HENAN BEBON IRON & STEEL CO.

, LTD
T:+86-371-86011881 website:www.bebonchina.com

Manufacturing, inspection and testing quality plan

无缝管制造检验及检测质量计划
HENAN BEBON IRON&
For seamless line pipe
STEEL CO.,LTD
Following API 5L 46th B PSL1
河南贝邦有限公司
符合 API 5L 46th B PSL1 管线管

sequence No.
BBN20191023 Compiled by\编辑：ZYY Date（日期）:2019.10.23 Review and Approval\审核、批准： LF
顺序号

REV: 0 rolling mill ： 258 USER: Purchase Order:

Controlled and/or
Activities of
the description of process production Reference Non-conformity-correction Inspection
Action No manufacturing Sampling frequency Acceptance criteria Records Inspection
or the name of the facility parameters Document Actions by TPI
序号 or inspection 频率 验收标准 记录 by JT
工序描叙或设备名称 受控工艺或生产参 参考文件 不合格整改措施 /Client
工序活动
数

Sales, Technical, Quality

File for
and Manufacturing confirm each point 销售合同评审管理
Order review each order Contract every order Negotiation with customer
1 Departments of the order 规定 Contract H -
定单评审 每一订单 合同 每一订单 与客户协商
销售、技术、质量、生产 订单要素 requirement
文件
制造部门
 HENAN BEBON IRON & STEEL CO., LTD
T:+86-371-86011881 website:www.bebonchina.com

File for
Internal order
Contract every order Re-issuance
2 issuance H -
合同 每一订单 重新发放
内部合同发放
文件

Check chemical
composition of Working Procedure
Rolling mill Review the MTC of each heat Acc. To API 5L shift record Rejection + NCR
3 billets 连铸圆管坯采购技 H R
轧管厂 raw material 每炉 table4 班组记录 拒收
核对管坯化学成 术规范
分

shift record
for
Heating
Working Procedure inputting
Billet heating Rotary furnace temperature and Working Procedure continuously correction of temperatures
4 of Mill billet sites, M
加热钢坯 环形加热炉 time of Mill 连续的 校正温度
操作规程 stoker sites,
加热温度和时间
环形炉热
工记录

shift record
for Hot
Rolling parameters Calibration before hot Working Procedure
Working Procedure Rolling Site Amended parameters
5 Piercing 穿孔 CTP in rolling mill 轧制参数、毛管外 rolling. of Mill M
of Mill 穿孔机组 修正参数
径、长度 开始热轧前调试 操作规程
交接班记
录
 HENAN BEBON IRON & STEEL CO., LTD
T:+86-371-86011881 website:www.bebonchina.com

shift for
Rolling parameters Calibration before hot Working Procedure record
Hot rolling Working Procedure Amended parameters
6 PQF machine in mill 轧制参数、荒管外 rolling. 开始热轧前 of Mill 连轧机组 M
热轧 of Mill 修正参数
径、长度 调试 操作规程 交接班记
录

Rolling parameters，
finishing rolling Standards and
Calibration before hot
Sizing Sizing Mill temperture Working Procedure requirements of the shift record Amended parameters
7 rolling. 开始热轧前 M
定径 定径机 轧制参数 、成品管 of Mill contract 班组记录 修正参数
调试
外径、长度, 终轧温 标准和合同要求
度

Cropping、cut to length meet the

Length, cut-off
length saw Working Procedure Each pipe requirement of shift record re-cropping
8 quality M
切头、尾、切定 管排锯 of Mill 每根管子 contract 班组记录 重新切头
切头长度、切头质量
尺 满足客户要求

Working Procedure re-straightening or reject +

straightening 矫 straithtening machine straightness Working Procedure Each pipe shift record
9 of Mill NCR M
直 矫直机 弯曲度 工艺技术规程 每根管子 班组记录
操作规程 重新矫直
 HENAN BEBON IRON & STEEL CO., LTD
T:+86-371-86011881 website:www.bebonchina.com

