General Safety Instruction 2

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OWNER'S MANUAL FOR

TRAVEL FREQUENCY CONTROL


SYSTEM
CXT70820750P64ENMAS

English HM010381-0.ORD 9.1.2012

- B3919A3 2374272 B3919A3

Original instructions HM0103810555-0 B3919A3 PS05802 9.1.2012

This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc.
Copyright © (2010) Konecranes Plc. All rights reserved.
OWNER'S MANUAL FOR TRAVEL FREQUENCY
CONTROL SYSTEM

Table of contents

1 CAUTION ........................................................................................................................................... 3
1 GENERAL .......................................................................................................................................... 4
1.1 Technical data ........................................................................................................................................ 4
1.2 Basic description..................................................................................................................................... 5
1.3 Main components.................................................................................................................................... 5
1.4 Functional description ............................................................................................................................. 6
1.5 Description of the control modes ............................................................................................................. 6
1.5.1 MS2-control ........................................................................................................................................ 6
1.5.2 EP2-control ......................................................................................................................................... 6
1.5.3 EP3-control ......................................................................................................................................... 7
1.5.4 MS4-control ........................................................................................................................................ 7
1.5.5 MS5-control ........................................................................................................................................ 7
1.5.6 AU/PO-control ..................................................................................................................................... 8
1.6 Slowdown-limit operation ........................................................................................................................ 8
1.7 Stop-limit operation ................................................................................................................................. 8
1.8 Mechanical brake control ........................................................................................................................ 9
1.9 EMC ....................................................................................................................................................... 9
1.9.1 EMC levels.......................................................................................................................................... 9
1.9.2 Fulfilled EMC-standards ...................................................................................................................... 9
2 PARAMETER ADJUSTMENTS ........................................................................................................ 11
2.1 The display panel .................................................................................................................................. 11
3 TROUBLESHOOTING ..................................................................................................................... 13
3.1 Field repair actions................................................................................................................................ 13
3.2 Typical functional problems ................................................................................................................... 13
3.3 Inverter fault codes ............................................................................................................................... 13
4 TROUBLESHOOTING TABLE ......................................................................................................... 16
5 SERVICE ......................................................................................................................................... 17

This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that 2/17
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc.
Copyright © (2010) Konecranes Plc. All rights reserved.
OWNER'S MANUAL FOR TRAVEL FREQUENCY
CONTROL SYSTEM

1 CAUTION

m This manual rev7.0 is for inverter rev 1.0 with software D2S2V054.

 Before starting, read the instructions carefully.


 Verify all of the connections are in accordance to the drawings.
 Verify the motor supply is connected correctly, faulty connection will destroy the
inverter.

 Check the device cover is properly installed.


 High voltages are present in this device. Switch the power off and after the display
turns off, wait 5 minutes before opening the cover.

 Insulation resistance test with a megger multimeter requires special precautions.


 Do not make any measurements inside the device when it is connected to the main
supply.

 Do not touch the components on the circuit boards. Electrostatic discharge may
cause damage or destroy the IC-circuits.

 Check all ventilation holes are clear and unobstructed.


 Check that hot air coming from the brake resistors does not cause any danger.
 Do not make any inspections unless the supply has been disconnected by the main
switch.

 It is forbidden to use radiophones or portable phones near this device with the
doors open.

 All the doors and covers must be closed during crane operation.
 Drive is not intended to be used in a low-voltage public network, which supplies
domestic premises. Radio frequency interference is expected if used in such a
network.

