MT Dubai Charm B20106B HMT 1500ExX2 Approval Drawing V1.1

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OceanGuard® Ballast Water Management System

Approval Drawing

Project : HMT-1500 Ex X2
Hull No. : N-201
IMO No. : 9402495
Flag : Marshall Islands
Class : ABS
Owner : Emarat Maritime LLC
Shipyard : /

Headway Technology Group (Qingdao)


Manufacturer :
Co., Ltd.
Date : 2020-06-24
Revision History

Date Chapter Description Rev Responsible Check Approval

2020.02.24 All Initial Submission V1.0 YL Wang Pengtao Yuan Pengfei Fu

2020.06.24 All Design comment V1.1 YL Wang Pengtao Yuan Pengfei Fu

II
Contents

1.  Description ................................................................................................................. 1 


2.  System Overview ....................................................................................................... 2 
3.  Technical Specification ............................................................................................... 3 
4.  Scope of Supply ......................................................................................................... 4 
4.1  Scope of Headway .......................................................................................... 4 
4.2  Scope of Shipyard ........................................................................................... 7 
5.  Unit Specification ....................................................................................................... 8 
5.1  Filter ................................................................................................................ 8 
5.2  Cleaning Pump .............................................................................................. 11 
5.3  Back-Flushing Pump ..................................................................................... 13 
5.4  EUT Unit ........................................................................................................ 15 
5.5  EUT Power Unit............................................................................................. 16 
5.6  Monitoring Unit .............................................................................................. 17 
5.7  Neutralization Unit ......................................................................................... 19 
5.8  Flow Meter .................................................................................................... 20 
5.9  Sampling Unit ................................................................................................ 22 
5.10  Filter Control Box .......................................................................................... 23 
5.11  Control Unit ................................................................................................... 24 
5.12  Power Distribution Unit .................................................................................. 26 
5.13  Remote Control Unit ...................................................................................... 28 
5.14  Mix Pump ...................................................................................................... 29 
5.15  Mix pump Control Box ................................................................................... 30 
5.16  Explosion-Proof Junction Box ....................................................................... 31 
5.17  Monitoring Unit Control.................................................................................. 32 
5.18  Weight and Power Consumption List ............................................................ 33 
6.  Drawings .................................................................................................................. 34 
6.1  Mechanical Drawings .................................................................................... 35 
6.2  Electric Drawings .......................................................................................... 36 
Appendix A-List of Supplied Spare & Special Tools

III
1. Description
®
OceanGuard Ballast Water Management System is used to protect maritime environment
and prevent marine living things being polluted. Treated ballast water by the System is able
to meet the requirements of the Convention of Ballast Water Management(《Convention of
International Ship’s Ballast Water and Sediment Control & Management》), issued in 2004 by
IMO(International Maritime Organization).
®
OceanGuard Ballast Water Management System adopts dual mechanisms of filtering and
electro-catalysis to filter and kill the organism in water. EUT Unit is the key part of the system.
The technology is also called Advanced Electro-Catalysis Oxidation Processes (AEOP),
which is environment-friendly, non-toxic and harmless. The system can produce hydroxyl
radicals to highly efficiently kill the micro-organism of ship’s ballast water. Active substances
themselves can break down quickly into unharmful substances without residues.

The system is characterized with simple running and easy maintenance, and it has realized
local and remote automatic control, with a friendly man-machine interface, easy to operate. It
is flexible and easy for installation on small-tonnage ships while on large-tonnage ships multi
units could be installed in parallel, occupying small space.

Headway is DNV ISO9001:2010 certified and Final Approval of IMO has been granted to
®
OceanGuard Ballast Water Management System in Oct, 2010. We have received CCS Type
Approval, DNV-GL Type Approval, RINA Type Approval, NK Type Approval, BV Type
Approval, LR Type Approval, ABS Type Approval, KR Type Approval, USCG Type Approval.

This document contains scope of work belong to manufacturer and shipyard. Considering
function and performance of BWMS, the design and installation need to be done according to
drawings and requirements in this document, otherwise shipyard need to confirm with
manufacturer.
2. System Overview
Key units are shown in below diagram (for reference), ballast water will be treated by Filter
and EUT on-line. This diagram is an example that one ballast pump is equipped one standard
ballast water management system, actual configuration need to design according to different
project.

Key Units:

1. Control Unit

2. Filter(Automatic Self-cleaning Filter)

3. EUT Unit(Electro-Catalysis Ultra Treat Unit)

4. Flow Meter(Monitor real-time flow and total flow)

5. HAV1(System inlet automatic valve)

6. HAV2(System bypass automatic valve)

7. FV1(System outlet automatic valve)

*Other units are not indicated in diagram, like Monitoring Unit, Neutralization Unit etc.
3. Technical Specification

• System OceanGuard® Ballast Water Management System

• Type Model HMT-1500 Ex x2


• Treatment Rated Capacity
1950m³/h x2
• Purpose Treatment of Ballast Water
• Technology Filter, Electro-Catalysis
• Biological Efficiency Compliance with IMO D-2 Standards
• Operating Performance TRO Value around 2 mg/L online(range1.5~2.5 mg/L)
• Electric Source AC440V60HZ3Phaze&AC220V60HZ&DC24V
• Salinity Conditions (PSU) >0.85 PSU(confirm with maker if PSU≤0.85)
• Total Pressure Loss(Total) 0.6 bar
• Max Working Pressure 6 bar
• Working Water Temperature 0℃~40℃
• Environment Temperature 0℃~55℃
• Method of Operation Computer Operation, Auto-Control.
• Switch On/Off Man-Machine Interface

Mechanic part:MUNSELL 7.5 BG7/2


• Equipment Color
Electric part: MUNSELL 7.5 BG7/2
Normally When back-flushing
PSU<0.85 44.25KW 66.75KW
• Power Consumption
0.85<PSU<3 33.25KW 55.75KW
PSU≥3 26.05KW 48.55KW
Above power consumption is for single system
4. Scope of Supply

4.1 Scope of Headway


®
Design and manufacture of OceanGuard ballast water management system, including
workshop inspection, packing and delivery.

System detailed drawing, electrical drawing and user manual.

Manufacturer shall check the correctness of installation, ballast water management system
tests and sea trial.
Table 4‐1 Components of Manufacturer Supply 

