Nonstandard Maintenance: Base Transceiver Station Equipment NM:BTSE BS-241 / 241 II

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Nonstandard Maintenance

Base Transceiver Station Equipment

NM:BTSE BS-241 / 241 II

A30808-X3247-A350-3-7620
NM:BTSE BS-241 / 241 II Nonstandard Maintenance
Base Transceiver Station Equipment

f Important Notice on Product Safety


DANGER - RISK OF ELECTRICAL SHOCK OR DEATH - FOLLOW ALL INSTALLATION INSTRUCTIONS.
The system complies with the standard EN 60950 / IEC 60950. All equipment connected to the system must
comply with the applicable safety standards.
Hazardous voltages are present at the AC power supply lines in this electrical equipment. Some components may
also have high operating temperatures.
Failure to observe and follow all installation and safety instructions can result in serious personal injury
or property damage.
Therefore, only trained and qualified personnel may install and maintain the system.

The same text in German:


Wichtiger Hinweis zur Produktsicherheit
LEBENSGEFAHR - BEACHTEN SIE ALLE INSTALLATIONSHINWEISE.
Das System entspricht den Anforderungen der EN 60950 / IEC 60950. Alle an das System angeschlossenen
Geräte müssen die zutreffenden Sicherheitsbestimmungen erfüllen.
In diesen Anlagen stehen die Netzversorgungsleitungen unter gefährlicher Spannung. Einige Komponenten
können auch eine hohe Betriebstemperatur aufweisen.
Nichtbeachtung der Installations- und Sicherheitshinweise kann zu schweren Körperverletzungen oder
Sachschäden führen.
Deshalb darf nur geschultes und qualifiziertes Personal das System installieren und warten.

Caution:
This equipment has been tested and found to comply with EN 301489. Its class of conformity is defined in table
A30808-X3247-X910-*-7618, which is shipped with each product. This class also corresponds to the limits for a
Class A digital device, pursuant to part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment.
This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accor-
dance with the relevant standards referenced in the manual “Guide to Documentation”, may cause harmful inter-
ference to radio communications.
For system installations it is strictly required to choose all installation sites according to national and local require-
ments concerning construction rules and static load capacities of buildings and roofs.
For all sites, in particular in residential areas it is mandatory to observe all respectively applicable electromagnetic
field / force (EMF) limits. Otherwise harmful personal interference is possible.

Trademarks:
All designations used in this document can be trademarks, the use of which by third parties for their own purposes
could violate the rights of their owners.

Copyright (C) Siemens AG 2004.

Issued by the Information and Communication Networks Group


Hofmannstraße 51
D-81359 München

Technical modifications possible.


Technical specifications and features are binding only insofar as
they are specifically and expressly agreed upon in a written contract.

2 A30808-X3247-A350-3-7620
Nonstandard Maintenance NM:BTSE BS-241 / 241 II
Base Transceiver Station Equipment

Reason for Update


Summary:
Third Edition for Release BR All

Details:
Chapter/Section Reason for Update

2.9 New Smoke Sensor

Issue History
Issue Date of issue Reason for Update
Number

1 7/2000 New release BR All

2 4/2004 Update to BS-241 / 241 II,


New procedure Remove/Mount IP Gasket

3 11/2004 New Smoke Sensor

A30808-X3247-A350-3-7620 3
NM:BTSE BS-241 / 241 II Nonstandard Maintenance
Base Transceiver Station Equipment

This document consists of a total of 82 pages. All pages are issue 3.

Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Objective of the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Target Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 Range of Replaceable Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Quality and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.5 Risks and Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.6 Explanation of used Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2 Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Remove/Mount Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 Remove/Mount Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3 Remove/Mount Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.4 Remove/Mount Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.5 Remove/Mount Bottom Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.6 Remove/Mount ACTC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.7 Remove/Mount ACTA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.8 Remove/Mount ACTP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.9 Remove/Mount Smoke Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.10 Remove/Mount Temperature Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.11 Remove/Mount MSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.12 Remove/Mount Over Voltage Arrester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
2.13 Remove/Mount Over Voltage Protection Base . . . . . . . . . . . . . . . . . . . . . . 43
2.14 Remove/Mount OVPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2.15 Remove/Mount Lightning Arrestor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
2.16 Remove/Mount Clamping Saddle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
2.17 Remove/Mount AC Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
2.18 Remove/Mount DC Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
2.19 Remove/Mount Door Alarm Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
2.20 Remove/Mount Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
2.21 Remove/Mount Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
2.22 Remove/Mount HEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
2.23 Remove/Mount MEF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
2.24 Remove/Mount Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
2.25 Remove/Mount DC Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
2.26 Remove/Mount IP Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

3 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

4 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

4 A30808-X3247-A350-3-7620
Nonstandard Maintenance NM:BTSE BS-241 / 241 II
Base Transceiver Station Equipment

Illustrations
Fig. 1.1 Example Special Torx- Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Fig. 1.2 Used Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

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NM:BTSE BS-241 / 241 II Nonstandard Maintenance
Base Transceiver Station Equipment

6 A30808-X3247-A350-3-7620
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Base Transceiver Station Equipment

1 Introduction
1.1 Objective of the Manual

In general, the faults occurring in a BTSE are reported to the OMC by error reports.
These are based on system integrated routine tests which continually check the function
of all subsystems. In most cases suspected modules can be replaced according to the
procedures of the maintenance manual and regarding the fault reports.
For all the rare cases where an exchange of modules doesn’t clear the fault, parts of the
system can also be replaced but only by dismantling components spending higher effort
then for simple module replacement.
The aim of this manual is to describe how the location of these parts can be accessed
and to show in detail how a part can be replaced.

Restriction
Only the pure exchange procedures are dealt with in this manual, not the instructions of
fault location nor the test procedures afterwards.

