2B 2B1 2D Course
2B 2B1 2D Course
2B 2B1 2D Course
Foreword
This document
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Turbomeca Training is a registered Trademark.
For training purposes only 0.1
© Copyright - Turbomeca Training Edition: May 2011 Foreword
Training Notes
ARRIEL 2B-2B1-2D 1st line maintenance course
Summary
systems
2D
2D
2D
2D
X Pump and metering unit assembly - Low fuel pressure switch (2B-2B1) ......................... 6.26 - 6.27
X Pump and metering unit assembly - Start purge valve (2B-2B1) ..................................... 6.28 - 6.29
X Pump and metering unit assembly - Start purge valve (2D) ............................................ 6.30 - 6.31
X Pump and metering unit assembly - Metering unit - General (2B) ................................... 6.32 - 6.33
X Pump and metering unit assembly - Metering unit - Automatic control
system (normal operation) (2B) ........................................................................................ 6.34 - 6.35
X Pump and metering unit assembly - Metering unit - Manual control system (2B) ............ 6.36 - 6.37
2D
2D
2D
X Speed measurement and indicating system - General (2B) ................................................ 8.4 - 8.5
X X Speed measurement and indicating system - General (2B1-2D) ......................................... 8.6 - 8.7
................................ 8.8 - 8.9
...................... 8.10 - 8.11
.................................... 8.12 - 8.13
X X T4.5 measurement and indicating system - Presentation ................................................ 8.14 - 8.15
X X T4.5 measurement and indicating system - System components .................................... 8.16 - 8.17
2D
2D
............................................................................... 12.8
2D
ISA ................. International Standard Atmosphere MTCP ............ Maintenance Test Control Panel
ISV ................. Servo-valve intensity MTOP ............ Maximum Take-Off Power
................ mV ................. Millivolt
kPa ................ Kilopascal .................... Rotation speed
kW ................. Kilowatt ........... Gas generator rotation speed
lb .................... Pound ......... Power turbine rotation speed
.......... ...............
................ Pounds per hour ..............
........... Pounds per second ................. Rotor rotation speed
LP .................. Low Pressure ................ Overspeed
LRU ............... Line Replaceable Unit OEI ................ One Engine Inoperative
LTT ................ Learning Through Teaching P .................... Pressure
LVDT.............. Linear Variable Differential Transducer P3 .................. Compressor outlet pressure
m.................... Metre PCMCIA......... Personal Computer Memory Card
mA ................. Milliampere International Association
MAX ............... Maximum .................. Oil pressure
MCP............... Max Continuous Power POS ............... Position
MCQ .............. Multi Choice Questionnaire PPM ............... Parts per million
MGB .............. Main gearbox PSI ................. Pounds per Square Inch
............... PSID .............. Pounds per Square Inch Differential
................ Minimum PT .................. Power Turbine
mm................. Millimetre RAM............... Random Access Memory
............. ROM .............. Read Only Memory
MTBUR .......... Mean Time Between Unscheduled RPM............... Revolutions Per Minute
Removal RTD ............... Resistive Temperature Device
1 mm = 0.039 inch
Length
1m = 3 ft 3 inches = 39 inches
Power
Temperature
..............................................................................
.............................................................................
is also communicated to widen the skill - In other TURBOMECA subsidiaries, e.g. TURBOMECA
and the experience of the trainee.
(Singapore)
- In delegated Training Centers
TM USA
RTC
At the end of this course, the trainee will have an in-depth understanding of the engine fuel and control
FUEL AND CONTROL systems.
2 DAYS
SYSTEM NOTE: This course is recommended for technicians who have attended the first line
maintenance course, after about one year of experience on the engine type.
ENGINE At the end of this course, the trainee will be able to understand and use the engine documentation.
2 DAYS
DOCUMENTATION NOTE: A general knowledge of engines is recommended.
TRAINING REQUIREMENTS / ATA 104 RECOMMENDATIONS / REQUIREMENTS OF THE VARIOUS AUTHORITIES CONCERNED
.........................................................................
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maintenance .........................................................................................
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(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
Function
The power plant provides power by transforming the energy
contained in the air and fuel into shaft power. -
2D
2D
2D
2D
GAS
AIR
POWER PLANT
POWER
Type:
Free turbine
FUEL Concept:
Modular
2D: 6000 RPM at 100% N2
2B-2B1: 5990 RPM at 100% N2 Mass dry (with free wheel):
2B-2B1: 136 kg (300 lbs)
2D: 139 kg (306 lbs)
Max. Take-Off Power (MTOP):
(engine installed) ENGINE ELECTRONIC
2D: 598 kW (802 Shp), ISA, CONTROL UNIT (EECU)
sea level, with torque limitation
2B-2B1: 557 kW (746 Shp)
- Centrifugal compressor
ACCESSORY
GEARBOX
Accessory
drive train
This part deals with the parameters and the adaptation of the
gas generator and power turbine. the power received from the gas generator and the torque
applied on the shaft, that is the torque TRQ and the rotation
torque
- The gas temperature TET at the turbine entry The operation of the engine is controlled and monitored by an
Engine Electronic Control Unit.
N1 TRQ
(rotation speed) (shaft torque)
G Ec N2
(air mass (kinetic (constant rotation speed)
flow) energy)
W
(shaft power)
P3, T3 TET
(compressor outlet (turbine entry temperature)
pressure and temperature)
WF
(fuel flow)
ENGINE
PARAMETERS
W TRQ
Q W = TRQ . ω G
R P0
eT ω = 2. .N P3
/
qu Isospeeds W C
tor N1 60
x. HF T
Ma TE
SFC
N2 N2 N1
Power W and speeds N1, N2 Torque TRQ as a function of N2 P3/P0: Compression ratio
HFC: Hourly Fuel Consumption
SFC : Specific Fuel Consumption
rear of the main gearbox. power supplied by the engine is automatically adapted to the
demand. This adaptation is ensured by the control system which
The power turbine of the engine is mechanically connected to
the main gearbox which drives the main rotor.
rotation speed) while keeping the engine within its operational
A drive from the rear of the engine drives the tail rotor drive limits.
shaft.
MAIN ROTOR
82%
ENGINE
100%
N2 W - Power
∆W
NR
N1, N2, TET, ∆N1/∆t
∆N2
ENGINE
∆N2
time
Max. torque TRQ ∆t
INSTALLATION REQUIREMENTS ADAPTATION TO REQUIREMENTS
Note
The engine ratings correspond to given conditions of helicopter
N1
MTOP MTOP
(30 min.) (5 min.)
MTOP
(5 min.) 598 kW 598 kW
MAX.
Max. Max.
557 kW Continuous Continuous
Power Power
(continuous) (continuous)
A.E.O. A.E.O.
RATINGS RATINGS
Note: 2D: Use of MTOP 30 min.: the engine's TBO potential is not penalized. However, when the max.
damage is reached, a deep maintenance (3rd level) procedure must be performed on module M03
to replace the gas generator turbine blades.
Note:
The engine is designed to operate within a given climatic
envelope.
6100 m
(20000 ft) STA
STA
NDA
NDA
MAX
MAX
RD A
RD A
. TRO
. TRO
MIN
MIN
. ARCTIC
. ARCTIC
TMO
TMO
PICA
PICA
SPH
SPH
L
L
ERE
ERE
TEMPERATURE TEMPERATURE
0 0
T0 T0
-610 m -610 m
(-2000 ft) (-2000 ft)
-50°C +50°C -50°C -40°C +55°C
(-58°F) (+122°F) (-58°F) (-40°F) (+131°F)
2B-2B1: FLIGHT, STARTING 2D: FLIGHT, STARTING
AND RELIGHT ENVELOPE AND RELIGHT ENVELOPE
2D
MAINTENANCE CONCEPT
Engine design
- Full modularity
- Good accessibility
- Reduced removal and installation times
Optimised Simple and reliable - "On condition" monitoring
thermodynamic cycle components - High initial TBO
- Low cost of ownership:
<Low production costs
<Durability (defined and proven TBO
Supportability and life limits)
Maintainability <High reliability
<Low fuel consumption.
High Cost
performance reduction ARRIEL lake
PRINCIPLES OF DESIGN
SQUIRREL AS 350 B3
ARRIEL 2B (x 1)
2001 SQUIRREL AS 350 B3+ Example: ARRIEL 2B1
Introduction ARRIEL 2B1 (x 1) ARRIEL: Name of a Pyrenean lake
into service (2B1) ARRIEL 2D (x 1) for the turboshaft engines
1994 2: Type
First flight 2009
B: Variant
(2B) 1997 First flight
1: Version
Introduction (2D)
into service (2B) ENGINE DESIGNATION
SQUIRREL EC 130 B4
1992
ARRIEL 2B1 (x 1)
Launch
- Effective modularity
- Good accessibility workshop.
- Reduced removal and installation times - Maintenance scheduled when the TBO is completed or when
the life limit of a component is reached
- On-condition facility
- Corrective maintenance.
- Quick repair.
Note 1:
- Corrective maintenance
st nd
rd th
MAINTENANCE LEVELS
1st LINE MAINTENANCE 2nd LINE MAINTENANCE 3rd LINE MAINTENANCE 4th LINE MAINTENANCE
- Scheduled or preventive - Corrective maintenance (engine removed) (engine removed in specific workshop)
maintenance (modules, SRU) - Deep maintenance - Scheduled maintenance
- Corrective maintenance (overhaul, repair)
(LRU) - Corrective maintenance
(since new, overhaul or repair). includes parts such as bearings, casings and shafts. Their limits
are greater than the normal TBO of the engine, thus permitting
them to be used for two or more TBOs, which reduce engine
overhaul costs for the customer.
These parts and their corresponding limits are listed in the
engine log book.
COUNTING OF HOURS
TBOs AND CYCLES "ON-CONDITION"
Some components have no
- Engine - Manual counting TBO, no life limit, no calendar
- Modules - Automatic counting limits. They are generally
- Accessories - Counting check considered as "on-condition"
Maximum usage:
Cycles for: - Defined in hours
- Compressors - Greater than the normal TBO
- Turbines Usable for two or more TBOs,
- Injection wheel which reduce engine overhaul
costs
2D
CALENDAR LIMITS
Time limits:
- Engine
- Modules Display in
2D: EDR
- Part the cockpit
(storage of
(since new, overhaul or repair) counter data) EECU
AUTOMATIC COUNTING
PREVENTIVE MAINTENANCE
- Visual checks
- Inspection of filters
- Inspection of magnetic plugs
- Oil sampling (for analysis)
- Oil level (and replenishment if required)
- Compressor cleaning (depending on
operating conditions)
- Ground run test
- EECU data operation
- ...
To put the engine back into normal service BORESCOPIC INSPECTION VISUAL INSPECTION
as soon as possible
numbers).
which affects the operational aspects)
- A list of faults observed in operation publication as service bulletins, service letters, maintenance
MAINTENANCE IDENTIFICATION
OPERATION
replenishment.
engine or tooling.
task.
- The "normal fuels" which can be used without restriction in - , 2 types of storage
all the operating envelope
- The alternative fuels (or replacement fuels) which may be and "not operational" (with dry crank).
used, but with particular restrictions (additives...) and for a - , remove the engine
limited time in order not to affect the engine TBO. and do the “long term” storage procedure.
Various products are used for engine maintenance. Once the engine has been put into storage, it must be periodically
checked to ensure that it is in good condition. In the event of
installation of parts, cleaning and inhibiting products. an anomaly, the preservation and storage procedures must
The various products must be used carefully, for instance use be renewed.
of trichlorethylene on titanium alloy parts is forbidden.
LUBRICANTS GENERAL
(Maintenance manual, chapter 71) - Protection against corrosive
agents
- NORMAL LUBRICANTS: medium viscosity
synthetic oils
- ALTERNATIVE LUBRICANTS: medium and
low viscosity oils
- No mixture of oils of different brands
- Flushing of the system when the oil
specification is changed
TYPE OF STORAGE
ENGINE UNINSTALLED
FUELS
- "Short term" storage: duration less than
(Maintenance manual, chapter 71)
3 months
- "Long term" storage: duration more than
- NORMAL FUELS (without restriction)
3 months (wooden or metal container)
- ALTERNATIVE FUELS (with particular
restrictions: operating times, additives...)
ENGINE INSTALLED IN THE AIRCRAFT
- Duration less than 6 months
- Duration more than 6 months
MATERIALS
e
function, the social and economic climate as
The International Civil Aviation Organisation (ICAO) requires that well as the natural environment
states establish a safety programme to achieve an acceptable
level of safety in aviation operations. Therefore states shall iveware - The human beings' engineers, technicians, aircrew,
require that individual operators, maintenance organisations, managers and administration personnel
Safety Management System (SMS) accepted by the state. The edges of the blocks are not simple and straight because each
component has to be adapted to the others. When considering
ICAO provides a Safety Management Manual (SMM) which
explains in detail the implementation of an SMS in 19
chapters. - Liveware - Software
The European Aviation Safety Agency (EASA) requires that - Liveware - Environment
- Liveware - Liveware
CHAPTERS OF SAFETY
MANAGEMENT MANUAL (SMM)
Chapter 01 Overview
Chapter 02 Responsibility for managing safety
Chapter 03 State Safety programme
Chapter 04 Understanding Safety HARDWARE
...........................................................
