PROJECT TITLE

SUPPORT SERVICES FOR GAS GATHERING PROJECT

INSPECTION AND TEST PLAN FOR HIGH BUILD EPOXY COATING
COMPANY JOINT OPERATIONS DOCUMENT NO SC488-QAQC-ITP-001
CONTRACTOR CGCC REVISION REV.A
PROJECT NO JO/SC488/MP22 DATE 27-12-2023
INSPECTION RESPONSIBLE INTERVENTION POINTS
S/N ACTIVITY DESCRIPTION ACTION TO BE VERIFIED REFERENCE DOCUMENTS ACCEPTANCE CRITERIA RECORD PERSON REMARKS
CGCC JO
GENERAL

Review of applicable drawings/documents and

Drawings and ensure that latest revision is available at site. Project technical Company approval for Document QA/QC
1 R R
documents status Review of work procedures, QC Procedures and document documents register Engineer
other related documents etc.

Control of Inspection Review & verify validity of calibration certificates, Manufacturer’s data Good mechanical and electrical Calibration
Coating
2 Test & Measuring Identification number/Sticker sheet condition Certificate/ H R
Inspector
Equipment Verify condition of the test equipment. Calibration Certificate Valid calibration certificate Calibration Log

Storage conditions as stipulated by paint

Comply with data sheet and
Receiving Inspection manufacturer implemented Temperature Data Sheets,
Data Sheets MSDS specification Conforms to
and Storage of Paint controlled store-room atmosphere, well- Material Coating
3 Approved RAM as per Storage and Preservation H W
Materials, Abrasives ventilated Inspection Inspector
JO VEC List requirements as per
etc. Batch No, Shelf-life & Material Certificate. Report
Manufacturer Recommendation
Proper Preservation

Blaster & Paint

Identification Coating
4 Applicator Prior experience and Approval cards KOC-P-006 KOC-P-006 H W
Card Inspector
Qualification

Painting Tools & Compressor equipped with air- dryer/moisture

Approved Coating Visual Coating
5 Equipment’s trap, after-cooler, etc. Conformity to requirements H S
Procedures Inspection Inspector
Verification Blasting Equipment with dead man switch

No contaminants, clean, dry & non- greasy Conformity to specified Painting

Surface Preparation Coating
6 Rounding of corners Brushed & cleaned with dry KOC-P-004 Part 8 requirements in KOC-P-004 Inspection H S/W
prior to blasting Inspector
compressed air Part 8 Report

Weather Conditions for Humidity Level acceptable Conformity to specified

Atmospheric Coating
7 blasting & application Surface temperature 3°C above and Dew Point KOC-P-004 Part 8 requirements in KOC-P-004 H S
conditions Log Inspector
of paint coats Readings taken at start of work/regular intervals Part 8

KOC-P-004 Part 8
Free from surface Painting
Surface Preparation Visual Inspection (100%) Visual Standards Approved Coating Coating
8 contamination Profile SA 2 1/2 Inspection H S/W
Inspection Surface Profile as per NACE SP 0287 Procedures Ref SC488- Inspector
75-125 µ, SIS 055900-St.3 Report
QAQC-PRO-010

KOC-P-004 Part 8
Soluble Salt Test / Salt Test as applicable Painting
Approved Coating Salt Content <5 µgm /cm2 Dust Coating
9 Chloride Level Test, Chloride Level Test ( as per as per ISO 8502-6 & 9) Inspection H S/W
Procedures Ref SC488- Level Within Grade 2 Inspector
Dust Level Dust Level Test ( as per ISO 8502-3) Report
QAQC-PRO-010

SC488-QAQC-ITP-001 1 of 3 Rev.A
 PROJECT TITLE
SUPPORT SERVICES FOR GAS GATHERING PROJECT
INSPECTION AND TEST PLAN FOR HIGH BUILD EPOXY COATING
COMPANY JOINT OPERATIONS DOCUMENT NO SC488-QAQC-ITP-001
CONTRACTOR CGCC REVISION REV.A
PROJECT NO JO/SC488/MP22 DATE 27-12-2023
KOC-P-004 Part 8
Painting
Adequate protection provided to areas that are Approved Coating Conformity to specified Coating
10 Masking & Protection Inspection w s
not required to be painted Procedures Ref SC488- requirements Inspector
Report
QAQC-PRO-010

