MINI-BEAM® SM312D

Self-contained DC-operated Diffuse Mode Sensors

• Compact, modulated, self-contained diffuse proximity mode

sensors for 10-30V dc operation
• Range to 380 mm (15") (referenced to 90% reflectance
white test card)
• Switch-selectable for light operate or dark operate
• Includes Banner’s exclusive AID™ alignment system*
• Highly repeatable 1 millisecond response
• Both sourcing and sinking outputs (150 mA max. each);
continuous overload and short-circuit protected
• Rugged, epoxy-encapsulated construction: meets NEMA
standards 1, 2, 3, 3S, 4, 4X, 6, 12 and 13; IEC IP67
• Physically and electrically interchangeable with 18 mm
barrel-type photoelectrics
*US patent number 4356393

Infrared, 880 nm

MINI-BEAM Diffuse Mode Models

Supply Output Excess Gain Beam Pattern
Models Range Cable* Voltage Type
Performance based on 90% reflectance white test card
1000
SM312D
E SM312D
X Diffuse Mode
15 mm
Diffuse Mode
0.6 in
C 10 mm 0.4 in
100
E
S 5 mm 0.2 in
S
SM312D 380 mm 2 m (6.5') Bipolar 0 0
10-30V dc 5 mm 0.2 in
SM312DQD (15") 4-Pin Euro QD NPN/PNP G
A
10
10 mm 0.4 in
I 15 mm 0.6 in
N
1 0 75 mm 150 mm 225 mm 300 mm 375 mm
1 mm 10 mm 100 mm 1000 mm 3.0 in 6.0 in 9.0 in 12.0 in 15.0 in
.04 in .4 in 4 in 40 in
DISTANCE
DISTANCE

*Notes:
i) 9 m (30') cables are available by adding suffix “W/30” to the model number of any cabled sensor (e.g., SM312D W/30).
ii) A 150 mm (6") long pigtail cable with attached QD connector is available by adding suffix “QDP” to the model number of any
MINI-BEAM sensor (e.g., SM312DQDP). See page 5 for more information.
iii) A model with a QD connector requires an accessory mating cable. See page 8 for more information.
iv) May be ordered with 0.3 millisecond on/off response by adding suffix “MHS” to the model numbers
(e.g., SM312DMHS). This modification reduces sensing range (and excess gain).

Printed in USA 05/01 P/N 03366 rev. D

MINI-BEAM® Sensors SM312D

MINI-BEAM Installation and Alignment

Proper operation of the SM312D sensor requires that it be mounted securely and
aligned properly. Excessive movement or vibration can result in intermittent or false
operation caused by loss of alignment. For best results, final-mount the SM312D in Diffuse Mode Alignment
an 18mm-hole by its threaded barrel or use a mounting bracket (see page 6).
1) Begin with the sensor at the desired distance from the object to be sensed, and at the
t
jec
approximate position where it will be mounted. The background should be as far Ob

behind the object as possible (at least three times the distance of the sensor from the
object), and as dark a color as possible compared to the object. Ideally, the object
SM312D
should present its largest reflective surface to the sensor.
2) Apply power to the sensor, and advance the 15-turn GAIN control to maximum
(clockwise end of rotation). The GAIN control is clutched at both ends to avoid
Up
damage, and will “free-wheel” when either end point is reached.
t
gh
Ri
If the sensor is “seeing” its reflected light, the sensor alignment LED should be “on”.
Move the sensor up-down-right-left (include angular rotation) to obtain the fastest ft
Le
receiver LED pulse rate. If a pulse is not observable (too fast to count), reduce the Do
wn

GAIN control (counterclockwise rotation) to obtain a countable pulse rate.

3) Repeat the alignment motions after each GAIN reduction. When you have found the
sensor orientation that produces the fastest pulse rate, mount the sensor solidly in
that position. Increase the receiver GAIN to maximum. Test the system by removing
the object from the sensing position. The receiver LED indicator should go “off”. If
the LED indicator does not go “off”, the sensor is reacting to light reflected from a SM312D
background surface. Reduce the GAIN setting until the alignment indicator goes “off”,
plus two additional full turns. Again place the object in the sensing position. If the 15 Turn
alignment indicator does not come “on”, the sensor is receiving as much or more Gain
Adjustment
light energy from the background as from the object. Consider the following and Light/Dark
alternatives: Operate Switch*

Gasketed
a) move the sensor closer to the object and reduce the sensitivity (GAIN); Acrylic Cover

b) reduce background reflectivity by painting the background with flat-black “AID” Indicator LED Lights when the
paint, or by scuffing the background or cutting a hole through it; sensor sees its own modulated
light and pulses at a rate proportional to the
strength of the received light signal.
c) tilt the sensor or the background so that the sensing beam is not
perpendicular to the background.

