SV300 Service Training-Medium V1.0

SV300 Service Training - Medium
Global Technical Support for Life Support Product

Version ： 1.0 NO.:
© 2011 Mindray Confidential
OTY-12002 （ 3.0 ）
© 2011 Mindray Confidential 2
• Trouble-shootings
• Upgrade
• Factory Calibration
• Electric Circuit
• Pneumatic Circuit
Contents
• Upgrade
Contents
Pneumatic Circuit
Inspiration Safety
Gas supply Turbo blower valve valve
Heat PI P
Exchanger
Tblower OS
SOL1
Pfilter
T O2
P Insp.
SD1 SD2 F7
valve
Q2 CV2
Air
Low- Pressure Inlet
F5
F1 F2 Blower F8 Humidifier
SV
Q1 F6 WT1
O2 F4
Low-Pressure Inlet Atmosphere
CV1
R1
NCV F12 P PE Patient
PQ3
Nebulizer
O2 P
High-Pressure Inlet SOL3 SOL2
F3 REG
PSOL R2 F11 F10
R3
Atmosphere
CV3 EV Q3 F9
WT2
Nebulizer
control Expiration Breathing circuit
valve
4 © 2011 Mindray Confidential
Pneumatic Circuit
Difference from E3/E5
Heat PI P
Exchanger
Tblower OS
SOL1
Pfilter
T O2
P Insp.
SD1 SD2 F7
valve
Q2 CV2
Air
Low- Pressure Inlet
F5
SV
Q1 F6 WT1
O2 F4
CV1
R1
PQ3
Nebulizer
O2 P
F3 REG
PSOL R2 F11 F10
R3
Atmosphere
CV3 EV Q3 F9
WT2

Major Parts
Turbo Blower
Assembly
Inspiration Valve
O2 proportional valve Assembly
Safety Valve
Assembly
Expiration Valve
Assembly

O2 Inlet Assembly
Regulator
O2 flow
sensor
Nebulizer
O2 proportional valve Nebulizer Low-pressure O2 outlet
switch CPC
valve quick connector

Turbo Blower
- To mix the room air and O2 gas, and

then turbo blower will compress the
Air inlet Mixture
gas mixture gas to high pressure mixture
outlet gas
O2 inlet
- For patient safety, two stage filters
Air inlet are provided at air inlet, dust filter
and HEPA (High Efficiency Particle
Air) filter.
Mixture gas O2 inlet

outlet

Turbo Blower
Item Specifications
Operating 18~22Vdc
O2 voltage
Speed >33000r/min@18VDC
Max Output ≥250 L/min
Flow
Life time 20,000hrs
1 HEPA Filter 0.3um
Air

Flow Control
Filter
net
Voice coil
Motor
- During inspiration phase, regulate the flow

rate of compressed mixture gas from blower,
and delivered to inspiration port.

Voice Coil Motor
SV300 E3/E5

Flow Control
O2 Sensor
Lifetime ：
- 1.5*106 %O2 hours at 20℃
- 0.8*106 %O2 hours at 40℃
Output Voltage ：
9-13mv @ 21% O2
Accuracy ：
<= 3%
Anesthesia Ventilator
machine
Safety Valve Assembly
Electromagnet
Inspiration port
- To prevent over-pressure during mechanical ventilation

- To enable spontaneous breath in case of emergency

Safety Valve Assembly
1- Normal ventilation
2- Over-pressure
3- Power-off/Standby
1
3
2

Expiration Valve Assembly
- Expired gas from patient pass Metal film

expiration flow sensor and
Expiration valve
check valve
membrane
- Integrated expiration flow sensor

with metal film
P1 P2 Disinfected expiration valve

assembly
处理电路 CPU

Voice coil Expiration Sampling Disinfected

motor valve seat manifold expiration valve
assembly
Compared with E3/E5

- Smaller size, less parts
- Easier to maintain

17
• Upgrade
Contents
Electrical Circuit Block Diagram
Power module
Monitoring module
Main
control
Display module
Parameter
module

Power Module

Power Module
3.3VB
VDD(3.3V)
(3.3V Standby)
LDO
LDO
Power Manage
CHARGE MCU
CIRCUIT
VCCA(5V)
Main control
DC-DC
AC-DC LCD GUI&VPM
Mainstream Touch Screen
Key Board Speaker
Display CPU
CO2 Control Board
DC-IN SWITH
BATTERY1 LOGIC
VBB VCCB(5V) VCM
BATTERY2 DC-DC
VBUS
Vent Insp. Module Exp. Module Blower
Control&Monitor Control&Monitor Control&Monitor Control& Monitor
ON/OFF
SWITCH Control
VPP(12V) Insp. & Exp.
DC-DC
Logic
LCD Calibration CO2
Alarm LED FAN Power Infrared Module
Backlight
Insp. Module Exp. Module Insp. Module Exp. Module Insp. Module
Control Signal From Values Driver Values Driver Press Sensor Flow, Press Monitor Flow,FiO2 Monitor
GUI&VPM MCU
VBL(21V)
VBL(24V
DC-DC
)
DC-DC
Blower
Buzzer