1.2 Target Group

This manual is exclusively intended for use by TAC2 and TAC3 personnel. Only trained
and qualified people may carry out the non standard maintenance tasks.

1.3 Range of Replaceable Parts

The range of parts to be exchanged is restricted to those listed in the Main Construction
Catalogue (MCC) which can be reached via Siemens Intranet and IMS.

1.4 Quality and Tools

All tasks must be carried out thoroughly. Cleanliness and care are of the utmost impor-
tance. Precautions has to be taken to protect the equipment against dust, mud and
moisture of all kind.
Only parts which don’t need a calibration or extensive tests after replacement are sub-
ject of exchange.
Tools should be of a high-quality standard as listed in the table of “Tools and Testequip-
ment D900/D1800/PCS1900” (A30862-X390-A101-*-7618). Special tools are neces-
sary e.g. Torx screw driver with and without a hole in the center. For more
convenience a power-driven screw driver can save some time when releasing large
amounts of screws.

A30808-X3247-A350-3-7620 7
NM:BTSE BS-241 / 241 II Nonstandard Maintenance
Base Transceiver Station Equipment

Handle:
Width: 1/4 Inch
Length: 120 mm

Bits 1/4 Inch, Torx


size:
8
10
15
20
25
(27)
30
(40)

Fig. 1.1 Example Special Torx- Tools

1.5 Risks and Safety

Elevated voltages are inevitably present at specific points in this electrical equipment.
Some of the parts may also have elevated operating temperatures. Exposed sharp edg-
es involve a certain danger of injuring oneself.
The following warnings appear at the relevant procedures were necessary:
Elevated voltages are present at specific points.
!

Some parts may have elevated operating temperatures.


!

Because of sharp edges, handle with particular caution so as not to cut yourself
! or alternatively use hand protection.

Rotating parts may be still in action for a few seconds after removing.
!

When replacing components in the AC circuit, it must be guaranteed that the AC power
supply to the shelter is switched off and secured against switching on again.
Non-observance of these conditions and the safety instructions can result in personal
injury or in property damage.
It is highly advisable to carry out all tasks with the support of a second person for assist-
ing in moving heavy parts and for safety reasons in the event of an accident.

8 A30808-X3247-A350-3-7620
Nonstandard Maintenance NM:BTSE BS-241 / 241 II
Base Transceiver Station Equipment

1.6 Explanation of used Symbols

The following symbols are used in this manual:

Symbol Meaning

Warning; the notes given here are to be followed with care.


! Non-observance can lead to personal injury or property damage.

ESD (Electrostatic Sensitive Device) precautions to be taken

i Note; important information

b Use the LMT to enter commands

h Reference to another procedure step

☞ Reference to another chapter

i Reference to another procedure. Return after finishing.

Fig. 1.2 Used Symbols

A30808-X3247-A350-3-7620 9
NM:BTSE BS-241 / 241 II Nonstandard Maintenance
Base Transceiver Station Equipment

10 A30808-X3247-A350-3-7620
Nonstandard Maintenance NM:BTSE BS-241 / 241 II
Base Transceiver Station Equipment

2 Procedures

A30808-X3247-A350-3-7620 11
NM:BTSE BS-241 / 241 II Nonstandard Maintenance
Base Transceiver Station Equipment

12 A30808-X3247-A350-3-7620
Nonstandard Maintenance NM:BTSE BS-241 / 241 II
Base Transceiver Station Equipment

2.1 Remove/Mount Door

1 Remove Door

1. Open door
2. Remove the ground cable (1a) by loosening the screw (1b) and the door stop
rail by loosening screws (1c). Disconnect cables for Heat Exchangers (1d) if
present and remove plastic clip (1e) that hold cables in place

1c 1b
1a 1d
1e

1c

A30808-X3247-A350-3-7620 13
NM:BTSE BS-241 / 241 II Nonstandard Maintenance
Base Transceiver Station Equipment

3. If mounted, remove Heat Exchangers (2) (See “Remove HEX” on page 68.)
or MEF (3) from door (See “Remove MEF” on page 69.)

14 A30808-X3247-A350-3-7620
Nonstandard Maintenance NM:BTSE BS-241 / 241 II
Base Transceiver Station Equipment

4. Remove screws at hinges (4). Make sure door is held in position by another
person

1b
1a

2a 2b
4

5. Remove door.

2 Mount Door
1. Let second person hold door in position
2. Insert and tighten screws at hinge (4)
3. Mount Heat Exchangers (2) (See “Mount HEX” on page 68.) or MEF (3) (See
“Mount MEF” on page 69.)
4. Mount door stop rail with screws (1c) and connect ground cable (1a) with
screw (1b). Connect cables to Heat Exchanger (1d) and fix their position with
plastic clip (1e)

END

A30808-X3247-A350-3-7620 15
NM:BTSE BS-241 / 241 II Nonstandard Maintenance
Base Transceiver Station Equipment

2.2 Remove/Mount Hinge

1 Remove Hinges

1. Open door
2. Remove screw (1) that hold hinge on shelter
3. Remove screw (2) that hold hinge on door

4. Remove hinge

2 Mount Hinge
1. Screw hinge to door (2)
2. Mount hinge to shelter(1)
3. Close door

END

16 A30808-X3247-A350-3-7620
Nonstandard Maintenance NM:BTSE BS-241 / 241 II
Base Transceiver Station Equipment

2.3 Remove/Mount Rear Cover

1 Remove Rear Cover

Please have security Torx screw driver ready for removing the back cover. You
cannot use regular Torx screw driver!
1. Remove top cover. (See “Remove Top Cover” on page 19.)
2. Loosen screws on back (1) to remove rear cover

1 1

A30808-X3247-A350-3-7620 17
NM:BTSE BS-241 / 241 II Nonstandard Maintenance
Base Transceiver Station Equipment

3. Lower rear cover slowly to ground, pay attention to the ground cable
4. Remove ground cable (clip)

2 Mount Rear Cover


1. Set rear cover close to shelter and connect ground cable
2. Hold rear cover in position and insert all 6 screws
3. Tighten screws (1)
4. Mount top cover (See “Mount Top Cover” on page 20.)

