Zaldivar MMS PDF
Zaldivar MMS PDF
Zaldivar MMS PDF
Qualified Persons:
Luke Evans, P.Eng.
Richard J. Lambert, P.E.
Document Title Technical Report on the Zaldívar Mine, Region II, Chile
TABLE OF CONTENTS
PAGE
1 SUMMARY ................................................................................................................1-1
Executive Summary................................................................................................1-1
Technical Summary ................................................................................................1-5
2 INTRODUCTION .......................................................................................................2-1
3 RELIANCE ON OTHER EXPERTS ...........................................................................3-1
4 PROPERTY DESCRIPTION AND LOCATION ..........................................................4-1
5 ACCESSIBILITY, CLIMATE, LOCAL RESOURCES, INFRASTRUCTURE AND
PHYSIOGRAPHY ........................................................................................................5-1
6 HISTORY ..................................................................................................................6-1
Exploration and Ownership History .........................................................................6-1
Production History ..................................................................................................6-1
7 GEOLOGICAL SETTING AND MINERALIZATION ...................................................7-1
Regional Geology ...................................................................................................7-1
Local and Property Geology ...................................................................................7-3
Alteration ................................................................................................................7-5
Mineralization .........................................................................................................7-6
8 DEPOSIT TYPES ......................................................................................................8-1
9 EXPLORATION .........................................................................................................9-1
Exploration Potential...............................................................................................9-1
10 DRILLING..............................................................................................................10-1
11 SAMPLE PREPARATION, ANALYSES AND SECURITY ..................................... 11-1
Sampling Method and Approach...........................................................................11-1
Sample Preparation, Analyses and Security .........................................................11-1
12 DATA VERIFICATION ...........................................................................................12-1
13 MINERAL PROCESSING AND METALLURGICAL TESTING............................... 13-1
Metallurgical Testing.............................................................................................13-1
14 MINERAL RESOURCE ESTIMATE.......................................................................14-1
Summary ..............................................................................................................14-1
Geological Models ................................................................................................14-2
Geological Domains .............................................................................................14-7
Density Data .........................................................................................................14-8
Cut-Off Grades .....................................................................................................14-8
Capping of High Grade Values .............................................................................14-8
Composites ..........................................................................................................14-9
Contact Plot Analysis ..........................................................................................14-12
Variography ........................................................................................................14-15
LIST OF TABLES
PAGE
Table 1-1 Mineral Resources – December 31, 2011...................................................1-1
Table 1-2 Mineral Reserves – December 31, 2011.....................................................1-2
Table 4-1 Exploitation Concessions ...........................................................................4-1
Table 6-1 Zaldívar Production – 2007-2011................................................................6-3
Table 10-1 Drilling Summary ....................................................................................10-2
Table 11-1 QC Insertion Rates .................................................................................11-2
Table 14-1 Mineral Resources – December 31, 2011 ............................................... 14-1
Table 14-2 Geological Estimation UGE Codes and Descriptions .............................. 14-7
Table 14-3 Tonnage Factors ....................................................................................14-8
Table 14-4 TCU Capping Levels ..............................................................................14-9
Table 14-5 ASCu Capping Levels ............................................................................14-9
Table 14-6 TCU Composite Statistics By Geological Domain (UGE) ...................... 14-11
Table 14-7 %TCu Variogram Parameters ............................................................... 14-15
Table 14-8 %TCu Estimation Search Ellipse Parameters ....................................... 14-19
Table 15-1 Mineral Reserves – December 31, 2011................................................. 15-1
Table 16-1 Mine Design Parameters ........................................................................16-4
Table 16-2 Mine Production Schedule ......................................................................16-7
Table 16-3 Mine Equipment Fleet.............................................................................16-9
Table 17-1 Metallurgical Model Algorithms ...............................................................17-8
Table 21-1 Capital Costs ..........................................................................................21-1
Table 21-2 Mine Operating Costs .............................................................................21-2
Table 21-3 Unit Process Operating Costs ................................................................21-2
Table 21-4 G&A Costs .............................................................................................21-3
Table 21-5 Manpower ..............................................................................................21-3
LIST OF FIGURES
PAGE
Figure 4-1 Location Map.............................................................................................4-3
Figure 4-2 Zaldívar Exploitation Boundary ..................................................................4-4
Figure 4-3 Mining Concession Boundary and Surface Rights .....................................4-5
Figure 7-1 Regional Geology ......................................................................................7-2
Figure 7-2 Property Geology ......................................................................................7-4
Figure 7-3 Mineralization Section ...............................................................................7-8
Figure 10-1 Drill Plan ................................................................................................10-4
Figure 14-1 Lithology Zones .....................................................................................14-4
Figure 14-2 Alteration Zones ....................................................................................14-5
Figure 14-3 Mineralization Zones .............................................................................14-6
Figure 14-4 Frequency Distribution of TCu Composites Versus Raw Sample Data 14-10
Figure 14-5 Boxplot of TCu Composites for Each UGE .......................................... 14-11
Figure 14-6 Contact Plot Analysis of TCu for Leached and Oxide Domains ........... 14-13
Figure 14-7 Contact Plot Analysis of ASCu for Leached and Oxide Domains ......... 14-13
Figure 14-8 Semi-Soft and Semi-Hard Boundary Weights ...................................... 14-14
Figure 14-9 TCu Correlogram Models for UGE 3.................................................... 14-16
1 SUMMARY
EXECUTIVE SUMMARY
Roscoe Postle Associates Inc. (RPA) was retained by Barrick Gold Corporation (Barrick)
to prepare an independent Technical Report on the Zaldívar copper operation (the
Project), located in northern Chile. The purpose of this report is to support public
disclosure of Mineral Resource and Mineral Reserve estimates at the Project as of
December 31, 2011. This Technical Report conforms to National Instrument 43-101 (NI
43-101) Standards of Disclosure for Mineral Projects. RPA visited the Zaldívar Mine on
October 24 to 27, 2011.
The Zaldívar Mine is managed and operated by Compañía Minera Zaldívar Ltda. (CMZ),
which is 100% owned by Barrick. Zaldívar is a large scale open pit operation utilizing a
traditional truck and shovel fleet. Mining is carried out from one open pit at a rate of 83
million tonnes per annum (Mtpa), consisting of 22 Mtpa of crushed ore, 15 Mtpa of dump
leach ore, and 46 Mtpa of waste. The ultimate pit will measure approximately 2.8 km
east to west, 2.6 km north to south, and have an average depth of approximately 630 m.
A total of 578 million tonnes grading 0.52% Cu representing 6.6 billion pounds of
contained copper and 3.8 billion pounds of recoverable copper is projected to be
produced between 2012 and 2028.
Table 1-1 summarizes open pit Mineral Resources exclusive of Mineral Reserves as of
December 31, 2011.
Notes:
1. CIM definitions were followed for Mineral Resources.
2. Mineral Resources are estimated based on a profit model using a copper price of US$3.25 per
pound and a CLP/US$ exchange rate of 500.
3. Mineral Resources are exclusive of Mineral Reserves.
4. Numbers may not add due to rounding.
Table 1-2 summarizes the Zaldívar end of year 2011 (EOY2011) Mineral Reserve
estimate.
Notes:
1. CIM definitions were followed for Mineral Reserves.
2. Mineral Reserves are estimated at a variable cut-off grade.
3. Mineral Reserves are estimated using an average long-term copper price of US$2.75
per pound and a CLP/US$ exchange rate of 500.
4. Numbers may not add due to rounding.
CONCLUSIONS
RPA offers the following conclusions:
• The methods and procedures utilized by CMZ at the Zaldívar Mine to gather
geological, geotechnical, assaying, density, and other information are reasonable
and meet generally accepted industry standards. Standard operating protocols
are well documented and updated on a regular basis for most of the common
tasks. CMZ carries out regular comparisons with blasthole data, previous
models, and production reconciliation results to calibrate and improve the
resource modelling procedures.
• The current drill hole database is reasonable for supporting a resource model for
use in Mineral Resource and Mineral Reserve estimation.
• CMZ has conducted the exploration and development sampling and analysis
programs using standard practices, providing generally reasonable results. The
resulting data can effectively be used for the estimation of Mineral Resources
and Mineral Reserves.
• Overall, RPA is of the opinion that CMZ has done very high quality work that
exceeds industry practice.
• The operating data provided by CMZ and the supporting documents were
prepared using standard industry practices and provide reasonable results and
conclusions.
• Recovery and cost estimates are based upon operating data and engineering to
support a Mineral Reserve statement. Economic analysis using these estimates
generates a positive cash flow, which supports a statement of Mineral Reserves.
• The current Zaldívar Life of Mine (LOM) plan provides reasonable results and, in
RPA’s opinion, meets the requirements for statement of Mineral Reserves. In
addition to the Mineral Reserves in the LOM plan, there are Mineral Resources
and potential sulphide resources that represent opportunities for the future.
PROCESSING
• The process includes heap leaching with copper recovery in a solvent
extraction/electrowinning (SX/EW) process in the form of copper cathode.
• RPA has reviewed the recovery model and finds the development of the recovery
formulas and the reconciliation to historic data to be reasonable. The
metallurgical testwork, which supports the models, is also reasonable and
adequate.
• In 2012, a revision will be made to the recovery model. The revised recovery
model will account for the current operational parameters and results.
ENVIRONMENTAL CONSIDERATIONS
• The Project has approximately 140 active permits. All permits are in good
standing and there is an extensive environmental monitoring program to ensure
compliance with the requirements of these permits.
RECOMMENDATIONS
The Zaldívar LOM plan provides reasonable results and, in RPA’s opinion, meets the
requirements for statement of Mineral Reserves. This Technical Report is based on the
LOM plan. In addition to the LOM plan, there are additional resources and potential
resources that should be given further consideration in the future. Below is a list of
recommendations to consider:
MINING
• The LOM plan is robust and Barrick should proceed to implement the plan as
presented.
• There is a known primary sulphide resource below the current Proven plus
Probable oxide and secondary sulphide reserves. Additional work to drill these
resources and develop a Feasibility Study for the primary sulphide should also
proceed.
ENVIRONMENTAL CONSIDERATIONS
• Evaluation of permit requirements, developing baseline studies, and starting a
new Environmental Impact Assessment (EIA) for the sulphide project should
proceed in unison with the primary sulphide feasibility study.
ECONOMIC ANALYSIS
RPA has performed an economic analysis of the Zaldívar Mine using the estimates
presented in this report and confirms that the outcome is a positive cash flow that
supports the statement of Mineral Reserves.
TECHNICAL SUMMARY
PROPERTY DESCRIPTION AND LOCATION
Zaldívar is located in the Andean Precordillera in Region II of northern Chile,
approximately 1,400 km north of Santiago and 196 km southeast of the city of
Antofagasta, a deepwater port with bulk loading and unloading facilities. Zaldívar is
connected to Antofagasta by a paved highway as well as the Antofagasta Salta narrow-
gauge railway. Antofagasta is served by national airlines, with several flights daily
providing a link to Santiago and other major centres. The mine is located at an altitude
of 3,200 m.
LAND TENURE
The Zaldívar mineral rights boundary is defined by ten overlapping exploitation
concessions that have a combined area of approximately 1,295 ha. The mine is
managed and operated by CMZ, which is 100% owned by Barrick through its acquisition
of Placer on March 3, 2006. There are no royalties payable. Zaldívar is surrounded by
concessions owned by Minera Escondida Limitada (MEL). CMZ has a number of
easement or surface rights agreements with MEL. MEL has authorized CMZ to build
infrastructure such as heap leach pads, the SX/EW plant, tailings and other facilities
within the area covered by the MEL concessions.
EXISTING INFRASTRUCTURE
The Project infrastructure and services have been designed to support an operation of
65,000 tpd of ore to dynamic heap leach processing and a nominal 240,000 tpd of total
material mined.
• Mine camp facilities sufficient for the current Zaldívar workforce of 863 people
and the 1,146 contractors and consultants.
• Mine and heap leach facilities and an SX/EW plant located at the mine site.
• Related mine services facilities (truckshop, truck wash facility, warehouse, fuel
storage and distribution facilities, reagent storage and distribution facilities) and
other services facilities to support operations.
• Rail service that transports sulphuric acid to the mine and copper cathode to the
port of Antofagasta.
