/

DOCUMENTATION OF P I P I b i G OF REQUIREMENT CATEGORIES

D1 TO D5 FOR NATIONAL SUPPLY (EXCLUDING REACTOR
COOLANT P I P I N G SYSTEM JEC) FOR NPP ANGRA 2 AND 3.
- .

REV. INDEX 0 COPY N:

DATE October 29th, 1980 ASSIGNED TO

- -- . . - ----.
----..v-

APPROVED
by the independent expor! for ANGRA
2 and 3
Date: u.,BR!'/. 1382
Fil~ngNO.: L~.~.~~~...:d..~..~&.k~-
 DOCUMENT NO
NUCLEN AVS E 2 6 . 2 ~ / 0 1
HUCLIC.PAS ~ N O Í N H A R I ~I A - NUCLIN PROCESS SPECIFICATION
Part 2
REVISION O
TITLL DOCUMENTAT I O N OF P I P I NG OF RE U I REMENT CATEGORI ES D1 TO D5 SECTION O
FOR NAT I oNAL suPPLY FOR NPP A k R A 2 AND 3
(EXCLLIDI NG REACTOR COOLANT P I P I NG SYSTEM- JEC) PAOE 1 OF 6
REV
COLUMN

Observation

Due t o t h e c o n t r a c t s i t u a t i o n , i t was necessary, t o d i v i d e AVS E 26.2D/Ol

I i n t o the following parts:

Preparat ion and

follow-up by:

- AVS E 26.2D/OlA Part 1

Docuinentation o f P i p i n g o f Requirernents Categories KWU
D1 t o D5 f o r Irnport Supply
( e x c l uding Reactor Coolant P i p i n g Systern JEc)

- AVS E 26.2D/Ol Part 2 NUCLEN

Docurnentation o f P i p i n g o f Requirernent Categories
D1 t o D 5 f o r N a t i o n a l Supply
( e x c l u d i n g Reactor Coolant P i p i n g Systern JEC)

- AVS E 26.2D/Ol Part 3 NUCLEN

Docurnentation o f P i p i n g o f Requirernent Categories
D1 t o D 5 f o r P r e f a b r i c a t i o n a t S i t e and E r e c t i o n
( e x c l u d i n g Reactor Coolant Systern JEC)

The i n d i v i d u a l p a r t s a r e complete and independent.

Revisions:

KWU u s e s f o r t h e i n d i c a t i o n o f r e v i s i o n s l e t t e r s , e.g. - -
AVS E 26.2D/OlA.

NUCLEN uses f o r t h e i n d i c a t i o n o f r e v i s i o n s numbers, e . g . Rev. O.

The f i r s t issue, t h a t nieans a f t e r a complete a p p r o v a l / r e l e a s e procedure,

NCN Process S p e c i f i c a t i o n s always s t a t e Rev. O .
NUCLEN 1 AVS E 2 6 . 2 ~ / 0 1
NVCIIIIA~ $A
ILIGI~~LI~A N U C ~ ~ M
PROCESS SPECIFICATION . Part 2
, n~visicwc O
P I P I N G Oi- -R CAíCGORIES sE05,;oN O
FOR N A T I ONAL ÇUPPLY FOR NPP ANGRA 2 AND 3
PAOE 2 OF 6
P I P I N G SYSTEM J E C )
.- ---- ~ " , . -.%v--
-w* ". "-..-
,v ,, * @ t N lN *
NUCLEN PIIOCESS ÇPECIFICATION
AVS E 26.2/01
IWNHUU
M K ~ * X ~ u -NWW Part 2
nl Vl!JUN O
D5 ,? ,,c,,ai
ON OF P I P I NG OF RCQU I REMENT CATTGORIES D ~ I 0
FOR NATIONAL SUPPLY FOR NPP ANGRA 2 AND 3 E 3 6
REACTOR COOLANT P I P I NG SYSTCM JEC)

APPROVAL AND RELEASE SHIZET

REVIEWED 1 APPROVED I APPROVU) 1 APPROVCD

DAGANI? U N I .

MEILAHN ] FRITZSCHE! DICK 1

DATE

SIGNATVRE

APPROVED

THIS DOCVIAENT I S COMPOS@J 33 3 '

D F...................... PGS INCLUDING M V E R SHEETS, TABLE OF CONTENTS AND ............... ...,.ANNCXES
-
L'

REMARKS.

II
This English Process Specification is based on the tecinical content of the
Ge rman i ssue
I AVS 26.2D 1.3.77
Dokumentation der Zeugnisbelegung von Rohrleitungen der Anforderungsstufe 1
II
- 5
(ausgenommen Hauptkuh lmi t te1 lei tungssys tem YA)

and was modified by the provisions of the "Frarne of Final QC-Documentation" as

laid down in Working Report VRQ 51/06/79,
- . - --- - .
DOCUMENT NO.

nvs E 26.2~/01
NUCLEM
NUCLEBRAI ENGENHARIA SA - NUCLtN
PROCESS SPECIFICATION Part 2
R"lSI0N O
D5 SECTION 0
PAQE 4 OF 6
RFV
COLU M N

TABLE OF CONTENTS

PURPOSE
- -

SCOPE OF APPL I CATI ON

ABBREVI AT I ONS

4 INVITATION OF INSPECTORS

5 DOCUMENTATION AI DS

6 MATERIAL TESTS AND DOCUMENTATION OF SEMIFINISHED

PRODUCTS AND FILLER METALS F O R WELDING

6. 1 C e r t i f i c a t e s f o r s e m i - f i n i s h e d p r o d u c t s and f i 1 l e r
m e t a l s f o r w e l d i n g and C e r t i f i c a t i o n L i s t f o r
M a t e r i a l Documentation - N a t i o n a l Supply -

6.1.1 Numbering o f M a t e r i a l C e r t i f i c a t e s

6.1.2 C e r t i f i c a t i o n L i s t f o r M a t e r i a l Documentation -
N a t i o n a l Supply -

6.1.3 C o m p i l a t i o n o f t h e Documentation o f M a t e r i a l C e r t i f -
i c a t e s o f s e r n i - f i n i s h e d p r o d u c t s and f i l l e r metals
f o r w e l d i n g by ( C ) o f NCN

6.1.4 P r o c e d u r e f o r D o c u r n e n t a t i o n o f D e v i a t i o n s , Non-
Conformance Report s

6.1.5 C o n t r o l o f M a t e r i a l C e r t i f i c a t e s and C e r t i f i c a t i o i L i s t
f o r M a t e r i a l Documentation - N a t i o n a l Supply -

6.1.6 Time o f S u b m i t t a l o f t h e Documentation

0

8-
f
PREPAAED BY
C3 12, Jan. 1982
ci V
- - -
DOCUMENT No.
AVS E 2 6 . 2 ~ / 0 1
PROCESS SPECIFICATIBN Part 2
RN1soN O
D5 i
SECTION 0
PAOE 5 OF 6
REV
COCUMN

6.1.7 Manner o f S u b m i t t a l o f t h e Ciocumentation

6.1.8 Complete D i s t r i b u t i o n o f t h e Docurnentation

-e-
DOCUMENTATION OF STRUCTURAL COMPONENTS(FITTINGS, tc.)

Documentation o f s t r u c t u r a l p a r t s ( f i t t i n g s , e t c ) RC 01-D4

M a t e r i a l docurnentation

I n - P r o c e s s Exarnination

Docurnentation o f s t r u c t u i - a 1 p a r t s ( f i t t i n g s , e t c . ) RC 05

M a t e r i a l documentation

I n-Process Exami n a t i o n

I n d i v i d u a l T e s t s and Exarninat i o n s

C e r t i f i c a t i o n L i s t f o r S t r u c t u r a l p a r t Documentation
- N a t i o n a l Supply -

7.5 C o m p i l a t i o n o f t h e Docurnentation o f S t r u c t u r a l p a r t s

7.6 Procedure f o r Documentation o f D e v i a t i o n , Non-Conformance

Reports

7.7 C o n t r o l o f t h e d o c u m e n t a t i o n o f s t r u c t u r a l p a r t and
C e r t i f i c a t i o n L i s t o f S t r u c t u r a l p a r t Documentation
- N a t i o n a l Supply -

. 7.8
ID
C

E
Time o f S u b m i t t a l o f t h e üocumentation

-
ÉI
8
i
PREPARED BY 12, Jan, i932
 I I OOCUMENT No.
I
I

I MUGLEN
NUCL~BRAI ENGENHARIA S.A. - (
NUCL~N
PROCESÇ SPECIFICATION
AVS E 26,2D/Ol
Part 2

FOR NATIONAL SUPPLY FOR NPP ANGRA 2 AND 3 PAOE:

( F X C L L I D J N T , ANT P I P L í i L X i J F M . I F ~ ) REV.

