Nonstandard Maintenance: Base Transceiver Station Equipment Nm:Btse Bs 22

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Nonstandard Maintenance

Base Transceiver Station Equipment

NM:BTSE BS 22

A30808-X3247-A333-2-7620
NM:BTSE BS 22 Nonstandard Maintenance
Base Transceiver Station Equipment

f Important Notice on Product Safety


DANGER - RISK OF ELECTRICAL SHOCK OR DEATH - FOLLOW ALL INSTALLATION INSTRUCTIONS.
The system complies with the standard EN 60950 / IEC 60950. All equipment connected to the system must
comply with the applicable safety standards.
Hazardous voltages are present at the AC power supply lines in this electrical equipment. Some components may
also have high operating temperatures.
Failure to observe and follow all installation and safety instructions can result in serious personal injury
or property damage.
Therefore, only trained and qualified personnel may install and maintain the system.

The same text in German:


Wichtiger Hinweis zur Produktsicherheit
LEBENSGEFAHR - BEACHTEN SIE ALLE INSTALLATIONSHINWEISE.
Das System entspricht den Anforderungen der EN 60950 / IEC 60950. Alle an das System angeschlossenen
Geräte müssen die zutreffenden Sicherheitsbestimmungen erfüllen.
In diesen Anlagen stehen die Netzversorgungsleitungen unter gefährlicher Spannung. Einige Komponenten
können auch eine hohe Betriebstemperatur aufweisen.
Nichtbeachtung der Installations- und Sicherheitshinweise kann zu schweren Körperverletzungen oder
Sachschäden führen.
Deshalb darf nur geschultes und qualifiziertes Personal das System installieren und warten.

Caution:
This equipment has been tested and found to comply with EN 301489. Its class of conformity is defined in table
A30808-X3247-X910-*-7618, which is shipped with each product. This class also corresponds to the limits for a
Class A digital device, pursuant to part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment.
This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accor-
dance with the relevant standards referenced in the manual “Guide to Documentation”, may cause harmful inter-
ference to radio communications.
For system installations it is strictly required to choose all installation sites according to national and local require-
ments concerning construction rules and static load capacities of buildings and roofs.
For all sites, in particular in residential areas it is mandatory to observe all respectively applicable electromagnetic
field / force (EMF) limits. Otherwise harmful personal interference is possible.

Trademarks:
All designations used in this document can be trademarks, the use of which by third parties for their own purposes
could violate the rights of their owners.

Copyright (C) Siemens AG 2004.

Issued by the Information and Communication Mobile Group


Hofmannstraße 51
D-81359 München

Technical modifications possible.


Technical specifications and features are binding only insofar as
they are specifically and expressly agreed upon in a written contract.

2 A30808-X3247-A333-2-7620
Nonstandard Maintenance NM:BTSE BS 22
Base Transceiver Station Equipment

Reason for Update


Summary:
Second Issue

Details:
Chapter / Section Reason for Update

All New

Minor Corrections

Issue History
Issue Date of Issue Reason for Update

1 06/2002 First Issue

2 06/2004 Second Issue

A30808-X3247-A333-2-7620 3
NM:BTSE BS 22 Nonstandard Maintenance
Base Transceiver Station Equipment

4 A30808-X3247-A333-2-7620
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This document consists of a total of 58 pages. All pages are issue 2.

Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1 Objective of the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2 Target Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3 Parts that can be Replaced. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4 Quality and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5 Hazards and Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.6 Explanation of the Symbols Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2 Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1 Opening and Closing the Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.2 Disconnecting and Connecting the External Power Supply . . . . . . . . . . . . 16
2.3 Replacing Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.4 Accessing the Fuse Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.5 Replacing the Temperature Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.6 Replacing the Thermal Fuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.7 Replacing the Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.8 Replacing the DUCOMT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.9 Replacing the EMI Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.10 Replacing the FCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.11 Replacing the Fan Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2.12 Replacing the Left/Right Heating Foil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.13 Replacing the Internal Left/Right Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.14 Replacing the Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
2.15 Replacing the FCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2.16 Replacing the FCU Fuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2.17 Replacing the External Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
2.18 Servicing the Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
2.19 Replacing the RDO Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

3 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

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NM:BTSE BS 22 Nonstandard Maintenance
Base Transceiver Station Equipment

Illustrations
Fig. 1.1 Symbols Used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

6 A30808-X3247-A333-2-7620
Nonstandard Maintenance NM:BTSE BS 22
Base Transceiver Station Equipment

Tables

A30808-X3247-A333-2-7620 7
NM:BTSE BS 22 Nonstandard Maintenance
Base Transceiver Station Equipment

8 A30808-X3247-A333-2-7620
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1 Introduction
1.1 Objective of the Manual

In general, the faults occurring in a BTSE are reported to the OMC via fault reports.
These are based on system-integrated routine tests which continually check the function
of all subsystems. In most cases, suspected modules can be replaced according to the
procedures of the maintenance manual and regarding the fault reports.
In rare cases where exchanging of modules doesn’t clear the fault, parts of the system
can also be replaced but only by dismantling components that requires considerably
more effort than simple module replacement.
The aim of this manual is to describe where these parts are located and to show in detail
how to replace a part.