END

18 A30808-X3247-A350-3-7620
Nonstandard Maintenance NM:BTSE BS-241 / 241 II
Base Transceiver Station Equipment

2.4 Remove/Mount Top Cover

1 Remove Top Cover

1. Open door
2. Unscrew bolts on front-side (1)

1
3. Lift front of top cover and remove cover to the back-side of the shelter.

A30808-X3247-A350-3-7620 19
NM:BTSE BS-241 / 241 II Nonstandard Maintenance
Base Transceiver Station Equipment

4. Top cover is fixed with metal hooks in the back (2), just lift cover off.

2 Mount Top Cover


1. Set top cover on shelter, make sure it is hooked in the back
2. Press top cover on shelter and keep pulling down cover (useful to have sec-
ond person to hold pulled down cover in place)
3. Insert screws (1)
4. Tighten screws (1)

END

20 A30808-X3247-A350-3-7620
Nonstandard Maintenance NM:BTSE BS-241 / 241 II
Base Transceiver Station Equipment

2.5 Remove/Mount Bottom Cover

1 Remove Bottom Cover

1. Open door
2. Unscrew bolt on front-side (1)

3. Pull bottom cover and remove ground cable (2)

A30808-X3247-A350-3-7620 21
NM:BTSE BS-241 / 241 II Nonstandard Maintenance
Base Transceiver Station Equipment

4. Lift off bottom cover.

2 Mount Bottom Cover


1. Arrange bottom cover on shelter, ready to mount (3)

2
1

2. Connect ground cable (2)


3. Insert bolt (1)
4. Tighten bolt (1)

END

22 A30808-X3247-A350-3-7620
Nonstandard Maintenance NM:BTSE BS-241 / 241 II
Base Transceiver Station Equipment

2.6 Remove/Mount ACTC

1 Remove ACTC on all Shelters

1. Open door
2. Switch circuit breaker BR05 on the DC panel to OFF position
3. Remove smoke sensor. (See “Remove Smoke Sensor Without Base (Proce-
dure 2)” on page 37.)
4. Remove all cables (1) after noting their positions
5. Remove screws (2) that hold DC panel.

Base Shelter

Extension Shelter 1
1
2a

Service1 Shelter

2
Service2 Shelter

A30808-X3247-A350-3-7620 23
NM:BTSE BS-241 / 241 II Nonstandard Maintenance
Base Transceiver Station Equipment

6. Pull out DC panel as far as possible.

7. Before removing all cables (3) from the back of the ACTC, make sure to note
their positions! The following picture should help you with that. Depending on
the shelter type and the installed components (ACTA/ACTP) the number of
cables can differ. The connections at the right are for power supply.

CAN IN
CAN OUT

X6 Connection to ACTP

52 51 50 49 48 47

24 A30808-X3247-A350-3-7620
Nonstandard Maintenance NM:BTSE BS-241 / 241 II
Base Transceiver Station Equipment

8. Loosen screws (4) on DC panel and remove ACTC.

2 Mount ACTC
1. Set ACTC into DC panel, fix position with screws (4) in front
2. Connect cables (3) in back, use notes to determine positions of cables (see
picture above)
3. Push DC panel back into shelter and fix position by tightening screws (2)
4. Connect alarm cables (1) in front
5. Mount smoke sensor (See “Mount Smoke Sensor Without Base” on
page 37.)
6. Switch circuit breaker BR05 on the DC panel to ON position

END

A30808-X3247-A350-3-7620 25
NM:BTSE BS-241 / 241 II Nonstandard Maintenance
Base Transceiver Station Equipment

2.7 Remove/Mount ACTA

1 Remove ACTA

ACTA is optional only in Base Shelter!


Depending on the type of shelter, there are different possible combinations of
present modules. In the Base Shelter, both ACTA and ACTP are built in, in the
Service and Extension Shelter, only the ACTP is present.

1. Open door
2. Switch circuit breaker BR05 on the DC panel to OFF position
3. Find ACTA/ACTP on bottom of shelter
4. Disconnect CAN-Bus cable (1) and loosen screws that hold ACTA/ACTP (2)

Base Shelter

5. Disconnect all alarm cables/connectors on ACTA and note their positions

26 A30808-X3247-A350-3-7620
Nonstandard Maintenance NM:BTSE BS-241 / 241 II
Base Transceiver Station Equipment

6. Separate ACTA and ACTP by removing screws (3) and unplugging ACTA.

ACTA

ACTP

ACTA upside

ACTA downside

A30808-X3247-A350-3-7620 27
NM:BTSE BS-241 / 241 II Nonstandard Maintenance
Base Transceiver Station Equipment

2 Mount ACTA/ACTP
1. Combine ACTA and ACTP using screws (3) (only if both are present)
2. Reconnect all alarm cables/connectors on ACTA use your notes
3. Put module back on cable entry plate.
4. Tighten screws (2) around ACTA/ACTP
5. Connect CAN-Bus (1)
6. Switch circuit breaker BR05 on the DC panel to ON position
7. Close door