Item List Abbr Spec. Qty(Unit) Note


A Electro-Catalysis Ultra Unit EUT HMT-1500E 2 Ex
B EUT Power Unit PE HMT-1500PE 2 -
C1 Filter(#1) - S-ZF9-V 2 Ex
C2 Filter(#2) - S-ZF3-V 1 -
C3 Vertical Filter - HMT-SJF2 1 -
D Filter Control Box FC HMT-FC 3 -
E1 Cleaning Pump for Filter(#1) CP CDL8-12 2 Ex
E2 Cleaning Pump for Filter(#2) CP CDL3-23 1 -
F Control Unit CL HMT-CL 2 -
G Remote Control Unit CR HMT-CR 2 -
H1 Power Distribution Unit(#1) PDU HMT-1500PDU 2 -
H2 Power Distribution Unit(#2) PDU HMT-300PDU 1 -
I Magnetic Flow Meter FM HMT-400FM 2 Ex
J Monitoring Unit MU HMT-MU 2 Ex
K Neutralization Unit NU HMT-300N 2 -
L1 Back-flushing Pump(#1) BF-P EMC-125MCT 2 Ex
L1 Back-flushing Pump(#2) BF-P TMC-65MCT 1 -
M Y Filter For EUT Power Unit/#2Filter - DN25 3 -
N Y Filter For #1Filter - DN50 2 -
O Y Filter For Monitoring unit - DN15 10 -
P Y Filter For Neutralization Unit - DN25 2 -
Q Oil Separator For Monitoring Unit - - 2 -
R Mixing Pump MP TMC-80MCT 2 -
S Mix Pump Control Box - HMT-MPCB 2 -
T Explosion-Proof Junction Box - - 2 -
U Monitoring Unit Control Box - HMT-MUC 2 -
V Spare Parts and Special Tools List - Appendix A - -
NO. NAME STANDARD DESCRIPTION QTY FUNCTION
Back-flushing valve: valve is
DN125 Remote Butterfly
controlled automatically according to
1 FV1 GB/T2506-2005 Valve 2
back-flushing status and feedback
PN1.0 Ex Pneumatic Type
status to control unit
System Outlet valve (adjusted):
valve is controlled automatically
DN400 Remote Butterfly
according to ballast mode status
2 FV2 GB/T2506-2005 Valve 2
and feedback switch degree to
PN1.0 Ex Pneumatic Type
control unit. It will be adjusted when
back-flushing is triggered
System Inlet valve: valve is
DN400 Remote Butterfly
controlled automatically according to
3 HAV1 GB/T2506-2005 Valve 2
ballast mode status and feedback
PN1.0 Ex Pneumatic Type
status to control unit.
Bypass valve: valve is controlled
DN400 Remote Butterfly
automatically according to bypass
4 HAV2 GB/T2506-2005 Valve 2
mode status and feedback status to
PN1.0 Ex Pneumatic Type
control unit.
HSV1 DN50 Sampling valve: treated water
5 HSV2 GB/T2506-2005 Ball Valve 6 sampling for inspection.
HSV3 PN1.0
DN25 EUT Power cooling valve: valve is
Ball Valve
6 HEB GB/T2506-2005 2 controlled automatically according to
Electric type
PN1.0 ballast mode status
DN15 NU injection valve: valve is
Ball Valve
7 HEV2 GB/T2506-2005 2 controlled automatically according to
Electric type
PN1.0 Neutralization Unit
DN15 NU injection valve: valve is
HEV1 Ball Valve
8 GB/T2506-2005 4 controlled automatically according to
HEV3 Ex Pneumatic type
PN1.0 Neutralization Unit
DN200 Remote Butterfly
9 HAV3 GB/T2506-2005 Valve 1 For fresh water treat plan
PN1.0 Pneumatic Type
DN200 Remote Butterfly
Valve is controlled automatically by
10 HAV4 GB/T2506-2005 Valve 1
control unit.
PN1.0 Pneumatic Type
DN200 Remote Butterfly
Valve is controlled automatically by
11 HAV5 GB/T2506-2005 Valve 1
control unit.
PN1.0 Pneumatic Type
DN65 Remote Butterfly
12 FV3 GB/T2506-2005 Valve 1 Backflushing valve for #2 filter
PN1.0 Pneumatic Type
DN65 Remote Butterfly
13 FV4 GB/T2506-2005 Valve 1 Backflushing valve for #2 filter
PN1.0 Pneumatic Type
4.2 Scope of Shipyard

Valves supply include of manual valves and remote control valves for BWMS, except valves
in Valves Table 4-2

Others resource supplied:

Table 4‐2 Resources for BWMS Components 
No. Resource Application Specification Note

PDU AC440V 3P/220V 1P 60HZ


1 Power
MU UPS DC24V

2 Cooling fresh water EUT Power unit 2~4m³/h, 2~3bar, ≤40℃

Neutralization unit 0.1m³/set, >0.5bar


3 Fresh water 0.8m³/set(#1Filter), >0.5bar
Filter
0.4m³/set(#2Filter), >0.5bar

HAV1-DN400 PN10 104L per time/piece, 5.5~6.5bar

HAV2-DN400 PN10 104L per time/piece, 5.5~6.5bar

FV2-DN400 PN10 104L per time/ piece,5.5~6.5bar

FV1-DN125 PN10 13L per time/ piece, 5.5~6.5bar

4 HAV3-DN80 PN10 4L per time/ piece, 5.5~6.5bar


Instrument Air
HAV4-DN200 PN10 21L per time/ piece, 5.5~6.5bar

HAV5-DN200 PN10 21L per time/ piece, 5.5~6.5bar

FV3-DN65 PN10 4L per time/ piece, 5.5~6.5bar

FV4-DN65 PN10 4L per time/ piece, 5.5~6.5bar

Monitoring Unit 20L/min, 5.5~6.5bar


5 Explosion–proof 8pcs
Junction Box
valves
Table 4‐3 BWMS Control System Interfaces 
No. Resource Output Unit Receive Unit Specification Note

1 GPS Signal GPS Control Unit GLL and ZDA Modbus


Ballast Pump Ballast Pump
2 Control Unit Normal Open
Running Signal Starter
Common Alarm &
3 Filter Over Pressure Control Unit AMS Normal Close
Alarm
Ballast Pump
4 BWMS fault signal Control Unit Normal Open
Starter
Modbus External
5 BWMS(Slave) RS485 Option
Communication Equipment
5. Unit Specification

5.1 Filter

5.1.1 Principle of Filter


The Filter mainly handles the impurity particles in the liquid with low viscosity. The full
automatic back-flushing Filter from Headway is a mechatronics product, with features such
as compact structure, high filtering efficiency, and low consumption of water for back-flushing,
low operating costs, and continuous filtration during back-flushing etc. Tangent structure is
adopted at the filter inlet. It can effectively buffer the impact of water at the inlet and reduce
the resistance loss of the whole system at the Filter.

The filter element uses special structure, which can speed up the back-flushing, keep the
speed equal and remove the dead areas of back-flushing, so that the efficiency of filtration
and back-flushing in the equipment can be improved.

This kind of filter is widely used in the areas such as shipping, metallurgy, chemical, energy,
paper making, machine processing, public works and environmental protection etc., with
special advantages in the filtration of ships’ ballast water.

5.1.2 Technical Data(#1 Filter)


• Model S-ZF9-V Ex
• Treatment Capacity 100-1950m³/h
• Maximum Working Pressure 6 bar
• Input Voltage AC440V60HZ3Phaze
• Inlet/Outlet Connection DN400 GB2506-2005 PN10
• Environment Temperature 0℃ ~55℃

• Filtration Precision 50 μm
• Minimum Inlet Pressure 0.5 bar
• Working Medium Water
• Color MUNSELL 7.5 BG7/2
• Housing Material Duplex Stainless Steel
• Material of Filter Element Super Stainless Steel
• Weight Dry:1100kg Wet:2400kg
• Quantity 2 set
• Supplier Headway
• Related Drawing S-ZF9-V-01/02/03/04
5.1.3 Technical Data(#2 Filter)
• Model S-ZF3-V
• Treatment Capacity 50-390m³/h
• Maximum Working Pressure 6 bar
• Input Voltage AC440V60HZ3Phaze
• Inlet/Outlet Connection DN200 GB2506-2005 PN10
• Environment Temperature 0℃ ~55℃

• Filtration Precision 50 μm
• Minimum Inlet Pressure 0.5 bar
• Working Medium Water
• Color MUNSELL 7.5 BG7/2
• Housing Material Duplex Stainless Steel
• Material of Filter Element Super Stainless Steel
• Weight Dry:420kg Wet:740kg
• Quantity 1 set
• Supplier Headway
• Related Drawing S-ZF3-V-01/02/03/04

5.1.4 Technical Data(Vertical Filter)


• Model SJF2
• Treatment Capacity 0-60m³/h
• Maximum Working Pressure 6 bar
• Input Voltage AC220V60HZ3Phaze
• Inlet/Outlet Connection DN50 GB2506-2005 PN10
• Environment Temperature 0℃ ~55℃

• Filtration Precision 50 μm
• Minimum Inlet Pressure 0.5 bar
• Working Medium Water
• Color MUNSELL 7.5 BG7/2
• Housing Material Duplex Stainless Steel
• Material of Filter Element Super Stainless Steel
• Weight Dry:420kg Wet:740kg
• Quantity 1 set
• Supplier Headway
• Related Drawing SJF2-000-01/02/03/04
5.1.5 General Requirements
▶ Installation and maintenance space must be consistent with requirements in mechanical
drawings of Filter.

