Owner'S Manual For Travel Frequency Control System: BPP6-2QM4V3-76J0

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English

1.12.2008

OWNER'S MANUAL FOR TRAVEL FREQUENCY


CONTROL SYSTEM
BPP6-2QM4V3-76J0
-

-
08204
-
J26492-0.ORD
R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

 Read the instructions supplied with the product before installation and commissioning.

 Keep the instructions in a safe place for future reference.


Table of content

3.6 Slowdown-limit operation ......................... 11


1 CAUTION ....................................................... 3 3.7 Stop-limit operation .................................. 11
2 Auto-transformer Start up............................ 4 3.8 Mechanical brake control ......................... 12
3 GENERAL ...................................................... 6 3.9 EMC ......................................................... 12
3.1 Technical data ........................................... 6 3.9.1 EMC levels .................................................. 12
3.2 Basic description ........................................ 7 3.9.2 Fulfilled EMC-standards .............................. 13
3.3 Main components ...................................... 7 4 PARAMETER ADJUSTMENTS ................... 14
3.4 Functional description ................................ 8 4.1 The display panel ..................................... 14
3.5 Description of the control modes ................ 8 5 TROUBLESHOOTING ................................. 16
3.5.1 MS2-control ................................................... 9 5.1 Field repair actions ................................... 16
3.5.2 EP2-control ................................................... 9 5.2 Typical functional problems ...................... 16
3.5.3 EP3-control ................................................... 9 5.3 Inverter fault codes .................................. 17
3.5.4 MS4-control ................................................. 10 6 TROUBLESHOOTING TABLE .................... 20
3.5.5 MS5-control ................................................. 10 7 SERVICE...................................................... 21
3.5.6 AU/PO-control ............................................. 11

2/21
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

 This manual rev6.0 is for inverter rev 1.0 with software D2S2V051.
 Before starting, read the instructions carefully.

 Verify all of the connections are in accordance to the drawings.

 Verify the motor supply is connected correctly, faulty connection will destroy the inverter.

 Check the device cover is properly installed.

 High voltages are present in this device. Switch the power off and after the display turns off,
wait 5 minutes before opening the cover.

 Insulation resistance test with a megger multimeter requires special precautions.

 Do not make any measurements inside the device when it is connected to the main supply.

 Do not touch the components on the circuit boards. Electrostatic discharge may cause
damage or destroy the IC-circuits.

 Check all ventilation holes are clear and unobstructed.

 Check that hot air coming from the brake resistors does not cause any danger.

 Do not make any inspections unless the supply has been disconnected by the main switch.

 It is forbidden to use radiophones or portable phones near this device with the doors open.

 All the doors and covers must be closed during crane operation.

 Drive is not intended to be used in a low-voltage public network, which supplies domestic
premises. Radio frequency interference is expected if used in such a network.

3/21
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R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

R&M Inverters are designed for three-phase power at 460 volts.


(Refer to the Inverter Owner’s Manual for inverter specific voltage tolerances)

All R&M inverters with supply voltages other than 460 volts are supplied with an autotransformer to step-
up or step-down the voltage to 460 volts. 460-supply voltage will help eliminate faults and prevent high
voltage damage to the inverter.
All CMX007 inverters are supplied with an autotransformer regardless of voltage supply.

THE FOLLOWING PROCEDURE MUST BE FOLLOWED FOR ALL R&M INVERTER


CONTROLLED EQUIPMENT PRIOR TO SUPPLYING VOLTAGE.