END

28 A30808-X3247-A350-3-7620
Nonstandard Maintenance NM:BTSE BS-241 / 241 II
Base Transceiver Station Equipment

2.8 Remove/Mount ACTP

1 Remove ACTP on Base Shelter

Depending on the type of shelter, there are different possible combinations of


present modules. In the Base Shelter, both ACTA and ACTP are built in, in the
Service and Extension Shelter, only the ACTP is present.
1. Open door
2. Switch circuit breaker BR05 on the DC panel to OFF position
3. Find ACTA/ACTP on bottom of shelter
4. Disconnect CAN-Bus cable (1) and loosen screws that hold ACTA/ACTP (2)

Base Shelter

5. Disconnect all alarm cables/connectors on ACTA and note their positions

A30808-X3247-A350-3-7620 29
NM:BTSE BS-241 / 241 II Nonstandard Maintenance
Base Transceiver Station Equipment

6. Separate ACTA and ACTP by removing screws (3) and unplugging ACTP

ACTA

ACTP

DIP
switch

ACTP upside

ACTP downside

30 A30808-X3247-A350-3-7620
Nonstandard Maintenance NM:BTSE BS-241 / 241 II
Base Transceiver Station Equipment

2 Mount ACTP on Base Shelter


1. Check the DIP switches of the new ACTP it must be the same setting as the
old one
2. Combine ACTA and ACTP using screws (3) (only if both are present)
3. Reconnect all alarm cables/connectors on ACTA use your notes
4. Put module back on cable entry plate.
5. Tighten screws (2) around ACTA/ACTP
6. Connect CAN-Bus (1)
7. Switch circuit breaker BR05 on the DC panel to ON position

3 Remove ACTP on Extension Shelter


1. Open door
2. Switch circuit breaker BR05 on the DC panel to OFF position
3. Find ACTP on bottom of shelter
4. Disconnect cables (1) and loosen screws that hold ACTP (2)

1
2

1
Extension Shelter

A30808-X3247-A350-3-7620 31
NM:BTSE BS-241 / 241 II Nonstandard Maintenance
Base Transceiver Station Equipment

5. Take out ACTP

DIP
switch

ACTP upside

ACTP downside

32 A30808-X3247-A350-3-7620
Nonstandard Maintenance NM:BTSE BS-241 / 241 II
Base Transceiver Station Equipment

4 Mount ACTP on Extension Shelter


1. Check the DIP switches of the new ACTP it must be the same setting as the
old one
2. Put module back on cable entry plate.
3. Tighten screws (2) around ACTP
4. Connect CAN-Bus (1)
5. Switch circuit breaker BR05 on the DC panel to ON position

5 Remove ACTP on Service Shelter


1. Open door
2. Switch circuit breaker BR05 on the DC panel to OFF position
3. Find ACTP on bottom of shelter
4. Disconnect cables (1) and loosen screws that hold ACTP (2)

2 1
1

Service Shelter

A30808-X3247-A350-3-7620 33
NM:BTSE BS-241 / 241 II Nonstandard Maintenance
Base Transceiver Station Equipment

5. Take out ACTP

DIP
switch

ACTP upside

ACTP downside

6 Mount ACTP on Service Shelter


1. Check the DIP switches of the new ACTP it must be the same setting as the
old one
2. Put module back on cable entry plate.
3. Tighten screws (2) around ACTA/ACTP
4. Connect CAN-Bus (1)
5. Switch circuit breaker BR05 on the DC panel to ON position

END

34 A30808-X3247-A350-3-7620
Nonstandard Maintenance NM:BTSE BS-241 / 241 II
Base Transceiver Station Equipment

2.9 Remove/Mount Smoke Sensor

There are 2 possibilities to exchange the smoke sensor. The first is, exchange the
smoke sensor completely with base (Procedure 1) and the second possibility, the sen-
sor itself (Procedure 2).
There are two smoke sensor types:
i MK:SMOKEV 3, S30861-K4113-X, Normally Open = "Low Active"
MK:SMOKEV 4, S30861-K2254-X, Normally Closed = "High Active"
If you change the type from MK:SMOKEV3 to MK:SMOKEV4 or vice versa,
you must change the smoke sensor completely with base.
Also you must change the settings of the alarm input of the smoke sensor from "Low
Active" to "High Active" or vice versa. The settings are described in the corresponding
Command manual CML:BS-4x/240/241/240XL, chapter “SET ENVABTSE”.
Example: Set ENVABTSE:NAME=BTSEP:0/RACK:0/ENVABTSE:5,INTINF=high;

A30808-X3247-A350-3-7620 35
NM:BTSE BS-241 / 241 II Nonstandard Maintenance
Base Transceiver Station Equipment

1 Remove Smoke Sensor Complete (Procedure 1)

1. Open door
2. Disconnect alarm cabling on ACTC (1)
3. Remove screws (2) that hold the smoke sensor (3)

3
2

2 Mount Smoke Sensor Complete


1. Repeat steps in reverse order as described above.
2. Make sure the sensor is connected to ACTC and close the shelter door.
3. End of Procedure 1.

36 A30808-X3247-A350-3-7620
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Base Transceiver Station Equipment

3 Remove Smoke Sensor Without Base (Procedure 2)


1. Find smoke sensor
2. Turn smoke sensor counterclockwise. (1)
3. Pull out smoke sensor (2)

4 Mount Smoke Sensor Without Base


1. Insert sensor part in socket, LED facing to front (there is a little marker at the
plastic part).
2. Turn sensor clockwise until it snaps in.
3. End of Procedure 2.

END

A30808-X3247-A350-3-7620 37
NM:BTSE BS-241 / 241 II Nonstandard Maintenance
Base Transceiver Station Equipment

2.10 Remove/Mount Temperature Sensor

The temperature sensor is located on the ACTC.