TB2: DC output TB1: AC input
• Transforms the external AC input power into DC power (18.88V ) to AC-DC board
be used by the DC-DC board
Power Module
• Controlled by the power-on/off circuit, transforms the DC
power outputted by AC-DC, external DC input, or intelligent
battery power into DC power which the system requires to DC-DC board
produce 5V, 12V, 24V etc.
• Performs charging management of the intelligent battery.
Power Module
Power Module
DC-DC Board
J11 J3 J1 J13
Battery input AC-DC input Main control Output connector
J10
Fan connector
J12
DC-IN
connector

Power Module
Lithium-ion Battery
Items Specifications
Voltage 14.8V
Capacity 5800mAh
Charge time Power off: 4hrs
Power on: 8hrs
Discharge time 240min (2 Batteries)
Life expectancy 2 years

Main Control Core Board
- Control core of the ventilator
- Implements man-machine interface (display screen, external key-in)
- Control command transfer
- Alarm
- Ventilator protection function (VPM)
- CO2 module
- Peripheral interface circuit.

Monitoring Module
Monitoring module main board

Monitoring Module
Monitoring Module Main Board
 Control all valves and collect AD of analog signal.

 Drive and control the turbo blower.
 Monitor turbine negative pressure and temperature.
 Monitor pressure and flow signal input, transforms analog signal into digital
signal.
 Perform UART communication with the main control board.
 Implement main control board peripheral interface circuit, such as network,
USB, VGA, display interface etc.

Monitoring Module
Monitoring Module Main Board

Turbine RS232
connector Nurse call & Cal Net USB VGA
External temp
sensor
connector
Exp. voice Speaker
coil motor
O2
proportional Power
valve supply
connector
Nebulizing
(power
valve
board)
Vacumm
sensor Signal
Parameter connector
module (power
connector board)
29 © 2011 Mindray Confidential Sensor adapter Display Button control
SpO2
board connector connector board connector
Sensor Adapter Board
 Monitor inspiratory pressure and expiratory pressure, output amplified

signals.
 Monitor expiratory flow and output amplified signals.
 Monitor O2 concentration and output amplified signals.
 Transfer O2 flow and inspiratory flow signals.
 Transfer to 3-way valve.
 Transfer to safety valve control signal.

Sensor Adapter Board

Vacuum Sernsor Board
Measures the negative pressure at the

turbo blower
Vacuum sensor board

Display Module

• Process button input and encoder input
• Drive alarm light and indicator light (battery and AC). main board
• Perform UART communication with the main control board. Button control
• Process touch-screen input.
• Provide buttons for power-on/off and silence.
Display Module
显示模块 - 概述
Display Module

Display Module
• Support alarm display in red and yellow

Alarm light board
• Select and confirm touch buttons

Encoder board

• Upgrade
Contents
Calibration Tools
Item
P/N Descriptions Pictures
No.
Flow Analyzer
1 / (PF300 or or
Fluke VT Plus)
EV20 calibration set

2 115-028393-00
(maintenance kit)
CO2 sampling line and

3 /
adapter

Calibration
User Cal. Factory Cal.
• Pressure and Flow Zeroing • Pressure and Flow Zeroing

• Flow calibration • Flow calibration
• O2 % （ 21%, 100% ） • O2 % （ 21%, 100% ）
• Mainstream CO2 Zeroing • Pressure calibration

• Sidestream CO2 Zeroing • Expiratory Valve Calibration
• Sidestream CO2 Calibration • Air and O2 Calibration

Calibration

• O2 % （ 21%, 100% ） • O2 % （ 21%, 100% ）


Pressure and Flow Zeroing
Select →
[Maintain] → [Service]
1
2
3
4

Flow Calibration (Factory)
 WHAT?
Heat PI P
Exchanger
Tblower OS
SOL1
Pfilter
T O2
P Insp.
SD1 SD2 F7
valve
Q2 CV2
Air
Low- Pressure Inlet
F5
SV
Q1 F6 WT1
O2
Low-Pressure Inlet
F4 Benchmark Atmosphere
X
CV1
R1
PQ3
Nebulizer
O2 P
F3 REG
PSOL R2 F11 F10
R3
Atmosphere
CV3 EV Q3 F9
WT2

 WHEN?
1. The deviation between the expiratory flow sensor and inspiration flow
sensor exceeds 10% of the measured value and 2L/min.
2. After replacing the monitoring module main board, sensor adapter

board, O2 proportional valve or inspiratory valve.
3. After the altitude value is updated in the setup menu.