▶ Lifting hooks must be installed at the top of filter according to mechanical drawings.

▶ Keep some maintenance space left above the filter and equip necessary lifting equipment in
order to maintain the filter element easily. In case to maintain the Filter, piping of something of
the Filter top to be removed temporarily.

▶ Do not dismantle or do any other electric operations when filter is connected with power.

▶ In case of the filter screen damaged by the backpressure that was caused by a sudden stop
of running water, the filter must be installed behind the outlet of ballast pump and there must
be a check valve connected to the outlet of the filter.

▶ Filtrate shall not be caustic, and the temperature shall be inside the given range. Clean all
contaminants and slag in pipeline before the raw water flow into the filter. Stabilize the inlet
pressure and make sure the pressure is inside the given range.

▶ Before stopping the filter, please start the cleaning function manually, the filter screen shall
be cleaned and fill the filter with fresh water. Then the filter can be shut down to storage.
Please do the anti-freezing measures to protect the parts like body, cleaning pump and so on.

▶ Fresh water need to be filled in filter if filter will not be used for ten days or more.
5.2 Cleaning Pump

5.2.1 Function Introduction


The function of the cleaning pump is to provide high-pressure fluid to clean the blocked filter
element. The cleaning pump will work once the back-flushing process being triggered. The
inlet of the cleaning pump connects with the purified fluid chamber of filter. The high-pressure
fluid after being pressed by the pump will be injected into the cleaning system in the filter to
clean the element.

There is little requirement for the inlet pressure of the filter because of the independence of
the system. The cleaning system needs less work time and has lower drain water demand. It
saves more water and electricity, and the effect of the back-flushing of the filter is remarkable.

5.2.2 Technical Data(#1)


• Model CDL8-12 Ex
• Input Voltage AC440V60HZ3Phaze
DN40 GB2506-2005 PN25
• Inlet/Outlet Connection
with counter flanges
• Rated Power 7.5kw
• Total Head 173M
• Capacity 7m³/h
• IP Degree IP55
• Weight 82kg
• Quantity 2set
• Color RAL9005
• Supplier Headway
• Related Drawing HMT-CP-01

5.2.3 Technical Data(#2)


• Model CDL3-23
• Input Voltage AC440V60HZ3Phaze
DN25 GB2506-2005 PN25
• Inlet/Outlet Connection
with counter flanges
• Rated Power 3kw
• Total Head 174M
• Capacity 3m³/h
• IP Degree IP55
• Weight 50kg
• Quantity 1 set
• Color RAL9005
• Supplier Headway
• Related Drawing HMT-CP-01

5.2.4 General Requirements


▶ Installation and maintenance space must be consistent with requirements in mechanical
drawings of Cleaning Pump.

▶ Clean and make sure the pipe is free from rust, welding slug and other pollutants before
connecting pump and pipe so as not to damage to the impeller when the pump is running.

▶ Keep 150mm space around cleaning pump to guarantee there is enough air around cooling
fan of motor.

▶ Motor is forbidden to hang upside down when pump is installed.


5.3 Back-Flushing Pump

5.3.1 Function Introduction


The inlet of the back-flushing pump connects with the discharge port of filter. The
sewage water produced in the cleaning system after cleaning the element will get into
the back-flushing pump through the discharge port. The back-flushing pump will work
once the back-flushing process being triggered. The sewage water is collected and
discharged out of the filter in time and effectively as the back-flushing pump work, and
this will guarantee the back-flushing effect of the filter.

5.3.2 Technical Data(#1)

• Model EMC-125MCT Ex
• Input Voltage AC440V60HZ3Phaze
• Suction nominal dia JIS 5K 125A with counter flanges
• Discharge nominal dia JIS 5K 125A with counter flanges
• Rated power 15kW
• Total Head 30m
• Capacity 80m3/h
• Motor enclosure IP55
• Color MUNSELL 7.5 BG7/2
• Weight 235kg
• Quantity 2 set
• Supplier Headway
• Related Drawing HMT-EMB-01
5.3.3 Technical Data(#2)

• Model TMC-65MCT
• Input Voltage AC440V60HZ3Phaze
• Suction nominal dia JIS 5K 65A with counter flanges
• Discharge nominal dia JIS 5K 65A with counter flanges
• Rated power 7.5kW
• Total Head 30m
• Capacity 40m3/h
• Motor enclosure IP55
• Color MUNSELL 7.5 BG7/2
• Weight 138kg
• Quantity 1 set
• Supplier Headway
• Related Drawing HMT-BFP-01,HMT-EMB-01

5.3.4 General Requirements


▶ Installation and maintenance space must be consistent with requirements in mechanical
drawings of Back-flushing Pump

▶The back-flushing pipes between filter's back-flushing outlet and overboard outlet should
avoid elbows and as simple as possible. Besides, the inlet of back flushing pump should be
installed lower than filter's back-flushing outlet.

▶ It’s better to install the back-flushing pump just after the filter back flushing outlet.

▶ Clean and make sure the pipe is free from rust, welding slug and other pollutants before
connecting pump and pipe so as not to damage to the impeller when the pump is running.
5.4 EUT Unit

5.4.1 Function Introduction


®
EUT Unit is the core of OceanGuard BWMS. The Electrocatalysis Unit is able to produce
large numbers of hydroxyl radicals and other highly active oxidizing substances to kill all
organisms in ballast water within several nanoseconds. The whole sterilization process is
completed inside the EUT Unit.

There are also thermometer and pressure switch on EUT, when the temperature reaches
45℃ or pressure ≥6ar inside EUT, there will be an alarm and shut down ballast mode,
these sensor are used to protect whole system including water leakage sensor.

5.4.2 Technical Data


• Model HMT-1500E Ex
• Treatment Capacity 1950m³/h
• Maximum Working Pressure 6 bar
• Inlet/Outlet Connection DN400 GB2506-2005 PN10
• Environment Temperature 0℃ ~55℃

• Working Medium Water


• Power Supply DC 0~40V, 0-2500A
• Color MUNSELL 7.5 BG7/2
• Housing Material Carbon Steel(inside corrosion-proof coating)
• Weight Dry:1270kg Wet:1940kg
• Quantity 2 set
• Supplier Headway
• Related Drawing Mechanical :HMT-1500E-01/02

5.4.3 General Requirements


▶ Installation and maintenance space must be consistent with requirements in mechanical
drawings of EUT

▶ EUT unit can be installed horizontally and vertically. The subject vessel adopts which
method, and shipyard is responsible for the installation operation.