1 Remove/Mount Temperature Sensor

The temperature sensor is part of the ACTC and cannot be removed separate-
ly. In case of a defective sensor, ACTC has to be exchanged, See “Re-
move/Mount ACTC” on page 23.

Temperature Sensors

END

38 A30808-X3247-A350-3-7620
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2.11 Remove/Mount MSU

1 Remove MSU DC

1. Lock all CUs and combiners in the shelter concerned (see Maintenance Man-
ual MMN:BTSE BS 241)
2. Switch off the (48VDC) main circuit breaker in Service1 Shelter for the shelter
concerned
(If the affected shelter is a Extension Shelter then it is not necessary to switch
off the Base Shelter (parts of the BTS are still in function))
3. Remove cover on bottom of shelter (See “Remove Bottom Cover” on
page 21.)
4. Unplug LPA connector (1)

Example Service Shelter


MSU DC

5. Detach cabling to ground (2a), remove cables (2) and remove screws (3) that

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NM:BTSE BS-241 / 241 II Nonstandard Maintenance
Base Transceiver Station Equipment

hold MSU DC.

2a

3 2

Example Service Shelter

Ground Cable Arrangement

40 A30808-X3247-A350-3-7620
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Base Transceiver Station Equipment

6. Also remove cables on backside of MSU DC (4) using a normal flat crew driv-
er. Note the connection order, cables are numbered

Example Service Shelter

7. Remove MSU DC.

2 Mount MSU DC
1. Connect cables from shelter to MSU DC (3). Use your notes.
2. Insert MSU DC in bottom of shelter
3. Tighten screws (2) to fix position of MSU DC.
4. Connect cables (1) to MSU (LPA and power)
5. Close cover on bottom of shelter (See “Mount Bottom Cover” on page 22.)
6. Unlock all CUs and combiners in the shelter concerned (see Maintenance
Manual MMN:BTSE BS 240)

END

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2.12 Remove/Mount Over Voltage Arrester

1 Remove Over Voltage Arrester

1. Remove bottom cover See “Remove Bottom Cover” on page 21.


2. Find MSU (1)

There exist different types of over voltage protection plugs for the BTSplus:
Over voltage arrester for 275V/15kA
over voltage arrester for 250V/20kA
DC mains surge voltage protection for 120/250A
DC mains surge voltage protection for 150/15kA

3. Pull the exhausted over voltage arrester

2 Mount Over Voltage Arrester


1. Insert a new over voltage arrester
2. Mount bottom cover (See “Mount Bottom Cover” on page 22.)

END

42 A30808-X3247-A350-3-7620
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2.13 Remove/Mount Over Voltage Protection Base

1 Remove Over Voltage Protection Base

1. Remove bottom cover See “Remove Bottom Cover” on page 21.


2. Find MSU (1)

3
2

3. Pull the pertinent over voltage arrester


4. Loosen two screws (2)
5. Remove the cables (3)
6. Use screw driver to slip out lock, on bottom of over voltage protection base
(4) and remove it. (To lock over voltage protection base, move it down or try

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NM:BTSE BS-241 / 241 II Nonstandard Maintenance
Base Transceiver Station Equipment

to pull outside the lock, it will snap in automatically)

2 Mount Over Voltage Protection Base


1. Insert a new over voltage protection base
2. Insert over voltage arrester
3. Mount bottom cover (See “Mount Bottom Cover” on page 22.)

END

44 A30808-X3247-A350-3-7620
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2.14 Remove/Mount OVPT

1 Remove OVPT

Depending on the type of shelter, there can be as many as 2 OVPT present.


The Base Shelter can hold 2 OVPT, the Service Shelter only one and the Exten-
sion Shelter has no OVPT.
1. Open door
2. Remove cables (2) from cover plate (1)
3. Release OVPT cover plate (1) at the shelter bottom. Remove only the marked
screws (3)!

2
3
1 3

Example Base Shelter

3
1
Example Extension Shelter

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Base Transceiver Station Equipment

4. Disconnect all cables from terminal block (3b) or coaxial connectors (3c) and
note their positions
5. Dismantle all cables from clamping saddle (3a)
6. Remove screws (5) to release OVPT. Be careful with loose parts (clamping
saddles are unscrewed after removing screws).

3b 3a

3c

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Base Transceiver Station Equipment

2 Mount OVPT
1. Insert OVPT on plate, make sure it is proper plugged in
2. Screw OVPT to plate (5) and make sure, clamping saddle are in place (3a).
3. Connect cables to clamping saddle (3a)
4. Connect all cables to terminal block (3b) or coaxial connectors (3c)
5. Screw plate with OVPT back to shelter bottom (3) and reconnect cables (2)

END

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Base Transceiver Station Equipment

2.15 Remove/Mount Lightning Arrestor

1 Remove Lightning Arrestor

Depending on the type of shelter, there can be as many as 2 OVPT present.


The Base Shelter can hold 2 OVPT, the Service Shelter only one and the Exten-
sion Shelter has no OVPT.
1. Open door
2. Remove cables (2) from cover plate (1)
3. Release OVPT cover plate (1) at the shelter bottom. Remove only the marked
screws (3)!

2
3
1 3

Example Base Shelter

3
1
Example Extension Shelter

48 A30808-X3247-A350-3-7620
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4. Dismantle all cables from clamping saddle (4) to get a better access to the
plexiglas cover
5. OVPT with terminal block and OVPT with SMA connectors are possible. Un-
screw 4 screws(5) to remove the plexiglas cover.