This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that 3/17
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc.
Copyright © (2010) Konecranes Plc. All rights reserved.
OWNER'S MANUAL FOR TRAVEL FREQUENCY
CONTROL SYSTEM

1 GENERAL

1.1 Technical data


Power class 002F 003F 004F 005F 007F 011F 015F 018F 022F
Power (kVA) at 400V 3.5 5.5 7.0 9.0 13 17 22 29 33
Output current In (A) 5.0 8 10 13 18 24 32 42 48
Max. current 1min (A) 7.6 12 15 20 27 36 48 63 72

Overload ability 1.5 x In, 1min/10min


Max. output voltage Equals to supply voltage

Supply
Supply voltage 380-500Vac
Allowable voltage fluctuation +/- 10%
Nominal supply frequency 50/60Hz +/- 5%
Signal input levels
Digital controls S1, S2, DID3, DID4, DID5: 42 … 240Vac; 15mA

Control features
Control method Open loop vector control
Frequency control range 0 ... 250Hz
Frequency command Electronic potentiometer, 2-5-step controller or 0 … 10V analog signal
Limit switch functions Slowdown and stop limit inputs for both directions
Speed control range sN ... 100% (sN= motor nominal slip)
Speed accuracy 1% of nominal speed at speed range 10 ... 100%
1/3 of motor nominal slip at speed below 10%
Braking torque 150%
Protections
Motor overload protection Thermistor or Klixon thermostat based temperature measurement
Overload protection Fault is detected if the current momentarily exceeds 280% of rated current
Undervoltage / blown fuse Fault is detected if DC voltage drops below 333V
Overvoltage protection Fault is detected if DC voltage exceeds 911V
Momentary power loss Immediate fault stop
Inverter overtemperature Temperature sensor on the heat sink
Mechanical brake Circuit breaker (from 007 upward)
Ground fault Provided by electronic circuitry
Ambient conditions
Ambient temperature -10°C ... +50°C (14°F ... 122°F) for ED≤40%
Storage temperature -40°C ... +70°C (-31°F ... 158°F) dry
Humidity <95%RH (no condensation)
Altitude Maximum 1000m at In. Above 1000m: In reduces 1% per each 100m.
Above 3000m: consult factory.
Vibration Operation: maximum displacement amplitude 3mm at 2-9Hz.
Maximum acceleration amplitude 0.5g (5m/s²) at 9-200Hz

Conforms to LV and EMC directives.

This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that 4/17
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc.
Copyright © (2010) Konecranes Plc. All rights reserved.
OWNER'S MANUAL FOR TRAVEL FREQUENCY
CONTROL SYSTEM

1.2 Basic description


Inverter The specific crane features for the inverter hardware and the special software are achieved by combining the
experience and know-how of crane applications with the latest technology.
Crane user interface Interface with pre-designed locations for typical crane functions. The main part of this interface is carried out
by a terminal strip, which has separated sections for signals with main, control and electronics voltage levels.
Brake control Includes the brake contactor for disk brakes.
Electrical Braking Includes a braking transistor and a braking resistor.
Control modes Can be controlled by
the electronic potentiometer control with 2-step or 3-step pushbuttons,
the multistep control with 2-5-step controllers.
the automation control using any control device with an 0-10V output (computer, radio, PLC)
Limit switch functions Built-in slowdown (S11, S21) or stop limit switch (S12, S22) functions for both running directions.
Protections Includes a motor thermal protection, which is based on motor temperature measurement by Klixon placed in
motor windings. A great number of other protections included are shown in the technical data.

1.3 Main components


The main components are:

A1 Inverter
F7 Brake supply circuit breaker
K7 Brake contactor
R1 Braking resistor unit
Z1, Z2, Z3 Ferrite rings (Depending on EMC level, optional)
CM1 Filtering capacitors (Depending on EMC level,
optional)
X1 Terminals

The most important external components are:

M1 Traveling motor(s)
Y1 Mechanical brake
B6 Thermal sensor for motor protection
Control devices (switches, pushbuttons etc.)
S11, S21, S12, S22 Limit switches

Example layout

F7
A1

Z1 CM1 K7 Z2 Z3
X1

This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that 5/17
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc.
Copyright © (2010) Konecranes Plc. All rights reserved.
OWNER'S MANUAL FOR TRAVEL FREQUENCY
CONTROL SYSTEM

1.4 Functional description


Operation when power is switched on
Stop limit switches S12 & S22 and slow down limit switches S11 & S21 are assumed to be normally closed, as well as the
emergency stop button ES.
The control voltage is supplied to X1:5 and X1:6. The main voltage is connected to inverter power supply and then inverter
wakes up.
If either of the direction signals S1 or S2 is on, the display shows F6 (fault code, see Chapter ”Inverter fault codes”) and driving
can begin only after the direction signals have been off more than 0.3s.

