface and beneath
the component.
Via mechanical coupling of the back-
light with the inspection head, the
illumination remains uniform during
movement along the component thus
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Integrated front &
back lighting
allows for optimal
illumination of the
hidden joints under-
neath the component
allowing for the fastest BGA inspec-
tion of any system on the market.
The Ersa halogen, cold light source
was specifically designed for ER-
SASCOPE industrial endoscopy
and image processing. Continuous
dimming from 0 to 100 % ensures an
optimal light control in areas where an
exact lighting adjustment is required
such as by hidden joint inspection
underneath BGAs.
Table & Stand
The multifunctional ERSASCOPE in-
spection stand includes Z-axis course
and fine adjustment of the scope and
offers a total of 6 axes of movement
for the scope. It is thus possible to
view an object at almost any angle!
The X-Y PCB table has two movement
wheels for course and fine movement
of the PCB during inspection.
Software
Image processing and documenta-
tion software goes hand in hand with
todays inspection requirements. The
ERSASCOPE 1 comes standard with
ImageDoc Basic inspection software.
Features ERSASCOPE 1
High resolution
USB 2.0-CMOS camera
High quality BGA optical lens
(400x mag., approx. 300 m)
Option high-quality Macro Zoom Optics
(70x) with glass fiber ring light
Long life Metal Halide light source
Light management with flexible arm
and optional fiber optic light brush &
fan; mechanical iris adapter
Stand & table with 6 axes of move-
ment of optics & PCB
ImageDoc Basic or EXP Software for
both Beginner & Advanced Operators
Large Database of Problems &
Solutions
Advanced Recording, Measurement &
Reporting Functions
Plug & Play set up
Ordering information
Order number Description
0VSSC070 Inspection System ERSASCOPE 1,
complete
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Ersa MOBILE SCOPE
Mobile optical inspection system
for electronics production
The Ersa MOBILE SCOPE is a compact
and handy, portable video microscope
to inspect solder joints in electronic
production environments. The device
has been designed for optical inspec-
tion and digital image recording
including measurements of solder
joints on Ball Grid Array (BGA), BGA,
CSP and Flip-Chip packages.
The Ersa MOBILE SCOPE is suitable to
inspect PCB lands, solder paste prints
or in general for the optical inspec-
tion of components on printed circuit
boards in Surface Mount Technology
(SMT) or in Trough Hole Technology
(THT). The device can be used in qual-
ity control, production, laboratories or
R&D departments.
The compact Ersa MOBILE SCOPE
connects with a PC or any portable
computer via an USB interface and is
ready for operation within minutes in
any location.
By means of the high-quality BGA
optical head, components with
hidden solder joints can easily be
inspected, a Macro-Zoom lens allows
topview surface inspection in various
magnifications. Both optical heads
are plugged onto the high-resolution
digital color camera hand piece with
a Quick Snap connection. Chang-
ing the optical heads in accordance
to the inspection task is a matter of
seconds.
Desktop holder for
Ersa MOBILE SCOPE
Focusing stand
X-Y table Foot switch for capturing
image
Focusing stand
with Ersa MOBILE SCOPE
LED brush light stand
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QFP solder joints
taken with the Ersa
MOBILE SCOPE
Macro Zoom Lens
Long-life and very bright controllable
LED lights are integrated in both
optical heads and provide optimal
illumination of the solder joints. In
BGA inspection an additional LED
brush light is essential for backlight
illumination or to light up very hidden
and hard to reach areas. Soldering
errors can be detected quickly and
easily with the Ersa MOBILE SCOPE.
The included and established Im-
ageDoc inspection software not only
displays the live images but also of-
fers the operator various possibilities
for documentation and analyzation of
the inspection results.
Extensive accessories allow the op-
erator to compose his individual Ersa
MOBILE SCOPE inspection system
according to his needs.
The practical aluminium case for
he Ersa MOBILE SCOPE offers safe
storage of the inspection items and
transportation of the system to any
location wherever it is needed.
