Total Ipt
Total Ipt
Total Ipt
APARTMENT BUILDING
Submitted by
S.DHARANIDHARAN (620713413004)
NAMAKKAL
NOVEMBER 2014
ANNA UNIVERSITY::CHENNAI 600 025
BONAFIDE CERTIFICATE
Namakkal Namakkal
First and foremost, our thanks to the lord almighty, the great
architect of the universe, who has blessed us to successfully complete
this project.
I our honourable Chairman Dr.T.ARANGANNAL, and our
Mrs.P.MALALEENA the Chair person for providing all the facilities
to complete the project successfully.
I also express our sincerer thanks to our honourable Principal
Dr.M.ASHOK RAJ KUMAR, for allowing us to use all facilities that
are in the college, to complete the project.
I would like to express our grateful thanks to Head of the
Department Mr.P.KRISHNAN, MSc, Phil., for lending a hand for this
project.
I take immense pleasure to express our thanks to our Project guide
Ms.N.SRI VIDYA, M.E for her valuable support and suggestions for the
project work to be a successful one.
I sincerely thanks to other lecturers in Civil Engineering Department,
for the valuable suggestions excellent guidance and constant support
provided throughout the project time.
Finally, I thank all teaching and non-teaching staff members of Civil
Engineering for their kind co-operation for completion of my project.
S.DHARANIDHARAN
CHAPTER PAGE
NO CONTENT NO
ABSTRACT i
LIST OF TABLES ii
LIST OF FIGURES iii
1 INTRODUCTION 1
1.1 General 1
1.2 Objectives 1
2 PROFILE OF THE COMPANY 2
2.1 Logo 2
2.2 Mission 2
2.3 Quality policy 2
2.4 Amenities 3
2.5 Specification 3
3 TRAINING PERIOD AND NATURE OF TRANING 4
4 DETAILS OF THE TRAINING PROGRAMME 6
4.1 Soil Bearing and Soil Bearing Capacities 6
4.2 Site Clearance 8
4.3 Levelling 8
4.4 Marking 9
4.5 Footing and foundation 10
4.6 Basement 11
4.7 Bar bending 12
4.8 Types of steel bars 16
4.9 Form work 17
4.10 Ready mix concrete 21
4.11 Fire and safety precautions 24
5 CONCLUSION 28
ABSTRACT
i
LIST OF TABLES
ii
LIST OF FIGURES
FIGURE PAGE
TITLE
NO NO
1 Site clearance 8
2 Pillar plan 10
3 Isolated column footing 10
4 Basement 11
5 Hooks and bends in Reinforcement 14
6 Cutting of bars 14
7 Ready mix concrete 22
8 Ready mix concrete vehicle 22
9 Slump cone test 22
10 Admixtures 24
iii
CHAPTER – 1
1. INTRODUCTION
1.1 GENERAL
1.2 OBJECTIVES
1
CHAPTER – 2
2.1LOGO
BIDISHASHRI BUILDERS Pvt. Limited is inspired by the idea of the
weaverbird, a bird that builds a home very different and unique from the rest. The
idea portrays the home coming of weaverbird. Further the weaverbird is known for
its attention to detail – no other bird pays as much attention to the making of its
home as this bird does.
2.2 MISSION
Our Mission To develop in an environmentally friendly manner the most
extensive variety of high quality properties utilizing our creativity, experience and
technical expertise. Balancing a tolerance for risk along with a relentless pursuit of
efficiency, to maintain a corporate culture that values originality and invention
while developing essential, long-term relationships through honesty, trust and
integrity.
2
To protect the environment through implementing green building concepts.
To provide value for money through optimization of processes &
minimization of waste.
To make continual improvement in all our processes and systems and ensure
legal & statutory compliance
2.4 AMENITIES
2.5 SPECIFICATION
3
CHAPTER – 3
3.1 TRAINING PERIOD AND NATURE OF TRANING
The practical training was undergone at CHB Colony, Tiruchengode-637214
for the construction of apartment building under the guidance of senior site
engineer Mr. Vasudevan.