▶ Do not dismantle or do any other operations when EUT Unit is connected with power supply
and working.

▶ Wiring requirements: Cables are better to fix symmetrically with the guide post, and fasten
with nuts and bolts to avoid loosening and poor contact; Cables must be fixed strictly outside
EUT to avoid connection board bear too much external force, which leads to the loosening of
the guide post connected with the junction board.
5.5 EUT Power Unit

5.5.1 Function Introduction


EUT Power Unit is power supply unit for EUT Unit with input power from Power Distribution
Unit, and it will output power to EUT Unit to ensure system high efficiency operation.

5.5.2 Technical Data


• Model HMT-1500PE
• Input Voltage AC440V60HZ3Phaze
• Output Voltage DC 0~40V
• Output Current DC 0-2500A
• Color MUNSELL 7.5 BG7/2
• Signal Output RS485
• Cooling Type Fresh Water(<40℃)2~4m³/h, 2~3bar
• Cooling Water Inlet & Outlet DN25 GB/T2506-2005 PN1.0
• Weight 611kg
• Quantity 2 set
• Supplier Headway
Mechanical :HMT-1500PE-01/02
• Related Drawing HMT-Y Filter-01
Electric :BWMS-PE-01

5.5.3 General Requirements


▶ Installation and maintenance space must be consistent with requirements in mechanical
drawings of EUT Power Unit

▶ Cable length between EUT Unit and EUT power supply should not be longer than 60m,
otherwise shipyard need to confirm with manufacturer

▶ Do not dismantle or do any other operations when EUT Unit is connected with power supply
and working.

▶ EUT Power Unit needs cooling by cooling fresh water, shipyard need to confirm with
manufacturer if there is no cooling fresh water onboard.

▶ EUT Power Unit must be set at automatic control mode, it is forbidden to adjust EUT Power
to manual mode.
5.6 Monitoring Unit

5.6.1 Function and Principle


The Monitoring Unit is used to detect the TRO of the ballast water, which is very important
information for the performance of the BWMS. The resulting data can be uploaded to the
Control Unit. Based on the data, the Control Unit can determine the working status and
modes of equipment in the system. The performance of the Monitoring Unit will directly
influence the working status of the BWMS.

TRO means “Total Residual Oxidant”. It is an important parameter for determining whether
the effective active elements in the water are sufficient or not. This instrument uses the
method of cuvettes to measure.

TRO Meter is used to detect the concentration of the residual oxidant in water, so as to
determine whether the quantity of the active substance in the system has reached
established level. The fluoride content in water is usually expressed in (mg/L), which is
equivalent to PPM.

It is actually a simple online detecting control instrument that is easy to operate, and can be
automatically count, display reading. Its detecting ability is highly realizable and accurate.
This meter connected to the Control Unit. The operator can use the main screen of the
Control Unit or the backlit screen of the meter to read values. This meter has easy-to-operate
buttons. The operator can set the parameters visually. The meter can also be easily operated
in the dark.
5.6.2 Technical Data
• Model HMT-MU Ex
• Input Voltage AC220V60HZ&DC24V
• Rated Working Pressure ≦ 6 bars
• Cooling System Temperature <25℃
• Signal In/Output RS485
• Inlet/Outlet Connection DN15 GB2506-2005 PN10
• Instrument Air for Pneumatic Pump 5.5~6.5bar
• Ingress Protection IP44
• Color MUNSELL 7.5 BG7/2
• Material Structural Carbon Steel (Q195)
• Weight 50Kg
• Quantity 2 set
• Supplier Headway
Mechanical :HMT-MU-M-01,HMT-MU-F-01,
• Related Drawings HMT-MU-02/03/04
Electric :BWMS-MU-01

5.6.3 General Requirements


▶ Installation and maintenance space must be consistent with requirements in mechanical
drawings of Monitoring Unit.

▶ Installation position must be far from places of the heat source and strong vibration.

▶ Clean and make sure the sampling pipe is free from rust, welding slug and other pollutants
before connecting pipe so as not to plug solenoid valve.

▶ Distance between Monitoring Unit and sampling port need to meet requirements in PI&D
drawing.

▶ Do not install the system close to the outer surface of oil tank (oil container), water tank
(water container), double bottom, etc. (If it has to, 50mm must be left between the system and
such kind of bulkhead surfaces, and add enhanced recovery board. However, resister, heater
and other electric equipment which generate high temperature in the process of work cannot
be installed.

▶ Material of sampling pipe cannot be copper.


5.7 Neutralization Unit

5.7.1 Function and Principle


Neutralization Unit adds sodium thiosulfate pentahydrate into the pipes in order to remove
the TRO in the water.
®
Neutralization Unit is an important equipment of OceanGuard Ballast Water Management
System. If the TRO in the tank exceeds 0.1mg/l when the system discharges ballast water, the
Control Unit automatically starts the Neutralization Unit and automatically add certain amount
of neutralizer (sodium thiosulfate solution) into the pipes. The amount of the neutralizer is
automatically pumped by the metering pump in the neutralization unit to keep the TRO in the
water from the system lower than 0.1mg/l.

Sodium thiosulfate pentahydrate is white crystal powder, which is well soluble in water. It is
non-toxic and harmless, with no impact on the environment. Sodium thiosulfate pentahydrate
is a water clarifier that is often used in water-clarifying projects. In textile industry, it is used as
the antichlor for bleached cotton fabrics, the sulfur dye for dyed wool fabrics, the blush
preventive agent for indigo dye, and the antichlor for paper pulp, and so on.

5.7.2 Technical Data


• Model HMT-300N
• Input Voltage AC440V60HZ3Phaze&AC220V60HZ
• Control System From Control Unit
• Inlet/Outlet Connection DN25/15 GB2506-2005 PN10
• Environment Temperature 0℃ ~55℃

• Capacity of Metering Pump 0-50L/h


• Neutralizer Sodium Thiosulfate
• Tank Capacity 300L
• Color MUNSELL 7.5 BG7/2
• Material Structural Carbon Steel (Q195)
• Ingress Protection IP44
• Weight 340Kg
• Quantity 2set
• Supplier Headway
Mechanical :HMT-300NU-01/02
• Related Drawings
Electric :BWMS-NU-01

5.7.3 General Requirements


▶ Installation and maintenance space must be consistent with requirements in mechanical
drawings of Neutralization Unit.
5.8 Flow Meter

5.8.1 Function and Principle


The Magnetic Flow Meter can be used to detect the instantaneous flow rate in the ballast
water pipes and to measure the total amount of the ballasting water. These are important
input parameters of the Control Unit.

After being actually calibrated with ordinary water, the Magnetic Flow Meter can be used to
measure the volumetric flow of any other conductive fluid medium, without any amendment.
Since there is no moveable part or flow-resisting parts in the measuring pipe, there is almost
no loss of pressure, and the reliability is high.

5.8.2 Technical Data


• Model HMT-400FM Ex
• Input Voltage DC 24V
• Inlet/Outlet Connection DN400 GB2506-2005 PN10
• Signal Output RS485/4-20mA
• Ingress Protection IP67
• Length of Straight Pipe Upstream≧5DN Downstream≧2DN
• Color RAL7040
• Weight 120kg
• Quantity 2set
• Supplier Headway
• Related Drawings HMT-400FM-01

5.8.3 General Requirements


▶ Installation and maintenance space must be consistent with requirements in mechanical
drawings of Flow Meter

▶ Keep the flow meter tightly fixed on piping.