7.10 Complete Q i s t r i b u t i o n o f t h e Docurnentation

8. PROCEDURE. FOR QC-DOCUMENTAT I ON OF DEVI ATI ON NON-

CONFORMANCE REPORTS

9. TIME OF SUBMITTAL OF THE DOCUMENTATION

9.1 Time o f S u b m i t t a l b y t h e s t e e l M a n u f a c t u r e r t o NCN

o r t o a n o t h e r o r d e r e r (e.g. C o n t r a c t o r o f NCN o f
structural parts)

9.2 Time o f Submi t t a l b y t h e C o r i t r a c t o r o f NCN o f

structural parts

9.3 Submi t t a l o f t h e Documentati on

1 O. MANNER OF SUBMITTAL OF THE DOCUMENTATION BY THE STEEL -

MANUFACTLIRER RESP. CONTRACTOR OF NCN OF STRUCTURPL PARTS

10.1 D e s i g n a t i o n o f f i l e r and f o l d e r s

11. DI STR IBUT I ON OF THE DOCUMENTAT I ON

12. FORMS

ANNEX 1: NCN B l a n k s

.
w
L

0
ANNEX 2 : Additional inforrnation
ANNEX 3: F i1 i n g 0 r d e r
3-
a PREPARE0 BY.
 DOCUMENT NO
AVS E 26.2~/01
MUCLEN
NUCLEURAI ENGENHARIA IA - NUCLEN
PROCESS SPECIF!CATION Part 2
REVISION

0 o5 SECTION 1
PAGE 1 OF 1
HEV
COLO M N

PURPOSE

T h i s Process S p e c i f i c a t i o n d e f i n e s t h e u n i f o r m procedure f o r
t h e documentation o f m a t e r i a l t e s t s and in-process examina-
t i o n s f o r a11 p a r t s o f the p i p i n g systems.

i ~ R ~ By~ li
.
A R ~ ~

12, Jan. 1982

NUCLEN
NUCLIIPAI €NCFNHARIA S A - NUCLEN
I
I
PROCESS SPECIFICATION
I DOCUMCNT NO

IA V S E 26.2D/Ol
Part 2
I
DOCUMENTATION OF P IPING OF REQUI RliMtNT CATEGORIES D I TO D 5
FOR NATIONAL SUPPLY FOR NPP ANGRA 2 AND 3
(F- R F U O R CQQJ&JT PIPIWSTFM
RLV
COLU M N

2 SCOPE OF APPL I CAT I ON

T h i s P r o c e s s S p e c i f i c a t i o r i i s v a l i d f o r a11 p a r t s o f t h e p i p i n g
systerns o f t h e Requi rement C a t e g o r i e s ( R C ) D1 t o D5 f o r Na-
t i o n a l Supply ( e x c l u d i n g R e a c t o r C o o l a n t P i p i n c i Systern JEC)
for t h e N u c l e a r P o w e r P l a n t s Angra 2 and 3.

Components f a b r i c a t e d p a r t l y o r c o m p l e t e l y at s i t e s h a l l be
s u b j e c t t o t h e AVS E 26.20/01 Part 3.

I f t h e cornponents and s t r u c t u r a l p a r t s c o n c e r n e d a r e de1 i v e r e d

t o the s i t e i n severa1 l o t s and a r e a s s e m b l e d and s u b j e c t e d
t o final inspection a t site, i t s h a l l be e n s u r e d t h a t t h e
a p p r o v e d documents and a11 documents as e.g. Material C e r t i f i -
cates, Records, NCRs e t c . c o m p l e t e d up t o t h e shop f a b r i c a t i o n
s t a g e s concerned, are a v a i l a b l e t o the C, NCN and 1 . 1 . at
s i t e depending on t h e requirement category.

/ @ 12. Jan. 1982

MUCLEN
~ u c i r s n A sINGENIIAIIIA I.A. - I
I

NUCLEN PROCESS SPECIFICATION I

I DOCUMENT NO
AVS E 26.2D/Ol
Part 2

riilrDOCUMENTATIÕN OF ;If31NGOF REQUIREMENI CAlttiOKIES D i 1 0

FOR NATIONAL SUPPLY FOR NPP ANGRA 2 AND 3
D5 'tzt:'
PAOE: 1 OF: 1
( F u LIDING R F a COOLANT PIPING S Y S T F ~ )
REV.
WLUMN

3. ABBREVIATIONS

MTS = M a t e r i a l T e s t Sheet
IES = In-Process Exarnination Sheet
I . I. o r T = I ndependent I n s p e c t o r
I .E. or E = Independent E x p e r t
H or C = Manufacturer / Contractor
K or N = KWU/NUCLEN
DN = D i a m e t e r Nominal

KWU = K r a f t w e r k Union
NCN = NUCLEN
NC R = Non-Conforrnance R e p o r t
Req-No. = R e q u i s i t i o n Nurnber

QC = Q u a l i t y Contl-o1
 I I DOCUMENT N o .

NUCLEN
NOCLEI~AI

,TITU
~NGINHAIIA

I
IA - NUCL~NI PROCESS SPECIFICATION
DOCUMENTATI ON OF P I P I NG OF REQUI REMENT C A T E G ~ ES
RI
I
DI TO ~ 5SECTION:
'
AVS E 26.2D/Ol
Part 2
REY'SON: O
4
FOR NATIONAL SUPPLY FOR NPP ANGRA 2 AND 3 PAí3E: 1 OF: 1
(F- RFWOR [;O01 ANT P I P I N G SYSTFM JEC) REV.
COJJMN

4. INVITATION OF INSPECTORS

M a t e r i a l T e s t s and In-Process-Examinations have t o be c a r r i e d o u t

p a r t l y i n presence o f NCN and/or I. I.
- For M a t e r i a l T e s t s t h e MTS's a r e b i n d i n g .
- For In-Process-Examinations t h e IES's and t h e T e s t and E x a m i n a t i o n
Sequence P l a n a r e b i n d i n g .
Both t y p e s o f s h e e t s a r e i n c l u d e d i n t h e Component S p e c i f i c a t i o n s .
I n b o t h documents (MTS and IES) i s e s t a b l i s h e d i n which t e s t s o r
examinations NCN and/or 1.1. shall participate.

I The t e s t s o r e x a m i n a t i o n s have t o be performed i n each case by t h e 1

manufacturer.
The r e l e v a n t m a n u f a c t u r e r s h a l 1 be r e s p o n s i b l e f ' o r t h e p a r t i c i p a t i o n
o f t h e I n s p e c t o r s as f o l low:
- For M a t e r i a l T e s t s : t h e m a t e r i a l manufacturer

I - For In-Process-Examinations: t h e component manufacturer

I
I I n a11 cases t h e i n v i t a t i o n has t o be performed:

- I n w r i t t e n form, e.g. telex

'
- F i v e w o r k i n g days b e f o r e t h e e x a m i n a t i o n s h a l l t a k e p l a c e .

The i n v i t a t i o n s h a l 1 c o n t a i n t h e f o l l o w i n g i n f o r i n a t i o n :
- For M a t e r i a l T e s t s :
-
Plant
.
Order No.
.
Corresponding S p e c i f i c a t i o n and MTS-No.
.
Requ i rement Category ( R C )
.
Examination No. o f MTS
.
Q u a n t i t y and d e s c r i p t i o n (dimensions o f m a t e ~ r i a l ) o f semi
f i n i s h e d m a t e r i a l t o be t e s t e d .
.
Examination date
.
Address and C o n t a c t Person
.
Telephone No.

-
I For I n - P r o c e s s - E x a m i n a t i o n s :
. Plant
. Package No.
. Order No.
. Component
. PSC-No.
. S p e c i f i c a t i o n No.
. Requi rement Ca t e g o r y (RC)
. T e s t and E x a m i n a t i o n Sequence P l a n No.
.
m . Step No. o f TESP
c-
o . Examination date
8- . Address and C o n t a c t Person
. Telephone No.
8
i
8
PREPARED BY: @ 12 7982
 I I
DOCUMENT No.