*Check geometry size,

inside surface and
outside surface quality.
OD tolerance: pipe
body :±0.75%D;
pipe end:
－0.4~+1.6mm.
Out of
Measuring instruments Surface quality, roundness: pipe repairs by grinding or
测量仪器 OD,Ovality, WT , Standards and body≤0.020D, pipe end Standards and cropping and subsequently
Dimensional
Callipers ,micrometers,snap other size inspection requirements of the ≤0.015D. requirements of the shift record re-inspected or rejected
10 /Visual inpection H
gauges,pi-tapes (wrap 表面质量，壁厚，外 contract Frequency: one time/4 contract 班组记录 +NCR
尺寸外观检验
tapes), 径、椭圆度及其它尺 标准和合同要求 hours 标准和合同要求 修磨或切头修复,再重检或
卡尺、千分尺、卡规、π尺 寸检验 *WT tolerance: 判废
-12.5%t～+15%t.
Frequency: All pipes.
*Straightness: full length
(≤0.2%L), pipe end
1500mm (≤3.2mm).
Frequency: All pipe
(visual), 1 pipe/lot
(recording).
 HENAN BEBON IRON & STEEL CO., LTD
T:+86-371-86011881 website:www.bebonchina.com

original
Chemical analysis Chemical record and recheck according to
Analysing Chemical internally standard
化学分析( for OE Spectrometer 2 Samples per lot composition ERP data Standards and/or reject +
11 components 钢的牌号和化学成 H R
product 成品分 光谱分析仪 每批 2 个试样。 accoding to API 5L 原始记录 NCR & re-heat-treat
化学成份 分
析) table4 GradeB 和ＥＲＰ 根据标准复验。
数据

original
Yield 、tensile 、 record and recheck according to
Tensile test Tensile test machine elongation 屈服强 1 sample per lot ERP data Standards and/or reject +
12 ASTM A370 accoding to API 5L H R
拉伸试验 拉伸试验机 度，拉伸强度，延伸 机械性能 1 样/每批 原始记录 NCR & re-heat-treat
率 和ＥＲＰ 根据标准复验。
数据

Hydrostatic Graph and

Hydrotester made Pressure, Time 压 Working Procedure Each pipe reject + NCR
13 testing accoding to API 5L shift record H
水压机 力，保压时间 内部工艺规程 每根管子 判废
水压试验 班组记录
 HENAN BEBON IRON & STEEL CO., LTD
T:+86-371-86011881 website:www.bebonchina.com

Bevel Angle:
30°(0°,+5°) root
face(1.6±0.8mm）
and squareness
Graph and rebevelling
Bevelling Bevelling line （Max. 1.6mm） Working Procedure Each pipe
14 accoding to API 5L shift record M
倒棱 倒棱生产线 倒棱角度 of Mill 每根管子
班组记录 切掉并且重新加工
30°(0°,+5°)
钝边尺寸
(1.6±0.8mm),切斜:
最大 1.6mm

Measuring length
and weighing
Standards and
mass. Measuring length and Length of pipe， Graph and
Working Procedure all quantity requirements of the Re-checking
15 测长、称重 weighing mass equipment weighing shift record H
of Mill 所有数量 contract 复查
(Weight tolerance 对钢管进行测长、称重 钢管长度、重量 班组记录
标准和合同要求
check 重量公差
检查）
 HENAN BEBON IRON & STEEL CO., LTD
T:+86-371-86011881 website:www.bebonchina.com

Tube on the right

Follow API 5L and
there is a complete
Marking marking equipment Working Procedure each pipe contract shift records re-marking
16 furnace, lot number M
喷标 喷涂设备 of Mill 每根管子 根据 API 5L 和合同 班组记录 喷涂不合格重新喷涂
identification
要求执行
管体上有完整正确
的炉、批号标识

Packing quality, the

Packaging, Packaging equipment,
correct information Working Procedure all quantity API 5L 46th and shift records Re-packaging,warehousing
17 warehousing warehousing system H
包装质量、入库信息 of PQF Mill 所有数量 contract 班组记录 重新包装、入库
包装、入库 包装设备、入库系统
正确

proper stocking,
undamaged ends of
pipes, complete stocking Restock/reject the damaged
Stocking Stocks,cranes, wagons Stocking Working Procedure all quantity
18 documentation sheet pipes + NCR M
存放 库房，吊车，卡车 存放 of PQF Mill 所有数量
正确的存放，没有损 存放清单 重新存放/判废损坏管子
坏的管端，完整的文
件
 HENAN BEBON IRON & STEEL CO., LTD
T:+86-371-86011881 website:www.bebonchina.com

Certificate issue Standards and Standards and

Release blocking of goods for
Certification QA - office, PC ERP En10204.3.1 requirements of the all quantity requirements of the
19 note shipping H R
质量证明书 系统 按 EN10204.3.1 出具 contract 所有数量 contract
放行记录 阻止货物发出
质保书 标准和合同要求 标准和合同要求