............................................................... 3.6
..................................................... 3.8
........................................................ 3.10
........................................................
..................................................................... 3.14
.................................................................. 3.16
............................................................. 3.18
...................
.............................................................
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(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
- Power turbine
- Exhaust pipe
- Reduction gearbox
- Transmission shaft
2D - Accessory gearbox.
2D
Note
ACCESSORY
GEARBOX
Type:
Free turbine
with forward drive
via an external shaft
Gas generator:
52110 RPM (100% N1), ACW
Power turbine:
2B-2B1: 39095 RPM (100% N2), CW
2D: 39158 RPM (100% N2), CW
FREE WHEEL TRANSMISSION REDUCTION
Output shaft: SHAFT GEARBOX
2B-2B1: 5990 RPM (100% N2), CW
2D: 6000 RPM (100% N2), CW
Note 1:
nd
Note 2:
MODULE M03
Gas generator
MODULE M02 High Pressure section MODULE M04
Axial compressor Power turbine
MODULE M05
Reduction gearbox
MODULE
IDENTIFICATION
PLATES
MODULE M01
Transmission shaft
and accessory gearbox
External identification
plate
Internal identification
plate ENGINE IDENTIFICATION
PLATE
Function
order to supercharge the centrifugal compressor.
supercharge the centrifugal compressor.
The ambient air, admitted through the air intake duct and
- At the front of the engine (the axial compressor assembly
compressor. The air is discharged rearwards with an increased
forms the module M02).
axial velocity.
- Rotating components
- Stationary components
Type:
Single stage axial compressor
Air flow:
2B-2B1: approx. 2.5 kg/s (5.5 lbs/sec.)
2D: approx. 2.71 kg/s (5.9 lbs/sec.)
Rotation speed:
2B/2B1 N1; ACW
Wheel made of titanium, cut from AIR DISCHARGED
the solid THROUGH THE COMPRESSOR
AIR INLET BLEED VALVE
CONE
COMPRESSION AND
ACCESSORY
BEARING CASING STRAIGHTENING OF THE AIR
DRIVE SHAFT
AXIAL WHEEL DIFFUSER
ADMISSION
SHAFT OF AMBIENT AIR
2D
- Stationary components
Function
The compressor supplies the compressed air required for
combustion.
Supercharged by the axial compressor, it ensures the second The centrifugal compressor ensures the main stage of
stage of compression. compression.
2D
equipped
- At the front of the module M03.
Type:
Centrifugal
Air flow:
2B-2B1: approx. 2.5 kg/s (5.5 lbs/sec.)
2D: approx. 2.71 kg/s (5.9 lbs/sec.)
Rotation speed:
CASINGS DIFFUSERS N1; ACW
COMPRESSION OF THE AIR
Wheel made of titanium,
IN THE DIFFUSERS
cut from the solid
BEARING
ACCELERATION AND
COMPRESSION OF THE AIR
CENTRIFUGAL
WHEEL
SHAFT
-
swirl plate.
Function
- Made of special alloy. stability, cooling of the gas, and distribution of temperature
on the turbine.
-
- Outer part (front swirl plate and mixer unit)
- Inner part (rear swirl plate and shroud)
-
on the bottom of the turbine casing drains overboard any
- Turbine casing residual fuel.
- Combustion chamber drain valve.
gas.
Type:
Annular with centrifugal
fuel injection
FUEL INJECTION
SYSTEM
FUEL COMBUSTION
TURBINE INJECTION (2500°C / 4532°F)
Combustion chamber CASING
drain valve
- Stationary components
Function
2D
n
2D
velocity increases due to the convergent passage.
Type:
Axial, single stage
Rotation
Turbine inlet temperature:
2B-2B1: 1100°C (2012°F)
2D: 1125°C (2057°F)
Rotation speed:
NOZZLE CONTAINMENT N1; ACW
GUIDE VANE SHIELD Made of special alloy
GAS FROM
THE COMBUSTION
CHAMBER
WHEEL
COMPRESSOR
DRIVE GAS TO THE
POWER TURBINE
SHAFT BEARING
ROTATION OF THE
TURBINE WHEEL
CASING
Function The power turbine transforms the gas energy into mechanical
The turbine extracts the energy from the gas to drive the power power to drive the reduction gearbox.
shaft through the reduction gearbox.
The operation is characterised by the second phase of
expansion.
- Made of special alloy. gas velocity increases due to the convergent passage.
The gas are directed onto the turbine wheel and the resultant
of the aerodynamic forces on the blades causes the wheel
- Rotating components to rotate. The gas are then expelled overboard through the
exhaust pipe.
- Stationary components
NOZZLE WHEEL
GUIDE VANE
BEARINGS
Type:
Axial, single stage
REDUCTION
GEARBOX
ROTATION OF DRIVE
2D THE POWER
TURBINE
Function
The exhaust system continues the expansion phase and expels The exhaust pipe, which has an elliptical outlet, is made from
the gas overboard.
casing with the containment shield.
2D
2D
- Exhaust pipe
Note
EXHAUST EXHAUST
PIPE Type: PIPE
Elliptical
2B/2B1
EXHAUST
GAS
HEAT
SHIELD
Pipe
passage
EXHAUST
PIPE
The reduction gearbox provides a reduced speed output and - Intermediate gear
transmits the drive forwards.
- Output gear
The drive gear is directly driven by the power turbine shaft (muff
coupling drive). It transmits the movement to the intermediate
gear.
2D
The intermediate gear drives the output gear which provides
- Gears made of steel. the front power drive.
DRIVE BALANCE
GEAR PISTON
INTERMEDIATE
N2 GEAR 2D
INTERMEDIATE
GEAR
Type:
3 stage, helical gears
MAGNETIC
Drive gear speed: CARBON SEAL
N2
OUTPUT
Output gear speed: GEAR
2B-2B1: 5990 RPM 2B/2B1 CASINGS
2D: 6000 RPM
OUTPUT
GEAR Gears made of steel
- Power drive
- Accessory gearbox
- Accessory drive shaft
Function
- Engine front support casing
- Transmission shaft
- Power shaft
2D
ACCESSORY
DRIVE SHAFT
CASINGS
LUBRICATION
FREE WHEEL DRIVE FOR
TUBE
UNIT TAIL ROTOR
2B/2B1
ACCESSORY
POWER DRIVE SHAFT
DRIVE POWER PROTECTION
SHAFT TUBE
PHONIC
STARTER-GENERATOR WHEEL
DRIVE GEAR
(centrifugal breather)
2D
OIL AND FUEL
Type of gears: PUMP DRIVE
Bevel and spur gears GEAR
ALTERNATOR
DRIVE GEAR
front casing.
Seal carrier
plate
Accessory gearbox
rear casing
Seal carrier
plate
Output gear and MAGNETIC
STARTER-GENERATOR CENTRIFUGAL tail rotor drive CARBON SEAL
DRIVE MAGNETIC BREATHER MAGNETIC TAIL ROTOR DRIVE
CARBON SEAL CARBON SEAL
STARTER-GENERATOR DRIVE
AND CENTRIFUGAL BREATHER GEAR
Seal carrier Accessory gearbox
plate front casing
The transmission shaft drives the output shaft through the free
wheel unit
- Starter-generator
- Oil pumps
FWD FWD
STARTER DC GENERATOR
(electric motor)
Transmission
shaft
ACCESSORIES
Free wheel Power
(fuel pumps,
unit shaft
oil pumps, alternator,
phonic wheel)
The ambient air is compressed by an axial supercharging The gas expands in the gas generator turbine which extracts the
compressor and a centrifugal compressor. energy required to drive the compressors and accessories
Combustion
The compressed air is admitted into the combustion chamber,
mixed with the fuel and burnt in a continuous process. The power is transmitted forward by a reduction gearbox and
an external shaft.
Note:
52110 RPM
(100%)
Fuel
2B-2B1: 39095 RPM (100%)
2500 2D: 39158 RPM (100%)
1 2 2.4 3 (4532) 4 4.5 5
POWER TRANSMISSION
# 2B-2B1 variants # 1100 (2012) (power transmitted forward
# 820 (118.9) ● 1125 (2057) by a reduction gearbox
● 2D variant
● 850 (123.2) and an external shaft)
# 670 (15.7)
# 850 (1562) ● 660 (16)
# 800 (116)
● 880 (1616)
# 160 (23.2) ● 820 (118.9)
101,3 ● 156 (22.6) # 300 (43.5)
P kPa (14.7) # 335 (635) ● 306 (44.3)
(PSI) ● 307 (584.6) # 108 (15.7)
● 111 (16)
T°C
(°F) 15 (59) # 65 (149)
● 60 (140)
V Values given
for information at a
Combustion given reference rating:
Compressors chamber Turbines Exhaust MTOP, ISA conditions
PREVENTIVE MAINTENANCE
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
Note:
CORRECTIVE MAINTENANCE
(non exhaustive list)
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
....................................................
.................................. 4.8
............................................................................ 4.10
.............................................
- 2B-2B1 ......................... 4.18
- 2B-2B1 ......................................
.....................
............................................................
.............................................................
....................................................
........................................................... 4.30
oil system .......................................................
............................................................... 4.34
......................................................
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
Function
The oil system ensures lubrication and cooling of the engine. - Gas generator bearings
- Reduction gearbox
The three gas generator bearings and the two power turbine
oil bearings are sealed by pressurised labyrinths, which are provided
with abradable deposits.
2D
2D
ENGINE ENGINE
LUBRICATION COOLING
System type:
Variable pressure, full flow,
dry sump, synthetic oil
The oil tank contains the volume of oil required to lubricate the
engine. It is supplied by the aircraft manufacturer.
outlet.
The oil pump unit contains one pressure pump and three
scavenge pumps. The gerotor type pumps are driven by the
accessory gearbox. The pressure pump is equipped with a The air cooled oil cooler cools the oil (aircraft manufacturer's
pressure relief valve. supply).
Pre-blockage
indicator
Pressure OIL
relief valve FILTER
PRESSURE
OIL TANK
PUMP Mechanical
By-pass Mechanical
OIL COOLER Check valve magnetic magnetic
valve plug plug
SCAVENGE
Electrical Indication OIL VALVE SCAVENGE STRAINERS
magnetic plug ASSEMBLY PUMPS RESTRICTORS
The oil tank contains the volume of oil required to lubricate the
engine. It is vented by a pipe connected into the exhaust. It is
supplied by the aircraft manufacturer.
outlet.
The oil pump unit contains one pressure pump and three
scavenge pumps. The gerotor type pumps are driven by the
The air cooled oil cooler cools the oil (aircraft manufacturer's
accessory gearbox. The pressure pump is equipped with a
supply).
pressure relief valve.
the oil. It is provided with and a by-pass valve. It also forms a - Oil pressure and temperature transmitter downstream the oil
CENTRIFUGAL
AIRFRAME ENGINE BREATHER
OIL
FILTER
Pressure
relief valve
SCAVENGE
Indication STRAINERS
Electrical OIL VALVE SCAVENGE
RESTRICTORS
magnetic plug ASSEMBLY PUMPS
MGB. Position
Function
Note
The oil cooler cools the oil after it has passed through the
engine.
AIRFRAME ENGINE
2B-2B1: Filter
OIL Temperature unit
TANK probe
Oil
pressure
Electrical
signal to the
cockpit
Pump
bloc
OIL
COOLER
Function
The pumps ensure oil circulation. If the oil pressure exceeds the valve setting the valve opens
and allows the oil to return to the pump inlet.
Quantity:
4 From To oil
oil tank filter
Pressure relief
valve setting:
1500 kPa (217.5 PSI)
To
From engine
oil cooler
SCAVENGE
DRIVE PUMPS
SHAFT Valve
N1 closed
PUMP
UNIT
Overpressure
Function
2D
- Outlet unions.
Note: 2D
and pressure transmitter
2D
2B-2B1: FILTER
COVER
2B-2B1: VISUAL
From To
PRE-BLOCKAGE
oil tank lubrication
INDICATOR
The oil is also used to heat the fuel through the heat exchanger
- Spring
- Pre-blockage indicator.
bearing lubrication)
FILTERING
(20 microns)
FUEL/OIL HEAT
EXCHANGER
FILTERING
ELEMENT
Fuel inlet
(fuel/oil heat
exchanger) NORMAL OPERATION
SPRING
PRE-BLOCKAGE
INDICATION
Fuel outlet
(fuel/oil heat
exchanger)
BY-PASS VALVE
(fitted inside the
filter housing)
PRE-BLOCKAGE
FILTER
BODY Oil Oil
inlet outlet
OPENING OF THE
BY-PASS VALVE
BLOCKAGE
The oil is also used to heat the fuel through the heat exchanger
EECU
FUEL/OIL HEAT FILTER
EXCHANGER COVER
FILTERING
ELEMENT
Filtering
Fuel inlet
(20 microns) Operation of the
(fuel/oil heat
exchanger) NORMAL pressure and
OPERATION temperature
transmitter
Fuel outlet Pre-blockage
SPRING indication
(fuel/oil heat EECU
exchanger) (cockpit/VEMD)
Operation of the
OIL FILTER pressure
MOUNTING transmitter
BASE Onset of filter
Blockage clogging
indication EECU
(cockpit/VEMD) PRE-BLOCKAGE
Function
This breaks the magnetic hold and the indicator piston is pushed
out by its spring. The indicator is visible.