HISTORY
The Zaldívar deposit was discovered in 1979 and exploration drilling was carried out in
1981-1984. In 1989, the mining rights were sold to Sociedad Minera La Cascada
Limitada, which in November 1989 transferred them to Outokumpu under a sales
contract with Outokumpu Resources (Services) Limited. In December 1992, Outokumpu
announced the formation of a 50/50 joint venture with Placer, at which time a joint
venture company, CMZ, was formed.
In November 1995, commercial production started. The capital cost of the Project was
at approximately $600 million. In December 1999, Placer acquired Outokumpu’s 50%
interest in CMZ. In March 2006, Barrick acquired Placer and became owner of the
Project.
The Zaldívar deposit occurs at the intersection of three major sets of faults striking north-
south, northwest-southeast, and northeast-southwest. This structural setting has
controlled the emplacement of the intrusives and hypogene mineralization as well as
leaching and secondary enrichment.
There are three main lithologic units at Zaldívar: the Zaldívar porphyry, the andesite unit,
and the Llamo porphyry.
Most of the copper at Zaldívar occurs in a blanket of oxide and secondary sulphide
mineralization that overlies deeper primary sulphide mineralization. The oxide
mineralization mostly occurs in the andesite unit, whereas the secondary sulphide
mineralization generally occurs in the Zaldívar porphyry. The most economically
important mineralization types are secondary sulphide (chalcocite) and oxide
(brochantite and chrysocolla). CMZ is currently investigating the economic potential of
the primary sulphide mineralization, which consists of pyrite, chalcopyrite, bornite, and
molybdenite.
EXPLORATION POTENTIAL
Zaldívar is a mature operation with a relatively small mining concession area. The major
exploration programs took place prior to the completion of the feasibility study in 1993. A
major drilling campaign was completed in 2000 to define the limits of the deposit within
the mining concessions. That campaign marked the end of exploration activity targeting
oxide mineralization at Zaldívar. More recently, deep drilling campaigns have targeted
the underlying sulphide mineralization, Zaldívar Deeps Sulphide Cu-Mo-Au-Ag Project.
CMZ built a new block model for this primary sulphide mineralization as part of the 2010
mid-year update. There appears to be sufficient drill holes and technical studies
completed to demonstrate that the mineralization meets the requirement for “reasonable
prospects for economic extraction”.
MINERAL RESOURCES
The EOY 2011 open pit Mineral Resources exclusive of Mineral Reserves as stated in
Table 1-1 include a Measured and Indicated Mineral Resource of 124.8 million tonnes
grading 0.445% Cu containing 1.255 billion pounds of copper and an Inferred Mineral
Resource of 37 million tonnes grading 0.54% Cu containing 439 million pounds of
copper. The resource model was prepared by Barrick Senior Resource Geologist
Cristian Monroy under the supervision of Barrick Superintendent of Resource and
Reserve Modelling Benjamin Sanfurgo.
RPA is not aware of any environmental, permitting, legal, title, taxation, socio-economic,
marketing, political, or other issues that could materially affect the Mineral Resource and
Mineral Reserve estimates.
MINERAL RESERVES
RPA reviewed the reported resources, production schedules, and cash flow analysis to
determine if the resources meet the CIM definitions to be classified as reserves. Based
on this review, it is RPA’s assessment that the Measured and Indicated Mineral
Resource within the final pit design at Zaldívar can be classified as Proven and Probable
Mineral Reserves.
The open pit reserves are estimated to be 578 million tonnes at 0.518% Cu, containing
6.602 billion pounds of copper and are classified as Proven and Probable Reserves as
presented in Table 1-2.
MINING METHOD
The Zaldívar Mine is a traditional open pit truck/shovel operation. The open pit has
seven phases remaining. The ultimate pit will measure approximately 2.8 km east to
west, 2.6 km north to south, and have a maximum depth of approximately 630 m. Waste
and ore are mined on 15 m benches.
The current mine life is from 2012 to 2028. Mine production is 83 Mtpa over the first
eleven years and then decreasing thereafter. This includes a nominal 46 Mtpa of waste
and is based only on mining and processing oxide and secondary sulphide ores.
Metallurgical investigations are underway to evaluate further leaching of primary
sulphide material and/or primary sulphide milling and flotation.
There are three primary waste rock facilities, a heap leach facility, and a small tailings
storage facility that handles tailings from the small flotation plant that processes fines
from the primary heap leach crushing plant.
MINERAL PROCESSING
Processing is based on two heap leaching streams, one crushed and one ROM.
Separation of the ore types is done by the mine department based on blasthole sample
analysis. Primary processing is based on heap leaching a crushed material (80%
passing 13 mm) utilizing a dynamic (on-off) heap leach facility. Additionally, marginal
ores are processed through dump leaching at a ROM material size on a static pad.
Pregnant solution from both leach pads is pumped to the SX/EW plant for metal
extraction and production as copper cathodes. From the crushing circuit, 3% of the ore
tonnage for the dynamic heap leach processing ends up in fines which are deposited in
a sediment pond as a result of the washing system incorporated in the tertiary crushing
system. These sediments are periodically processed through a small flotation plant and
a copper concentrate is produced for sale.
The dynamic heap leach facility is based on a nominal 65,000 tpd operation (22 Mtpa).
The ROM dump leach facility is based on the dynamic heap leach capacity and ore
availability in the mine, and will average a nominal 15 Mtpa over the remaining mine life.
In 2009, an updated EIA was developed to optimize the mining processes and maintain
production levels. The EIA was approved by COREMA in February 2010. On December
9, 2010, CMZ obtained its operational permits from the Servicio Nacional de Geología y
Minería (SERNAGEOMIN) and expects to obtain other associated sectoral permits in
due course.
The Zaldívar Mine has approximately 140 active permits. All permits are in good
standing. The mine runs an extensive environmental monitoring program to ensure
compliance with the requirements of these permits. For the major environmental issues
identified, management plans have been developed that include rehabilitation, site
decommissioning, and closure.
Zaldívar operates under Barrick’s sustainability policy, which commits the operation to a
corporate standard of environmental stewardship. This involves protecting human
health, reducing the impact of mining on the ecosystem, and returning the site to a state
compatible with a healthy environment. Zaldívar operates in an environmentally
responsible manner with limited adverse impacts on the environment. Programs are in
place that continuously monitor the process and surrounding areas and employ leak
detection wells to detect any potential problems.
Mine closure plans are reviewed and analyzed annually. Current cost estimates for
closure are $36.2 million.
The Zaldívar Mine has been in production since November 1995. Operating costs are
tracked and well understood. Mine operating costs are a nominal $1.47 per tonne of
material mined or $3.12 per tonne of ore mined. Process operating costs are $7.35 per
tonne ore processed and include the dynamic pad or heap leach and the dump leach,
the crushing plant, acid, and all reagents. General and administrative costs (G&A) are
$1.25 per tonne ore processed and include all management salaries, camp operating
costs, and environmental, health and safety.
Zaldívar Mine site manpower is a nominal 2,000 people. Direct Zaldívar employees are
only 863 with 1,146 contractors and consultants as of November 2011.
2 INTRODUCTION
Roscoe Postle Associates Inc. (RPA) was retained by Barrick Gold Corporation (Barrick)
to prepare an independent Technical Report on the Zaldívar copper operation (the
Project), located in northern Chile. The purpose of this report is to support public
disclosure of Mineral Resource and Mineral Reserve estimates at the Project as of
December 31, 2011. This Technical Report conforms to NI 43-101 Standards of
Disclosure for Mineral Projects.
Barrick is a Canadian publicly traded mining company with a large portfolio of operating
mines and projects across five continents. Zaldívar is located in the Andean
Precordillera in Region II of northern Chile, approximately 1,400 km north of Santiago
and 196 km southeast of the city of Antofagasta.
The Zaldívar mining operation is managed and operated by Compañía Minera Zaldívar
(CMZ), which is 100% owned by Barrick through its acquisition of Placer Dome Inc.
(Placer) on March 3, 2006. There are no royalties payable. Zaldívar is surrounded by
concessions owned by Minera Escondida Limitada (MEL). MEL has authorized CMZ to
build infrastructure such as heap leach pads, the solution extraction/electrowinning
(SX/EW) plant, and tailings facilities within the area covered by its mining concessions.
MEL has begun mining the high walls that straddle the property boundary and
stockpiling CMZ ore for CMZ.
Zaldívar is a large scale operation utilizing a traditional truck and shovel fleet. Mining is
carried out from one open pit at a rate of 83 million tonnes per annum (Mtpa), consisting
of 22 Mtpa of crushed ore, 15 Mtpa of dump leach ore, and 46 Mtpa of waste. The
ultimate pit will measure approximately 2.8 km east to west, 2.6 km north to south, and
have an average depth of approximately 630 m. A total of 578 million tonnes grading
0.52% Cu representing 6.6 billion pounds of contained copper and 3.8 billion pounds of
recoverable copper is projected to be produced between 2012 and 2028.
SOURCES OF INFORMATION
RPA Principal Geological Engineer Luke Evans, M.Sc., P.Eng., and RPA Principal
Mining Engineer Richard J. Lambert, MBA., P.E., visited the property from October 24 to
27, 2011.
The Zaldívar operation has been the subject of resource/reserve technical audits as
follows:
• March 2009, Mineral Reserve and Resource Audit, Scott Wilson Roscoe Postle
Associates Inc. (Scott Wilson RPA, a predecessor company to RPA).
• December 2006, Level 2 Resource and Reserve Audit, Placer Dome Inc.
Mr. Evans is responsible for the overall preparation of this report. Mr. Evans reviewed
the geology, sampling, assaying, and resource estimate work and is responsible for
Items 1 to 12 and 14. Mr. Lambert reviewed the metallurgy, mining, reserve estimate,
environment, and economics and is responsible for Items 13, and 15 to 26. RPA would
like to acknowledge the excellent cooperation in the transmittal of data by Barrick
personnel.
The documentation reviewed, and other sources of information, are listed at the end of
this report in Section 27 References.
LIST OF ABBREVIATIONS
Units of measurement used in this report conform to the metric system. All currency in
this report is US dollars (US$) unless otherwise noted.
2
µ micron km square kilometre
°C degree Celsius kPa kilopascal
°F degree Fahrenheit kVA kilovolt-amperes
µg microgram kW kilowatt
A ampere kWh kilowatt-hour
a annum L litre
bbl barrels L/s litres per second
Btu British thermal units m metre
C$ Canadian dollars M mega (million)
2
cal calorie m square metre
3
cfm cubic feet per minute m cubic metre
cm centimetre min minute
2
cm square centimetre MASL metres above sea level
d day mm millimetre
dia. diameter mph miles per hour
dmt dry metric tonne MVA megavolt-amperes
dwt dead-weight ton MW megawatt
ft foot MWh megawatt-hour
3
ft/s foot per second m /h cubic metres per hour
2
ft square foot opt, oz/st ounce per short ton
3
ft cubic foot oz Troy ounce (31.1035g)
g gram ppm part per million
G giga (billion) psia pound per square inch absolute
Gal Imperial gallon psig pound per square inch gauge
g/L gram per litre RL relative elevation
g/t gram per tonne s second
gpm Imperial gallons per minute st short ton
3
gr/ft grain per cubic foot stpa short ton per year
3
gr/m grain per cubic metre stpd short ton per day
hr hour t metric tonne
ha hectare tpa metric tonne per year
hp horsepower tpd metric tonne per day
in inch US$ United States dollar
2
in square inch USg United States gallon
J joule USgpm US gallon per minute
k kilo (thousand) V volt
kcal kilocalorie W watt
kg kilogram wmt wet metric tonne
3
km kilometre yd cubic yard
km/h kilometre per hour yr year
• Data, reports, and other information supplied by Barrick and other third party
sources.
For the purpose of this report, RPA has relied on ownership information provided by
Barrick. RPA has not researched property title or mineral rights for the Zaldívar property
and expresses no opinion as to the ownership status of the property.
RPA has relied on Barrick for guidance on applicable taxes, royalties, and other
government levies or interests, applicable to revenue or income from Zaldívar.
Except for the purposes legislated under provincial securities laws, any use of this report
by any third party is at that party’s sole risk.
LAND TENURE
Under Chilean regulations, the exploitation or mining concessions can be held
indefinitely as long as the annual fees are paid to keep the permits in good standing.