I NUCLEN
N U C L C B R A ~ ENGENHARIA 5 A.

TITLE
- NUCLEH

1
DOCUMENTATION OF PIPING OF REQUIREMENT CATEGORIES D1
BROCESS SPECIFICATIOIN
AVS E 26.2D/01
Part 2
RNISON. 0
FOR NATIONAL SUPPLY FOR NPP ANGRA 2 A D 3 PAGE: 1 OF: 1
(ExcLuDI NG REAcToR c0oLAN-r sYsTEH JEcY

1 DOCUMENTATI ON AI DS

The b l a n k s shown i n Annex 1 a r e t o b e used f o r docurnentation as

f o l lows:

I B l a n k s w i t h nurnbers b e l o w 50 a r e b i n d i n g f o r e v e r y M a n u f a c t u r e r
I
I o r C o n t r a c t o r o f NCN. Those s h a l l be s u p p l i e d t o thern by t h e
i
I Ordering Departnient t o g e t h e r w i t h t h e cornponent s p e c i f i c a t i o n s .
I
I A p p l i c a t i o n o f b l a n k s s t a r t i n g frorn No. 50 on i s recornrnended
1
I only. I n case a c o n t r a c t o r uses i t s s t a n d a r d b l a n k s t h o s e rnust I
I c o n t a i n t h e sarne
s h a l l be f i l l e d i n
arnount o f i n f o r r n a t i o n as t h e NCN forrns.
E n g l i s h language.
Those
P o r t u g u e s e as a d d i t i o n a l
1
~ language i s perrnissible.

I t i s r e q u i r e d t o f i l e one s e t o f r e s p e c t i v e clocurnents i n o r i g -
i n a l version.

The q u a l i t y o f REPRODUCIBLE ORIGINALS and nornial c o p i e s ,

f u r n i s h e d by t h e r n a n u f a c t u r c r , s h a l l be such, that i t i s
p o s s i b l e t o make c l e a r l y l e g i b l e p r i n t s o f therri.

A11 w r i t i n g , starnps and s i g n a t u r e s have t o be i n b l a c k .

Drawings s h a l l be p r e p a r e d w i t h s t a n d a r d f o l d i n g a n d r e i n f o r c e d
f i l i n g rnargin.
 I NUCLEN
NUCL~BRAS ~NGENHARIA s A - NUCLEN
I PROCESÇ SPECIFICATION I
DOCUMENT N
AVS E 2 8 . 2 ~ / 0 1
Part 2

FOR NATIONAL SlIPPLY FOR NPP ANGRA 2 AND 3

(F X C I U D IN I ;REACTORl~cJFC)
REV
COLU M N

1 MATERIAL TESTS AND DOCUMENTATION 0.F-SEMI-FINISHED PRODUCTS

AND FILLER METALS FOR WELDING

The m a t e r i a l t e s t s a r e performed i n accordancie w i t h t h e

s t i p u l a t i o n s o f t h e s p e c i f i c a t i o n and t h e r e l e v a n t MTS.
The d o c u m n t a t i o n c o n s i s t s o f m a t e r i a l c e r t i f i c a t e s .

6.1 Cert i f i c a t e s f o r serni-f i n i s h e d p r o d u c t s and f i 1 l e r metal f o r

w e l d i n g and C e r t i f i c a t i o n L i s t f o r M a t e r i a l Docurnentation -
N a t i o n a l Supply -
z

6 . 1. 1 Numbering o f M a t e r i a l C e r t i f i c a t e s

The numbering o f t h e c e r t i f i c a t e s i s t o be perforrned w i t h

C e r t i f i c a t e Exarnination Nos. by t h e "Docurnentation Responsible".
See RE-L 1510, 1511, o r 1512E - Sect. 5
Eac6 C e r t i f i c a t e i s t o be p r o v i d e d w i t h a C e r t i f i c a t e Exarnination
No. The f o l l o w i n g s h e e t s o f t h e c e r t i f i c a t e a r e numbered con-
secutively. I n d i v i d u a l records which a r e p e r t o f t h e c e r t i f i c a t e ,
e.g. NDE-Records, Non-Conforrnance Reports, etc., shal 1 have t h e
sarne C e r t i f i c a t e E x a m i n a t i o n No. as t h e c e r t i f i c a t e - ( e g . ~ o . 2 0 0 - 1
t o 200-22). The number o f pages s h a l l be rnarked on t h e c o v e r sheet
o f t h e c e r t i f ic a t e .
1 6.1.2 C e r t i f i c a t i o n L i s t f o r M a t e r i a l Documentation - N a t i o n a l Supply
I
I Each s h i p p i n g u n i t has t o be p r o v i d e d w i t h a C e r t i . f i c a t i o n L i s t
I
I f o r M a t e r i a l Documentation
Nr. 15
- N a t i o n a l Supply
shown i n Annex 1.
- , blank
The Oocurnentation
I
Pesponsible has t o i n s e r t t h e C e r t i f i c a t e Exainination No. ,wi t h

I a11 d e t a i 3 ç and t h e c o n s e c u t i v e No. o f t h e Shiprnent i n t o t h e

I
I C e r t i f i c a t e L i s t f o r M a t e r i a l Docurnentation - N a t i o n a l Supply. I
 NUCLEN
~ u c r t s a A r ENO~NHARIAI.A. - HUCL[H
I PROCESS SPECIFIC*TION I DOCUMCNI N
AVS E 28.20/01
Part 2
I

'rirlr DOCLIIIENTAT 1014 OF IJIP ING OF REQU I IIEMENT CATEGORI ES D l

FOR NATIONAL SUPPLY FOR NPP ANGRA 2 AND 3
. (EXCLUDING REACTOR COOLANT P I P I NG SYSTEM JEC)

The C e r t i f i c a t i o n L - i s t f o r M a t e r i a l Documentation - National

Supply - i s i n t h i s case a r e c o r d f o r t h e r e l a t i o n between
m a t e r i a l d o c u m e n t a t i o n and s h i p p i n g documents.

6.1.3 C o m p i l a t i o n o f t h e Documentation o f M a t e r i a l C e r t i f i c a t e ç o f
s e m i - f i n i s h e d p r o d u c t s and f i 1 l e r m e t a l s f o r w e l d i n g by ( C ) o f
NCN
The D o c u m e n t a t i o n R e s p o n s i b l e s h a l l c o m p i l e t h e c o m p l e t e docu-
mentation.

The d o c u m e n t a t i o n i s t o be c o m p i l e d f o r each çhipment No.

The d o c u m e n t a t i o n c o n s i s t s o f :

o C e r t i f i c a t e L i s t f o r M a t e r i a l Documentation - N a t i o n a l Supply -
o a n k and 1 1
Cover S h e e t : M a t e r i a l t e ç t r e c o r d s h e e t ( ~ ~ ~ ~ ) - b lNo.10

o M a t e r i a l C e r t i f i c a t e Supplements f o r checks b e f o r e s t a r t i n g
f a b r i c a t ion
( f o r welded s e m i - f i n i s h e d products o n l y )

o C e r t i f i c a t e f o r m a t e r i a l o r f i l l e r metal f o r welding i n c l u d i n g
NDE-Records, and Non-Conformance R e p o r t s ( i f n e c e s ç a r y ) e t c .

o O t h e r Documents

6.1.4 P r o c e d u r e f o r Docurnentation o f D e v i a t i o n , Non-Conformance

Reports

See s e c t i o n 8.

i
PREPAREOBY

i 12. Jan. 1982

 NUCLEN
NUCLELIRAS INGCNHARIA IA - NUCLEN
I PROCESS SPECIF,CI\TIObd I DOCUMENT NO
AVS E 2 6 . 2 ~ / 0 1
Part 2
I REVISiON 0
TITLE DOCUMENTATION OF PIPING OF REQUIKEMENT CATEGORIES
FOR NATIONAL SUPPLY FOR NI'I' ANGRA 2 AND 3
(EXCLUDINGREACTOR COOL.ANT P I P I N G SYSTEM J E C ) PAGF 3 OF 3
1 REV
COLU M N

6.1.5 C o n t r o l o f M a t e r i a l C e r t i f i c a t e s and C e r t i f i c a t i o n L i s t for

M a t e r i a l Docurnentation - N a t i o n a l Supply

The M a t e r i a l C e r t i f i c a t e s and t h e C e r t i f i c a t i o n L i s t o f M a t e r i a l
Docurnentation - N a t i o n a l Supply - a r e t o be c o n t r o l l e d by t h e
docurnentation r e s p o n s i b l e and by t h e I n s p e c t o r o f NCN b e f o r e
shipment r e l e a s e and a r e t o be r e l e a s e d w i t h starnp and s i g n a t u r e
on t h e L i s t s o f M a t e r i a l Docurnentation - N a t i o n a l Supply - .
The r e s p o n s i b l e f o r d o c u m e n t a t i o n and t h e I n t p e c t o r o f NCN c o n f i r m
w i t h t h e i r stanips on t h e c e r t i f i c a t e s and t h e L i s t o f M a t e r i a l
Docurnentation - N a t i o n a l Supply - t h a t the c e r t i f i c a t e s a r e i n
accordance w i t h the s t i p u l a t i o n s o f t h e S p e c i f i c a t i o n .