Restriction
Only the actual exchange procedures are described in this manual and not the instruc-
tions for fault location nor the following test procedures.

1.2 Target Group

This manual is intended for the use by TAC2 and TAC3 personnel only. Only trained and
qualified personnel are allowed to carry out nonstandard maintenance tasks.

1.3 Parts that can be Replaced

The parts that can be exchanged are restricted to those listed in the Main Construction
Catalog (MCC) which can be viewed via Siemens Intranet and IMS.

1.4 Quality and Tools

All tasks must be carried out thoroughly. Cleanliness and care are of the utmost impor-
tance. Precautions must be taken to protect the equipment against dust, mud and mois-
ture of any kind.
Only parts that require no calibration or extensive tests after replacement can be ex-
changed.
Tools must be of a high quality as listed in the table of “Tools and Test equipment
D900/D1800/PCS1900” (A30862-X390-A101-*-7618) which can be viewed via IMS in
the Siemens Intranet. Special tools may be necessary, e.g. Allen wrench with a hole in
the centre for releasing external screws. For convenience, a power-driven screwdriver
can save time when removing large numbers of screws.

A30808-X3247-A333-2-7620 9
NM:BTSE BS 22 Nonstandard Maintenance
Base Transceiver Station Equipment

1.5 Hazards and Safety

Elevated voltages are inevitable at certain points of this electrical equipment. Some of
the parts may also have elevated operating temperatures. Exposed sharp edges
present a danger of injury.
The following warnings appear in the relevant procedures where necessary:
Elevated voltages are present at specific points.
!

Some parts may have elevated operating temperatures.


!

Sharp edges. Handle with particular care to prevent injury or use hand protection.
!

Rotating parts may continue to rotate for a few seconds after being removed.
!

When replacing components of the AC circuit, make sure, that the AC power supply to
the shelter is switched off and cannot be switched on again inadvertently.
Non-observance of these conditions and safety instructions can result in personal injury
or damage to property.
It is highly advisable to carry out all tasks with the assistance of a second person for
moving heavy parts and for safety reasons in the event of an accident.

10 A30808-X3247-A333-2-7620
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1.6 Explanation of the Symbols Used

The following symbols are used in this manual:

Symbol Meaning

h Reference to another step in a procedure

☞ Reference to another chapter

g Note, important additional information

f Warning, the notes given here must be followed with care

b Use LMT to enter commands

ESD (Electrostatically Sensitive Devices) precautions must be


taken

Fig. 1.1 Symbols Used

A30808-X3247-A333-2-7620 11
NM:BTSE BS 22 Nonstandard Maintenance
Base Transceiver Station Equipment

12 A30808-X3247-A333-2-7620
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Base Transceiver Station Equipment

2 Procedures

A30808-X3247-A333-2-7620 13
NM:BTSE BS 22 Nonstandard Maintenance
Base Transceiver Station Equipment

2.1 Opening and Closing the Cover

The BS 22 has a cover providing access to all components. The cover is mounted on
hinges located on the upper edge of the main mounting panel in the rear. The cover is
locked to the main mounting panel by three hooks. The joint between the main mounting
panel and the cover is sealed by an EMC sealing.
Do not jam cables and wires when closing the cover.
!

1 Opening the Cover

1. unlock the cover as follows:


– insert the key into the cylinder (1)
– turn the key 90˚ clockwise until the cylinder jumps out
– turn the key 90˚ counter-clockwise

2. insert the square drive key into the cover lock (2) and turn the square drive
key 90˚ counter-clockwise

14 A30808-X3247-A333-2-7620
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3. pull the cover (3) up until it reaches the limit

The cover is held by two gas-springs (4).


i

4 4

2 Closing the Cover


1. press the cover shut ensuring that all cables are put in place and are not
crushed by closing the cover
2. insert the square drive key
3. turn the square drive key 90˚ clockwise
4. lock the cover as follows:
– insert the key
– turn the key 90˚ clockwise and push the cylinder into the shelter
– turn the key 90˚ counter-clockwise

END

A30808-X3247-A333-2-7620 15
NM:BTSE BS 22 Nonstandard Maintenance
Base Transceiver Station Equipment