- Transparent cover
- Thermal lock
- O'ring seals.
Type:
Differential Filter upstream Filter upstream
pressure pressure
Setting: ∆P
∆P 250 kPa (36.2 PSID) piston
OIL FILTER
Filter Filter downstream Filter downstream
PRE-BLOCKAGE
cover pressure pressure
INDICATOR
NORMAL CONDITION PRE-BLOCKAGE CONDITION
Oil RED
filter INDICATOR
PISTON Pressure Oil OIL FILTER
pump filter PRE-BLOCKAGE
INDICATOR
From oil To
tank lubrication
TRANSPARENT
COVER
Function
The low oil pressure switch provides cockpit indication of low
oil pressure.
The microswitch is open. The low oil pressure indication on the
instrument panel is off.
- Cockpit indication.
ELECTRICAL
CONNECTOR
Type:
Diaphragm
Setting:
130 kPa (18.9 PSI)
Cockpit indication
Function
The magnetic plugs retain magnetic particles which may be
in the oil. pins.
MAGNETS
Oil
SELF-SEALING
HOUSING
VALVE
MECHANICAL
MAGNETIC PLUG SPRING
(2B-2B1: POST TU 068 / TU 069;
Type: 2D: STANDARD)
Single magnetic probe
Self-sealing housing
Quantity:
2
NORMAL POSITION REMOVED POSITION
MECHANICAL MECHANICAL
MAGNETIC MAGNETIC
PLUGS PLUG
MECHANICAL
To scavenge
MAGNETIC
pumps
PLUG
Function
The strainers protect the scavenge pumps against large particles
which might be in the oil.
Note 1:
Oil valve
assembly
WIDE MESH
Type: FILTER
Wide mesh filter
Quantity:
3
GAS GENERATOR
REDUCTION REAR BEARING
GEARBOX SCAVENGE
SCAVENGE STRAINER
STRAINER
To oil From
cooler engine
Scavenge
pumps
ACCESSORY
GEARBOX
To scavenge SCAVENGE Note: The reduction gearbox and accessory
pumps STRAINER gearbox strainers are not interchangeable
and must be fitted in the correct location.
Function
The assembly houses a check valve, an electrical magnetic
plug and the strainer for the gas generator rear bearing.
- A check valve
when the pressure is very low (engine stopped). - An electrical magnetic plug and strainer
The electrical magnetic plug collects ferrous particles which - A scavenge strainer for the gas generator rear bearing.
may be in the oil.
Valve Valve
open closed
To
oil cooler
OIL VALVE
ASSEMBLY Indication Indication
this will complete the electrical circuit between the two magnetic
parts and thus provide a cockpit indication.
Note 1
- Optional chip pulse system (aircraft manufacturer's supply)
- Cockpit indication.
Note 2
The electrical magnetic plug comprises a magnetic probe which
has two parts which are electrically insulated from one another
and have a small insulation between them.
LOCKING
Type: PINS MOUNTING
Magnetic with electrical FLANGE
indication
Self-sealing housing
with strainer INSULATION
SELF-SEALING
HOUSING
MAGNETIC
PROBE
ELECTRICAL
CONNECTOR
Oil valve
assembly
Function
The centrifugal breather is driven by the intermediate gear of
created by the oil system. the accessory drive.
- Centrifugal force throws the oil droplets out into the gearbox
where they fall to the bottom of the casing
in the accessory gearbox. - The de-oiled air passes out through the shaft, via a gearbox
passage, into an external pipe which discharges into the
exhaust.
2D
Air/Oil mist
- from accessory gearbox
- from gas generator bearings
- from power turbine bearings To air
- from reduction gearbox vent
De-oiled
air
Magnetic
carbon
Air/Oil
seal
mist
Magnetic
carbon
Bearing Bearing seal
Type:
Centrifugal Oil
droplets
Air vent:
Through the rear part
BREATHER of the gear hollow shaft,
HOLES connected to the exhaust
- Gas generator rear bearing The oil mist which results from lubrication is returned to the
accessory gearbox, where the oil is separated from the air by
- Power turbine bearings a centrifugal breather which vents overboard.
The oil is sprayed by jets onto the parts to be lubricated. It also blockage.
2D
2B/2B1
2B/2B1 2D
AIRFRAME ENGINE
2B/2B1 2B/2B1
Indication
SUCTION SUPPLY
The oil pipes ensure the oil circulation between the oil system
components and the lubricated parts of the engine. - Oil outlet (from oil check valve to oil cooler; aircraft
manufacturer's supply).
Indication
PREVENTIVE MAINTENANCE
Note:
CORRECTIVE MAINTENANCE
(non exhaustive list)
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
....................................................
............................................................. 5.4
........................................................................ 5.6
.................................................... 5.8
.....................................................
............................................................... 5.14
st
line maintenance .......................................................
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
Function
seals
Note:
AIR TAPPINGS
- Start injector ventilation
- Air pressure measurement for the control system INTERNAL AIR SYSTEM
- Aircraft air system supply - Pressurisation of labyrinth seals
- Bleed valve operation - Cooling of internal parts
- Pressurisation of the power turbine labyrinth seals - Balance of forces on the rotating assemblies
- 2B: air supply to the pump and metering unit assembly
COMPRESSOR
BLEED VALVE
Function
The internal air system pressurises the labyrinth seals, cools Air tapped from the centrifugal compressor wheel outlet passes
certain parts and provides a balancing of forces. down the rear face of the compressor wheel, through the
curvic-couplings, the hollow shaft and internal passages. It is
All the parts of the system are internal except the pressurisation
of the power turbine labyrinth which is supplied by an external - Cool the rear face of the gas generator turbine (discharging
pipe.
- Cool the front face of the power turbine (discharge into the
Note
turbine section. The air is tapped from the front face of the centrifugal compressor
casing (clean air) and is taken by an external pipe to the reduction
gearbox casing. It then passes through internal passages to
Air tapped from the centrifugal compressor inlet is used to pressurise the labyrinth seal on the power turbine shaft and to
cool the rear face of the power turbine.
of air into the bearing chamber. Air tapped from the same point
is discharged through the compressor bleed valve, mounted on
the compressor casing (see compressor bleed valve).
Type:
Air pressure tapping with INTERNAL AIR SYSTEM
a calibrated flow
- Internal passages
Air pressures used: - External pipes
- P2.4: Centrifugal compressor inlet pressure
- P2.6: Centrifugal compressor wheel outlet pressure
- P3: Centrifugal compressor outlet pressure
Air supplied by
external pipe
Discharge of air
(through compressor
bleed valve)
Function
Compressor delivery air is used to ventilate the start injectors
to avoid blockage by the carbonisation of unburnt fuel.
The engine has two air tapping unions (used for the aircraft
services) located on the centrifugal compressor casing.
Note
A P3 pressure transmitter measures the centrifugal compressor
outlet air pressure.
Compressor delivery air is tapped to operate the compressor
The signal of pressure is transmitted to the EECU. bleed valve.
2B: Air tapping for the pump and metering unit
assembly
seal
ENGINE
ELECTRONIC
CONTROL UNIT
Aircraft
P3 PRESSURE services
Control TRANSMITTER
Power turbine
signals labyrinth seal
START
2B/2B1
ELECTRO-VALVE
Bleed valve
operation PURGE
2D
VALVE
P3 air
Ventilation of
start injectors
2B
Fuel control
START
2B INJECTORS
Air tapping
PUMP - METERING
union location
UNIT ASSEMBLY
compressors Note
COMPRESSION
RATIO P3/P0
Working line
(valve open)
AIR
FLOW G
MICROSWITCH
(connected to EECU) COMPRESSOR FIELD DIAGRAM
P2.4
air outlet
BUTTERFLY
VALVE
Type:
RACK AND PINION P3 INLET Pneumatic, butterfly valve
MECHANISM FILTER
Control:
By P3/P0 pressure ratio
PNEUMATIC
CONTROL SYSTEM
P3 air
FILTER
P2.4
P3 air
A B
P0 air
PISTON
MICROSWITCH
INTERMEDIATE DETECTION
P2.4 STAGE CAPSULE
Signal to the
EECU RACK PINION
INDICATION
BUTTERFLY
VALVE
Function
The P3 pressure transmitter senses the compressor outlet air The transmitter produces an electrical voltage proportional to
pressure and supplies a signal to the EECU. the P3 air pressure.
P3 air
pressure P3 PRESSURE
TRANSMITTER
Type:
Resistive
Output signal:
Voltage proportional
to the air pressure
Air
pipe
Compressor outlet
Ignition unit pressure tapping
support
This part considers the external air pipes of the air system.
Function
components.
BLEED VALVE
CONTROL
START INJECTORS
VENTILATION
Type of pipes:
Rigid, stainless steel
Type of unions:
Standard
(connecting flange with bolts)
PREVENTIVE MAINTENANCE
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
Note:
CORRECTIVE MAINTENANCE
(non exhaustive list)
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
..................................................
................................... 6.8
......................................................................
.......................................................................... 6.16
..........................................................................
2D: Fuel pressure and temperature transmitters ..........................
2B-2B1 ................................
.............................................................
...................................................................
.......................................................... 6.46
..................................................................... 6.54
........................................................ 6.56
....................................................... 6.58
.................................................... 6.60
............................................................. 6.80
....................................................
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
Function
The fuel system ensures fuel supply, distribution, control,
metering and injection.
device.
Supply:
- Aircraft system
- Engine pumps
2B1-2D: AUTOMATIC BACK-UP
CONTROL Injection:
- Centrifugal main injection
SENSORS - Start injection by injectors
2B: Manual control
ENGINE
ELECTRONIC 2B1-2D: Automatic back-up
CONTROL UNIT control
Fuel control:
Electronic control unit
METERING FUEL VALVE controlling a metering device
UNIT ASSEMBLY
2B: MANUAL
CONTROL
FUEL
FUEL TANK FILTER
LP PUMP HP PUMP
Starting N1
FUEL INJECTION
pump PUMP AND METERING UNIT ASSEMBLY SYSTEM
Aircraft Engine
-
Centrifugal type pump.
- Start electro-valve
- Stop electro-valve
blockage indicator and a by-pass valve.
- Pressurising valve
- Stop purge valve.
Note
Indication
FUEL
INJECTION
SYSTEM
FUEL VALVE
LP PUMP 2B: MANUAL ASSEMBLY
CONTROL
Start
Indication injectors
Fuel filter Start
blockage electro-valve
PUMP AND
indicator METERING UNIT
ADDITIONAL COMBUSTION CHAMBER
ASSEMBLY DRAIN VALVE
CHECK VALVE
blockage detection.
An optional fuel flowmeter, supplied by the ADDITIONAL Stop Stop Pressurising Centrifugal
aircraft manufacturer, can be fitted between the CHECK purge valve electro-valve valve wheel
metering unit and the fuel valve assembly. VALVE
Engine
Restrictor Constant AUTOMATIC fuel inlet
Fuel pressure ∆P valve BACK-UP union
transmitter (double) CONTROL
FUEL
FUEL VALVE
INJECTION
ASSEMBLY
SYSTEM
AUTOMATIC
CONTROL
INJECTORS
Start PURGE
electro-valve VALVE
LP PUMP
Fuel filter
START PURGE
blockage Start
VALVE
indicator injectors
PUMP AND
METERING UNIT
ASSEMBLY Fuel pressure
HP PUMP COMBUSTION
and temperature
(with pressure CHAMBER
transmitter
relief valve) DRAIN VALVE
Function - LP pump
The pump and metering unit assembly ensures fuel supply and
- Metering unit
FUEL Mounting:
FILTER 2B1: Pump and metering Clamping ring
START unit assembly
PURGE VALVE Replaceable components:
Fuel filter
LOW FUEL Fuel filter pre-blockage pressure
PRESSURE SWITCH switch
Low fuel pressure switch
Fuel filter blockage indicator
HP PUMP
LP PUMP
CONSTANT METERING ADDITIONAL
∆P VALVE UNIT CHECK VALVE
FUEL FUEL FILTER
FILTER BLOCKAGE PRE-BLOCKAGE
METERING To fuel
INDICATOR PRESSURE SWITCH
UNIT valve
FUEL
LOW FUEL FILTER assembly
PRESSURE SWITCH To LP
pump outlet
Indication
HP PUMP
FUEL
FILTER
Heat START
exchanger
Indication
PURGE
VALVE
START
PURGE VALVE
LP PUMP
METERING 2B: Pump and metering LP PUMP HP PUMP LOW FUEL
Fuel inlet PRESSURE
UNIT unit assembly
(from aircraft fuel system) SWITCH
Function - LP pump
The pump and metering unit assembly ensures fuel supply and
- Metering unit
CONSTANT ∆P ADDITIONAL
VALVE ASSEMBLY CHECK VALVE Mounting:
(double) Clamping ring
HP PUMP METERING
CONSTANT ∆P UNIT
LP PUMP VALVE ASSEMBLY
unit assembly.
which ensure that no fuel can leak into the accessory gearbox
casing.
