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    Unlocked - Wall Thickness Calculation-12 Inch

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    Chirag Shah
    This document provides instructions for calculating wall thickness, maximum allowable working pressure (MAWP), and hydrotest pressure based on design pressure and temperature. It defines key variables and terms used in the calculations such as design pressure, material stress values, corrosion allowance, and quality factors. Tables of standard wall thicknesses and schedule ratings are also referenced for selecting pipe wall thickness.

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    Unlocked - Wall Thickness Calculation-12 Inch

    Uploaded by

    Chirag Shah
    96 views17 pages
    This document provides instructions for calculating wall thickness, maximum allowable working pressure (MAWP), and hydrotest pressure based on design pressure and temperature. It defines key variables and terms used in the calculations such as design pressure, material stress values, corrosion allowance, and quality factors. Tables of standard wall thicknesses and schedule ratings are also referenced for selecting pipe wall thickness.

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    This document provides instructions for calculating wall thickness, maximum allowable working pressure (MAWP), and hydrotest pressure based on design pressure and temperature. It defines key variables and terms used in the calculations such as design pressure, material stress values, corrosion allowance, and quality factors. Tables of standard wall thicknesses and schedule ratings are also referenced for selecting pipe wall thickness.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    96 views17 pages

    Unlocked - Wall Thickness Calculation-12 Inch

    Uploaded by

    Chirag Shah
    This document provides instructions for calculating wall thickness, maximum allowable working pressure (MAWP), and hydrotest pressure based on design pressure and temperature. It defines key variables and terms used in the calculations such as design pressure, material stress values, corrosion allowance, and quality factors. Tables of standard wall thicknesses and schedule ratings are also referenced for selecting pipe wall thickness.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 17

    INSTRUCTIONS ON WALL THICKNESS CALCULATION

    Color Codes:
    - user input is required in these cells. They directly affect the outcome of the calculation.
    - no input required in these cells. Formulas are already set to calculate based on data entered by
    user.
    ***Start your calculation in the title block (Project No.) and use the TAB key ONLY to
    move between cells. You will not be able to select any cells that do not require user
    input.***
    Purpose:
    This spreadsheet is designed to calculate 3 values:
    1. The required wall thickness based on the design pressure and temperature.
    2. The MAWP (maximum allowable working pressure) for pipe only
    3. The hydrotest pressure that is required based on the design pressure and temperature.

    Interpolation:
    This spreadsheet will interpolate the required "S" value based on the temperatures and SA data entered.
    Material Temp.1 (low) must be the lower temperature of the temperature range your design temperature falls
    in between. Using 450°F as an example design temperature, your low temperature would be 400°F with the
    corresponding SA for that temperature. Material Temp.2 (high) would be 500°F with the corresponding SA for
    that temperature. If you design temperature's SA is defined in B31.3, then enter that temperature and SA
    value in all the cells.

    General Notes:
    1. Most clients/projects will limit the wall thickness of carbon steel to no less than STD. WT. and stainless
    steel to be no less than 10S. For any lines in vibrating service, 2 phase flow, and/or slug flow, do not go
    below STD. WT. in carbon steel or 40S in stainless steels.

    2. As noted on the actual calculation sheet, value "tm" should never exceed "T".

    3. Some cells contain drop down boxes with selections already set. A value from the drop down must be
    selected in order to proceed. Any other values entered will show an error. The exception is "D", Actual
    Outside Diameter and Wall (in). You may input the required outside diameter or wall thickness if the data
    needed is not listed in the drop down box. **Once you manually enter data in the wall thickness cell, the
    formula will be erased and a new wall calculation sheet will need to be used for the next calculation -
    DO NOT COPY & PASTE**

    Definitions:

    Basic Allowable Stress - this term, symbol "S", represents the stress value for any material determined by
    the appropriate stress basis in para. 302.3.2 of ASME B31.3.

    SA - This value is the allowable stress at the corresponding temperature.

    Sc - This value is the allowable stress at minimum temperature up to 100°F

    Mill Tolerance - For seamless pipe, use 12.5 (measured in percentage). For rolled plate, use 0.01
    (measured in inches).