Painting
Mixing of paint Sealed containers in correct ratio Shelf life & Pot Manufacturer Data Conformity to specified Coating
11 Inspection w s
materials life Sheets requirements Inspector
Report

Stipulated time limit between blasting &

application of Coating Surface clean & dry, sweep Data sheets,KOC-P-004
blasted if required Part 8 Conformity to specified Painting
Coating
12 Coating Application Correct paint system & method of application Approved Coating requirements Inspection H S/W
Inspector
Required WFT/DFT achieved Procedures Ref SC488- Application Shop: Airless Spray Report
Stripe coat on weld joints, difficult to access areas, QAQC-PRO-010
etc.

Data sheets,KOC-P-004
Part 8 Conformity to specified Painting
Pull off test Adhesion test as per ASTM 4541 every Coating
13 Adhesive Test Approved Coating requirements Inspection H S/W
batch Inspector
Procedures Ref SC488- Acceptable Value as 12 Mpa Report
QAQC-PRO-010

Data sheets,KOC-P-004
Part 8 Painting
Free from Holidays when tested Coating
14 Holiday Test Check for Holiday in accordance with NACE SP0247 Approved Coating Inspection H S/W
at a test voltage of 3KV Inspector
Procedures Ref SC488- Report
QAQC-PRO-010

Coating Repairs
KOC-P-004 Part 8
Cleanliness according to stipulated requirements Painting
Approved Coating Conformity to specified Coating
15 Surface Preparation (same as originally specified) or as warranted/ Inspection H S/W
Procedures Ref SC488- requirements Inspector
approved Surface Profile Report
QAQC-PRO-010

KOC-P-004 Part 8
Painting
Feathering of damaged Edges feathered up to 50 mm into undamaged Approved Coating Conformity to specified Coating
16 Inspection H S/W
area coating Procedures Ref SC488- requirements Inspector
Report
QAQC-PRO-010

KOC-P-004 Part 8
Painting
Repair of Holidays/Pin Ground to bare metal Approved Coating Conformity to specified Coating
17 Inspection H S/W
holes Feathering to a minimum of 25 mm Procedures Ref SC488- requirements Inspector
Report
QAQC-PRO-010

SC488-QAQC-ITP-001 2 of 3 Rev.A
 PROJECT TITLE
SUPPORT SERVICES FOR GAS GATHERING PROJECT
INSPECTION AND TEST PLAN FOR HIGH BUILD EPOXY COATING
COMPANY JOINT OPERATIONS DOCUMENT NO SC488-QAQC-ITP-001
CONTRACTOR CGCC REVISION REV.A
PROJECT NO JO/SC488/MP22 DATE 27-12-2023

Conformity to specified
KOC-P-004 Part 8
Final Inspection after Final Visual Check, Inspections as per ITPs, requirements. Painting
Approved Coating Coating
18 repair ( Visual, DFT & Required DFT & holiday Inspection as per Free from holiday, puckers, Inspection H W
Procedures Ref SC488- Inspector
Holiday) Procedure Ref SC488-QAQC-PRO-010 wrinkles, breaks &folds etc. DFT Report
QAQC-PRO-010
measured as per Procedure

Final Documentation
QA/QC
Review & Compile of Construction Record Complied all Authenticated Construction Engineer/
19 Document review H R/A
Documentations Book Index reports Record Book Coating
Inspector

Quality Intervention
W= Witness (the notified inspection activity may proceed if the involved parties does not attend)
R/A= Review and Approval (Verification of Compliance with specifications by review of documentary evidence of QC related activities) No formal notification required.
S= Surveillance (Continuing evaluation of the status of procedures, methods etc. & analysis of records. No formal notification required).
H= Hold point (Verification of compliance with specification by witnessing activities and providing an inspection record. The activity cannot proceed without witnessing) Notification Required.
S/W=Surveillance and witness ( Niotification required)

SC488-QAQC-ITP-001 3 of 3 Rev.A