Cameron Catolog
Cameron Catolog
Cameron Catolog
General Catalog
2005-2006
2
T H E E D G E I S Y O U R S T H E E D G E I S Y O U R S
What is the edge you get with Cameron? Its the difference
between a company that merely delivers and one that strives to
exceed your expectations. Its the total value only the oil and gas
industry leader can deliver. Through leading-edge experience
and legendary reliability. Through cutting-edge, innovative
products and unmatched global support. Through our compet-
itive edge, you get the edge that makes you more competitive.
With Cameron, the edge is yours.
C A M E R O N
3
T H E E D G E I S Y O U R S
I
n the world of onshore, offshore, and subsea drilling and
production, theres a lot to be said for working with the
leader. Because when you work with Cameron, all the
benefits of our leadership translate into distinct advantages
for you.
Camerons experience spans decades, earning us a
reputation our customers can rely on. With a history of
unsurpassed quality and reliability, along with proven brands,
no other provider gives you the peace of mind Cameron can.
Equally recognized for innovation, Cameron has a long
tradition of firsts firsts that have put our customers at
the forefront by answering their challenges with real, cost-
effective solutions all of which have become industry
standards. A few examples: the first BOP; the first guide-
lineless drilling system; the first horizontal tree, SpoolTree
;
FLS-R
.
Simply put, Cameron is continuously expanding the edge
of technology not for technologys sake, but for yours.
C A MS E R V A F T E R MA R K E T S E R V I C E S
Through CAMSERV
BOP
to the latest generation TL
high
performance elastomers.
R I S E R S Y S T E MS
For subsea applications, Cameron offers a full line of riser
systems. The Cameron LoadKing
and RF
B OP
The TL BOP integrates many of the design features of
Camerons popular T and U BOPs into one of the industrys
most reliable and safe units. The TL offers side ram removal
and other features which reduce maintenance and rig
downtime.
U
B OP
The U BOP is the most widely used ram-type BOP in the
world and offers the widest range of sizes of any Cameron
ram-type BOP.
U M
B OP
The UM BOP is a lightweight BOP designed for easy
maintenance and long life. The UM complements the
existing line of U preventers and includes bonnets which
can be installed on any comparable size U BOP.
10
U Blowout Preventer
TL Blowout Preventer
(shown with ST Locks)
UM Blowout Preventer
Description TL BOP U BOP UMBOP
Application Surface and subsea Surface and subsea Surface, subsea, snubbing (7-1/16" only)
Bore Sizes and 18-3/4" 5000, 10,000, 15,000 psi; 7-1/16", 11", 13-5/8" 300015,000 psi; 7-1/16" and 11" 300015,000 psi
Working Pressures 13-5/8" 10,000 psi 16-3/4" 300010,000 psi; 18-3/4" 10,000 psi;
20-3/4" 3000 psi; 21-1/4" 2000, 5000,
10,000 psi; 26-3/4" 3000 psi
Body Styles Single, double, triple Single, double Single, double
Pressure-Energized Rams Yes Yes Yes
Bonnet Seal Carrier Standard Available Available
Hydromechanical Lock RamLocks (5000, 10,000, 15,000 psi WP); Wedgelocks (with pressure balance chambers) Wedgelocks
ST Lock (10,000, 15,000 psi WP);
Wedgelocks (5000 psi WP)
Optional Shear Bonnets
Super Shear Yes No No
Tandem Boosters Yes Yes Yes
Large Bore Shear Bonnets No Yes No
Hydraulically Opening Bonnets Yes Yes Yes
Bonnet Studs Instead of Bolts Yes No Yes
D L
A N N U L A R B OP
The DL BOP features a quick-
release top for quick packer
change-out. It is shorter in
height and lighter in weight
than comparable annulars.
The entire operating system
may be removed in the field
for immediate change out
without removing the BOP
from the stack.
A
A N N U L A R B OP
The A BOP is shorter in height
when compared with the DL
BOP. The A BOP has 50%
fewer parts than comparable
annular BOPs. Its simple,
rugged design means easy
maintenance. The one piece
packing element quickly
returns to full-open bore,
which allows for no large
diameter moving seals
exposed to well-bore
pressure.
11 A N N U L A R B O P s A N D E L A S T O M E R S
DL Annular BOP
A Annular BOP
FlexPacker
VBR-II
FlexPacker-NR
Packer
Inserted Packer
for Stripping and Snubbing
C A ME R ON E L A S T OME R T E C H N OL OG Y
O
ne of the many ways to differentiate Cameron drilling
products from other manufacturers is the elastomers
used in critical sealing areas such as ram packers and
top seals.
Cameron drilling products exclusively use the proprietary
elastomers designed and manufactured by Cameron
Elastomer Technology (CET). The dedicated research,
development, testing and manufacturing facility is located
in Katy, Texas.
CET is the
original
equipment
manufacturer
(OEM) for
Camerons line
of high pressure
safety equipment
and provides
engineered solutions to elastomeric material problems.
The facility is API certified 16A and ISO 9001.
For drilling applications, CET has developed CAMRAM
,
CAMRAM 350
, CAMULAR
, CAMLAST
and DUROCAM
Collet Connector
High Capacity (HC
) Collet Connector
Deepwater High Capacity (DWHC
) Collet Connector
HCH4
Collet Connector
The Model 70 is offered in sizes and pressure ratings for
a wide variety of applications. The HC is similar to the
Model 70 but is designed to provide greater preload to
withstand higher separating forces. The DWHC is a high
strength drilling and completion collet connector
engineered for the high loads encountered in ultra
deepwater applications. The HCH4 connector locks onto an
H4 wellhead.
All Cameron connectors offer high strength and
stiffness with a direct load path through the connector, and
metal-to-metal sealing AX gaskets on the collet end ensure
seal integrity. Positively driven-open collet segments during
unlock ensure that no overpull is required to disconnect. A
secondary unlock function is also included in each design.
Description Model 70 HC DWHC HCH4
Available Bore Sizes 13-5/8" to 21-1/4" 13-5/8" to 21-1/4" 18-3/4" 18-3/4"
Available Working Pressures 2000 - 15,000 psi 5000 - 15,000 psi 15,000 psi 10,000 - 15,000 psi
Bending at 10,000 psi WP, 549,000 ft-lb 2,063,000 ft-lb 10,300,000 ft-lb 2,109,000 ft-lb
2,000,000 lb Tension
Preload 245,000 lb 4,385,000 lb 12,000,000 lb 4,740,000 lb
Maximum Release Angle 30 30 7 4
Model 70
Collet Connector
HC
Collet Connector
DWHC
Collet Connector
HCH4
Collet Connector
12
D E E P WAT E R R I S E R T E N S I ON E R
The Deepwater Riser Tensioner is designed
to allow modular upgrades for existing rigs.
It is efficiently designed to maximize variable
deck load capacity with capacities available
up to 370,000 lb, gross tensioning capacity
(320,000 lb). Left-hand and right-hand units
use the same parts to simplify maintenance.
The sheave size is based on API recommen-
dations to maximize wire rope life. Cylinders
are interchangeable with the Deepwater
Motion Compensator.
Riser Recoil Control System The Riser
Recoil Control System constantly monitors
the rod position and is designed to engage
if three systems report a rod speed of
greater than 2.5 ft/sec. The rod speed can
be managed if the wire breaks under low
tension. The riser recoil can be installed in
place and requires no adjustment, only
initial commissioning.
Deepwater Motion Compensator
Recoil Riser
Tensioner
C ON D U C T OR P I P E
T E N S I ON E R
The Conductor Pipe Tensioner
System is based on a 36" stroke
cylinder, in a rod-end down, tension
type application. The system is available
in two configurations: hydraulic and gas
charged. The hydraulic system operates
from the BOP closing unit using one of
the spare functions. The gas charged
system operates completely self-
contained using locally generated
dry nitrogen. Once the cylinders
are charged to the proper gas
pressure, they are isolated for operation
and do not require external air pressure
vessels for continuous operation.
Conductor
Pipe
Tensioner
Riser Recoil Control System
M O T I O N C O M P E N S A T I O N S Y S T E M S 13
T
he Cameron motion compensation product line provides
a complete line of motion compensation products for a
variety of applications. Camerons integrated engineering
approach to deployment of drilling equipment, and the
flexibility of single source engineering, adds up to saving
time and money.