    Nominal - a numerical identification of dimensions, capacity, rating, or other characteristics used as a


    designation, not as an exact measurement.

    Quality Factor, "E" - Use the tab below titled "E" - Tables A-1A & A-1B for the required data.

    Schedules & Thickness - Use the tab below titled Reference - Sch. & Thickness to check and/or assign
    the correct value.

    Sch. - Abbreviation for schedule, which is used to specify the nominal wall thickness of pipe. For example
    Sch. 40, which in a 10" diameter pipe is .365".

    Weld Joint Strength Reduction Factor, "W" - Not all materials are listed on the table excerpt in the
    calculation. If your material is not listed, refer to ASME B31.3, table 302.3.5 for the correct material and value
    to enter.
    IF HE

    CAN DO THIS CORRECTLY

    AND YOU CAN'T, CLOSE THE


    PROGRAM AND TURN YOUR BADGE
    IN.
    ***TABLE IMAGES COPIED FROM ASME B31.3 - 2010***
    ***
    *** ALL DATA IS FROM ANVIL INTERNATIONAL CATALOG - 2003***
    NPS 2" O.D. = 2.375"
    Sch. 5S 10S 40/STD 80/XS 160 XXS
    Thickness (in) 0.065 0.109 0.154 0.218 0.343 0.436 0.562 0.687

    NPS 3" O.D. = 3.5"


    Sch. 5S 10S 40/STD 80/XS 160 XXS
    Thickness (in) 0.083 0.12 0.216 0.3 0.438 0.6 0.725 0.85

    NPS 4" O.D. = 4.5"


    Sch. 5S 10S 40/STD 80/XS 120 160 XXS
    Thickness (in) 0.083 0.12 0.188 0.237 0.337 0.438 0.5 0.531 0.674 0.8 0.925

    NPS 6" O.D. = 6.625"


    Sch. 5S 10 40/STD 80/XS 120 160 XXS
    Thickness (in) 0.109 0.134 0.219 0.28 0.432 0.562 0.718 0.864 1 1.125

    NPS 8" O.D. = 8.625"


    Sch. 5S 10S 20 30 40/STD 60 80/XS 100 120 140 160
    Thickness (in) 0.109 0.148 0.219 0.25 0.277 0.322 0.406 0.5 0.593 0.718 0.812 0.906

    NPS 10" O.D. = 10.75"


    Sch. 5S 10S 20 30 40/STD 60/XS 80 100 120 140 160
    Thickness (in) 0.134 0.165 0.219 0.25 0.307 0.365 0.5 0.593 0.718 0.843 1 1.125

    NPS 12" O.D. = 12.75"


    Sch. 5S 10S 20 30 STD 40 XS 60 80 120 140 160
    Thickness (in) 0.156 0.18 0.25 0.33 0.375 0.406 0.5 0.562 0.687 1 1.125 1.312

    NPS 14" O.D. = 14"


    Sch. 5S 10S 10 20 30/STD 40 XS 60 80 120 140 160
    Thickness (in) 0.156 0.188 0.25 0.312 0.375 0.438 0.5 0.593 0.75 1.093 1.25 1.406

    NPS 16" O.D. = 16"


    Sch. 5S 10S 10 20 30/STD 40/XS 60 80 100 120 140 160
    Thickness (in) 0.165 0.188 0.25 0.312 0.375 0.5 0.656 0.843 1.031 1.218 1.438 1.593

    NPS 18" O.D. = 18"


    Sch. 5S 10S 10 20 STD 30 XS 40 60 80 120 160
    Thickness (in) 0.165 0.188 0.25 0.312 0.375 0.438 0.5 0.562 0.75 0.937 1.375 1.781

    NPS 20" O.D. = 20"


    Sch. 5S 10S 10 20/STD 30/XS 40 60 80 100 120 140 160
    Thickness (in) 0.188 0.218 0.25 0.375 0.5 0.593 0.812 1.031 1.281 1.5 1.75 1.968

    NPS 24" O.D. = 24"


    Sch. 5S 10 20/STD XS 30 40 60 80 120 140 160
    Thickness (in) 0.218 0.25 0.375 0.5 0.562 0.687 0.968 1.218 1.812 2.062 2.343