Features Ersa MOBILE SCOPE
High resolution USB camera
High quality BGA optical lens (180x)
Optional 0 optical lens (80x)
Integrated, adjustable LED lighting
Optional LED glass fiber lighting
Stands and other accessories
ImageDoc Basic or EXP Software for
both Beginner & Advanced Operators
Large Database of Problems &
Solutions
Mobile application
Ordering information:
Order number Description
0VSCA060 Basic camera unit
0VSSC060VK1 Sale set 1, for details see page 50
0VSSC060VK2 Sale set 2, for details see page 50
0VSSC060VK3 Sale set 3, for details see page 50
Inspection
of a CSP
44
Software Ersa ImageDoc
Inspection software designed for inspectors,
documented by experts!
The ImageDoc software platform was
designed to accompany, assist and
document the inspection process.
Based on the four fundamental princi-
ples of Inspect, Classify, Analyse and
Document, this software concept was
designed for QA inspectors! Lead free
implementation will require a complete
re-training of how operators classify
solder joint quality. The days of If the
solder joint looks good, it most likely
is good! are over! The ERSASCOPE
software guided inspection approach
will greatly assist in getting operators
properly trained for lead free.
Ersa ImageDoc software guides the
operator through the critical and time
consuming process of determining
whether a defect exists, and then
directs the operator where to look in
the process in order to correct the
problem! Inspection subjectivity is
reduced, problems are solved quicker
Reference Picture Databank
live image with good/bad reference
images assists operator
Database &
reporting modules
store process
& FA info
Extensive
measurement
control and
labelling
functions
Features ImageDoc Basic
Live & still picture window for
documentation & control
Image database of known examples of
good & bad solder joints for evalua-
tion purposes
Reference pictures
Database with soldering process prob-
lems / suggested solutions from Ersa,
Fraunhofer and the industry
Measurement & automatic measure
control function/calibration
Image processing & labelling
Basic reporting/
e-mail out of application
Plug & Play set-up
and valuable process information
is documented for future use! The
included database can be modified and
extended by the user at any time. This
allows adding own reference pictures
(with good/bad marking) and problem/
solution hints.
45
Best Focus
focused picture in
the green framed
section (Area of
Interest) green
bar graph
Features ImageDoc EXP
Live & still picture, AVI recording,
sequence module, presentation mode
Best Focus and Focus Fusion
Guided failure analysis, via extensive
knowledge database (over 450 MB)
Reference pictures
Database with soldering process prob-
lems / suggested solutions from Ersa,
Fraunhofer and the industry
Measurement, automatic measure
control function/calibration
Image processing/labelling, filter and
macros
Network operability,
multi-user licensing
User group defined authorities
Report generation in *.doc and statis-
tics in *.xls/database, import/export,
e-mail
On-line updates and user forum
The image process function Best
Focus enables the ERSASCOPE
user to easily find, for any freely
determined portion of the image, the
objectively best sharpness setting.
This is an especially useful feature
when measurements are to be taken
within the image.
The second function serves to im-
prove the presentation and docu-
mentation of the inspection results.
With Focus Fusion, the software
calculates from a number of previ-
ously recorded images a composite
image with excellent depth of sharp-
ness. Balls of a BGA, aligned in one
row, can be viewed with a high clarity
and sharpness. Solder defects or ir-
regular solder joints can be inspected
far more easily. The inspection result
of a component with high pin-out is
documented in only one image.
Both functions are available, starting
with Version 3.0, in the well-known
Image Doc EXP Inspection software.
For existing ERSASCOPE customer an
update is available.
Still sharper views at even more depth
ImageDoc EXP with new image processing
functions
Focus Fusion
View of QFP
solder joints
Focus Fusion
View of a BGA
printed with solder
after placement
Best Focus
blurred picture in
the green framed
section (Area of
Interest) red bar
graph
46
Todays hidden solder joint inspection
is one of the most important areas
for consideration in a quality assur-
ance program.
The images shown on these pages
underscore the flexibility of the
ERSASCOPE inspection systems.
Whether SMDs or THTs, BGAs or
Flip Chips, the ERSASCOPE offers
the perfect complement to existing
microscopes and x-ray systems for a
total quality assurance program.