A C T I V E D E P L OY ME N T S Y S T E M
The vertical design of this skid-mounted system maximizes
available deck space with capacities available up to 370,000
lb gross capacity (320,000 lb). The sheave size is based on
API recommendations to maximize wire rope life. Patented
Space Saver
R I S E R S Y S T E MS
The LoadKing family of riser connectors is designed to meet
the demands of ultra deepwater drilling in water depths of
7000 ft (2134 m) or more. LoadKing Riser Connectors are
available with tension ratings of 2.5 million lb through 4.0
million lb. LoadKing Riser Connectors incorporate many of
the features of the RF Riser Connector while holding the
weight of the riser joints to less than two percent heavier
than a comparably equipped RF Riser Joint.
R F
R I S E R S Y S T E MS
The RF Riser Connector is designed to meet API 16R
requirements with fewer components and higher capacity
than other flanged riser connectors. It is designed to meet
the needs of the drilling industry for a deepwater riser
system that is less costly and quicker to operate than
conventional systems.
R I S E R R U N N I N G T OOL
Camerons riser running tool is used to lift and handle
the marine riser joints and test the auxiliary lines. The tool
has a flange on the lower end to make up with a flange
connector and manually lock into place using standard riser
bolts. The mandrel on the other end has a 4-1/2IFTJ so
that common rig tools can be used for handling. When
pressure testing of the auxiliary lines is required, the running
tool is left locked in place and the test plugs are lowered
into position. The running tool is available in manual and
hydraulic options.
R I S E R S Y S T E M
Cameron riser systems meet a variety of applications.
15 R I S E R S Y S T E M S / C A M C H E C
Description LoadKing LoadKing RF RFM
Rated Tension Load 3,500,000 lb 4,000,000 lb 2,000,000 lb 2,800,000 lb
Auxiliary Lines Up to Six Positions Up to Six Positions Up to Six Positions C/K Fixed
Fixed Fixed Interchangeable 2" to 5-1/2" OD
2" to 6-3/4" OD 2" to 6-3/4" OD 2" to 5-1/2" OD
Industry Specifications API 16R API 16R API 16R API 16R
LoadKing Riser Connector RF/RFM Riser Connector
C A MC H E C
R I S E R I N S P E C T I ON S Y S T E M
The Cameron CAMCHEC Riser Inspection System is a
revolutionary new approach for non-intrusive inspection
of marine drilling riser. The CAMCHEC system utilizes a
series of precision tools to perform the most
comprehensive riser inspection in the industry.
Each step is
performed
along the
entire length
of the main
riser tube and
all auxiliary lines.
The CAMCHEC
Riser Inspection System
incorporates a number of time saving features. These
services are available individually or as a complete package
and offer the following benefits:
On-site inspection without removal of buoyancy and/or
auxiliary lines reduces downtime, and the possibility of
damage due to handling and shipping
Complete inspection can be achieved without removing
riser coatings, saving valuable time
CAMCHEC provides more detailed inspection results for
wall thickness surveys and TOFD weld inspections
Digitally recorded inspection results and video images are
available for future comparisons
More accurate inspection means early identification of
future repair requirements.
CAMCHEC Time of Flight Diffraction (TOFD) Tool
TOFD Tool and
Data Display Equipment
E N V I R O N M E N T A L S A F E G U A R D 16
C
amerons award winning Environmental Safe Guard (ESG
)
System was developed to provide a safe, reliable and
cost-effective alternative to traditional subsea drilling
practices and combines field-proven equipment into an
evolutionary new system.
Traditionally offshore drilling is done either with a float-
ing vessel, utilizing a subsea BOP stack, with full control and
drilling riser systems or with a jackup or platform utilizing a
surface BOP stack and controls.
Another method utilizes a floating vessel with surface
BOPs in place of subsea BOPs. High-pressure riser is run
from the surface BOPs to the sea floor where it is cemented
in place. This means that the rig is essentially cemented in
place, allowing no practical means of disconnecting in the
event of an emergency. Also, if anything damages the high-
pressure riser while drilling, fluids in the riser escape to the
environment.
Camerons ESG System evolves one step further, utilizing a
floating vessel equipped with a combination of subsea and
surface modules. The subsea portion, at only a fraction of the
size and weight of a traditional subsea stack, is used to shear,
seal and disconnect from the seabed while the traditional
surface BOP stack handles all the well control functions.
In the event of an emergency, the control (acoustic,
electric, ROV-actuated or hydraulic) system is used to signal
the subsea BOP to shear the pipe. Once the shearing blind
rams shear and seal off the bore, the control system is used
to signal the upper connector to disconnect, allowing the
rig to be moved safely off location with minimal loss of
drilling or well fluids.
Three-barrel
Telescoping
Joint
Tensioning
System
Surface
BOP Stack
Casing/Riser
Collet
Connector
BOP with
Shearing
Blind Rams
Collet
Connector
Complete Cameron ESG System
Wellhead
The ESG System allows the drilling rig to safely disconnect
in an emergency situation.
17 D R I L L I N G C O N T R O L S Y S T E M S
T
he subsea MUX electro-hydraulic BOP control system
from Cameron offers state-of-the-art controls for
Cameron BOP systems.
Each system is designed with a true systems approach
for maximum efficiency. The modular structure of the
system allows Cameron to look at each drilling program
from a total systems level, not just from an equipment level.
Only Cameron combines this approach with the full
technical and project management resources of the
Cameron organization, offering customers:
Subsea retrievability Unlike any other system in the
industry, the modular design of the Cameron system
allows the subsea control pod to be retrieved and
replaced without pulling the riser stack.
Redundant system architecture Component level
redundancy eliminates single point failures. All critical
system functions have been engineered with multiple
back-ups for continuous operations.
Robust components Subsea components are rated for
up to 10,000 ft (3000 m).
Smaller and lighter Cameron subsea MUX drilling control
systems are the smallest and lightest in the industry.
Functionality Cameron MUX systems provide up to 112
hydraulic functions per subsea control pod.
L AND AND P L AT F ORM BOP CONT ROL S YS T E MS
Cameron offers
reliable, econom-
ical direct hydraulic
drilling control
systems for use on
land or platform.
Systems are design-
ed in accordance
with API 16D
specifications, as well as
all appropriate codes and standards for explosive and
hazardous area classification. Dual control panels provide
maximum flexibility, while the modular components deliver
maximum reliability and field serviceability.
Cameron cellar deck-mounted piloted control systems
are unprecedented
for control of
BOP stacks on
jackup type
rigs. Proven
through years
of field
applications,
these systems
provide significantly increased response time for control of
surface-mounted equipment.
MU X S U B S E A C ON T R OL P OD S
The Cameron subsea MUX drilling control pods combine
rapid response time with an array of features that make
them both reliable and economical at depths of 10,000 ft
(3000 m).
The Mark I Pod, capable of 72 functions, is designed for
most typical and deepwater applications, offering a compact
footprint and weight of
10,000 lb (4536 kg). The
Mark II Pod, capable of 112
functions, is designed for
ultra deepwater environ-
ments and weighs 15,000
lb (6804 kg). The pod
houses the hydraulic module
and electronic MUX
package. Two accumulator
banks are placed
conveniently around
the BOP stack.
The hydraulic
module is a standard
Cameron modular pod. Modules
feature seawater tolerant, stainless steel valves and pressure
regulators with sliding, metal-to-metal, shear type seals.
The electronic MUX package consists of the Subsea
Electronics Module (SEM) and the solenoid valve package.
The SEM contains dual redundant electronics which provide
communications via modem with the surface electronic
system. The solenoid valve package converts the electronic
commands into hydraulic signals which actuate the large
valves in the hydraulic module.
S U B S E A P I L OT E D A N D D I R E C T H Y D R A U L I C
C ON T R OL S Y S T E MS
For operating the BOP stack and associated equipment in
shallower depths of 5000 ft (1500 m) or less, Cameron
offers piloted hydraulic drilling control systems.
These systems offer the same robust, field-
proven components as the MUX system,
but they are controlled via hydraulic
connections between the surface
controls and subsea control pod.
Like the subsea MUX systems,
the piloted systems feature
redundant architecture for absolute
reliability, and are fully retrievable
without pulling the riser. Subsea
system functions can be operated by
either the drillers control panel, tool-
pushers control panel or touchscreen, as well as by the
tertiary operator panel located on the diverter control unit.