* Note regarding Light/Dark operate switch:

• Turn switch fully clockwise for light operate (sensor outputs conduct when sensing light is received)
• Turn switch fully counterclockwise for dark operate (sensor outputs conduct when sensing light is not received)

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164
page 2
 MINI-BEAM® Sensors SM312D

MINI-BEAM DC Sensor Specifications

Supply Voltage and Current 10 to 30V dc (10% maximum ripple) at less than 25 mA (exclusive of load)
Supply Protection Circuitry Protected against reverse polarity and transient voltages
Output Configuration Bipolar: One current sourcing (PNP) and one current sinking (NPN) open-collector transistor

Output Rating 150mA maximum each output at 25°C, derated to 100 mA at 70°C (derate ≈1 mA per °C)
Off-state leakage current less than 1 microamp
Output saturation voltage (PNP output) less than 1 volt at 10 mA and less than 2 volts at 150 mA
Output saturation voltage (NPN output) less than 200 millivolts at 10 mA and less than 1 volt at 150 mA
Output Protection Circuitry Protected against false pulse on power-up and continuous overload or short-circuit of outputs
Output Response Time Sensors will respond to either a “light” or a “dark” signal of 1 millisecond or longer duration, 500 Hz max.
0.3 millisecond response modification is available. See note below.
100 millisecond delay on power-up: outputs are do not conduct during this time.

NOTE: DC MINI-BEAMs may be ordered with 0.3 millisecond on/off response by adding suffix “MHS” to the
model numbers (e.g. - SM312DMHS). This modification reduces sensing range (and excess gain).

Repeatability 0.3 milliseconds. Response time and repeatability specifications are independent of signal strength.
Adjustments LIGHT/DARK OPERATE select switch, and 15-turn slotted brass screw GAIN (sensitivity) adjustment
potentiometer (clutched at both ends of travel). Both controls are located on rear panel of sensor and
protected by a gasketed, clear acrylic cover.
Indicators Exclusive, patented Alignment Indicating Device system (AID™, US patent #4356393) lights a rear-panel
mounted red LED indicator whenever the sensor sees a "light" condition, with a superimposed pulse rate
proportional to the light signal strength (the stronger the signal, the faster the pulse rate).
Construction Reinforced PBT thermoplastic polyester housing, totally encapsulated, o-ring sealing, acrylic lenses, and
stainless steel screws.
Environmental Rating Meets NEMA standards 1, 2, 3, 3S, 4, 4X, 6, 12, and 13; IEC IP67

Connections PVC-jacketed 4-conductor 2 m (6.5 ft) or 9 m (30 ft) cables, or 4-pin euro-style quick disconnect (QD)
fitting are available. QD cables are ordered separately. See page 8.
Operating Temperature Temperature: -20° to +70°C (-4° to +158°F)
Maximum relative humidity: 90% at 50°C (non-condensing)
Application Notes The NPN (current sinking) output of dc MINI-BEAM sensors is directly compatible as an input to Banner
logic modules, including all non-amplified MAXI-AMP and MICRO-AMP modules. MINI-BEAMs are
TTL compatible.
Certifications

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164
page 3
MINI-BEAM® Sensors SM312D

MINI-BEAM DC Hookup Diagrams

DC Sensors with Attached Cable DC Sensors with Quick Disconnect
(4-Pin Euro-Style)
bn bn
+ +
bu 10-30V dc bu 10-30V dc
– –
wh wh
Load Load
bk bk
Load Load

4-Pin Euro-Style Pin-out

(Cable Connector Shown)

White Wire
Quick Disconnect (QD) Option
Brown Wire DC MINI-BEAM sensors are sold with either a 2 m (6.5') or
Blue Wire
a 9 m (30') attached PVC-covered cable, or with a 4-pin
Black Wire Euro-style QD cable fitting.
DC QD sensors are identified by the letters “QD” in their
model number suffix. For more information on mating QD
cables, see page 8.

