Cooling & Heating Division: Steam Driven
Cooling & Heating Division: Steam Driven
Cooling & Heating Division: Steam Driven
TM
STEAM DRIVEN
A Milestone in
Absorption Cooling Technology
4
TM
THERMAX now introduces, the most efficient Steam Driven Vapor Absorption Chiller B k
It is the latest range of chillers, which have many firsts to its credit, and has raised the technology
benchmarks to higher levels.
What is new in B 4k ?
B4k
Breaking 4 kg /Hr per TR Barrier
with the B4k ,THERMAX offers specific steam Substantial
consumption as low as 3.9 kg /hr per TR of cooling, which is
Reduction In Steam
upto 13% lower than other vapour absorption chiller suppliers.
* Conditions Apply
Machine Features
The B4k series represents a major advance in
Vapor Absorption Chiller performance. The earlier
generation of Vapor Absorption Chiller offered significant
advantages over conventional compression chillers, and
gained a substantial market in India. Now, these new
generation chillers offer even greater economies, eco-
friendliness, and various additional features further
enhancing and expanding it's applications.
Steam Pressures
B4k Chillers can operate on the entire range of steam pressures.
2 2
Single Effect - 1 kg/cm g (14.22 psig) - 3.5 kg/cm g (49.78 psig)
2 2
Doble Effect - 4 kg/cm g (56.9 psig) - 10 kg/cm g (142.2 psig)
ON
ozone depleting Chloro Fluoro Carbons.
P
VA
C HI LLE R
CFC Negligible power - Only for small pumps
FREE
No Noise
S
No moving parts. No dynamic load. Modular design - Compact, on
No vibration-Totally silent operation. skid delivery
Controls
Improved Reliability Elaborate Diagnostic facility
B4k Incorporates a state-of-the-art programmable Information such as chiller trip cause, sensor
logic controller, which incredibly enhances the errors, hardware related faults, pump errors, etc. Is
flexibility and reliability of the chiller. recorded and displayed. This helps in faster and
easier trouble shooting and routine maintenance.
Easier Operation maintenance
Unique display screen, feather touch key pad and the Data Acquisition And Logging With Adjustable
software constitute a user friendly operator Sampling Time
interface. The operator can easily control chiller
functions with safe explanatory messages displayed Also Available as optional supply
automatically on the screen. Any abnormality is Modem Connectivity
communicated through an audio visual alarm PC Connectivity
making it easier to initiate necessary action. DCS / BAS / BMS Connectivity
Safeties
Antifreeze Protection Crystallization Protection Pump Cavitation Free
L-cut refrigerant pump HT Generator temperature cutout Absorbent pump level relay
Chilled water pump interlock
Cooling water low temperature Refrigerant pump level
Chilled water flow switch
cutout relay
Chilled water DP switch
Engineering Steel
Daimler Chrysler, Germany United Gulf Steel, U.A.E.
Larsen & Toubro, India Bhilai Steel Plant, India
SKF Bearing, India Rourkela Steel Plant, India
Medway Plastics, USA
Diversified Solutions
Some case studies
Nestle, Philippines
Thermax's boiler division had sold a coffee waste fired boiler
to the Nestle Coffee plant, Philippines. In lieu of the excess
steam available with Nestle, Thermax's Absorption Cooling
Division approached the customer for a chiller package
coupled with the boiler, in order to utilize the steam for their
process as well as comfort cooling.
Thermax Vapor Absorption Chiller required power
consumption of only 11 KW significantly lower than 1160 KW
of Ammonia chiller. It is expected to reduce the factory's
power cost by Ph 1.5 Million monthly.
LISTED S
REGISTERED
FIRM
Thermax quality management system is ISO 9001 : 2000 certified and Accredited by ANSI - RAB, DAR in
addition to UKAS. Thermax Vapor Absorption Chillers are exported to more than 35 countries world wide.