MUX Control Pod
Hydraulic Control Pod
Platform Control System
Land Closing Unit
M o R P H D R I L L I N G C O N T R O L S Y S T E M 18
T
he new Cameron MoRPH
)
has been used in more than 550 subsea connections and is
growing in popularity for a variety of subsea applications.
MA N I F OL D S
As part of Camerons total subsea package offering, a variety
of manifold designs are available including template manifolds,
cluster manifolds, and pipeline end manifolds (PLEMs). To date,
Cameron has successfully installed manifolds in varying water
depths and in operating pressures up to and including 15,000 psi.
C ON T R OL S Y S T E MS
The CAMTROL
and STM
S U B S E A C OMP ON E N T S
The Cameron MOSAIC product line incorporates field-proven components including: Cameron
SpoolTree Subsea Trees proven over and over in field applications around the world. Subsea
Retrievable Insert Chokes with a selection of actuator assemblies and trim cartridges. CAMTROL
Production Control System standard components which adapt to a variety of field configurations.
MOSAIC provides flexible modularity to create nearly endless system combinations with reliable
and economical subsea equipment. MOSAIC systems are all based upon a combination of standard
components. This modular, or building block approach, allows producers to specify pre-engineered
components with application specific features.
The Cameron MOSAIC solution for this field development is one of the myriad of combinations
available. Contact us and we will design one for you.
S P O O L T R E E P R O D U C T I O N S Y S T E M S
T
he Cameron SpoolTree Production System is one of the
most widely used trees in the world and offers many time
and cost saving advantages over conventional tree systems.
Instead of the typical wellhead-hanger-tree stackup, the
SpoolTree design has a wellhead-tree-hanger stackup. In
this configuration, the Christmas tree consists of a
concentric bore spool with a wellhead connector below and
a wellhead connector profile on top. The tubing hanger is
hung off inside the spool on a dedicated load shoulder, and
the valves are situated on the side of the spool. No valves
are in the vertical bore of the wellhead/tree system. The
completion is run after the tree is installed and the
completion can be pulled with the tree in place and flowline
connections undisturbed.
MOSAIC
S U B S E A P R OD U C T I ON S Y S T E M
Guidebase For template or satellite installation. Guideline or guidelineless.
Variety of connection types available.
Valve Actuator 25 Compact Modular (CM) modules available. Sizes from 2" to 7". To
15,000 psi WP.
Internal Tree Cap With or without wireline plugs.
Tree Connector Mechanical or hydraulic. Deepwater high capacity (DWHC) model available.
Wellhead STM or STC wellhead. Metal-to-metal or metal end-cap seals. Five or six string
configuration. Variety of casing programs.
Spool Body and Modular Gate Valve Assembly Configured for various production
applications. Cameron FLS or FLS-R gate valves. Working pressures up to 15,000 psi.
Flowline and Pipeline Connection Vertical, horizontal, diver assist or
ROV. Common interfaces used throughout.
Tubing Hanger Up to six hydraulic and two electrical penetrations as
standard; optionally, more can be accomodated.
Subsea Choke Diver-assist or diverless. Inserts are retrievable or non-retrievable
(fixed). Crown or clamp connectors.
Control Module Up to 32 hydraulic control points. Variety of intervention
methods.
Debris Cap (not shown) Weight set or hydraulic 11
10
1
9
8
7
6
5
4
3
2
1
S P OOLT R E E S Y S T E M VA LV E A S S E MB LY
C ON F I G U R AT I ON S
In the Cameron SpoolTree design, the spool body provides
outlets to attach production, annulus and isolation valves
for downhole functions and the electrical penetrator bonnet
assembly. The tubing hanger landing shoulder is specially
ported to accept control stabs and provides hydraulic
continuity between the production control system and
downhole hydraulics.
The valves are contained both as an integral part of the
spool body, and in mini-blocks external to the vertical bore
of the tree. A typical valve cluster includes production and
annulus master valve, production and annulus wing valve,
crossover valve, workover valve and isolation valves for
SCSSV, CIV and other requirements. Assemblies are
available for 3" through 7" completions.
Basic Chemical Injection Annulus Crossover
Production Choke Gas Lift Choke
SpoolTree Subsea
Production System
T
he Cameron Dual Bore Production System has been the
number one choice of operators for many years. More
than 300 have been delivered worldwide since it was
introduced in 1985. Todays version has been reengineered
for modularity and standard interfaces have been added to
ensure compatibility with a range of systems.
The dedicated annulus bore and vertical full-bore access
to both the production tubing and annulus provide several
advantages. The tubing casing annulus can be circulated
and pressure bled off. This simplifies troubleshooting by
enabling annulus monitoring for downhole pressure and
temperature, sand production and tubing and packer
leaks. In addition, one or more electrical penetrators can
be provided for downhole pressure and temperature
gauges and for electrical submersible pumps.
Versions of the dual bore tree are offered for 5000,
10,000 and 15,000 psi WP and water depths to 10,000
feet. They are used for oil and gas production, gas and
water injection service on satellite wells, clusters or
templates.
25 D U A L B O R E P R O D U C T I O N S Y S T E M S
D U A L B OR E VA LV E A S S E MB LY
C ON F I G U R AT I ON S
The Modular Dual Bore Tree has a total of 320 pre-
determined master valve block assemblies. Valve assemblies
are available in 4", 5", or 6-3/8" nominal bore sizes with
5000, 10,000 or 15,000 psi WP ratings. Valve assemblies
feature Cameron FLS gate valves with one-piece gate,
spring-loaded seats and corrosion-resistant, metal-to-metal
seals for maximum sealing integrity.
A choice of 40 valve module arrangements is available
for each wing valve block, covering requirements for
production, water injection and gas lift. The modules offer
flexibility in location of crossover valve, chemical injection
valve, etc. Master and swab valves are located in the well
bore. Either commercial cartridge-type isolation needle
valves or Cameron heavy-duty isolation needle valves can
be used for chemical injection and control line isolation.
D U A L B OR E S U B S E A P R OD U C T I ON S Y S T E M
Guidebase For template or satellite installation. Guideline or guidelineless. Variety of
connection types available.
Valve Actuator 25 Compact Modular (CM) modules available. Sizes from 2" to 7".
To 15,000 psi WP.
External Tree Cap (not shown) With or without wireline plugs.
Tree Connector Mechanical or hydraulic. Deepwater high capacity (DWHC) model
available.
Wellhead STM or STC wellhead. Metal-to-metal or metal end-cap seals. Five or six
string configuration. Variety of casing programs.
Modular Valve Assembly Total of 320 configurations available.
Cameron FLS gate valves. Working pressures up to 15,000 psi.
Flowline and Pipeline Connection Vertical, horizontal, diver assist
or ROV. Common interfaces used throughout.
Tubing Hanger Choice of tubing sizes, threads and wireline preps.
Metal seals with resilient backup available. One to four SCSSC ports.
With or without electrical penetrator.
Subsea Choke Diver-assist or diverless. Inserts are retrievable or
non-retrievable (fixed). Crown or clamp connectors.
Control Module Up to 32 hydraulic control points.
Variety of intervention methods.
10
1
9
8
7
6
5
4
3
2
1
Production Production
with Choke
Gas Lift Production
with Two Chokes
Production
with Internal
Crossover
Production with
Internal Crossover
and Choke
Production with
Choke and Annulus
Connection
Dual Bore Subsea
Production System
C A M E R O N D C 26
T
he CameronDC
) System has
proven to be a highly successful and popular system for
connecting flowlines and export lines.
Basic components of the system
include a hub support mounted on the
subsea structure and a receiver mounted on the flowline
to be connected. The hydraulic CVC running tool is an
independent tool which is operated by ROV. Other major
features of the CVC system include:
Reliable mechanical connection The running tool
incorporates a hydraulically operated actuator ring that
locks pivoting collet segments under the tapered profile
of the hub to form a strong connection capable of
handling high bending loads.
Misalignments accommodated The system can
accommodate 2 degrees of misalignment. Cameron has
installed CVC jumpers subsea onto hubs with up to 6
degrees of vertical inclination and conducted testing on
the surface with hubs at 14 degrees of inclination.
Simple makeup Collet connectors are lowered directly
onto the hubs. No pipe deflection is needed to make up
the connection.
