Industry Guideline-Updated2012final
Industry Guideline-Updated2012final
Industry Guideline-Updated2012final
Annexes 18
Annex 1: List of substances 19
Annex 2: Requirements for recovered paper 20
Annex 3: Testing methods 22
Annex 4: Declaration of compliance 24
Annex 5: Future developments 25
Figures 27
Figure 1: Compliance Assessment Scheme for Papermaking Operations 28
Figure 2: Compliance Assessment Scheme for Converting Operations 29
Figure 3: Elements of the Determination of Compliance 30
Foreword
Paper and board has a long and successful history of safe use in the food industry in a wide
range of applications. These include applications where intimate contact is involved, such as
tea bags, baking papers, and filters, and direct contact packaging such as butter wrapping,
sugar bags, and cartons for dry and frozen foods. In addition it has a very wide range of
uses in transport and distribution packaging.
Although there is a wide range of applications, the proportion of packaging made from
uncoated and untreated paper and board and coming into direct contact with food bought
by the end-consumer was estimated to be less than 3.5% (3.39% is the actual value quoted)
of all direct contact food packaging in the EU-15 in 2000 (Ref. 1). Compared to other direct
contact food packaging materials, for example plastics (estimated proportion around 70%),
this estimate of 3.5%, less than 0.9 kg paper per person per year, is relatively low and thus
consumer exposure is similarly low. In addition direct contact is primarily with dry food
(approximately 50%) and with food that is to be peeled or washed (approximately 30%) so
only the remaining 20% is for contact with moist and/or fatty food.
Uncoated and untreated paper and board is not suitable to pack food with very high
moisture content (for example liquid food or wet chilled products), since exposure to high
moisture will cause disintegration of the material. For these food types coated paper and
board is commonly used, and in the great majority of applications direct food contact is
with a plastic layer. The proportion of packaging made from coated paper and board was
estimated to be 17% (equivalent to 4.4 kg per person per year) of all direct contact food
packaging in the EU-15 in 2003 (Ref. 2). Between 70-80% of all coated paper and board that
is in direct contact with food is liquid packaging board (used for instance in cartons for milk
and beverages) and 75% of this has aluminium foil as a barrier layer in the laminate structure
that will prevent migration from the paper and board. If liquid packaging board containing an
aluminium layer is excluded, the proportion of coated paper and board packaging used for
food contact is 7.6% (equivalent to 1.93 kg per person per year).
The paper and board sector has a long-standing commitment to the protection of human
health and the interests of consumers through the provision of safe and functionally
effective materials. The sector has cooperated over a long period of time with government,
both at national and supra-national level, and with other regulators to ensure necessary
measures for consumer protection. Over the past thirty years the basis for this measure at
the European level has been Directives and most recently a Regulation concerning materials
and articles intended to come into contact with food (Directives 76/893/EEC, 89/109/EEC
and Regulation No (EC) 1935/2004).
These Directives and the Regulation have all made provision for the adoption of specific
directives or measures relating to particular groups of materials or articles. However so
far no specific measure at the level of the European Union has been introduced for paper
and board and, although national and other provisions exist, the European paper and board
sector considers that it is now appropriate to publish this Guideline. As well as providing a
methodology for establishing the suitability of paper and board for particular food contact
applications, it is envisaged that this Guideline could form the basis of a specific legislative
measure in the future, a development that the paper-based packaging industry would welcome.
1
This Guideline considers the specific nature of food contact paper and board with regard to
the following aspects:
1. Paper and board consists predominantly (around 99%) of cellulose fibres, naturally
occurring minerals such as calcium carbonate, and natural polymers such as starch.
Cellulose itself is a natural polymer based mainly on glucose units. The properties
required of specific paper grades are obtained by adding chemicals that are in most
cases used in amounts significantly less than 1% by weight of the paper and board. There
are two categories of chemicals added:
• Functional additives that are intended to stay in the paper and board in order to
achieve a technical effect.
• Process chemicals or processing aids that are used to improve the efficiency of the
papermaking process. These chemicals are not intended to stay in the paper and
board and are usually washed out during the papermaking process.
2. Paper and board for food contact is different from plastics where most legislative
provisions have so far been concentrated. For instance:
• It has low consumer exposure due to the low proportion of all direct contact food
packaging, where the main application is contact with dry food.
• It has a completely different manufacturing process compared to plastics.
• Its predominant base polymer is cellulose whose monomer, ß-glucose, has no known
adverse health issues.
• Standard migration test methods used for plastics are not easily applicable or not
appropriate for control.