The C o n t r a c t o r o f NCN c o n f i r m s w i t h h i s stamp a l s o ' t h e accordance

w i t h t h e Shipment N ? .

6.1.6 T i m e o f Submittal o f theDocumentation

See S e c t i o n 9.

6.1.7 M a n n e r o f S u b m i t t a l o f t h e Docurnentation

See S e c t i o n 10.

6.1.8 Complete D i s t r i b u t i o n o f t h e Docurnentation

See S e c t i o n 1 1 .

r PREPARE0 BV
I
, .I!

1. / 12, Jan, 1982

I NUCLEN
NUCLIBRAS ENGINHARIA I . A . - NUCLíN I
I
PROCESS ÇPECIFICATION I
OOCUMENT No.

AVS E 26.20/01
Part 2

'i'TLE DOCUMENTAT I O N OF P I P I NG OF REQUIREMENT CATEGORI E S D1

FOR NAT IONAL SUPPLY FOR NPP ANGRA 2 AND 3 PAOE:
(EXCLUDI NG REACTOR COOLANT SYSTEM JEC)
REV.

7 DOCUMENTAT I ON OF STRUCTURAL PARTS ( F I TT I NGS , e-

tc. )

1 7.1 Documentation o f s t r u c t u r a l u a r t s ( f i t t i n g s , e t c . ) for

t h e RC D1 t o D 4

The docurnentation o f t h e s t r u c t u r a l p a r t s i s perforrned i n

accordance w i t h t h e s t i p u l a t i o n s o f t h e s p e c i f ' i c a t i o n s .

1 7.1.1 M a t e r i a l docurnentation

The docurnentation o f t h e m a t e r i a l c e r t i f i c a t e s o f s t r u c t u r a l
p a r t s i s c o l l e c t e d i n t h e L i s t o f M a t e r i a l s , b l a n k no. 2 shown i n
Append i x 1 .
The b l a n k N r . 2 ........... i s on t h e l e f t s i d e an a p p r o v a l
docunient and on t h e r i g h t s i d e a 1 i s t o f c e r t i f i c a t e s f o r the
m a t e r i a l t e s t s perforrned.

I n t h e L i s t o f M a t e r i a l s t h e C o n t r a c t o r o f N C N has t o f i 1 1 i n
t h e colurnns 9 - 14 b e f o r e f i n a l i n s p e c t i o n .

Depending on t h e r e q u i rernent c a t e g o r y , t h e C , NCN,or C,NCN and I . I .

s h a l l c o n f i r r n on t h i s p r i n t e d forrn on t h e r i g h t s i d e i n colurnn 15
w i t h t h e i r c e r t i f i c a t i o n starnps, t h a t t h e t e s t s and exarninations
s p e c i f i e d i n t h e MTS a r e d u l y c e r t i f i e d i n t h e i n d i v i d u a l
certificates listed.

M a t e r i a l C e r t i f i c a t e s l i s t e d i n t h e L i s t o f M a t e r i a l s a r e t o be
attached t o the L i s t o f Materials.

The a p p r o v a l n o t e s i n column 15 s h a l l be e n t e r e d - u p i n t h e Manu-

f a c t u r e r ' s ( C ) o r i g i n a l documentation which s h a l l be r e p r o d u c i b l e .
The completeness o f t h e t e s t s and e x a m i n a t i o n s o f r n a t e r i a l s s h a l l
be c o n f i r m e d by t h e M a n u f a c t u r e r ( C ) NCN and t h e Independent
I n s p e c t o r s ( I . I.) w i t h t h e i r starnps and s i g n a t u r e s i n t h e r e l a t e d
s e c t i o n s o f e v e r y sheet, indicated: "Approval note".

PREPMED BV: @12, Jàn. 1382

 I I I DOCUMENT NO
NUCLEN PROCESS SPECIFICATI01N AVS E 2 6 . ~ 2 / 0 1
NUCLEUIAI 1NGENHAIIA I . A . - NUCLEN Part 2 O
REVISION
1

T~ILE DOCUMENTAl-1014 OF PII'ING OF REQUIREMENT CATEGORIES D1

EOR NATIONAL SUPPLY FOR NPP ANGRA 2 AND 3
(EXCLUDING REACTOR COOLANT SYSTEM JEC)
COLU M N
7.1.2 In-Process Examinat i o n

The documentation o f t h e i n - p r o c e s s e x a m i n a t i o n o f s t r u c t u r a l
p a r t s i s c o l l e c t e d i n t h e T e s t and E x a m i n a t i o n Sequence P l a n ,
blank Nr. 5.

The b l a n k Nr. 5 i s on t h e l e f t s i d e a p r e - a p p r o v a l docunient and on

r i g h t s i d e a docunientat i o n o f t h e i n - p r o c e s s - e x a m i n a t i o n s performed.

I n t h e T e s t and E x a m i n a t i o n Sequence P l a n t h e C o n t r a c t o r o f NCN

has t o fi.11 i n column 8 t h e i n d i v i d u a l exami'nation r e c o r d numbers
(see I tem 7.3) before f i n a l inspection.

Depending on t h e r e q u i rement c a t e g o r y , t h e C , FICN o r C,NCN and I . I .

s h a l l c o n f i r m on t h e s e p r i n t e d forms w i t h t h e i r c e r t i f i c a t i o n
starnps t h a t t h e t e s t s and e x a m i n a t i o n s s p e c i f i e d i n t h e IES a r e
duly c e r t i f i e d i n the individual c e r t i f i c a t e s 1 isted.
ò
- 5* .L"
2 : 5;:
v%:2-, The a p p r o v a l n o t e s s h a l l be e n t e r e d - u p i n t h e t4anufacturer1s(Cj
;$ti; '
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4;õ: e B o r i g i n a l documentation w h i c h s h a l l be r e p r o d u c i b l e . The complete-
.PVZ
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ness o f t h e i n - p r o c e s s t e s t s and e x a m i n a t i o n s s h a l l be c o n f i rmed
- 0 "
F'4F 6
gj4 sp
r

b y t h e M a n u f a c t u r e r ( 6 ) NCN and t h e Independent I n s p e c t o r s ( I . I . )

--
i
3
c ' o= *
O
a *
; w i t h t h e i r stamps and s i g n a t u r e s i n t h e r e l a t e c s e c t i o n s o f each
g f o ~ ò
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:;&:a, sheet, i n d i c a t e d as "Approval note".
zdr4,
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$yf;I
U . I E D
7.2 Documentation o f s t r u c t u r a l p a r t s ( f i t t i n g s , e t c . ) f o r t h e RC D5

The d o c u m e n t a t i o n o f t h e s t r u c t u r a l p a r t s i s p e r f o r m e d i n ac-
cordance w i t h t h e s t i p u l a t i o n s o f t h e s p e c i f i c a t i o n .

7.2.1 M a t e r i a l documentation

The d o c u m e n t a t i o n o f t h e m a t e r i a l c e r t i f i c a t e s i s c o l l e c t e d i n
t h e drawing o f s t r u c t u r a l p a r t s .

t n t h e d r a w i n g t h e C o n t r a c t o r o f NCN has t o f i l l i n t h e C e r t i f -
i c a t e E x a m i n a t i o n numbers.