1. Turn off power.


2. Disconnect the three load side wires from the autotransformer taps and insulate (wire nut) to prevent
shock.
3. Turn power on. Then measure the actual line voltage @ the input (line) side of the transformer.
(Example: The line voltage measures 496 volts phase-to-phase)
4. Turn off power. Then move the three line side wires (from power supply) of the autotransformer to the
taps marked closest to the actual line voltage. (Example: 500 volt taps – see picture)

LOAD SIDE
LOAD SIDE WIRES (Output)
(Output to inverter)

LINE SIDE WIRES


LINE SIDE
(Input) (Input from main power)

STEP 3. MEASURE VOLTAGE


PHASE TO PHASE

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R&M Materials Handling, Inc.
4501 Gateway Boulevard
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P.: (937) 328-5100
FAX: (937) 325-5319

1. Turn power on. Then measure the load side taps of the autotransformer to locate the taps closest to
460 volts (not to exceed 480V). These are ratio transformers – actual voltage may not be exactly 460
volts.
2. Turn off power. Then reconnect the three load side wires to the taps identified in step number 5.
(Example: 460 volt taps - see picture below)
3. Turn power on.
STEP 5. MEASURE VOLTAGE
PHASE TO PHASE

LOAD SIDE
(Output)

LINE SIDE
(Input)

NOTES:

It is recommended to measure voltage at off-peak time!

Autotransformers can be used as a step up or step down transformer.

Inverter acceleration and deceleration times should not be adjusted without contacting the factory.

R&M Materials Handling, Inc. recommends that both the NEC and CMAA guidelines for grounding be
followed.

National Electric Code 2005 states in 610.61 Grounding “The trolley frame and bridge frame shall not
be considered as electrically grounded through the bridge and trolley wheels and its respective tracks. A
separate bonding conductor shall be provided.”
CMAA #70 Section 5.14.7 states: “A minimum of two collectors for each runway conductor shall be
furnished with inverter use. Use of a grounding conductor is recommended.”

5/21
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R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

Power class 002F 003F 004F 005F 007F 011F 015F 018F 022F
Power (kVA) at 400V 3.5 5.5 7.0 9.0 13 17 22 29 33
Output current In (A) 5.0 8 10 13 18 24 32 42 48
Max. current 1min (A) 7.6 12 15 20 27 36 48 63 72

Overload ability 1.5 x In, 1min/10min


Max. output voltage Equals to supply voltage

Supply
Supply voltage 380-500Vac
Allowable voltage fluctuation +/- 10%
Nominal supply frequency 50/60Hz +/- 5%
Signal input levels
Digital controls S1, S2, DID3, DID4, DID5: 42 … 240Vac; 15mA

Control features
Control method Open loop vector control
Frequency control range 0 ... 250Hz
Frequency command Electronic potentiometer, 2-5-step controller or 0 … 10V analog signal
Limit switch functions Slowdown and stop limit inputs for both directions
Speed control range sN ... 100% (sN= motor nominal slip)
Speed accuracy 1% of nominal speed at speed range 10 ... 100%
1/3 of motor nominal slip at speed below 10%
Braking torque 150%
Protections
Motor overload protection Thermistor or Klixon thermostat based temperature measurement
Overload protection Fault is detected if the current momentarily exceeds 280% of rated current
Undervoltage / blown fuse Fault is detected if DC voltage drops below 333V
Overvoltage protection Fault is detected if DC voltage exceeds 911V
Momentary power loss Immediate fault stop
Inverter overtemperature Temperature sensor on the heat sink
Mechanical brake Circuit breaker (from 007 upward)
Ground fault Provided by electronic circuitry
Ambient conditions
Ambient temperature -10 C ... +50 C (14 F ... 122 F) for ED 40%
Storage temperature -40 C ... +70 C (-31 F ... 158 F) dry
Humidity <95%RH (no condensation)
Altitude Maximum 1000m at In. Above 1000m: In reduces 1% per each 100m.
Above 3000m: consult factory.
Vibration Operation: maximum displacement amplitude 3mm at 2-9Hz.
Maximum acceleration amplitude 0.5g (5m/s²) at 9-200Hz

Conforms to LV and EMC directives.