▶ Length of Straight Pipe should meet the requirements.

▶ Direction of Upper Monitor can be changed according to installation requirements.

▶ The Flow Meter installation position must avoid vibration and magnetic field like below
picture.

.
▶ Pay attention to the air discharge when flow meter installed like below picture.

① ≥5m

② Air ventilation point

▶ Flow meter cannot be installed before pump and after adjust valve like below picture.

▶ Flow meter must be listed according to below instructions.

▶ Flow meter must be grounded like below picture.

① Metal pipelines, not internally coated. Grounding without grounding rings.


② Metal pipelines with internal coating and non-conductive pipelines. Grounding with
grounding rings.
5.9 Sampling Unit

5.9.1 Function Introduction


Sampling unit is used to sampling water manually to test if treated water satisfy requirement.
Please locate the sampling points according to the PID diagram. In general, there are two
sampling points, the first one after the EUT unit, and the second one at the pipe overboard.

5.9.2 Technical Data


• Rated Working Pressure ≤10 bars
• Inlet/Outlet Connection DN50 GB/T2506-2005 PN1.0
• Quantity 6 sets
• Supplier Yard
• Related Drawings HMT-SP-01/02/03

5.9.3 General Requirements


▶ Installation position must be consistent with requirements in mechanical drawings of
Sampling Unit.

▶ There need to be enough space for maintenance and sampling.

▶ If there are several discharge lines, it might be necessary with a Sampling Unit on each.
5.10 Filter Control Box

5.10.1 Function Introduction


Filter Control Box is used to control the operation of the Filter, including the running of the
Filter, the pressure differential display, the start-up/shut-down of the gear motor, the
open/close of the back-flushing valve, warning, and the communication with the Control Unit
etc.

5.10.2 Technical Data


• Model HMT-FC
• Input Voltage AC440V60HZ3Phaze&DC24V
• Signal In/Output 4-20mA
• Ingress Protection IP44
• Housing Material Structural carbon steel (Q195)
• Color MUNSELL 7.5 BG7/2
• Weight 10Kg
• Quantity 3 sets
• Supplier Headway
Mechanical :HMT-FC-01
• Related Drawings
Electric :BWMS-FC-01

5.10.3 General Requirements


▶ Installation and operation space must be consistent with requirements in mechanical
drawings of Filter Control Box

▶ Make sure Filter Control Box is firmly installed on the base; the grounding protection of
power shell must be grounded for sure.

▶ Do not install the system close to the outer surface of oil tank (oil container), water tank
(water container), double bottom, etc. (If it has to, 50mm must be left between the system and
such kind of bulkhead surfaces, and add enhanced recovery board. However, resister, heater
and other electric equipment which generate high temperature in the process of work cannot
be installed.

▶ Best installation position is far from places of the heat source and strong vibration.
5.11 Control Unit

5.11.1 Function and Principle


The Control Unit controls the whole system of BWMS, including collecting and processing all
monitoring sensor signals, processing alarm signals, and automatically controlling the
sequence of starting up and shutting down the components. The Control Unit contains the
control program that is required for the operation of the system. The working status of the
BWMS can be displayed on the panel of the Control Unit, including the working status of each
component, and real-time data detected by the sensors. When the equipment breaks down,
the Control Unit can send acousto-optic alarm, switch off the power, and stop the system.
The operation of the equipment can be stored and recorded in the Control Unit. Data can be
displayed as required by formal inspections.

The Control Unit collects various monitoring sensor signals in the whole system, including the
open/close status of the valves, monitoring signals such as current values, voltage values
and TRO values from the Salinity Meter, the Magnetic Flow Meter and the EUT, and voyage
data of ships. With built-in programs, the computer system of the Control Unit can calculate
the current values and voltage values based on parameters collected, so as to adjust the
operation of the system until it reaches the best operation status. In this way, BWMS can
keep on working under the best status.

The Control Unit has functions of recording and storing. It can record and store the operation
data for at least 24 months. The Control Unit also has an alarm output interface, which can
integrate with other alarm signals from the engine control room. Therefore, it ensures that the
alarm information can be easily detected anywhere in the engine room.

5.11.2 Technical Data


• Model HMT-CL
• Input Voltage AC220V60HZ
• Signal In/Output RS485/Dry Contact/4-20mA
• Ingress Protection IP44
• Housing Material Structural carbon steel (Q195)
• Color MUNSELL 7.5 BG7/2
• Weight 30Kg
• Quantity 2set
• Supplier Headway
Mechanical :HMT-CL-01
• Related Drawings
Electric :BWMS-CL-01
5.11.3 General Requirements
▶ Installation and operation space must be consistent with requirements in mechanical
drawings of Control Unit

▶ Make sure Control Unit is firmly installed on the base; the grounding protection of power
shell must be grounded for sure.

▶ Do not install the system close to the outer surface of oil tank (oil container), water tank
(water container), double bottom, etc. (If it has to, 50mm must be left between the system and
such kind of bulkhead surfaces, and add enhanced recovery board. However, resister, heater
and other electric equipment which generate high temperature in the process of work cannot
be installed.)

▶ Best installation position is far from places of the heat source and strong vibration.

▶ Check Emergency Stop Button prior to operation, make sure the button is not running (the
button is in the lift status)
5.12 Power Distribution Unit

5.12.1 Function and Principle


Power Distribution Unit (PDU) is the power supply control equipment of OceanGuard®
Ballast Water Management System (BWMS). Ship Main Switchboard supply power for PDU
and PDU distribute power to unit of BWMS.

5.12.2 Technical Data(#1)


• Model HMT-1500PDU
• Input Voltage AC440V60HZ3Phaze&AC220V60HZ
• Ingress Protection IP44
• Housing Material Structural carbon steel (Q195)
• Color MUNSELL 7.5 BG7/2
• Weight 147Kg
• Quantity 2 set
• Supplier Headway
Mechanical :HMT-1500PDU-01
• Related Drawings
Electric :BWMS-PDU-01

5.12.3 Technical Data(#1)


• Model HMT-300PDU
• Input Voltage AC440V60HZ3Phaze&AC220V60HZ
• Ingress Protection IP44
• Housing Material Structural carbon steel (Q195)
• Color MUNSELL 7.5 BG7/2
• Weight 64Kg
• Quantity 1 set
• Supplier Headway
• Related Drawings HMT-300PDU-01

5.12.4 General Requirements


▶ Installation and operation space must be consistent with requirements in mechanical
drawings of Power Distribution Unit.

▶ Make sure power supply is firmly vertically installed on the base; the grounding protection of
power shell must be grounded for sure.
▶ Do not install the system close to the outer surface of oil tank (oil container), water tank
(water container), double bottom, etc. (If it has to, 50mm must be left between the system and
such kind of bulkhead surfaces, and add enhanced recovery board. However, resister, heater
and other electric equipment which generate high temperature in the process of work cannot
be installed.)

▶ Best installation position is far from places of the heat source and strong vibration.

▶ Do not conduct charged operation in the process of maintenance and repair.


5.13 Remote Control Unit

5.13.1 Function Introduction


The Remote Control Panel is embedded in the engine control room or cargo control room. It
carries on related data communication with the Control Unit. The Remote Control Panel can
realize the remote control of the BWMS and display related system information. Its operation
and display are exactly the same with the Control Unit.