The d r a w i n g i s t h e m a t e r i a l docurnentation. The C a n d , i f required ,

NCN s h a l l c o n f i r m on t h e d r a w i n g w i t h t h e i r c e r t i f i c a t i o n stamps,
t h a t t h e t e s t s and exarninations s p e c i f i e d i n t h e MTS a r e d u l y
c e r t i f i e d i n the individual certificates listed,. Material

6 I C e r t i f i c a t e s a r e t o be a t t a c h e d t o t h e drawing.
 I NUCLEw
NUCLEBIIAJ ENGINI~ARIA JA - NUCLEN
I PRocEss SPEcIFIcATION ICiOCUMk NT NO
Avs E 2 6 . 2 ~ / 0 1
Part 2
1 REVISION 0
T~TLE DOCUMENTATION OF PIPINI;.OF RC UIKEMENT LATEGORIES
FOR NATIONAL SUPPLY FOR NPP A GRA 2 AND 3 P
I (ExcLuDING RCACTOK COOLANT SYSTEM JEC) PAGE 3 O F ~

REV
COLU M N

7.2.2 In-Process Examination

The d o c u m e n t a t i o n o f t h e i n - p r o c e s s e x a m i n a t i o n i s c o l l e c t e d i n
the drawing o f s t r u c t u r a l parts, too.

I n t h e d r a w i n g t h e C o n t r a c t o r o f N C N has t o f i 1 1 i n t h e i n d i v i d -
u a l e x a m i n a t i o n r e c o r d nurnbers ( s e e I tem 7 . 3 ) .

The d r a w i n g i s t h e d o c u m e n t a t i o n o f i n - p r o c e s s e x a r n i n a t i o n .

C and,if required,NCN c o n f i r m on t h e d r a w i n g w i t h t h e i r c e r t i f -
i c a t i o n stamps,that t h e t e s t s and e x a m i n a t i o n s s p e c i f i e d i n t h e
I E S a r e d u l y c e r t i f i e d i n the i n d i v i d u a l examination records
listed.
-
o C
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5 u
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pg* y 5
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The i n d i v i d u a l t e s t s and e x a m i n a t i o n s ( e . g . non-destructive
,i: $ r
O o

$2" tests) o f the s t r u c t u k a l components a r e t o b e c e r t i f i e d on

;- i,$i9
~f"
g - , g U õ

i n d i v i d u a l examination records. The i n d i v i d u a l e x a r n i n a t i o n r e -

o 'n o
P.2:: c o r d s a r e t o be r e l a t e d d i r e c t l y t o t h e r e s p e c t i v e T e s t and
$ie;$
U 3 I E O l

E x a m i n a t i o n Sequence P l a n r e s p . drawing.

The p r e p a r a t i o n o f i n d i v i d u a l e x a m i n a t i o n r e c o r d s i s l a i d down
i n t h e I n - P r o c e s s E x a m i n a t i o n S h e e t s o f t h e S j s e c i f i c a t i o n s and
a l s o i n t h e T e s t and E x a m i n a t i o n Sequence P l a n i n t h e column
" c e r t i f i c a t e necessary" (marked w i t h "x") .
The i n d i v i d u a l e x a m i n a t i o n r e c o r d s have t o be nurnbered c o n s e c u -
t i v e l y and t h e numbers h a v e t o be e n t e r e d i n t o t h e T e s t and
E x a m i n a t i o n Sequence P l a n r e s p . d r a w i n g .

The r a d i o g r a p h i c e x a m i n a t i o n r e c o r d b l a n k N r . 60/61 Or

t h e u l t r a s o n i c examinat i o n r e c o r d b l a n k Nr. 56/57

resp. t h e s u r f a c e c r a c k e x a m i n a t i o n r e c o r d b l i i n k Nr. 58/59
shown i n Annex 1 a r e t o be f i l l e d i n by t h e C o n t r a c t o r o f
NCN b e f o r e a c c e p t a n c e .

A f t e r a c c e p t a n c e t h e r e c o r d s a r e t o b e s i g n e d a n d stamped by

C/NCN r e s p . C/NCN and I I . .

o
t
PREPARED BY, ,;
i v", 12. Jan. 1452
 DOCIIMENT NO

NUCLEN AVS E 26.2101

NUCLEBRAS ENGENHARIA S.A. - NUCLEN PROCESS SPECIFICATION Part 2
flEVlSlON n
REMENT CATEGORIES

HI V

I A1 1 i n d i v i d u a l exarninat i o n r e c o r d s (e. g . r a d i o g r a p h i c exaniina-

I
I t i o n records, u l t r a s o n i c records, surface crack records, heat
I
I t r e a t m e n t diagrams resp. plans e t c . ) a r e t o be a t t a c h e d t o t h e
T e s t and E x a m i n a t i o n Sequence P l a n resp. d r a w i n g .
I

1 7 e 4
C e r t i f i c a t i o n L i s t f o r S t r u c t u r a l p a r t s Docurnentation - N a t i o n a l
I
Each s h i p p i n g u n i t has t o be p r o v i d e d w i t h a C e r t i f i c a t i o n L i s t
f o r s t r u c t u r a l p a r t documentation - N a t i o n a l Supply, b l a n k N r . 16
- .
. . shown i n Annex 1. The C o n t r a c t o r o f NCN t ~ a s t o
f i l l i n t h e columns o f t h e C e r t i f i c a t i o n L i s t o f S t r u c t u r a l
E
õ r E"
- f
C -
""O
c
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c

-2 24 5:: ò
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0 u m
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The C e r t i f i c a t i o n L i s t f o r S t r u c t u r a l p a r t Docurnentation -
- $ 5
6,$7 t P
; ' c N a t i o n a l Supply - i s a r e c o r d f o r t h e r e l a t i o n between s t r u c t u r 7

:,YO?
0 o o g :
--
c'o::
9sja;
e a1 p a r t docurnentation and s h i p p i n g docunents. I
q 2 '- " 0.2
; È i " :%i
0 8 . m .
E:ã;a
, 8 ; $ ~ ~ 7 -5 C o m p i l a t i o n o f t h e Documentation o f S t r u c t u r a l p a r t s
L J = > € r n

The s t r u c t u r a l cornponent docurnentation i s i n any case p e r -

formed as p i e c e docurnen t a t i o n .

I The C o n t r a c t o r o f NCN s h a l l c o m p i l e t h e complete docurnentation.

The docurnentation i s t o be c o m p i l e d f o r each shipment No. The

d o c u m e n t a t i o n f o r RC D1 t o D4 c o n s i s t s o f :

a) C e r t i f i c a t e L i s t f o r S t r u c t u r a l p a r t Docurnentation -
N a t i o n a l Supply -

II b)

c ) Drawing
Documentation Release C e r t i f i c a t e
I
I
d) L i s t o f M a t e r i a l s wi t h M a t e r i a l C e r t i f i c a t e s .
I
I NUCLE.U
NUCLIBRAI ~ N G ~ N H A R IS.A.
A - NUCL~N
I
I
PROCESS SPECIFICATION I
I DOCUMENT N O
AVS E 26.2/01
Part 2
"
TITLE
.--- 1 --
DOCUIlENTI\T I O N OF P I P I N G OF REQUl flEt.IENT CATEGORI ES
FOR NATIONAL SUPPLY FOR N P P ANGRA 2 A D 3
(ExCLUDING REAClOR COOLRNT SYSIEM JECr
RtV
COLU h4 N

e) T e s t and Exarninat i o n Sequence P l a n w i t h i n d i v i d u a l r e c o r d s

f ) ~ e l d i n bP l a n

g ) Non-Conforrnance R e p o r t s , if n e c e s s a r y
h) O t h e r s Docurnents
The docurnents C ) t o f ) have t o be i n t h e i r Ia t e s t a p p r o v e d v e r s i o i i .

The d o c u r n e n t a t i o n f o r RC D5 c o n s i s t s o f :

a ) C e r t i f i c a t e L i s t f o r S t r u c t u r a l p a r t Docurnentation - National

SUPP~Y -
b) Docurnentat i o n R e l ease C e r t i $ ic a t e

c ) D r a i ~ i n gw i t h a1 1 i n f o r - m a t i o n s a b o u t wel d i r i g , r n a t e r i a l s
(Material Certi f icates attached)
and i n - p r o c e s s e x a r n i n a t i o n w i t h i n d i v i d u a l r e c o r d s

I
I
d) Non-confoi-riiance R e p o r t s ,

e ) O t h e r Doournents
if n e c e s s a r y

I
The docurnent c) has t o be i n i t s l a t e s t a p p r o v e d v e r s i o n .