2.2 Disconnecting and Connecting the External Power Supply

The external power supply is led into the BS 22 via the cable access. The cable access
comprises a connector block to which the power supply is connected.
The external power supply has to be disconnected in order to perform the following pro-
cedures:
• 2.3 "Replacing Fuses"
• 2.4 "Accessing the Fuse Panel"
– 2.5 "Replacing the Temperature Switch"
– 2.6 "Replacing the Thermal Fuse"
– 2.7 "Replacing the Breaker"
• 2.8 "Replacing the DUCOMT"
– 2.9 "Replacing the EMI Filter"
• 2.15 "Replacing the FCU"
– 2.16 "Replacing the FCU Fuse"
• 2.17 "Replacing the External Fan"
Elevated voltages are present at specific points.
!

Sharp edges. Handle with particular care to prevent injury or use hand protection.
!

Before removing cables and wires which can be mistaken, mark them to assure the
! correct reconnection.

1 Disconnecting the External Power Supply

1. switch the breaker (1) OFF

2. switch off the external power supply and secure it against switching on again

16 A30808-X3247-A333-2-7620
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3. release the four screws (2) and remove the cable access panel (3) as far as
the connected earth cable (4) allows

2
2 3

2
2

4. release the three wire clamps (5, partly not shown) with a screwdriver blade
and pull out the three wires (not shown)

5 5 5

2 Connecting the External Power Supply


1. insert the three wires into the three wire clamps
2. place the cable access panel to the mounting point and fasten the four
screws
3. switch on the external power supply
4. switch the breaker ON
5. if you require to close the cover, refer to section 2.1 "Opening and Closing the
Cover"

END

A30808-X3247-A333-2-7620 17
NM:BTSE BS 22 Nonstandard Maintenance
Base Transceiver Station Equipment

2.3 Replacing Fuses

The BS 22 has three fuses located in the right rack. Two fuses are located at the
ACMDC module, the third fuse is located at the fuse panel.
A fourth fuse is located on the FCU. To replace the FCU fuse, refer to section
i 2.16 "Replacing the FCU Fuse".

Some parts may have elevated temperatures.


!

1 Accessing the Fuses

1. to open the cover, refer to section 2.1 "Opening and Closing the Cover"
2. switch the breaker (1) OFF

3. if you require to replace the …


– ACMDC fuses, refer to procedure 2
– fuse in the fuse panel, refer to procedure 3

2 Replacing the ACMDC Fuses


1. uninstall the fuse as follows:
– push the fuse socket inside the ACMDC with a screwdriver blade (2)
– turn the fuse socket approximately 15˚ counter-clockwise
– pull out the fuse socket (4) together with the fuse (3)

2 3 4

2. pull the fuse (3) out of the fuse socket (4)

3 4

18 A30808-X3247-A333-2-7620
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3. install the fuse as follows:


– insert the fuse into the fuse socket
– push the fuse socket together with the fuse against the spring force inside
the ACMDC
– screw the fuse socket clockwise into the ACMDC
4. if you require to replace the other ACMDC fuse, repeat steps 1 to 3
5. if you require to close the shelter, refer to procedure 4

3 Replacing the Fuse in the Fuse Panel


1. uninstall the fuse as follows:
– push the fuse socket inside the fuse panel with a screwdriver blade (5)
– turn the fuse socket approximately 90˚ counter-clockwise
– pull out the fuse socket (7) together with the fuse (6)

6 7
5

2. pull the fuse (6) out of the fuse socket (7)

6 7

3. install the fuse as follows:


– insert the fuse into the fuse socket
– push the fuse socket together with the fuse against the spring force inside
the ACMDC
– screw the fuse socket clockwise into the ACMDC

4 Closing the Shelter


1. switch the breaker ON
2. to close the cover, refer to section 2.1 "Opening and Closing the Cover"

END

A30808-X3247-A333-2-7620 19
NM:BTSE BS 22 Nonstandard Maintenance
Base Transceiver Station Equipment

2.4 Accessing the Fuse Panel

The fuse panel is located in the right frame.


Before this procedure can be performed, the external power supply must be disconnect-
ed, refer to section 2.2 "Disconnecting and Connecting the External Power Supply".
The fuse panel must be accessed in order to perform the following procedures:
• 2.5 "Replacing the Temperature Switch"
• 2.6 "Replacing the Thermal Fuse"
• 2.7 "Replacing the Breaker"
Elevated voltages are present at specific points.
!

Some parts may have elevated temperatures.


!

Sharp edges. Handle with particular care to prevent injury or use hand protection.
!

Before removing cables and wires which can be mistaken, mark them to assure the
! correct reconnection.

Use ESD precautions when handling electrostatically sensitive devices.