The nature of training is about learning the details about the excavation,
footing and foundation work done in site during our training period. Here we
studied about the methods and types of instruments used for excavation, their
values, their types and total hours of working in site for excavation.
We studied about the bar bending and bar cutting according to the required
length. We gained knowledge about new technique called Re-Bar threading
method or Coupling method, which is used to join the TMT rods while raising in
the top layer of the structures. This is the method first introduced by this company
in Coimbatore. This method increases the space to the concrete to combine with
the rods to form a foundation and column which carries more loads in the
superstructure.
We studied about the fire and safety measures in the site. This helped us to
know about the types of safety precautions to be followed by the workers in the
site during construction works.
We trained about how to interact with the workers and to get the works from
them efficiently and in effective manners. Thus we gained few knowledge about
site works and their importance.
4
DATE TYPES OF WORK DONE
02-07-2014
To Site excavation and trenching for column c1- c30
10-07-2014
11-07-2014
To Applying Pcc (1:5:10) and Leveling Course (1:7:12)
15-07-2014 Along With Plastziers (Anti- Terminator)
16-07-2014
To Locating the column place by using Total Station Instrument
(Column Marking)
18-07-2014
19-07-2014
To Placing the footing mats
22-07-2014
23-07-2014 Placing column bars for footing
To
26-07-2014
27-07-2014 Shuttering the footing
To
29-07-2014
30-07-2014 Pouring concrete in the footings M40 design mix concrete
31-07-2014 Curing and back filling the footing using the excavated rock soils
from the site
5
CHAPTER – 4
4. STAGES OF CONSTRUCTION:
4.1 Soil Bearing and Soil Bearing Capacities
4.2 Site Clearance
4.3 Levelling
4.4 Marking
4.5 Footing and foundation
4.6 Basement
4.7 Bar bending
4.8 Types of steel bars
4.9 Form work
4.10 Ready mix concrete
4.11 Fire and safety precautions
The topmost layer of soil is seldom suitable for a footing. The soil is likely
to be loose, unstable and contain organic material. Consequently, the topsoil
should be removed and the footing trench deepened to provide a level, undisturbed
surface for the entire building foundation. If this is not feasible because of a
sloping site, the footing will need to be stepped. The footing should never be
placed on a filled area unless there has been sufficient time for consolidation. This
usually takes at least one year with a normal amount of rainfall. The bearing
capacity of soil is related to the soil type and the expected moisture level.
6
Table - 1
Murram - 430
Rock - 1700
7
4.2 SITE CLEARANCE
The site must be free from any existing unwanted old structures, rocks,
unwanted vegetation and other obstructions should be cleared off from the plan
area. The site under reference must have been cleaned as to remove all wood waste
and other unwanted waste material. Special note should be taken, to remove buried
tree trunks and branches, any wooden pieces which are likely to remain under the
ground to avoid any possibility of termite colonization.
Fig 1
4.3 LEVELLING
Survey of the site gives the details of the elevated or depressed portions of
the land. A bench mark is fixed based on the required elevation and the ground is
prepared. Having a perfectly level base for the foundations of your house is
obviously quite important. Levelling the ground for this purpose is achieved using
8
what's known as a builder’s auto-leveler - more commonly referred to as a ‘dumpy
level’. This instrument measures the height of two points on a horizontal plane,
allowing the builder to measure whether a bit of ground is level or not.
Levelling will also be carried out on any other areas that need to be level
(e.g. paths, driveways etc.). However this will only be done to exact measurements
when it's time to undertake those projects, as often machinery and the construction
process will slightly change the levels, meaning that the process needs to be
redone.
4.4 MARKING:
Based on the working drawing given by the structural engineer the center
line marking should be carried out.
This plan you will receive from Engineer. This will tell about distance
between pillar to pillar.