1 7.6 P r o c e d u r e f o r Docurnentation o f D e v i a t i o n , Non-Conformance R e p o r t s

I
See S e c t i o n 8.

7.7 C o n t r o l o f t h e d o c u m e n t a t i o n o f s t r u c t u r a l p a r t s and C e r t i f -
i c a t i o n L i s t o f S t r u c t u r a l p a r t Docurnentation - N a t i o n a l Supply -

The L i s t o f M a t e r i a l s w i t h t h e M a t e r i a l C e r t i , í i c a t e s , t h e T e s t
and E x a m i n a t i o n Sequence P l a n w i t h t h e i n d i v i d u a l e x a m i n a t i o n
r e c o r d s a r e t o be c o n t r o l l e d b y t h e C o n t r a c t o i - o f NCN ,by the
I n s p e c t o r o f NCN, a n d by t h e i n d e p e n d e n t
 NucLEN
NUCLEUAS ENGENWAIIA S.* - NUCLEN
I PROCESS SPECIFICPiTION I DOCUMENT N O
Avs E 26.2~/01

I AEVISION. C
'TITLE DOCUMENTAT I ON OF PIPING OF REOU I REMENT CATEGORI ES
FOR NATIONAL SUPPLY FOR NPP ANGRA 2 AND 3
(EXCLUBING REACTOR COOLANT SYSTEM JEC) PAGE 6 OF 6

-t I n s p e c t o r I. I . ,i f r e q u i red,
I

b e f o r e shiprnent r e l ease.
REV
COLUMN

'rhe C o n t r a c t o r o f NCN, NCN,or C, NCN and 1 . 1 . confirrn withstamp.

and s i g n a t u r e o n t h e L i s t o f M a t e r i a l , t h e T e s t and E x a m i n a t i o n
Sequence P l a n and on t h e Docurnentat i o n Releeise C e r t i f i c a t e b l ank
no. 14 * shown i n Annex 1, t h a t t h e docurnentation
i s i n accordance w i t h t h e s t i p u l a t i o n s o f t h e s p e c i f i c a t i o n .

The C o n t r a c t o r o f NCN and t h e i n s p e c t o r o f NCN c o n f i r m w i t h

t h e i r starnp on t h e L i s t o f S t r u c t u r a l p a r t Docurnentation -
I
N a t i o n a l Supply - t h e cornpleteness o f t h e d o c u m e n t a t i o n w h i c h
a r e compiled on t h e L i s t o f S t r u c t u s a l p a r t documentation -
N a t i o n a l Supply -.
- r- =
õ g. The C o n t r a c t o r o f NCN c o n f i r m s w i t h h i s stamp a l s o t h e a c c o r d - I
i
c

P::Z~B ance w i t h t h e Shipment No..

8%;
.- :H
* o
I
'.p;E 1
o 0,:
r";&%
; r <' '
I
m., 1%
6- L 0
c 7.8 Time o f Submi t t a l o f t h e Documentation
*i' L 0
5 663:
:-
=c.=
,
. p t 4
i ;jZl
i $:
. -.E ; . See Section 9.
I
i i 6 8 i 1

i
õ;;%.
.O. g õ s
er,
V = # t o
7.9 Manner o f Subrni t t a l o f t h e Documentation

See S e c t i o n 10.

7.10 Complete D i s t r i b u t i o n o f t h e Docurnentation

See Section 1 1 .

x T h i s b l a n k i s used f o r t h e r e l e a s e o f t h e
r n a n u f a c t u r i n g docurnents

õ
a I

Y
PREPUEO BI li{ '
12. Jan. 1982
I
2, -
 NUCLEN
H U C I I ~ ~ AIWGIHHA~IA
~ %A - NUCLIN I PROCESS SPECIFICATION
I AVS E 2 6 . 2 ~ / 0 1
Part 2
1 REVISION O
T~TLE DOCUMENTATION OF P I P I N G OF REQUI REMENT CATEGORI ES

-- -

REV
COLL

8 PROCEDURE FOR QC-DOCUMENTATION OF D E V I A T I O N .

NON-CONFORMANCE REPORTS

I n case o f d e v i a t ions between t h e cornponents "as b u i 1 t " and t h e

approved documents f o r approval t h e component manufacturer has t o
modify t h e documents f o r approval and they have t o be approved once
more by NCN and I . E . a c c o r d i n g t o the requirernent category.

I n case o f d e v i a t i o n s from t h e s t i p u l a t i o n s o f t h e s p e c i f i c a t i o n s
resp. documents f o r approval which a r e detected by t e s t resp.
examination o f t h e components, these d e v i a t i o n s a r e t o be docu-
mented w i t h non-conformance r e p o r t s .

The non-conforrnance r e p o r t s a r e t o prepared by t h e component

manufacturer who has t o use b l a n k N r . 13 shown i n t h e annex 1 .

The non-conformanie r e p o r t has t o c o n t a i n a t l e a s t t h e f o l l o w i n g

data:
- d e s c r i p t i o n o f non-conforrnance
- t y p e o f t e s t s resp. exarninations which a r e n o t i n accordance
w i t h t h e requi rernents
- component, p a r t resp. w e l d where the d e v i a t i o n was d e t e c t e d
- reasons f o r t h e d e v i a t i o n s
- proposals f o r f u r t h e r handling.

The non-conformance r e p o r t i s t o be approved by NCN, 1.1. and

,. -
I.E. a c c o r d i n g t o the d e v i a t i o n category. -

Components w i t h d e v i a t i o n s can o n l y be released f o r d e l i v e r y a f t e r

I
II approval o f t h e non-conformance r e p o r t s .

Since t h e d e v i a t i o n s form t h e requirements o f t h e s p ' e c i f i c a t i o n s

I
resp. docurnents f o r approval a r e t o be considered i n a v e r y
s n e c i f i c way, t h e d e v i a t i o n s were c l a s s i f i e d by NCN i n t o t h e
three f o l l o w i n g categories:

Ov
PREPAREDBY
12. Jan. fCI3
 PROCEÇS SPECIFICATION I DO< ilUf Y I H 0
AVS E 26.2D/Ol
Part 2
I
TITLE DOCUMENTATI ON OF P I P ING OF REQUIREMENT CATEGORI ES
FOR NATI ONAL SUPPLY FOR NPP ANGRA 2 AND 3
(EXCL.UDI NG KEACTOR COOLANT SYSTEM J E C )
HLV
COLU

II --------------
D e v i a t ion-Catec~o_ry-_i

- D e v i a t i o n s o f scope o f m a t e r i a l t e s t s resp. i n - p r o c e s s exaniinat i o n s

I
I The d e v i a t i o n s a r e c o r r e c t e d b y s u b s e q u e n t p e r f o r r n a n c e o f t h e
I
I -
required examinations.

D e v i a t i o n s betwecn t h e a c t u a l r e s u l t s o f tl-.sts resp. non-

I
d e s t r u c t i v e e x a m i n a t i o n s and t h o s e s p e c i f i e d .
O t h c r , t e s t s a r e p e r f o r m e d w h i c h p e r m i t an ~ e q u i v a l e n ts t a t e n i e n t
about the requi r e d qual i t y .

- F u r t h e r d e v i a t i o n s f r o m t h e r e q u i r e r n e n t s o-F t h e s p e c i f i c a t i o n s
r e s p . docurnents f o r a p p r o v a l due t o
. non-observance o f r e q u i r e d o r n o r m a l p r o c e d u r e parameters w h i c h
r e s u l t from i n s i g n i f i c a n t , c o n t r o l l a b l e consequences o f hurnan
insufficiencies;
. w e l l - k n o w n s p e c i f i c f a u l t s w h i c h o c c u r fl-om t i m e t o t i m e d u r i n g
processing (e.g. s l a g inclusion, pore chains, shrinkholes).

I n b o t h c a s e s t h e d e v i a t i o n was d e t e c t e d by p l a n n e d r o u t i n e
c h e c k s and t h e r e i s n o r e a s o n f o r m o d i f i c a : i o n s o f t h e rnanufac-
t u r i n g procedure o r o f the exarnination p r a c t i c e .