5.13.2 Technical Data


• Model HMT-CR
• Signal In/Output RS485
• Ingress Protection IP44
• Material of Shell Structural carbon steel (Q195)
• Color MUNSELL 7.5 BG7/2
• Weight 11kg
• Quantity 2 set
• Supplier Headway
Mechanical :HMT-CR-01
• Related Drawings
Electric :BWMS-CR-01

5.13.3 General Requirements


▶ Installation and operation space must be consistent with requirements in mechanical
drawings of Remote Control Unit

▶ 24V cable from Control Unit to Remote Control Unit need to be considered the decrease of
voltage.

▶ Make sure components are firmly installed on the base; the grounding protection of power
shell must be grounded for sure.

▶ Do not install the system close to the outer surface of oil tank (oil container), water tank
(water container), double bottom, etc. (If it has to, 50mm must be left between the system and
such kind of bulkhead surfaces, and add enhanced recovery board. However, resister, heater
and other electric equipment which generate high temperature in the process of work cannot
be installed.)

▶ Check Emergency Stop Button prior to operation, make sure the button is not running (the
button is in the lift status).
5.14 Mix Pump

5.14.1 Function Introduction


When the salinity of water is less than 0.85PSU,the pump will suction sea water from
APT or other tank, pump to main ballast water line to mix for increase salinity. If the low
salinity alarm warning the pump should be start up.
Technical Data

• Model TMC-80MCT
• Input Voltage AC440V60HZ3Phaze
• Suction nominal dia JIS 5K 80A with counter flanges
• Discharge nominal dia JIS 5K 80A with counter flanges
• Rated power 11KW
• Total Head 30m
3
• Capacity 50 m /h
• Motor enclosure IP55
• Color MUNSELL 7.5 BG7/2
• Pump Casting/Impeller Bronze
• Weight 198 kg
• Quantity 2 set
• Supplier Headway
• Related Drawing H0E264167S02

5.14.2 General Requirements


▶ Installation and maintenance space must be consistent with requirements in mechanical
drawings of Mix Pump

▶The mixing pipes between main ballast line and APT or other tank and should avoid elbows
and as simple as possible.

▶ Clean and make sure the pipe is free from rust, welding slug and other pollutants before
connecting pump and pipe so as not to damage to the impeller when the pump is running
5.15 Mix pump Control Box

5.15.1 Function Introduction


Mix pump Control Box is used to control the operation of the Mix pump, including the running
of the pump, the power for the pump, the start-up/shut-down of the pump, tand the
communication with the Control Unit etc.

5.15.2 Technical Data


• Model HMT-MPCB
• Input Voltage AC440V60HZ3Phaze&DC24V
• Signal In/Output 4-20ma
• Ingress Protection IP44
• Housing Material Structural carbon steel (Q195)
• Color MUNSELL 7.5 BG7/2
• Weight 30Kg
• Quantity 2 set
• Supplier Headway
Mechanical :HMT-MPCB-01
• Related Drawings
Electric :BWMS-MPCB-01

5.15.3 General Requirements


▶ Installation and operation space must be consistent with requirements in mechanical
drawings of Mix pump Control Box

▶ Make sure the Box is firmly installed on the base; the grounding protection of power shell
must be grounded for sure.

▶ Do not install the system close to the outer surface of oil tank (oil container), water tank
(water container), double bottom, etc. (If it has to, 50mm must be left between the system and
such kind of bulkhead surfaces, and add enhanced recovery board. However, resister, heater
and other electric equipment which generate high temperature in the process of work cannot
be installed.

▶ Best installation position is far from places of the heat source and strong vibration.
5.16 Explosion-Proof Junction Box

5.16.1 Function Introduction


The Explosion-Proof Junction Box is designed for intrinsic safety part in explosion-proof
equipment. There are safety barriers fitted inside box to implement wiring connection
between intrinsic safety part and non-explosion-proof equipment.

5.16.2 Technical Data


• Model HMT-EXJB
• Ingress Protection IP44
• Housing Material Structural carbon steel (Q195)
• Color Munsell 7.5 BG 7/2
• Weight 30Kg
• Quantity 2 set
• Supplier Headway
Mechanical :HMT-EXJB-01
• Related Drawings
Electric :BWMS-EXJB-01

5.16.3 Notes
▶ Installation and operation space must be consistent with requirements in mechanical
drawings of Explosion-Proof Junction Box.

▶ Make sure Junction Box is firmly installed on the base; the grounding protection of power
shell must be grounded for sure.

▶ Do not install the system close to the outer surface of oil tank (oil container), water tank
(water container), double bottom, etc. (If it has to, 50mm must be left between the system and
such kind of bulkhead surfaces, and add enhanced recovery board. However, resister, heater
and other electric equipment which generate high temperature in the process of work cannot
be installed.)
5.17 Monitoring Unit Control

5.17.1 Function Introduction


Monitoring Unit Control is used to supply power for Monitoring Unit (Ex) and transmit
signals included Alarm signal, Flow Switch Signal and Pressure Differ Signal from
Monitoring Unit (Ex) to Control Unit.

5.17.2 Technical Data


• Model HMT-MUC
• Ingress Protection IP44
• Housing Material Structural carbon steel (Q195)
• Color Munsell 7.5 BG 7/2
• Weight 30Kg
• Quantity 2 set
• Supplier Headway
Mechanical :HMT-MUC-01
• Related Drawings
Electric :BWMS-MUC-01

5.17.3 Notes
▶ Installation and operation space must be consistent with requirements in mechanical
drawings of Monitoring Unit Control

▶ Make sure Monitoring Unit Control is firmly installed in the base; the grounding protection of
power shell must be grounded for sure.

▶ Do not install the system close to the outer surface of oil tank (oil container), water tank
(water container), double bottom, etc. (If it has to, 50mm must be left between the system and
such kind of bulkhead surfaces, and add enhanced recovery board. However, resister, heater
and other electric equipment which generate high temperature in the process of work cannot
be installed.)
5.18 Weight and Power Consumption List

Dimension(mm) Unit Weight Qty Weight Consumption


Item
L W H (kg) (set) (kg) (kW)

EUT Unit
936 870 2268 1220 2 1220X2 --
(HMT-1500E)

EUT Power Unit


750 1100 1600 611 2 611X2 24x2
(HMT-1500PE)

#1Filter
1440 1440 2758 1100 2 1100X2 0.75x2
(S-ZF9-V)

#2Filter
820 820 1980 420 1 420X1 0.55x1
(S-ZF3-V)

Vertical Filter
720 630 1205 180 1 180X1 --
(HMT-SJF2)

Filter Control Box


330 175 460 10 3 10X3 --
(HMT-FC)

#1Cleaning Pump
280 280 1117 82 2 82X2 7.5x2
(CDL8-12)

#2Cleaning Pump
250 250 981 50 1 50X1 3x1
(CDL3-23)

Control Unit
640 300 830 30 2 30X2 0.3x2
(HMT-CL)

#1Power Distribution
650 350 1720 147 2 147X2 --
Unit (HMT-1500PDU)

#2Power Distribution
600 300 1000 64 1 64X1 --
Unit (HMT-300PDU)

Flow Meter
600 580 565 120 2 120X2 --
(HMT-400FM)

Monitoring Unit
670 245 900 50 2 50X2 0.4x2
(HMT-MU)