6/21
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R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

Inverter The specific crane features for the inverter hardware and the special software are achieved by combining
the experience and know-how of crane applications with the latest technology.
Crane user interface Interface with pre-designed locations for typical crane functions. The main part of this interface is carried
out by a terminal strip, which has separated sections for signals with main, control and electronics voltage
levels.
Brake control Includes the brake contactor for disk brakes.
Electrical Braking Includes a braking transistor and a braking resistor.
Control modes Can be controlled by
the electronic potentiometer control with 2-step or 3-step pushbuttons,
the multistep control with 2-5-step controllers.
the automation control using any control device with an 0-10V output (computer, radio, PLC)
Limit switch functions Built-in slowdown (S11, S21) or stop limit switch (S12, S22) functions for both running directions.
Protections Includes a motor thermal protection, which is based on motor temperature measurement by Klixon placed
in motor windings. A great number of other protections included are shown in the technical data.

The main components are:

A1 Inverter
F7 Brake supply circuit breaker
K7 Brake contactor
R1 Braking resistor unit
Z1, Z2, Z3 Ferrite rings (Depending on EMC level, optional)
CM1 Filtering capacitors (Depending on EMC level,
optional)
X1 Terminals

The most important external components are:

M1 Traveling motor(s)
Y1 Mechanical brake
B6 Thermal sensor for motor protection
Control devices (switches, pushbuttons etc.)
S11, S21, S12, S22 Limit switches

Example layout

7/21
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R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

F7
A1

Z1 CM1 K7 Z2 Z3
X1

Operation when power is switched on


- Stop limit switches S12 & S22 and slow down limit switches S11 & S21 are assumed to be normally closed, as
well as the emergency stop button ES.
- The control voltage is supplied to X1:5 and X1:6. The main voltage is connected to inverter power supply and
then inverter wakes up.
- If either of the direction signals S1 or S2 is on, the display shows F6 (fault code, see Chapter ”Inverter fault
codes”) and driving can begin only after the direction signals have been off more than 0.3s.

Normal operation
- For the description of the speed reference setting see Chapter “Control methods”. Travelling starts when switch
S1 or S2 closes. Closing the contact ROD1 on A1 energizes K7, which opens the brake. Motor accelerates
according to the acceleration ramp setting to the selected speed.
- When the switch S1 or S2 opens motor stops according to the deceleration ramp setting and the brake closes.
- R1 dissipates the regenerated energy during deceleration periods. The power supply to R1 is controlled by A1

Other features
- Thermistor relay function, which can be used as needed.
- When the stop limit switch S12 or S22 opens, K7 de-energizes and the mechanical brake stops the motion.

8/21
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R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

3.5.1 MS2-control

c_coms 2a

A. Pushbutton / controller position


B. Speed

0) “decelerate to zero”
1) step 1 “drive minimum speed”
2) step 2 “drive maximum speed”

3.5.2 EP2-control

c_coep2a

A. Pushbutton / controller position


B. Speed

0) “decelerate to zero”
1) while starting “drive minimum speed”
while running “hold speed”
2) while running “accelerate”
while running at maximum speed “hold speed”

3.5.3 EP3-control

c _c oep3a

A. Pushbutton / controller position


B. Speed

9/21
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R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

0) “decelerate to zero”
1) step 1 “drive minimum speed”
2) step 2 “hold speed”
3) step 3 while running “accelerate”
while running at maximum speed “hold speed”

3.5.4 MS4-control

c_coms4b

A. Controller position
B. Speed

0) “decelerate to zero”
1) step 1 “drive minimum speed”
2) step 2 “drive speed2”
3) step 3 “drive speed3”
4) step 4 “drive maximum speed”

3.5.5 MS5-control

c_coms5b

A. Controller position
B. Speed

0) “decelerate to zero”
1) step 1 “drive minimum speed”
2) step 2 “drive speed2”
3) step 3 “drive speed3”
4) step 4 “drive speed4”
5) step 5 “drive maximum speed”

10/21
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

3.5.6 AU/PO-control

S1

c_coms6a

S2
A. Reference
B. Speed

AU control may be used with control device with an output in the range of 0 V – 10 V (for example radio
or PLC).
PO control may be used with a controller with potentiometer.
The operation is as follows:
Driving command S1 or S2 is given separately and means “drive minimum speed”
The speed linearly follows the analog input signal.