Cost-effective Because the running tool is completely
independent and is retrieved to the surface after the
connection is made, no hydraulic components are left
subsea.
Flexible tooling Running
tools are available in
4-12 and 14-20
size ranges, so one tool
can be used for multiple
applications.
C A M E R O N P R O D U C T I O N C O N T R O L S Y S T E M S
C
ameron Controls Subsea Production
Control System has been
engineered and qualified as a
completely integrated system. With
its integrated approach and
component-level modularity, the
system offers unequaled advantages
in uptime availability, flexibility and
expandability. Its the first and only
system that incorporates all the
advanced features the industry
now demands:
Modular components The reliability of pre-engineered
components, the adaptability to handle any field scenario,
plus the flexibility to expand as development scenarios
change.
High-integrity materials Robust, seawater-tolerant com-
ponents, designed and qualified to 10,000 ft. (3000 m).
Segregated, redundant electronics Delivers maximum
reliability against single-mode failures.
Smaller and lighter Compact Subsea Control Module
weighs less than 2750 lb (1250 kg) at maximum config-
uration, allowing easy installation and intervention with
standard work-class ROVs.
Retrievability Standard tooling and modular design
enable critical subsea components to be easily retrieved.
Uptime availability Achieved third-party audited
availability for all installed CAMTROL
systems, recorded
since the first SCM was installed, surpassing the industry
norm for competitive electro-hydraulic systems.
S Y S T E MS L E V E L D E S I G N A P P R OA C H
Beyond field-proven reliability, the flexible and modular
structure of the system allows Cameron to look at your field
development from a systems level. Rather than designing
new components, we can focus on analyzing the base case
and options development scenarios, then reconfigure our
standard, pre-engineered equipment and components to
meet the RAM analysis optimized solution to your project.
This big-picture approach means we get an accurate
look at capital and operating expenses up front, saving you
money now and through the life of field development. And
only Cameron Controls combines this approach with the
technical and project management resources of the
Cameron organization, offering you:
The Cameron Project Planning Team Every function
within the Cameron Controls division is involved in the
proposal phase, and an appropriate project team is assigned
to see you through the entire life of your program. This
team includes systems engineers, project managers,
marketing and proposal specialists, purchasing and
procurement specialists, operations personnel, QA/HSE
experts and aftermarket support services.
Worldwide Support Cameron maintains a worldwide
network of engineering, testing, aftermarket, customer
service and sales centers to support every phase of your
program. Dedicated customer service facilities in Aberdeen,
Scotland, and Macae, Brazil, are two examples.
Factory and Site Integration Testing Once the
manufacture of your production control system is
completed, Cameron conducts comprehensive factory and
site integration testing at our dedicated testing facilities.
This ensures proper operation and reliability of your
complete system before installation and commissioning.
Extensive FIT and SIT programs serve to minimize infant
mortality failures.
CAMSERV Aftermarket Services Starting from the
FEED stage, Cameron provides ongoing technical support
and customer services for the life of your project. The
CAMSERV worldwide network of dedicated aftermarket
locations provides an extensive inventory of spare parts,
field service, customer property management and other
services.
MA S T E R C ON T R OL S TAT I ON ( MC S )
The MCS provides control and monitoring of the complete
system, including surface and subsea installed equipment.
Two complete and segregated MCS channel networks
simultaneously monitor data functions to and from each
other, topsides and
subsea networks. In
the event of a channel
network failure, the
other continues to
seamlessly operate the
control system. This dual
redundant architecture
eliminates single mode
failure points and the
requirement for
bumpless transfer from
the failed to the healthy
channel network.
The MCS features
open-architecture
electronics with dual
Fast Ethernet links to
the host control system
(or serial RS-485 and choice of topside communication
protocol including MODBUS and Profibus). The system is
OPC v.2 compliant for compatibility with all other OPC v.2
compliant equipment. The MCS standard modems are
qualified to control up to ten SCMs at 46 miles (74 km)
offset on 6mm
2
conductors (no repeater pod necessary), and
the standard MCS can accommodate up to eight modems
per channel. Ultra-long offset capability is available.
28
Subsea
Control Module
Master Control Station
E L E C T R I C A L
P OWE R U N I T
( E P U )
The EPU provides
conditioned electrical
power to the topside
and subsea system
components. The EPU
supplies dual, isolated,
single-phase power for
the subsea system
through the main
control umbilical,
together with power
supply modules for
the MCS and HPU.
H Y D R A U L I C P OWE R U N I T ( H P U )
The HPU provides redundant low-pressure and high-pressure
hydraulic supplies to the subsea system.
Self-contained and totally
enclosed, the HPU includes
duty and backup electrically
driven hydraulic pumps,
dual redundant filters,
accumulators, and control
and instrumentation for
each LP and HP hydraulic
circuit. The unit operates
autonomously under the
control of a dedicated
programmable logic controller (PLC), which provides pump
motor control, interlocks and interface with the MCS.
S U B S E A C ON T R OL MOD U L E ( S C M)
Rated for water depths up to 10,000 ft (3000 m), the SCM
is the heart of the subsea system. The CAMTROL
SCM
weighs less than 2750 lb (1250 kg) and measures only
29 x 29 x 34 high (736 mm x 736 mm x 860 mm),
making it the lightest, most compact control module in
the industry. This allows easy installation
and intervention by standard work-class
ROVs with any of the suite of multi-
mode running tools. Yet with
up to 32 control functions,
24 external (4-20 mA)
electrical sensor inputs and
available multi-dropped
intelligent completion
capability, the SCM
leads the industry in
functionality and future
potential. This can
reduce the number of
SCMs needed for an entire
project, thereby lowering capital expenses.
The SCM provides multiplexed electro-hydraulic control
and monitoring of a wide variety of field functions including
traditional tree functions, manifold valve control, choke
adjustment, position indication, header pressure/temperature
monitoring, downhole intelligence monitoring, sand
detection, corrosion monitoring and multiphase flow
measurement. Other features include:
Oil-filled, pressure-compensated construction designed
for 14 to 104 F (-10 to +40C); controlled-environment
electrical connections; seawater-tolerant materials
available throughout hydraulic system
Diverless or diver-assisted designs
3000 or 5000 psi nominal operating supply pressures for
tree and manifold valves; 7500 or 10,000 psi nominal
operating supply pressure for SCSSV and other HP needs
Segregated dual SEMs are standard, along with dual or
single valve electronic modules
S U B S E A D I S T R I B U T I ON U N I T ( S D U )
The modular design allows the SDU to be either separate or
fully integrated. The SDU provides the hydraulic, chemical
and electrical distribution between the subsea system and
the main control umbilical. The structure is designed, tested
and certified to accommodate all handling loads. For
deepwater applications,
the unit can incorporate
hinge-over lock capability.
All components are
suitably earth bonded and
corrosion protected to suit
the installation. Additional
features include:
ROV or diver make-up
flying lead jumpers
ROV or diver-operated block and bleed valves
Electrical distribution system with optional diver or ROV
replaceable fuses
ROV interfaces compliant with API 17H
Available with integral SCM and SAM (subsea
accumulator module).
I N T E R V E N T I ON F L E X I B I L I T Y
The CAMTROL system uses common intervention methods
for the retrieval and re-installation of the SCM and other
equipment. Methods may include diver-assist, diverless,
guideline, guidelineless and ROV-assisted.
29 C A M E R O N P R O D U C T I O N C O N T R O L S Y S T E M S
Subsea Distribution Unit
Electrical Power Unit
Hydraulic Power Unit
Subsea Control Module (HydraQuad
Couplers not shown)
30
T H E E D G E I S E X C E L L E N C E
S U R F A C E S Y S T E M S
As the worlds largest provider of surface production
equipment, Cameron is uniquely equipped to give our
customers the edge: Leadership as the single-source supplier
for systems as well as products suitable for any operating
environment. Surface technologies like the innovative SpoolTree
wellhead and Christmas tree design. Global sales, service, and
manufacturing support. All of which help enhance productivity,
safety, and ultimately, profitability for you. With Cameron, the
edge is excellence.
31
W
hen it comes to surface systems, Cameron offers all the
advantages of working with the global market leader.
Not only do we have the largest installed base of equipment
in the industry, we back it with the largest number of support
facilities in every major production region around the world.