HP FUEL PUMP
DRIVE SHAFT
(shear shaft)
Fuel inlet
(from aircraft
2B1 fuel system)
LP FUEL PUMP
2B MOUNTING
PRESSURE
FLANGE
RELIEF VALVE Fuel
filter Indication
To start
Heat purge valve
exchanger Indication
(oil filter)
To metering
unit
Type: HP PUMP
Fuel inlet LP PUMP HP PUMP
LP pump: centrifugal type
LP PUMP (from aircraft fuel system) (with pressure
HP pump: spur gear type
relief valve)
Function
The pump assembly supplies fuel under determined conditions
which ensure that no fuel can leak into the accessory gearbox
unit assembly. casing.
The LP pump is capable of drawing fuel from the aircraft tank and
therefore booster pumps are not necessary after starting.
The two pumps are mounted on a common shaft.
LP PUMP
Fuel outlet
(to metering
unit)
Fuel inlet
DRIVE SHAFT (from aircraft
(shear shaft) fuel system)
PRESSURE
RELIEF VALVE HP PUMP
Fuel
Heat filter
exchanger To start
purge valve
To metering
unit
Type: HP PUMP
LP pump: liquid ring type
HP pump: spur gear type
LP PUMP Fuel inlet LP PUMP HP PUMP
with pressure relief valve
(from aircraft fuel system) (with pressure relief valve)
Function
pressure and on the other side to downstream pressure plus
to protect the metering unit components. the force of a spring.
Note:
assembly.
Note:
O'ring seals ensure the sealing between the cartridge and the
To
start purge
valve 2B1: Pump and metering
unit assembly
Function
pressure and on the other side to downstream pressure plus
to protect the metering unit components. the force of a spring.
Note:
assembly.
Note:
blockage indicator.
O'ring seals ensure the sealing between the cartridge and the
Type: FILTER
Fibreglass cartridge COVER
Fuel filter
blockage
indicator
FUEL
FILTER Fuel
FILTERING ELEMENT
pressure
(20 micron fibreglass
transmitter
cartridge)
FUEL
Fuel pressure FILTER
and temperature
transmitter
Fuel
BY-PASS FILTER
pressure
VALVE HOUSING
transmitter
To start
From purge valve
LP pump
Fuel pressure
and temperature
Fuel filter
transmitter
blockage
indicator To metering
unit
HP pump
Function
increases.
Note:
PRE-BLOCKAGE Removable
PRESSURE SWITCH PRE-BLOCKAGE transparent cover
PRESSURE SWITCH (manual reset)
Electrical Type: Red
connector Differential pressure switch indicator
(magnetic)
Cockpit indication
BLOCKAGE INDICATOR
Downstream
O’ring Type:
pressure
Fuel seals Differential, magnetic Upstream
filter pressure
Indication: Downstream
Fuel pressure Red indicator
(from LP pump) pressure
FUEL FILTER
PRE-BLOCKAGE
PRESSURE SWITCH Pre-blockage indication FUEL FILTER
(cockpit) BLOCKAGE
INDICATOR
Fuel
FUEL FILTER
filter
2B: Pump and metering BLOCKAGE
Indication Indication Indication
unit assembly INDICATOR
Function
transmitters and a blockage indicator. pressure transmitters which measure the fuel pressure upstream
pre-blockage level.
outlet
1
Low Low Low Low
pressure pressure pressure pressure
Function
- An electrical connector
The fuel pressure and temperature transmitters provide signals
temperature signal to the EECU. The pressure and temperature transmitter also includes a
platinum wire resistor.
blockage
- To detect and indicate the low fuel pressure in the system
Electrical voltage proportional to the fuel pressure
- To monitor a fuel overtemperature.
Electrical current proportional to the fuel temperature.
Output signal:
FUEL PRESSURE Electrical voltage proportional
TRANSMITTER to the fuel pressure
FUEL PRESSURE
AND TEMPERATURE
Fuel Electrical TRANSMITTER
pressure connector
Low
pressure
FUEL PRESSURE
AND TEMPERATURE
TRANSMITTER
To HP pump
Function
pump intlet.
- A diaphragm and a microswitch
Fuel
pressure
LOW FUEL
PRESSURE SWITCH
ELECTRICAL
CONNECTOR
LOW FUEL
PRESSURE SWITCH Type:
Diaphragm
Setting:
50 kPa (7.2 PSI)
Indication
Cockpit indication
LOW FUEL
PRESSURE SWITCH
HP pump
LP pump
To metering unit
Function When the aircraft booster pump is swiched on, fuel is supplied
to the engine.
The start purge valve permits a purge of air from the fuel system
before engine start. The start purge valve is open.
the tank.
fuel tank
- :
unit assembly. :
- A valve
- A piston
- A spring.
START PISTON
Indication
PURGE VALVE Purge
(to tank)
Booster
pump
Indication
VALVE SPRING pressure
START
2B1: Pump and metering PURGE VALVE
unit assembly HP pump (open)
(stopped)
From FUEL SYSTEM From
metering unit PURGE metering unit
(before engine start)
START
PURGE VALVE START
PURGE VALVE
Indication
(closed) Indication
Low Low
pressure Indication pressure Indication
HP pump HP pump
(driven) (driven)
Function When the aircraft booster pump is switched on, fuel is supplied
to the engine.
The start purge valve permits a purge of air from the fuel system
before engine start. The start purge valve opens.
- A valve
- Two pistons
- Two springs.
START
PURGE VALVE
START START
PURGE VALVE PURGE VALVE
Purge (open) (closed)
(to tank)
Booster
Low
pump
pressure
pressure
To HP
pump
FUEL SYSTEM
Pump and metering PURGE NORMAL
unit assembly (before engine start) OPERATION
Function
- Additional check valve
response to signals from the EECU.
- Automatic control system
unit assembly.
ADDITIONAL
CHECK VALVE
MANUAL CONTROL
(connection with
the twist grip)
CONSTANT
∆P VALVE To fuel valve
assembly
Return to
LP pump outlet
Low AUTOMATIC
pressure CONTROL
MANUAL
METERING CONTROL
NEEDLE
The twist grip and manual system are in the "neutral" notch.
the stepper motor rotates and through the rack and pinion
mechanism, drives the metering needle control lever. The
metering needle has a rack and pinion mechanism which drives
the position transmitter which povides a metering needle position
signal (XMV) to the EECU.
METERING ADDITIONAL
NEEDLE CHECK VALVE AUTOMATIC CONTROL
SYSTEM
CONSTANT
(normal operation)
∆P VALVE
To fuel valve
assembly
Fuel return
to LP pump
outlet ADDITIONAL
CHECK VALVE
To fuel valve
AUTOMATIC Fuel MANUAL assembly
CONTROL inlet CONTROL
P3
N
+ -
MANUAL N
CONTROL
METERING
NEEDLE CONSTANT
CONTROL LEVER ∆P VALVE
∆P
+ -
STEPPER
+ METERING
MOTOR
- NEEDLE
METERING ADDITIONAL
NEEDLE CHECK VALVE
MANUAL
CONTROL SYSTEM
CONSTANT fuel flow increase
∆P VALVE fuel flow decrease
To fuel valve
assembly
Fuel return
to LP pump
outlet MICROSWITCH ACCELERATION ADDITIONAL
(neutral position signal CONTROLLER CHECK VALVE
to EECU)
To fuel
valve
Fuel MANUAL assembly
inlet CONTROL
P3
OPENING
MANUAL CONTROL + Low stop
CLOSING N N
-
Load
limiter METERING CONSTANT
NEEDLE ∆P VALVE
∆P
CONTROL LEVER
METERING
NEEDLE
mixed mode
If, during normal operation in automatic mode, the manual
To permit autorotation training, a microswitch (forced idle) is - The neutral notch microswitch sends a signal to the electronic
control unit
decrease direction. When this switch is made its output to the
EECU causes the software to decelerate the engine to idle - The electronic control unit outputs an indication to the
cockpit.
transmission and autorotation is possible. Return to normal
The position of the metering needle is still determined by the
minimum stop and the microswitch opens. electronic control unit.
Note
METERING ADDITIONAL
NEEDLE CHECK VALVE FORCED IDLE MODE
CONSTANT
∆P VALVE MIXED MODE
To fuel
valve assembly (flow reduction movement
Fuel return example)
to LP pump Step 1
outlet
Step 2
MICROSWITCH
ACCELERATION
(neutral position signal
CONTROLLER
to EECU)
AUTOMATIC Fuel MANUAL To fuel
CONTROL inlet CONTROL valve
assembly
P3
1
- ADDITIONAL
MANUAL CHECK VALVE
N
CONTROL
FORCED IDLE LOAD 1
MICROSWITCH LIMITER CONSTANT
2 ∆P VALVE
∆P
STEPPER
MOTOR
2 2 METERING
NEEDLE
METERING NEEDLE
POSITION TRANSMITTER Fuel Fuel return
(XMV to EECU) inlet to LP pump outlet
Function
- Automatic back-up control system
response to signals from the EECU.
- Additional check valve
unit assembly.
AUTOMATIC ADDITIONAL
BACK-UP CHECK VALVE
2B1 CONTROL
AUTOMATIC
BACK-UP
POSITION ELECTRICAL CONTROL
TRANSMITTER ACTUATOR
CONSTANT
∆P VALVE To fuel valve
assembly
CONSTANT
∆P VALVE Return to
ASSEMBLY LP pump outlet
Low AUTOMATIC
pressure CONTROL
2D
POSITION Start purge
TRANSMITTER valve
ELECTRICAL
ACTUATOR HP pump
The metering needle position is controlled by the stepper The engine no longer supplies power to the aircraft transmission
motor. and autorotation is possible.
the stepper motor rotates and through the rack and pinion is moved off the microswitch.
mechanism, drives the metering needle. The metering needle
has a rack and pinion mechanism which drives the position
transmitter which povides a metering needle position signal
(XMV) to the EECU.
2D
During shut-down the metering needle is moved to the closed
position by the EECU.
Note
AUTOMATIC ADDITIONAL
CONTROL CHECK VALVE AUTOMATIC
CONSTANT CONTROL SYSTEM
∆P VALVE
To fuel valve
assembly
Fuel return METERING ADDITIONAL
to LP pump NEEDLE CHECK VALVE
outlet METERING
NEEDLE To fuel
valve
AUTOMATIC Fuel DUAL
+ assembly
BACK-UP inlet STEPPER
MOTOR
-
CONTROL
FORCED IDLE
Forced idle BY-PASS
MICROSWITCH
control VALVE
METERING NEEDLE
XMV POSITION
EECU TRANSMITTER
CONSTANT
∆P VALVE
∆P
ELECTRICAL
N2 CONTROL UNIT
(EBCAU)
ELECTRICAL NEUTRAL
ACTUATOR POSITION
SWITCH Fuel Fuel return to
AIRFRAME ENGINE
inlet LP pump outlet
Note 1
and the by-pass valve. On the EC 130, a periodic test of the automatic back-up control
system must be carried out.
the metering needle. selection of "TEST" mode to test the system during a ground run.
to rotate the by-pass valve in the opposite direction. This will Note
the by-pass.
∆P VALVE
To fuel valve TEST
TRIM
- OFF
assembly
METERING ADDITIONAL
Fuel return AUTOMATIC NEEDLE CHECK VALVE
to LP pump BACK-UP TEST
outlet AUTOMATIC
CONTROL To fuel
AUTOMATIC DUAL valve
BACK-UP Fuel STEPPER assembly
CONTROL inlet MOTOR
METERING NEEDLE
POSITION
EECU TRANSMITTER
CONSTANT
∆P VALVE
∆P
ELECTRICAL +
N2 CONTROL UNIT
-
(EBCAU)
compressor casing.
FUEL VALVE
ASSEMBLY
START STOP
ELECTRO-VALVE ELECTRO-VALVE
Purge
(to tank)
From
metering unit
STOP
ELECTRO-VALVE P3 Fuel
injection
system
START
ELECTRO-VALVE
and shut-down.
- The stop electro-valve is energised and closes
The valve closes the fuel supply and opens the P3 air supply As the fuel pressure decreases, the stop purge valve closes
to ventilate the start injectors. under the action of its spring.
Stop
purge Pressurising
valve valve
Stop
electro-valve Fuel
injection
system
Start
electro-valve
P3
P3
P3 P3
Function
It is a 3-way, mono-stable valve. It consists of a solenoid which
The fuel valve assembly distributes the fuel to the injection
system. air inlet and the outlet to the injectors.
system bi-stable type valve and consists of a solenoid with two coils
(open and close) and a two position valve.
compressor casing.