The exploitation concessions give the right to extract the ore and to sell the final
products into the open market.
The Zaldívar mining operation is managed and operated by Compañía Minera Zaldívar
(CMZ), which is 100% owned by Barrick through its acquisition of Placer Dome Inc.
(Placer) on March 3, 2006. There are no royalties payable. Zaldívar is surrounded by
concessions owned by Minera Escondida Limitada (MEL). CMZ has a number of
easement or surface rights agreements with MEL. MEL has authorized CMZ to build
infrastructure such as heap leach pads, the SX/EW plant, tailings and other facilities
within the area covered by the MEL concessions. The current areas covered by surface
rights agreements are shown in Figure 4-3, which also shows the locations of the mine,
surface infrastructure, and mining concessions for the Zaldívar operations. MEL has
begun mining the high walls that straddle the property boundary.
ZALDÍVAR
Figure 4-1
4-3
www.rpacan.com
490,000 491,000 492,000 493,000 494,000 495,000
7,326,000
7,326,000
7,325,000
7,325,000
7,324,000
7,324,000
N
7,323,000
7,323,000
7,322,000
7,322,000
Zaldívar Exploitation
Boundary
7,321,000
7,321,000
7,320,000
7,320,000
Figure 4-2
490,000 491,000 492,000 493,000 494,000 495,000
Barrick Gold Corporation
4-4
www.rpacan.com
Surface Rights
Mining Concession
Boundary
Figure 4-3
4-5
www.rpacan.com
Access to the site is via a paved road from Antofagasta, following Highway 28 for 15 km
to the southwest to the intersection with Route 5 (Pan-American Highway). From the
intersection with Route 5, there is a private two-lane paved road that is shared by three
major mines, Zaldívar, Escondida, and El Peñón, which heads to the east. It is 137 km
to the Zaldívar turnoff. From the turnoff, it is seven kilometres to the Zaldívar camp and
another eight kilometres to the Zaldívar mine offices. The total distance from
Antofagasta is 170 km. Most consumables are transported along this route by truck.
The site is also serviced by rail with Ferrocarril Antofagasta - Bolivia (FCAB) transporting
sulphuric acid to the mine and copper cathode to the port of Antofagasta.
CLIMATE
Zaldívar has an arid high desert climate. The mine lies 3,200 m above sea level.
Temperatures range from -7°C in July to 22°C in January, with an average temperature
of 10°C. Precipitation typically falls in the summer months, with 2 mm to 6 mm per
annum. There is little precipitation and water from the area does not reach the sea.
LOCAL RESOURCES
The workforce consists of 835 employees. In addition, there are approximately 1,150
contractors. Camp facilities are provided on site for both company personnel and
contractor personnel. Personnel generally work on a four day rotation and are
transported to and from site by company bus or light vehicles.
INFRASTRUCTURE
WATER
Process water is supplied from groundwater at Negrillar, 130 km east of Zaldívar. The
water is drawn from six production wells and pumped to the freshwater pond near the
tertiary crushing facility at the plant site. Current use is approximately 220 L/s.
POWER
Zaldívar consumes a nominal 72 MWh to 76 MWh. The power supplier is AES Gener.
The power transmission is part of Sistema Interconectado del Norte Grande (SING), the
regional electrical grid for Northern Chile. A dual-circuit, 220 kV, 230 km long
transmission line was constructed with MEL between the Zaldívar and Escondida Norte
plant sites and the SING substation at El Crucero.
PHYSIOGRAPHY
Rugged mountains with incised steep-sided valleys characterize the Zaldívar Project
area. Elevations in the region vary from approximately 1,500 m to 3,500 m, and the
alpine climate is cold, dry, and windy. Vegetation is sparse. Rock outcrops and colluvial
soils predominate in the valley walls with colluvium, alluvium, and moraine till exposed
on the valley floors. The overburden is approximately 20 m to 50 m thick in the northern
part of the property and up to 100 m thick to the south.
6 HISTORY
EXPLORATION AND OWNERSHIP HISTORY
The exploration and ownership history is summarized below:
1981 Mr. Buttazzoni, through his company Sociedad Contractual Minera Varillas
(SCMV), formed the company Sociedad Legal Minera Zaldívar 262 de Zaldívar.
Shareholders in this new company were SCMV (88.33%) and Minera Utah de
Chile Inc. and Getty Mining (Chile) Inc. (with a joint interest of 11.67%).
1981-1984 Exploration drilling was done in the area by Minera Utah de Chile Inc.
1989 As a result of various transactions during the previous eight years, SCMV held
51% and MEL the remaining 49%. In March 1989, the mining rights were sold to
Sociedad Minera La Cascada Limitada (SMCL-Pudahuel). A sales contract was
executed between SMCL-Pudahuel and Outokumpu Resources (Services)
Limited. The mining claims were then transferred to Minera Outokumpu Chile
Limitada (Outokumpu) in November.
1992 Outokumpu announced the formation of a 50/50 joint venture with Placer in
December, at which time a joint venture company, CMZ, was formed.
1995 Commercial production started in November. The capital cost of the project was
within budget at approximately $600 million.
1999 Placer acquired Outokumpu’s 50% interest in CMZ, effective December 13,
1999.
PRODUCTION HISTORY
Since commencement of commercial operations in 1995, the following significant
changes have been made:
1996 The feed system to the secondary crushers was improved in September 1996 by
the addition of a feed bin with belt feeders controlling the material flow to each
crusher.
1997 A pre-screening plant was installed in July 1997 to allow -12 mm material
(approximately 40% of the heap leach ore) to bypass tertiary crushing. In January
1998 these screens were converted from the original wet design to dry operation.
The installation has not only alleviated problems in the tertiary crusher, but has
also proven advantageous to leach performance by bypassing fine material
directly to the heap leach pad.
1998 In January 1998 a flotation plant was put into operation to recover copper from
the tertiary crusher circuit slimes.
1998 In May 1998, two-pass leaching was introduced by installing an intermediate PLS
pond in the heap leach circuit. This has improved leach recovery by substantially
increasing the wash rate and the PLS grade.
1999 In April 1999 the heap leach operation was converted to an on/off (dynamic) pad.
2000 In July 2000, a fifth tertiary crusher line was installed, enabling part of the wet
flush crusher circulating load to be treated in open circuit by two MP500 crushers.
2001 In March 2001, the first PLS from dump leaching was introduced to the SX circuit.
The open pit fleet has been progressively upgraded and expanded as plant feed
requirements have increased. The current open pit fleet has the capacity to move
approximately 240,000 tpd of material.
The electrowinning plant has been modified to produce 150,000 tonnes (330.7 Mlb) of
copper cathode per year, 20% over the original design capacity of 125,000 tonnes.
Table 6-1 shows the production from the Zaldívar Mine since 2007.
2011
Item 2007 2008 2009 2010
(Jan-Oct)
Mine to Heap Leach (t) 16,144,945 15,141,101 15,708,166 14,506,756 12,782,070
TCu (%) 0.822 0.778 0.722 0.697 0.646
ASCu (%) 0.602 0.576 0.456 0.427 0.402
Mine to Stockpile (t) 7,839,300 9,940,350 16,542,135 13,087,447 4,852,549
TCu (%) 0.563 0.538 0.520 0.534 0.634
ASCu (%) 0.325 0.335 0.256 0.260 0.354
Mine to Dump Leach (t) 14,037,870 19,253,647 21,772,868 8,413,425 9,718,600
TCu (%) 0.348 0.364 0.404 0.386 0.349
ASCu (%) 0.177 0.183 0.165 0.173 0.176
Waste (t) 32,553,025 29,953,500 13,183,650 21,604,314 26150141
Total Mine (t) 70,575,140 74,288,598 67,206,819 57,611,942 53,503,360
Supracrustal rocks in the region range in age from Paleozoic to the Quaternary.
Rhyolitic and andesitic flow units of the Upper Paleozoic La Tabla Formation and the
Upper Triassic Agua Dulce Formation are exposed in the east. The southwestern
portion of the area is overlain by marine sedimentary rocks assigned to the Upper
Triassic–Lower Jurassic Profeta Formation and Cretaceous continental units of the
Santa Ana Formation. Andesite volcanic and volcaniclastic units occupy the north and
central parts of the area. These belong to the Upper Cretaceous–Eocene age Augusta
Victoria Formation. Two periods of intrusive activity occurred in the region. Dioritic and
monzonitic intrusives were emplaced during the Upper Cretaceous–Eocene age, and
dioritic to rhyolitic porphyries occurred during Eocene–Oligocene times. Oligocene–
Miocene age unconsolidated gravels, alluvium, and colluvium cover the older rock units.
METALLOGENIC
BELT
WEST FISSURE
Figure 7-1
Zaldívar Mine
Region II, Northern Chile
Regional Geology
March 2012 Source: Noble et al., 1999.
7-2
www.rpacan.com
There are three main lithologic units at Zaldívar: the Zaldívar porphyry, the andesite unit,
and the Llamo porphyry (Figure 7-2). At approximately 290 million years old (Richards
et al., 1999), the Zaldívar porphyry is the oldest unit and occupies most of the area east
of the Portezuelo Fault. This rock unit typically consists of grey rhyolitic feldspar-quartz
porphyry. Phenocrysts are mainly quartz, K-feldspar, and plagioclase. The quartzo-
feldspathic groundmass is variably obliterated by sericite due to prevalent phyllic
(quartz–sericite) alteration.
The andesite unit correlates with the August Victoria Formation, which has been dated
between 66.6 and 41.2 million years (Marinovic et al., 1995) and it is the dominant
lithology west of the Portezuelo Fault. Rocks are greenish grey to dark grey and display
a fine-grained porphyritic texture with an aphanitic groundmass. The Llamo porphyry is
the most recent intrusive event in the area and is dated at approximately 37.4 million
years old (Richards et al., 1999). The porphyry trends roughly northeast-southwest
across the deposit, outcropping on either side of the Portezuelo Fault where it intrudes
both the andesite unit and the Zaldívar porphyry. It occurs as irregularly shaped dikes to
small stock-like bodies 50 m to 200 m wide. This rock unit, a feldspar-biotite-quartz
porphyry, is typically light greyish green and fine grained.
Several hydrothermal and tectonic breccias bodies closely associated with major
structures, such as the Portezuelo Fault, have been recognized in the mine area. Much
of the lower slopes and valley floors in the area are covered with thick Quaternary
alluvial/colluvial deposits. These deposits are locally derived and generally consist of
dry, loose to dense, well-graded silt, sand, and gravel. Pockets of aeolian silt and fine
sand also occur in the area.
Figure 7-2
Zaldívar Mine
Region II, Northern Chile
Property Geology
March 2012 Source: Barrick Gold Corp., 2011.
7-4
www.rpacan.com
The Zaldívar deposit occurs at the intersection of three major sets of faults striking north-
south, northwest-southeast, and northeast-southwest. This structural setting has
controlled the emplacement of the intrusives and hypogene mineralization as well as
leaching and secondary enrichment.
The most prominent structures strike north-south and northwest-southeast and dip
moderately to steeply northeast to southwest. Breccia zones one metre to five metres
wide are commonly associated with the north-south fault set. These faults mimic the
regional structures. The north-south set parallels the West Fissure structural trend,
which is approximately 10 km wide and consists of an arrangement of steeply dipping,
north-south trending structures. The northwest-southeast set parallels a regionally
continuous, secondary structural trend. Both fault sets appear to be pre-intrusive and
presumably control the emplacement of subsequent intrusions. It is also at the
intersection of these faults that copper mineralization is best developed. A second set of
faults strike northeast-southwest with steep dips to the northwest and southeast. This
set is weakly to moderately developed, however, it is closely associated with the Zaldívar
deposit and may have controlled the emplacement of the Llamo porphyry.
ALTERATION
The alteration developed in the Zaldívar Porphyry correspond to an early potassic
alteration event, represented by secondary K-feldspar, which affect the Llamo Porphyry
and the Paleozoic rocks below the 3,050 m elevation, and by secondary biotite, which
widely affects the andesitic rocks.
The final stage of the system is represented by very restricted advanced argillic
alteration. Finally, as result of the leaching and oxidation of the rock column of the
deposit, the supergene argillic alteration is developed, affecting all the lithological types
with variable intensity, but being typically stronger in the andesitic rocks.