For these reasons regulation and control of paper and board for food contact using the
“plastics” approach with control of numerous specific migration limits does not appear
to be the most suitable. The already existing and widely used Recommendation XXXVI
(plus parts I, 2 and 3) of the German BfR (Bundesinstitut für Risikobewertung, see Annex
1) sets compositional limits and seems to be a more appropriate basis for regulation and
control. This Recommendation is also referred to in other national requirements, e.g. the
French “Guide de Bonnes Pratiques”. The methodology in this Guideline is based on this BfR
Recommendation, although substances which are the subject of other approvals may also
be permitted (see Annex 1). Also introduced is a larger element of final product testing and
specific requirements for the control of recovered paper.
2
Preface to Issue 2, September 2012
The Industry Guideline for the Compliance of Paper & Board Materials and Articles for Food
Contact was first published by CEPI and CITPA two years ago.
It has been well received by organizations and authorities at both European and national level,
and has become a reference for the paper and board food packaging value chain. Its uptake has
been wide and the greater part of the text is still considered to be current.
The Industry Guideline was however conceived as a moving document, aligned with the whole
food contact material sector, which is continuously evolving. Fairly frequent revisions were
therefore envisaged and this new version is considered timely.
Stakeholders in the Industry Guideline were surveyed to assess the revision needs and from this
survey a list of aspects to be revised was compiled. Key amongst these aspects were:
• the publication of the new CEPI GMP
• the coming into force of Commission Regulation (EU) No 10/2011 for plastics
• the update of the German BfR Recommendation XXXVI, and
• the concerns over the presence of mineral oils hydrocarbons in food
The revision has been made through the work of a Cross Industry Group, thus reflecting and
continuing the original cross industry approach.
The Cross Industry Group will continue its monitoring activity of the sector and the collection of
inputs to be taken into account for the next revision.
The underlying aim is to make available to all stakeholders a relevant tool for demonstrating
compliance of paper and board packaging and for the continuing supply of safe products to
consumers.
3
1 Introduction
1.1 Objective
This document is aimed at manufacturers of paper and board materials and articles intended for
food contact and is designed to provide guidance for establishing compliance with Regulation
(EC) No 1935/2004. Whilst it provides a methodology for the demonstration of the suitability of
materials and articles for a variety of food contact applications, in itself it has no legal force. Its
use is voluntary and it should be noted that other compliance mechanisms exist which may be
used separately or in conjunction with this Guideline.
It is the intention that the contents of this document are not fixed and will be updated in
accordance with evolving best practice and knowledge of food safety. See Annex 5 for details of
developments currently in progress within the paper and board industry.
4
2 CORE REQUIREMENTS
“Materials and articles, made of paper and board, shall be manufactured in compliance with
good manufacturing practice so that, under normal or foreseeable conditions of use, they
do not transfer their constituents to food in quantities which could:
• endanger human health, or
• bring about an unacceptable change in the composition of the food, or
• bring about a deterioration in the organoleptic characteristics of the food.”
This is the core EU legislative requirement for all materials and articles intended for food contact
and which has been essentially unchanged since 1976. Further sections of this Guideline deal with
specific test and performance requirements and the methodology for their application, that provide
the practical demonstration of conformance with this legislative requirement.
In particular:
• Clause 5 of this Guideline gives the requirements which shall be followed to provide
the assurance of good manufacturing practice. Paper and board shall be of a suitable
microbiological quality taking into consideration the potential end-use applications and
control of this aspect is a part of the GMP requirements in Clause 5.
• Annex 1 of this Guideline lists the substances permitted for use in the manufacture of paper
and board intended for food contact and conditions for their use. The restrictions provided in
Annex 1 shall apply.
• Recovered paper is used in the manufacture of many grades of food contact paper and board.
This Guideline has in place a number of requirements and ensures that there is a structured
and controlled framework for operations involving the use of recovered paper. Annex 2 lists
the details of these controls and gives the requirements which shall apply.
5
2.2 Demonstration of Compliance
In order to provide evidence of compliance with this Guideline and Regulation 1935/2004, two
mechanisms shall be in place. Firstly, a formal declaration of compliance shall be prepared
for each grade or type of food contact material or article. This shall be issued and available
for immediate inspection both by enforcement authorities and customers. Annex 4 gives the
requirements for the content of the declaration of compliance.
Second, business operators shall maintain appropriate documentation and records which serve
as evidence of the statements made in the declaration of compliance. It is expected that these
latter records will consist largely of a continuously updated database of internal information
and, as such, cannot be made available in a single dossier for immediate inspection. Business
operators shall however produce on demand and within a reasonable timeframe for the
competent authorities adequate summaries of this information to demonstrate such compliance.