4
5

OVPT 100Ω/120 Ω

OVPT 75 Ω

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NM:BTSE BS-241 / 241 II Nonstandard Maintenance
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6. To pull the exhausted lightning arrester, use the special tool

Special tool for inserting or removing lightning arrestor

2 Mount Lightning Arrestor


1. Insert a new lightning arrestor with the special tool(6)
2. Mount the plexiglas cover (5)
3. Mount all cables to clamping saddle (4)
4. Screw plate with OVPT back to shelter bottom (3) and reconnect cables (2)

END

50 A30808-X3247-A350-3-7620
Nonstandard Maintenance NM:BTSE BS-241 / 241 II
Base Transceiver Station Equipment

2.16 Remove/Mount Clamping Saddle

1 Remove Clamping Saddle

Depending on the type of shelter, there can be as many as 2 OVPT present.


The Base Shelter can hold 2 OVPT, the Service Shelter only one and the Exten-
sion Shelter has no OVPT.
1. Open door
2. Remove cables(2) from cover plate (1)
3. Release OVPT cover plate (1) at the shelter bottom. Remove only the marked
screws (3)!

2
3
1 3

Example Base Shelter

3
1
Example Extension Shelter

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NM:BTSE BS-241 / 241 II Nonstandard Maintenance
Base Transceiver Station Equipment

4. Dismantle all cables from clamping saddle (4)


5. If only the clamping saddles have to be exchanged, it is not necessary to re-
move OVPT. Just unscrew saddle and pull it off
6. Remove screws (5) to release OVP. Be careful with loose parts (clamping
saddles are unscrewed after removing screws).

52 A30808-X3247-A350-3-7620
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7. Tilt and pull to remove a single clamp

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NM:BTSE BS-241 / 241 II Nonstandard Maintenance
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2 Mount Clamping Saddle


1. Insert a new clamping saddle and hold in place (3)
2. Fasten two screws (5)
3. Mount cables to clamping saddle
4. To mount a single clamp, hold diagonally and press
5. Screw plate with OVPT back to shelter bottom (3) and reconnect cables (2)

END

54 A30808-X3247-A350-3-7620
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2.17 Remove/Mount AC Breaker

1 Remove AC Breaker

AC breakers are only present in the Service Shelter. Always try to exchange
breakers with pulled out AC panel.
1. Open door
2. Lock all CUs and Combiners in the Base Rack and if present the Extension
Rack(s) (see Maintenance Manual MMN:BTSE BS 240l)
3. Switch all circuit breaker on the AC panel to OFF position
4. Switch off or disconnect the power at the power generation side!
5. Remove AC panel cover. Screws (1) cannot fall off!

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NM:BTSE BS-241 / 241 II Nonstandard Maintenance
Base Transceiver Station Equipment

6. Remove screws (2) on side of panel to pull AC panel out.

AC-Breaker DC-Breaker 2
2

AC-Breaker DC-Breaker

7. Find breaker, that has to be removed. Remove cables (3) on top and bottom
of breaker by loosening screws (4)

5
3
pull 5 to release breaker

56 A30808-X3247-A350-3-7620
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Base Transceiver Station Equipment

8. Use screw driver to pull down lock on bottom of breaker (5) and remove
breaker. (To lock breaker, move lock up or try to pull lock towards you, it will
snap in automatically

2 Mount AC Breaker
1. Insert breaker and move lock up (5) or try to pull lock towards you, it will snap
in automatically
2. Connect cables (3) on top and bottom of breaker by fasten screws (4)
3. Fasten screws (2) on side of panel
4. Mount AC panel cover. Fasten screws (1)
5. Switch on or connect power at the power generation side
6. Switch all circuit breaker on the AC panel to ON position
7. Unlock all CUs and Combiners in the Base Rack and if present the Extension
Shelter(s) (see Maintenance Manual MMN:BTSE BS 241)

END

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Base Transceiver Station Equipment

2.18 Remove/Mount DC Breaker

1 Remove DC Breaker on DC Panel

1. Open door
2. Lock all CUs and Combiners in the shelter concerned, if present (see Main-
tenance Manual MMN:BTSE BS 241)
3. Switch off the (48VDC) main circuit breaker in Service1 Shelter for the shelter
concerned
(If the affected shelter is an Extension Shelter then it is not necessary to
switch off the Base Shelter (parts of the BTS are still in function))
4. Remove smoke sensor (See “Remove Smoke Sensor Without Base (Proce-
dure 2)” on page 37.)
5. Unplug alarm cables in front (1) mark each separately and note their position

Base Shelter

1
Extension Shelter
1
2a

Service1 Shelter

2
Service2 Shelter

58 A30808-X3247-A350-3-7620
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6. Loosen screws on side of DC panel (2)

7. Pull out DC panel gently (not completely, that is not possible because of shel-
ter cabling

6 DC Breaker 4A, 10A, 16A 6 DC Breaker 50A

8. Mark the breaker that has to be exchanged, find and remove corresponding

A30808-X3247-A350-3-7620 59
NM:BTSE BS-241 / 241 II Nonstandard Maintenance
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cables (4) on the back and screws (3) on the front of DC panel. If it is a 50A
breaker, you have to unscrew the cables. Remove breaker (6) by gently push-
ing towards the shelter

2 Mount DC Breaker on DC Panel


1. Insert breaker and fasten screws (3) on front of DC panel
2. Connect cables (4), in case of 50A breakers you have to screw the cables
3. Push in DC panel. You may have to rearrange some cabling inside
4. Fasten screws on side of DC panel (2)
5. Connect alarm cables in front (1) of ACTC
6. Mount smoke sensor (See “Mount Smoke Sensor Without Base” on
page 37.)
7. Switch on the (48VDC) main circuit breaker in Service1 Shelter for the shelter
concerned
8. Unlock all CUs and Combiners in the shelter concerned, if present (see Main-
tenance Manual MMN:BTSE BS 241)

3 Remove DC Breaker on AC Panel

60 A30808-X3247-A350-3-7620
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1. Remove AC panel cover. Screws (1) cannot fall off!