The slowdown function is available in MS2- (slow-lim), EP2- (slow-lim), EP3- and AU-control modes. It
can reduce maximum frequency at the both ends of the crane runway. When the function is active, the
reference slowdown frequency is set automatically by parameter P1.1.8 “Multistep freq2/Slowdown”.
The action in slowdown-limit area depends on parameter P1.5.1 “Slowdown Mode” settings. The
description on “Slowdown Mode” selections is shown as follows:

Parameter value Action

0 = Slow When the limit switch circuit is opened, the maximum speed is limited in both directions until the limit switch circuit is
closed.

1 = Fast When the limit switch circuit is opened during running the slowdown function is activated and the maximum speed is
limited in the present running direction. If the limit switch circuit is open when power is turned on, the maximum speed
is limited in both directions until the limit switch circuit is closed.

2 = Fast power up When the limit switch circuit is opened during running the slowdown function is activated and the maximum speed is
limited in the present running direction. When power is turned off, the limit switch status is saved in EEPROM. When
power is turned back on and limit switch circuit is open, driving is allowed the maximum speed in opposite direction.

Stop-limit function is available in MS2- (stop-lim), EP2- (stop-lim), and AU-control modes. Normally these
inputs (S12 and S22) are "high" (limit switch closed, voltage present in the input). When either of these
signals goes “down” (no voltage in the input), the motion is stopped by switching the motor current off
immediately and by opening the relay contact ROD1 (mechanical brake closes).

Restart may occur only after one second. Restart is only allowed to the direction opposite to the stop-
limit switch circuit being off. If both of these inputs are off restart is not permitted. Restart may be initiated

11/21
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R&M Materials Handling, Inc.
4501 Gateway Boulevard
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P.: (937) 328-5100
FAX: (937) 325-5319

only by a run command changing from off to on (= before restart both run commands must be off after
the one-second time has passed).

Inverter has a brake contactor to control electromechanical disk brake of the traveling motor. When there
is no voltage present the brake is closed and also kept closed by spring force.

The brake is controlled so that during starting first the motor generates torque and after that the brake is
opened. The same applies for stopping; while the brake is being closed, the motor still generates torque.
During a direction change, the brake is kept open all the time. Inverter decelerates the motor to a stop
according to the set deceleration time when the run command is switched off, so the brake is used only
as a holding brake. This way brake wear is minimized. Only if a failure occurs or the emergency stop
button is pushed, the brake closes immediately stopping the motor.

The abbreviated "EMC" stands for the Electromagnetic Compatibility. According to the European EMC
directive "the apparatus shall be so constructed that:
The electromagnetic disturbance it generates does not exceed a level allowing other apparatus to
operate as intended
The apparatus has an adequate level of intrinsic immunity of electromagnetic disturbance to enable it
to operate as intended."

Declaration of conformity With the declaration of conformity the manufacturer informs that device is manufactured to fulfill
required EMC standards.
CE-mark The CE marking is a declaration by a manufacturer or importer located in the European
Economic Area that a product complies with the safety and health requirements of the directive
in question. The manufacturer demonstrates for the authorities that the product complies with
the safety requirements within the EU.
Environments Immunity and emission requirements are divided in two levels in the product standard
according to the environments.

First environment means environment that


includes domestic premises and also
establishments directly connected to a low-
voltage power supply network.

PDS

Second environment means environment that


includes all establishments other than those
directly connected a low-voltage power supply
network

PDS

3.9.1 EMC levels


Three kinds of EMC levels are available, they are S, N and 0 level.