FUEL
FUEL VALVE
INJECTION Start
ASSEMBLY
SYSTEM injectors
Combustion
chamber
INJECTORS drain valve
Start purge PURGE
valve VALVE
P3
and shut-down.
- The stop electro-valve is energised and closes
The valve closes the fuel supply. As the fuel pressure decreases, the stop purge valve closes
under the action of its spring.
The start purge valve opens to vent the start injectors by P3
air.
Fuel
Stop injection
electro-valve system
Start
electro-valve
P3
P3
P3 P3
SELF-SUSTAINING SPEED, NORMAL RUNNING SHUT-DOWN - INJECTION WHEEL PURGE
Function
The two start injectors spray fuel into the combustion chamber
during engine starting. - Jet
- Shroud.
They are secured by two bolts onto bosses with seals and
spacers to prevent leaks and adjust the depth of penetration
into the combustion chamber.
o'clock and 10 o'clock
The fuel is atomised and is ignited by the sparks from the igniter
- Spacers and seals (depth adjustment) It should be noted that ventilation is continuous during engine
running.
Type: 2D
Ignition plug
Simple injector
sparks
Quantity:
2 From
metering unit
Ventilation:
By air flow
2B/2B1
SPRAYING
INJECTOR SUPPLY TO
JET
START
Fuel Start INJECTORS
inlet electro-valve
(open) STARTING
Fuel inlet
from fuel
valve assembly
2D
START
INJECTOR
has a restrictor and a leak test plug. During shut-down the fuel remaining in the system is purged
via the fuel valve assembly.
Type:
Centrifugal injection
CENTRIFUGAL
WHEEL
From
metering unit
CENTRIFUGAL
Pressurising INJECTION WHEEL
valve (with spraying jets)
Fuel spraying
COMBUSTION CHAMBER
into the
FUEL INLET UNION
combustion
chamber
DISTRIBUTOR
INTERNAL Fuel
SUPPLY PIPE inlet
DISTRIBUTOR
Restrictor O'ring Leak test Copper INTERNAL
COMBUSTION CHAMBER seals plug seal SUPPLY PIPE
FUEL INLET UNION
COMBUSTION CHAMBER
FUEL INLET UNION
Function
The valve drains overboard any unburnt fuel remaining in the
combustion chamber.
SPRING
COPPER
(keeping the
SEAL
valve open)
PISTON
VALVE
Type:
Piston valve
OUTLET
COMBUSTION UNION
Setting: CHAMBER
Closing threshold as a function of N1 and P0 DRAIN VALVE
Unburnt P3 air
fuel pressure
To drain
system
DRAIN Turbine
VALVE casing "OPEN" POSITION "CLOSED" POSITION
in the system
ADDITIONAL
CHECK VALVE
(closed)
CONSTANT
∆P VALVE
(closed)
Indication
START
Indication
ELECTRO-VALVE
(in ventilation position)
COMBUSTION CHAMBER
DRAIN VALVE
(open)
LP PUMP HP PUMP START
(stopped) (stopped) PURGE VALVE
(closed)
Restrictor
Indication
Purge
(to tank)
LP PUMP
(stopped)
Indication
Note:
CONSTANT
∆P VALVE
(in control)
Indication
LP PUMP
(driven)
Indication
STOP START
ELECTRO-VALVE INJECTORS
(electrically supplied) (supplied)
START
HP PUMP START PURGE ELECTRO-VALVE
Fuel inlet (driven) VALVE (electrically supplied)
(closed)
CONSTANT
∆P VALVE
(in control)
Indication
P3
Indication
START
INJECTORS
(ventilated)
START
ELECTRO-VALVE
(ventilation position)
Note:
Momentary purge
(to tank)
P3
P3 P3
Indication
Indication
Combustion
chamber
drain valve
(open)
To drain
collector
The electrical signal to the stepper motor is
delayed in order to detect a failure to close
of the stop electro-valve.
Note
in the system
ADDITIONAL
CHECK VALVE
CONSTANT
(closed)
∆P VALVE
ASSEMBLY
(closed)
START
ELECTRO-VALVE
(closed)
INJECTORS
PURGE VALVE
(closed)
COMBUSTION CHAMBER
DRAIN VALVE
LP PUMP HP PUMP START (open)
(stopped) (stopped) PURGE VALVE
(closed)
Restrictor
The purge valve closes rapidly, under this action of the fuel
low pressure.
Note
Purge
(to tank)
Note:
The P3 air opens the start injectors purge valve opens and
under P3 air pressure and allows the ventilation of the start
injectors by P3 air.
START
ELECTRO-VALVE
(electrically supplied)
INJECTORS
PURGE VALVE START
(open) INJECTORS
(supplied)
PRESSURISING
STARTING PUMP PRESSURE AUTOMATIC
VALVE
LOW PRESSURE BACK-UP CONTROL
(open)
HIGH PRESSURE In the event of a control system failure,
METERED FUEL an automatic back-up control system
will ensure the correct fuel flow. CENTRIFUGAL
P3 AIR CONSTANT
∆P VALVE WHEEL
Restrictor (supplied)
ASSEMBLY
(in control)
ADDITIONAL START
CHECK VALVE ELECTRO-VALVE
(open) (closed)
INJECTORS
P3
PURGE VALVE
(in ventilation position)
START
LP PUMP HP PUMP INJECTORS
Fuel (ventilated)
inlet (driven) (driven)
Note:
STOP PRESSURISING
Restrictor ELECTRO-VALVE VALVE
(electrically supplied) (closed)
Momentary purge
(to tank)
P3
P3
INJECTORS
P3
PURGE VALVE
(in ventilation position)
COMBUSTION
To drain
The electrical signal to the stepper motor is CHAMBER
collector
delayed in order to detect a failure to close DRAIN VALVE
of the stop electro-valve. (open)
Function
The fuel pipes ensure the circulation of fuel between the
components of the system.
manufacturer's supply)
Indication
2D
START
PURGE OUTLET
Drain COMBUSTION
collector CHAMBER DRAIN
PUMP AND METERING
UNIT ASSEMBLY /
Fuel
VALVE ASSEMBLY
inlet
Type of pipes:
Rigid, stainless steel
VALVE ASSEMBLY / PUMP AND COMBUSTION FUEL PUMP
Type of unions: METERING UNIT ASSEMBLY / CHAMBER DRAIN DRIVE DRAIN /
Standard FUEL TANK (injection wheel and DRAIN COLLECTOR
start purge valve)
PREVENTIVE MAINTENANCE
Note:
CORRECTIVE MAINTENANCE
(non exhaustive list)
- Start injectors and igniter plugs 72-43-00 - Pump and metering unit assembly 73-23-00
3 Adjustment 3 Removal / installation
3 Inspection
- Fuel system 73-00-00
3 Tests
3 Procedure in case of external leak
- Pump and metering unit assembly 73-23-04
- Fuel valve assembly 73-14-00 3 Start purge supply tube
3 Removal / installation 3 Replacement of the seal
3 Inspection 3 Fuel filtering element
3 Tests 3 Fuel filter visual blockage indicator
- Start electro-valve 73-14-01 3 Fuel filter pre-blockage pressure switch
3 Removal / Installation 3 Low fuel pressure switch
3 Sealing test
- Stop electro-valve 73-14-01
3 Removal / installation
- Tubes and the unions of the fuel system 73-19-00
3 Removal / installation
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
..............................................................
......................................... 7.10
................................................................. 7.14
.....................................
................................................... 7.38
..............................................
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
The system is designed to adapt the engine to the aircraft power - Engine (engine and systems)
- Starting
- Speed control
- Various limits
- Maintenance aid.
MAIN CHARACTERISTICS
2B:
Single channel digital electronic
control system
2B1-2D:
Dual channel digital electronic
control system
AIRCRAFT
ENGINE ELECTRONIC - Redundant electrical supply (from the
(various systems)
CONTROL UNIT aircraft and from the engine alternator)
(EECU)
MAIN FUNCTIONS
- Starting
- Speed control
- Various limits
- Maintenance aid
ENGINE
(engine and systems)
Stop
A/C CONTROLS AND A/C 28 VDC A/C START AND STOP LOGIC
INSTRUMENTS SUPPLY
Start accessory
AIRCRAFT
control
Start
Stop
EECU
Firewall
Manual control
Forced idle
ENGINE
STOP Main
Fuel inlet LP FUEL HP PRESSURISING
ELECTRO- injection
PUMP FILTER PUMP METERING VALVE
VALVE
UNIT
PUMP - METERING UNIT ASSEMBLY
START Start
MANUAL P3 FUEL ELECTRO-VALVE injection
CONTROL VALVE ASSEMBLY
(AIRCRAFT)
P3
Note: 2D
Stop
blockage indication
pressure indication
Start control
R
R
A EECU
F
Start
Stop
T
CHANNEL CHANNEL
A B
EBCAU
2D: EDR
Firewall
2D: Filter status
E POSITION
N TRANSMITTER
G STEPPER MOTOR
I Fuel
N inlet A B STOP
LP FUEL HP PRESSURISING Main
E ELECTRO- injection
PUMP FILTER PUMP METERING NEEDLE VALVE
VALVE
ELECTRICAL
NPS
ACTUATOR
START Start
FUEL ELECTRO-VALVE injection
PUMP - METERING UNIT VALVE
ASSEMBLY Forced idle ASSEMBLY
P3
Channel selection
The EECU has two independent channels A and B. Both channels
have the same software. An internal channel selector in the EECU will select which
channel will control the engine depending on the signals it
receives from the two channels. The normal channel is A. If it
fails, the system changes automatically to channel B.
2D
2D
The discrete inputs are received and shared by the two channels
and the discrete outputs are controlled by the selected channel.
The resources of each channel receive their power supply from
the corresponding channel. The shared resources receive their
power supply from both channels.
CHANNEL STEPPER
A MOTOR
A
STEPPER
CHANNEL
MOTOR
B
B
ANALOG
INPUTS
CHANNEL B
SPEED
POWER SUPPLY MEASUREMENT
CHANNEL B N1, N2
2D: T4.5
MEASUREMENT
The EECU controls and monitors the engine operation. - Mounting pads.
ENGINE ELECTRONIC
CONTROL UNIT
(EECU)
Type:
2B: Digital electronic,
single channel
2B1-2D: Digital electronic,
dual channel
Electrical supply:
28 V; redundant
Mounting
pad (x 4)
ELECTRICAL
CONNECTORS
- T4.5 temperature
- T4.5 conformation
-
.
- Torque indication
- Serial links
- Bleed valve position
2D .
- XCP (collective pitch position)
-
speed control, ,
, monitoring and maintenance aid.
CONTROL
SYSTEM
2B1-2D: AUTOMATIC
BACK-UP CONTROL
SPEED CONTROL
- N2 rotation speed
The gas generator supplies power to the power turbine which combustion chamber.
is connected to the helicopter main rotor.
Thus, the gas generator adapts automatically to the requirements
determined limits.
applied
curve.
almost constant, as it is connected to the rotor)
speeds)
- 2D:
NR
W
N1 N2
Max. N1
RQ
x.T
Ma N1 isospeeds
W Torque
engine TRQ
TET
Min. N1
WF
Control N2
system
N1
Max.
Nominal N2
REQUIREMENTS
- NR
Operating
- N2
range
- Max. torque
- N1
Min.
- 2D: T4.5
- Protection
N2
INSTALLATION CONFIGURATION
AND REQUIREMENTS ADAPTATION TO REQUIREMENTS
In this type of control system the position of the helicopter overtorque protections.
collective pitch lever, which represents the power required,
NR
N1 N2
XMV*
Metering unit
WF*
WF limiter
WF*
N1 speed
N1 controller
N1*
N1 limiter
N1*
N2 speed
N2 controller
N1*
N1* N2*
Collective pitch
Anticipator
2D been registered.
limited.
The transition is completed when the system enters into nominal
stabilisation at "IDLE".
STARTING FUEL
N1 (%) OFF - - AR FLOW CONTROL LAWS
IDLE - - RAL
FLI - - VOL
1 - Basic flow
Flight (N2 100%) 2 - Starting
3 - T4.5 correction
2B 4 - T4.5 surveillance
Starting
Controlled acceleration
from Idle to Flight IDLE Starting
fuel
Idle flow
Approx. 67
FLIGHT Speed Flow
Self-sustaining speed control datum
2B1/2D
datum selection
45
Flow
Cranking limitation
Ignition
Fuel supply
0 Metering
time needle
control
Note: The engine can be started by moving the selector from "STOP" to
"FLIGHT" (2B) or from "OFF" to "ON" (2B1-2D). In this case the engine
Metering
will start and accelerate to 100% N2 without stabilisation at Idle.
needle
2D
2D 2D:
N2
2B:
XTL
N2 control
N2
P0
2B1:
XTL
N2 control Idle N1
NFT
N2 T0 datum Max. and
elaboration min. N1
N2 from*
avionics 2D: Idle N1* Acceleration
Deceleration N1
N2 control datum
N1*
N1* N1 N1* N1* WF* Datum
N1 N1
datum selection
limitation control
selection
VEMD
N1* WF*
- Transient
XPA Fuel overtorque
flow - Surge
Anticipation limitation - Flame-out
- 2D: T4.5 limitation
XMV*
XPA XPC Metering
needle XMV
control
Metering
needle
Note 1
manual mode
This mode permits manual control of the engine in the event of
complete failure of the automatic control system.