This documentation shall include the conditions and results of testing, calculations, other
analysis, and evidence of the safety or reasoning demonstrating compliance.
The documentation shall be made available to the competent authorities on demand. The
operators may indicate which information is to be treated as confidential on the grounds that its
disclosure might significantly harm their competitive position.
The requirements of Article 15 of Regulation 1935/2004 with regard to labelling shall be applied.
It should be noted that paragraph 2 of Article 15 states that labelling shall not be obligatory for
articles which, because of their characteristics, are clearly intended to come into contact with food.
6
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methodology
Methodology
3.1 Assessing Compliance
Figure 1 provides a schematic representation of the method for assessing compliance for
papermaking operations, working through the processes in a logical sequence.
It covers:
1. control of raw materials as required by Annexes 1 & 2
2. control of the process as required by Clause 5 (GMP)
3. product requirements covered by:
• chemical testing required by Clause 4
• traceability as required by Clause 9
In fulfilling the sequence described in Figure 1 the assessments for the papermaking operations
are complete. The subsequent stage covers conversion operations and the controls required for
these operations are summarised in Figure 2.
7
1. Guidance on this matter is given in the CEPI Good Manufacturing Practice for papermaking published in 2010.
2. This exception does not replace the responsibility of the operator to ensure compliance, at all times, with Regulation 1935/2004
4 Chemical TESTING
CHEMICAL Testing
The restriction limits given in Table 1 shall apply to all paper and board covered by this Guideline.
As described in the following paragraphs and Note 3 to Table 1, testing requirements will depend
on the paper and board used and the type of contact.
The substances identified in the “Remark” column of Table 1 with * are generally found only in
recovered paper and board and will not need, in normal circumstances, to be subject to tests
for paper and board manufactured solely from virgin fibre. See General Principles relating to
Frequency of Testing in Clause 3 for further guidance in cases where testing is not required.
The substances identified in the “Remark” column of Table 1 with # will need to be subject to
tests only if, in normal circumstances, the end use of the paper and board is known to be for
contact with moist and/or fatty food3.
Note 6: Studies on mineral oil hydrocarbons found in foodstuffs have raised questions about consumer
safety. According to these studies, traces of mineral oils are thought to migrate to food from inks present
both on the printed surface of packaging and in recycled fibre used in the production of packaging papers.
The European Food Safety Authority (EFSA) published in June 2012 a scientific opinion on the topic; see
http://www.efsa.europa.eu/en/efsajournal/pub/2704.htm
In the absence of a validated test method and with the uncertainty continuing to surround the hazard posed
by mineral oil hydrocarbons, it is not currently possible to include limits values in Table 1. The paper and
board sector has however taken a number of measures to limit the presence of mineral oils hydrocarbons in
the food contact packaging including making commitments to use only mineral oil-free inks for printing this
packaging. It should also be noted that the potential migration of mineral oil hydrocarbons from packaging
into food can be limited by reducing as far as possible storage time and temperature of the food after pack-
ing.
10
5 Good Manufacturing Practice
Good Manufacturing Practice (GMP), in relation to food contact materials is defined as: “those
aspects of quality assurance which ensure that materials and articles are consistently produced
and controlled to ensure conformity with the rules applicable to them and with the quality standards
appropriate to their intended use by not endangering human health or causing an unacceptable
change in the composition of the food or causing a deterioration in the organoleptic characteristics
thereof”
GMP shall apply to all aspects of the processes involved, starting from the selection and usage
of chemicals, wood-pulp and recovered paper, through the operation of paper machines and
finishing with converting operations and transport. It is recommended that GMP is implemented
through formal management systems. Where this is not the case it shall be demonstrated that the
arrangements provide the same level of assurance as a formal management system.
Note: Regulation (EC) No 2023/2006 on GMP contains a requirement for a formal quality assurance system.
Conformance with the requirements of the ISO 9000 series will cover much of what is required to
fulfil GMP requirements which will include conformance to specification and use of appropriate
substances and preparations. The balance could be provided by conformance with formal hygiene
management systems (which include aspects such as control of contamination). Given below are
examples of schemes which include some or all of the above aspects.
For papermaking the CEPI Good Manufacturing Practice Guidance, published in September
2010, is a completely rewritten document for manufacturers of paper and board for food contact
applications. It replaces the version published in 2002 and is focused on risk assessment, ensuring
appropriate controls throughout the process and integrating quality aspects relevant to food
packaging into existing quality management systems in paper mills.
