MT Dubai Charm B20106B HMT 1500ExX2 Approval Drawing V1.1
MT Dubai Charm B20106B HMT 1500ExX2 Approval Drawing V1.1
MT Dubai Charm B20106B HMT 1500ExX2 Approval Drawing V1.1
Approval Drawing
Project : HMT-1500 Ex X2
Hull No. : N-201
IMO No. : 9402495
Flag : Marshall Islands
Class : ABS
Owner : Emarat Maritime LLC
Shipyard : /
II
Contents
III
1. Description
®
OceanGuard Ballast Water Management System is used to protect maritime environment
and prevent marine living things being polluted. Treated ballast water by the System is able
to meet the requirements of the Convention of Ballast Water Management(《Convention of
International Ship’s Ballast Water and Sediment Control & Management》), issued in 2004 by
IMO(International Maritime Organization).
®
OceanGuard Ballast Water Management System adopts dual mechanisms of filtering and
electro-catalysis to filter and kill the organism in water. EUT Unit is the key part of the system.
The technology is also called Advanced Electro-Catalysis Oxidation Processes (AEOP),
which is environment-friendly, non-toxic and harmless. The system can produce hydroxyl
radicals to highly efficiently kill the micro-organism of ship’s ballast water. Active substances
themselves can break down quickly into unharmful substances without residues.
The system is characterized with simple running and easy maintenance, and it has realized
local and remote automatic control, with a friendly man-machine interface, easy to operate. It
is flexible and easy for installation on small-tonnage ships while on large-tonnage ships multi
units could be installed in parallel, occupying small space.
Headway is DNV ISO9001:2010 certified and Final Approval of IMO has been granted to
®
OceanGuard Ballast Water Management System in Oct, 2010. We have received CCS Type
Approval, DNV-GL Type Approval, RINA Type Approval, NK Type Approval, BV Type
Approval, LR Type Approval, ABS Type Approval, KR Type Approval, USCG Type Approval.
This document contains scope of work belong to manufacturer and shipyard. Considering
function and performance of BWMS, the design and installation need to be done according to
drawings and requirements in this document, otherwise shipyard need to confirm with
manufacturer.
2. System Overview
Key units are shown in below diagram (for reference), ballast water will be treated by Filter
and EUT on-line. This diagram is an example that one ballast pump is equipped one standard
ballast water management system, actual configuration need to design according to different
project.
Key Units:
1. Control Unit
*Other units are not indicated in diagram, like Monitoring Unit, Neutralization Unit etc.
3. Technical Specification
Manufacturer shall check the correctness of installation, ballast water management system
tests and sea trial.
Table 4‐1 Components of Manufacturer Supply
Valves supply include of manual valves and remote control valves for BWMS, except valves
in Valves Table 4-2
Table 4‐2 Resources for BWMS Components
No. Resource Application Specification Note
5.1 Filter
The filter element uses special structure, which can speed up the back-flushing, keep the
speed equal and remove the dead areas of back-flushing, so that the efficiency of filtration
and back-flushing in the equipment can be improved.
This kind of filter is widely used in the areas such as shipping, metallurgy, chemical, energy,
paper making, machine processing, public works and environmental protection etc., with
special advantages in the filtration of ships’ ballast water.