    NPS 30" O.D. = 30"


    Sch. 5S 10 & 10S STD 20/XS 30
    Thickness (in) 0.25 0.312 0.375 0.5 0.625 0.75 0.875 1 1.125

    NPS 36" O.D. = 36"


    Sch. 10 STD 20/XS 30 40
    Thickness (in) 0.25 0.312 0.375 0.5 0.625 0.75 0.875 1 1.125

    NPS 42" O.D. = 42"


    Sch. STD 20/XS 30 40
    Thickness (in) 0.25 0.375 0.5 0.625 0.75 1 1.25 1.5
    Wall Thickness Calculation
    Project No.07QY403B
    Southern Region Baton Rouge, LA
    By: AJIT Date: 04/21/17
    Client: PES-870 Chk'd. By: CHIRAG Date: 04/21/17
    Location: PHILLADEPHIA Spreadsheet Revision: 6

    Line Number & Spec.: 18"-O-1535-BAAF2-FHC Revision Date: 05/05/2011


    Charts and equations per ASME B31.3 - 2010

    Variables ASME B31.3 Material Temperature


    Range (Low to High)
    P= 1440 Design Pressure (psig)
    D= 30 Actual Outside Diameter of Pipe (in) -40 Material Temp.1 (°F) (low)
    SC = 22,000 Stress allowable at minimum temp. to 100°F (psi) 20,000 SA at Temp.1 (psi)
    S= 22000 Maximum allowable stress in material at design
    temperature per ASME B31.3, Table A-1 (psi) 140 Material Temp.2 (°F) (high)
    Y= 0.4 A coefficient having values as given in 22,000 SA at Temp.2 (psi)
    ASME B31.3, Table 304.1.1 (see table below)
    C= 0.125 Allowance for corrosion, erosion, etc. (in) 140 Design Temperature (°F)
    E= 1.00 Quality Factor per ASME B31.3, Table A-1A or A-1B
    W= 1.00 Weld Joint Strength Reduction Factor per 12.5 Mill Tolerance (% or in)
    ASME B31.3, Table 302.3.5 (see table excerpt below)

    Selected Wall Thickness Sch. = 160 Wall = (in)

    T= Nominal thickness of actual purchased pipe minus mill tolerance ------------#VALUE! **

    ** Caution! tm should never exceed T **

    t= PD = 43200.000 t= 0.957 tm = (t + c) = 1.082 **


    2 (SEW + PY) 45152.000

    MAWP = 2 (SEW) (T - c) = 0.000 = MAWP= Maximum allowable working pressur


    D - 2Y (T - c) 0.000 (For pipe only not comopnents.)

    tm = 1.082 Minimum required thickness, including mechanical,


    corrosion, and erosion allowances per ASME B31.3 section 304.1.1 & 304.1.2.

    Hydrotesting - See Below

    PT = 2160 psig PT = Hydrotest Pressure based on 'P', design pressure.

    Table 304.1.1 Values of coefficient 'Y' for t < D/6 Weld Joint Strenght Reduction Factor 'W'
    Temperature, °F(°C) Per 302.3.5 (austenitic stainless & CrMo)

    ≤ 900 ≥ 1150 Note: For seamless pipe, 'W' is always 1.00


    950 1000 1050 1100
    Materials (482) (621) °F (°C) Austenitic CrMo
    (510) (538) (566) (593)
    & Lower & Up
    to 800 (427) 1.00 1.00
    Ferritic 850 (454) 1.00 0.95
    0.4 0.5 0.7 0.7 0.7 0.7
    steels 900 (482) 1.00 0.91
    Austenitic 950 (510) 1.00 0.86
    0.4 0.4 0.4 0.4 0.5 0.7
    steels 1000 (538) 0.95 0.82

    Other 1100 (593) 0.86 0.73


    ductile 0.4 0.4 0.4 0.4 0.4 0.4 1200 (649) 0.77 0.64
    metals 1300 (704) 0.68 -
    1400 (760) 0.59 -
    Cast Iron 0 - - - - -
    1500 (815) 0.50 -

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