Aspects of the special safety controls required for the use of recovered paper in paper and board
for food contact will be included in the management systems set up under the GMP requirements.
These controls relating to GMP are included in Annex 2.
Papermaking operations
• Good Manufacturing Practice for the Manufacture of Paper and Board for Food Contact.
CEPI September 2010 (referred to as the “CEPI GMP” Ref. 5).
Note 1: This GMP includes requirements covered by the CEPI Guidelines for Responsible Sourcing and Supply
of Recovered Paper (Ref. 6)
Note 2: The relevant standards listed for converting operations may be applied to papermaking operations.
This may be on the initiative of the manufacturer or as a result of a customer request. Such standards
will normally be applied in mills manufacturing grades of paper and board for the most critical food
contact applications.
Converting operations
• CEN Standard EN 15593:2008
• other appropriate standards include the FEFCO/ESBO GMP, the ECMA GMP, the FPE/CITPA
GMP, PAS 223 in conjunction with ISO 22000 and the BRC/IOP Standard. (Ref. 7, 8, 9, 10,
11, 12).
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6 Best practice for treatments applied during
converting operations
Best practices for converting operations should result from a hazard analysis and a risk
assessment. For packaging, the risk assessment shall be extended to the whole packaging
system.
Inks, varnishes and adhesives used for printing and converting should be selected to ensure the
lowest possible levels of migration into food by following the requirements of the Regulation
2023/2006. This process should be facilitated by consultation with the suppliers of those
materials and their guidance on the use of low migration and low odour products. Reference
should be made where appropriate to the EuPIA Guideline (Ref. 13).
The following two specific recommendations are made:
- UV cured inks: in view of the history of the use of these products and the photoinitiators
that they contain, it is recommended that they are not used in any packaging application.
However, it is known that certain manufacturers have begun to produce new and safer
photoinitiators and operators could use such products following assurances from those
manufacturers over their suitability for food contact in the application envisaged.
Inks containing mineral oils: in view of the finding of the migration of mineral oils in food (see
Clause 4 Note 6), it is recommended that printing inks containing mineral oils are not used for
printing paper and board packaging. CITPA members have entered into a self-commitment,
together with CEPI members, to phase out the use of mineral oils.
See www.cepi.org/topics/foodcontact/pressrelease/mineraloils
See also Annex 2 (Requirements for recovered paper) Section 3 and Figure 2.
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7 Requirements for use within multi-layers
7.1 General
This clause provides the requirements for materials and articles intended for food contact and which
are composed of two or more layers of different types of materials (termed multi-material multi-
layers (MMML)) which are intentionally bound together and where one of the layers is paper. The
commonly used materials for such multi-layer constructions in combination with paper and board
are various types of plastic film and aluminium foil.
In considering multi-material multi-layers in which paper or board is present, two cases need to be
distinguished:
1. MMML in which paper or board is present together with one or more non-plastic layer(s)
such as aluminium foil, or others, but no plastic layer;
2. MMML in which paper and board is present together with at least one plastic layer, and
optionally other layers.
A plastic layer laminated or extrusion-coated on to a paper web is considered a plastic film in the
context of this clause. It has to be noted that such products are often referred to as “coated paper”
within the industry although strictly a distinction should be made between the plastic coated papers
covered by this clause and papers coated with minerals such as calcium carbonate which are outside
the scope of this clause and are covered by Clause 2 and Annex 1 of this Guideline. Other non-plastic
coatings, as well as printing inks, are not plastic layers in the context of this clause.
Constructions involving packaging applications, such as “bag-in-box” packaging, where the material
layers are not intentionally bound together are not MMML.
MMML which correspond to case 1 defined above are required to comply with the Framework
Regulation 1935/2004 and the GMP Regulation 2023/2006. There is no specific Community
legislation laying down detailed requirements for these MMML.
MMML which correspond to case 2 defined above, are also required to comply with the Framework
Regulation 1935/2004 and the GMP Regulation 2023/2006, but additionally the plastic layer(s) are
required to meet specific requirements imposed by Regulation 10/2011
Note: Regulation 10/2011 does not regulate the non-plastic layers or the finished MMML, other than
the limit for vinyl chloride monomer.
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7.2 Requirements
7.2.1 Requirements for paper and board when it is in direct contact with the food
Paper and board shall comply with this Guideline as if it was used by itself.
7.2.2 Requirements for paper and board not in direct contact with the food
The paper or board shall comply with this Guideline unless it is verified that a functional barrier
layer is present between the food and the paper or board layer.