1 Removing the Fuse Panel

1. to disconnect the external power supply, refer to section 2.2 "Disconnecting


and Connecting the External Power Supply"
2. pull the plug (3) out of the socket, release the four screws (1) and pull the
ACMDC (2) out of the frame

1 1

1 1

20 A30808-X3247-A333-2-7620
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3. pull the fan cables (4) out of the channel

The fuse panel cannot be fully removed from the frame due to the connected
i cables.

4. release both screws (6) and pull out the fuse panel (7) as far as the connect-
ed cables (5) allow to, making sure that the cables (8) connected to the fuse
panel have enough clearance

5
6

8
7

2 Inserting the Fuse Panel


1. insert the fuse panel making sure that the connected cables have enough
clearance and fasten both screws
2. insert the ACMDC into the frame, fasten the four screws and connect the plug
to the socket
3. to connect the external power supply, refer to section 2.2 "Disconnecting and
Connecting the External Power Supply"

END

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NM:BTSE BS 22 Nonstandard Maintenance
Base Transceiver Station Equipment

2.5 Replacing the Temperature Switch

The temperature switch is located in the fuse panel.


Elevated voltages are present at specific points.
!

Some parts may have elevated temperatures.


!

Sharp edges. Handle with particular care to prevent injury or use hand protection.
!

Before removing cables and wires which can be mistaken, mark them to assure the
! correct reconnection.

1 Uninstalling the Temperature Switch

1. to open the cover, refer to section 2.1 "Opening and Closing the Cover"
2. to remove the fuse panel, refer to section 2.4 "Accessing the Fuse Panel"
3. push down the lock of the temperature switch support with a screwdriver
blade (2) and unhook the temperature switch (1) support from the mounting
rail and pull both plugs (3) off the temperature switch

3 3

1
2 2

2 Installing Temperature Switch


1. hook the temperature switch support on the upper edge of the mounting rail
and press the temperature switch support on the mounting rail until the lock
snaps in
2. connect both plugs to the temperature switch
3. to insert the fuse panel, refer to section 2.4 "Accessing the Fuse Panel"
4. to close the cover, refer to section 2.1 "Opening and Closing the Cover"

END

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Base Transceiver Station Equipment

2.6 Replacing the Thermal Fuse

The thermal fuse is located on the fuse panel, not accessible from outside the rack.
Elevated voltages are present at specific points.
!

Some parts may have elevated temperatures.


!

Sharp edges. Handle with particular care to prevent injury or use hand protection.
!

Before removing cables and wires which can be mistaken, mark them to assure the
! correct reconnection.

1 Uninstalling the Thermal Fuse

1. to open the cover, refer to section 2.1 "Opening and Closing the Cover"
2. to remove the fuse panel, refer to section 2.4 "Accessing the Fuse Panel"
3. release both wire clamps (2) with a screwdriver blade (1), pull out both
wires (3) and remove the thermal fuse (4)

1 2

3
2
4

2 Installing the Thermal Fuse


1. insert both wires of the temperature fuse into the wire clamps
2. to insert the fuse panel, refer to section 2.4 "Accessing the Fuse Panel"
3. to close the cover, refer to section 2.1 "Opening and Closing the Cover"

END

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NM:BTSE BS 22 Nonstandard Maintenance
Base Transceiver Station Equipment

2.7 Replacing the Breaker

The breaker is located on the fuse panel and is mounted on a mounting rail.
Elevated voltages are present at specific points.
!

Some parts may have elevated temperatures.


!

Sharp edges. Handle with particular care to prevent injury or use hand protection.
!

Before removing cables and wires which can be mistaken, mark them to assure the
! correct reconnection.

1 Uninstalling the Breaker

1. to open the cover, refer to section 2.1 "Opening and Closing the Cover"
2. to remove the fuse panel, refer to section 2.4 "Accessing the Fuse Panel"
3. release the four screws (1) of the front panel (2) and remove the front panel
as far as the connected cable (3) allows

1 1

3
1 1

4. release the four screws (4) of the wire clamps and pull out the four wires (5)
out of the wire clamps
5 5
4 4

4 4
5 5

24 A30808-X3247-A333-2-7620
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Base Transceiver Station Equipment

5. release both screws (7) and remove the breaker (6)

6 7 7

6. pull the locking latch (9) with a screwdriver blade (8) and unhook the
breaker (10) from the edge of the mounting rail (11)

9
10

11

2 Installing the Breaker


1. hook the breaker on the upper edge of the mounting rail and press the break-
er on the mounting rail until the locking latch snaps in
2. place the mounting rail with the breaker on the fuse panel and fasten both
screws
3. insert the four wires into the wire clamps and fasten the four wire clamp
screws
4. place the front panel on the fuse panel and fasten the four screws
5. to insert the fuse panel, refer to section 2.4 "Accessing the Fuse Panel"
6. to close the cover, refer to section 2.1 "Opening and Closing the Cover"

END

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NM:BTSE BS 22 Nonstandard Maintenance
Base Transceiver Station Equipment

2.8 Replacing the DUCOMT

The DUCOMT (DUplex COMbiner for Tiny) is located under the frame left of the cable
access.
Elevated voltages are present at specific points.
!

