Superimposed Motor and Pump Curve

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Client's enquiry No. : HEC/SAIKRUPA/BOILER/004/08-09 Date : 2/15/2009 Page No.

:
Quotation No. : 18042590263 Date : 2/18/2009 DATA SHEET
Client's LOI No. : LOI Date :
Indent No. : 18042592863 Quantity : 4 No.
WORKS ORDER NO. : DELIVERY : SEPT- 2009
Client's Name & Address : Plant : SAIKRUPA Application : BOILER FEED WATER
M/S Project : SAIKRUPA Item No. :
HI-TECH ENGG, Consultant : -- Job No. : --
BARAMATI Inspection By : CLIENT As per QAP No. : QN11061
Witnessing For : Performance test
G.A.Drg. No. : -- Pr. Testing Drg. No. : --
Seal arrang. No. : -- C/S Drg. No. : --
Perfor. Curve No. : P & I Drg. No. : --
Design According to KSB STD. Test Report No. : --
ISP/CC No. : -- PUMP TYPE & SIZE : Performance Test Std. : ISO 9906 GR1
LIQUID HANDLED : BFW HGC 3/15 No. of stages : 15
LIQUID QUALITY : Ph > 9.0 Bearing Housing Pr. Stage Bearings : Pump :- Plain
Non corrosive to Pump Material Normal / Cooled -- LOD Antifriction
Rated Temperature 135 °C Rated Flow 82 m³/Hr Shut Off Head (+/-5%) 1814 mtrs.
Specific Gravity 0.9302 Rated Head 1620 M Min. Flow (Thermal) 22.22 m³/Hr
Kinematic Viscocity 0.22338 cSt Rated Speed #REF! RPM Min. Flow (Cont.) 35.60 m³/Hr
Vapour Pressure 3.1905 kg/cm² NPSH R 4.2 M Max. BkW( Rated Imp. Dia.) KW
Suction Pressure 4.1 kg/cm² Efficiency * 70.0 % Driver Make
Discharge Pressure 155 kg/cm² Rated Power 482.30 kW Frame Size
Differential Pressure 150.69 kg/cm² Rated Driver Rating 575 kW
Casing : RING SECTION Flanges : ASME RF Stuffing Box : HWD
Casing Orientation Size Rating Hyd.Test Pr. Feet : CF Conn. : G
Suction : V. Up 125 mm ASME # 300 RF 15 Kg/cm² Std.Curve NO. :
Discharge: V. Up 80 mm ASME # 1500 RF 210 Kg/cm² 5.0
Balancing Line Back to : DEAERATOR Impeller Dia. : -- mm
Seal Make : API Plan No. Medium Pr. (kg/cm²) Temp(oC) Flow (lpm)
Mech.Seal Type: Sealing : -- -- -- --
Mech Seal,
Size : Flushing : 02 -- -- -- --
SBPO LUBE
Material : Quenching : 61 -- -- -- --
Control Drg. No: Cooling : LOD+D WATER 2-3 25-30 80
Sr. Part Name Material Sr. Part Name Material Sr. Part Name Material
No. No. No.