MINI-BEAM Dimensions
MINI-BEAM DC Sensor with Integral Cable MINI-BEAM DC Sensor with Quick-Disconnect
3.2 mm (0.13 in)
12.2 mm (0.48 in)

30.7 mm
(1.21 in)
24.1 mm
ø 3 mm Clearance (2)
(0.95 in)

M18 x 1 x 15 mm Thread M12 x 1 Thread

(Mounting Nut Supplied) Quick Disconnect
2 m (6.5 ft) Cable
Mounting Peg 20.0 mm
(ø 6.3 mm x 2.5 mm) (0.79 in)
19.1 mm (0.75 in)

27.4 mm (1.08 in)

53.3 mm (2.10 in)

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164
page 4
 MINI-BEAM® Sensors SM312D

MINI-BEAM Modifications
Example of Model
Model Suffix Modification Description
Number
All MINI-BEAM sensors may be ordered with an integral 9 m (30')
W/30 9 meter (30') cable SM312D W/30
cable in place of the standard 2 m (6.5') cable

Standard dc MINI-BEAM sensors with 1 millisecond output response may

Modified for High be modified for 0.3 millisecond (300 µs) response.
MHS SM312DMHS
Speed NOTE: Faster response comes at the expense of lower excess gain.
Also, operating temperature range becomes -20º to +50ºC (-4º to +122ºF)

All MINI-BEAMs may be built

with a 150 mm (6") long
Pigtail Quick
QDP integral cable which is SM312DQDP
Disconnect
terminated with the
appropriate QD connector.

Replacement Lens Assemblies Right-Angle Reflectors

MINI-BEAM right-angle reflectors are useful for tight sensing
MINI-BEAM lens assemblies are field-replaceable.
locations. NOTE: These reflectors significantly decrease excess gain.

Model Description Model Description

• Side mount reflector
RAR-
300SM • Profile dimension of 14 mm (0.56") in
the direction of the scan
Replacement lens for • Front mount reflector that attaches
UC-300L
SM312D directly to the threaded barrel of most
RAR- MINI-BEAMs
300FM
• Profile dimension of 34 mm (1.35")
in the direction of the scan

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164
page 5
MINI-BEAM® Sensors SM312D

Mounting Brackets
Model Description
R 24.1 mm
R 5.1 mm (0.95 in)
(0.20 in) 10° (TYP)

15° 4.32 mm
(2)
CL 31.8 mm (0.170 in) 20.3 mm
(1.25 in) Slot (2) (0.80 in)
20°

Stainless steel 2-axis, side ø 3.05 mm Slot

SMB312S ø 3.05 mm (0.120 in)
R 3.1 mm

mounting bracket (0.120 in) (0.12 in) (2)

90° 20.1 mm
(0.79 in)

2.5 mm
(0.10 in) 45.5 mm
(1.79 in)

R 24.1 mm 15.2 mm
R 5.1 mm (0.95 in) (0.60 in)
(0.20 in)

15°
(2)
CL 31.8 mm
(1.25 in)
20°

Stainless steel 18 mm barrel- ø 4.6 mm Slot

R 3.1 mm
SMB312PD ø 4.6 mm (0.18 in)
(0.12 in) (2)
mounting bracket (0.18 in)
18.42 mm
(0.725 in)
40.6 mm
90° (1.60 in)

2.5 mm
(0.10 in) 45.5 mm
(1.79 in)

4.3 mm Slot (2)

(0.17 in)

10° (2) 24.1 mm

90° (0.95 in)
9.1 mm
10° (2) (0.36 in)

2.5 mm 3.1 mm 8.6 mm (2)

(0.10 in)
Stainless steel 2-axis, bottom Slot (2) (0.34 in)
SMB312B (0.12 in)
mounting bracket 17.3 mm (2) ø 6.9 mm
(0.27 in)
(0.68 in)

23.4 mm
11.4 mm (0.92 in)
(0.45 in)
35.0 mm (2)
(1.38 in)
50.8 mm
(2.00 in)

CL
6 mm
(0.2 in) 15 mm
(0.6 in)
6 mm
(0.2 in) ø36 mm (1.4 in)
5 mm (0.2 in) 8 mm
ø6.5 mm (0.26 in) (6x)
(2x) (0.3 in) 16 mm
(0.6 in)

• “L” bracket
SMB46L
• 14 ga 316 stainless steel 65 mm
(2.6 in)

54 mm 2 mm 27 mm
(2.1 in) (.1 in) (1.1 in)