Our quality standards are confirmed by the fact that over the years we have installed many machines in USA,
Germany, UK, Spain, Italy, Middle east and South East Asea, with the products conforming to the respective
country standards. Thermax pressure part manufacturing is approved by ASME and bears S, U, H, R,
stamps. The Vapor absorption chillers are CE certified for European Union and ETL listed for US and
Canadian market. They even confirm to the Kyoto Protocol & are in absolute tandem with Clean
Development Mechanism Code (CDM). Thermax also conforms to Environment Management System
standard 14001 and OHSAS 18001.
A critical parameter in our quality assurance process is testing processes to ensure vacuum tightness. The
tests include;
! Nitrogen pressure test on shell side
! Helium spray test
! Helium shroud test
Cycle Diagram
Double Effect Steam Driven Absorption Chiller
STEAM
INLET
STEAM
CHILLED WATER CONTROL VALVE
OUTLET
PURGE DEVICE
DRAIN OUTLET
HEAT
RECLAIMER
REFR BLOW
DOWN VALVE
OVER FLOW
PIPE
REFRIGERANT PUMP
DILUTED ABSORBENT
TM
COCK
STEAM DRY SATURATED
HOT/COOLING E/P
WATER CONTROL VALVE (OPEN)
OUT PI
CONTROL VALVE
COOLING WATER OUTLET
STEAM INLET.
TI
BUTTERFLY VALVE (OPEN)
MINERAL WOOL
BLOW PI BUTTERFLY VALVE (CLOSED)
DOWN INSULATION
TC PI TI
INVERTED BUCKET STEAM TRAP
MINERAL WOOL
INSULATION
AIR FILTER REGULATOR
FM
TI
M MOTOR
PI
PI PI CURRENT TO
M E/P
PNEUMATIC CONVERTER
S
COMMON HEADER.
AIR SUPPLY FROM
PI PI
M
THERMOCOIL PI PI CLIENT THERMAX
INSULATION M SCOPE SCOPE
CHILLED WATER PUMPS
Note
(1 WORKING + 1 STD. BY)
Static pressure at the condensate outlet shall be constant
For reference only PI PI
and not exceed 1 kg/cm2 (g)
M
P - PRESSURE R - RECORDER
COOLING WATER PUMPS
T - TEMPERATURE L - LEVEL
(1 WORKING + 1 STD. BY) F - FLOW M - METER
I - INDICATOR L - LOW
N5 N1 N2
N4 ANSI # 150 COOLING WATER INLET 1
N4
N5 ANSI # 150 COOLING WATER OUTLET 1
Technical Specifications
Single Effect Steam Driven Absorption Machines
Model Number Units SS 20A C SS 20B C SS 20C C SS 20D C SS 30A C SS 30B C SS 30C C SS 40A C SS 40B C SS 40C C SS 50A C
Cooling Capacity TR 98 118 148 179 219 246 293 331 374 410 461
Flow rate m3/hr 53.7 64.7 81.1 98.1 120.1 134.9 160.7 181.5 205.1 224.8 252.8
Chilled Water No. of passes (Evaporator) # 3 3 2 2 2 2 2 2 2 2 2
Circuit Friction loss mWC 3.8 4.7 5.3 7.0 4.9 5.6 8.5 6.1 6.4 6.9 6.2
Connection Diameter mmNB 100 100 100 100 150 150 150 150 150 150 200
Flow rate m3/hr 98 118 148 179 219 246 293 331 374 410 461
0
Outlet Temp C 36.7 36.7 36.7 36.7 36.7 36.7 36.7 36.7 36.7 36.7 36.7
Cooling Water No. of passes (Absorber) # 3 3 2 2 2 2 2 2 2 2 2
Circuit No. of passes (Condensor) # 1 1 1 1 1 1 1 1 1 1 1
Friction loss mWC 2.9 3.0 3.7 3.9 3.6 3.6 5.7 5.4 5.4 5.5 5.8
Connection Diameter mmNB 150 150 150 150 200 200 200 250 250 250 250