Normal operation
For the description of the speed reference setting see Chapter “Control methods”. Travelling starts when switch S1 or S2 closes.
Closing the contact ROD1 on A1 energizes K7, which opens the brake. Motor accelerates according to the acceleration ramp
setting to the selected speed.
When the switch S1 or S2 opens motor stops according to the deceleration ramp setting and the brake closes.
R1 dissipates the regenerated energy during deceleration periods. The power supply to R1 is controlled by A1

Other features
Thermistor relay function, which can be used as needed.
When the stop limit switch S12 or S22 opens, K7 de-energizes and the mechanical brake stops the motion.

1.5 Description of the control modes

1.5.1 MS2-control

c_coms2a

A. Pushbutton / controller position


B. Speed

 0) “decelerate to zero”
 1) step 1 “drive minimum speed”
 2) step 2 “drive maximum speed”

1.5.2 EP2-control

c_coep2a

A. Pushbutton / controller position


B. Speed

 0) “decelerate to zero”
 1) while starting “drive minimum speed”
 while running “hold speed”
This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that 6/17
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc.
Copyright © (2010) Konecranes Plc. All rights reserved.
OWNER'S MANUAL FOR TRAVEL FREQUENCY
CONTROL SYSTEM

 2) while running “accelerate”


 while running at maximum speed “hold speed”

1.5.3 EP3-control

c_coep3a

A. Pushbutton / controller position


B. Speed

 0) “decelerate to zero”
 1) step 1 “drive minimum speed”
 2) step 2 “hold speed”
 3) step 3 while running “accelerate”
 while running at maximum speed “hold speed”

1.5.4 MS4-control

c_coms4b

A. Controller position
B. Speed

 0) “decelerate to zero”
 1) step 1 “drive minimum speed”
 2) step 2 “drive speed2”
 3) step 3 “drive speed3”
 4) step 4 “drive maximum speed”

1.5.5 MS5-control

c_coms5b

A. Controller position
B. Speed

 0) “decelerate to zero”

This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that 7/17
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc.
Copyright © (2010) Konecranes Plc. All rights reserved.
OWNER'S MANUAL FOR TRAVEL FREQUENCY
CONTROL SYSTEM

 1) step 1 “drive minimum speed”


 2) step 2 “drive speed2”
 3) step 3 “drive speed3”
 4) step 4 “drive speed4”
 5) step 5 “drive maximum speed”

1.5.6 AU/PO-control

S1

c_coms6a

S2
A. Reference
B. Speed

AU control may be used with control device with an output in the range of 0 V – 10 V (for example radio or PLC).
PO control may be used with a controller with potentiometer.
The operation is as follows:
 Driving command S1 or S2 is given separately and means “drive minimum speed”
 The speed linearly follows the analog input signal.

1.6 Slowdown-limit operation


The slowdown function is available in MS2- (slow-lim), EP2- (slow-lim), EP3- and AU-control modes. It can reduce
maximum frequency at the both ends of the crane runway. When the function is active, the reference slowdown
frequency is set automatically by parameter P1.1.8 “Multistep freq2/Slowdown”.
The action in slowdown-limit area depends on parameter P1.5.1 “Slowdown Mode” settings. The description on
“Slowdown Mode” selections is shown as follows:

Parameter value Action


0 = Slow When the limit switch circuit is opened, the maximum speed is limited in both directions until the limit switch circuit is
closed.
1 = Fast When the limit switch circuit is opened during running the slowdown function is activated and the maximum speed is
limited in the present running direction. If the limit switch circuit is open when power is turned on, the maximum speed
is limited in both directions until the limit switch circuit is closed.
2 = Fast power up When the limit switch circuit is opened during running the slowdown function is activated and the maximum speed is
limited in the present running direction. When power is turned off, the limit switch status is saved in EEPROM. When
power is turned back on and limit switch circuit is open, driving is allowed the maximum speed in opposite direction.