At Cameron, you are always assured of the most cost-
effective, innovative approach to solving any technological
challenge. For example, the Cameron Space Saver
Wellhead.
This unique wellhead focuses on three key issues reduced
costs, compact design, and improved safety.
Every Cameron system incorporates Cameron-quality
components including wellheads, Christmas trees, actuators,
chokes, and controls. All are available with trims to meet
extreme conditions from low pressure/low temperature to
high pressure/high temperature.
WE L L H E A D S Y S T E MS
Cameron surface wellhead systems meet a wide variety of
applications including conventional, compact, multi-bowl,
dry completion, metal seal, HP/HT and many others.
From simple spool-type wellheads to systems like the
Conductor Sharing Wellhead (CSW
family of gate
valves is the most comprehensive line of API gate valves in the
industry. Couple this with the Saf-T-Gard
line of pneumatic
piston, pneumatic diaphragm, hydraulic and wireline cutting
actuators, and you have a wide range of flexibility based on
years of proven success.
C H OK E S A N D A C T U AT OR S
Cameron Willis surface production chokes and actuators are
used in Cameron surface systems to provide precise flow
control. Cameron Willis offers needle and seat chokes, MOVs
and control chokes along with a full line of choke actuators.
With Cameron Surface Systems you can be sure that
the edge is excellence.
T H E E D G E I S E X C E L L E N C E
CAMERON SURFACE SYSTEMS
Conventional Wellhead Systems
IC Wellhead 32
S Wellhead 32
Compact Wellhead Systems
MTBS Tubing Spool 33
SSMC Wellhead 33
Metal Seal Split Compact Wellhead 34
MBS Wellhead 34
Specialty Wellhead Systems
SpoolTree Wellhead 35
CSW Wellhead 35
Space Saver Wellhead 36
Dry Completion Wellhead 36
Wellhead Connection Systems
SlipLock Connector 37
FastLock Connector 37
FlangeLock Connector 37
FastClamp Connector 37
CAMFORGE Connection System 38
Dry Completion Systems
External Tie-Back Connector 39
Adjustable Wellhead 39
Surface Tree System 39
Adjustable Casing Hanger 40
Riser Tensioning System 40
Spar and TLP Systems 40
Gate Valves
Large Bore Gate Valves 41
FL Gate Valves 41
FLS Gate Valves 41
M Gate Valves 41
Saf-T-Gard Actuators
Pneumatic Actuators 44
Hydraulic Actuators 44
Wireline Cutting Actuators 44
Surface Safety Systems 45
Chokes
H2 Classic and H2I Chokes 48
MOVs 48
Control Chokes 49
Choke Actuators 49
C O N V E N T I O N A L W E L L H E A D S Y S T E M S 32
250F
121C
180
82C
150F
65C
100F
38C
50F
10C
0F
-17C
-20F
-29C
IC-1
IC-1-P
IC-2
SB-6
SB-5
SB-3
0 10% 20% 30% 40% 50% 60% 70% 80%
A
P
I
T
E
M
P
E
R
T
U
R
E
R
A
N
G
E
U T S P
Hang-Off Capacity (% of Pipe Body Yield)
(Operating conditions vertified by API 6 A, 17th Edition, Appendix F testing)
Casing Hanger Selection Chart
IC Conventional
Wellhead System
S Conventional
Wellhead System
Description
S Conventional IC Conventional
Wellhead System Wellhead System
Working Pressures Up to 15,000 psi Up to 10,000 psi
(excluding tubing spool) (excluding tubing spool)
Operating Temperatures -20 F to +250 F -20 F to +150 F
(-29 C to +121 C) (-29 C to +65 C)
Casing Head Housings S, S-11, S-3 IC-2, IC-2-BP
Casing Head Spools S, S-11, S-3 IC-2, IC-2-BP, IC-2-L
Casing Hangers SB-3, SB-5, SB-6 IC-1, IC-1P, IC-2
slip and seal assemblies slip and seal assemblies
C
ameron conventional wellhead systems provide the
flexibility, compatibility and interchangeability required
for a wide range of applications. Both the S and IC
wellheads consist of the lower casing head and hanger, and
the subsequent casing spools and hangers. Both wellheads
are compatible with most Cameron tubing spool and
hanger configurations.
I C
C ON V E N T I ON A L WE L L H E A D S Y S T E M
The IC Wellhead System features a straight bore design with
a single, 45 degree load shoulder. The chart below describes
the IC System service range.
S
C ON V E N T I ON A L WE L L H E A D S Y S T E M
The S Conventional Wellhead System offers the industrys
highest capacity conventional spool-type wellhead and is
designed for use with all well depths and all types of
completions. It incorporates dual landing shoulders for
maximum casing support. The Cameron S Wellhead System
has been proven to successfully suspend over 2.6 million
pounds of casing weight.
H OW T O S E L E C T A WE L L H E A D S Y S T E M
The first step in determining which Cameron wellhead to
use is to determine the casing hanger that best suits the
application. Each hanger profile is unique and is generally
compatible with only a limited number of casing head/
spool bowls. Cameron slip-type hangers are divided into
two groups: SB and IC, each serving different applications.
33
Description SSMC Wellhead
Sizes 7-1/16" through 20-3/4"
Working Pressures Up to 10,000 psi
Temperature Range -20 F to +250 F (-29 C to +121 C)
0 F to +350 F (-18 C to +177 C)
Side Outlets Line pipe threaded, studded
Top Connection FastLock or FlangeLock
Annulus Seals LS or Metal-End-Cap (MEC)
Tubing Hangers Interchangeable single, dual and tensioned
Description MTBS Tubing Spool
Sizes 7-1/16" thru 11", 13-5/8" MTB, CMTB
Working Pressures 5000, 10,000, 15,000 and 20,000 psi
Temperature Range -75 F to +350 F (-59 C to +177 C)
Side Outlets Studded
Top Connection API Flange/Studded or Clamp Hub
Annulus Seals Metal to metal
Tubing Hangers Metal to metal body and bore seals
C O M P A C T W E L L H E A D S Y S T E M S
MT B S T U B I N G S P OOL
The MTBS Tubing Spool is a single-shoulder bowl design
for use with metal-to-metal body seal on MTBS hangers.
Standard sizes are available in 5000 through 20,000 psi WP
ratings. Several different bottom preparations are available
to satisfy customer preferences.
S S MC
( S TA N D A R D S N A P - R I N G MOD U L A R
C OMPA C T ) WE L L H E A D
The SSMC Wellhead is a total system designed to accommo-
date a variety of standard casing programs and working
pressures, while using a number of interchangeable
components. The SSMC wellhead provides a technically
superior design to that of the conventional wellhead in that
it incorporates a reduction in height, enhanced safety and rig
time savings features with through-BOP operations, and a
decrease in installation and operation cost. In addition, many
components of the conventional wellhead are eliminated by
using a single compact housing for multiple casing and
tubing hangers.
SSMC
Compact Wellhead
MTBS Tubing Spool
C O M P A C T W E L L H E A D S Y S T E M S 34
MBS Multi-Bowl Wellhead
Description MBS Multi-Bowl Wellhead System
Sizes 11 through 13-5/8
Working Pressures 10,000 psi
Temperature Range -20 F to +250 F (-29 C to +121 C)
Side Outlets Line pipe threaded, studded
Top Connection Flanged
Annulus Seals Energized with plastic packing or lockscrew
Tubing Hangers Mandrel, slip
Metal Seal Split Compact Wellhead
ME TA L S E A L S P L I T C OMPA C T WE L L H E A D
The Metal Seal Split Compact Wellhead is a metal sealing
compact wellhead system. This metal sealing version is for
the more critical service application, offering protection up
to 15,000 psi WP and accommodating high operation tem-
peratures. Using field proven metal-to-metal seals, this
system includes a retrievable metal seal assembly on the
tubing hanger with external testing capabilities, an independ-
ent tubing hanger landing shoulder, and hydraulically set
metal annulus seals with external testing capabilities.