• Filtration Precision 50 μm
• Minimum Inlet Pressure 0.5 bar
• Working Medium Water
• Color MUNSELL 7.5 BG7/2
• Housing Material Duplex Stainless Steel
• Material of Filter Element Super Stainless Steel
• Weight Dry:1100kg Wet:2400kg
• Quantity 2 set
• Supplier Headway
• Related Drawing S-ZF9-V-01/02/03/04
5.1.3 Technical Data(#2 Filter)
• Model S-ZF3-V
• Treatment Capacity 50-390m³/h
• Maximum Working Pressure 6 bar
• Input Voltage AC440V60HZ3Phaze
• Inlet/Outlet Connection DN200 GB2506-2005 PN10
• Environment Temperature 0℃ ~55℃
• Filtration Precision 50 μm
• Minimum Inlet Pressure 0.5 bar
• Working Medium Water
• Color MUNSELL 7.5 BG7/2
• Housing Material Duplex Stainless Steel
• Material of Filter Element Super Stainless Steel
• Weight Dry:420kg Wet:740kg
• Quantity 1 set
• Supplier Headway
• Related Drawing S-ZF3-V-01/02/03/04
• Filtration Precision 50 μm
• Minimum Inlet Pressure 0.5 bar
• Working Medium Water
• Color MUNSELL 7.5 BG7/2
• Housing Material Duplex Stainless Steel
• Material of Filter Element Super Stainless Steel
• Weight Dry:420kg Wet:740kg
• Quantity 1 set
• Supplier Headway
• Related Drawing SJF2-000-01/02/03/04
5.1.5 General Requirements
▶ Installation and maintenance space must be consistent with requirements in mechanical
drawings of Filter.
▶ Lifting hooks must be installed at the top of filter according to mechanical drawings.
▶ Keep some maintenance space left above the filter and equip necessary lifting equipment in
order to maintain the filter element easily. In case to maintain the Filter, piping of something of
the Filter top to be removed temporarily.
▶ Do not dismantle or do any other electric operations when filter is connected with power.
▶ In case of the filter screen damaged by the backpressure that was caused by a sudden stop
of running water, the filter must be installed behind the outlet of ballast pump and there must
be a check valve connected to the outlet of the filter.
▶ Filtrate shall not be caustic, and the temperature shall be inside the given range. Clean all
contaminants and slag in pipeline before the raw water flow into the filter. Stabilize the inlet
pressure and make sure the pressure is inside the given range.
▶ Before stopping the filter, please start the cleaning function manually, the filter screen shall
be cleaned and fill the filter with fresh water. Then the filter can be shut down to storage.
Please do the anti-freezing measures to protect the parts like body, cleaning pump and so on.
▶ Fresh water need to be filled in filter if filter will not be used for ten days or more.
5.2 Cleaning Pump
There is little requirement for the inlet pressure of the filter because of the independence of
the system. The cleaning system needs less work time and has lower drain water demand. It
saves more water and electricity, and the effect of the back-flushing of the filter is remarkable.
▶ Clean and make sure the pipe is free from rust, welding slug and other pollutants before
connecting pump and pipe so as not to damage to the impeller when the pump is running.
▶ Keep 150mm space around cleaning pump to guarantee there is enough air around cooling
fan of motor.
• Model EMC-125MCT Ex
• Input Voltage AC440V60HZ3Phaze
• Suction nominal dia JIS 5K 125A with counter flanges
• Discharge nominal dia JIS 5K 125A with counter flanges
• Rated power 15kW
• Total Head 30m
• Capacity 80m3/h
• Motor enclosure IP55
• Color MUNSELL 7.5 BG7/2
• Weight 235kg
• Quantity 2 set
• Supplier Headway
• Related Drawing HMT-EMB-01
5.3.3 Technical Data(#2)
• Model TMC-65MCT
• Input Voltage AC440V60HZ3Phaze
• Suction nominal dia JIS 5K 65A with counter flanges
• Discharge nominal dia JIS 5K 65A with counter flanges
• Rated power 7.5kW
• Total Head 30m
• Capacity 40m3/h
• Motor enclosure IP55
• Color MUNSELL 7.5 BG7/2
• Weight 138kg
• Quantity 1 set
• Supplier Headway
• Related Drawing HMT-BFP-01,HMT-EMB-01
▶The back-flushing pipes between filter's back-flushing outlet and overboard outlet should
avoid elbows and as simple as possible. Besides, the inlet of back flushing pump should be
installed lower than filter's back-flushing outlet.
▶ It’s better to install the back-flushing pump just after the filter back flushing outlet.
▶ Clean and make sure the pipe is free from rust, welding slug and other pollutants before
connecting pump and pipe so as not to damage to the impeller when the pump is running.
5.4 EUT Unit
There are also thermometer and pressure switch on EUT, when the temperature reaches
45℃ or pressure ≥6ar inside EUT, there will be an alarm and shut down ballast mode,
these sensor are used to protect whole system including water leakage sensor.