Steam Consumption kg/hr 746 900 1120 1354 1660 1866 2217 2507 2828 3112 3493
Steam Circuit Connection Diameter (Steam) mmNB 125 125 125 125 150 150 150 200 200 200 200
Connection Diameter (Drain) mmNB 40 40 40 40 40 40 40 50 50 50 65
Overall Length mm 2950 2950 3970 3970 3990 3990 4595 5050 5050 5050 5050
Dimension Width mm 1700 1700 1700 1700 2030 2030 2030 2050 2050 2050 2200
Heigh mm 2520 2520 2520 2520 2715 2715 2715 3100 3100 3100 3300
Operating Weight x 1000 kg 4.9 5.1 6.5 6.7 7.9 8.3 9.2 11.3 11.8 12.2 14.1
Max. Shipping Weight x 1000 kg 4.3 4.5 5.8 6.0 6.9 7.3 8.1 9.8 10.3 10.6 12.1
Clearance for Tube Removal mm 2400 2400 3755 3755 3815 3815 4100 4100 4100 4100 4100
Absorbent Pump Motor Rating kW(A) 1.1 (3.4) 1.1 (3.4) 1.5 (5) 1.5 (5) 1.5 (5) 1.5 (5) 1.5 (5) 1.5 (5) 1.5 (5) 3 (8) 3.7 (11)
Electric Refrigerant Pump Motor Rating kW(A) 0.3 (1.4) 0.3 (1.4) 0.3 (1.4) 0.3 (1.4) 0.3 (1.4) 0.3 (1.4) 0.3 (1.4) 0.3 (1.4) 0.3 (1.4) 3 (1.4) 0.3 (1.4)
Supply Total Electric Input kVA 6.2 6.2 6.2 6.2 7.4 7.4 7.4 7.4 9.5 9.5 13.6
Power Supply 415 V(±10%), 50 Hz(±5%), 3 Phase+N
Model Number Units SS 50B C SS 60A C SS 60B C SS 60C C SS 60D C SS 70A C SS 70B C SS 80A C SS 80B C SS 80C C SS 80D C
Cooling Capacity TR 506 592 654 736 817 921 1029 1142 1250 1440 1569
Flow rate m3/hr 277.4 324.6 358.6 403.5 448.0 505.0 564.2 626.2 685.4 789.5 860.3
Chilled Water No. of passes (Evaporator) # 2 3 3 2 2 2 2 3 3 2 2
Circuit Friction loss mWC 6.4 6.0 6.3 4.1 4.4 4.4 4.9 8.9 9.5 6.1 6.5
Connection Diameter mmNB 200 250 250 250 250 250 250 300 300 300 300
Flow rate m3/hr 506 592 654 736 817 921 1029 1142 1250 1440 1569
Outlet Temp °C 36.7 36.7 36.7 36.7 36.7 36.7 36.7 36.7 36.7 36.7 36.7
Cooling Water No. of passes (Absorber) # 2 2 2 2 2 2 2 2 2 2 2
Circuit No. of passes (Condensor) # 1 1 1 1 1 1 1 1 1 1 1
Friction loss mWC 5.9 7.1 7.2 11.9 12.1 11.5 12.4 9.5 10.2 15.6 7.5
Connection Diameter mmNB 250 300 300 300 300 350 350 400 400 400 400
Steam Consumption kg/hr 3831 4487 4954 5574 6187 6993 7802 8653 9467 10946 11907
Steam Circuit Connection Diameter (Steam) mmNB 200 250 250 250 250 300 300 350 350 350 350
Connection Diameter (Drain) mmNB 65 65 65 65 65 80 80 80 80 80 80
Overall Length mm 5050 6860 6860 8095 8095 8000 8000 8360 8360 9610 9610
Dimension Width mm 2200 2400 2400 2400 2400 3010 3010 3295 3295 3295 3295
Heigh mm 3300 3525 3525 3525 3525 3890 3890 4385 4385 4385 4385
Operating Weight x 1000 kg 14.6 23.1 24.0 28.0 29.3 32.1 33.0 43.0 43.9 49.0 49.9
Max. Shipping Weight x 1000 kg 12.5 20.0 20.9 24.3 25.6 27.0 28.0 37.2 38.1 42.0 43.0
Clearance for Tube Removal mm 4100 5320 5320 6560 6560 6560 6560 6560 6560 7910 7910
Absorbent Pump Motor Rating kW(A) 3.7 (11) 5.5 (14) 5.5 (14) 5.5 (14) 5.5 (14) 6.6 (17) 6.6 (17) 4.5 (13) 4.5 (13) 4.5 (13) 4.5 (13)