Description Metal Seal Split Compact Wellhead
Sizes 11 through 13-5/8
Working Pressures Up to 15,000 psi
Temperature Range -20 F to +350 F (-29 C to +177 C)
Side Outlets Line pipe threaded, studded
Top Connection FastLock or FlangeLock
Annulus Seals JS, CANH
Tubing Hangers Interchangeable single, dual
MB S
MU LT I - B OWL WE L L H E A D S Y S T E M
The MBS Multi-Bowl Wellhead System is a compact,
unitized wellhead which can be used as an alternative to
conventional wellhead systems in onshore and platform
applications. With the MBS Wellhead, the lower and
upper casing heads are installed as a single unit, saving
installation time. In addition, the casing and tubing can
be installed, landed and sealed through the BOP stack,
increasing safety and saving rig time normally required to
remove and reinstall the BOP stack during conventional
wellhead installations.
35 S P E C I A L T Y W E L L H E A D S Y S T E M S
C S W
( C ON D U C T OR S H A R I N G WE L L H E A D )
The CSW System provides compact wellhead technology
for drilling two or more wells through one conductor.
CSW systems allow up to three independent dual
completions in one conductor. Each can be drilled and
completed independently using a minimal number of
connections. Critical hanger and seal assemblies used in
CSW systems are the same as Camerons field proven
SSMC
wellhead system.
Description Conductor Sharing Wellhead (CSW)
Sizes 9" through 20-3/4"
Working Pressure Up to 10,000 psi
Temperature Range -20 F to +250 F (-29 C to +121 C)
0 F to +350 F (-18 C to +177 C)
Top Connection Flanged, JB threaded
Annulus Seals LS or Metal-End-Cap (MEC)
Tubing Hangers Interchangeable single, dual or tensioned
Tubing Hanger Neck Seal SRL (straight radial lip)
Description SpoolTree Wellhead System
Sizes 7-1/16 through 20-3/4
Working Pressure Up to 10,000 psi
Temperature Range -20 F to +250 F (-29 C to +121 C)
0 F to +250 F (-18 C to +121 C)
Secondary Seals Single P, Single T, Double T, NX Bushing, Double P
Top Connection Flanged, FastLock, FlangeLock
Annulus Seals LS or Metal-End-Cap (MEC)
Tubing Hangers Single spool type
I
I
I
I
I I I I
I
I
I
I
CSW Wellhead SpoolTree Wellhead
S P OOLT R E E
WE L L H E A D S Y S T E M
The SpoolTree Wellhead System replaces the wellhead tubing
spool with a dual purpose spool and tree assembly. The
production flow is directed horizontally from the tubing hanger
through a special set of production side valves which are at a
level above the annulus side valves. The top of the SpoolTree
is blanked off, allowing direct access to the well without
disturbing the SpoolTree assembly or associated pipe work.
The compact tree allows the hole to be drilled and com-
pleted without having to isolate/plug the completion. The tree
is installed and tested prior to running the completion. Full BOP
access is available at all times.
S P E C I A L T Y W E L L H E A D S Y S T E M S 36
D R Y C OMP L E T I ON WE L L H E A D S Y S T E M
The Dry Completion Wellhead System is designed for
deepwater completions such as TLPs, SPARs and DDCVs.
Systems are available for both single and dual tensioned
casing risers. The system utilizes a field-proven, robust
adjustment system with full metal-to-metal sealing capability.
Description Dry Completion Wellhead System
Sizes 11" and 13-5/8"
Working Pressure Up to 15,000 psi
Temperature Range -20 F to +350 F (-29 C to + 177 C)
with API 6FA, 6FB and 6FC capability
Secondary Seals Metal-End-Cap (MEC) or metal-to-metal
Top Connection FastLock
Bottom Connection Buttweld, CAMFORGE or SlipLock
Annulus Seals CANH
Dry Completion Wellhead System
Description Space Saver Wellhead
Sizes 9" through 20-3/4"
Working Pressure Up to 5000 psi
Temperature Range -20 F to +250 F (-29 C to +121 C)
Bottom Connection Threaded, Slip-On Weld or CAMFORGE
Annulus Seals Elastomer
Tubing Hangers Mandrel
Tubing Hanger Neck Seal Elastomer
Space Saver Wellhead
S PA C E S AV E R
WE L L H E A D S Y S T E M
The Space Saver Wellhead System is an economical compact,
multi-bowl system which allows the suspension of two
casing/tubing strings in a single housing. The simple design
offers many important benefits including reduced height
requirements for applications where rig space is at a
premium, significant rig time savings over conventional
flanged equipment, and improved safety.
37 W E L L H E A D C O N N E C T I O N S Y S T E M S
C
ameron offers several connection systems which
feature reduced make-up time and increased safety.
The CAMFORGE and SlipLock systems are used primarily to
attach wellhead housings to surface casing. The FastLock,
FlangeLock and FastClamp connections are fast make-up
connectors used as end connections for wellhead spools,
housings and BOPs.
S L I P L OC K
C ON N E C T OR S Y S T E M
The SlipLock Connector System uses a simple slip-type
mechanism to replace conventional casing threads or
slip-on preparations which require field welding.
F A S T L OC K
C ON N E C T OR
The FastLock Connector is designed as an efficient
replacement for flanged connections on surface wellheads.
Its low torque allows for fast make-up and saves rig time.
Typically, FastLock connectors would be installed on land
and platform BOP stacks taking full advantage of the
installation time savings offered by this unique design.
F L A N G E L OC K
C ON N E C T OR
The FlangeLock Connector is designed as a low cost
connection for 5000 psi WP applications. It can be bolted
directly onto FastLock connector hubs. This allows for a
smaller, more cost-effective overall connection and provides
maximum flexibility for drilling and workover operations.
F A S T C L A MP
C ON N E C T OR
The FastClamp Connector was developed as an alternative
to the conventional clamp assemblies and fits standard
clamp hub profiles using conventional API ring gaskets. The
connector features reduced make-up torque, faster make-
up times and improved safety over conventional clamps.
SlipLock Wellhead Housing
FastLock Connector
FlangeLock Connector
Description FastLock FlangeLock FastClamp SlipLock
Application Replaces standard Alternative to production Replaces standard Surface conductor-to-casing
flanged connection FastLock Connector clamp connections head housing connection
Compatibility Fits reduced diameter Bolts directly to Fits all standard clamp S and IC wellheads,
proprietary hubs and FastLock hub hub profiles compact wellheads
standard API hubs
Seal Type CF, BX, RX CF Conventional API ring gaskets Elastomer (P seal) or metal-to-metal
(CANH
seal)
Working Pressure Up to 15,000 psi Up to 6500 psi Up to 15,000 psi Up to 10,000 psi
FastClamp Connector
W E L L H E A D C O N N E C T I O N S Y S T E M S 38
C A MF OR G E
C ON N E C T I ON S Y S T E M
Based on development started in 1984, the CAMFORGE
system has been utilized on hundreds of wellheads as well
as subsea pipeline tie-ins. CAMFORGE provides a true
metal-to-metal forged connection that leaves the traditional
welding process out in the cold.
The safety aspect alone has been enough of a deciding
factor to make many operators choose the CAMFORGE
system. There are no open flames or sparks in the
CAMFORGE cold forging process. Therefore, the potential
for ignition of surface gas is completely eliminated with
CAMFORGE.
The CAMFORGE wellhead systems overall cost is less
than conventional slip-on weld type units. Significant
savings are realized from drastically reduced installation
times of approximately one hour. In addition, offshore
platforms conventional welded installations of a wellhead
often require adjacent wells to be shut in. But not with the
CAMFORGE method, thus avoiding production losses from
shut-in wells.
The CAMFORGE system provides a consistently
predictable connection that removes the worry about
welding variables such as preheat and post-heat
temperatures and welders skills and it can be
accomplished as easily in the rain as in the sunshine.
Description CAMFORGE
Application Surface conductor-to-casing head housing connection
Compatibility S and IC wellheads, compact wellheads
Seal Type Metal-to-metal
Sizes Wide range of sizes
Working Pressure Up to 10,000 psi
CAMFORGE Connection
The CAMFORGE system requires no welding, ensuring safety.
The CAMFORGE forging tool cold forges the connection.
39 D R Y C O M P L E T I O N S Y S T E M S
D
rilling or production, surface or subsea, Cameron offers
a range of products to meet the requirements of spar,
TLP and other dry tree applications. The Cameron product
line covers all critical components from the subsea wellhead
to the drilling/production system on the platform. In addition,
Cameron offers a complete line of drilling, production and
workover control systems as well as the industrys most
comprehensive suite of aftermarket services to meet the
needs of any application.
E X T E R N A L T I E - B A C K C ON N E C T OR
The Cameron External Tie-Back Connector is used in dry
completion production systems to
connect the subsea wellhead to the
riser system.