Select →
1
2
>=110L/min @280~600Kpa
3

 Notes
 Before calibration, perform system leak test first and make sure that the test
is passed and there is no tubing leakage.
 Before calibration, make sure that no sensor, valve, or limb related technical
alarms occurred.
 During calibration, make sure that the ventilator is connected to high-pressure

O2 supply with sufficient gas supply. Failure to do so may lead to calibration
failure.
 Do not move or press the tubes during calibration.

Calibration

• O2 % （ 21%, 100% ） • O2 % （ 21%, 100% ）


O2% Calibration （ Factory ）
WHEN?
 when the measured value of O2 sensor has a great deviation. The value deviates by
over 3% from 21% in the Air and by over 3% from 100% in pure O2.
 After replacing the O2 sensor or monitoring module main board.

O2% Calibration （ Factory ）
Select →
1
2
Note: O2
sensor need to
be stabilized
for 15min
before
calibration

Calibration

• O2 % （ 21%, 100% ） • O2 % （ 21%, 100% ）


Pressure Calibration (Factory)
 WHAT?
Heat PI P
Exchanger
Tblower OS
SOL1
Pfilter
T O2
P Insp.
SD1 SD2 F7
valve
Q2 CV2
Air
Low- Pressure Inlet
F5
SV
Q1 F6 WT1
O2 F4
X
CV1
R1
PQ3
Nebulizer
O2 P
F3 REG
PSOL R2 F11 F10
R3
Benchmark Atmosphere
CV3 EV Q3 F9
WT2
OR

WHEN?
 Factory pressure calibration is necessary when replacing the monitoring
module main board, sensor adapter board, or expiratory valve assembly.
 When a deviation larger than 0.4cmH2O and 4% of the monitored value of

benchmark device is detected between the measured value of the machine
built-in pressure sensor and benchmark.

1. VT Plus zeroing
2. VT plus serial mode setup - OTIS Ctrl

3. Cable connection
Adapter box
SV300 VT Plus

4. Tube connection
LOW
PRESSURE
“+”

Select →
5. Start calibration [Maintain] → [Service]
1
2

Notes
 Before calibration, perform system leak test first and make sure that the test
is passed and there is no tubing leakage.
 Before calibration, make sure that no sensor, valve, or limb related technical
alarms occurred.
 Do not move or press the tubes during calibration.

Calibration

• O2 % （ 21%, 100% ） • O2 % （ 21%, 100% ）


Expiration Valve Calibration (Factory)
 WHAT?
Heat PI P
Exchanger
Tblower OS
SOL1
Pfilter
T O2
P Insp.
SD1 SD2 F7
valve
Q2 CV2
Air
Low- Pressure Inlet Benchmark F5
SV
Q1 F6 WT1
O2 F4
X
CV1
R1
PQ3
Nebulizer
O2 P
F3 REG
PSOL R2 F11 F10
R3
Atmosphere
CV3 EV Q3 F9
WT2

 WHEN?
-When a great deviation (5cmH2O and 20% of the valve opening
setting value, whichever is greater) is detected between the control
effect of the machine expiratory valve and the setting value.
- Not a must after pressure calibration (different from E3/E5)

Select →
1
2

Calibration

• O2 % （ 21%, 100% ） • O2 % （ 21%, 100% ）


Air and O2 Calibration
 WHAT?
To calculate Air-O2 factor by using the measured values of ventilator
internal O2 flow sensor and inspiratory flow sensor.
Heat PI P
Exchanger
Tblower OS
SOL1
Pfilter
T O2
P Insp.
SD1 SD2 F7
valve
Q2 CV2
Air
Low- Pressure Inlet
F5
SV
Q1 F6 WT1
O2 F4
X
CV1
R1
PQ3
Nebulizer
O2 P
F3 REG
PSOL R2 F11 F10
R3
Atmosphere
CV3 EV Q3 F9
WT2

 WHEN?
─ Replacing the inspiratory flow sensor or O2 flow sensor.
─ The measured O2% value still has a great deviation even after O2%
calibration is completed. The value deviates by over 3% from 21% in
the Air and deviates by over 3% from 100% in pure O2.