MINERALIZATION
The mineralization has an elongated shape trending northeast-southwest. This is the
result of the overprinted hypogene and supergene processes, where the latter with its
leaching and enrichment process, gave the deposit a characteristic vertical profile with a
superior leached zone, an oxide copper zone, and a secondary sulfide zone located
between the oxide and the basal primary sulfide zone.
The leached zone is present as a continuous horizon in the upper part of the deposit,
with local depths of up to 300 m. The typical mineralogy of this zone includes
hydroxides and iron sulfates (hematite-goethite-jarosite) with copper phosphate
(turquoise).
The oxide zone extends more or less continuously from the Portezuelo Fault and
surrounding areas towards the southwest, covering an area of approximately 2 km by
1.5 km and with an average thickness of approximately 90 m. The oxide zone is incised
locally by leached areas related to faults of the northwest-southeast structural system.
The mineralogy varies according to lithology and dominant alteration. For example,
brochantite-antlerite is found in the rhyolitic rocks and chrysocolla, “black copper”, and
copper phosphate are found in the andesitic rocks with chlorite-biotite alteration.
The secondary sulfides cover an area of approximately 2.5 km by 1.5 km, with a variable
thickness from a few metres in the southwest extremity up to over 300 m in the northeast
extremity. Mineralogy in this area is represented by pyrite, chalcocite, covellite,
chalcopyrite and minor sphalerite and molybdenite. Chalcocite is the dominant
secondary sulfide mineral (over 80%). Covellite is the main sulfide mineral present in
the transition zone to the underlying primary sulfides. Alunite dating indicates an age for
the secondary enrichment process of approximately 18 My to 14.7 My (Monroy 2010).
The primary sulphide zone follows the Llamo Porphyry trends and over 70% of the
mineralization occurs in veinlets. The primary sulfide body has a bornite-rich core with
minor chalcopyrite that is located in the Llamo Porphyry and in the late magmatic
breccias. The bornite-rich core is enveloped by a chalcopyrite-pyrite zone which in turn
is surrounded by a pyritic halo. The primary mineralization age is 37.2 My (Morales
2010).
m.s.nm
3500 m.s.nm
0 250 500
0 m.s.nm
2700 m.s.nm
250
Metres 500 m
7-8
THE HYPOGENE MINERALIZATION IS CLOSELY RELATED TO THE LLAMO PORPHYRY AND THE ENRICHMENT
ZONE OCCUR IN ALL ROCK UNITS PRESENT.
THE ENRICHMENT ZONE SHOWS A NE-SW ELONGATION WITH THE SULFIDE ZONE OPEN TO NORTHEAST.
LEGEND
LEACHED ZONE
Figure 7-3
OXIDE ZONE
www.rpacan.com
Eo-Mio SECONDARY SULPHIDE ENRICHMENT Barrick Gold Corporation
MIXED ZONE
PRIMARY ZONE
Zaldívar Mine
Region II, Northern Chile
Mineralization Section
March 2012 Source: CMZ Geology Powerpoint Presentation, 2008.
www.rpacan.com
8 DEPOSIT TYPES
Zaldívar is a porphyry copper deposit and together with the nearby Escondida and
Chimbarazo deposits form part of the Eocene-Oligocene porphyry belt of Northern Chile.
They are located at the intersections of the north-south regional faults belonging to the
Domeyko Fault System with northwest and northeast fault systems.
The hypogene mineralogy of the deposit begins in the late magmatic stage where early
veinlets of biotite and/or magnetite with bornite or minor chalcopyrite were developed.
These are followed by “A” veinlets comprising quartz, K-feldspar, anhydrite, bornite,
chalcopyrite, and primary chalcocite veinlets. These veinlets occur in strong potassic
alteration characterized by biotite and secondary K-feldspar. In the transition from the
late magmatic stage to early hydrothermal stage, a third generation of “B” veinlets is
developed with quartz and minor K-feldspar and abundant chalcopyrite and/or
molybdenite. For the principal hydrothermal event of quartz-sericite alteration two
stages are recognized. The “C” veinlets, characterized by quartz with chalcopyrite,
molybdenite, or chalcopyrite-pyrite with sericite-chlorite haloes, develop during the early
stage. The main stage is represented by “D” veinlets with or without quartz, abundant
pyrite, minor chalcopyrite and sphalerite and with quartz- sericite-pyrite alteration haloes.
Later, during the Miocene, the supergene processes associated with the uplift, erosion,
oxidation and leaching of the deposit in a desert environment resulted in the leached
horizon, immediately underlain by the oxide copper horizon, which is underlain by the
secondary sulfide horizon, which all sits on top of the primary sulfide zone.
9 EXPLORATION
Zaldívar is a mature operation with a relatively small mining concession area. The major
exploration programs took place prior to the completion of the feasibility study in 1993. A
major drilling campaign was completed in 2000 to define the limits of the deposit within
the mining concessions. More recently, deep drilling campaigns have targeted the
underlying sulphide mineralization. CMZ drills approximately 15,000 m of infill reverse
circulation drill holes each year.
EXPLORATION POTENTIAL
CMZ has been evaluating the economic potential of the primary copper mineralization for
a number of years. RPA first reviewed the Zaldívar Deeps Sulphide Cu-Mo-Au-Ag
Project in January 2009 (Scott Wilson RPA, 2009) after Barrick completed an internal
scoping study in December 2008 (Croal and Tsafaras, 2008). A new scoping study by
Barrick is almost complete.
CMZ built a new block model for this primary sulphide mineralization as part of the 2010
mid-year update. There appears to be sufficient drill holes and technical studies
completed to demonstrate that the Zaldívar Deep Sulphide Cu-Mo-Au-Ag Project
mineralization meets the requirement for “reasonable prospects for economic extraction”.
10 DRILLING
The resource model is based on 1,735 drill holes totalling 460,199 m that were drilled up
to April 12, 2011 (Table 10-1). Approximately 60% of the drilling was by reverse
circulation (RC) and the balance was diamond drill holes (DDH). Some 57 DDHs
totalling 11,470 m were drilled from an underground bulk sample drift, which is now
partly visible in the east wall.
Essentially all of the samples have total copper (TCu) grades, approximately 85% of the
samples have acid soluble copper (ASCu) grades, and 43% of the samples have
cyanide soluble copper (CNCu) grades. Approximately 21% of the samples have
molybdenum (Mo), gold (Au), and silver (Ag) grades and these are mostly present in the
primary sulphide mineralization.
Most of the resource definition drilling was completed in 1999 and 2000. Most holes
were drilled vertically. When inclined, the drilled orientations were generally north-south,
east-west, northeast-southwest, or northwest-southeast. Dip angles ranged from -40° to
-90°, except for the east-west oriented holes where dip angles ranged from 0° to -90°.
The drill holes were mostly spaced approximately 100 m apart for the feasibility study
and are now mostly spaced approximately 50 m apart. The mine plans to drill
approximately 15,000 m annually to ensure that three years of production are always
supported by approximately 50 m spaced holes.
All drill collars were surveyed by mine survey staff and located relative to the mine grid.
Drill holes were downhole surveyed using mostly a Sperry Sun instrument at an average
interval of 30 m and more recently gyroscopic downhole surveys have been done by
Wellfield Services Ltda. (WS) and Perfochile Ltda. personnel. WS has also scanned
holes for detailed structural analyses using a process called “Televisor Acustico de
Pozos” and this procedure also generates a second set of downhole survey readings
that can be used to confirm the accuracy of the gyroscopic data.
The holes have been logged properly and more recently (2007/2008) the mine has
started logging directly into hand-held computers using PC Explorer software for the RC
holes and GVMapper for the DDHs. The data captured includes lithology, type and
degree of alteration, style and mineralogy of oxide and sulphide mineralization, structural
observations, and style and frequency of fractures and veins. The blasthole chips are
also logged.
A significant amount of core was relogged to update and standardize the lithology,
alteration, and mineralization codes in the earlier drill holes. It is RPA’s opinion that the
CMZ drilling and logging procedures are of high quality and they exceed standard
industry practices. The drill hole locations are shown in Figure 10-1.
92,000 E
93,000 E
94,000 E
95,000 E
N
Portozuelo Fault
23,000 N 23,000 N
Drill Holes
22,000 N 22,000 N
Property Boundary
21,000 N 21,000 N
92,000 E
93,000 E
94,000 E
95,000 E
Block Model Limit
Figure 10-1
Zaldívar Mine
Region II, Northern Chile
Drill Plan
March 2012
10-4
www.rpacan.com
The blasthole samples are taken with a 10 cm diameter by 0.7 m long tube from six
locations from the piles around each hole. The blasthole samples are approximately 20
kg to 25 kg. The drills have skirts to help prevent loss of fines during strong winds.
RPA is of the opinion that the core, RC, and blasthole sampling procedures at Zaldívar
are reasonable.
In 1996 and 2000, Francis Pitard developed sampling and preparation procedures for
RC and blasthole samples. At least 20 kg of material is dried, crushed to 100% passing
10 mesh, passed through a rotary splitter, and approximately 250 g is pulverized to 90%
passing 170 mesh. All samples are weighed and the weights are monitored by the
geology department. Regular sieve tests are carried out and the CMZ mine lab pulps
regularly achieve better than 95% passing 170 mesh.
CMZ has provided Geoanalitica with the CMZ analytical protocols for sequential copper
analyses. The samples are analyzed for total copper (TCu), acid soluble copper (ASCu),
and cyanide soluble copper (CNCu) at the Geoanalitica laboratory in Coquimbo, Chile.
The detection limit is 0.01% for TCu, ASCu, and CNCu.
The drill core, field duplicates, and reject material is stored for one year at a very well
organized and secure location on site. The 250 g pulps are placed in small plastic
screw-top containers and stored forever in 45 gal drums.
RPA is of the opinion that the sample preparation, analytical protocols, and security
measures are very good and exceed industry standard practice.
Geoanalitica is the primary laboratory for the DDH and RC samples and the CMZ
laboratory is the primary laboratory for the blasthole samples. The CMZ laboratory is the
secondary laboratory for the external DDH and RC pulp replicates and Geoanalitica is
the secondary laboratory for the external blasthole pulp replicates. In March 2007, CMZ
implemented the Barrick QA/QC procedures and they are well documented in Morales
(2009).
The approximate insertion rates for blasthole, RC, and DDH samples are essentially the
same and are summarized in Table 11-1.
The actual insertion rates vary slightly by year and sample type. For example, the 2010
exploration drilling program insertion rates for standards (8%), blanks (4%), and external
checks (6%) exceeded those in Table 11-1.
Barrick personnel use a number of control charts and graphs to closely monitor the
QA/QC results and re-analyses are periodically requested. The insertion rates and
results are well-documented and reveal no significant biases or precision problems.
RPA is of the opinion that the QA/QC procedures are very good and exceed standard
industry practice. Reduction in the QC insertion rates, particularly for the blasthole
samples, might be warranted.
12 DATA VERIFICATION
The blasthole and exploration drill hole data have been stored in acQuire™ databases
since 2000 and 2005, respectively. Most interaction with the database is through the
acQuire™ front-end “Geoscientific Information Management System” (GIMS), which
facilitates data entry and export, validation, QA/QC, and reporting. A geological
database administrator based at the mine site is responsible for maintaining the data
integrity and structure and ensuring back-ups and stored procedures are run correctly.
The Zaldívar exploration database is regularly validated by mine staff using validation
routines in acQuire™ and other mining software. Mine personnel also visually check the
drill hole data on-screen on a regular basis. Zaldívar has a well-established routine of
extensively checking and validating data through all stages of data collection and data
import.
CMZ has formal signed data verification reports supporting data verification work
completed on exploration drill hole data generated from 2007 to 2011 (Solis, 2011,
Monroy, 2008 to 2010, Perez, 2008, and Morales, 2008). In general, approximately 10%
of the assays, 100% of the collar coordinates, and 10% of the downhole survey data are
checked annually and prior to each resource model update.
The amount of actual historical database verification work that was completed prior to
2007 is not well documented. In 2004 and 2006, PDI carried out Level 2 audits and
identified no problems with the exploration drill hole database (Placer 2004 and 2006).