Note 2
It also designed to allow training in manual mode by simulating
a complete failure of the automatic control system.
Note 3
Automatic selector.
- MAN - MAN
Twist grip Twist grip
- AUTO - AUTO
TWT
GRP
CONTROL
The pilot also controls the max. torque applied to the main
the essential piloting parameter. gearbox, however as a safety measure the EECU elaborates
N1 T4.5
INDICATION Max.
N1 EECU max. stop
MTOP (f P0, T0)
The system ensures the indication of engine parameters, In stabilised conditions a power check is selected while the
performance indication, cycle counting, rating exceedance time necessary parameters are being transmitted to the EECU
counting, fault indication and maintenance aid.
N2
SPEED
INDICATION
N1 2B/2B1
SPEED
INDICATION 2D
A
2D: T4.5 N1 MTOP Fault Engine I
calculation calculation detection and power R
indication check C
R
A
Bleed valve
EECU F
monitoring
hours counting T
Maintenance
aid
Cycle
counting
Fault indication
deceleration control) remain ensured. the essential control functions are ensured
In the event of a fault affecting a main law and the
back-up law the system declares itself unable to control the engine performance.
engine and the engine must be controlled manually.
(Amber)
position.
Control system
Consequences GOV Red
failure GOV
Major failure - Level 3
Fault
(manual mode reversion)
Faults affecting a main Detection and
control law and Manual
Indication
the back-up law: control
major failure - level 3 GOV GOV Amber
GOV
Minor failure - Level 2
Faults affecting Use of a (response time may be affected
a main control law: back-up law but the essential control functions
minor failure - level 2 are ensured)
GOV
Faults not affecting The system remains GOV GOV Flashing amber when the
a main control law: on the main control law “Stop-Idle-Flight” selector leaves
minor fault - level 1 the “Filght” position
GOV Minor fault - Level 1
(no effect on engine performance)
Fault indication
- If a minor fault affects channel A, the system remains on - The GOV red indicates a major failure
channel A
- The GOV amber indicates a minor failure. This light also
- If a fault affects a main control law on channel A, it will use
a recovery law.
FAULT TOLERANCE
Channel A
A: No failure A: Failure level 1 A: Failure level 2 A: Failure level 3
Channel B
Ch. in control: A Ch. in control: A Ch. in control: A Ch. in control: B
B: No failure EECU: No failure EECU: Redun. failure EECU: Minor failure EECU: Redun. failure
GOV: None GOV: Flashing amber GOV: Amber GOV: Flashing amber
Ch. in control: A Ch. in control: A Ch. in control: A Ch. in control: B
B: Failure level 1 EECU: Redun. failure EECU: Redun. failure EECU: Minor failure EECU: Redun. failure
GOV: Flashing amber GOV: Flashing amber GOV: Amber GOV: Flashing amber
Ch. in control: A Ch. in control: A Ch. in control: A Ch. in control: B
B: Failure level 2 EECU: Redun. failure EECU: Redun. failure EECU: Minor failure EECU: Minor failure
GOV: Flashing amber GOV: Flashing amber GOV: Amber GOV: Amber
Ch. in control: A Ch. in control: A Ch. in control: A Ch. in control: None
B: Failure level 3 EECU: Redun. failure EECU: Redun. failure EECU: Minor failure EECU: Total failure
GOV: Flashing amber GOV: Flashing amber GOV: Amber GOV: Red
Note 1:
maintenance aid
- Transmission of the fault report to the aircraft system - The pressure P0 and temperature T0
- Recording in the memory of the last 32 fault reports. - The request for a performance check and read-out of
results
- The request to read the cycle, hour and limit exceedance
counters
- The request for a fault report
- Reset of cycle counting.
MAINTENANCE AID
- Fault detection
- Identification of the Transmission of
affected component the report to the
- Writing of a fault report aircraft system
(fault type, location)
- Recording of the last
32 fault reports
MAINTENANCE AID
This part mentions in a general way the main functional electronic - Engine power check
blocks.
Note:
2D
- TRQ calculation
- Cycle counting
- Maintenance aid.
2D: T4.5
Determination of
control mode
N2 N1
datum datum Starting
selection selection
Flow
N2 speed N1 speed datum
Limitations
control control selection
Anticipation
Flow
limitation
TRQ
calculation
Metering
needle
2D: T4.5 N1 MTOP Fault detection Engine A control
calculation calculation and power I
management check R
C
R
Bleed valve
A
monitoring
F
EECU hours T
counting Maintenance
aid
Note: 2B1-2D: both channels can
Cycle perform all of these operations.
counting
Note:
Refer to Maintenance Manual (chapter 05).
PREVENTIVE MAINTENANCE
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
Note:
CORRECTIVE MAINTENANCE
(non exhaustive list)
- EECU 73-21-00
, Removal / Installation
, Check
, Check of information transmitted on
ARINC 429 serial link
, Tests (using the automatic cycle counting
function)
, Tests (using the fault message function)
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
-
exchanged in real time between the EECU and the helicopter
over the RS 422 link
-
Function of the failures detected by the EECU. The last 32 occurrences
Maintenance operations on EECUs allow the data stored in its are saved
memory areas to be processed. -
order to facilitate the understanding of the last 8 occurrences
Context
- Technical occurrences (failures or abnormal behaviour) -
- Resetting of counters (OEI, cycles) - : Use of the workshop
mode
The equipment required to perform these maintenance tasks
- : Use of the CAN
link
Turbomeca authorised personnel .
- Communication interface (PCMCIA cards or Ethernet unit or
- Laptop PC-to-EECU connection cable - While referring to the Maintenance Manual, connect the PC
- Maintenance software. to the EECU using the appropriate tooling and then read
- Must have followed the 1st line maintenance course for the
engine concerned
The data is then viewed to judge its validity. It also allows
- Must have knowledge of the helicopter interface concerned.
the occurrence which took place at the customer's site to be
Processing the data with the maintenance tools developed by Turbomeca allows Turbomeca to help orient the
customer's troubleshooting. It also allows for greater autonomy in terms of updating the cycle or OEI counters
after equipment has been replaced.
Context:
- Technical occurrences
If complex occurrence,
- Resetting of counters
processing of data by
Turbomeca specialist personnel
"Confirmation of occurrence
+ help with troubleshooting"
SySTemS
.......
................... 8.4
........................................................... 8.8
...........................................................
....................... 8.14
......................................................................... 8.16
.................. 8.18
.........................................................................
- 2D: EDR - Engine Data Recorder ........................................................
miscellaneous indications ..................................................................
........
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
Functions systems
The measurement and indicating system provides the following
FUNCTIONS
LUBRICATION
SYSTEM
MISCELLANEOUS
(indicating lights
and monitoring)
ENGINE N1 SPEED N2 SPEED
TORQUE
SySTem
- Alternator
Firewall
INSTRUMENT PANEL EECU ENGINE
VEMD N1
(FLI) N1C SENSOR
∆N1
N2 + NR N2
N2A SENSOR
Indication
NR signal
SySTem
Function
This system measures the rotation speeds of the gas generator 2D
The
Firewall
INSTRUMENT PANEL EECU ENGINE
VEMD N1 2D
(FLI) 2B1 N1C SENSOR
∆N1
N1
MTOP CONTROL ALTERNATOR A (N1)
2D
(digital N1) STARTING
ALTERNATOR B (N1)
SPEED CONTROL
INDICATION LOOP
N2B SENSOR
(to channel A)
CYCLE
COUNTING AND
MAINTENANCE N2C SENSOR
AID (to channel B)
NR signal
N2 + NR
Indication N2
N2A SENSOR
EBCAU
SySTem
speed.
to the VEMD.
Type:
Electro-magnetic Permanent
N1 SPEED
magnet
SENSOR Coil
Quantity:
2
(interchangeable)
N1 SPEED SENSOR
Phonic wheel:
- Quantity: 1
- On the alternator N1C
drive shaft SENSOR
N1B
VEMD SENSOR
PUMP AND
METERING UNIT ALTERNATOR
N1 SPEED EECU (redundancy)
SENSORS ASSEMBLY
SySTem
speed.
2D
Note
Winding
Type: B
Electro-magnetic N1 SPEED Permanent
SENSOR Coil magnet
Quantity:
1
A Winding
VEMD A
EECU
ALTERNATOR
PUMP AND
METERING UNIT Winding
N1 SPEED B B
SENSOR ASSEMBLY
SySTem
speed.
counting.
REDUCTION
N2A and GEARBOX
N2B OUTPUT GEAR
(Phonic wheel)
N2C
Type: Permanent
Electro-magnetic magnet N2 SPEED
Electrical N2 SPEED SENSOR
Quantity: connector SENSOR Coil
3
(interchangeable)
INDICATION N2A
Phonic wheel: (N2, NR) SENSOR
- Quantity: 1
- Reduction gearbox output gear
2B1-2D: EBCAU
PUMP AND
METERING UNIT (2B)
ASSEMBLY
EECU
N2C
(2B1-2D) B SENSOR
N2C
SENSOR
SySTem
2D
- The EECU
- The T4.5 indicator Being given a discrepancies of measurement, the conformation
2D
identical for all engines.
- Indication
2D .
- Thermocouple harness (x 2)
- Engine Electronic Control Unit
- Indicator (VEMD)
2D
2D: EDR
2D 2D
THERMOCOUPLE 2D
2B/2B1 PROBES
2B/2B1
THERMOCOUPLE
T4.5
HARNESS (x 2)
INDICATION
2B-2B1: T4.5
CONFORMATION
BOX
T4.5
2D
2B/2B1 EECU
Type:
Thermocouple probes
Indication:
Degrees Celsius
2B-2B1: T4.5 2D: Electrical PUMP AND METERING
CONFORMATION BOX connector UNIT ASSEMBLY
SySTem : T
2D
Function
Function
The thermocouples supply a signal for T4.5 indication and fuel
: T
2D
:
of the turbine casing and each probe is secured by a bolt.
: T
harnesses.
4 probe
2B/2B1 2B/2B1
set
EECU
2D
4 probe
2B-2B1: T4.5 2D: Electrical 2B/2B1 2B/2B1 2B/2B1
set
CONFORMATION BOX connector
T4.5
T4.5 indication 2B-2B1: T4.5
PROBE
conformation values are CONFORMATION BOX
(sheath, Chromel
and Alumel junction) adapted to module M03 Right harness Connections Printed
and recorded on the M03 connector (adjustment of circuit
log card EECU resistance values) board
connector
EECU
ZERO PENTE ZERO PENTE
1 1 1 1
2 2 2 2
REGULATION
INDICATION
connector
3 3 3 3
Type:
4 4 4 4
5 5 5 5
6 6 6 6
Indicator
thermocouple
Z P Z P
Cable connector
(connection with
the conformation Quantity:
box) 8 double probes
The conformation box
(16 thermocouples)
contains a printed circuit
in 2 harnesses Left harness board of resistors
connector
SySTem
- Engine control
- Torque indication.
- The EECU
- The torque indicator
2D: .
2D
2D:
EECU
2B-2B1: TORQUE
TORQUE INDICATION
CONFORMATION 2B/2B1
BOX
TORQUE SENSOR
(connection with 2D: EDR METERING
the EECU) UNIT
REFERENCE
SHAFT
PHONIC WHEEL
TRANSMISSION
Type:
SHAFT
Phase displacement
SySTem
are equal (a = b).
When the torque increases, the transmission shaft twist in relation
to the reference shaft causes a variation of the distances (a
Function increases, b decreases). The EECU measures this difference
and determines the engine torque value.
The torquemeter provides an electrical signal to the EECU.
Function
- Phonic wheel
- Sensor
REFERENCE 2B-2B1:
SHAFT TORQUE The conformation box
(fitted with 4 CONFORMATION contains a printed circuit
equidistant teeth) a BOX board of resistors
TRANSMISSION Connections
SHAFT (fitted (adjustment of
b
with 4 equidistant resistance values)
teeth) Without torque
(zero torque, a = b)
ZERO
1
2
3
4
5
6
7
TORQUE Z
SENSOR a
Protection TORQUE P
tube SENSOR
1
2
3
4
5
6
7
b
PENTE Printed
PHONIC WHEEL circuit board
With torque Quantity: 1
(the 2 shafts rotate at the same speed
but with a phase shift: a ≠ b) SENSOR
a b Quantity: 1
Phonic wheel Type: electro-magnetic Electrical
Electrical signal - 8 teeth connector
to EECU - belonging to the 2 shafts (connection with
the EECU)
TORQUE
SENSOR
Torque
Laminated conformation values are
shim a 2B-2B1:
Reference adapted to module M01
b TORQUE
shaft and recorded on the M01
Transmission CONFORMATION
log card
shaft BOX
Function
The Engine Data Recorder (EDR) records engine data
(conformations, counters, events, indications of maintenance...)
and allows the operator to recover them.