9
Fig 2
4.5 FOOTING AND FOUNDATION
In this project they are using isolated column footing. These are independent
footings which are provided for each column. This type of footing is chosen when
Fig 3
10
The isolated footings can have different shapes in plan. Generally it depends on the
shape of the column cross section. Some of the popular shapes of footings are
4.6 BASEMENT
Fig 4
11
4.7 BAR BENDING
Figure depicts the shape and proportions of hooks and bends in the
reinforcement bars– these are standard proportions that are adhered to:
(a) Length of one hook = (4d) + [(4d+ d)] – where, (4d+ d) refers to the curved
portion = 9d.
(b) The additional length (la) that is introduced in the simple, straight end-to-end
length of a reinforcement bar due to being bent up at say 30o to 60o, but it is
generally 45o) = l1 – l2= la
Where,
12
Hooks and bends in Reinforcement
Giving different values from respectively), we get
different values are as tabulated below:
Table - 2
13
.
Fig 5
Fig 6
14
Table presents the procedure to arrive at the length of hooks and the total
length of a given steel reinforcement
Table - 3
15
4.8 TYPES OF STEEL BARS:
4.8.1 Mild Steel Bars (As Per Is: 432, Part-I -1982)
Mild steel bars are used for tensile stress of RCC (Reinforced cement
concrete) slab beams etc. in reinforced cement concrete work. These steel bars are
plain in surface and are round sections of diameter from 6 to 50 mm. These rods
are manufactured in long lengths and can be cut quickly and be bent easily without
damage.
As deformed bars are rods of steels provided with lugs, ribs or deformation
on the surface of bar, these bars minimize slippage in concrete and increases the
bond between the two materials. Deformed bars have more tensile stresses than
that of mild steel plain bars. These bars can be used without end hooks. The
deformation should be spaced along the bar at substantially uniform distances.
1) Mild Steel Bars: Mild steel bars can be supplied in two grades
• Steel bars are clear, free from loose mil scales, dust and loose rust coats of
paints, oil or other coatings which may destroy or reduce bond strength.
16
• Steel bars should be stored in such a way as to avoid distortion and to
prevent deterioration and corrosion.
• Steel bars should not be clean by oily substance to remove the rust.
• The bar is bent correctly and accurately to the size & shape as shown in fig.
• Overlapping bars do not touch each other and these should be kept apart
with concrete.
• The cranks in the bar at the end should be kept in position by using spots.
• The steel bars should not be disturbed while lying cements concrete.
• Required cover under steel bars should be given before laying the cement
concrete.
17
wood mitigates these defects. A good formwork should satisfy the following
requirements:
1. It should be strong enough to withstand all types of dead and live loads.
3. The joints in the formwork should be tight against leakage of cement grout.
5. The material of the formwork should be cheap, easily available and should be
suitable for reuse.
6. The formwork should be set accurately to the desired line and levels should
have plane surface.
7. The material of the formwork should not warp or get distorted when exposed to
the elements.
1. The plan of the building should imply minimum number of variations in the
size of rooms, floor area etc. so as to permit reuse of the formwork repeatedly.
3. Minimum sawing and cutting of wooden pieces should be made to enable reuse
of the material a number of times. The quantity of surface finish depends on the
quality of the formwork.
18
Formwork can be made out of timber, plywood, steel, precast concrete or fiber
glass used separately or in combination. Steel forms are used in situation where
large numbers of re-use of the same forms are necessary. For small works, timber
formwork proves useful. Fiber glass made of pre-cast concrete and aluminium are
used in cast-in-situ construction such as slabs or members involving curved
surfaces.
4.9.2 Timber Formwork:
Timber for formwork should satisfy the following requirement:
1. Well-seasoned.
2. Light in weight.
Timber used for shuttering for exposed concrete work should have smooth and
even surface on all faces which come in contact with concrete.
Table - 4
19
4.9.3 Plywood Formwork
Resin bonded plywood sheets are attached to timber frames to make up panels
of required sizes. The cost of plywood formwork compares favourable with that of
timber shuttering and it may even prove cheaper in certain cases in view of the
following considerations:
2. By use of large size panels it is possible to effect saving in the labour cost of
fixing and dismantling.
3. Number of reuses are more as compared with timber shuttering. For estimation
purpose, number of reuses can be taken as 20 to 25.