HPO : >=100L/min
@280~600Kpa
Special
clamp

Select →
1
2

• Upgrade
Contents
Hardware Upgrade
- Mindray Sidestream CO2 module
- Mainstream CO2 module
- Mindray SpO2 module

Hardware Upgrade
Name P/N Descriptions
115-028389-00 Sidestream CO2 upgrading kit(adult/kid)
Sidestream CO2 module
115-028385-00 Sidestream CO2 upgrading kit(baby)
Mainstream CO2 module 115-028386-00 MainStream CO2 upgrading kit
115-028396-00 SpO2 Module upgrading kit(adult)
Mindray SpO2 module 115-028395-00 SpO2 Module upgrading kit(kid)
115-028394-00 SpO2 Module upgrading kit(baby)
043-004975-00 cover of the CO2
043-005204-00 CO2 cover(mainstream CO2)(silkscreen)
043-005205-00 CO2 cover(sidestream CO2)(silkscreen)
Cover
043-005203-00 CO2 cover( SpO2)(silkscreen)
043-005206-00 CO2 cover(SpO2+main CO2) (silkscreen)
043-005207-00 CO2 cover(SpO2+side CO2) (silkscreen)

Hardware Upgrade
– CO2 Module Activation

Software Upgrade
- Files list
Please go to [service] -
> [Setup] -> [Versions]
to find the real
versions.
Registration version
- Methods
 Network
 USB flash drive

Software Upgrade – via USB Memory Stick
 Steps
1. Prepare USB memory stick (FAT32, >100MB)

2. Create UPGRADE folder in USB disk
3. Copy the new package file and configuration file to the UPGRADE folder
created, and rename the files as shown in the picture.
USB(G:)

Software Upgrade – via USB Memoruy Stick
 Steps
3. Go to [Main menu] → [Factory maintenance] → [service] → [Setup] →[Setting].
Set [Update] to [On].

Software Upgrade – via USB Memory Stick
 Steps
4. Plug in the USB disk. Restart ventilator and it will upgrade by itself.
5. After upgrade is done, remove USB disk and restart the machine. Check if all
files are upgraded.

Software Upgrade - via network
 Recommend to use parallel network cable and a hub or router to connect

ventilator and PC
 IP address
- Ventilator: 192.168.23.250 (Default)
- PC: 192.168.23.* (Different from ventilator)
 Upgrade Tool – Mindray Anesthesia Machine and Ventilator Software Upgrade

Tool

Software Upgrade - Activation

- Provide s/n, machine ID and new functions to be upgraded.

After payment, Mindray will send a USB flash drive with activation code. You
can activate new functions through code or USB flash drive.

• Upgrade
Contents
Failure Report
Please feedback :
− Machine S/N
− Export data from User Maintain menu. (A USB flash memory is needed.)
− Pictures or video about the problem, like waveform, defective part, etc.

Service Menu - Data Monitor
- To display actual values and counts for all valves and sensors
- Helpful to check if zero points of sensors are correct
- Also to check voltages
-0.5
～
+1
365~910
Zero point check
967
~
1875

Service Menu - Valve Test Tool
2
1

Inspiration Valve Test
2. Set to 80cmH2O 3. Set DA to 0

Heat PI P
Exchanger
Tblower OS
SOL1
Pfilter
T O2
P Insp.
SD1 SD2 F7
valve
Q2 CV2
Air
Low- Pressure Inlet
F5
SV
Q1 F6 WT1
O2 F4
CV1 1. Close
NCV
R1
F12
PQ3
P PE
Nebulizer
X Patient
the
O2 P circuit
F3 REG
PSOL R2 F11 F10
R3
Atmosphere
CV3 EV Q3 F9
WT2
4. Actual reading should

be <1L/min

Inspiration Valve Test
5. Increase DA
Heat PI P
Exchanger
Tblower OS
SOL1
Pfilter
T O2
P Insp.
SD1 SD2 F7
valve
Q2 CV2
Air
Low- Pressure Inlet
F5
SV
Q1 F6 WT1
O2 F4
CV1
NCV
R1
F12
PQ3
P PE
Nebulizer
X Patient
O2 P
F3 REG
PSOL R2 F11 F10
R3
Atmosphere
CV3 EV Q3 F9
WT2

be increasing

Safety Valve Test
2. Set to 80cmH2O 3. Set to 5L/min 4. Set to ON

Heat PI P
Exchanger
Tblower OS
SOL1
Pfilter
T O2
P Insp.
SD1 SD2 F7
valve
Q2 CV2
Air
Low- Pressure Inlet
F5
SV
Q1 F6 WT1
O2 F4
CV1 1. Close
NCV
R1
F12
PQ3
P PE
Nebulizer
X Patient
the
O2 P circuit
F3 REG
PSOL R2 F11 F10
R3
Atmosphere
CV3 EV Q3 F9
WT2
5. Set to 50 cmH2O 6. Actual reading should