1.7 Stop-limit operation


Stop-limit function is available in MS2- (stop-lim), EP2- (stop-lim), and AU-control modes. Normally these inputs
(S12 and S22) are "high" (limit switch closed, voltage present in the input). When either of these signals goes
“down” (no voltage in the input), the motion is stopped by switching the motor current off immediately and by
opening the relay contact ROD1 (mechanical brake closes).

Restart may occur only after one second. Restart is only allowed to the direction opposite to the stop-limit switch
circuit being off. If both of these inputs are off restart is not permitted. Restart may be initiated only by a run
command changing from off to on (= before restart both run commands must be off after the one-second time has
passed).

This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that 8/17
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc.
Copyright © (2010) Konecranes Plc. All rights reserved.
OWNER'S MANUAL FOR TRAVEL FREQUENCY
CONTROL SYSTEM

1.8 Mechanical brake control


Inverter has a brake contactor to control electromechanical disk brake of the traveling motor. When there is no
voltage present the brake is closed and also kept closed by spring force.

The brake is controlled so that during starting first the motor generates torque and after that the brake is opened.
The same applies for stopping; while the brake is being closed, the motor still generates torque. During a direction
change, the brake is kept open all the time. Inverter decelerates the motor to a stop according to the set
deceleration time when the run command is switched off, so the brake is used only as a holding brake. This way
brake wear is minimized. Only if a failure occurs or the emergency stop button is pushed, the brake closes
immediately stopping the motor.

1.9 EMC
The abbreviated "EMC" stands for the Electromagnetic Compatibility. According to the European EMC directive
"the apparatus shall be so constructed that:
 The electromagnetic disturbance it generates does not exceed a level allowing other apparatus to operate as
intended
 The apparatus has an adequate level of intrinsic immunity of electromagnetic disturbance to enable it to
operate as intended."

Declaration of conformity With the declaration of conformity the manufacturer informs that device is manufactured to fulfill
required EMC standards.
CE-mark The CE marking is a declaration by a manufacturer or importer located in the European
Economic Area that a product complies with the safety and health requirements of the directive
in question. The manufacturer demonstrates for the authorities that the product complies with
the safety requirements within the EU.
Environments  Immunity and emission requirements are divided in two levels in the
product standard according to the environments.
First environment means environment that
includes domestic premises and also
establishments directly connected to a low-
voltage power supply network.

PDS

Second environment means environment that


includes all establishments other than those
directly connected a low-voltage power supply
network

PDS

1.9.1 EMC levels


Three kinds of EMC levels are available, they are S, N and 0 level.

 S-level: No manufacturer’s EMC solution is adopted and products will be used in other market areas than
European Union (EU) when local power supply system is the grounded network.
 N-level: Manufacturer’s EMC solution is adopted to fit for Second Environment and products will be used in EU
when local power supply system is the grounded network.
 0-level: No manufacturer’s EMC solution is adopted, products can be used in either EU or other market areas
when local power supply system is the non-grounded network.

1.9.2 Fulfilled EMC-standards


Immunity All products fulfil the immunity requirements defined in the EN 61800-3 Amendment 11 (2000) for the
second environment.
Emissions N level products fulfil the emission requirements (lower than specification) of the EN 61800-3 A11 2000
for the second environment.
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may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc.
Copyright © (2010) Konecranes Plc. All rights reserved.
OWNER'S MANUAL FOR TRAVEL FREQUENCY
CONTROL SYSTEM

0 level products fulfil the emission requirements (they might exceed the limit of N level products) of the
EN 61800-3 A11 2000 for the second environment

 The involved products are designed for Second Environment (Industrial


Environment) only. The disturbances emitting from the basic products are not
filtered to the required level of residential, commercial and light industrial (e.g.
offices, gasoline station, retailer shops etc.) environment (First Environment). In this
sense, these products should not be used in First environments. If you still want to
use them in First environments, additional requirements are needed, please contact
product supplier.