Neutralization Unit
1000 1000 1564 340 2 340X2 0.6x2
(HMT-300N)
Remote Control
338 150 400 11 2 11X2 --
(HMT-CR)

#1Back-Flushing
600 600 1100 235 2 235X2 15x2
Pump

#2Back-Flushing
768 335 435 138 1 138X1 7.5x1
Pump

Explosion-proof
500 222 620 30 2 30X2 --
Junction Box

Mix Pump 880 350 500 198 2 198X2 11x2

Mix Pump Control Box 800 500 303 30 2 30X2 --

Monitoring Unit
450 225 700 30 2 30X2 --
Control

Total 5096 - 9520 122.7

6. Drawings
This chapter has two parts drawings for ballast water management system,

• Mechanical drawings: It contains PI&D drawings and each unit detailed drawings

• Electric drawings: It contains System Electrical and each unit Schematic diagram

Shipyard or other installation party need to work according to requirements in Mechanical and
Electric drawings, and dimension of cables must be within the cable gland range stated in
mechanical drawings of each unit, otherwise they need to confirm with manufacturer.
6.1 Mechanical Drawings

No. Name Drawing No. Revision

1 P&I Diagram HMT-1500PID V1.0

2 Filter S-ZF9-V-01/02/03/04 V1.0

3 Cleaning Pump HMT-CP-01 V1.0

4 Back-flushing Pump HOE524188SO3 HMT-EMB-01 V1.0

5 EUT Unit HMT-1500E-01/02 V1.0

6 EUT Power Unit HMT-1500PE-01/02


V1.0
HMT-Y FILTER-01

7 Monitoring Unit HMT-MU-M-01 , HMT-MU-F-01 ,


V1.0
HMT-MU-02/03/04

8 Neutralization Unit HMT-300NU-01/02 V1.0

9 Flow Meter HMT-400FM-01 V1.0

10 Sampling Unit HMT-SP-01/02 V1.0

11 Valves & Valves List HMT-VALVE-01/02/03/04/05/06 V1.0

12 Filter Control Box HMT-FC-01 V1.0

13 Control Unit HMT-CL-01 V1.0

14 Power Distribution Unit HMT-1500PDU-01 V1.0

15 Remote Control Unit HMT-CR-01 V1.0

16 Mix Pump H0E24T000128 V1.0

17 Mix Pump Control Box HMT-MPCB-01 V1.0

18 Explosion-Proof Junction Box HMT-EXJB-01 V1.0

19 Monitoring Unit Control HMT-MUC-01 V1.0


6.2 Electric Drawings

No. Name Drawing No. Revision

1 Electrical Drawing HMT-1500ES V1.0

2 Wiring Drawing HMT-WD V1.0

3 Schematic diagram of Control Unit BWMS -CL-01 V1.0

4 Schematic diagram of Remote Control Unit BWMS -CR-01 V1.0

5 Schematic diagram of Power Distribution Unit BWMS -PDU-01 V1.0

6 Schematic diagram of Filter Control Box BWMS -FC-01 V1.0

7 Schematic diagram of EUT Power Unit BWMS -PE-01 V1.0

8 Schematic diagram of Monitoring Unit BWMS -MU-01 V1.0

9 Schematic diagram of Neutralization Unit BWMS -NU-01 V1.0

10 Schematic diagram of Explosion-Proof Junction Box BWMS-EXJB-01 V1.0

11 Schematic diagram of Monitoring Unit Control BWMS-MUC-01 V1.0


#1 CP
#2 CP
#1 BP

1.Yard:
2.Class: DNV GL
3.Mountings: space heater1,counter
flanges2,pressure gauges2
4.Color:Munsell 7.5BG 7/2

FOR AN EASY AND DOABLE LIFTING,


LIFTING HOOKS SHALL BE INSTALLED
AT THE TOP OF THE BACK-FLUSHING
PUMP.
#1 BP
#1 BP
#1 BP
#1 BP
#1 BP
#2 BP

FOR AN EASY AND DOABLE LIFTING,


LIFTING HOOKS SHALL BE INSTALLED
AT THE TOP OF THE BACK-FLUSHING
PUMP.

HMT-BFP-01
#2 BP
#2 BP
#2 BP
#2 BP
FV3/4
FV1
HAV3/4/5
HAV1/2
HAV1/2/3/4/5/FV1/3/4
FV2
#1PDU
#2PDU
MIX PUMP

50
HMT-1500Ex
 
            
APPLY  TO  S‐ZF9  Ex 

L
List of Filter Spare & Special
S Toolls
No. Item Spec. Picture Qty. Unit Purchase No. Remark

2
1 Joint of Pipe 1/44-18NPT to ¢8 SS Pipe Pcs. 1.06.03.0014 Filter Spare
X2

1
2 Leading Screw F-100SG-02 Pcs. 2.20.78.0178 Filter Spare
X2

1
3 Screw Nut F-SM-00 Pcs. 2.20.78.0011 Filter Spare
X2

2
4 Y-ring φ990xφ75x9_Polyureethane Pcs. 1.06.02.0022 Filter Spare
X2
 
            
APPLY  TO  S‐ZF9  Ex 

Bushinng Of Pressure Hou


using V 1
5 F-GYSZT-04B
B Pcs. 2.20.78.0131 Filter Spare
4.08B X2

1
6 X-ring φ755.57x5.33_ Fluororubber Pcs. 1.06.02.0025 Filter Spare
X2

φ74.5*φ85.5*4.2
2_ 1
7 Gree circle  Pcs. 1.06.02.0028 Filter Spare 
PTFE+Cu+FKM M X2
APPLY TO S-ZF9 Ex

8 O-ring φ116x2.65_ Fluororubber 1 Pcs. 1.06.02.0014 Filter Spare


X2

83139130+79210424+79211668
9 Position sensors 1 Pcs. 1.06.01.0010 Filter Spare
with 0.5m length cable
X2

10 Pin 2 F-CDZXD-02 1 Pcs. 2.20.78.0019 Filter Spare


X2

11 Slide Key F-150HJ-00 1 Pcs. 2.20.78.0016 Filter Spare


X2
 
            
APPLY  TO  S‐ZF9  Ex 

3.7
12 O Seal Strip φ5.33_ Fluororubbber M 1.06.02.0001 Filter Spare
X2

6.1
13 O Seal Strip Φ3.55_ Fluororubbber M 1.06.02.0002 Filter Spare
X2

12
14 H
Hexagon Head Bollt M10x45 GB/T5783__2205 Pcs. 1.06.07.0012 Filter Spare
X2

20
15 H
Hexagon Head Boltt  M10x25 GB/T5783_
_2205 Pcs. 1.06.07.0010 Filter Spare
X2
 
            
APPLY  TO  S‐ZF9  Ex 

12
16 H
Hexagon Head Boltt  M16x65 GB/T5783_
_2205 Pcs. 1.06.07.0031 Filter Spare
X2

Filter Tool
1
17 T Special Wrench F-TTBS-M16-15
500 Pcs. 2.20.76.0026 Delivery with
X2
Filter

1
18 ool For Pin Changin
To ng  F-XDCZGZ-00
0 Pcs. 2.20.78.0103 Filter Tool 
X2

1
19 ool For Drive Shaft B 
To F-GZ-01 Pcs. 2.20.78.0105 Filter Tool 
X2
 
            
APPLY  TO  S‐ZF9  Ex 

1
20 Tool For Bushing  F-GZZT-01 Pcs. 2.20.78.0106 Filter Tool 
X2

2
21 Tool For Lifting Filter Eleement  M
M10_316-N_GB/T
T825 Pcs. 1.06.03.0006 Filter Tool 
X2