2. Steel forms can be installed and dismantled with greater ease and speed.
3. The quality of exposed concrete surface by using steel forms is good and such
surfaces need no further treatment.
20
4. Steel formwork does not absorb moisture from concrete.
2. Shuttering
3. Provision of camber
1. Shuttering forming the vertical faces of walls, beams and column sides should
be removed first as they bear no load but only retain the concrete.
21
M40 concrete for foundation, footings, columns, beams and light weight concrete
for slabs.
Fig 7 & 8
Fig 9
22
A simple, robust and inexpensive field test method has been proposed for
rheological behavior of concrete. This is to reduce to physical properties or
parameters, namely yield stress and plastic velocity. The measurement of time
necessary to reach an intermediate height between initial and final values appeared
to be good means of differentiating among the concretes according to their plastic
viscosity. The range of concretes that can be characterized in this process is
approximately that for which the slump is greater than 100mm. Here in this
company they range the values from 90 mm to 110 mm. Thus altering in the outer
environmental condition (ie partly cloudy and drizzling conditions)
4.10.2 ADMIXTUERS
23
the water-cement ratio, adding additional cement, using a different type of cement,
or changing the aggregate and aggregate gradation.
Fig 10
Scaffolds are an integral part of most construction sites and are associated
with a high number of injuries. So when you are going to be working on them, you
must ensure your safety first. Check with your supervisor or find out yourself
24
whether the scaffold has been inspected by a professional or a competent person.
Never work on an incomplete scaffold which does not have a strong platform or
base.
Ladders are other essential construction site tools with a high potential for
danger. Check the ladder thoroughly before using it. If you find any part of the
ladder wobbly, do not us it. A ladder should be of proper strength and of a height
that always keeps it at least one meter above the landing. All of the steps or slabs
of the ladder must be secured properly. The upper and lower end of the ladder
should preferably be fastened or secured properly. If not, ensure there is someone
manually keeping it secure in order to prevent a fall from height.
If you are using plugged-in portable devices, such as grinders or drills, you
should always check that the cables are protected, the metal casing is grounded,
and the power supply is provided with an earth leakage circuit breaker. Never
allow the electrical tools to come in contact with water.Never stand or work
immediately below a heavy suspended load. And always check that you are not
exceeding the permissible levels of load.
Notice the number of fatal injuries and falls that happen in areas where there
is no fencing. Dangerous areas that you see without fencing or with broken and
damaged fencing should be avoided until they are completely repaired or a proper
fencing is in place. If this is not happening in time, inform your site supervisor
immediately.
With the machinery that is present, along with combustible chemicals and
welding operations, there is always a possibility of fire on a construction site. Be
alert and take some measures to prevent them. Open flames should be kept away
from construction sites because of the presence of flammable materials (especially
on oil rig sites).
All workers should know the escape or exit route if a fire occurs. Knowing
where the fire extinguishers are and how to use them may prove to be very
advantageous in many situations and is therefore highly recommended. Employers
should train workers to use this emergency equipment.
While it may not be possible for workers to carry first aid supplies with them
all the time, both the site supervisor and contractor should ensure that first aid is
always accessible to the workers. If as a worker you find that first aid you will
need is not around, inform your supervisor immediately. Basic first aid for minor
burns, cuts, and falls should be available on site so that the required medical
assistance can be provided to the workers immediately. This is beneficial to the
employer, as well, because this ensures that after resting for some time, the worker
can return to his work as soon as possible. Some injuries when treated immediately
helps in limiting the damage immensely and prevents infections from spreading.
27
CHAPTER – 5
5. CONCLUSION
The practical training program was highly informative and gave us a lot of
experience regarding the field practices. So far according to our curriculum we
were familiarized only to the theoretical ideas and facts, but now we got an
opportunity to expose ourselves and to know about the following:
Practical difficulties
Sequence of work carried out at site
Amount of hard work required
Erection of reinforcement for various Structural elements
Casting of Structural elements
Interdependent activities that has to be maintained
28