 EMC filters in N level products might cause disturbances on fault (leakage) current
relay

This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that 10/17
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc.
Copyright © (2010) Konecranes Plc. All rights reserved.
OWNER'S MANUAL FOR TRAVEL FREQUENCY
CONTROL SYSTEM

2 PARAMETER ADJUSTMENTS

2.1 The display panel

The display panel is used for:


Displaying the drive identification, electrical
values, operating or fault parameters
Altering the parameter settings

Meaning of the displays:

Drive status indications:


Motor is running, blinks when ramping down.

Direction of motor rotation.

Motor is not running.

Power is on. In case of a fault, the symbol will not light up.

Drive is running outside of certain limit.

Fault is active

Control place indications:


I/O term I/O-terminals are the selected control place
Keypad Keypad is the selected control place (not used)
Bus/Comm Control through Profibus is selected (not used)

Button description
Browse the main menu and the pages of submenus
Edit values
Move in menu
Move cursor
Enter and exit edit mode
Start button

Stop button

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may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc.
Copyright © (2010) Konecranes Plc. All rights reserved.
OWNER'S MANUAL FOR TRAVEL FREQUENCY
CONTROL SYSTEM

Active faults reset / Fault history reset /Confirmation of selections

 WARNING! Changing parameter settings during running may cause a hazardous


situation. Parameter settings must not be changed during running.

This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that 12/17
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc.
Copyright © (2010) Konecranes Plc. All rights reserved.
OWNER'S MANUAL FOR TRAVEL FREQUENCY
CONTROL SYSTEM

3 TROUBLESHOOTING

 Warning! High voltages inside Frequency converter. Wait for at least five minutes
after the supply voltage has been switched off before service actions. The display in
the operating condition (lights on) indicates a dangerous voltage on the DC-bus.
When display turns off, the DC-bus voltage is approximately 100V. Note also that
there is always a dangerous voltage in the braking resistor when the DC-bus is
charged.

3.1 Field repair actions


The purpose of troubleshooting and field repair actions is primarily to determine whether the drive or external
devices in fact cause the problems. After that, the next step is to detect the possibly damaged components inside
the drive. If any damage inside the drive is caused by the environment (motor failure, brake failure, power supply
problems etc.) it is very important to repair/change faulty items to prevent reoccurring problems.

The best way to repair a faulty inverter is to replace it with a new one. If the fault can be located, it is also possible
to replace some of the components. When replacing an inverter or a Control unit with a new one, the parameter list
of the existing drive is needed so that the parameter settings can be copied to new the one.

3.2 Typical functional problems


Inverter does not start when mains are connected.
Check mains voltage between terminal L1, L2 and L3

Indicator “Ready” is on and indicator “Fault” is off, but motor does not run.
Check control mode selection
Check voltage at run command terminals
Check state of digital inputs from parameter V2.3

Indicator “Ready” is on and indicator “Run” is on, but motor does not run.
Check motor cable connection
Motor runs poorly
Check that load is not over nominal
Check that all cables are connected correctly and the junctions are reliable
Check that all motor dependant parameters are correct
Check the voltage of the slowdown limit switch input
Check state of digital inputs from parameter V2.3
Check that motor’s brake opens completely
Check that minimum speed parameters do not have too small values
For travelling application: check u/f-curve tuning and/or Autotuning. If the main girder is new, it might be necessary to drive
trolley several times with no load from end to end, before beginning of u/f-curve tuning and/or Autotuning.
Some parameters are not accessible or changing is not possible
Check that password has value 2156
Check that parameter value is inside the limits
Parameter value can not be changed in RUN state
Parameter value change must be confirmed with “Enter” button

3.3 Inverter fault codes


If any of the following failures is found, the inverter displays the fault code and closes the mechanical brake causing
the movement to stop. If several faults occur one after another, the latest one is displayed, the others are stored to
fault history page.