The d e v i a t i o n c a n b e e l i r n i n a t e d by s t a n d a r d r e p a i r p r o c e d u r e s .
When e l i m i n a t i n g t h e d e v i a t i o n a11 r e q u i r e d c h a r a c t e r i s t i c s a r e
observed. I t deals w i t h judgeable, i n s i g n i f i ' c a n t consequences.
The e x e c u t i o n o f s u c h r e p a i r s i s rnade a c c o r d i n g t o . a p p r o v e d m a s t e r
p l a n s a t t h e m a n u f a c t u r e r o r o t h e r s t a n d a r d i i r e d r e p a i r methods
which are s e c u r e d w i t h p r o c e d u r e qualifications/production t e s t s .

- o t h e r d e v i a t i o n s w h i c h need n o r e p a i r
Examp 1 es:
. i n s i g n i f i c a n t dimensional d e v i a t i o n s o f l i t t l e iniportance f o r
s a f e t y and f u n c t i o n o f t h e cornponent
. application o f o t h e r r n a t e r i a l s than s t i p i i l a t e d i n t h e approval
w h i c h a r e , however, a c c e p t e d a c c o r d i n g t o t h e s p e c i f ic a t i o n
. manufacturing welding o f cornponents rnade o f c a s t s t e e l
considering the following c r i t e r i a :
surface 100 cm2
or depth 25mm
or 20% o f t h e w a l l t h i c k n e s s .
PREPAREDIY
5 12. Jan. 1982
9,
 í)OCOMLNI NO
NLJCLEN AVS E 2 6 . 2 ~ / 0 1
NUCIIL@AI INGINHAIIA IA - NUCLIN
PROCESS SPECIFICATION
Part 2
I
T'TLE
FOR NATIONAL SUPPLY FOR NPP A G R A 2 ANO 3
(ExcLUDI NG REACTOR COOLANT SY STEM JEC)
!
DOCUMENTATION OF PIPING OF RE U I REMENT CATEGORI ES 01 TO 05

RCV

D e v i a t i o n - Cateaorv 2
--------------..--d"-

I - D e v i a t i o n s frorn o r i g i n a l d e s i g n w i t h known reason and r e p a i r s

The reason o f t h e d e v i a t i o n i s known. The m a i n t e n a n c e o f t h e

I
d e v i a t i o n r e q u i res it s concession. ( I f t h e t j e v i a t i o n i s e1 i m i n a t e d ,
a m o d i f i c a t i o n w i t h respect t o t h e o r i g i n a l design i s r e s u l t i n g . )
The c o n c c s s i o n may n o t r e s u l t i n an irnpairment o f t h e q u a l i t y
characteristics (safety related o r functional) .
Exarnples:
. B a s i c m a t e r i a l r e p a i r s due t o
non-metallic inclusions, larnellar-tearing, repeated i n d i c a t i o n
i n t h e h e a t a f f e c t e d zone a f t e r períormancei o f a r e p a i r ,
underbead c r a c k s , production weldings o f components o f c a s t s t e e l
considering the following c r i t e r i a :
surface 7- 100 crn2
or depth 7 25 rnrn
or > 20% o f t h e w a l l t h i c k n e s s

. Weld m e t a l r e p a i r s as:
cracks, systematic f a i l u r e s .

- O t h e r d e v i a t i o n s r e s u l t i n g i n r e p a i r s o r comparable normal
measu r e s
Exampl es:
. e x c e e d i n g o f t h e spec i f i e d p r o c e d u r e p a r a i n e t e r
. t r a n s p o r t a t i o n damages w i t h influente on f u n c t i o n r e s p . s a f e t y
o f t h e componen t
. dimensional deviations
e.g. ovali ty, d i s p l a c e r n e n t o f edges, srnal l e r w a l l t h i c k n e s s e s
exceeding the t o l e r a n c e s t i p u l a t e d i n the desing

i
W
PREPARLDOY

r' 12. Jan. 1982

 D L X U U L I I T NO

NUCLEN AVS E 26.2~101

NUCIII~AS INGINHAmIA SA - NUCL1N
PROCESS SPECIFICATION Part 2
I
REViSiON 0
T~LE DOCUMENTATI ON O P I P I NG OF RE I REMENT CATEGORI ES
FOR NATIONAL sUFPLY FOR NPP A&RA 2 A D 3
(EXCLUDINGREAcToR c0oLAN-r sYsTEM JEcY I

REV
WLU

--------------
Deviat ion-Categgry-3

- S i g n i f i c a n t d e v i a t i o n s t h e í e a s o n s o f w h i c h s t i l l have t o be
detected,resp. t h e r n a n i f e s t a t i o n o f which i s i r r e v e r s i b l e o r
d e l e t e d d u r i n g f u r t h e r processing.
The d e v i a t i o n s a r e due t o a s y s t e r n a t i c a l f a i l u r e resp. f a i l u r e
types a r e detected,the rnanifestation form o f which i s a i 11
unknown. The q u a l i t y o f t h e cornponent p a r t and i t s f u r t h e r
usabil i t y s h a l l be q u e s t i o n e d w i t h o u t a d d t t i o n a l
examinat i o n . For d e t e c t i o n o f t h e causes i n v e s t i g a t i o n prograrns

are ~erforrned.

NCH and/or t h e Independent E x p e r t ' s r e q u e s t s h a l l b e c o m p l i e d

I
õz'& w i t h respect t o t h i s category. These d e v i a t i o n s result i n a
riE;°$
*=rr longer rnanufacturing stop.
6'':-S
c-
4 g3:;
fi%tr Exampl es:
- o.. sò
t : t = s-
6 ; r L
. i n a c c e p t a b l e h e a t treatrnent (e.g. overheating during preheating
= * I0 0
z faz: o f basic material)
=o=;'
;,a22
g" . falling
I;itr
-
o - . = =
:

. welding
o u t o f s u b s t i t u t e specirnens o f b a s i c m a t e r i a l specirnens
m e t a l r e p a i r s due t o
.D.aòò
!i&:*
u a r r g
c o n f u s i o n o f w e l d f i l l e r rnetals,
cornponent p a r t r e p a i r s due t o aforernentionad b a s i c m a t e r i a l
deviation status,
f a l l i n g o u t o f s u b s t i t u t e specirnens o f p r o d u c t i o n w e l d t e s t
coupons
g h o s t i n d i c a t i o n s (US-, m a g n e t i c t e s t )

- Other d e v i a t i o n s
Exarnp 1 es :

. s i g n i f i c a n t t r a n s p o r t a t i o n darnages
. f a i 1u r e s a t components a f t e r commissioning
e x a m i n a t i o n s w h i c h cannot be f u l f i l l e d o r can o n l y be p a r t y
f u l f i 1 l e d c o n t r a r y t o t h e d e s i g n o r w h i c h were f o r g o t t e n , but
c a n n o t be p e r f o r m e d any more
. t e s t s o f b a s i c m a t e r i a l o f p r e s s u r e r e t a i n i n g p a r t s w h i c h w r e not

PREPAREDBY

o 12, Jan. 1982

 PROCESS SPECIFICATION
--
ATECORIES D1 'TO D5

---
. ..

]r:?: Part 2

,,,,i(,,
.- ..

Nii.
2130:1

5
RCV
a i

e x e c u t e d (e.g. hot tensile test, l e s s specimen s e t s t h a n

required i n the specification)
. appl i c a t i o n o f o t h e r materiais t h a n s t i p u l a t e d i n t h e s p e c i f i -
cation

HANDLING OF DEVIATIONS

F o r a11 d e v i a t i o n s an agrcerrierit o f a11 p a r t i t i s c o n c e r n e d s h o u l d

be reached.
The d e v i a t i o n s a r e t o b e h a n d l e d as f o l l o w s :

ci?tego_r~-!
t
; 2 7.
!. "2 i The h a n d l i n g o f d e v i a t i o n and i t s r - e l e a s e i s p e r f o r m e d by t h e
-8 -
e

: o :.;a
@
manufacturer and NCN. The ii-tdcpendent 1ri:;pector i s to inform
8 aj'; ' w i o r t o r c p a i r ma;tsuir:s.
The n o n - c o n f o r m a n c e r e p o r t , a s f a r as r e q u i r e d , i s f i l e d i n t h e
- " ri
j'Dt f rame o f f'i na1 DOCUMENTAT I O F ! .
'!crt

r; 2 3 t -C-a-t e- g--
o r y - 2-
ibq\
Y 3 l
The h a n d l i n g o f t h e c i e v i a t i o n i s p e r f o r n i e d by t h e ri.ianufac.turer,
NCN and I . I. 'rhe r c l e a s e i 5 t o be g i v e n by NUCLEN and I . E .
a c c o r d i n g to t h e requireinent c s t c g o r y o f t h e r e s p e c t i v e s p e c i f i c a -

The n o n - c o n f o r m a n c e r e p o r t i s f i 1 e . d i n t h e fr.arnti o f f i n a l
DOCUMENTATION.