1
22 ol For Leading Screew 
Too F-SGGZ-00 Pcs. 2.20.78.0099 Filter Tool
X2
 
             
APPLY TO S‐ZF3 

List of Filter Spare & Special Tools


No. Item Spec. Picture Qty. Unit Purchase No. Remark

1 Joint of Pipe 1/4-18NPT to ¢8 SS Pipe 2 Pcs. 1.06.03.0014 Filter Spare

2 Leading Screw F-85SG-02 1 Pcs. 2.20.78.0177 Filter Spare

3 Screw Nut F-SM-00 1 Pcs. 2.20.78.0011 Filter Spare

4 Y-ring φ90xφ75x9_Polyurethane 2 Pcs. 1.06.02.0022 Filter Spare


 
             
APPLY TO S‐ZF3 

Bushing Of Pressure Housing V


5 F-GYSZT-04B 1 Pcs. 2.20.78.0131 Filter Spare
4.08B

6 X-ring φ75.57x5.33_ Fluororubber 1 Pcs. 1.06.02.0025 Filter Spare

φ74.5*φ85.5*4.2_
7 Gree circle 1 Pcs 1.06.02.0028 Filter Spare
PTFE+Cu+FKM
 
             
APPLY TO S‐ZF3 

8 O-ring φ116x2.65_ Fluororubber 1 Pcs. 1.06.02.0014 Filter Spare

9 Pin 2 F-CDZXD-02 1 Pcs. 2.20.78.0019 Filter Spare

10 Slide Key F-150HJ-00 1 Pcs. 2.20.78.0016 Filter Spare

11 O Seal Strip φ5.33_ Fluororubber 2.1 M 1.06.02.0001 Filter Spare


 
             
APPLY TO S‐ZF3 

12 O Seal Strip Φ3.55_ Fluororubber 3.1 M 1.06.02.0002 Filter Spare

13 Hexagon Head Bolt M10x25 GB/T5783_2205 10 Pcs. 1.06.07.0010 Filter Spare

14 Hexagon Head Bolt M10x35 GB/T5783_2205 12 Pcs. 1.06.07.0011 Filter Spare


 
             
APPLY TO S‐ZF3 

15 Hexagon Head Bolt M10x55 GB/T5783_2205 12 Pcs. 1.06.07.0034 Filter Spare

Filter Tool
16 T Special Wrench F-1000-TTBS-00 1 Pcs. 2.20.76.0003 Delivery with
Filter

17 Tool For Pin Changing F-XDCZGZ-00 1 Pcs. 2.20.78.0103 Filter Tool

18 Tool For Drive Shaft B F-GZ-01 1 Pcs. 2.20.78.0105 Filter Tool


 
             
APPLY TO S‐ZF3 

19 Tool For Bushing F-GZZT-01 1 Pcs. 2.20.78.0106 Filter Tool

20 Tool For Lifting Filter Element M10_316-N_GB/T825 2 Pcs. 1.06.03.0006 Filter Tool

21 Tool For Leading Screw F-SGGZ-00 1 Pcs. 2.20.78.0099 Filter Tool


APPLY TO HMT-1000EUT

List of Supplied Spare Parts(Eut Unit-HMT-1500E/HMT-1500E Ex)


No. Item Spec. Picture Qty. Unit Purchase No. Remark

Hex head galvanized flange face


1 M8*30_GB/T5780_8.8 10 Pcs. 1.10.01.0148 EUT Spare
screw
X2

2 Shock proof gasket NLX8xp 6 Pcs. 1.10.65.0007 EUT Spare


X2

Φ53.57x3.53_ Fluororubber
3 X-ring 4 Pcs 1.12.03.0010 EUT Spare
HMT-(1000-2000) X2

4 Sealing Gasket of Conductor Post HMT-(1000-2000) 2 Pcs 1.12.04.0035 EUT Spare


X2

5 EUT cover gasket HMT-(1500-2000) 3 Pcs. 1.12.05.0018 EUT Spare


X2
 
            
AP
PPLY  TO  HMT‐1500  Ex 

Liist of Suppliied Spare & Special Tools


No. Item Spec. Picture Qty. Uni Purchase No. Remark
t
1 Plastic Pipe-Air φ8 0.5 M 1.23.01.0004 Monitoring
X2 Unit Spare

2 Plastic Pipe-Air Φ6 0.5 M 1.23.01.0002 Monitoring


X2 Unit Spare

3 Joint of Pipe Z
ZG1/2 to ¢12 SS Pipe 1 Pcs 1.15.07.0078 Monitoring
X2 Unit Spare
 
            
AP
PPLY  TO  HMT‐1500  Ex 

4 Joint of Pipe G
G1/4 to Φ8 copper ppipe; 2 Pcs. 1.15.07.0007 Monitoring
Nickel plated braass X2 Unit Spare

5 E
Elbow Joint of Pipee G
G1/4 to Φ8 copper ppipe; 1 Pcs. 1.15.07.0176 Monitoring
Nickel plated braass X2 Unit Spare

6 Joint of Pipe 1/44 NPT to Φ8 coppeer pipe; 2 Pcs. 1.15.07.0178 Monitoring


Nickel plated braass X2 Unit Spare
 
            
AP
PPLY  TO  HMT‐1500  Ex 

7 Relay RIF-0-RPT-24DC/21 2 Pcs. 1.45.01.0017 Filter Control


X2 Box Spare

8 Hinge CL209Z3A0011 2 Pair 1.91.01.0004 Cabinet Spare


X2

9 Cabinet Key -- 2 Pcs. 1.10.19.0001 Cabinet Spare


X2

10 Na2S2O3 Sodium Thiosu


ulfate 25KG/BAG 73 KG 1.92.01.0002 Neutralization
X2 Unit Spare
27 KG 1.92.01.0002 Commissioning
X2 Spare
11
3 Neutralization
Joint of Pipe Z
ZG1/2 to ¢12 SS Pipe Pcs. 1.15.07.0078
X2 Unit Spare

13 1 Set 1.TS.PS.0050 Backflushing


X2 Pump Spare

Mechanical Seal N/A


 
            
AP
PPLY  TO  HMT‐1500  Ex 

14 1 Set 1.01.03.0013 Cleaning Pump


X2

Mechanical Seal CDLA-16/WBE


E6

15 1 Pcs. 1.01.03.0023 Cleaning Pump


X2

O-ring 169*3.3

16 1 Pcs. 1.80.14.0009 Pneumatic


Single E
Electric Control So
olenoid G1//4 Single Electric C
Control
X2 Valve Spare 
Valve 24DC__PVG531C001MS S(asco)

17 2 Pcs. 1.45.01.0017 Filter Control


Box Spare
Relay RIF-0-RPT-24DC//21

18 1 Set 1.TS.PS.0048 Backflushing


Pump Spare

Mechanical Seal SM2225BL360/S-50 SR004103020


 
            
AP
PPLY  TO  HMT‐1500  Ex 

19 1 Set 1.01.03.0012 Cleaning Pump

Mechanical Seal CDLA-12/WBE6

20 1 Pcs. 1.01.03.0015 Cleaning Pump

O-ring 136.5*3.3

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