—

A B B M E A S U R E M E N T & A N A LY T I C S

Recording and control

The most complete picture of your process
—
Measurement made easy

Your data, how, where and when you want it.

ScreenMaster, ControlMaster and

Commander are the names behind a
comprehensive range of recording and
control instrumentation from ABB that meet
the demanding requirements of a broad
range of applications in food and beverage,
water and manufacturing.

The range includes process controllers,

digital indicators, chart recorders and
paperless recorders. All sharing the same
high standards of reliability and flexibility
and capable of withstanding the harshest of
process environments, they can be used in
virtually any location.

With a range of communications

possibilities, including remote access, our
controllers and recorders give you more
power over your process than ever before.
 3

—
An option for every application

With industry increasingly turning towards digital can cut the time and cost of deploying engineers
technology, our range of recorders and to visit individual devices, ideal where skilled
controllers give you all the functionality you need, staff are at a premium.
whether it’s greater control of your process or the
storage, retrieval and sharing of recorded data. We’ve also worked to use technology to take as
much complexity as possible out of the operation
By utilizing experience and expertise gained of all our recording and control devices. With their
through hundreds of applications across a full color, clear text displays and easy to use
multitude of industries, we have steadily interface, our ControlMaster process controllers
expanded the capabilities of our devices to meet and indicators make installing, commissioning
the growing demands of today’s industrial and operating a control system quicker and easier
applications. Our SM500F and RVG200 paperless than ever.
data recorders, for example, couple extensive
security with remote web server and mobile The same applies to our touchscreen RVG200
technology that offer system-size performance paperless data recorder, where an extensive array
from a localized device. By enabling safe anytime, of data recording and control possibilities can be
anyplace access to process data, these features achieved at the touch of a fingertip.
4 RECORDING AND CONTROL

—
ABB ScreenMaster paperless recorders
The digital era of data recording and analysis
Our family of ScreenMaster paperless data recorders harness the power of digital
technology to enable you to do more with your process data. Whether you want a
field-mountable device that can be installed anywhere or slick and easy operation
using the latest touchscreen technology, ABB’s ScreenMaster devices offer a versatile,
secure and proven solution.

Use anywhere Ethernet communications

Wall, panel or pipe mounted options enable use in Ethernet communications enable access to
almost any location. archived data and email facilities. Using the latest
telecoms tech the Ethernet features can be used
Suitable for arduous environments even when a recorder is in a remote location.
NEMA 4X and IP66 protection enables installation
in even the wettest or dirtiest conditions. Remote process monitoring
Remote access to a ScreenMaster is possible via
Powerful yet simple the use of any standard web browser. Detailed
Simple menu interfaces make finding and viewing real-time information is available for current
data easy, with multiple display formats offering a alarm and totalizer conditions, memory card
wide choice of viewing options. status and many other key process details.

Flow recording Email notification

Flow totalizers enable instantaneous flow rates to Keep up to date with the latest process alarms or
be totalized and recorded. An automatic reset critical process events with email notifications
capability enables daily, weekly and monthly flow which can be sent automatically to your PC or
volume reports to be generated and alarms to be smartphone.
raised if predefined flow limits are exceeded.  
Real-time data communication

+- Powerful maths ScreenMaster recorders can communicate the

x Math and logic functions enable calculation of

equations such as averages and deviations.
process values being monitored to a DCS, SCADA,
PLC or other similar system. Alternatively, data
Results can be displayed, recorded and used to values can be communicated to a ScreenMaster
drive alarms and totalizers. for display to the operator and secure logging.

Extensive security features Batch recording

Measures include a comprehensive audit log that A batch recording option enables batch numbers
records configuration changes, calibration and product type information to be recorded
changes, system events and other items key to alongside process data. With ABB’s DataManager
data security. All entries are detailed with operator Pro software, collected batch records can be
identification. Operators can securely annotate accessed by searching for their batch number or
the chart with comments and signatures. Both batches with common attributes identified.
recorders can form part of a system fully
compliant to 21 CFR Part 11.
 5

SM500F RVG200
Field-mountable paperless recorder Touchscreen paperless recorder

Featuring up to 7 process inputs, 12 The RVG200 recorder takes the

recording channels and available with established operating and security
wall, panel and pipe mounting options, benefits of the ScreenMaster range one
the SM500F field-mountable paperless step further. Up to 24 process signals can be connected to
recorder provides a truly simple the RVG200’s analog inputs or transferred to it via digital
recording solution that can be used communications. Features include:
anywhere, anyhow and by anyone. • Touchscreen ‘swipe’ operation
• Front and rear USB ports for connecting peripheral
Its fully sealed IP66 and NEMA 4X enclosure make it ideal for devices, including a barcode scanner and keyboard
even the most hostile environments, including hosedown • Customizable views
and dusty applications. • Steam energy calculations
• Remote operation
• GPS interface