Some parts may have elevated temperatures.


!

Sharp edges. Handle with particular care to prevent injury or use hand protection.
!

Before removing cables and wires which can be mistaken, mark them to assure the
! correct reconnection.

1 Uninstalling the DUCOMT

1. to open the cover, refer to section 2.1 "Opening and Closing the Cover"
2. to disconnect the external power supply, refer to section 2.2 "Disconnecting
and Connecting the External Power Supply"
3. release the four screws (1) and remove the cable access panel (2) as far as
the connected earth cable (3) allows

1
1 2

1
1

4. release the four antenna cable connections (4, antenna cables are not
shown)

4
4

4
4

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5. release the six semi-rigid cable connections (5)

5 5

5 5 5 5

6. release both cable connections [F165 (8) and F171 (10)] at the backplane in
the left rack as follows:
– press both locks (6/7) simultaneously apart until the plug is pushed out of
the socket
– push the cables (9) through the frame opening (11) into the DUCOMT

6 7

10 8

11

6 7
9

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7. release the four screws (12) at the cable access

12 12

12
12

8. release both nuts (13) and remove the DUCOMT (14)

13

14
13

14

9. if you require to replace the EMI filter, refer to section 2.9 "Replacing the EMI
Filter"

2 Installing the DUCOMT


1. apply the DUCOMT to the lower side of the frame being careful not to bend
the semi-rigid cables and pull both cables F165 and F171 through the frame
opening into the left frame
2. fasten both nuts at the semi-rigid connections
3. fasten the four screws at the cable access
4. plug the cables F165 and F171 into the corresponding sockets on the back-
plane in the left frame
5. fasten the semi-rigid connections
6. fasten the antenna cable connections
7. place the cable access panel to the mounting point and fasten the four
screws
8. to connect the external power supply, refer to section 2.2 "Disconnecting and
Connecting the External Power Supply"
9. to close the cover, refer to section 2.1 "Opening and Closing the Cover"

END

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2.9 Replacing the EMI Filter

The EMI (ElectroMagnetic Interference) filter is located behind the cable access panel.
Elevated voltages are present at specific points.
!

Sharp edges. Handle with particular care to prevent injury or use hand protection.
!

Before removing cables and wires which can be mistaken, mark them to assure the
! correct reconnection.

1 Uninstalling the EMI Filter

1. to uninstall the DUCOMT, refer to section 2.8 "Replacing the DUCOMT"


2. pull the three wire sockets (1) off the EMI filter (2)

1 1

3. release both screws (3) and pull the EMI filter (5) out of the opening (4)

3 3 5

A30808-X3247-A333-2-7620 29
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4. release the three wire clamps (6) with a screwdriver blade (7), pull out the
three wires and remove the EMI filter

6 6 6

2 Installing the EMI Filter


1. insert the EMI filter into the opening and fasten both screws
2. insert the three wires into the wire clamps
3. connect the three plugs to the EMI filter
4. to install the DUCOMT, refer to section 2.8 "Replacing the DUCOMT"

END

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2.10 Replacing the FCB

The FCB (Fan Control Board) is located between both fans on the fan tray.
Elevated voltages are present at specific points.
!

Some parts may have elevated temperatures.


!

Sharp edges. Handle with particular care to prevent injury or use hand protection.
!

Before removing cables and wires which can be mistaken, mark them to assure the
! correct reconnection.

Use ESD precautions when handling this electrostatically sensitive device.

1 Uninstalling the FCB

1. to open the cover, refer to section 2.1 "Opening and Closing the Cover"
2. switch the breaker (1) OFF

3. release the six wire clamps (2) with a screwdriver blade (3) and remove the
six wires

2 3

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4. press the locks (5) towards the plug (4) and pull both plugs off the FCB

4
5

5. release the six screws (6) connecting the FCB to the fan tray

6 6

6 6

6 6

6. pull the FCB (7) off the fan tray as far as the cable (10, seen from below the
FCB) connected to the backplane allows, press both locks (8) apart until the
plug (9) is pushed out of the socket and remove the FCB

8 9 8
10

32 A30808-X3247-A333-2-7620
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2 Installing the FCB


1. place the FCB on the fan tray and press the cable plug into the socket until
both locks snap in
2. fasten the six screws connecting the FCB to the fan tray
3. fasten all wire connections as follows:
– insert both plugs into the corresponding sockets
– insert the six wires into the FCB connector block wire clamps
4. switch the breaker ON
5. to close the cover, refer to section 2.1 "Opening and Closing the Cover"

END

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2.11 Replacing the Fan Tray

The fan tray is located on top of the rack.