S-level: No manufacturer’s EMC solution is adopted and products will be used in other market areas
than European Union (EU) when local power supply system is the grounded network.
12/21
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R&M Materials Handling, Inc.
4501 Gateway Boulevard
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P.: (937) 328-5100
FAX: (937) 325-5319

N-level: Manufacturer’s EMC solution is adopted to fit for Second Environment and products will be
used in EU when local power supply system is the grounded network.
0-level: No manufacturer’s EMC solution is adopted, products can be used in either EU or other
market areas when local power supply system is the non-grounded network.

3.9.2 Fulfilled EMC-standards


Immunity All products fulfil the immunity requirements defined in the EN 61800-3 Amendment 11 (2000) for the
second environment.
Emissions N level products fulfil the emission requirements (lower than specification) of the EN 61800-3 A11 2000
for the second environment.
0 level products fulfil the emission requirements (they might exceed the limit of N level products) of the
EN 61800-3 A11 2000 for the second environment

 The involved products are designed for Second Environment (Industrial Environment) only.
The disturbances emitting from the basic products are not filtered to the required level of
residential, commercial and light industrial (e.g. offices, gasoline station, retailer shops etc.)
environment (First Environment). In this sense, these products should not be used in First
environments. If you still want to use them in First environments, additional requirements
are needed, please contact product supplier.

 EMC filters in N level products might cause disturbances on fault (leakage) current relay

13/21
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R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

The display panel is used for:


- Displaying the drive identification, electrical
values, operating or fault parameters
- Altering the parameter settings

Meaning of the displays:

Drive status indications:


Motor is running, blinks when ramping down.
Direction of motor rotation.
Motor is not running.
Power is on. In case of a fault, the symbol will not light up.
Drive is running outside of certain limit.
Fault is active

Control place indications:


I/O term I/O-terminals are the selected control place
Keypad Keypad is the selected control place (not used)
Bus/Comm Control through Profibus is selected (not used)

Button description
Browse the main menu and the pages of submenus
Edit values
Move in menu
Move cursor
Enter and exit edit mode
Start button

14/21
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P.: (937) 328-5100
FAX: (937) 325-5319

Stop button

Active faults reset / Fault history reset /Confirmation of selections

 WARNING! Changing parameter settings during running may cause a hazardous situation.
Parameter settings must not be changed during running.

15/21
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P.: (937) 328-5100
FAX: (937) 325-5319

 Warning! High voltages inside Frequency converter. Wait for at least five minutes after the
supply voltage has been switched off before service actions. The display in the operating
condition (lights on) indicates a dangerous voltage on the DC-bus. When display turns off,
the DC-bus voltage is approximately 100V. Note also that there is always a dangerous
voltage in the braking resistor when the DC-bus is charged.

The purpose of troubleshooting and field repair actions is primarily to determine whether the drive or
external devices in fact cause the problems. After that, the next step is to detect the possibly damaged
components inside the drive. If any damage inside the drive is caused by the environment (motor failure,
brake failure, power supply problems etc.) it is very important to repair/change faulty items to prevent
reoccurring problems.

The best way to repair a faulty inverter is to replace it with a new one. If the fault can be located, it is also
possible to replace some of the components. When replacing an inverter or a Control unit with a new
one, the parameter list of the existing drive is needed so that the parameter settings can be copied to
new the one.

- Inverter does not start when mains are connected.