CBGA: good wetting angle Conformal coating inspection
BGA: contamination (fibre) PBGA scaling: insufficient heat
BGA Dark islands: overheat BGA: via hole solder splash
Inspection applications
Hidden solder joints & other inspection images
47
Lead free assembly: non-wetting
CCGA: insufficient solder
Lead free assembly: non-wetting
Lead free PLCC: micro crack
SMD LED inspection
PQFP interior fillet: poor wetting
BGA piggy back: bad alignment
BGA paste print: insufficient solder
TBGA: disrupted joint & micro crack
PBGA scaling: insufficient heat
PLCC interior fillet inspection
0402: bulbous solder joint
PGA no flow thru: insufficient heat
Plated thru-hole: disrupted wall
THT joint: crystalline fracture
PBGA cold joint: insufficient heat
PBGA: tin whisker
PBGA scaling: insufficient heat
PBGA scaling: insufficient heat
Plated thru-hole: cracked wall
48
Order number Description Technical data Part
0VSSC600 Inspection System ERSASCOPE 2, consisting of:
0VSSE200-T Optical carrier
endoscope with integrated lens and
fibre optic system
calibration scale, focus ring and two each
mechanical iris for front & back light
0VSSE200-90K 90 optical lens
with integrated lens and fibre optic
system
footprint 3 x 6 mm
magnification up to 425x*
typical inspection gap ~ 300 m
0VSSE200-FCK Flip Chip optical lens
with integrated lens and fibre optic
system
footprint 1.5 x 4.5 mm (0.6 x 4.0 mm)
magnification up to 700x*
typical inspection gap ~ 30 m
0VSSE200-0K 0 optical lens
for surface inspection
footprint 6 mm; magnification up to 250x*
*20 monitor, 1600 x 1200 pixel resolution,
no digital zoom
0VSCA2240 High resolution CCD
color inspection camera
SXGA digital (USB 2.0)
manual or auto white balance
1.3 million pixels; 1/3 CCD chip
0VSTV200 TV adapter
connects optical carrier to CCD
camera
60 mm focus area
C-Mount type
0VSLS300 Light source MHLS
Metal Halide Light Source with
long-life metal halide bulb
(W x H x D): 175 x 82.5 x 202 mm
220 V - 240 V~, 50 Hz, 120 W or
115 V - 127 V~, 60 Hz, 120 W
weight: ~ 2.5 kg
0VSLR200 Light regulator for gooseneck mechanical iris adjusts 0 to 100 %
0VSLLVL200 Light fibre extension L 200 mm
0VSLF200 Fibre light fan L 35 mm, W 5 mm
0VSLF300 Fibre optic light brush L 80 mm, W ~10 to ~35 mm
0VSRM100 Glass calibration scale 10 m lines at 100 m pitch
0VSLC100 Lens cleaning kit cleaning cloth, papers & liquid
0VSSH100 Dust cover antistatic textile
3VP00640 Storage case (W x H x D): ~ 325 x 230 x 110 mm
aluminum with padded insert
0VSST210 ERSASCOPE stand
with z-axis micrometer adjustment;
integrated fibre optics & camera
cables
(W x H x D): ~ 500 x 400 x 520 mm
total weight ~ 5 kg
surface: antistatic
includes 1000 mm coated fibre optic cable
with gooseneck
0VSXY100 ERSASCOPE 2 table
with 4 each PCB supports
X-Y- movement with fine adjust wheels and
antistatic mat with grid
dimension: 320 mm; weight: ~ 5 kg
0VSID300L ImageDoc EXP 3.x upgrade licence
professional inspection software ImageDoc EXP
0VSID135 ImageDoc Basic general inspection software
= Optional for ERSASCOPE 1; = Optional for ERSASCOPE 2
ERSASCOPE 2
System configurations & optional items
49
= Optional for ERSASCOPE 1; = Optional for ERSASCOPE 2
Order number Description Technical data Part
0VSUP6XL Upgrade kit XL
upgrades the ERSASCOPE stand
and table for inspection of very
large PCBs
antistatic XL table (600 x 700 mm),
telescopic arm, optic holder
and light cable extender
0VSMS100 MAGNISCOPE
0 static endoscope with integrated