The connector is an annular piston
design which minimizes the outside
diameter to only 32.50"(82.5 cm). For an
18-3/4" wellhead system, hydraulic
pressure acting on the piston activates
collet segments similar to those in a
traditional collet connector.
Additional features on the
connector include ROV operation, five
degree angle connect and disconnect,
high load bearing capacity, positive
unlock, positive disengagement and
misalignment
protection.
Adjustable Wellhead
System and Surface Tree
A D J U S TA B L E WE L L H E A D A N D
S U R F A C E T R E E S Y S T E M
Cameron offers custom built Adjustable Tension Tie-Back
Wellhead and Surface Tree Systems. The key features are
reduced height, enhanced safety and rig-time savings with
utilization of Camerons FastLock connector, and field
proven technology.
External Tie-Back
Connector
Adjustable Wellhead
System and Surface Tree
D R Y C O M P L E T I O N S Y S T E M S 40
A D J U S TA B L E
C A S I N G H A N G E R
Cameron offers an
adjustable casing
hanger for use with dry
completion systems.
The casing hanger
permits the main casing
load to be suspended
at the mudline of spar
and TLP systems. The tie-
back allows for length
adjustment in small
increments for accurate
positioning and tension-
ing. The metal-to-metal
CANH
, F L S
A N D F L S - R
G AT E VA LV E S
Slab-style gates are used in the Cameron FL, FLS
and FLS-R forged body gate valves for both
manual and actuated applications. These valves
meet or exceed the requirements of API
Specifications 6A, 6A SSV/USV and 17D. The
slabstyle gate effects a metal-to-metal seal on the
flow stream. In addition, slab-style gates may also
be used when wireline cutting is required.
Common features of the FL, FLS and FLS-R Gate Valves
include inert, spring-loaded, pressure-energized lip seals
which are installed between each seat and body. These seals
assist in low-pressure sealing and protect against intrusion
of particle contaminants into the body and seal areas.
The FLS-R valve is used in manually operated, large bore
applications. The manual FLS-R valve shares many of the
same features as the FLS valve and it incorporates a lower
balance stem and a unique ball screw mechanism which
provide remarkably low operating torque. The FLS valve is
used in high pressure, large bore applications requiring
actuation.
FL Gate Valves
sizes 2-1/6" to 4-1/16"; 2000 to 5000 psi WP
FLS Gate Valves
sizes 1-13/16" to 9"; 2000 to 20,000 psi WP
FLS-R Gate Valves
sizes 4-1/16" to 11"; 5000 to 15,000 psi WP
M
G AT E VA LV E S
Expanding-style gates are used in the Cameron
M cast body manual gate valves. The Pow-R-Seal
Gate Valve
FLS Gate Valve with
Cameron Willis MHW
Saf-T-Gard Wirecutting
Actuator
S A F - T - G A R D A C T U A T O R S
C
ameron designs and manufactures a full range of
Saf-T-Gard
actuators.
N E E D L E A N D S E AT C H OK E S
The Cameron H2 and H2I chokes are well-known for rugged
dependability in controlling flow in surface applications. These
popular chokes are available in a wide range of sizes and in
trims to meet the toughest environments.
MOV s
Cameron Willis Multiple Orifice Valves (MOVs) use precision
engineered rotating discs to control the flow in surface
wellhead, manifold, separator, letdown waterflood, CO
2
,
EOR and gas lift applications.
C ON T R OL C H OK E S
Cameron Willis Control Chokes are used worldwide to control
the flow of oil and gas in Christmas trees, line heaters, mani-
folds, water injection and gas lift applications. They can be
supplied with plug and cage or external sleeve trims, and are
ideally suited for single- or multi-phase liquid and gas
production service. For subsea applications, options include
retrievable and non-retrievable inserts, and a Fast Acting
Module which ensures that an operator can safely close a
subsea choke within 30 seconds.
D R I L L I N G C H OK E S
Cameron Willis offers drilling chokes for use in applications
from 5000 to 20,000 psi WP. These rugged chokes are suitable
for drilling or well clean-up applications.
G AT E VA LV E A C T U AT OR S
Cameron Willis Saf-T-Gard actuators are used on the full line
of Cameron gate valves in wellhead and pipeline applications.
Actuator designs include pneumatic piston, diaphragm,
hydraulic and electric operators. All can be supplied with
wireline cutting capability.
S U R F A C E S A F E T Y S Y S T E MS
Cameron safety control systems are designed to shut in a flow
line in the event of abnormal condition, malfunction or operating
irregularity. Systems are available to operate single- or multi-well
installations, and units may be operated by compressed air, gas
or electricity. Cameron safety shutdown systems are available in a
number of configurations including panel-based, self-contained,
and pilot-based systems.
With Cameron Willis the edge is technology.
T H E E D G E I S T E C H N O L O G Y
CAMERON WILLIS CHOKES
Surface Chokes
Needle and Seat Chokes
H2 Classic Chokes 48
H2I Chokes 48
MOVs 48
Control Chokes
Plug and Cage Chokes 49
External Sleeve Chokes 49
SLCA Actuators 49
Subsea Chokes
Retrievable Insert Chokes
Crown Connector Style 50
Clamp Connector Style 50
Non-Retrievable Chokes
Fast Acting Modules 50
Actuators
RD250 Actuator 51
SSLCA Actuator 51
Aqua-Torq Actuator 51
Remote Position Feedback 51
Drilling Chokes
Willis Drilling Choke 51
Cameron Drilling Choke 51
P RODUCT I ON CHOKE MODE L AP P L I CAT I ONS
H2, H2I MC-10, MC-20 M1A-M6 CC15-CC60 CC70-CC80
Surface
Subsea
Needle and Seat
Positive
Adjustable
MOV
Plug and Cage
External Sleeve
Manual
Actuated
MU LT I P L E OR I F I C E VA LV E S ( MOV s )
The Cameron Willis MOV uses two matched discs, each
with a pair of circular openings to create variable flow areas
as one disc is rotated relative to the other.
48
Description H2 Classic and H2I Needle and Seat Chokes
Nominal Sizes H2 Classic: 2", 3", 4"; H2I: 2"
Needle/Maximum Orifice Size H2 Classic: 1", 2", 3"; H2I: 1", 2"
Working Pressure 2000 to 15,000 psi
Operating Temperatures API ratings K through X
-75 F to +350 F (-59 C to +177 C)
Materials API ratings AA through HH
Needle and Seat Trims Standard: Induction hardened stainless steel
Super: Stainless steel with tungsten carbide
wear surfaces
Performance Verification API 6A, including performance verification
testing for PR2 level chokes
Description Multiple Orifice Valves (MOVs)
Applications Wellhead, manifold, separator, let-down,
waterflood, CO
2
, EOR, gas lift, subsea
Sizes 1", 2", 3", 4", 6"
Working Pressure 2000 to 10,000 psi
Operating Temperatures -50 F to +250 F (-46 C to +121 C)
Materials API ratings AA through HH
Trims Complete range of materials and trims
Actuation Manual or actuated
MC-10 MOV with
Electric Actuator
H2I Adjustable Choke
S U R F A C E C H O K E S S U R F A C E C H O K E S
H2 Classic Positive Choke with bean
Manual MC-10 MOV
H 2 C L A S S I C
A N D
H 2 I
N E E D L E A N D S E AT C H OK E S
The H2 Classic Choke has an externally threaded body and
is the standard for needle and seat chokes. The Cameron
H2I Choke has a recessed bean/seat design and an
externally threaded bonnet cap to ease maintenance.
49
Description Plug and Cage Control Chokes
Applications Wellhead, manifold, separator, let-down,
waterflood, CO
2
, EOR, gas lift, subsea, injection
Operating Environment Platform, land-based and subsea
Service High flow capacity, moderate erosion
Models Available CC15, CC20, CC30, CC40, CC60, CC70, CC80
Working Pressure 5000 and 10,000 psi
Operating Temperatures API ratings K through X
75 F to +350 F (59 C to +177 C)
Materials API ratings AA through HH
Trims Variety of materials and configurations
Actuation SLCA or user preference
Plug and Cage
Control Choke
S U R F A C E C H O K E S
Description SLCA Actuator
Water Depth Rating To 11,400 ft (3474 m)
Pneumatic Operating Pressure 100 psi, (80 psi min to 150 psi max),
110 ft/lb at 100 psi
Hydraulic Operating Pressure 1500 psi, (Optional 3000, 5000 psi maximum)
Operating Temperatures Surface: 20 F to +150 F (29 C to +66 C)
Subsea: 0 F to +150 F (18 C to +66 C)
Performance Verification API 6A PR2, API 17D
S L C A
A C T U AT OR
The SLCA Actuator is offered
in both surface and
subsea designs. It
provides precise
incremental steps
from open to closed.