In 2004, AMEC reviewed the data verification process and results and concluded that
the assay and survey data was sufficiently free of error to be adequate for resource
estimation (AMEC, 2004).
The ultimate validation of the reliability of the exploration drill hole database is provided
by the very good reconciliation between the resource model and production.
RPA used a number of data validation queries in Access and Vulcan and did some
visual checks and found essentially no database validation problems, which is
remarkable considering the database size. RPA is of the opinion that the drill hole
database is valid and acceptable for resource estimation.
Metallurgical testing by CMZ and the University of Utah has demonstrated that the
highest grade minerals have lower recoveries. With total copper above 1.3%, copper
recovery drops by approximately 8% to 16%. This is due to the higher grade ores
having a larger percentage of encapsulated copper. Recovery is discussed further in
Section 17.
Notes:
1. CIM definitions were followed for Mineral Resources.
2. Mineral Resources are estimated based on a profit model using a copper price of US$3.25 per
pound and a CLP/USD exchange rate of 500.
3. Mineral Resources are exclusive of Mineral Reserves.
4. Numbers may not add due to rounding.
RPA is not aware of any environmental, permitting, legal, title, taxation, socio-economic,
marketing, political, or other issues that could materially affect the MRMR estimates.
GEOLOGICAL MODELS
The CMZ geology department has developed a very good understanding of the Zaldívar
geology. Geological models were constructed to provide geologic control for grade
estimation and to provide parameters for mine planning. Geology models for lithology,
alteration, and mineralization were built using Leapfrog™ software. The main faults
have also been modelled. Interpretations were made by mine geology personnel on 25
m and 50 m cross sections looking 045°. Lines and control points based on the
exploration drill holes, blastholes, and pit mapping were used in Leapfrog to create 3D
geological wireframes. The geological wireframes were reviewed by mine personnel and
minor revisions were made locally.
Wireframes were built for the main lithology, alteration, and mineralization zones listed
below and they were used to assign codes to the block model.
Lithology Codes
1 = Andesite (AND)
2 = Hydrothermal Breccia (BXX)
3 = Late Llamo Porphyry (LPT)
4 = Llamo Porphyry (LPY)
5 = Zaldívar Porphyry (ZPY)
6 = Magmatic Breccia (BXP)
7 = Granite (GGB)
8 = Gravel (SCG)
9 = Deep Andesite (ANDP)
Alteration Codes
1 = Argillic (ARG)
2 = Biotitic (BIO)
3 = Chloritic (CLO)
4 = Potassic (POT)
5 = Quartz-Sericite (QSE)
6 = Sericitic (SER)
7 = Silicic (SIL)
8 = Gravel (SCG)
Mineralization Codes
1 = Oxide (OX)
2 = Leached (LIX)
3 = Secondary Sulphide (SEE)
4 = Secondary-Primary Mixed Sulphide (MSP)
5 = Primary Sulphide (PRI)
8 = Gravel (SGG)
The lithology, alteration, and mineralization models are shown in Figures 14-1 to 14-3,
respectively.
DEEP ANDESITE
Figure 14-1
Zaldívar Mine
Region II, Northern Chile
Lithology Zones
March 2012 Source: Barrick Gold Corp., 2010.
14-4
www.rpacan.com
ARGILLIC SERICITIC
SILICIC QUARTZ-SERICITE
CHLORITIC BIOTITIC
POTASSIC
Figure 14-2
Zaldívar Mine
Region II, Northern Chile
Alteration Zones
March 2012 Source: Barrick Gold Corp., 2010.
14-5
www.rpacan.com
LEACHED OXIDE
PRIMARY SULPHIDE
Figure 14-3
Zaldívar Mine
Region II, Northern Chile
Mineralization Zones
March 2012 Source: Barrick Gold Corp., 2010.
14-6
www.rpacan.com
GEOLOGICAL DOMAINS
CMZ has defined 13 geological estimation domains (UGE). The alteration has been
grouped into the more intense central alteration (QSE+POT) and weaker peripheral
alteration (Arg-Bio-Clo-Si).
UGE1 and UGE2 represent barren gravel and barren post-mineralization late Llamo
porphyry intrusions, respectively. UGE3 and UGE4 are the oxide mineralization split up
by alteration intensity. Leached Domains UGE5 and UGE6 are subeconomic domains
that were interpolated separately because the leached zone around the Zaldívar
porphyry to the east averages only 0.06% TCu compared to the rocks to the west, which
average 0.15% TCu. UGE7 to UGE9 are related to the secondary sulphide
mineralization. UGE10 represents the mixed sulphide mineralization and UGE11 to
UGE13 are used for the primary sulphide model. UGE2, UGE12, and UGE13 are
volumetrically insignificant.
The estimation domains are summarized in Table 14-2. RPA has reviewed the
geological reasoning and descriptive statistics for each UGE and is of the opinion that
these geological domains are reasonable and acceptable.
DENSITY DATA
CMZ has compiled the density data by the main lithological units (Table 14-3). Most of
the density tests are done on core samples using a paraffin immersion density approach.
The results for over 2,000 density tests are available. CMZ has also estimated a
separate set of tonnage factors for the primary sulphide rock types. RPA is of the
opinion that the tonnage factors are reasonable and acceptable.
CUT-OFF GRADES
Due to the complex processing strategy in use at Zaldívar where operating costs vary by
process stream as well as ore types, multiple cut-off grade values are used. Separate
resource and reserve cut-off grades, based on the resource and reserve copper prices,
are used to report the resources and reserves. The cut-off grade is based on process
cost, ore type, and recovery. All blocks that fail to meet the cut-off grade are classified
as waste.
RPA concurs with the capping levels and restricted search conditions selected by CMZ.
The production reconciliation results confirm that they are reasonable.
COMPOSITES
Drill hole sample data were composited into five metre lengths starting at the drill hole
collars. Remnant composites shorter than three metres were discarded. Figure 14-4
shows the frequency distribution of the total copper grades in the five metre composites
versus the raw sample data.
The composites with at least three metre lengths, which represent 99.5% of the whole
sample data, were used for the estimate. A small number of composites with lengths
less than three metres that were excluded are remnants located at mineralization
contacts and hole bottoms.
The composite statistics for each UGE are summarized in Table 14-6 and shown as
boxplots in Figure 14-5. The relative abundance of composites in each domain is also
summarized in Table 14-6. For example, 22% of the composites occur in oxide
mineralization (UGE3 and UGE4) and 16.7% of the composites are in secondary
sulphide mineralization (UGE7 to 9).
Hard boundaries were used for the box and first pass searches. For all UGEs except
leached, weighted boundaries using 0.1 and 0.3 values in the composite length fields
were used to simulate semi-hard and semi-soft contacts, respectively. These semi-hard
and semi-soft boundaries were used for passes 2 to 5 and are shown in Figure 14-8.
This weighted semi-soft approach was developed by Barrick to help reduce the
estimated ASCu grades. The 0.1 and 0.3 values were selected after repeated
comparisons with production reconciliation data. RPA concurs with this innovative
approach.
1.0 3000
0.9 Series1
2500
0.8 Samples
0.7
2000
TCU Grades (%) 0.6
0.5 1500
0.4
1000
0.3
0.2
500
0.1
0.0 0
-250 -200 -150 -100 -50 0 50 100 150 200 250
Distance (m)
Figure 14-6: Contact Plot Analysis of TCU for Leached and Oxide Domains
Series1
0.5 2500
Samples
0.4 2000
AsCu Grades (%)
0.3 1500
0.2 1000
0.1 500
0.0 0
-250 -200 -150 -100 -50 0 50 100 150 200 250
Distance (m)
Figure 14-7: Contact Plot Analysis of AsCu for Leached and Oxide Domains
Zaldívar Mine
Region II, Northern Chile
Contact Plot Analysis
March 2012
14-13
UGE - TCU 1 2 3 4 5 6 7 8 9 10
1 0 0
2 0 0
3 0 0
4 0 0 0.3
5 0 0 0.1 0.1
6 0 0 0.1 0.1 0.1
7 0 0 0.1 0.1 0.1 0.1
8 0 0 0.1 0.1 0.1 0.1 0.1
9 0 0 0.1 0.1 0.1 0.1 0.1 0.3
10 0 0 0.1 0.1 0.3 0.3 0.1 0.1 0.3
11 0 0 0.1 0.1 0.3 0.3 0.1 0.1 0.1 0.1
12 0 0 0.1 0.1 0.3 0.3 0.1 0.1 0.1 0.1
13 0 0 0.1 0.1 0.3 0.3 0.1 0.1 0.1 0.1
UGE - ASCU 1 2 3 4 5 6 7 8 9 10
1 0 0
2 0 0
14-14
3 0 0
4 0 0 0.3
5 0 0 0.1 0.1
6 0 0 0.1 0.1 0.1
7 0 0 0.1 0.1 0.1 0.1
8 0 0 0.1 0.1 0.1 0.1 0.3
9 0 0 0.1 0.1 0.3 0.3 0.1 0.3
10 0 0 0.1 0.1 0.1 0.1 0.1 0.1 0.1
11 0 0 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.3
12 0 0 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.3
13 0 0 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.3
Figure 14-8
www.rpacan.com
Barrick Gold Corporation
Zaldívar Mine
Region II, Northern Chile
Semi-Soft and Semi-Hard
Boundary Weights
March 2012
www.rpacan.com
VARIOGRAPHY
CMZ built a number of downhole, directional, and omni-directional correlograms using
the composites for each geological domain. Triple nested spherical models were
developed for each domain and the results are summarized in Table 14-7.
The variography results were discussed with the CMZ geology personnel while at the
site. The nugget effect was determined from downhole variograms. It was
approximately 12% to 22% for the oxide domains (UGE3 and 4) and 12% to 16% for the
secondary sulphide domains (UGE7 to 9).
The directional variograms gave the ranges of continuity of the grades. The ranges are
very long due to a slow rise from approximately 90% to 100% of the sill. Some
examples of the modelled correlograms for the oxide and secondary sulphide
composites are provided in Figures 14-9 and 14-10. RPA’s opinion is that the CMZ
geostatistical analysis is reasonable and acceptable.
The Zaldívar mineral resource model extends from 91,030 m to 95,050 m East, 21,050
m to 23,500 m North, and 2,750 m to 3,710 m in elevation. The 5 m high by 15 m by 15
m block model is populated with the lithology, alteration, and mineralization codes and a
separate script is run to assign the geological domain codes.
The capped assays were composited into five metre lengths. Remnant composites
shorter than three metres were discarded. Composites for TCu, ASCu, and CNCu were
created. The composite lithology, alteration, mineralization, and geological domain
codes are back-flagged from the block model.
CMZ used multiple pass ordinary kriging (OK) to interpolate TCu and ASCu grades for
all domains except UGE 1 and 2. The OK parameters were developed from directional
variograms for each UGE. The search ellipsoids are generally sub-horizontal pancakes
oriented at 040° to 050° with a small plunge (0° to 7°) to the northeast. The search radii
vary for each UGE. The longest radii are 500 m by 500 m by 400 m for UGE5 (leached)
and the shortest pass radii are 40 m by 30 m by 35 m for UGE3 (oxide). UGE1 and 2
are barren domains and the blocks are directly assigned zero grades.
There are typically five OK passes used for each domain in addition to the general box
pass, which is always run first and is based on 7.5 m by 7.5 m by 2.5 m radii and a
minimum of one sample and a maximum of three samples from a drill hole.
The first passes use a minimum of four composites and a maximum of eighteen
composites, with a maximum of three composites per hole. The first pass radii are the
distance defined by 80% of the omni-directional sill. The second and third passes use a
minimum of four composites and a maximum of eighteen composites with a maximum of
three composites per hole. They also use an octant based search with a minimum of two
samples per octant and a maximum of three samples per octant, and a minimum of two
octants with samples. The second pass radii are the distance defined by 90% of the
omni-directional sill. The third pass radii are longer than the second pass radii. The
fourth and fifth passes are the same as the second and third passes except that the
minimum number of composites is reduced to two so that only one hole is needed. The
multi-pass interpolation parameters are summarized in Table14-8.