▶ EUT unit can be installed horizontally and vertically. The subject vessel adopts which
method, and shipyard is responsible for the installation operation.
▶ Do not dismantle or do any other operations when EUT Unit is connected with power supply
and working.
▶ Wiring requirements: Cables are better to fix symmetrically with the guide post, and fasten
with nuts and bolts to avoid loosening and poor contact; Cables must be fixed strictly outside
EUT to avoid connection board bear too much external force, which leads to the loosening of
the guide post connected with the junction board.
5.5 EUT Power Unit
▶ Cable length between EUT Unit and EUT power supply should not be longer than 60m,
otherwise shipyard need to confirm with manufacturer
▶ Do not dismantle or do any other operations when EUT Unit is connected with power supply
and working.
▶ EUT Power Unit needs cooling by cooling fresh water, shipyard need to confirm with
manufacturer if there is no cooling fresh water onboard.
▶ EUT Power Unit must be set at automatic control mode, it is forbidden to adjust EUT Power
to manual mode.
5.6 Monitoring Unit
TRO means “Total Residual Oxidant”. It is an important parameter for determining whether
the effective active elements in the water are sufficient or not. This instrument uses the
method of cuvettes to measure.
TRO Meter is used to detect the concentration of the residual oxidant in water, so as to
determine whether the quantity of the active substance in the system has reached
established level. The fluoride content in water is usually expressed in (mg/L), which is
equivalent to PPM.
It is actually a simple online detecting control instrument that is easy to operate, and can be
automatically count, display reading. Its detecting ability is highly realizable and accurate.
This meter connected to the Control Unit. The operator can use the main screen of the
Control Unit or the backlit screen of the meter to read values. This meter has easy-to-operate
buttons. The operator can set the parameters visually. The meter can also be easily operated
in the dark.
5.6.2 Technical Data
• Model HMT-MU Ex
• Input Voltage AC220V60HZ&DC24V
• Rated Working Pressure ≦ 6 bars
• Cooling System Temperature <25℃
• Signal In/Output RS485
• Inlet/Outlet Connection DN15 GB2506-2005 PN10
• Instrument Air for Pneumatic Pump 5.5~6.5bar
• Ingress Protection IP44
• Color MUNSELL 7.5 BG7/2
• Material Structural Carbon Steel (Q195)
• Weight 50Kg
• Quantity 2 set
• Supplier Headway
Mechanical :HMT-MU-M-01,HMT-MU-F-01,
• Related Drawings HMT-MU-02/03/04
Electric :BWMS-MU-01
▶ Installation position must be far from places of the heat source and strong vibration.
▶ Clean and make sure the sampling pipe is free from rust, welding slug and other pollutants
before connecting pipe so as not to plug solenoid valve.
▶ Distance between Monitoring Unit and sampling port need to meet requirements in PI&D
drawing.
▶ Do not install the system close to the outer surface of oil tank (oil container), water tank
(water container), double bottom, etc. (If it has to, 50mm must be left between the system and
such kind of bulkhead surfaces, and add enhanced recovery board. However, resister, heater
and other electric equipment which generate high temperature in the process of work cannot
be installed.
Sodium thiosulfate pentahydrate is white crystal powder, which is well soluble in water. It is
non-toxic and harmless, with no impact on the environment. Sodium thiosulfate pentahydrate
is a water clarifier that is often used in water-clarifying projects. In textile industry, it is used as
the antichlor for bleached cotton fabrics, the sulfur dye for dyed wool fabrics, the blush
preventive agent for indigo dye, and the antichlor for paper pulp, and so on.
After being actually calibrated with ordinary water, the Magnetic Flow Meter can be used to
measure the volumetric flow of any other conductive fluid medium, without any amendment.
Since there is no moveable part or flow-resisting parts in the measuring pipe, there is almost
no loss of pressure, and the reliability is high.
▶ The Flow Meter installation position must avoid vibration and magnetic field like below
picture.
.
▶ Pay attention to the air discharge when flow meter installed like below picture.