lens & fibre optic system
focus ring magnification up to 400x*
*20 monitor, 1600 x 1200 pixel resolution
0VSMZ100 MACROZOOM lens
for high magnification top view
surface inspection
70x zoom lens
aperture adjustment: F 5.6 32 C
focus adjustment:180 450 mm
0VSFR100 MACROZOOM ring light optical fibre ring light
0VSMZ300H
0VSMZ200H
MACROZOOM holder connects lens to stand
0VSSC600VK ERSASCOPE 2 Upgrade kit
upgrade to ERSASCOPE 2
for complete ordering info, contact your Ersa
representative directly
Order number Description Technical data Part
0VSSC070 Inspection System ERSASCOPE 1, consisting of:
0VSSE100 ERSASCOPE 1
endoscope with integrated lens and
fibre optic system
focus ring & adjustable back light
footprint 1.5 x 4.5 mm
magnification up to 400x*
typical inspection gap ~ 300 m
0VSCA1225 Digital USB camera
color inspection camera
digital [USB 2.0)
manual or auto white balance
1/3 CMOS chip
0VSTV036 TV adapter
connects optical carrier to CCD
camera
60 mm focal length
C-Mount type
0VSLS070 Halogen light source
adjustable
(W x H x D): 130 x 55 x 235 mm
220 V - 240 V~, 50 Hz, 45 W or
115 V - 127 V~, 60 Hz, 45 W
weight: ~ 1.8 kg
0VSST210 ERSASCOPE stand
with z-axis micrometer adjustment;
integrated fibre optics & camera
cables
(W x H x D): ~ 500 x 400 x 520 mm
total weight ~ 5 kg
surface: antistatic
includes 1000 mm coated fibre optic cable
with gooseneck
0VSXY090 ERSASCOPE 1 table
with 4 PCB support columns
X-Y movement with fine adjust wheels;
antistatic mat with grid
dimension: 320 mm; weight: ~ 3 kg
0VSID135 ImageDoc Basic general inspection software
ERSASCOPE 1
System configurations & optional items
50
Ersa MOBILE SCOPE
System configurations & optional items
Basic camera unit Description
Image sensor 1/3.2 N-MOS solid state color image sensor
Number of effective pixels 1600 (H) x 1200 (V) pixels (UXGA / 2.0 MP)
Interface USB 2.0 serial bus
Dimensions 114 (L) x 36 (W) x 51 (H) mm (without cable)
BGA Lens, 90 Optical Head Description
On screen magnification ~ 180x 15x on 14 monitor
Working distance range ~ 0.5 30 mm (focusing range)
Field of view ~ 2,0 24 mm
Illumination Integrated long-life cool white LED illumination
Macro-Zoom 80x with LED light Description
On screen magnification ~ 80x 8x on 14 monitor
Working distance range ~ 5 200 mm
Field of view ~ 5 45 mm
Illumination Integrated long-life cool white LED illumination
Dimensions 83 (L) x 20 () mm (max. 83 x 30 mm)
LED brush light Description
Leuchtmittel Cool white power LED
Illumination output 64 x 0.250 mm () plastic optical grade fibres
Stromquelle 3 x AA (LR06) Batterien (Alkalibatterien empfohlen)
Dimensions 26 x 250 mm (max. 40 x 250 mm)
Ersa MOBILE SCOPE sale sets
Order number 0VSSC060VK1 0VSSC060VK2 0VSSC060VK3
Basic camera unit, digital 1x 1x 1x
BGA lens, 90 optical head 1x -- 1x
Macro-Zoom 80x with LED light -- 1x 1x
LED brush light with dimmer 1x -- 1x
Desktop holder for camera unit 1x -- 1x
Operating manual 1x 1x 1x
ImageDoc Basic (inspection software) 1x 1x 1x
Aluminium case for Ersa MOBILE SCOPE -- -- 1x
Accessory Ersa MOBILE SCOPE
Product name Order number
Focusing stand, coarse/fine movement 0VSST060
Focusing stand 0VSST065
X-Y table 0VSXY060
Stand for LED brush light 0VSLS030H
Foot switch for triggering image - with USB connection 0VSCA060FS
Ersa lens cleaning kit 0VSLC100
Aluminium case for Ersa MOBILE SCOPE 3VP00703
0VSSE060-90K
0VSCA060
0VSSE060-MZ80
0VSLS030
51
Ersa We can help you even more!