The five metre high blocks were introduced in 2007 to better preserve the mineralization
interpretation contacts. The 5 m high blocks are reblocked into the final resource model,
which has 15 m high blocks. The reblocked grades are assigned based on volume
weighting the original block grades and the geology and other codes are assigned based
on majority rules. Over time and by using production reconciliation data, CMZ has
developed a sophisticated multi-pass interpolation process that works well. RPA is of
the opinion that the CMZ resource estimation methodology is reasonable and
acceptable.
CMZ and RPA visually compared the composite and block grades on plans and sections
and found that they correlate very well spatially (Figure 14-11).
The official reconciliation data for 2011 indicates that the resource model underestimates
the tonnage by 5%, estimates essentially the same total copper and acid soluble grades,
and underestimates the contained copper by 5% compared to the ore control model
(Table 14-9)
RESOURCE CLASSIFICATION
The classification criteria are based on distances from composites to block centroids and
the number of holes. The distances have been customized for each geological domain
based on omni-directional correlogram ranges at 80% and 90% of the sills. The
classification system is complex and could be simplified in the future. Figure 14-13
shows the omni-directional correlogram.
• Supported by composites from one hole during the 7.5 m by 7.5 m box
search pass done first to all geological domains.
• Supported by composites from two holes situated within the distance defined
by 90% of the omni-directional sill for each geological domain (75 m for UGE
3, 6, 7, 8, and 10, and 120 m for UGE 4, 5, and 9).
• Supported by composites from one hole situated within the distance defined
by 80% of the omni-directional sill for each geological domain (45 m or 50 m
depending on domain).
CMZ also developed a classification clean-up script that helps convert the category of
isolated blocks to that of the surrounding blocks. The script represents another
innovative approach. In RPA’s opinion, the classification results are reasonable and
acceptable.
The open pit reserves are estimated to be 578 million tonnes at 0.518% Cu, containing
6,602 million pounds of copper and are classified as Proven and Probable Reserves as
presented in Table 15-1.
Contained
Tonnage Metal
Category Process (Mt) Cu (%) (Mlb Cu).
Proven Heap Leach 245.0 0.616 3,328.0
Dump Leach 75.4 0.263 436.8
Stockpile 65.8 0.504 731.6
Proven Subtotal 386.3 0.528 4,496.5
Probable Heap Leach 151.6 0.558 1,865.1
Dump Leach 40.1 0.272 240.4
Probable Subtotal 191.7 0.498 2,105.5
Proven & Probable Total 578.0 0.518 6,602.0
Notes:
1. CIM definitions were followed for Mineral Reserves.
2. Mineral Reserves are estimated at a variable cut-off grade based on process cost, recovery and
profit.
3. Mineral Reserves are estimated using an average long-term copper price of US$2.75 per pound
and a CLP/USD exchange rate of 500.
4. Numbers may not add due to rounding.
16 MINING METHODS
The Zaldívar Mine is a traditional open pit truck/shovel operation. The open pit has
seven phases remaining (10b, 10c, 9a, 9b, 9c, 6, and 11). The ultimate pit will measure
approximately 2.8 km east to west, 2.6 km north to south, and have a maximum depth of
approximately 630 m. The phases and relationship to Escondida Norte are shown in
Figure 16-1. There are three primary waste rock facilities (WRF): the Main WRF, located
to the northwest, the North WRF, located to the northeast and adjacent to the Escondida
Norte concession boundary, and the South WRF, located to the southeast and also
adjacent to the Escondida Norte concession boundary. The heap leach facilities are
located to the north of the open pit on a separate parcel of land with agreement from
MEL (Figure 18-1). There is a small tailings storage facility (TSF) located to the north
that handles tailings from the small flotation plant that processes fines from the primary
heap leach crushing plant.
Processing is based on two heap leaching streams, one crushed and one ROM.
Separation of the ore types is done by the mine department based on blasthole sample
analysis. Primary processing is based on heap leaching a crushed material (80%
passing 13 mm) utilizing a dynamic (on-off) heap leach facility. This facility utilizes a
RAHCO Stacker for the placement of ore on the pad and a bucket wheel system for the
unloading of the spent ore for transport by a conveyor to a spent ore storage facility.
Additionally, marginal ores are processed through dump leaching at a ROM material size
on a static pad. Pregnant solution from both leach pads is pumped to the SX/EW plant
for metal extraction and production as copper cathodes. From the crushing circuit, 3% of
the ore tonnage for the dynamic heap leach processing ends up in fines which are
deposited in a sediment pond as a result of the washing system incorporated in the
tertiary crushing system. These sediments are periodically processed through a small
flotation plant and a copper concentrate is produced for sale.
The dynamic heap leach facility is based on a nominal 65,000 tpd operation (22 Mtpa).
The ROM dump leach facility is based on the dynamic heap leach capacity and ore
availability in the mine, and will average a nominal 15 Mtpa over the remaining mine life.
Escondida Norte
Figure 16-1
Zaldívar Mine
Region II, Northern Chile
Mine Phases
March 2012 Source: Barrick Gold Corp., 2011.
16-2
www.rpacan.com
Mine production is 83 Mtpa including a nominal 46 Mtpa of waste. The current mine life
is from 2012 to 2028, and the Mineral Reserves from Section 15 of this report are only
based on mining and processing oxide and secondary sulphide ores. Metallurgical
investigations are underway to evaluate further leaching of primary sulphide material
and/or primary sulphide milling and flotation.
MINE DESIGN
The Life of Mine (LOM) is based on mining the remaining seven phases over a nominal
17-year mine life from 2012 to 2028. Mining will be with conventional open-pit mining
equipment at a nominal 83 million tonnes per year over the first eleven years and then
decreasing thereafter. Waste and ore are mined on 15 m benches.
The mine operations are typical truck/shovel open-pit operations. The current mining
fleet is based on a fleet of thirty 218-tonne haul trucks increasing to thirty-four trucks by
2014. Loading operations are conducted using three 47 m3 electric shovels, and one 25
m3 wheel loader. RPA believes the mining equipment fleet is appropriate.
Mine models are developed using Maptek’s Vulcan® software with the Lerchs-
Grossmann (LG) pit optimization algorithm. The operational phase designs are
completed using the same mine planning software. This software packages is well
recognized and is commonly used for open-pit mine planning and design. Cut-off
grades are based on ore type, process recovery, and acid consumption. Both a heap
leach and dump leach cut-off grade are applied by rock type.
The pit optimization is based on a copper price of $2.75 lb per pound and produces a
single pit at a breakeven revenue factor for the last block mined. The optimized pit shell
was smoothed for operability and ramps were added for the ultimate pit design
(MY2011). The ultimate pit design had fewer ore tonnes (-4.7%) with a larger waste
tonnage (+30.2%) after smoothing. These design changes allowed for ore losses under
the primary crusher and isolated ore blocks, and allowed for smoother and flatter slopes
for a safer pit design (CMZ, 2002). RPA believes the mine designs are appropriate.
Currently the ultimate pit crosses the east boundary of the Zaldívar property and falls on
the Escondida Norte property. A layback agreement is currently in place with MEL where
waste removal can be done, and if any ore grade material is intersected on the MEL side
of the property boundary, this would be stockpiled for MEL to process. Likewise, MEL
can remove waste and stockpile ore grade material on the Zaldívar side of the property.
RPA has not seen this agreement but believes that, as both parties have long-term plans
to mine waste across the property boundary to access ore near the boundary, the
agreement is in good standing.
Figure 16-2 shows the ultimate pit outline. The pit design is based on 15 m benches.
Mine design parameters are presented in Table 16-1. Slopes vary based on location.
Figure 16-3 shows the design sectors used for the final pit slope criteria discussed later
in this section.
RPA reviewed the pit designs and is of the opinion that they follow good engineering
practice. All phases are designed with sufficient operating width. All haul roads are
designed at a 10% maximum grade. There is sufficient room between phases to allow
for operating room, and roads and ramps have been delineated.
N
23000 N
23000 N
22000 N
22000 N
21000 N
21000 N
20000 N
20000 N
91000 E 92000 E 93000 E 94000 E 95000 E
Figure 16-2
Zaldívar Mine
Region II, Northern Chile
Ultimate Pit Design
March 2012 Source: Barrick Gold Corp., 2011.
16-5
www.rpacan.com
Figure 16-3
Zaldívar Mine
Region II, Northern Chile
Pit Slope Design Sectors
March 2012 Source: Barrick Gold Corp., 2011.
16-6
www.rpacan.com
The recommended interramp slope angles (IRAs) range from 42o to 55° with double (30
m high) benches in most areas of the proposed open pit. A maximum interramp slope
height of 120 m is also implemented to provide stress de-coupling and operational
flexibility to remediate interramp instabilities should they occur. Where no ramps are
present, equivalent step-outs are placed in the design at nominally 120 m vertical
intervals. A nominal ramp/step-out width of 30 m has been used for this retention berm.
When incorporating the recommended interramp slope angles, Zaldívar had further
reduced the slope angles in Zones 3 and 6 from 53° and 55°, respectively, to 52°.
The final pit slope will achieve heights of 630 m. RPA is of the opinion that the work that
has been completed by AKL was of an appropriate scope and the pit design is based on
reasonable engineering analysis and assumptions.
PRODUCTION SCHEDULE
A mine production schedule was developed from the mine design. Production is based
on moving a nominal 85 Mtpa through 2024 with production decreasing thereafter, with
completion of mining in 2028. Table 16-2 shows the mine production schedule.
WASTE ROCK
Waste rock from the open pit goes to one of the three WRFs, with the largest being the
Main WRF in the northwest part of the property. The top of the Main WRF will be
approximately 450 m high from toe to crest at completion and the North WRF will be
approximately 200 m high. There is sufficient capacity in the waste dump areas to
handle the proposed production volumes.
MINE EQUIPMENT
The Zaldívar Mine is a typical truck/shovel operation. Mine mobile equipment production
rates were reviewed with availability and utilization to see if mining production rates and
costs are appropriate. RPA is of the opinion that the equipment productivity for the truck
and shovel fleet are appropriate. The current mine equipment fleet is listed in Table 16-
3.
MANPOWER
The Zaldívar Mine operates on a 24-hour schedule, 365 days per year schedule. The
mine operations and maintenance department work two 12-hour shifts, 7 days per week
on a 7 days on, 7 days off schedule.
Mining operating manpower is based on four operators for each operating position.
Mining manpower for operations, maintenance, and technical services starts at 251
people in 2012 and increases to 263 people in 2014. RPA considers the manpower
estimates to be reasonable.
MINE INFRASTUCTURE
The Zaldívar Mine has all the necessary infrastructure for a large mine operation. Mining
related infrastructure includes a truck shop, truck wash facility, warehouse, fuel storage
and distribution facility, and electrical power distribution and substations to support
construction and mine operations.
17 RECOVERY METHODS
ORE PROCESSING
Ore is processed primarily through a heap leaching system utilizing sulphuric acid
leaching solutions with copper recovery in a solvent extraction/electrowinning (SX/EW)
process in the form of copper cathode. There are multiple stages and/or routes of heap
leaching used at Zaldívar to treat various ore streams depending upon material
characteristics. The primary leaching system involves crushing and leaching on a
dynamic pad with a nominal leaching time of 360 days available for treatment. This
process treats the bulk of the ore materials from the mine. The spent ore recovered from
the crushed ore leach pad after leaching has been terminated is moved to a permanent
dump where the material is subjected to further secondary leaching. Low grade ore
materials are also leached on a permanent run-of-mine (ROM) or dump leach pad.
Finally, high grade fines from the tertiary crushing circuit, approximately 3% of total
material crushed, are treated through a milling and flotation concentrator to produce a
copper concentrate as a final product.
Processing is based on two heap leaching streams, one crushed and one ROM.
Primary processing is based on heap leaching a crushed material (80% passing 13 mm)
utilizing a dynamic (on-off) heap leach facility. Additionally, marginal ores are processed
through dump leaching at a ROM material size on a static pad. Pregnant solution from
both leach pads is pumped to the SX/EW plant for metal extraction and production as
copper cathodes. From the crushing circuit, 3% of the ore tonnage for the dynamic heap
leach processing ends up in fines which are deposited in a sediment pond as a result of
the washing system incorporated in the tertiary crushing system. These sediments are
periodically processed through a small flotation plant and a copper concentrate is
produced for sale.
The dynamic heap leach facility is based on a nominal 65,000 tpd operation (22 Mtpa).