1 Barrel -- 11 Shaft A182Gr.F6NM 21 Spacer Sleeve AISI410


2 Suction Casing CA6NM 12 Impeller 1.4008.09 22 Stage Bush A182Gr F6A
3 Disch. Casing CA6NM 13 Suc. Impeller -- 23 Throttle Bush -
4 Stage Casing CA6NM 14 Seal cas./ St.box CA6NM 24 Balancing Disc ASTMA 182 Gr. F6a
5 Casing Insert -- 15 Gland Packing -- 25 Coun.Bal. Disc ASTMA 182 Gr. F6a
6 Casing Part -- 16 Seal Cover -- 26 Bal. Piston --
7 Inlet Ring -- 17 Wearing Ring Cr Hard 400 27 Casing Studs -
8 Cover -- 18 Impeller Ring 1.4024.19 28 Tie Rod EN24V/T
9 Diffuser 1.4008.09 19 Stage Sleeve -- 29 Distributer casing --
10 Suc. Diffuser -- 20 S. P. Sleeve AISI316 30 Column Pipe --
Driver : MOTOR Coupling Type & Size : Coupling Guard : NORMAL
Procurement : CLIENT GEAR TYPE Base Frame : MS Fabricated
Motor Side to be drilled & tapped
Bearing Lubrication RING OIL Paint :
Execution : Outdoor Direction of pump rotation as seen from drive end : CW W10014010-K
Remarks :
PUMP PERFORMANCE TEST WITNESS ONLY CONSIDERED. * - Hot efficiency
The motor recommended is considering 10% safety margin over the rated BKW

Strainer Size 150NB+Spool Piece Head loss in clean condn. = 0.3 m, Head loss in 50% clogged condn. = 1.2 m
PART LIST NO.: AGGREGATE NO. :
Prepared Checked Part list booked Part list released Aggregate released
Sign & Date amar
Revision 1 2 3 4 5
Sign Date 2/18/2009
Client DIVINE VIDYUT BASIC DATA
Project POWER PLANT , CHANDIL Pump TypeHGB 3/12 POINTS TO DRAW THE CURVE
1PQ8357-2 MOTOR w.r.t. factor Pump
Rated Speed Q (m3/hr) H (m) NPSHr (m) Hot Eff. (%) BKW T C
o
FLT (Nm) Factor FLT - Nm 1599 Pump 1.18 1353
Design Point #REF! 89 1275 4.5 67.9 423 135 1353 Speed Torque Mot. T Speed Torque
Motor Data 2982 460 50 1599.03 1.18184 0 180.00 213 0 5.00
10 170.00 201 10 2.50
20 160.00 189 20 4.00
TS Superimposed MOTOR
30 155.00 183 30 9.00
Pump 40 150.00 177 40 16.00
350 50 147.00 174 50 25.00
60 145.00 171 60 36.00
300 70 149.00 176 70 49.00
80 164.00 194 80 64.00
90 260.00 307 90 81.00
250
100 0.00 0 100 100.00
Torque (% of Rated)

200

150

100

50

0
0 10 20 30 40 50 60 70 80 90 100

Speed (% of Synchronous)
Client DIVINE VIDYUT BASIC DATA
Project POWER PLANT , CHANDIL Pump TypeHGB 3/12 POINTS TO DRAW THE CURVE
1PQ8357-2 MOTOR w.r.t. w.r.t w.r.t factor Pump
Rated Speed Q (m3/hr) H (m) NPSHr (m) Hot Eff. (%) BKW T C
o
FLT (Nm) Factor FLT - Nm 1599 Pump VFD VFD 1.18 1353
Design Point 2965 89 1275 4.5 67.9 423.0 135 1353 Speed Torque Mot. T Mot. T. Mot. T. Speed Torque
Motor Data 2982 460kW 50 1599.03 1.18184 0 180.00 213 177 118 0 5.00
10 170.00 201 177 118 10 2.50
20 160.00 189 177 118 20 4.00
TS Superimposed
30 155.00 183 177 118 30 9.00
40 150.00 177 177 118 40 16.00
350 50 147.00 174 177 118 50 25.00
MOTOR 60 145.00 171 177 118 60 36.00
300 Pump 70 149.00 176 177 118 70 49.00
80 164.00 194 177 118 80 64.00
Motor with VFD 1.5 x FLC
90 260.00 307 177 118 90 81.00
250
100 0.00 0 177 118 100 100.00
Torque (% of Rated)

200

150

100
With VFD the motor current if regulated even at 100% of rated, the
motor is suitable to run the pump to full speed smoothly. However,
50 the conventional starting of VFD Motor is done with starting current
of 1.5times FLC.
0
0 10 20 30 40 50 60 70 80 90 100

Speed (% of Synchronous)

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