Note 1: “functional barrier” is defined in Regulation 10/2011, Article 3 (15).
Note 2: the influence of “set-off” needs to be considered when evaluating the effectiveness of a
functional barrier.
In the case of plastics, Regulation 10/2011 requires that the plastic layer(s) in a MMML should
fulfil the compositional requirements (Art. 14.1) of the Regulation but the overall migration limit
(OML) and specific migration limit (SML) requirements set out for materials exclusively made
from plastics do not apply to plastic layers in a MMML or to the MMML as a whole. (Art. 14.4).
7.2.4 Requirements for plastic layers not in direct contact with the food
These plastic layers should fulfil the compositional requirements of Regulation 10/2011 (Art. 14.1)
unless it is verified that a functional barrier layer is present between the plastic layer and the food
(Art. 14.2-14.3) 8.
Note: the occasion may arise that enforcement authorities analysing the food, or third party
laboratories testing with simulants on behalf of end customers, find a substance migrating which
has an SML in the plastics legislation. If the food contact layer is a plastic, this will raise compliance
questions. To be better prepared for such cases, the operator is recommended to collect
information on substances authorised with restrictions present in any layer of the MMML.
If the migrant originates from a paper or board layer and not from the food contact plastic, the
migration level may be corrected to take into account that the usage of paper/plastic MMML is less
than the 6 dm² per person per day which is assumed for plastics.
14
8. For background information see: Packaging materials:9. Multi-layer packaging for food and beverages, ILSI (2011)
8 packaging LAYERS NOT ACTUALLY IN FOOD
CONTACT
Regulation 1935/2004 applies to materials and articles in contact with food, or that “can
reasonably be expected to be brought into contact with or to transfer their constituents to food
under normal or foreseeable conditions of use” (Article 1 (c)). This means that the Regulation
does not just apply to the packaging layer actually in contact with the food. Therefore a
judgement needs to be made on whether or not the layers of packaging which are not actually
in contact with the food still fall within the scope of the Regulation because of a transfer of
constituents.
In many applications the packaging actually in contact with the food very obviously provides a
complete barrier (examples of such packaging include glass bottles and metal cans) and the
paper and board packaging used in subsequent layers does not fall within the scope of this
Regulation
In other applications, for instance when the packaging actually in contact with the food is a layer
which may allow transfer or the food being packed is particularly susceptible to organoleptic
changes, the Regulation may apply. The packaging manufacturer is not normally in a position to
assess the interactions which may occur given the diversity of food packed in similar containers
and the complexity of the interactions particularly relating to taint and odour. Thus, while the
manufacturer of a specific part of the packaging system will be in a position to give assurances on
the constituents of the that part of the packaging system, the user of the packaging, (commonly
the packer/filler) should conduct a hazard analysis and risk assessment of the ultimate suitability
of the entire packaging system for the food being packed, if necessary in conjunction with the
relevant packaging manufacturers. If it is decided that paper and board packaging is within the
scope of the Regulation then this Guideline shall apply.
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9 Traceability Guidelines
Business operators shall use systems designed to meet the requirements of Regulation 1935/2004:
“the traceability of materials and articles shall be ensured at all stages in order to facilitate control,
the recall of defective products, consumer information and the attribution of responsibility”.
Industry has at the request of the European Commission produced guidelines intended to assist
business operators in implementing traceability. These can be found on the website of the EU’s
Joint Research Centre.
The following points, which add clarification, should be noted when designing and operating
traceability systems9:
1. there is no single set of rules. The systems will differ from operation to operation and will
consist of those elements within the traceability guidelines (or possibly additional ones)
which are necessary to achieve the requirement in the Regulation;
2. business operators are free to use whichever tools they feel are appropriate to facilitate
the operation of traceability; these could include, for instance, supplier invoices with batch
numbers, storage vessel and machine logs (manual or computer generated), weight lists,
paper and board samples, quality control records and bar code systems ;
3. the guidelines cover the traceability of the food contact material or article itself (see 4,
below) and not its raw materials or additives. However, it is recommended that all operators
should have systems in place to establish the origin and, thus, the liability for defective
incoming materials; otherwise, they will have to accept that liability themselves;
4. the traceability chain for paper and board packaging for food is taken to start from the paper
reel at the dry end of the paper machine and the key element of information transferred to
the food packer/filler is the job or batch number of the converted packaging;
5. retention of batch samples at the papermaking stage is recommended wherever possible. In
cases of suspected chemical or physical contamination, testing of such samples can rapidly
locate the exact time and source of an event and help to reduce the amount of material liable
to recall. The need for retention of samples in conversion operations will be determined by
the nature of the operation;
6. traceability systems should be included in the relevant procedures forming part of a business
operator’s quality management system, based on the ISO 9000 series or an equivalent;
7. rules should be made to cover the retention time for documents and samples within the
traceability framework. These should be in line with the shelf-life of the product. In the
absence of reliable data, a minimum period of five10 years for documents is recommended.