2. Mark breaker that has to be exchanged

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3. Remove screws (2) on side of panel to pull AC panel out

AC Breaker DC Breaker
2 2
3

AC Breaker DC Breaker

4. Mark cable which are connected to the breaker. Remove cables on top and
bottom of breaker by loosening screws (4)

4
3

5. Loosen screws (3) on front of DC Breaker


6. Remove breaker by gently pushing towards the rack

4 Mount DC Breaker on AC Panel


1. Insert breaker
2. Fasten screws (3) on front of DC breaker
3. Connect and fasten cables (4)
4. Fasten screws (2) on side of panel
5. Mount cover of AC panel by fasten screws (1)
6. Switch on or connect the power at the power generation side!
7. Switch all circuit breaker on the AC panel to ON position
8. Lock all CUs and Combiners in the Base Shelter and Extension Shelter(s), if
present (see Maintenance Manual)

END

62 A30808-X3247-A350-3-7620
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2.19 Remove/Mount Door Alarm Sensor

1 Remove Door Alarm Sensor

1. Open door
2. Find sensor (1) in the upper left corner

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NM:BTSE BS-241 / 241 II Nonstandard Maintenance
Base Transceiver Station Equipment

3. Unplug alarm connection cable at ACTC (2)

4. Unscrew metal flange that holds sensor in place (3)

5. Remove cable and sensor. Be careful with thicker parts that are pressed into
the frame (4)

2 Mount Door Alarm Sensor


1. Fasten door alarm sensor with metal flange(3)
2. Connect alarm connection cable at ACTC (2)
3. Fit the cable carefully into the rack-frame

END

64 A30808-X3247-A350-3-7620
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2.20 Remove/Mount Handle

1 Remove Handle

1. Open door
2. Remove HEX 3x (See “Remove HEX” on page 68.) or remove MEF (See
“Remove MEF” on page 69.)
3. Remove lock bolts by loosing 4 (HEX) or 5 (MEF) nuts (1)
4. Divide door inside and door outside by loosing 24 (HEX) or 18 (MEF) screws
(2)

Unscrew 4x (Hex) Unscrew 24x (Hex)


or 5x (MEF) or 18x (MEF)

A30808-X3247-A350-3-7620 65
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5. Remove handle

unscrew unscrew

unscrew

2 Mount Handle
1. Insert handle
2. Fasten nut on handle
3. Combine door inside and door outside by fasten 24 (18) screws (2)
4. Fasten 4 (5) hexagon screws (1)
5. Mount HEX 3x (See “Mount HEX” on page 68.) or remove MEF (See “Mount
MEF” on page 69.)
6. Close door
The new handle may have a new lock with new keys.
! If necessary change lock See “Remove/Mount Lock” on page 67.

END

66 A30808-X3247-A350-3-7620
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2.21 Remove/Mount Lock

1 Remove Lock

1. Loosen cross recess head screw (1) on handle (screwdriver size: 1)

2. Pull out the lock

2 Mount Lock
1. Insert lock
2. Fasten cross recess head screw (1)

END

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2.22 Remove/Mount HEX

1 Remove HEX

1. Open door
2. Disconnect cables at HEX, note their position.
3. Remove screws that hold HEX

unscrew 4x

4. Remove HEXr

2 Mount HEX
1. Hold the HEX on its place
2. Fasten screws, that hold HEX
3. Connect cables to HEX
4. Close door

END

68 A30808-X3247-A350-3-7620
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2.23 Remove/Mount MEF

1 Remove MEF

1. Open door
2. Remove nuts (1) that hold MEF

1 1

3. Remove MEF

2 Mount MEF
1. Hold MEF in place
2. Fasten nuts (1) that hold MEF
3. Close door

END

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2.24 Remove/Mount Heater

1 Remove Heater

1. Open door
2. Find Heater that has to be replaced.
3. Disconnect power-cable (2)
4. Remove screws that hold Heater in place (3)

5. Pull out heater carefully

70 A30808-X3247-A350-3-7620
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2 Mount Heater
1. Insert Heater into frame
2. Fix position with screws (3)
3. Connect power cable (2)

END

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NM:BTSE BS-241 / 241 II Nonstandard Maintenance
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2.25 Remove/Mount DC Panel

1 Information

It is suggested to check very carefully if a replacement of the DC panel is really


necessary! If this replacement is required, please prepare for this procedure.
Make sure to have cable markers and a list to note all connections. THIS PRO-
CEDURE SHOULD ONLY BE DONE BY SKILLED PEOPLE!

2 Remove DC Panel
1. Open door
2. Lock all CUs and Combiners in the Base Shelter (see Maintenance Manual
MMN:BTSE BS 41)
3. Switch off the (48VDC) main circuit breaker in Service1 Shelter for the shelter
concerned
4. Open door and remove smoke sensor. (See “Remove Smoke Sensor Without
Base (Procedure 2)” on page 37.)
5. Remove all alarm cables after noting their positions (1)

72 A30808-X3247-A350-3-7620
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6. Remove screws (2) that hold DC panel.

Base Shelter

Extension Shelter
1
2a

Service1 Shelter

2
Service2 Shelter

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7. Pull out DC panel gently (not completely, that is not possible because of shel-
ter cabling

8. Remove all cable straps


9. Mark all cables connected to the DC panel
10. Make a list of cable connections and general cable arrangement
11. Unplug all cables on breakers (See “Remove DC Breaker on DC Panel” on
page 58.)