The fan tray has to be uninstalled in order to perform the following procedures:
• 2.12 "Replacing the Left/Right Heating Foil"
• 2.13 "Replacing the Internal Left/Right Fan"
Elevated voltages are present at specific points.
!

Rotating parts may be still in action for a few seconds after removing.
!

Some parts may have elevated temperatures.


!

Sharp edges. Handle with particular care to prevent injury or use hand protection.
!

Before removing cables and wires which can be mistaken, mark them to assure the
! correct reconnection.

1 Uninstalling the Fan Tray

1. to open the cover, refer to section 2.1 "Opening and Closing the Cover"
2. switch the breaker (1) OFF

3. release the six wire clamps (2) with a screwdriver blade (3) and remove the
six wires

2
3

34 A30808-X3247-A333-2-7620
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4. release the seven wire clamps (4) and remove the seven wires

4 4 4

4 4

4 4

5. release both screws (5) connecting the fan tray to the frame

5 5

6. lift the fan tray (6) out of the frame as far as the cable (7) allows

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7. press the locks (8) simultaneously apart until the cable plug (9) is pushed out
of the socket (10)

10

8
8

8. pull the fan tray (11) out of the frame

11

2 Installing the Fan Tray


1. insert the fan tray into the rack
2. lift the fan tray out of the rack as far as the cable connecting the FCB with the
backplane can be inserted into the socket
3. press the cable plug into the socket until the locks snap in
4. fasten both screws connecting the fan tray to the frame
5. insert the eight wires into the connector block
6. insert the six wires into the FCB connector block
7. switch the breaker ON
8. to close the cover, refer to section 2.1 "Opening and Closing the Cover"

END

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2.12 Replacing the Left/Right Heating Foil

The BS 22 comprises two heating foils. One heating foil is mounted on the left fan and
the other is mounted on the right fan.
Some parts may have elevated temperatures.
!

Sharp edges. Handle with particular care to prevent injury or use hand protection.
!

When you perform this procedure, choose between the option of installing/uninstalling
i either the left or right heating foil.

1 Uninstalling the Left/Right Heating Foil

1. to uninstall the fan tray, refer to section 2.11 "Replacing the Fan Tray"
2. release both screws (2) countered by nuts and remove the heating foil cable
protection (1)

2 2

3. pull the heating foil (3) off the fan (4)

The heating foil is glued to the fan and therefore it may be necessary to use
i great strength when pulling the heating foil off the fan.

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4. cut the cable ties (5) as required

5
5

5. release both wire clamps [left (6) or right (7) heating foil] with a screwdriver
blade and pull out both wires

6 7

6 7

2 Installing the Left/Right Heating Foil


1. remove the remaining glue from the fan
2. pull the protection off the adhesive area of the heating foil and place the heat-
ing foil on the fan using pressure
3. place the heating foil cable protection on the mounting point and fasten both
screws countered by nuts
4. insert both wires into the connector block and apply cable ties
5. to install the fan tray, refer to section 2.11 "Replacing the Fan Tray"

END

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2.13 Replacing the Internal Left/Right Fan

The left and right internal fans are both located on the fan tray on top of the rack.
Rotating parts may be still in action for a few seconds after removing.
!

Some parts may have elevated temperatures.


!

Sharp edges. Handle with particular care to prevent injury or use hand protection.
!

1 Uninstalling the Internal Left/Right Fan

1. to uninstall the fan tray, refer to section2.11 "Replacing the Fan Tray"
2. to uninstall the left/right heating foil, refer to section 2.12 "Replacing the
Left/Right Heating Foil"
3. release both wire clamps [left (3) fan/right (4) fan] with a screwdriver blade
and remove both wires

3 4

3 4

4. remove the left/right fan (10) as follows:


– release the four screws (9) fixing the fan to the fan support (8)
– release the four screws (6), remove the fan support as far as the connecd
cable (7) allows and remove the fan
6 6
7
9

10
9 9 8

6
6

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5. bend both cable clamps (11) upwards until the cable (12) can be removed

12
11 11

2 Installing the Internal Left/Right Fan


1. place the left/right fan on the fan support and fasten the four screws
2. insert the cable into both clamps and bend both clamps down
3. place the fan support together with the fan on the fan casing and fasten the
four screws
4. insert both wires into the wire clamps
5. to install the heating foil, refer to section 2.12 "Replacing the Left/Right Heat-
ing Foil"
6. to install the fan tray, refer to section 2.11 "Replacing the Fan Tray"

END

40 A30808-X3247-A333-2-7620
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2.14 Replacing the Temperature Sensor

The temperature sensor is located in the cover of the BS 22.