The correct functioning of the traceability system should be demonstrated for instance by testing
periodically using a simulated alert. A product, previously supplied to a customer, should be
identified by its reel/job/batch number and assigned as being defective. Then, the business
operator should test the ability to successfully and rapidly track its progress during production,
identify its source from another business operator (if appropriate) and identify any other material
likely to share the same characteristics, so as to facilitate a total recall.
The details required under Clauses 2.1 and 2.2 of the declaration of compliance (see Annex 4) form
essential elements of the traceability system.
9. Two common systems already in use in the paper industry are the CEPI Unit Identifier and the FEFCO Bar Code Standard for Corrugating
Materials.
16 10. DG SANCO – Standing Committee on the food chain law and animal health – Guidance on the implementation of articles 11, 12, 16, 17,
18, 19 and 20 of regulation (EC) N° 178/2002 on general food law.
References
1. Consumer Exposure Project Final Report. Prepared for CEFIC FCA Additives in paper &
board Industry Group (APBIG) and Confederation of European Paper Industries (CEPI). Pira
International November 2002
2 Consumption of Coated Paper & Board in Contact with Food in the EU. Final Report for CEFIC
FCA Additives in Paper and Board Industry Group (APBIG). Pira International, April 2005
3 Council Of Europe; Policy statement concerning tissue paper kitchen towels and napkins.
Version 1 – 22.09.2004
4 Council of Europe Resolution ResAP (2002) 1, and Technical Document No. 3
5 CEPI: Good Manufacturing Practice for the Manufacture of Paper and Board for Food Contact.
September 2010
6 CEPI: Guidelines for Responsible Sourcing and Supply of Recovered Paper”. January 2006
7 FEFCO/ESBO: “International Good Manufacturing Practice Standard for Corrugated and Solid
Board”. October 2003
8 ECMA. European Carton Makers Association: Good manufacturing practice guide; v1.0
September 2011
9 FPE. Flexible Packaging Europe: Code for Good Manufacturing Practices for Flexible and
Fibre-Based Packaging for Food. Version 6.0, July 2011
10 PAS 223:2011; Prerequisite programmes and design requirements for food safety in the
manufacture and provision of food packaging
11 BS EN ISO 22000:2005; Food safety management systems. Requirements for any
organization in the food chain
12 BRC/IoP: “Global Standard for Packaging and Packaging Materials”. Version 4, February 2011
13 EuPIA Guideline on Printing Inks applied to the non-food contact surface of food packaging
materials and articles. November 2011
17
References Annexes
Annex 1: List of substances 19
1. Consumer Exposure Project Final Report. Prepared for CEFIC FCA Additives in paper &
Annex 2: Requirements for recovered paper 20
board Industry Group (APBIG) and Confederation of European Paper Industries (CEPI). Pira
Annex 3: Testing
International methods2002.
November 22
Annex
2 4: Declaration
Consumption of compliance
of Coated in Contact with Food in the EU. Final Report for CEFIC
Paper & Board 24
Annex
FCA5: Future in
Additives developments Industry Group (APBIG). Pira International, April 2005. 25
Paper and Board
3 Council Of Europe; Policy statement concerning tissue paper kitchen towels and napkins.
Version 1 – 22.09.2004 .
4 Council of Europe Resolution ResAP (2002) 1, and Technical Document No. 34
5 CEPI: Good Manufacturing Practice for the Manufacture of Paper and Board for Food Contact.
September 2010
6 CEPI: Guidelines for Responsible Sourcing and Supply of Recovered Paper”. January 2006.
7 FEFCO/ESBO: “International Good Manufacturing Practice Standard for Corrugated and Solid
Board”. October 2003.
8 ECMA. European Carton Makers Association: Good manufacturing practice guide; v1.0
September 2011
9 FPE. Flexible Packaging Europe: Code for Good Manufacturing Practices for Flexible and
Fibre-Based Packaging for Food. Version 6.0, July 2011.
10 PAS 223:2011; Prerequisite programmes and design requirements for food safety in the
manufacture and provision of food packaging
11 BS EN ISO 22000:2005; Food safety management systems. Requirements for any
organization in the food chain
12 BRC/IoP: “Global Standard for Packaging and Packaging Materials”. Version 4, January
February 20082011.