Benefit also from our Soldering Irons, Soldering
Systems, Stencil Printers and Training offers
Innovative and efficient tools and
machines to raise the productivity
of your electronic production
Ersa, Europes largest manufacturer
of soldering systems, has the largest
product range for the joining technology
as applied in electronic production.
Hand- and Rework soldering tools
An example from the Ersa Hand solder-
ing tools product range is the multi-
channel soldering- and desoldering
station i-CON VARIO, which satisfies
the highest demands on soldering and
desoldering. This flagship of the i-CON
family makes available to the user 4
different tools for mastering complex
soldering tasks: flexible soldering and
desoldering with contact-less heat
transfer with the new, ergonomically de-
signed hot air soldering iron i-TOOL AIR
S, efficient soldering with the powerful,
150 W i-TOOL, accurate desoldering of
even the smallest components with the
new desoldering tweezers CHIP TOOL
VARIO, and desoldering through hole
components with the X-TOOL.
More information about these as well as
other members of the comprehensive
line of hand tools from Ersa you will
find out from the product catalog Ersa
Soldering Tools or from our website.
Printers and Soldering Systems
In our business group systems we
manufacture stencil printers, reflow
systems as well as wave- and selec-
tive soldering systems. Through our
longstanding cooperation with many
manufacturers of electronic products all
over the world, our knowledge of what is
required by the industry has always kept
pace with new developments and new
processes. Reliability, low defect rates,
continuous productivity improvements
while keeping the consumption of re-
sources at a very low level as well as low
maintenance costs are challenges, which
are faced and mastered by Ersa on a
daily basis. Learn more on our website.
Employee training and services
Ersa offers a comprehensive service
program on all levels. Within it, employee
qualification takes on more and more
importance. You also can benefit
through qualifying your employees by
having them participate in our training
and continuous education programs.
More information and current dates you
will find in our program flyers or on our
website.
Extremely handy, precise and powerful the new CHIP TOOL VARIO desoldering tweezers
Ersa selective soldering technology is
globally leading
Electronics Production Equipment
Present in 135 countries
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Production plants/
subsidiaries
Local agents
Other presence
Ersa GmbH (Headquarters)
Leonhard-Karl-Str. 24
97877 Wertheim/Germany
Tel. +49 9342 800-0
Fax +49 9342 800-127
[email protected]
www.ersa.com
America
Ersa North America
1779 Pilgrim Road
Plymouth, WI 53073
USA
Tel. 800-363-3772
Fax +1 920-893-3322
[email protected]
www.ersa.com
Asia
Ersa Asia Pacific
Flat A, 12/F, Max Share Centre
373 Kings Road
North Point, Hong Kong
China
Tel. +852 2331 2232
Fax +852 2758 7749
[email protected]
www.ersa.com
Ersa Shanghai
Room 720, Tian Xiang Building
No. 1068 Mao Tai Rd.
Shanghai 200336
China
Tel. +86 213126 0818
Fax +86 215239 2001
[email protected]
www.ersa.com
France
Ersa France
Division de Kurtz France S.A.R.L
15 rue de la Sucharde
21800 Cevigny Saint Sauveur
France
Tel. +33 3 80 56 66 10
Fax +33 3 80 56 66 16
[email protected]
www.ersa-electronics.fr
Kurtz Holding GmbH & Co.
Beteiligungs KG
Frankenstr. 2
97892 Kreuzwertheim
Tel. +49 9342 807-0
Fax +49 9342 807-404
[email protected]
www.kurtzersa.de