Some parts may have elevated temperatures.
!

Sharp edges. Handle with particular care to prevent injury or use hand protection.
!

Before removing cables and wires which can be mistaken, mark them to assure the
! correct reconnection.

1 Uninstalling the Temperature Sensor

1. to open the cover, refer to section 2.1 "Opening and Closing the Cover"
2. release both screws (1), remove the temperature sensor (3) together with the
temperature sensor support (4) and pull both wire sockets (2) off the temper-
ature sensor

1 1

3
4

3. release the nut (6) and pull the temperature sensor (5) out of the opening

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2 Installing the Temperature Sensor


1. insert the temperature sensor into the opening of the temperature sensor
support and fasten the nut securing the temperature sensor
2. place the temperature sensor support on the mounting point and fasten both
screws
3. plug the wire sockets on the temperature sensor connectors
4. to close the cover, refer to section 2.1 "Opening and Closing the Cover"

END

42 A30808-X3247-A333-2-7620
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2.15 Replacing the FCU

The FCU (Fan Control Unit) is located inside the cover of the BS 22.
Elevated voltages are present at specific points.
!

Some parts may have elevated temperatures.


!

Sharp edges. Handle with particular care to prevent injury or use hand protection.
!

Before removing cables and wires which can be mistaken, mark them to assure the
! correct reconnection.

Use ESD precautions when handling this electrostatically sensitive device.

1 Uninstalling the FCU

1. to open the cover, refer to section 2.1 "Opening and Closing the Cover"
2. to disconnect the external power supply, refer to section 2.2 "Disconnecting
and Connecting the External Power Supply"
3. release the four screws (1) and remove the FCU (3) together with the
support (2)

1 1

2
3
1 1

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4. release the eight wire clamp screws (5) and pull out the eight wires (4)

4 4

5 5

5. if you require to replace the FCU fuse, refer to section 2.16 "Replacing the
FCU Fuse"

2 Installing the FCU


1. insert the eight wires into the wire clamps and fasten the wire clamp screws
2. place the FCU support on the mounting point and fasten the four screws
3. to connect the external power supply, refer to section 2.2 "Disconnecting and
Connecting the External Power Supply"
4. to close the cover, refer to section 2.1 "Opening and Closing the Cover"

END

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2.16 Replacing the FCU Fuse

The FCU fuse is located on the FCU which has to be uninstalled in order to access the
fuse.
Elevated voltages are present at specific points.
!

Some parts may have elevated temperatures.


!

Sharp edges. Handle with particular care to prevent injury or use hand protection.
!

Before removing cables and wires which can be mistaken, mark them to assure the
! correct reconnection.

1 Removing the FCU Fuse

1. to open the cover, refer to section 2.1 "Opening and Closing the Cover"
2. to disconnect the external power supply, refer to section 2.2 "Disconnecting
and Connecting the External Power Supply"
3. to uninstall the FCU, refer to section 2.15 "Replacing the FCU"
4. pull the transparent cover (1) off the fuse socket

5. pull the fuse (2) out of the socket (3)

2 Installing the FCU Fuse


1. insert the fuse into the fuse socket and push the transparent cover on the
fuse socket
2. to install the FCU, refer to section 2.15 "Replacing the FCU"

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3. to connect the external power supply, refer to section 2.2 "Disconnecting and
Connecting the External Power Supply"
4. to close the cover, refer to section 2.1 "Opening and Closing the Cover"

END

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2.17 Replacing the External Fan

The external fan is located in the cover of the BS 22.


Elevated voltages are present at specific points.
!

Some parts may have elevated temperatures.


!

Sharp edges. Handle with particular care to prevent injury or use hand protection.
!

1 Uninstalling the External Fan

1. to open the cover, refer to section 2.1 "Opening and Closing the Cover"
2. to disconnect the external power supply, refer to section 2.2 "Disconnecting
and Connecting the External Power Supply"
3. release the seven screws (1) fixing the external fan support to the cover and
remove the external fan support together (2) with the fan as far as the con-
nected cable allows
1

1
1 1

2
1

1
1

4. simultaneously press both cable locks (3) apart and pull the cable plug (4) out
of the socket

3 3

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5. cut the three cable ties (6), release the four screws (5) and remove the fan

5
5
5
5

2 Installing the External Fan


1. place the fan on the external fan support and fasten the four screws
2. apply the three cable ties
3. press the cable plug in the socket and position the cable with enough clear-
ance to the fan
4. place the external fan support on the mounting point and fasten the seven
screws
5. to connect the external power supply, refer to section 2.2 "Disconnecting and
Connecting the External Power Supply"
6. to close the cover, refer to section 2.1 "Opening and Closing the Cover"

END

48 A30808-X3247-A333-2-7620
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2.18 Servicing the Backplane

The backplane is located between the left and right frame.