When inverter fault supervision trips, the FAULT indicator turns on and the blinking fault code “Fx xx“ (x= fault
accounting number, xx = fault code number) appears on the display.
The drive includes an automatic fault reset operation; the fault code stays on the display until the fault is removed
and the controller released back to 0-position. Some of the fault codes require to switch the power off before run is
possible, for example F1 (overcurrent).

This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that 13/17
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc.
Copyright © (2010) Konecranes Plc. All rights reserved.
OWNER'S MANUAL FOR TRAVEL FREQUENCY
CONTROL SYSTEM

All faults are stored in the Fault History menu except F51 Stop-Limit, from there they can be seen if necessary. The
fault history store the last 5 fault codes.
Fault code is at the right side of the display.

Example in picture: Fault code in fault history, F5.X. XX.


X = fault number, XX = Fault code

Example in picture: Active fault code, FX XX


X = fault number, XX = Fault code

Fault Fault Possible cause Checking A B


code
F1 Overcurrent Inverter has measured too high current Reset: switch power off and restart after the X
(over 4*IN peak or over 2.8* IN rms) in the lamps of display are off.
motor output: Check:
sudden heavy load increase brake operation
short circuit in the motor or cable motor type and power rating
not suitable motor parameters
wrong motor parameters motor cable connection
motor insulation
motor loading
F2 Overvoltage DC-bus voltage has exceeded 135% Reset has an additional 5s time delay. X
maximum level, 911Vdc Check:
deceleration time is too short adjust the deceleration time P1.1.3 longer
supply voltage raised >1.35 x Un (high measure main supply voltage level and wave
overvoltage spikes at mains or not form while not driving
sinusoidal wave form)
braking resistor cable
braking resistor type and resistance
braking chopper operation
F3 Earth fault Current measurement has sensed Reset has an additional 5s time delay. X
unbalance in motor phase currents. Check:
Supervision level is 5% of inverter nominal motor insulation
current
motor cable insulation (phase-ground,
not symmetric load
phase-phase)
insulation failure in the motor or the cable
F6 External Stop ES signal inactive Check: X
ES external connections
Control mode selection P1.1.11
State of input DID5, V2.3.
Thermal protection of motor is normally
connected to ES signal, check motor
temperature.
F8 System fault Component failure Reset: switch power off and restart after the X
Faulty operation lamps of display are off.
If the fault comes again, contact authorized
service center.
F9 Undervoltage DC-bus voltage has dropped below 333Vdc In case of temporary supply voltage break, X
mains supply voltage interrupted reset the fault and start again. Check mains
inverter fault can also cause an input.
undervoltage trip If mains supply is correct, an internal failure
external fault during run may cause an has occurred.
undervoltage trip Contact authorized service center.

F 11 Output phase Current supervision has sensed that at least Check: X


supervision one of the motor phases has no current motor cable connections
measure motor phase currents and compare
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may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc.
Copyright © (2010) Konecranes Plc. All rights reserved.
OWNER'S MANUAL FOR TRAVEL FREQUENCY
CONTROL SYSTEM