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164
page 6
 MINI-BEAM® Sensors SM312D

Mounting Brackets
Model Description Dimensions
34 mm
(1.3 in)
10 mm CL
17 mm
(0.4 in) (0.7 in)
3.5 mm
(0.14 in)
6 mm
(0.2 in) 15 mm
(0.6 in)
6 mm
(0.2 in) ø36 mm (1.4 in)
8 mm ø6.5 mm (0.26 in) (6x)
5 mm (0.2 in) (0.3 in)
• “S” bracket (4x) 16 mm
SMB46S (0.6 in)

• 14 ga 316 stainless steel

65 mm
(2.6 in)

54 mm 2 mm 27 mm 16 mm
(2.1 in) (.1 in) (1.1 in) (0.6 in)

34 mm
(1.3 in)
CL
17 mm
(0.7 in)

13 mm
(0.5 in) 3.5 mm
(0.14 in)
6 mm
(0.2 in) 15 mm
(0.6 in)

• “U” bracket 6 mm
(0.2 in) ø36 mm (1.4 in)
SMB46U 5 mm (0.2 in)
8 mm
(0.3 in) 16 mm ø6.5 mm (0.26 in) (6x) 16 mm
• 14 ga 316 stainless steel (4x) (0.6 in) (0.6 in)

65 mm
(2.6 in)

2 mm 27 mm
54 mm (1.1 in)
(.1 in) 70 mm
(2.1 in)
(2.8 in)

40.0 mm
(1.60 in) 13 mm
• 18 mm split clamp black PBT (0.5 in)

thermoplastic polyester
42.4 mm
SMB18C bracket (1.67 in) 21.1 mm
(0.83 in)
• Stainless steel mounting
14.0 mm
hardware included (0.55 in)
2.5 mm
Nut Plate

(0.10 in)
30.0 mm M5 x 0.8
(1.18 in) x 60 mm
Screw (2)

36.0 mm
• 18 mm swivel bracket M18 x 1
(1.42")
10.6 mm
internal (0.42")
• Black thermoplastic polyester thread
SMB18SF
• Includes stainless steel swivel 42.0 mm
locking hardware (1.65")
22.9 mm
(0.9")

50.8 mm 25.4 mm
(2.00") (1.00")

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164
page 7
MINI-BEAM® Sensors SM312D

Extension Cables (without connectors)

The following cables are available for extending the length of existing sensor cable. These are 30 m (100') lengths of MINI-BEAM cable. This
cable may be spliced to existing cable. Connectors, if used, must be customer-supplied.
Model Type Used with:
EC312-100 4-conductor All MINI-BEAM SM312 dc models

Euro-Style Quick-Disconnect Cables

Cable: PVC jacket, polyurethane connector body, nickel-plated brass coupling nut
Conductors: 22 or 20 AWG high-flex stranded, PVC insulation, gold-plated contacts
Temperature: -40° to +90°C (-40° to +194°F)
Voltage Rating: 250V ac/300V dc

Style Model Length Dimensions: Pin-out

MQDC-406 2 m (6.5') ø15 mm

4-Pin (0.6 in)
MQDC-415 5 m (15')
Straight
MQDC-430 9 m (30') 44 mm max. M12 x 1
(1.7 in)
White Wire
Brown Wire
38 mm max. Blue Wire
(1.5 in) Black Wire

MQDC-406RA 2 m (6.5') 38 mm max.

4-Pin
MQDC-415RA 5 m (15') (1.5 in)
Right-angle
MQDC-430RA 9 m (30')
M12 x 1
ø15 mm
(0.6 in)

WARNING . . . Not To Be Used for Personnel Protection

! Never use this product as a sensing device for personnel protection. Doing so could lead to serious injury or death.

This product does NOT include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A
sensor failure or malfunction can cause either an energized or de-energized sensor output condition. Consult your current Banner Safety Products
catalog for safety products which meet OSHA, ANSI and IEC standards for personnel protection.

WARRANTY: Banner Engineering Corp. warrants its products to be free from defects for one year. Banner Engineering Corp. will repair or
replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty
period. This warranty does not cover damage or liability for the improper application of Banner products. This warranty is in lieu of any
other warranty either expressed or implied.

Banner Engineering Corp., 9714 Tenth Ave. No., Minneapolis, MN 55441 • Phone: 763.544.3164 • www.bannerengineering.com • Email: [email protected]