EDR.
Note
ENGINE
Firewall
Power supply:
28 VCC
Type of links:
CAN, Ethernet
EDR ENGINE
HARNESS
Engine
OPER plateform
ATO
LAPTO R’S
P
EECU
ELECTRICAL
CONNECTOR
EDR
(ENGINE DATA
RECORDER)
Function
To provide information in the cockpit about the operation of the - The VEMD
aircraft and engine systems.
- The CWP.
- Central Warning Panel The CWP has a set of warning lights to alert the pilot to any
malfunction in aircraft and engine vital system.
- Display unit with two screens
- Engine sensors
- EECU
Firewall
COCKPIT AIRCRAFT
CWP ENGINE
(Central Warning Panel)
UPPER
SCREEN
LOWER
SCREEN
EECU
VEMD
(Vehicle and Engine Multifunction Display)
-
- Indicators directly connected to the engine sensors
-
- Indicators whose signal is provided by the EECU.
- Magnetic particles
+ 28 V
2B-2B1: Low oil pressure
2B-2B1: Fuel filter pre-blockage
Circuit
breaker Magnetic particles
2B-2B1: Low fuel pressure
Fire detection
ENGINE
+ 28 V
Total failure
Degraded operation or minor fault
Circuit
breaker 2B: Manual mode
2B: Twist grip out of the neutral position
Bleed valve position
2B1-2D: Return to neutral position
2B1-2D: EBCAU enable
EECU
Function
VEMD (Vehicle and Engine Multifunction Display) provides - Engine parameter screen in starting
information in the cockpit about the operation of the aircraft
and engine systems.
- 1 lower screen
Note 1:
- Control buttons.
the 2D
Note 2:
UPPER SCREEN
P2 6 P2 NG
5 7
10 4 8 10 98%
3 9 5 6 7
0 T4 4 8
648°C x 100 3 9
T4
2 10
5 4 6 8 -5 0
5 680°C
1 11
2 10 0 FLI
-10 TQ
0 TQ x 10 NG 5
61,8% 72,7% 90%
0 0
OFF 1 MESSAGES
OFF 2
CONTROL
BUTTONS STARTING OPERATION
UPPER SCROLL
when it reaches the limit the line becomes red and an aural
warning sounds.
- Lower Screen.
Aircraft
SAND BLEED VALVE SAND BLEED VALVE
manual is the reference
FILTER FLAG FILTER FLAG
document for this
system.
OFF 1 OFF 1
N1
ENGINE
PARAMETERS,
P2
5 6 7
OFF 2 P2 NG OFF 2 T4.5
10 4 8 10 98% DIGITAL
3 9 5 6 7 INDICATION
0 T4 4 8
648°C x 100 SCROLL 3 9
T4
SCROLL
TORQUE
2 10
5 4 6 8 -5 0
5 680°C
1 11
2 10 0 FLI
-10 RESET TQ RESET
0 TQ x 10 NG 5
61,8% 72,7% 90%
0 0
SELECT MESSAGES SELECT
+ +
FAULT
MESSAGES
5 10
ENG OIL
4 6 8 5 10
ENG OIL
4 6 8
OR EECU
2 10 - 2 10 - INPUTS
0 16 0 16 0 16 0 16
x 10 x 10
TEMP PRESS TEMP PRESS
90°C 6 Bar ENTER 90°C 6 Bar ENTER
BRT - BRT -
Note:
- OVERLIMIT
2D
go to this page.
Press ON/OFF
Aircraft
upper screen
manual is the reference
document for this 2
system. OFF 1
Press ON/OFF
P2 OFF 2 lower screen
10
NG
98% 2
5 6 7
4 8
3 9 SCROLL
T4
2 10
5 680°C
1 11 Keep pressed
0 FLI TQ
90%
RESET
1 while
0 switching on
MESSAGES SELECT
+
3
Press to
MAINTENANCE MENU MAINTENANCE MENU select line
-
FLIGHT REPORT FLIGHT REPORT
FAILURE FAILURE
OVER LIMIT OVER LIMIT
ENGINE POWER CHECK ENGINE POWER CHECK ENTER
TRANS. RESET TRANS. RESET
FUNC. TIMES
EECU DATA
FUNC. TIMES
FADEC DATA
4 Press to go
BRT +
to selection
HARMONISATION IN PROGRESS HARMONISATION IN PROGRESS
HARMONISATION OK HARMONISATION OK
BRT -
2D VERSION
2B-2B1 VERSIONS
1 TO 4 : SELECTION
ORDER
Func. Times
This page displays the total operating hours of the VEMD and
the EECU.
detected can be displayed
2D Fadec data
This page displays the values of the inputs to the VEMD from
the EECU.
MAINTENANCE MENU
Aircraft
FAILURE DIAGNOSIS
FLIGHT XXXXX
FLIGHT REPORT manual is the reference
FAILURE
OVER LIMIT document for this
ENGINE POWER CHECK
XXX TRANS. RESET
FUNC. TIMES
FLIGHT REPORT system.
FLIGHT Nb FAIL
XXXXX XXX XXX FADEC DATA
FLIGHT NUMBER 452
ENTER
This is an internal GOOD BAD
VEMD function. EXIT ---> PRESS RESET
XX FAIL
NG XXX.X XXX.X OVERT LIMIT XXXXX
FADEC DATA
TRQ XXX.X XXX.X TIME LIMIT MAX
t4 XXX XXX
XXX XX ) TRQ TRA NG TOP XXX.X % T0 -XX.X °C
T4R1 XXXX.X XXXX.X TRQ XXX XX ) TRQ MED XXX X NG MCP XXX.X % P0 XXXX mb
T4R2 XXXX.X XXXX.X XXX XX ) TRQ EXT Pg NG LIM XXX.X % STATUS XXXX HEX
P0 XXXXX XXXXX XXX XX ) T4 LOW t4 - XXX °C LOG OUT 1 XXXX HEX
t4 XXX - IAS XXX Km/h LOG OUT 2 XXXX HEX
OAT XX.X XX.X XXX XX ) T4 MED
XXX XX TRIM NF XXX.X % LOG IN XXXX HEX
XXX XX ) T4 HI
GENC XXX XXX + COL. PITCH XXX.X % FAIL 1 XXXX HEX
XX.X XX.X XXX XX ) NG MNT
GENV NG XXX 31 P3 XX.XX bar FAIL 2 XXXX HEX
XXX XX ) NG TRA
NF XXXXX XXXXX FF XXX l/h
XXX XX ) NF TRA
NR XXX XXX NF XXX
XXX XX ) NF EXT
BV/HSPD/IRS X/X/X BOOLEAN
P2 HD/P/D X/X/X X/X/X
P2 H/D/ASF P/ASF N X/X/X/X BOOLEAN
NR XXX XXX XXX XXX XXX EXIT ---> PRESS RESET
Faults
which displays them on the lower part of the upper screen. This
Note:
Aircraft
manual is the reference
FAULT
document for this
CODE TABLES system.
OFF 1
P2 NG OFF 2
10 98%
5 6 7
4 8
3 9 SCROLL
T4
2 10
5 680C
1 11
0 FLI TQ RESET
90
0
FUEL QTY OAT SELECT
MESSAGES
210 KG + 25.1C
5
ENG OIL
4 6 8
FAULT
10
2 10 - MESSAGES
0 16 0
x 10
16
(code)
TEMP PRESS
90C 6 Bar ENTER
U/BUS I/GEN
28 V 150 A BRT +
Note:
OVERLIMIT DETECTED
- 1
-
FLIGHT NUMBER 452 HARMONISATION ENDED
ENTER
Pg
DURATION 1 h 21 mn
USAGE 0.0%
DURATION 1 h 21 mn
- ENTER
Press
CYCLE NG XX.XX I XXXX.XX CYCLE NG XX.XX I XXXX.XX
CYCLE NF XX.XX I XXXX.XX +
TOTAL OVER LIMIT XXXXX
2D VERSION 31
BRT +
TIME LIMIT MAX
OVER LIMIT DETECTED XXX XX ) TRQ TRA
FAILURE DETECTED TRQ XXX XX ) TRQ MED XXX X
XXX XX ) TRQ EXT Pg
EXIT ---> PRESS RESET
BRT - XXX XX ) T4 LOW
t4 XXX -
XXX XX ) T4 MED
XXX XX
XXX XX ) T4 HI
+
XXX XX ) NG MNT
NG XXX 31
XXX XX ) NG TRA
XXX XX ) NF TRA
NF XXX
XXX XX ) NF EXT
The "flight report" is automatically displayed
NR
during shutdown (it can also be accessed from XXX XXX XXX XXX XXX
1 To 3 : SELECTION ORDER
Note 1:
"
Note 2:
"
Note:
NUMBER OF
LAST FLIGHT
FLIGHTS FAILURE DIAGNOSIS
FLIGHT XXXXX WITH FAILURE(S)
WITH FAULTS
(last 32 flight) NUMBER OF FAILURES
+ XXX
FLIGHT Nb FAIL IN THE SELECTED FLIGHT
MAINTENANCE MENU XXXXX XXX XXX
Press
-
FLIGHT REPORT
+ - 1 N IN LIST OF FLIGHTS
FAILURE
OVER LIMIT
WITH FAILURE(S)
ENGINE POWER CHECK ENTER To choose
TRANS. RESET
FUNC. TIMES flight number EXIT ----> PRESS RESET
FADEC DATA
BRT + Press TASK
Note:
Refer to Maintenance Manual (chapter 05).
PREVENTIVE MAINTENANCE
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
Note:
CORRECTIVE MAINTENANCE
(non exhaustive list)
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
.............................................................
.................................................................................. 9.4
................................................................... 9.6
................................................................ 9.8
st
line maintenance ...............................................
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
Function
2D
2B 2B1/2D
Flight ON
Idle STARTER-GENERATOR
STARTER
Stop OFF CONTACTOR
Starting envelope: ENGINE RATING ENGINE RATING
Refer to Flight Manual SELECTOR SELECTOR
Run-down time:
> 25 sec. from 67 to 0% N1 "DRY CRANK"
PUSH-BUTTON
Max. T4.5 temperature
during start:
Refer to Flight Manual STOP
EECU
CIRCUIT-BREAKER ELECTRO-VALVE
Function
The starter motor cranks the gas generator rotating assembly
during starting and dry crank.
When "START" is selected the starter contactor closes and
connects the aircraft DC bus bar to the starter.
starter operates as a Direct Current generator.
The starter then cranks the rotating assembly through the
accessory drive train.
SUPPLY
TERMINALS
MOUNTING
FLANGE
STARTER
(starter-generator)
START
TORQUE
SUPPLIED BY
AIRCRAFT MANUFACTURER
Decreasing ambient
temperature
Type:
Starter-generator
Supply: 45%
28 VDC N1
0 Self-sustaining speed
STARTER GENERATOR
Function
This system ensures the ignition of the fuel sprayed by the start The system is electrically energised from start selection to
injectors into the combustion chamber. self-sustaining.
The ignition unit is supplied with 28 VDC, it changes this to
a high energy voltage which is delivered to the igniter plugs
through the ignition cables.
except the electrical supply circuit.
The high energy current produced by the ignition unit is supplied
to the central electrode of the igniter plug. It discharges, across the
semi-conductor to the plug body causing a powerful spark.
ELECTRICAL
Electrical connector IGNITER CONNECTOR
(to the igniter plug) PLUG
Electrical connector
(to the ignition unit)
EXTERNAL
IGNITION
BODY
CABLE
(-)
Spark
Insulator
SEAL AND
CENTRAL Semi- SPACERS
IGNITION ELECTRODE conductor
CABLES (+)
IGNITION
UNIT
Start injectors
IGNITER
POWER PLUG
SUPPLY
CABLE
Type:
High Energy (HE)
Supply voltage:
IGNITER 28 VDC COMBUSTION
PLUG CHAMBER
exceed 20 sec.
- Stabilisation
- Stop selection
Note 1
- Run-down and stop.
Note 2
START
EECU N1
SELECTION Stop selection
Stabilisation
RELAY BLOC
+ ACCESSORY RELAY Starting
accessories
2D: IGNITION RELAY
Run-down
2D: START RELAY
N1 T4.5 gas
temperature time
N2 100% SHUT-DOWN CYCLE
N1 idle
Self-
sustaining
speed
Selection
time Selection (20 sec. max.) time
STARTING CYCLE DRY CRANK CYCLE
Note:
Refer to Maintenance Manual (chapter 05).
PREVENTIVE MAINTENANCE
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
Note:
CORRECTIVE MAINTENANCE
(non exhaustive list)
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
.........................................
............................................................................ 10.4
.......................................................... 10.8
...........................................
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
Function Note:
The system contributes to the various indicating and control
- Control
- Control system
- Safety system
- Maintenance aid.
- Electrical harnesses.