Check mains voltage between terminal L1, L2 and L3

- Indicator “Ready” is on and indicator “Fault” is off, but motor does not run.
Check control mode selection
Check voltage at run command terminals
Check state of digital inputs from parameter V2.3

- Indicator “Ready” is on and indicator “Run” is on, but motor does not run.
Check motor cable connection
- Motor runs poorly
Check that load is not over nominal
Check that all cables are connected correctly and the junctions are reliable
Check that all motor dependant parameters are correct
Check the voltage of the slowdown limit switch input
Check state of digital inputs from parameter V2.3
Check that motor’s brake opens completely
Check that minimum speed parameters do not have too small values
For travelling application: check u/f-curve tuning and/or Autotuning. If the main girder is new, it might
be necessary to drive trolley several times with no load from end to end, before beginning of u/f -
curve tuning and/or Autotuning.
- Some parameters are not accessible or changing is not possible
Check that password has value 2156
Check that parameter value is inside the limits
Parameter value can not be changed in RUN state
Parameter value change must be confirmed with “Enter” button
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P.: (937) 328-5100
FAX: (937) 325-5319

If any of the following failures is found, the inverter displays the fault code and closes the mechanical
brake causing the movement to stop. If several faults occur one after another, the latest one is displayed,
the others are stored to fault history page.

When inverter fault supervision trips, the FAULT indicator turns on and the blinking fault code “Fx xx“ (x=
fault accounting number, xx = fault code number) appears on the display.
The drive includes an automatic fault reset operation; the fault code stays on the display until the fault is
removed and the controller released back to 0-position. Some of the fault codes require to switch the
power off before run is possible, for example F1 (overcurrent).

All faults are stored in the Fault History menu except F51 Stop-Limit, from there they can be seen if
necessary. The fault history store the last 5 fault codes.
Fault code is at the right side of the display.

Example in picture: Fault code in fault history, F5.X. XX.


X = fault number, XX = Fault code

Example in picture: Active fault code, FX XX


X = fault number, XX = Fault code

Fault Fault Possible cause Checking A B


code
F1 Overcurrent Inverter has measured too high current Reset: switch power off and restart after the X
(over 4*IN peak or over 2.8* I N rms) in the lamps of display are off.
motor output: Check:
sudden heavy load increase brake operation
short circuit in the motor or cable motor type and power rating
not suitable motor parameters
wrong motor parameters motor cable connection
motor insulation
motor loading
F2 Overvoltage DC-bus voltage has exceeded 135% Reset has an additional 5s time delay. X
maximum level, 911Vdc Check:
deceleration time is too short adjust the deceleration time P1.1.3 longer
supply voltage raised >1.35 x Un (high measure main supply voltage level and wave
overvoltage spikes at mains or not form while not driving
sinusoidal wave form) braking resistor cable

17/21
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R&M Materials Handling, Inc.
4501 Gateway Boulevard
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P.: (937) 328-5100
FAX: (937) 325-5319

braking resistor type and resistance


braking chopper operation
F3 Earth fault Current measurement has sensed Reset has an additional 5s time delay. X
unbalance in motor phase currents. Check:
Supervision level is 5% of inverter nominal
motor insulation
current
motor cable insulation (phase-ground,
not symmetric load
phase-phase)
insulation failure in the motor or the cable
F6 External Stop ES signal inactive Check: X
ES external connections
Control mode selection P1.1.11
State of input DID5, V2.3.
Thermal protection of motor is normally
connected to ES signal, check motor
temperature.
F8 System fault Component failure Reset: switch power off and restart after the X
Faulty operation lamps of display are off.
If the fault comes again, contact authorized
service center.
F9 Undervoltage DC-bus voltage has dropped below 333Vdc In case of temporary supply voltage break, X
mains supply voltage interrupted reset the fault and start again. Check mains
inverter fault can also cause an input.
undervoltage trip If mains supply is correct, an internal failure
external fault during run may cause an has occurred.
undervoltage trip Contact authorized service center.