74 A30808-X3247-A350-3-7620
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12. Unplug all power cables


13. Unplug all cables on ACTC (See “Remove ACTC on all Shelters” on
page 23.)
14. Pull out DC panel
15. Depending on completeness of the spare part remove ESD socket, ethernet
port, LMT interface, ACTC and breakers on the old DC panel

3 Mount DC Panel
1. Make sure you have the notes ready that you took while removing the DC
panel
2. Depending on completeness of the spare part mount ESD socket, ethernet
port, LMT interface, ACTC and breakers on the new DC panel
(See “Mount DC Breaker on DC Panel” on page 60., See “Mount ACTC” on
page 25.)
3. Insert DC panel
4. Connect all power cables
5. Connect all cables on breakers
6. Connect all cables on ACTC (See “Mount ACTC” on page 25.)
7. Place the cables straps at suitable place
8. Push in DC panel
9. Fasten screws on side of DC panel (2)
10. Connect alarm cables in front of DC panel (1)
11. Mount smoke sensor (See “Mount Smoke Sensor Without Base” on
page 37.)
12. Switch on the (48VDC) main circuit breaker in Service1 Shelter for the shelter
concerned
13. Unlock all CUs and Combiners in the Base Rack (see Maintenance Manual
MMN:BTSE BS 241)

END

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2.26 Remove/Mount IP Gasket

The IP (Internal Protection) gasket is attached to two places in the Shelter, on the Door
Cover and on the Top Cover. For changing the IP gasket on the Top Cover start the pro-
cedure with Step 1 (Procedure 1) and for changing the IP gasket on the Door Cover start
the procedure with step 2 (Procedure 2).

1 Remove/Mount IP Gasket on Top Cover (Procedure 1)

1. Remove Top Cover (See “Remove Top Cover” on page 19.)


2. Continue with Step 3

2 Remove/Mount IP Gasket on Internal Door Cover (Procedure 2)

To improve the access to the damaged IP gasket we recommend to disassem-


ble the internal door panel including MEF or HEX.

76 A30808-X3247-A350-3-7620
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1. Open door
2. Remove HEX 3x (See “Remove HEX” on page 68.) or remove MEF (See
“Remove MEF” on page 69.)
3. Remove lock bars by loosening 4 (HEX) or 5 (MEF) nuts (1)
4. Divide door inside and door outside by loosening 24 (HEX) or 18 (MEF)
screws (2)

Unscrew 4x (Hex) Unscrew 24x (Hex)


or 5x (MEF) or 18x (MEF)

A30808-X3247-A350-3-7620 77
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3 Remove/Mount IP Gasket

Door and Roof IP Kit


Siemens Art. No.:
A50016-C111-B331

1. Remove the damaged IP gasket including all rests from the metal sheets by
using a knife or scraper
2. Clean surface with spirit where the new gasket has to be fitted
3. Glue the surface of the IP gasket at the bottom with Foam-A-Gasket No. 2 by
Loctite. The thickness of the glue should be 2 or 3 mm
4. Stick the IP gasket on the metal sheet at the required position

Example Door Inside Cover

5. Press the IP gasket along the edge by using your finger. The installation pro-
cedure is finished after a curing period of at least 12 hours

4 Mount the Top Cover after Changing the Top Cover Gasket (Procedure 1)
– For mounting the top cover, refer to “Mount Top Cover” on page 20

5 Mount the Top Cover after Changing the Door Cover Gasket (Procedure 2)
1. Combine door inside and door outside by tightening 24 (HEX) or 18 (MEF)
screws (2)
2. Mount lock bars by tightening 4 (HEX) or 5 (MEF) nuts (1)
3. Mount HEX 3x (See “Mount HEX” on page 68.) or mount MEF (See “Mount
MEF” on page 69.)
4. Close door

END

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3 Abbreviations
AC Alternating Current
ACT Alarm Collection Terminal
ACTA ACT Alarm Board
ACTC ACT Connection Board
ACTM ACT for the Base Rack/Shelter
ACTP ACT Processor Board
BTSE Base Transceiver Station Equipment
CAN Controller Area Network
DC Direct Current
ESD Electrostatically Sensitive Device
HEX Heat Exchanger
IMS Information Management System
IP Internal Protection
LMT Local Maintenance Terminal
LPA Lightning Protection Alarm
MCC Main Construction Catalogue
MEF Membranefilter
MSU Main Supply Unit
OMC Operation and Maintenance Center
OVPT Overvoltage Protection
SMA Subminiatur Adapter
TAC Technical Assistance Center

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80 A30808-X3247-A350-3-7620
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4 Index
A Remove 16
AC Breaker
Mount 57 I
Remove 55 IP Gasket
ACTA Remove/Mount 76
Mount 28
Remove 26 L
ACTC Lightning Arrestor
Mount 25 Insert 50
Remove 23 Remove 48
ACTP Lock
Mount 31, 33, 34 Mount 67
Remove 29, 31, 33 Remove 67

B M
Bottom Cover MEF
Mount 22 Mount 69
Remove 21 Remove 69
MSU DC
C Mount 41
Clamping Saddle Remove 39
Mount 54
Remove 51 O
Over Voltage Arrestor
D Mount 42
DC Breaker Remove 42
Mount 60, 62 Over Voltage Protection Base
Remove 58, 61 Mount 44
DC Panel Remove 43
Mount 75 OVPT
Remove 72 Mount 47
Door Remove 45
Mount 15
Remove 13 R
Door Sensor Rear Cover
Mount 64 Mount 18
Remove 63 Remove 17

G S
Gasket Smoke Sensor
Remove/Mount 76 Mount 36, 37
Remove 36, 37
H
Handle T
Mount 66 Temperature Sensor 38
Remove 65 Top Cover
HEX Mount 20
Mount 68 Remove 19
Remove 68
Hinge
Mount 16

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82 A30808-X3247-A350-3-7620

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