be 0~0.5

Safety Valve Test
7. Set to OFF
Heat PI P
Exchanger
Tblower OS
SOL1
Pfilter
T O2
P Insp.
SD1 SD2 F7
valve
Q2 CV2
Air
Low- Pressure Inlet
F5
X
SV
Q1 F6 WT1
O2 F4
CV1
NCV
R1
F12
PQ3
P PE
Nebulizer
X Patient
O2 P
F3 REG
PSOL R2 F11 F10
R3
Atmosphere
CV3 EV Q3 F9
WT2

be near 50cmH2O

Safety Valve Test
9. Check operating
voltage

Valve Driving Circuit Test
300~1100mA
100-330mA
300~1100mA
4000
1000
2000

Monitoring Board Indicators
Turbine failure indicator - D1 VCM failure indicator - D4
(Normally OFF) (Normally flashing)
Insp. Failure Indicator - D2 Exp. Failure indicator - D3

(Normally flashing) (Normally flashing)
Turbine failure indicator - D1

• OFF: operate normally.
• ON: a failure occurs to the turbo blower or drive circuit is faulty. Check if
the cable for turbine connector is properly connected. If not, the turbo
blower or monitoring module main board itself is faulty.
Insp. failure indicator - D2

• Flashing: operate normally.
• ON/OFF: if the inspiration module has software failure, restart to see if

the failure disappears. If the monitoring module main board is damaged,
replace the monitoring module main board. If the power board is faulty,
enter the AD channel to see if the voltage value which the AD value
samples has an error (if an error occurs, the value is displayed in red).

Exp. failure indicator - D3

• ON/OFF: if the expiration module has software failure, restart to see if

the failure disappears. If the monitoring module main board is damaged,
samples has an error (if an error occurs, the value is displayed in red).
VCM failure indictor - D4

• ON/OFF: if the VCM module has software failure, restart to see if the
failure disappears. If the monitoring module main board is damaged,
samples has an error.
Version Information
Version Author Date Description
1.0 James Nong 11/19/2014 First Version

Check Information
Version Reviewer Date Comments
1.0 James Nong 11/19/2014 First Version

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Available Formats

SV300 Service Training - Medium

Global Technical Support for Life Support Product

Difference from E3/E5

5 © 2011 Mindray Confidential

6 © 2011 Mindray Confidential

7 © 2011 Mindray Confidential

- To mix the room air and O2 gas, and

Mixture gas O2 inlet

8 © 2011 Mindray Confidential

9 © 2011 Mindray Confidential

- During inspiration phase, regulate the flow

10 © 2011 Mindray Confidential

11 © 2011 Mindray Confidential

- To prevent over-pressure during mechanical ventilation

13 © 2011 Mindray Confidential

14 © 2011 Mindray Confidential

- Expired gas from patient pass Metal film

- Integrated expiration flow sensor

P1 P2 Disinfected expiration valve

15 © 2011 Mindray Confidential

Voice coil Expiration Sampling Disinfected

Compared with E3/E5

17 © 2011 Mindray Confidential

19 © 2011 Mindray Confidential

20 © 2011 Mindray Confidential

21 © 2011 Mindray Confidential

24 © 2011 Mindray Confidential

25 © 2011 Mindray Confidential

26 © 2011 Mindray Confidential

Monitoring module main board

27 © 2011 Mindray Confidential

Monitoring Module Main Board

 Control all valves and collect AD of analog signal.

28 © 2011 Mindray Confidential

Monitoring Module Main Board

 Monitor inspiratory pressure and expiratory pressure, output amplified

30 © 2011 Mindray Confidential

31 © 2011 Mindray Confidential

Measures the negative pressure at the

Vacuum sensor board

32 © 2011 Mindray Confidential

33 © 2011 Mindray Confidential

35 © 2011 Mindray Confidential

• Support alarm display in red and yellow

• Select and confirm touch buttons

36 © 2011 Mindray Confidential

EV20 calibration set

CO2 sampling line and

38 © 2011 Mindray Confidential

User Cal. Factory Cal.

• Pressure and Flow Zeroing • Pressure and Flow Zeroing

• Mainstream CO2 Zeroing • Pressure calibration

39 © 2011 Mindray Confidential

User Cal. Factory Cal.

• Pressure and Flow Zeroing • Pressure and Flow Zeroing

• Mainstream CO2 Zeroing • Pressure calibration

40 © 2011 Mindray Confidential

41 © 2011 Mindray Confidential

42 © 2011 Mindray Confidential