① ≥5m
▶ Flow meter cannot be installed before pump and after adjust valve like below picture.
▶ If there are several discharge lines, it might be necessary with a Sampling Unit on each.
5.10 Filter Control Box
▶ Make sure Filter Control Box is firmly installed on the base; the grounding protection of
power shell must be grounded for sure.
▶ Do not install the system close to the outer surface of oil tank (oil container), water tank
(water container), double bottom, etc. (If it has to, 50mm must be left between the system and
such kind of bulkhead surfaces, and add enhanced recovery board. However, resister, heater
and other electric equipment which generate high temperature in the process of work cannot
be installed.
▶ Best installation position is far from places of the heat source and strong vibration.
5.11 Control Unit
The Control Unit collects various monitoring sensor signals in the whole system, including the
open/close status of the valves, monitoring signals such as current values, voltage values
and TRO values from the Salinity Meter, the Magnetic Flow Meter and the EUT, and voyage
data of ships. With built-in programs, the computer system of the Control Unit can calculate
the current values and voltage values based on parameters collected, so as to adjust the
operation of the system until it reaches the best operation status. In this way, BWMS can
keep on working under the best status.
The Control Unit has functions of recording and storing. It can record and store the operation
data for at least 24 months. The Control Unit also has an alarm output interface, which can
integrate with other alarm signals from the engine control room. Therefore, it ensures that the
alarm information can be easily detected anywhere in the engine room.
▶ Make sure Control Unit is firmly installed on the base; the grounding protection of power
shell must be grounded for sure.
▶ Do not install the system close to the outer surface of oil tank (oil container), water tank
(water container), double bottom, etc. (If it has to, 50mm must be left between the system and
such kind of bulkhead surfaces, and add enhanced recovery board. However, resister, heater
and other electric equipment which generate high temperature in the process of work cannot
be installed.)
▶ Best installation position is far from places of the heat source and strong vibration.
▶ Check Emergency Stop Button prior to operation, make sure the button is not running (the
button is in the lift status)
5.12 Power Distribution Unit
▶ Make sure power supply is firmly vertically installed on the base; the grounding protection of
power shell must be grounded for sure.
▶ Do not install the system close to the outer surface of oil tank (oil container), water tank
(water container), double bottom, etc. (If it has to, 50mm must be left between the system and
such kind of bulkhead surfaces, and add enhanced recovery board. However, resister, heater
and other electric equipment which generate high temperature in the process of work cannot
be installed.)
▶ Best installation position is far from places of the heat source and strong vibration.
▶ 24V cable from Control Unit to Remote Control Unit need to be considered the decrease of
voltage.
▶ Make sure components are firmly installed on the base; the grounding protection of power
shell must be grounded for sure.
▶ Do not install the system close to the outer surface of oil tank (oil container), water tank
(water container), double bottom, etc. (If it has to, 50mm must be left between the system and
such kind of bulkhead surfaces, and add enhanced recovery board. However, resister, heater
and other electric equipment which generate high temperature in the process of work cannot
be installed.)
▶ Check Emergency Stop Button prior to operation, make sure the button is not running (the
button is in the lift status).
5.14 Mix Pump
• Model TMC-80MCT
• Input Voltage AC440V60HZ3Phaze
• Suction nominal dia JIS 5K 80A with counter flanges
• Discharge nominal dia JIS 5K 80A with counter flanges
• Rated power 11KW
• Total Head 30m
3
• Capacity 50 m /h
• Motor enclosure IP55
• Color MUNSELL 7.5 BG7/2
• Pump Casting/Impeller Bronze
• Weight 198 kg
• Quantity 2 set
• Supplier Headway
• Related Drawing H0E264167S02
▶The mixing pipes between main ballast line and APT or other tank and should avoid elbows
and as simple as possible.
▶ Clean and make sure the pipe is free from rust, welding slug and other pollutants before
connecting pump and pipe so as not to damage to the impeller when the pump is running
5.15 Mix pump Control Box
▶ Make sure the Box is firmly installed on the base; the grounding protection of power shell
must be grounded for sure.