The ROM dump leach facility is based on the dynamic heap leach capacity and ore
availability in the mine and will average a nominal 15 Mtpa over the remaining mine life.
The finely crushed leach feed is placed in 10 m lifts with a RAHCO Stacker on the pad.
A bucket-wheel excavator removes the spent ore after leaching for rehandling to the
Ripios Alto Ley (RAL) or permanent secondary leach dump. The residence time on the
dynamic pad is approximately 360 days. Acid leach solution is applied to the surface of
the ore, with pregnant solutions collected at the base of the pad.
Rock Breaker
Conveyor CT-1 Conveyor CT-105 Conveyor CT-5 Secondary Crusher RICH RAFFINATE POOL
Design Capacity
of Conveyors 3,000 TPH Conveyor CT-4
Conveyor CT-3 Nº of Equip: 2 TRANS 32/34
Screen H013 12x24 Screen H014 Nordberg MP 1000 Stock Pile Dome
Bottom Size: 37mm P80: 37mm Capacity 65,000 tpd
2 Silos
Conveyor CT-106 2 Pre-screens 150 T onnes c/u
CRUSHERS I & II SX
33mm
REVERSE OSMOSIS PLANT
4 Allis Vibrating Screens
2 Crushers HP-500 >12mm
Capacity 350 tph <33mm
Conveyors CT- 20, 21, 22 & 23
PRE-SCREENS
Conveyor CT-27
Cyclones I
Conveyor CT-32
Ceramic Filters
17-3
Pump T ailings
Pump
Concentrate 30%Cu ANTOFAGASTA SHIPMENT
SX PLANT EW BAYS
Conveyor CT-136 TANK FARM
Conveyor CT-139
Conveyor CT-140
Conveyor CT-141
DETAILS
OD ORGANIC DISCHARGE
Conveyor CT-138
OSC ORGANIC SEMI LOADING
OCL ORGANIC LOADED WASH
Figure 17-1
EP POOR (LEAN) ELECTROLITE
EEC ELECTROLITE ENTER TO CELL
ER RICH ELECTROLITE
EEC ER + EP
LEACH TAILS DUMP
www.rpacan.com
Barrick Gold Corporation
Zaldívar Mine
Region II, Northern Chile
Process Flow Sheet
March 2012 Source: Barrick Gold Corporation, 2011.
www.rpacan.com
COPPER RECOVERY
Copper sequential assay data from Zaldívar has been used to calculate and reconcile
leach recoveries. Current laboratory results for copper assays will provide the following
data:
All copper mineral species in a heap will leach at different rates and the extent of
reaction depends on leach time and conditions. The amount of leaching for each or
group of species can be represented by the solubility ratios: ASCu/TCu, CNCu/TCu, and
SCu/TCu.
Since the leaching kinetics are different for the different groups of minerals, an overall
recovery for an ore can be correlated by a relation of the type:
Where:
F1: is a function of leach conditions, i.e., particle size, acid consumption, heap height,
and leach time. F1 generally will have a value in the range of 90% to 98%;
F2: is also a function of the same variables described above, and its value is generally in
the range of 70% to 85%;
F3: is also a function of the same variables described above, and its value is generally in
the range of 30% to 50%.
To obtain the values for F1, F2, and F3 from operational data from heaps, it is possible
to graph the recovery for each species as a function of the solubility ratio.
Samples from the various panels from Lift #6 were assayed before and after leaching by
auger drilling. These samples were assayed for TCu and ASCu.
The recovery algorithms for ASCu and non-acid soluble (SCu = TCu – ASCu) were
developed estimating the recovery from auger assays and correlating these values with
the corresponding grades.
Figure 17-2 below shows a plot of ASCu recovery versus ASCu head grade.
100
Recuperacion de cobre soluble, %
90
80
70
60
50
40
30
20
10
0
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9 2
ley AsCu, %
Modelo Recuperacion Recuperacion Real
SCu Recovery = 100* ([TCu - ASCu] (head) - [TCu -ASCu] (leach residue)/ [TCu - ASCu] (head)
Figure 17-3 below shows a plot of SCu recovery versus SCu head grade.
100
90
80
70
Recuperacion (%)
60
50
40
30
20
10
0
0,0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6 1,8 2,0
Ley Cu Sulf (%)
Recuperacion Real Modelo Recuperacion modelo recuperacion Alta ley
This graph suggested there were two populations of data SCu recovery: one for ores
with SCu < 0.6% that was adequately reproduced by the empirical correlation:
and one for ores with SCu > 0.6% that was adequately reproduced by empirical
correlation:
For ores with SCu > 0.6%, this correlation is valid for the dynamic pad leaching, but for
reserve estimation purposes, a correlation is used that assumes a longer leaching
period:
The total copper recovery was then calculated by the following correlation:
The recovery algorithms adequately represented the data obtained for Lift #6, as
expected, since the equations were forced to fit the data, however, when they were used
to calculate the recoveries from other lifts, the fit was less precise.
The results of this type can be expected because the methodology used does not
recognize that sulphide copper occurs in several different mineralogical species which
do not have the same leaching kinetics. Zaldívar considered an approach to deal with
this topic in the development of a sequential copper assay that consists of:
ii. The leach residue is then leached with a dilute solution of NaCN at pH of 12.
These tests allow each ore sample to have a TCu assay, an ASCu assay, and a CNCu
assay.
The acid leach will mainly attack oxidized copper species, and the cyanide leach will
attack primarily chalcocite and bornite, leaving behind a residual copper mainly as
chalcopyrite and covellite. When a deposit is mainly primary sulphide with a majority of
chalcopyrite, an additional ferric sulphate leach can be done.
These assays provide for an indirect measure of the mineralogy of the ores being
treated. For Zaldívar, both an acid leach as well as a cyanide leach on the residues was
conducted on all samples.
With this information, new algorithms were developed that more closely represented the
future copper recoveries of the plant. The proposed recovery model was compared
against actual Lift #6 data and against the CMZ reserve algorithms.
The values used for the correlation parameters were: F1= 96, F2= 78, F3= 40. It was
thought that these values could be improved by comparing more of the existing data,
and by introducing a grade relationship into the F functions.
The process recovery model discussed above is documented in the report titled
Recovery CMZ dated 2006.
With this change in recovery formulas, it has been observed that the average calculated
recovery for the remaining resources at Zaldívar decreases by approximately 9%. This
is a direct result of the recovery capping of 55% applied to the insoluble copper
component of the dynamic leach pad ore as well as the impact of an approximate 8%
reduction in average grade of the insoluble copper included in the current geological
model as a result of improvements in geological model reconciliation.
In 2012, a revision will be made to the recovery model. The revised recovery model will
account for the current operational parameters and results.
RPA has reviewed the recovery model and finds the development of the recovery
formulas and the reconciliation to historic data to be reasonable. The metallurgical
testwork which supports the models is also reasonable and adequate.
18 PROJECT INFRASTRUCTURE
The Project infrastructure and services have been designed to support an operation of
65,000 tpd of ore to dynamic heap leach processing and a nominal 240,000 tpd of total
material mined. Site infrastructure is shown in Figure 18-1.
ACCESS
Access to the Zaldívar site is via a paved road from Antofagasta, following Highway 28
for 15 km to the southwest to the intersection with Route 5 (Pan-American Highway).
From the intersection with Route 5, there is a private two-lane paved road that is shared
by three major mines, Zaldívar, Escondida, and El Peñón that heads to the east. It is
137 km to the Zaldívar turnoff. From the turnoff, it is 7 km to the Zaldívar camp and
another 8 km to the Zaldívar Mine offices. Total distance from Antofagasta is a nominal
170 km. Most consumables are transported along this route by truck.
The site is also serviced by rail with Ferrocarril Antofagasta - Bolivia (FCAB) transporting
sulphuric acid to the mine and transporting copper cathode to the port of Antofagasta.
ACCOMMODATIONS
Mine camp facilities are located adjacent to the Zaldívar Mine and approximately eight
kilometres from the plant at 3,085 masl. Permanent accommodations are located here.
Contractor accommodations are also provided near the mine office. Accommodations
are sufficient for the current Zaldívar workforce of 863 people and the 1,146 contractors
and consultants.
WATER
Process water is supplied from groundwater at Negrillar, 130 km east of Zaldívar. The
water is drawn from six production wells and pumped to the freshwater pond near the
tertiary crushing facility at the plant site. Current use is approximately 220 L/s.
PORT
Antofagasta port is one of the main harbour facilities in northern Chile. The port serves
as an important location for incoming merchandise for Bolivia, Argentina, and Paraguay.
It is the property of the State, administered by Empresa Portuaria Antofagasta which
acts as the harbour authority. Cathode from Zaldívar is shipped from the port of
Antofagasta.
ELECTRICAL
Zaldívar consumes a nominal 72 MWh to 76 MWh. The power supplier is AES Gener.
The power transmission is part of Sistema Interconectado del Norte Grande (SING), the
regional electrical grid for Northern Chile. A dual-circuit, 220 kV, 230 km long
transmission line was constructed with MEL between the Zaldívar and Escondida Norte
plant sites and the SING substation at El Crucero.
7,330,000
Figure 18-1
N
Barrick Gold Corporation
7,329,000
7,329,000
Zaldívar Mine
Region II, Northern Chile
Secondary Leach
Site Infrastructure
7,328,000
7,328,000
SX-EW
Estanque
Kilometres
7,327,000
7,327,000
Tailings
Industrial Area
Heap Leach
Railway
7,326,000
7,326,000
Dump Leach
7,325,000
7,325,000
7,324,000
7,324,000
7,323,000
North Dump
St_06
Crusher
7,322,000
St_10c 7,322,000
St_10b
CANCHA DE TENIS
Y FUTBOLITO
CASINO OPERACIONES
GIMNASIO
OFICINA
MULTICANCHA
RRHH
Ultimate Pit
C1
A1
C2
B1
A4
C3
B2
C4
B3
A2
B4
A3
D1
OP1
D2
OP2
OP3 D3
OP4
D4
Camp
7,321,000
7,321,000
St_09a
St_11
St_09b
St_09c
7,320,000
7,320,000
18-3
www.rpacan.com
Operations at the Zaldívar Mine are expected to produce an annual average of 228
million pounds of copper over a 17-year mine life.
CONTRACTS
Currently, there are no smelting and refining contracts, no forward sales, and no
hedging.
20 ENVIRONMENTAL STUDIES,
PERMITTING, AND SOCIAL OR COMMUNITY
IMPACT
ENVIRONMENTAL STUDIES
The present operation of the Zaldívar Mine was approved in its original form called the
“Zaldívar Project” through Resolution Nº 574, in 1993, by the Comisión Regional del
Medio Ambiente de la II Región de Antofagasta (COREMA). The project had as its
principal installation, an operating open-pit mine, primary, secondary and tertiary
crushing plants, a concentrating plant for fines, waste dumps, and tailings and a
production line for copper cathodes that consists of a dynamic leach facility, ROM leach
facility for low grade, and a solution extraction (SX) and electrowinning (EW) plant.
PROJECT PERMITTING
The Zaldívar Mine has approximately 140 active permits. The operations reporting is to
COREMA, with some minor reporting to Corporación Nacional de Medio Ambiente
(CONAMA) and SERNAGEOMIN. Other public agencies include Seremía de Salud,
Servicio Agrícola y Ganadero (SAG) and Dirección General de Agua (DGA). All permits
have been obtained and are in good standing. The mine runs an extensive
environmental monitoring program to ensure compliance with the requirements of these
permits. For the major environmental issues identified, management plans have been
developed that include rehabilitation, site decommissioning, and closure.
Sustaining Capital
(from 2012 LOM, US$ millions)
2012 2013 2014 2015 2016 2017 2018
Engineered Capital 19.6 69.5 56.9 18.1 2.4 13.0 5.1
Safety, Health & Environment 1.2 0.59 0 0 0 0 0
Sustaining Capital Other 33.0 28.9 32.0 16.9 14.6 42.8 17.0
Total Capital Expenditure 53.8 99.0 88.9 35.0 17.0 55.8 22.1
Sustaining Capital
(from 2019 LOM, US$ millions)
2019 2020 2021 2022 2023 2024 2025 Total
Engineered Capital 10.7 0 9.0 4.1 4.1 1.4 0 214.0
Safety, Health & Environment 0 0 0 0 0 0 0 1.8
Sustaining Capital Other 18.2 7.2 4.3 4.9 2.6 1.5 1.2 225.1
Total Capital Expenditure 28.9 7.2 13.3 9.0 6.7 2.8 1.2 440.8
OPERATING COSTS
Zaldívar Mine has been in production since November 1995. Operating costs are
tracked and well understood. Mine operating costs are a nominal $1.47 per tonne of
material mined or $3.12 per tonne of ore mined. Unit mine operating costs are
presented in Table 21-2.