SLCA Surface Actuator
C ON T R OL C H OK E S
Cameron Willis Control Chokes are designed to provide
precise flow and pressure control over the entire operating
range. They can be supplied with plug and cage or external
sleeve trims and are ideally suited for single- or multi-phase
liquid and gas production service. Typical applications
include Christmas trees, line heaters, manifolds, water
injection and gas lift. These chokes are available with the
Cameron Willis SLCA Actuator.
Plug and Cage Control Chokes The Plug and Cage
Control Choke uses a plug on the inside diameter of the
cage to throttle the flow ports. This trim is typically used
for high capacity/medium pressure drop applications such
as oil production.
in erosion performance. As a result, this trim is the
preferred solution for low to moderate capacity/high
pressure drop applications.
Description External Sleeve Control Chokes
Applications Wellhead production and injection
Operating Environment Platform, land-based and subsea
Service High erosive and high pressure drop
Models Available CC20, CC30, CC40
Working Pressure 5000, 10,000, 15,000 and 20,000 psi
Operating Temperatures API ratings K through X; 75 F to +400 F (59 C to +204 C)
Materials API ratings AA, BB, CC, DD, EE, FF, HH
Trims Tungsten carbide cage and sleeve
Actuation SLCA or user preference
External Sleeve
Control Choke
External Sleeve Control Chokes The External Sleeve
Control Choke has a sleeve that throttles the flow on the
outside diameter of the ported cage. Numerous field
applications have shown this trim to be the industry leader
S U B S E A C H O K E S 50
Description Cameron Willis Subsea Control Chokes
Nominal Sizes: 2", 3", 4", 5, 6", 8"
Water Depth Rating: To 11,400 ft (3474 m)
Working Pressure: 5000 to 15,000 psi
Operating Temperatures: -50 F to +350 F (-46 C to +177 C)
Materials: API ratings AA through HH
Performance Verification: API 6A Appendix F, API 17D
Actuation: Non-Retrievable SSLCA, RD250 Gearbox
Retrievable Aqua-Torq, RD250 Gearbox
part of a retrievable
manifold/module
assembly. Retrievable
chokes feature a
retrievable insert and a
fixed choke body.
Both retrievable and
non-retrievable subsea
chokes are available with
plug and cage or external
sleeve trim packages.
Retrievable chokes are
available with two types
of connections for
attaching the retrievable
insert to the choke body:
Crown Connectors and
Clamp Connectors.
F A S T A C T I N G MOD U L E
An operator may be faced with
closing the well faster for HIPP
systems, direct hydraulic systems,
or oil fields with steep gradient
flowlines. With this in mind,
Cameron Willis offers a
Fast Acting Module that
can be used with Aqua-Torq
actuators. The Fast Acting
Module ensures that the
operator can close a choke within
30 seconds without damaging the
choke or causing excessive
pressure drops within the hydraulic
supply system.
Fast Acting Module
Retrievable Insert Choke
with Clamp Connector
Crown Connector Detail Clamp Connector Detail
Retrievable Insert Choke
with Crown Connector
C
ameron Willis offers two types of subsea control chokes,
non-retrievable and retrievable. The non-retrievable
choke is permanently attached to a subsea structure. The
retrievable chokes are designed so that the trim, actuator
and retention mechanism can be retrieved to the surface for
maintenance and upgrading.
Cameron Willis designs and manufactures actuators for
use with their line of subsea production control chokes.
Three designs are available: the RD250 Gearbox, the Aqua-
Torq and SSLCA.
Cameron Willis subsea chokes are used in production,
water injection, gas injection and gas lift applications. Non-
retrievable designs are used primarily in shallow water or as
Subsea Choke Running Tool
51 S U B S E A A N D D R I L L I N G C H O K E S
R D 2 5 0 G E A R B OX A C T U AT OR
The RD250 Gearbox actuator was developed for diver or
ROV operation. In this design, the gearbox is oil-filled and
pressure-compensated. An external, local position indicator
on the case allows precise choke settings to be easily read.
S S L C A
A C T U AT OR
The Subsea Stepping Linear Choke Actuator (SSLCA) was
developed for use on the Cameron Willis non-retrievable
control chokes. The design of the SSLCA actuator includes
independent open and close piston assemblies, providing
a double step operation on the close piston for rapid
shut-in of the choke.
Description Drilling Chokes
Nominal Sizes 3", 4"
Working Pressure 5000 to 20,000 psi
Operating Temperatures -20 F to +350 F (-29 C to +177 C)
Materials API ratings AA through HH
Trim Styles Disc MOV (Willis), Gate and Seat (Cameron)
Performance Verification API 16C
Cameron
Hydraulic Drilling Choke
A QU A - T OR Q
A C T U AT OR
The Cameron Willis Aqua-
Torq Actuator is a compact
and field-proven hydraulic
actuator which provides
actuation in precise incre-
mental steps from open to
closed. It is suitable for
mineral oil and water-based
control fluids.
The Aqua-Torq Actuator
is oil-filled and pressure-
compensated and has been
endurance tested to a minimum of 1 million actuation pulses
and hyperbaric tested to 11,400 ft (3474 m). It incorporates
a local, external position indicator and is available with an
internal LVDT remote position transmitter.
R E MOT E P OS I T I ON F E E D B A C K
Cameron Willis offers a remote position feedback sensor as
an option for the Aqua-Torq and SSLCA actuators. These
sensors are robust, reliable and field-proven. They have been
tested to simulated water depths of 11,400 ft (3474 m).
D R I L L I N G C H OK E S
Cameron Willis offers two
styles of drilling chokes.
These chokes are suitable
for drilling or well clean-up
applications. They have high flow
capacities with large trim openings
to pass well debris. Both chokes have
trim that can be replaced without
removing the choke from the
manifold.
Willis Drilling Choke
Aqua-Torq Subsea Actuator
Subsea Stepping
Linear Choke Actuator
Cameron Manual Drilling Choke
Western Hemisphere
Cameron
PO Box 1212
Houston Texas 77251-1212
USA
Tel 1-713-939-2211
Fax 1-713-939-2620
e-mail [email protected]
www.camerondiv.com
Eastern Hemisphere
Cooper Cameron (U.K.) Ltd.
5 Mondial Way
Harlington
Hayes UB3 5AR
England
Tel 44-208-990-1800
Fax 44-208-990-1888
e-mail [email protected]
www.camerondiv.com
Asia Pacific/Middle East
Cooper Cameron (Singapore) Pte. Ltd.
No. 2 Gul Circle, Jurong Industrial Est
Locked Bag Service No. 3
Jurong Town Post Office
Singapore 629560
Republic Of Singapore
Tel 65-6861-3355
Fax 65-6861-6197
e-mail [email protected]
www.camerondiv.com
A Annular BOP, Aqua-Torq, CAMCHEC, CameronDC, CAMFORGE, CAMLAST, CAMRAM, CAMRAM 350, CAMSERV, CAMULAR, CANH,
CSW, CVC, DL Annular BOP, DUROCAM, DWHC, ESG, FASTCLAMP, FASTLOCK, FL Gate Valve, FLANGELOCK, FlexPacker, FlexPacker NR,
FLS Gate Valve, FLS-R Gate Valve, H2 Classic, H2I, HC, HCH4, IC Conventional Wellhead, LoadKing, M Gate Valve, MBS, McPac, Model
70, MoRPH, RF Riser, S Conventional Wellhead, SLCA, SLIPLOCK, Space Saver, SpoolTree, SSLCA, SSMC, STC, STM, TL BOP,
U BOP, UM BOP and VBR-II are trademarks of the Cooper Cameron Corporation, Cameron Division
Cameron, CAMTROL, MOSAIC, Saf-T-Seal, and Willis are registered trademarks of the Cooper Cameron Corporation, Cameron Division.
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