F 11 Output phase Current supervision has sensed that at least Check: X


supervision one of the motor phases has no current motor cable connections
measure motor phase currents and compare
to display value
F 13 Inverter Temperature of heat sink is below Check X
undertemperatu acceptable operating level -10°C (14°F) ambient temperature
re cubicle heating
F 14 Inverter Temperature of heat sink is over acceptable Check: X
overtemperature operating level +90°C (194°F). ambient temperature
Overtemperature warning is issued when inverter cooling fan operation
the heat sink temperature exceeds +85°C
cooling air flow through heat sink
(185°F)
heat sink is not dirty
F 16 Parameter P1.4.1 has value “1” or “2” Change Parameter P1.4.1 to value “0” X
F 22 EEPROM Parameter save error After power off the inverter will automatically X
F 23 checksum fault interference fault reset parameter settings. The drive does not
component failure (control unit) work properly nor enable driving after this
fault.
Check:
all parameter settings.
+24V voltage output loading
If the fault comes again, contact authorized
service center.
F 25 Microprocessor interference fault Reset: switch power off and restart after the X
watchdog-fault component failure (control unit) lamps of display are off.
If the fault comes again, contact service
center.
F 39 Device removed Option board removed. Reset the fault X
Check option board connection
F 40 Device unknown Unknown option board or drive. Check board and drive type. X
F 41 IGBT IGBT transistors is calculated to be over Reset: switch power off and restart after the X
temperature heated lamps of keypad are off. Check:

18/21
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R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

long duration overload motor loading


lowered cooling brake operation
high environment temperature inverter heatsink
inverter cooling fan operation
environment temperature
F 44 Device changed Option board changed. Reset the fault X
F 45 Device added Option board added. Reset the fault X
F 51 Stop limit S12 or S22 signal is inactive Reset: keep controller at zero >300ms. X
Check control mode selection P1.1.11
Check the state of inputs DID4 and DID5,
V2.3
Hoisting application: check Dold settings
F 55 Board fault Option board is missing or not working Reset: switch power off and restart after the X
lamps of display are off.
Check: Option board
F 56 Generator side The inverter cannot stop with the set ramp Reset has an additional 5 s time delay. X
current limit stretching, it will stop by brake and show Check:
F56
deceleration time
Too short deceleration time
F 60 Parameter fault “Motor selection” parameter P1.2.2 has Download parameters again X
value = “Not Used”
F 73 Both drive S1 and S2 signals on over 500ms in same Check: X
commands time digital I/O cabling
active The inverter stops according “Stop Function”
parameter
Short circuit in pendent cable

A = Can be done by the user


B = Can be done only by manufacturer authorized personnel

19/21
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

If the drive doesn’t work, but any fault doesn’t found write down the following information before
contacting to the supplier.

GENERAL INFORMATION
WORK NUMBER
CUSTOMER REFERENCE
DATE PUT IN OPERATION
DATE OF FAILURE
SHORT DESCRIPTION OF
FAILURE, ERROR CODE

INVERTER INFORMATION
TYPE CODE ACCELERATION S
TIME, P1.1.2
SERIALNUMBER DECELERATION S
TIME, P1.1.3
CONTROL METHOD, P1.1.11 MIN FREQ, P1.1.4 Hz
EP2 MAX FREQ, P1.1.5 Hz
EP3
MS

MOTOR INFORMATION
TYPE CODE NOMINAL VOLTAGE S
SERIALNUMBER NOMINAL CURRENT S
NOMINAL
FREQUENCY
NOMINAL SPEED
POWER FACTOR

MEASURED VALUES
INVERTER MOTOR
VOLTAGE L1-L2 L1-L3 L2-L3 NOMINAL CURRENT U-V V-W W-U
PHASE-TO-PHASE Vac Vac Vac
VOLTAGE L1 L2 L3
PHASE-TO-GROUND Vac Vac Vac
MEASURED
CONTROL VOLTAGE V

20/21
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

The drive does not require regular maintenance. However the following actions are recommended:

- Check fault history


Find out reasons of possible faults
Clear the fault history
- Clean the heat sink
Prevent the dust to spread inside cubicles
Lock the fans before blowing compressed air
- Check that there are no abnormal noises coming from the cooling fan
- Tighten all screws and connectors
- Clean dust from PC-boards

21/21
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.

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