CONTROL
AND INDICATING Direct current:
COMPONENTS 28 VDC from aircraft
electrical system
Dedicated alternator
electrical power:
100 VA, < 48 VDC after being
rectified in the EECU
ELECTRICAL
HARNESSES
ACCESSORIES
AND SENSORS
ENGINE ELECTRONIC
CONTROL UNIT
- Rotor
EECU.
Note:
:
:
rotor
EECU.
Type:
Permanent magnet rotor
- 2B: 3 phase alternator ELECTRICAL
- 2B1-2D: 3 phase double alternator CONNECTORS
(connection with the EECU)
Power:
100 VA
Output voltage:
< 48 VDC after being rectified by the
EECU
Drive shaft
(N1)
Rotor
(permanent magnet)
MOUNTING
FLANGE
(mounting on
accesory gearbox)
2B1-2D:
ALTERNATOR
ALTERNATOR ELECTRICAL
2B:
CONNECTOR
ALTERNATOR
(connection with the EECU)
the rotor
operation)
in the EECU.
EECU
STATOR (rectified three-phase voltage)
(three-phase Stator
coil)
ELECTRICAL + 28 VDC
CONNECTORS BUSBAR
(connection to the EECU)
ROTOR
2B
Internal
supply
ALTERNATOR
(supplies the EECU with three-
Stator 2B
Stator phase alternating current)
winding A
winding B Stator
EECU winding B
Stator
+ 28 VDC winding A
MOUNTING FLANGE BUSBAR Channel
(secured on the ROTOR A
rear face of the (permanent magnets;
accessory gearbox) 8 poles)
2B1/2D
ROTOR
PRINCIPLE OF EECU N1
ELECTRICAL SUPPLY 0% Approx. 60% 100%
Function
The electrical harnesses connect the engine electrical
components to the EECU and the aircraft.
Note:
Firewall
Cable type:
Aircraft Engine Plaited, shielded or
P 200 P 100 double-shielded
Type of connectors:
Threaded, self locking
AIRCRAFT P 202 P 201
E 2D:
E EDR
C Aircraft responsibility
U
P 204 ENGINE Engine responsibility
P 203
2B1-2D: P 101
(T0)
ENGINE-AIRCRAFT
P 100 HARNESS
ENGINE-AIRCRAFT CONNECTOR
P 100 HARNESS
CONNECTOR
P 201 P 201
CONNECTOR CONNECTOR
ENGINE-EECU ENGINE-EECU
HARNESSES HARNESSES P 101
2B/2B1 2D CONNECTOR
Note:
Refer to Maintenance Manual (chapter 05).
PREVENTIVE MAINTENANCE
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
Note:
CORRECTIVE MAINTENANCE
(non exhaustive list)
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
...........................................................................
............................................................... 11.4
........................................................... 11.6
.................................................................... 11.8
.......................................... 11.16
.................................................................... 11.18
........................................
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
Function
The engine compartment houses the engine.
- Cowlings
- Support platform.
Insulated compartment
Compartment ventilation
by air circulation
FRONT
FIREWALL
REAR
FIREWALL
Function Function
The engine mountings attach the engine to the aircraft. The lifting rings permit engine lifting.
Note:
ENGINE LIFTING
SLING
REAR MOUNTING
FRONT MOUNTING (aircraft manufacturer's supply)
exhaust system
Function Function
The air intake system directs the ambient air into the engine. The exhaust system discharges the gas overboard.
air duct.
PROTECTION DEVICES
(sand filters...)
AIR DUCT
The oil system has three interfaces which are installed on the
- Oil supply line to the oil pump pack. The oil supply line is
2D
Oil tank OIL SUPPLY Oil tank OIL BREATHER Engine breathing
TO THE PUMP vent line UNION vent line
2D 2B/2B1
1
3
2 1
2
- A fuel return line (start purge and injection wheel purge) back
to the tank.
START PURGE
(start purge valve)
2
From tank
1 FUEL SYSTEM To tank
INLET UNION
2
To
FUEL RETURN tank
LINE
Indication
To
2 tank
Indication
- A fuel return line (start purge and injection wheel purge) back
to the tank.
INJECTION
WHEEL PURGE
(stop purge valve)
START PURGE
(start purge valve)
From
2
tank
1
FUEL SYSTEM To
2 INLET UNION tank
FUEL RETURN To
LINE tank
To
2 tank
1
From tank
Firewall
Aircraft Engine
P 200 P 100
AIRCRAFT
ENGINE
STARTER-GENERATOR
CABLES
P 202 P 201
E 2D:
E EDR
C EARTHING
U STRIPS
P 204
P 203
Engine interfaces
Aircraft responsibility 2B1-2D:
Engine responsibility P 101
(T0)
Function
to an aircraft drain.
2D
- Injection wheel purge The injection wheel purge (through the stop purge valve) and
start purge drain valve are connected to the aircraft to be
- Start purge valve outlet returned to the tank.
- Exhaust pipe drain The double exhaust pipe drain connects into one pipe which is
connected to an aircraft overboard drain.
- Output shaft seal drain.
OIL
FUEL PUMP EXHAUST PIPE BREATHER
DRIVE DRAIN DRAIN UNION
2D
2B/2B1
Engine breather
Interfaces
pipe
(aircraft manufacturer's supply)
To fuel tank
COMBUSTION DRAIN OUTPUT SHAFT
CHAMBER DRAIN COLLECTOR SEAL DRAIN
To aircraft
drain
Function
FIRE TERMINALS
DETECTOR
Cold zone Hot zone
Aircraft Engine
+
Detection
Alarm
logic
+
MOUNTING
SEALED FLANGE
Test button BI-METALLIC
DETECTOR
Note:
Refer to Maintenance Manual (chapter 05).
PREVENTIVE MAINTENANCE
Note:
CORRECTIVE MAINTENANCE
(non exhaustive list)
- Fire detector 26-11-00 - Purge valve outlet of the pump and metering
. Removal / Installation unit assembly 71-71-00
- Drain tube of the fuel pump assembly 71-71-00 . Removal / installation
. Removal / installation - Engine front support 72-61-00
- Fuel return to tank tube (start electro-valve . Removal / installation
drain tube) 71-71-00
. Removal / installation
- Tube of the turbine casing drain valve
assembly 71-71-00
. Removal / installation
- Turbine casing drain valve assembly 71-71-00
. Removal / installation
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
..................................................................................................
..................................................................................
Conclusion ...........................................................................................
Trouble shooting is a very important aspect of maintenance. The repair procedure should be guided by two main
- Minimum downtime
Inevitable Random
Failure
(single, double,
dormant)
REFER TO THE
No effect after selecting start
MAINTENANCE MANUAL N1 doesn't increase
Chapter 71-00-06
Is crank
Yes possible? No
Note: Further tests (failure code, engaging noise of the contactor…) help locate the failure.
REFER TO THE
On selection of start, N1 increase, but no increase in T4.5
MAINTENANCE MANUAL
Chapter 71-00-06
The ignition
system operates
Yes (noise of HE components) No
REFER TO THE
Abnormal T4.5 rise
MAINTENANCE MANUAL
Chapter 71-00-06
REFER TO THE
Failure during starting acceleration
MAINTENANCE MANUAL
Chapter 71-00-06
REFER TO THE
Deceleration to idle
MAINTENANCE MANUAL
Chapter 71-00-06
N1
Yes deceleration No
Yes N1 stabilisation No
Stop selection
The engine
stops, N1 and T4.5 No
decrease
REFER TO THE
Dry crank selection
MAINTENANCE MANUAL Note: 20 sec. max. to avoid
(press and hold)
Chapter 71-00-06 starter overheat
Yes N1 indication No
Is the
Does the
gas generator
starter turn?
driven?
Yes No Yes No
Is starting
possible?
Yes No
REFER TO THE
Abnormal oil pressure indication
MAINTENANCE MANUAL
Chapter 71-00-06
Low oil
Yes pressure light No
illuminated?
REFER TO THE
Abnormal oil temperature indication
MAINTENANCE MANUAL
Chapter 71-00-06
Low High
REFER TO THE
MAINTENANCE MANUAL
Chapter 71-00-06
Loss of power
REFER TO THE
MAINTENANCE MANUAL
Chapter 71-00-06
Yes Max. N1 reached No
Compressor surge
REFER TO THE
MAINTENANCE MANUAL
Chapter 71-00-06
REFER TO THE
Abnormal power turbine rotation speed N2
MAINTENANCE MANUAL
Chapter 71-00-06
Vibration
FUEL ELECTRICITY
AIR OPERATION
OIL MAINTENANCE
..........................................................................................
.................................................................................... 13.3
.................................................................................... 13.6
....................................................................................
....................................................................................
method
Continuous checking helps to ensure the information is Several types of questionnaire can be employed during a
assimilated. It is more a method of work than a testing in the
traditional sense.
- Traditional written questionnaire
The questionnaires permit a progressive assimilation and a long - Multi Choice Questionnaire (MCQ)
term retention. The questionnaires are a subject for discussion
(effects of group dynamics). They also permit students to consider - Oral questionnaire
important subjects several times under different aspects.
- Learning Through Teaching (LTT; the student has to explain
a given subject).
examination
studied
4 - Explain the principle of engine adaptation to the helicopter 7 - Describe the system used for bearing sealing.
power requirements. 8 - Describe the modular construction of the engine.
9 - Describe the engine air intake.
10 - List the manufacturing materials of the engine main
components.
continued
oil system
1 - List the main functions of the control system.
1 - Explain the general operation of the oil system.
2 - Explain the basic principle of the control system.
3 - State the location of scavenge strainers and magnetic 3 - Explain the operating principle of the speed control.
plugs. 4 - List the components of the Engine Electronic Control
4 - What is the purpose of the check valve? Unit.
5 - List the logic input signals of the EECU.
6 - List the analog input signals of the EECU.
continued
1 - Describe the attachment of the engine to the aircraft. 1 - Describe the compressor cleaning procedure.
The student can answer orally or in the space provided for the
answers.
Max. temperature?
40 - Is the oil pressure adjustable? 50 - Setting of the low oil pressure switch?
102 - Is the ignition cable integral with the 113 - Min. electrical supply voltage before
igniter plug? starting?
105 - Type of seal on the power shaft? 116 - Is borescopic inspection of the
combustion chamber possible?
109 - Power turbine max overspeed? 119 - Is the removal of the free wheel
a) dry sump
b) constant pressure
a) regular c) lubrication by splashing.
b) divergent
c) convergent.
a) lower than the by-pass valve
b) higher than the by-pass valve
a) annular with centrifugal injection c) the same as the pump valve.
a) of vane type
a) open b) of gear type
b) closed c) of liquid ring type.
c) depends on conditions.
a) is electrically controlled
a) does not exist b) operates when overpressure occurs
b) is made with air from the compressor c) gives priority to the start injectors.
c) is made with atmospheric pressure air.
a) hydraulic
a) permanently b) analog
b) to enable the ventilation cycle c) digital.
c) during engine shut-down.
a) in series
a) limited by the EECU b) in parallel
b) limited by a mechanical stop c) on the turbine casing.
a) is hydraulic
b) is not used
c) is of phase displacement type.
a) 2
b) 6 a) good
c) 3 b) fairly good
c) extremely good.
a) 3
b) 2
c) 6
30 - abc? 29 - b 28 - b 27 - a 26 - a
a) automatically 25 - b 24 - c 23 - a 22 - c 21 - b
b) manually 20 - c 19 - c 18 - c 17 - c 16 - a
c) with air pressure. 15 - c 14 - b 13 - c 12 - a 11 - c
10 - b 9-a 8-a 7-b 6-c
5-a 4-b 3-a 2-b 1-a
a) yes Answers
b) no
c) yes, in emergency.
CC
..........................
......................... WF
..........................
.................................... ...................................
.................................... ...................................
.................................... ...................................
1 2 3 4 5 6
7
10
4-
5 6 7
15 1 2 3 4
14
8
13
9
12 11 Indication 10
4-
7
15 1 2 3 4 5 6
14
8
13
9
12 11 Indication 10
Injector ventilation
Aircraft services
COMPRESION
RATIO P3 / P0
AIR FLOW G
5 7
3 8
2 4
N1
Aircraft Engine
10 11 12 13
8-
6 7 8 9
14
Indication
15
16
Indication
1 3
10 11 12 13
8-
6 7 8 9
14
15
16
................................................................
....................................................
NR
N1 8 N2
9
7
XMV*
1
WF*
2
WF*
N1 speed
3
N1*
4
N1*
N2 speed
5
N1*
N1* N2 datum
Collective pitch
6
2B 2B1/2D
Flight ON
Idle 4
Stop OFF
Flight 2
Idle
5
3
........................................................................................................................
........................................................................................................................
........................................................................................................................
........................................................................................................................
........................................................................................................................
........................................................................................................................
........................................................................................................................
........................................................................................................................
continued
Maintenance manual
Tools catalogue
Service bulletins
Service letters
continued
15 - Maintenance procedures
continued
16 - Trouble shooting. Indicate the cause(s) in the case of the following faults.
adiós
adeus
To t z i e n s
adjö
antio
ma salaam
Selamat jalan
TurBomeCa
Name ......................................................................................................................... .
Address .................................................................................................................... .