▶ Do not install the system close to the outer surface of oil tank (oil container), water tank
(water container), double bottom, etc. (If it has to, 50mm must be left between the system and
such kind of bulkhead surfaces, and add enhanced recovery board. However, resister, heater
and other electric equipment which generate high temperature in the process of work cannot
be installed.
▶ Best installation position is far from places of the heat source and strong vibration.
5.16 Explosion-Proof Junction Box
5.16.3 Notes
▶ Installation and operation space must be consistent with requirements in mechanical
drawings of Explosion-Proof Junction Box.
▶ Make sure Junction Box is firmly installed on the base; the grounding protection of power
shell must be grounded for sure.
▶ Do not install the system close to the outer surface of oil tank (oil container), water tank
(water container), double bottom, etc. (If it has to, 50mm must be left between the system and
such kind of bulkhead surfaces, and add enhanced recovery board. However, resister, heater
and other electric equipment which generate high temperature in the process of work cannot
be installed.)
5.17 Monitoring Unit Control
5.17.3 Notes
▶ Installation and operation space must be consistent with requirements in mechanical
drawings of Monitoring Unit Control
▶ Make sure Monitoring Unit Control is firmly installed in the base; the grounding protection of
power shell must be grounded for sure.
▶ Do not install the system close to the outer surface of oil tank (oil container), water tank
(water container), double bottom, etc. (If it has to, 50mm must be left between the system and
such kind of bulkhead surfaces, and add enhanced recovery board. However, resister, heater
and other electric equipment which generate high temperature in the process of work cannot
be installed.)
5.18 Weight and Power Consumption List
EUT Unit
936 870 2268 1220 2 1220X2 --
(HMT-1500E)
#1Filter
1440 1440 2758 1100 2 1100X2 0.75x2
(S-ZF9-V)
#2Filter
820 820 1980 420 1 420X1 0.55x1
(S-ZF3-V)
Vertical Filter
720 630 1205 180 1 180X1 --
(HMT-SJF2)
#1Cleaning Pump
280 280 1117 82 2 82X2 7.5x2
(CDL8-12)
#2Cleaning Pump
250 250 981 50 1 50X1 3x1
(CDL3-23)
Control Unit
640 300 830 30 2 30X2 0.3x2
(HMT-CL)
#1Power Distribution
650 350 1720 147 2 147X2 --
Unit (HMT-1500PDU)
#2Power Distribution
600 300 1000 64 1 64X1 --
Unit (HMT-300PDU)
Flow Meter
600 580 565 120 2 120X2 --
(HMT-400FM)
Monitoring Unit
670 245 900 50 2 50X2 0.4x2
(HMT-MU)
Neutralization Unit
1000 1000 1564 340 2 340X2 0.6x2
(HMT-300N)
Remote Control
338 150 400 11 2 11X2 --
(HMT-CR)
#1Back-Flushing
600 600 1100 235 2 235X2 15x2
Pump
#2Back-Flushing
768 335 435 138 1 138X1 7.5x1
Pump
Explosion-proof
500 222 620 30 2 30X2 --
Junction Box
Monitoring Unit
450 225 700 30 2 30X2 --
Control
6. Drawings
This chapter has two parts drawings for ballast water management system,
• Mechanical drawings: It contains PI&D drawings and each unit detailed drawings
• Electric drawings: It contains System Electrical and each unit Schematic diagram
Shipyard or other installation party need to work according to requirements in Mechanical and
Electric drawings, and dimension of cables must be within the cable gland range stated in
mechanical drawings of each unit, otherwise they need to confirm with manufacturer.