to display value
F 13 Inverter Temperature of heat sink is below Check X
undertemperatu acceptable operating level -10°C (14°F) ambient temperature
re cubicle heating
F 14 Inverter Temperature of heat sink is over acceptable Check: X
overtemperature operating level +90°C (194°F). ambient temperature
Overtemperature warning is issued when inverter cooling fan operation
the heat sink temperature exceeds +85°C cooling air flow through heat sink
(185°F)
heat sink is not dirty
F 16 Parameter P1.4.1 has value “1” or “2” Change Parameter P1.4.1 to value “0” X
F 22 EEPROM Parameter save error After power off the inverter will automatically X
F 23 checksum fault interference fault reset parameter settings. The drive does not
work properly nor enable driving after this
component failure (control unit)
fault.
Check:
all parameter settings.
+24V voltage output loading
If the fault comes again, contact authorized
service center.
F 25 Microprocessor interference fault Reset: switch power off and restart after the X
watchdog-fault component failure (control unit) lamps of display are off.
If the fault comes again, contact service
center.
F 39 Device removed Option board removed. Reset the fault X
Check option board connection
F 40 Device unknown Unknown option board or drive. Check board and drive type. X
F 41 IGBT IGBT transistors is calculated to be over Reset: switch power off and restart after the X
temperature heated lamps of keypad are off. Check:
long duration overload motor loading
lowered cooling brake operation
high environment temperature inverter heatsink
inverter cooling fan operation
environment temperature
F 44 Device changed Option board changed. Reset the fault X
F 45 Device added Option board added. Reset the fault X
F 51 Stop limit S12 or S22 signal is inactive Reset: keep controller at zero >300ms. X
Check control mode selection P1.1.11
Check the state of inputs DID4 and DID5,
V2.3
Hoisting application: check Dold settings
F 55 Board fault Option board is missing or not working Reset: switch power off and restart after the X
lamps of display are off.
Check: Option board
F 56 Generator side The inverter cannot stop with the set ramp Reset has an additional 5 s time delay. X
current limit stretching, it will stop by brake and show Check:
F56
deceleration time
Too short deceleration time
F 60 Parameter fault “Motor selection” parameter P1.2.2 has Download parameters again X
value = “Not Used”
F 73 Both drive S1 and S2 signals on over 500ms in same Check: X
commands time digital I/O cabling
active The inverter stops according “Stop Function”
parameter
Short circuit in pendent cable

A = Can be done by the user


B = Can be done only by manufacturer authorized personnel

This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that 15/17
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc.
Copyright © (2010) Konecranes Plc. All rights reserved.
OWNER'S MANUAL FOR TRAVEL FREQUENCY
CONTROL SYSTEM

4 TROUBLESHOOTING TABLE
If the drive doesn’t work, but any fault doesn’t found write down the following information before contacting to the
supplier.

GENERAL INFORMATION
WORK NUMBER
CUSTOMER REFERENCE
DATE PUT IN OPERATION
DATE OF FAILURE
SHORT DESCRIPTION OF FAILURE,
ERROR CODE

INVERTER INFORMATION
TYPE CODE ACCELERATION TIME, S
P1.1.2
SERIALNUMBER DECELERATION TIME, S
P1.1.3
CONTROL METHOD, P1.1.11 MIN FREQ, P1.1.4 Hz
EP2 MAX FREQ, P1.1.5 Hz
EP3
MS

MOTOR INFORMATION
TYPE CODE NOMINAL VOLTAGE S
SERIALNUMBER NOMINAL CURRENT S
NOMINAL FREQUENCY
NOMINAL SPEED
POWER FACTOR

MEASURED VALUES
INVERTER MOTOR
VOLTAGE L1-L2 L1-L3 L2-L3 NOMINAL CURRENT U-V V-W W-U
PHASE-TO-PHASE Vac Vac Vac Ω Ω Ω
VOLTAGE L1 L2 L3
PHASE-TO-GROUND Vac Vac Vac
MEASURED
CONTROL VOLTAGE V

This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that 16/17
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc.
Copyright © (2010) Konecranes Plc. All rights reserved.
OWNER'S MANUAL FOR TRAVEL FREQUENCY
CONTROL SYSTEM

5 SERVICE
The drive does not require regular maintenance. However the following actions are recommended:

Check fault history


Find out reasons of possible faults
Clear the fault history
Clean the heat sink
Prevent the dust to spread inside cubicles
Lock the fans before blowing compressed air
Check that there are no abnormal noises coming from the cooling fan
Tighten all screws and connectors
Clean dust from PC-boards

This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that 17/17
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc.
Copyright © (2010) Konecranes Plc. All rights reserved.

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