Process operating costs include the dynamic pad or heap leach and the dump leach.
This also includes the entire crushing plant, acid, and all reagents. Process operating
costs are $7.35 per tonne ore processed. Unit process operating costs are presented in
Table 21-3.
General and administrative costs (G&A) include all management salaries, camp
operating costs, and environmental, health and safety. Administrative costs are $1.25
per tonne ore processed. Unit operating costs are presented in Table 21-4.
MANPOWER
Zaldívar Mine site manpower is a nominal 2,000 people. Direct Zaldívar employees are
only 863 with 1,146 contractors and consultants. The breakdown of manpower by area
is provided in Table 21-5.
Area Quantity
Mine 251
Maintenance 273
Process 226
General 113
CMZ 863
Contractors 1,146
Total Site 2,009
22 ECONOMIC ANALYSIS
Under NI 43-101 rules, producing issuers may exclude the information required for
Section 22 – Economic Analysis, on properties currently in production, unless the
Technical Report includes a material expansion of current production. RPA notes that
Barrick is a producing issuer, the Zaldívar Mine is currently in production, and a material
expansion is not included in the current LOM plans. RPA has performed an economic
analysis of the Zaldívar Mine using the estimates presented in this report and confirms
that the outcome is a positive cash flow that supports the statement of Mineral Reserves.
23 ADJACENT PROPERTIES
The Zaldívar mining concessions are surrounded by mining concessions owned by MEL.
MEL is best known as the largest producing copper mine in the world, with 5% to 8% of
the world’s annual copper production coming from the Escondida Mine.
Agreements are in place that allow use of MEL’s land for some of Zaldívar’s process
infrastructure. Layback agreements related to pit wall pushbacks for the Zaldívar and
Escondida Norte pits are also in place.
• The methods and procedures utilized by CMZ at the Zaldívar Mine to gather
geological, geotechnical, assaying, density, and other information are reasonable
and meet generally accepted industry standards. Standard operating protocols
are well documented and updated on a regular basis for most of the common
tasks. CMZ carries out regular comparisons with blasthole data, previous
models, and production reconciliation results to calibrate and improve the
resource modelling procedures.
• The current drill hole database is reasonable for supporting a resource model for
use in Mineral Resource and Mineral Reserve estimation.
• CMZ has conducted the exploration and development sampling and analysis
programs using standard practices, providing generally reasonable results. The
resulting data can effectively be used for the estimation of Mineral Resources
and Mineral Reserves.
• Overall, RPA is of the opinion that CMZ has done very high quality work that
exceeds industry practice.
• The operating data provided by CMZ and the supporting documents were
prepared using standard industry practices and provide reasonable results and
conclusions.
• Recovery and cost estimates are based upon operating data and engineering to
support a Mineral Reserve statement. Economic analysis using these estimates
generates a positive cash flow, which supports a statement of Mineral Reserves.
• The current Zaldívar LOM plan provides reasonable results and, in RPA’s
opinion, meets the requirements for statement of Mineral Reserves. In addition
to the Mineral Reserves in the LOM plan, there are Mineral Resources and
potential sulphide resources that represent opportunities for the future.
PROCESSING
• The process includes heap leaching with copper recovery in an SX/EW process
in the form of copper cathode.
• RPA has reviewed the recovery model and finds the development of the recovery
formulas and the reconciliation to historic data to be reasonable. The
metallurgical testwork, which supports the models, is also reasonable and
adequate.
• In 2012, a revision will be made to the recovery model. The revised recovery
model will account for the current operational parameters and results.
ENVIRONMENTAL CONSIDERATIONS
• The Project has approximately 140 active permits. All permits are in good
standing and there is an extensive environmental monitoring program to ensure
compliance with the requirements of these permits.
26 RECOMMENDATIONS
The Zaldívar LOM plan provides reasonable results and, in RPA’s opinion, meets the
requirements for statement of Mineral Reserves. This Technical Report is based on the
LOM plan. In addition to the LOM plan, there are additional resources and potential
resources that should be given further consideration in the future. Below is a list of
recommendations to consider:
MINING
• The LOM plan is robust and Barrick should proceed to implement the plan as
presented.
• There is a known primary sulphide resource below the current Proven plus
Probable oxide and secondary sulphide reserves. Additional work to drill these
resources and develop a Feasibility Study for the primary sulphide should also
proceed.
ENVIRONMENTAL CONSIDERATIONS
• Evaluation of permit requirements, developing baseline studies, and starting a
new EIA for the sulphide project should proceed in unison with the primary
sulphide feasibility study.
27 REFERENCES
AMEC Americas Limited, 2004, Zaldívar Project, Chile, NI 43-101 Technical Report,
Prepared for Placer Dome Inc., December 31, 2004, 77 pp.
CIM, 2010, CIM Definition Standards - For Mineral Resources and Mineral Reserves,
Prepared by the CIM Standing Committee on Reserve Definitions, Adopted by CIM
Council on November 27, 2010.
CMZ Geology Department, 2008, Zaldívar Geology PowerPoint Presentation Dated April
2008, 15 pp.
CMZ, 2002: Determinación Máxima Altura Estable Botaderos de Lastre Rajo Zaldívar -
Proyecto Factibilidad 2001, a report by A. Karzulovic & Asoc. Ltda, 22 p.
Croal, A. and Tsafaras, M., 2008, Zaldívar Deeps Project: Scoping Study, Internal
Barrick Report Dated December 10, 2008, 15 p.
Marinovic, N.; Smoje, I.; Maksaev, V.; Herve, M.; Mpodozis, C., 1995, Hoja Aguas
Blancas, Región de Antofagasta Servicio Nacional de Geología y Minería. Carta
Geológica de Chile, N° 70, p. 75.
Monroy, C., 2010, Reporte Validacion Collares Sondajes Infill 2010, Internal Barrick
Memorandum Dated April 21, 2010, 3 p.
Monroy, C., 2010, Reporte Validacion de Survey Sondajes Infill 2010, Internal Barrick
Memorandum Dated April 20, 2010, 10 p.
Monroy, C., 2009, Validacion Informacion de Survey Sondajes Infill 2008, Internal
Barrick Memorandum Dated September 17, 2009, 5 p.
Monroy, C., 2009, Validacion Informacion Collares Sondajes Infill 2008 (Fase 2) and Infill
2009, Internal Barrick Memorandum Dated September 17, 2009, 5 p.
Monroy, C., 2008, Validacion Leyes en Carpetas Sondajes RC 2008, Internal Barrick
Memorandum Dated September 17, 2008, 2 p.
Monroy, C, and Morales, P., 2008, Conciliacion Reservas y Recursos para el Banco
3125-ET8, October 28, 2008, 8 p.
Monroy, C, and Morales, P., 2008, Conciliacion Reservas y Recursos para el Banco
2990-ET5, October 28, 2008, 8 p.
Morales, P., 2009, Control de Calidad QA/QC para Muestras Pozo de Tronadura y
Sondaje Tipo RC y DDH, CMZ Report Originally Dated March 2007, 10 p.
Morales, P. and Monroy, C., 2009, Informe Trimestral QA/QC Corto Plazo, Julio a
Septiembre 2008, 30 p.
Morales, P., 2008, Validacion Leyes en Carpetas Sondajes Primarios 2007, Internal
Barrick Memorandum Dated January 5, 2008, 2 p.
Monroy, C, and Morales, P., 2008, Conciliacion Anual Movil al 31 de Deciembre del
2008 Mo. Bloques Largo Plazo – Mod. Bloques Corto Plazo – Chancador Primario,
December 6, 2008, 8 p.
Richard, J., Noble, S., and Pringle, M., 1999, A Revised Late Eoceno Age for Porphyry
Cu Magmatism in the Escondida Area, Northern Chile.
Perez, L., 2008, Validacion Informacion Collares Sondajes Etapa 10, Internal Barrick
Memorandum Dated September 9, 2008, 2 p.
Perez, L., 2008, Validacion Coordenadas Definitivas Sondajes Primarios 2008, Internal
Barrick Memorandum Dated September 15, 2008, 2 p.
Placer Dome Inc., 2006, Compania Minera Zaldívar Mineral Resource and Mineral
Reserve Audit Level 2 Audit, December 2006, 62 p.
Placer Dome Inc., 2004, Compania Minera Zaldívar Mineral Resource and Mineral
Reserve Audit, November 2004, 39 p.
Richards, J., Noble, S.; Pringle, M. 1999, A revised Late Eoceno Age for Porphyry Cu
Magmatism in the Escondida Area, Northern Chile. Economic Geology, Vol. 94, N°8,
pp. 1231 to 1247.
Sanfurgo, B., 2008, Estimacion de Recursos Zaldívar, Barrick Draft Report Dated
December 2008, 65 p.
Scott Wilson RPA, 2009, Report on Audit of Mineral Resources and Mineral Reserves
for the Zaldívar Mine, Chile, Prepared for Barrick Gold Corporation, Dated March 23,
2009, 71 p.
Scott Wilson RPA, 2008, Review of the Zaldívar Deeps Sulphide Cu-Mo-Au-Ag Project,
Memorandum Prepared for Barrick Gold Corporation, Dated January 9, 2008, 2 p.
Solis, S., 2011, Reporte Validacion Collares Sondajes Infill 2011, Internal Barrick
Memorandum Dated June 15, 2011, 2 p.
Solis, S., 2011, Reporte Validacion de Leyes Sondajes Infill 2011, Internal Barrick
Memorandum Dated July 15, 2011, 1 p.
Solis, S., 2011, Reporte Validacion de Survey Sondajes Infill 2011, Internal Barrick
Memorandum Dated June 15, 2011, 14 p.
Dated at Toronto, ON
March 16, 2012 Luke Evans, M.Sc., P.Eng.
Principal Geologist
Dated at Lakewood, CO
March 16, 2012 Richard J. Lambert, P.E.
Principal Mining Engineer
4. I have read the definition of "qualified person" set out in National Instrument 43-
101 (NI 43-101) and certify that by reason of my education, affiliation with a
professional association (as defined in NI 43-101) and past relevant work
experience, I fulfill the requirements to be a "qualified person" for the purposes of
NI 43-101.
7. I am independent of the Issuer applying the test set out in Section 1.5 of NI 43-
101.
8. I visited the Zaldívar Mine on January 6 to 8, 2009 as part of an audit of the 2008
year-end resource and reserve estimates.
9. I have read NI 43-101, and the Technical Report has been prepared in
compliance with NI 43-101 and Form 43-101F1.
10. At the effective date of the Technical Report, to the best of my knowledge,
information, and belief, the Technical Report contains all scientific and technical
information that is required to be disclosed to make the Technical Report not
misleading.
RICHARD J. LAMBERT
I, Richard J. Lambert, P.E., as an author of this report titled “Technical Report on the
Zaldívar Mine, Region II, Chile” prepared for Barrick Gold Corporation, and dated March
16, 2012, do hereby certify that:
1. I am Principal Mining Consultant with Roscoe Postle Associates Inc. of Suite 505,
143 Union Boulevard, Lakewood, CO, USA 80227.
4. I have read the definition of "qualified person" set out in National Instrument 43-
101 (NI 43-101) and certify that by reason of my education, affiliation with a
professional association (as defined in NI 43-101) and past relevant work
experience, I fulfill the requirements to be a "qualified person" for the purposes of
NI 43-101.
7. I am independent of the Issuer applying the test set out in Section 1.5 of NI 43-
101.
8. I have had no prior involvement with the property that is the subject of the
Technical Report.
9. I have read NI 43-101, and the Technical Report has been prepared in
compliance with NI 43-101 and Form 43-101F1.
10. At the effective date of the Technical Report, to the best of my knowledge,
information, and belief, the Technical Report contains all scientific and technical
information that is required to be disclosed to make the Technical Report not
misleading.