Elevated voltages are present at specific points.
!

Some parts may have elevated temperatures.


!

Sharp edges. Handle with particular care to prevent injury or use hand protection.
!

Before removing cables and wires which can be mistaken, mark them to assure the
! correct reconnection.

Use ESD precautions when handling electrostatically sensitive devices.

1 Accessing the Backplane

1. to open the cover, refer to section 2.1 "Opening and Closing the Cover"
2. switch the breaker (1) OFF

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2 Checking the Fuse Panel Connector F158


1. pull the plug (4) out of the socket, release the four screws (2) and pull the
ACMDC (3) out of the frame
2 2

2 2

2. simultaneously press both locks (6) apart until the plug (5) is pressed out of
the socket

5
5

3. push the plug back into the socket until the locks snap in
4. push the ACMDC into the frame and fasten the four screws
5. push the plug into the socket

50 A30808-X3247-A333-2-7620
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3 Checking the Connectors F165, F171 and F177


1. release both connections (7) and remove the semi-rigid cable (8)

2. simultaneously press both locks of each plug (9, 10 and 11) apart until the
plug is pressed out of the socket

9
10 11

10 11

3. push the plug back into the socket until both locks snap in
4. apply the semi-rigid cable and fasten both connections

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4 Checking the Connectors SC132, SC153 and SC173


1. release both screws (12) connecting the fan tray to the frame

12 12

2. lift the fan tray (13) out of the frame as far as the cable (14) allows

13

14

3. reconnect SC132 as follows:


– simultaneously press both locks (15) apart until the plug (16) is pressed
out of the socket
– push the plug back into the socket until the locks snap in

15

15

16 14

4. reconnect SC153 as follows:


– pull the plug (17) off the backplane

52 A30808-X3247-A333-2-7620
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– push the plug back on the corresponding backplane connector

14
17

5. reconnect SC173 as follows:


– release both screws (18, partly not shown) and pull the plug (19) off the
backplane
– push the plug back on the connector and fasten both screws

18
18
14

19

6. fit the fan tray into the mounting position and fasten both screws

5 Closing the Shelter


1. switch the breaker ON
2. to close the cover, refer to section 2.1 "Opening and Closing the Cover"

END

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2.19 Replacing the RDO Switch

The RDO (Rack Door Open) switch is located at the left side of the rack. The RDO
switch consists of the switching part and the ferro-magnetic counterpart which is mount-
ed in the cover.
Sharp edges. Handle with particular care to prevent injury or use hand protection.
!

Do not drop the RDO switch counterpart. It is ferro-magnetic and can loose its magne-
! tism if dropped.

Before removing cables and wires which can be mistaken, mark them to assure the
! correct reconnection.

1 Uninstalling the RDO Switch

1. to open the cover, refer to section 2.1 "Opening and Closing the Cover"
2. remove the RDO switch (2) as follows:
– release both screws (1) and remove the RDO switch
– release both wire clamp screws (3) and remove both RDO wires (4)

2 4
3
4
1

54 A30808-X3247-A333-2-7620
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3. remove the RDO switch counterpart (5) as follows:


– pull the EMI joint rubber (7) aside
– release both screws (6) countered by nuts and remove the RDO switch
counterpart

6 6

2 Installing the RDO Switch


1. insert both wires into the wire clamps and fasten both wire clamp screws
2. place the RDO switch on the mounting point and fasten both screws
3. place the RDO switch counterpart on the mounting point and fasten the
screws countered by nuts
4. to close the cover, refer to section 2.1 "Opening and Closing the Cover"

END

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3 Abbreviations
AC Alternating Current
ACMDC AC Multiple DC Converter
BS Base Station
BTSE Base Transceiver Station Equipment
DC Direct Current
DUCOMT Duplex Combiner for Tiny
EMC Electromagnetic Compatible
EMI Electromagnetic Interference
FCB Fan Control Board
FCU Fan Control Unit
IMS Information Management System
MCC Main Construction Catalog
OMC Operation and Maintenance Center
RDO Rack Door Open Switch
TAC Technical Assistance Center

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58 A30808-X3247-A333-2-7620

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