6.1 Mechanical Drawings
1.Yard:
2.Class: DNV GL
3.Mountings: space heater1,counter
flanges2,pressure gauges2
4.Color:Munsell 7.5BG 7/2
HMT-BFP-01
#2 BP
#2 BP
#2 BP
#2 BP
FV3/4
FV1
HAV3/4/5
HAV1/2
HAV1/2/3/4/5/FV1/3/4
FV2
#1PDU
#2PDU
MIX PUMP
50
HMT-1500Ex
APPLY TO S‐ZF9 Ex
L
List of Filter Spare & Special
S Toolls
No. Item Spec. Picture Qty. Unit Purchase No. Remark
2
1 Joint of Pipe 1/44-18NPT to ¢8 SS Pipe Pcs. 1.06.03.0014 Filter Spare
X2
1
2 Leading Screw F-100SG-02 Pcs. 2.20.78.0178 Filter Spare
X2
1
3 Screw Nut F-SM-00 Pcs. 2.20.78.0011 Filter Spare
X2
2
4 Y-ring φ990xφ75x9_Polyureethane Pcs. 1.06.02.0022 Filter Spare
X2
APPLY TO S‐ZF9 Ex
1
6 X-ring φ755.57x5.33_ Fluororubber Pcs. 1.06.02.0025 Filter Spare
X2
φ74.5*φ85.5*4.2
2_ 1
7 Gree circle Pcs. 1.06.02.0028 Filter Spare
PTFE+Cu+FKM M X2
APPLY TO S-ZF9 Ex
83139130+79210424+79211668
9 Position sensors 1 Pcs. 1.06.01.0010 Filter Spare
with 0.5m length cable
X2
3.7
12 O Seal Strip φ5.33_ Fluororubbber M 1.06.02.0001 Filter Spare
X2
6.1
13 O Seal Strip Φ3.55_ Fluororubbber M 1.06.02.0002 Filter Spare
X2
12
14 H
Hexagon Head Bollt M10x45 GB/T5783__2205 Pcs. 1.06.07.0012 Filter Spare
X2
20
15 H
Hexagon Head Boltt M10x25 GB/T5783_
_2205 Pcs. 1.06.07.0010 Filter Spare
X2
APPLY TO S‐ZF9 Ex
12
16 H
Hexagon Head Boltt M16x65 GB/T5783_
_2205 Pcs. 1.06.07.0031 Filter Spare
X2
Filter Tool
1
17 T Special Wrench F-TTBS-M16-15
500 Pcs. 2.20.76.0026 Delivery with
X2
Filter
1
18 ool For Pin Changin
To ng F-XDCZGZ-00
0 Pcs. 2.20.78.0103 Filter Tool
X2
1
19 ool For Drive Shaft B
To F-GZ-01 Pcs. 2.20.78.0105 Filter Tool
X2
APPLY TO S‐ZF9 Ex
1
20 Tool For Bushing F-GZZT-01 Pcs. 2.20.78.0106 Filter Tool
X2
2
21 Tool For Lifting Filter Eleement M
M10_316-N_GB/T
T825 Pcs. 1.06.03.0006 Filter Tool
X2
1
22 ol For Leading Screew
Too F-SGGZ-00 Pcs. 2.20.78.0099 Filter Tool
X2
APPLY TO S‐ZF3
φ74.5*φ85.5*4.2_
7 Gree circle 1 Pcs 1.06.02.0028 Filter Spare
PTFE+Cu+FKM
APPLY TO S‐ZF3
Filter Tool
16 T Special Wrench F-1000-TTBS-00 1 Pcs. 2.20.76.0003 Delivery with
Filter
20 Tool For Lifting Filter Element M10_316-N_GB/T825 2 Pcs. 1.06.03.0006 Filter Tool
Φ53.57x3.53_ Fluororubber
3 X-ring 4 Pcs 1.12.03.0010 EUT Spare
HMT-(1000-2000) X2
3 Joint of Pipe Z
ZG1/2 to ¢12 SS Pipe 1 Pcs 1.15.07.0078 Monitoring
X2 Unit Spare
AP
PPLY TO HMT‐1500 Ex
4 Joint of Pipe G
G1/4 to Φ8 copper ppipe; 2 Pcs. 1.15.07.0007 Monitoring
Nickel plated braass X2 Unit Spare
5 E
Elbow Joint of Pipee G
G1/4 to Φ8 copper ppipe; 1 Pcs. 1.15.07.0176 Monitoring
Nickel plated braass X2 Unit Spare
O-ring 169*3.3
O-ring 136.5*3.3