Electric Refrigerant Pump Motor Rating kW(A) 0.3 (1.4) 0.3 (1.4) 0.3 (1.4) 1.5 (5) 1.5 (5) 1.5 (5) 1.5 (5) 1.5 (5) 1.5 (5) 1.5 (5) 1.5 (5)
Supply Total Electric Input kVA 13.6 13.6 13.6 16.3 16.3 18.4 18.4 18.4 18.4 15.5 15.5
Power Supply 415 V(±10%), 50 Hz(±5%), 3 Phase+N
BASIS
! Cooling water inlet temperature = 29.4°C ! Maximum Allowable pressure in steam system =5 kg.cm2(g) (71 psig)
! Rated current for Purge pump =1.9 A and Control panel =1.5 A ! All Nozzle connections to suit ASME B16.5 Class 150
! Minimum Cooling water inlet temperature is 20°C ! Ambient condition shall be between 5 to 45°C
! Maximum Allowable pressure in chilled / cooling water system = 8 kg/cm2(g) ! Technical specification is based on ARI 560.
! Standard steam pressure is 1.5 kg/cm2 (g) (21.3 psig) pressure in dry saturated condition
Textiles Chemicals Refineries & Petrochemicals
Sustainable Solutions in
Energy & Environment
Cooling & Heating Division
Thermax Ltd, INDIA
Electronics Engineering Pharma
D-13 MIDC, R.D.Aga Road,
Chinchwad, Pune 411 019, India.
Tel.: +91-20-2747 5941
Fax: +91-20-2747 5907
Email: [email protected]
Thermax Inc., USA
40440 Grand River Avenue,
Novi Michigan 48375, U.S.A
Tel: 00-1-248-4743050 Mob : 714-393-1628
Paper & Pulp Steel Commercial Centers Fax: 00-1-248-4745790
Email: [email protected],
[email protected]
Thermax Europe Ltd, U.K.
Tel : 00-44-1582-727756 Fax : 00-44-1582-731538
Email : [email protected]
www.thermax-europe.com
Thermax Hong Kong Ltd
Tel : (852) 2584 6199 Fax : (852) 2584 6133
Power Food & Dairy Sugar Email : [email protected]
www.thermax-china.com
Thermax Rus Ltd, Russia
Tel : 00-7095-935049/91 Fax : 00-7095-1347410
Worldwide Network Email : [email protected]
Thermax Ltd, U.A.E.
Tel : 00-971-4-8816481 Fax : 00-971-4-8816039
E-mail : [email protected]
Thermax Ltd, Saudi Arabia
Tel : 00-966-3-857-5056 Fax : 00-966-3-857-5068
Email : [email protected]
Thermax Ltd, Kenya
Tel : 00-254-20-4440233 Fax : 00-254-20-4451919
Email : [email protected]
Russia Thermax Ltd, Thailand
U.K. Tel : 00-66-02-381-5423 Fax : 00-66-02-381-8987
Email : [email protected]
China
U.S.A Thermax do Brasil
Bangladesh Tel : +5521-2516 9227 Fax : +5521-2516 9226
Saudi Arabia Email : [email protected]
Hong Kong www.thermaxdobrasil.com.br
U.A.E.
Nigeria India Thailand
Kenya Thermax Ltd, Malaysia
Srilanka
Malaysia Tel : 00-60-3-2166 9801 Fax : 00-60-3-2166 9802
Email : [email protected]
Brazil Indonesia Thermax Ltd, Bangladesh
Telefax : 008802-9885823 Mob : 0088011808001
Australia Email : [email protected]
Thermax Ltd. Srilanka
Tel : 00-9411-4407969 Fax : 00-9411-2533217
Email : [email protected]
www.thermaxindia.com
Absorption Cooling
amend any product details & contents of this literature without prior notice.