SM500F RVG200

Ethernet Ethernet

SD USB/SD

DataManagerPro
Powerful data analysis tool that helps
you get more from your data

ABB’s DataManager Pro advanced data

review software opens new possibilities
for collecting, interrogating and
presenting recorded data. The software
creates a database of recorded data
providing secure long-term storage and
enabling instant access to data.
6 RECORDING AND CONTROL

—
ABB ControlMaster universal process
controllers and indicators
Control made easy
Whether you’re a plant or process manager, electrical engineer, process operator or
maintenance engineer, the future of process control instrumentation starts here.
ABB has used its experience in controllers and indicators to create the ControlMaster
family of process control instruments, offering an intuitive, simple and powerful
solution for a wide range of process control applications.

Scalable hardware and software functionality Full environmental protection

I/O, functionality and control template availability is With fully-sealed IP66 and NEMA 4X
expanded easily with additional plug-and-play input enclosures or front panels, all ControlMasters
modules and function keys, enabling a single offer full protection against water and dust
ControlMaster unit to be adapted to handle anything, ingress, enabling them to be used in even the
from basic to complex control applications. most arduous operating conditions.

CM15 panel-mount indicator

CMF310 field-mount controller CMF160 field-mount indicator

i
Enjoy the flexibility of field-mount Panel-mount indicators
Enjoy the benefits of devices that you can locate practically anywhere, with The CM15 is a feature-packed 1/8
the field-mounted CMF310 controller and CMF160 indicator. Able to be wall DIN universal process indicator,
or pipe-mounted out of the box, they can be installed and commissioned in with totalization, level, math, logic,
a fraction of the time and cost needed for adapting panel-mounted units. counter and alarm functions.

Discover more

CMF310 Panel-mount CM15 CMF160

field-mount controllers panel-mount field-mount
controller indicator indicator
 7

Get up and running quickly with ConfigPilot

ConfigPilot is the configuration platform for the
entire range of ABB’s ControlMaster controllers and
indicators. With an identical menu structure to the
ControlMaster, ConfigPilot is instantly familiar. 
Configurations can be created from scratch off-line
or read from a ControlMaster device. Once complete
a configuration can be written to a ControlMaster via
its front panel IrDA port or saved for future use. In
addition ConfigPilot’s reporting capabilities hugely
simplify creation of configuration documentation.

Historical trending Customizable full-color TFT display Flexible communications

Short-term trending capability Customisable displays enable you to see your Integration into a control system
provides valuable information data how you want it. The use of intuitive is easy thanks to Ethernet
during commissioning as well pop-up menus makes finding and accessing and RS485 communications.
as for drilling into the history the information you want easy, while the use
of unattended processes. of clear text displays eliminates the need to
learn complex error or alarm codes.

CM10 1/8 DIN panel-mount controller CM30 1/4 DIN panel-mount controller CM50 3 x 6 DIN panel-mount controller

c
Panel-mount controllers Profile control Template based Advanced functions
Available in 1/8, 1/4 and 1/2 DIN Profile control enables configuration The ControlMaster
options, our ControlMaster setpoint profiling for thermal ControlMaster range gives you even
panel-mount controllers offer a processing applications. Two configuration is vastly greater functionality.
simple, ready to use control versions are available; a basic simplified by using Features include
solution. single program version and an application templates. math, totalization,
advanced, multi-program Selecting the template a frequency input,
Suitable for basic to demanding version with sequencing. best suited to your logic, gain scheduling,
applications, functionality Profile-specific displays process requirements split output, valve
includes cascade, feed forward, provide a clear overview of the configures I/O and control and real time
adaptive, predictive and ratio profile progress, including control functionality alarms.
control strategies, plus Ethernet, program name and time automatically while
RS485, Modbus TCP/RTU and a remaining, with more detailed display templates are
web server for remote process information available at the also selected
monitoring. press of a button. automatically.
8 RECORDING AND CONTROL

—
ABB Commander circular chart recorders
The tried and tested paper chart recorder
Robust and easy to use, our Commander circular chart recorders have established a
reputation for their reliable performance in a host of industrial applications including
water and waste water treatment, food, pharmaceuticals and tyre production.

A range of advanced functions, plus NEMA 4X and IP66 protection, make

Commander recorders the first choice wherever paper chart recording is required.

Recording versatility
Recording is easy to set up. Pen ranges are set individually to give
the best resolution for each signal and the time per revolution can
be selected from between one hour and 32 days. A true time event
pen facility allows 1 pen to be set up as a 3-position event marker
to accurately capture event timings.

Status at a glance
High visibility displays provide a clear indication
of up to 4 process values and 2 PID loops
simultaneously whilst active alarms are signalled
below the main display.