13 EuPIA Guideline on Printing Inks applied to the non-food contact surface of food packaging
materials and articles. November 2011
18
Annex 1
List of Substances (including lists for filtration, baking and other specific applications)
The substances permitted for use in paper and board conforming to this Guideline are given in
BfR Recommendation XXXVI. Paper and board for food contact11.
The web link for this document is: http://bfr.zadi.de/kse/faces/resources/pdf/360-english.pdf
The limits prescribed for the use of permitted substances in these Recommendations shall be applied.
Substances listed in the national legislation of the Netherlands (commonly known as the
“Warenwet Hoofstuk II- Papier en Karton”)12 are also permitted for use.
Substances which have been the subject of approvals other than BfR shall be permitted for use
if evidence is provided which demonstrates compliance with Article 3 of Regulation 1935/2004.
In particular FDA13 approvals made under 176.170(a)5 and 176.180 will provide such evidence of
compliance.
If there is a conflict between the limits given for a specific substance in the above lists, then the
limit for that substance given in BfR Recommendation XXXVI shall apply.
The substances permitted for use in paper and board for specific applications defined in the
following list are given in the BfR Recommendations listed below:
Cooking Papers, Hot Filter Papers and Filter Layers: Recommendation XXXVI/1
Web link: http://bfr.zadi.de/kse/faces/resources/pdf/361-english.pdf
Paper and Paperboard for Baking Purposes: Recommendation XXXVI/2
Web link: http://bfr.zadi.de/kse/faces/resources/pdf/362-english.pdf
Absorber pads based on cellulosic fibres for food packaging: Recommendation XXXVI/3
Web link: http://bfr.zadi.de/kse/faces/resources/pdf/363-english.pdf
1. General
In the absence of fully recognised tools to assess non-intentionally added substances (e.g.
biological tests, exposure assessment tools, threshold of toxicological concern) and to further
ensure the safety of paper and board manufactured from recovered paper, the following aspects
shall be considered when assessing the suitability of recovered paper as a raw material for food
packaging paper and board:
• the intended use of the material (food type, contact time and temperature etc.) and the
likelihood of transfer of constituents during that use;
• the quality and source of the recovered paper;
• the processing technologies applied within the paper mill to remove unwanted substances
and materials.
Requirements and guidelines related to these three aspects are given in the following sections and
also covered in the CEPI GMP (Ref. 5).
To ensure that these steps are followed in the case of recovered paper for papermaking , the
requirements of Annex 3 of the CEPI GMP (Ref. 5) shall be applied and shall be incorporated into
the management system used to ensure compliance with the GMP. For converting, the suitability of
recycled paper grades in appropriate applications needs to be determined through an assessment
taking into account the intended use of the material (including food type, contact time and
temperature) and the likelihood of transfer of constituents during that use.
For converting the procedures described in Clause 5 shall be used to ensure the suitability of
grades of recycled paper in appropriate applications.
NOTE
The principles concerning the use of recovered fibre contained in this Industry Guidelines and
covered in detail the CEPI GMP (Ref. 5) are to be cross-referenced by FoodDrinkEurope, the
association representing the European food and drink industry, in the next issue of a publication
titled “Guidelines for the safe use of Paper and Board made from recycled fibres for food contact
use”. This represents a positive example of the cooperation taking place along the supply chain.
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14. Normally, this risk assessment should apply on a “once-only” basis in order to approve continuing bulk supplies of a particular grade of
recovered paper. It is not the intention that it should be applied on a regular basis, for instance on each delivery of that grade.
3. Quality of Recovered Paper
The paper industry, both manufacturers and converters, have control over the contents of the
paper and board which is later recovered. The industry maintains a dialogue with its suppliers
to make them aware that most grades of paper and board can eventually become part of the
recycling stream and thus find their way into food contact grades. These suppliers are expected
to maintain vigilance about the safety of their raw materials and communicate any concerns
to the paper industry. In particular, converting operators are responsible for applying a range
of substances to paper and board, e.g. inks and adhesives. These substances shall have well
-documented safety properties, known to the operator, as the converted product may either be
used as a food packaging material or article or eventually returned to paper mills for recycling into
food contact grades. Knowledge about the safety of substances is changing continuously and, in
cases where new toxicological evidence is confirmed about substances previously considered
safe, joint action will be taken rapidly to ensure that food contact grades remain in compliance
with all legislation. Currently, this action is formalised within the Eco-design project being run
by the Technical Committee which is part of the European Recovered Paper Council which
represents all industrial stakeholders with an interest in the paper and board value chain and has
the European Commission as an official observer.
Annex 3
Testing
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Methods
Annex 3
testing methods
As a general principle internationally recognised and validated methods should be used (e.g. EN,
ISO or equivalent) if such methods are available.
If such standardised methods are not available, analytical methods with appropriate accuracy and
precision may be used.
For testing to ensure compliance with limits given in Table 1 the test methods listed below are
recommended. If other methods are used, it shall be ensured that they give comparable results
to those specified below. For substances where standardised methods do not currently exist,
literature references are given as guidance on methodology that can be applied until validated
standards have been developed.
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Annex 4
Declaration of Compliance
The declaration of compliance shall contain the information listed below. The declaration shall
be renewed when substantial changes in the production occur, when new scientific data are
available or when there is a change in applicable regulations.
2. Manufacturer
2.1. Identity and address of the organization which manufactures the materials or articles.
2.2. Where appropriate and if different from 2.1, the address of the manufacturing site.
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Annex 5
Future developments
Clause 1.1 “Objective” of this document makes clear that future developments would be included
in the requirements of the Guideline as knowledge evolves. In the paper and board industry, there
are two areas where knowledge is currently being developed and which may eventually form
part of this Guideline. At the moment, neither are sufficiently refined to use as risk management
measures and details are given purely for information. They are biological tests and correction
factors.
1. Biological Tests
Draft methodology for biological testing of food contact paper and board is in existence. This
methodology is the outcome of the joint European Commission/Industry project known as
Biosafepaper which concluded in 200515. The concept of biological testing in this context is
new and, consequently, development work is still in progress in order to convert the results
into a scheme suitable for industrial use. Developments include standardization of the test
methods and validation of testing institutes. Also, it is planned to add endocrine-disruption
and neurotoxicity end-points to those of human genotoxicity and cytotoxicity which are already
included. Ultimately the application of the methodology will need the approval of the appropriate
authorities.
It is believed that biological tests will be particularly suitable for the safety assessment of
additives not having current EFSA approvals and for the validation of paper and board recycling
processes. The ultimate intention is to move towards an integrated testing regime where
validated biological tests replace most, but not all, chemical tests.
2. Correction Factors
Another development is the use of Correction Factors which extends the “Fat Reduction Factor”
concept, recently introduced into EU legislation, to make a link between quantitative limits for
potential migrants and the nature of the food being packed, for instance if it is dry, moist, fatty or
frozen.
A central feature of current EU legislation on food contact materials and articles is the restriction
of the migration of chemical substances from the material or article into food.
The restrictions are based on experiments and calculations involving, first, toxicological data of
the substances and, second, the amounts of these substances which are likely to transfer to food.
The second of these two factors is derived from an EU benchmark which states that 1 kg of food
is wrapped in 6 dm2 of packaging.
This benchmark was set during the early days of the writing of food contact legislation and was
determined as a result of experience with plastic packaging. Whilst this benchmark might be
appropriate for a minority of uses of paper and board where direct and intimate contact with food
occurs, it would be inaccurate and misleading to apply it to the remainder of its uses.
Addendum to Issue 2
Progress continues to be made in taking these topics forward.
In the field of biological tests, a workshop was held in November 2010 under the auspices of
COST and outcome continues to be evaluated through a CEPI Working Group which aims to also
involve other stakeholders. In a practical application of the Biosafe methodology a sample of
the mineral oil used for printing inks has been tested and the results submitted to the relevant
authorities. For Correction Factors, work is in progress on their systematic derivation to relate
chemical migration from paper and board into foods, with migration or extraction values obtained
using food simulants or solvents. This has started with a review of published work and the goal is
to achieve the construction of a conceptual framework to allow the different report findings to be
assimilated and evaluated in a consistent and traceable manner.
Does Table 1 and its notes require Can evidence be produced that the
the substance to be chemically restriction in Annex 1 cannot be
tested in this type of paper or board exceeded (See “Alternatives to
for its intended end-use? No Yes Compliance Testing” in Annex 1)
Yes No
No
Ancillary Materials
Paper & Board
Incoming Materials (these are principally inks and adhesives)
• Declaration of Compliance
• Compliance monitoring
• Use of International, European or National
standards recommended when available
(plus BfR and FDA where relevant)
• For Printing Inks application of the EuPIA
Guideline is required
Review of compliance
29
Figure 3
ELEMENTS OF THE DETERMINATION OF COMPLIANCE
Note
Qa x 100000
Qm =
G
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DOCUMENT HISTORY
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