Intuitive operation
The clearly labelled tactile keypad gives
direct access for operator adjustments and
configuration programming without the
door being opened. A password protected
system prevents unauthorized access to
configuration menus.

Math and logic

User configurable math functions, mass flow
Discover more calculations and totalizers are all fully
supported. The logic capability allows
interlocking and the integration of discrete
and continuous functions to solve a wide
range of process problems.
 9

Options for every

application

Built to meet your process’s needs

A high level of I/O fitted as standard
enables Commander recorders to
meet the requirements of most
processes out of the box. In addition,
plug-and-play modules can be added
at any time to further extend a C1900RC circular chart
recorder’s I/O capability. recorder / controller

MODBUS RS485 communications

Communication with PCs or PLCs is
achieved via the RS485 serial
communications link, enabling the
Commander 1900 to serve as the
front end of plant-wide data
acquisition systems. Using the C1960 Multi-recipe
MODBUS RTU protocol, all process profile recorder / controller
inputs and other variables can be
read continuously by a host PC
running on a wide variety of
standard SCADA packages.

Install anywhere
The unit can be wall/pipe or panel
mounted anywhere in the plant and,
with its rating of NEMA 4X and IP66, C1950 pasteurizer
it can be subjected to rigorous recorder / controller
cleaning with complete confidence.

Timers and clock Integrated PID loops

Two real-time events Offering dual integrated PID
triggered by the recorder’s loops, the C1900 chart recorder
clock can be configured to can be utilized as both a recorder
operate relays, start/stop and controller, eliminating the
the chart or enable other space and cost associated with
actions within the record. using separate devices. C1300 municipal recorder with
flow totalizer display
10 RECORDING AND CONTROL

—
The ABB controller and recorder range
Comprehensive solutions for food and
beverage, water and manufacturing
Water and wastewater
Our recording and control devices play a vital role in ensuring that
water meets the highest quality standards at either end of the water
treatment cycle. You’ll find our ControlMaster, ScreenMaster and
Commander products used in a range of applications including:

Ca

Abstraction Dosing control Effluent discharge Anaerobic Aeration

and monitoring digestion

Food and Beverage

Knowing what happens where, when and for how long
are key considerations in making sure that food and
beverage products are produced to the right quality and
under the correct conditions. Our recording and control
equipment can be used in a wide variety of applications
to ensure production processes perform properly and to
help keep track of every product:

Batch recording Pasteurization

Spirit distillation and Carbonation control

brewing and monitoring

Steam usage monitoring Retort control and monitoring

Temperature monitoring in fridges,

Cooking and baking
freezers and cold rooms

Guides and videos

RVG200 recorder guides and videos SM500F recorder guides and videos
Scan this QR code to view and Scan this QR code to view and download
download application guides and application guides and videos explaining
videos explaining how the RVG200 how the SM500F can be used across
can be used across different different industrial applications.
industrial applications.
 11

Heat treatment
Heat treatment of metals for the aerospace,
automotive and general engineering industries
must be controlled rigorously to ensure the
reliability of the parts being produced. Our
solutions include the ControlMaster range of
process controllers, plus the RVG200 paperless
recorder with AMS2750 compliant inputs.

Tyres and rubber

Our multi-recipe profile controllers can help you
achieve the precise pressure, temperature and
time control demanded during the curing of tyres
and other rubber products.

Marine
Marine operators are subject to increasingly
strict emissions legislation governing their
emissions to air and sea. Our RVG200 paperless
data recorders with GPS can be used to satisfy
MARPOL regulations requiring the accurate
control and recording of bilge water discharges
from ships.

Pharmaceuticals
The use of electronic devices in pharmaceuticals
production is strictly regulated to ensure the
highest levels of product quality and safety. Our
SM500F and RVG200 paperless data recorders,
together with our DataManager Pro data analysis
software, can help you comply with the
regulations, including the FDA’s 21CFR Part 11
rules governing data security.

Electrical power monitoring

Our SM500F and RVG200 paperless data
recorders provide an ideal solution for localized
energy consumption monitoring. Using collected
data, you can find ways to reduce your energy
costs and cut your carbon emissions.

CMF310 controller guides and videos ControlMaster panel-mount controllers

Scan this QR code for application guides guides and videos
and videos about the CMF310 field-mount Scan this QR code to see how our
controller and how it can be used across ControlMaster panel-mount controllers
different industrial applications. can help to solve a broad range of
application challenges.
—
ABB Limited
Measurement & Analytics
Howard Road
Eaton Socon
St. Neots
Cambridgeshire
PE19 8EU
Tel: +44 (0)1480 475321

ABB Inc.
Measurement & Analytics
125 E. County Line Road
Warminster
PA 18974
USA
Tel: +1 215 674 6000

PB/RecordersandControllers-EN Rev. B 06.2019

© Copyright 2019 ABB. All rights reserved.

Specifications subject to change without notice.