-C-a-t -e q-o-r y -3-

The h a n d l i n g o f t h e d e v i a t i o r i i 5 p e r f o r r i i e d by t h e r r i a n u f a c t u r e r ,
NCN cnd 1 . 1 . w i t h imrriediate c o n s u l t a t i o n o f I . E . (manufacturing
st:op). NUCQN i s i n f o r r ~ i e da c c o r d i n g t o t h e c;ontract condi t i o n s

v i a NCN p r o j e c t niariageirient:.

1 Zi Jan. 1982
 I
DOCUMENT N O
NUCLEN AVS E 26.2D/Ol
NVCLEDIA$ ENCINCUIIA >.A. - NUCLÍN PROCESS SPECIFICATION Part 2
I 1 REVISION: O
TlTLE DOCUMENTATION 0F.P I P I Y G nF REOIJIP,EMENT CATEGORAES D 1 TO D5
FOR NATIONAL SUPPLY FOR NPP ANGRA 2 AND 3
(EXCLUDING REACTOR COOLANT SYSTEM JEC) 1 OF 1
~

I
REV.
WLUMN

9 TIME OF SUBMITTAL OF THE DOCUMENTATION

9.1 - Time o f S u b m i t t a l by t h e s t e e l M a n u f a c t u t e r t o NCN o r t o another.

o r d e r e r (e. g . C o n t r a c t o r C of/NCN o f s t r u c t u r a l ~ a r t s ) .

The c o m p l e t e documentation as l a i d down S e c t i o n 6 s h a l l be

s u b m i t t e d a f t e r c o m p i l a t i o n by t h e s t e e l M a n u f a c t u r e r t o NCN o r
a n o t h e r o r d e r e r as l a i d down i n t h e s p e c i f i c a t i o n s o r o r d e r
documents.

9.2. Time o f S u b m i t t a l b y t h e C o n t r a c t o r o f NCN o f s t r u c t u r a l p a r t s

The c o m p l e t e d o c u m e n t a t i o n as l a i d down i n S e c t i o n s 6 and 7 ,

s h a l l be submi t t e d . . a f t e r compi l a t i o n by t h e C c l n t r a c t o r o f NCN

t o NCN as l a i d down i n t h e s p e c i f i c a t i o n s o r a r d e r documents.

9.3 Submit t a l . o f t h e Docurnentation

The c o m p l e t e d o c u m e n t a t i o n as l a i d down i n 6 and 7 above, checked

I
by NCN, w i l l be s u b m i t t e d as described i n Section 1 1 , by NCN t o

1) The r e s p o n s i b i l i t y f o r t h e Documentation Center i s w i t h NUCLEN,up t o

_ core loading
Irnrnediatly p r i o r t o c o r e l o a d i n g t h e Documentation Center w i l l be handed
over. L
 I NUCLEOU
YVCLIIIAS INGINHARIA I A - NUCLEN
I PROCESS SPECIFICATIOlN / OOCUMCNT NO
AVS E 2 6 . 2 ~ / 0 1
Part 2

CATEGORIES D I
(EXCLUD ING REACTOR COOLANT SY STEM JEC)

COLU M N

1O MANNER OF SUBMITTAL OF THE DOCUMENTATION BY THE STEEL

MANUFACTURER RESP. CONTRACTOR DF NCN OF STRUCTURAL PARTS

I The docurnents s h a l l be subnli t t e d i n s e p a r a t e f ii l e s r e s p . f o l d e r s

arranged i n accordance w i t h t h e s t i p u l a t i o n s o f t h e s p e c i f i c a t i o n s
I
o r o r d e r docurnents.

1 10.1 D e s i g n a t i u n o f f i l e s and f o l d e r s
I
The c o n t r a c t o r has t o d e s i g n a t e a11 f i l e s and f o l d e r s , b e f o r e
s h i p m e n t t o t h e N C N O r d e r i n g Departrnent.

4
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 DOClIMfNT NO
NUCLEN
PROCESS SPECIFICATION nvs E 26.2~/01
NUCLIBRAS ENGENHARIA I A - NUCLEN
P ~ r 2t
RCVISION 0
TITLE DOCUMCEITAT I ON OF PII~ING-OF K E Q U I R ~ L N I CATLGOKI ES D \ TO D 5 ~~F C T , O ~ J 1 1
FOR NATIONAL SUPPLY FOS NPP ANGRA 2 AND 3
( E X C L U D I N G R E A C T O R COOLANT S Y S T E M J E C ) PAGF 1 01 3
HEV
COLIIMN

11 D I STRI BUT I ON OF THE DOCUMENTAT I ON

11.1 The M a t e r i a l Docurnentation s h a l l be subrnitted by t h e S t e e l

M a n u f a c t u r e r t o NCN d i r e c t l y r e s p . v i a a C o n t r a c t o r o f NCN.
The d i s t r i b u t i o n o f t h e docurnentation s h a l l be a s i n d i c a t e d
on Page 2 o f S e c t i o n 11.

11.2 The Docurnentation o f s t r u c t u r a l p a r t s s h a l l be s u b m i t t e d t o

NCN by t h e C o n t r a c t o r o f NCN. The d i s t r i b u t i o n o f t h e docu-
r n e n t a t i o n s h a l l be as d e s c r i b e d u n t e r S e c t i o n 1 1 Page 3 .

f PREPAREOBV
I '

1. I
 MUCLEN
HUCL~.SPAS ~NGIHIIAIIA IA. - NUCL~N
I PROCESS SPECIFICATION I :IiiCIlVF H 1 ti

Part 2
i

AVS E 2 b . 2 ~ / 0 1

I
I -
~ITLE DOCUMENTATI ON OF 1'1 P I NG Of; R E Q U I REMtlNT CATEGORI ES D1 TO D5
FOR N A T I O N A L SUPPLY FOR NPP ANGRA 2 AND 3
( E x c L U D I NG REACTOR COOLANT SYSTEM JEC)

-
STEEL MANUFAC-
STEEL MANUFACTURER H N CN
TURERIS A R C H I V
- MATER I A L ORDER
&I
I ORI G I NAL
I

MANUFACTURERIS QC AND
NCN QC I N MANUFACTLIRERIS
WORKSHOP

-
S.

._-
'-4 DOCUMENTATION CHECK

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ORIGINAL ORIGINAL

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INDEPENDENT EXPERT I N M A T E R I A L FOR NOT

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1 copy STEEL MANUFACTURERIS QC

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ORIGINAL +
3 COPIES
NCN-QC-RI O 1 COPY N CN
ARCH I V ORDER ING DEPARTMENT
ORIGINAL +
- - 2 COPIES
NCN
' PROJECT MANAGEMENT
I J
( ORIGINAL +

1 COPY
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1
2 COPI ES
NCN S ITE MANAGEMENT 1 COPY
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ERECTOR NCN/QC
-. SITE
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iORIGINAL
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I

1
Docu-cENTER I
012, Jan. 1922
NUCLEN
UNIIC.~A% IH-I~IHII~A 34 - HUCIIH
PROCESS SPECIFICATION AVS E 2 6 . 2 ~ 1 0 1
Part 2
t R [ V l 5 Ov 0
DOCUMCNTATION O F F'lf'ING OF REQIJI REMENT CATEGORIES
T ~ T L ~ DI TO DS SLCTl.'I II
FOR N A T I O N A L SUPPLY FOR NPP ANGRA 2 AND 3

ARC t i IVES
OF NCN'S
MANUFACTURER
CONTRACTOR
i

DOCUMENTAT I ON

Ln

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ORIGINAL +
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2 COPIES
. NCN-PROJECT MANAGEMENT

ORIGINAL +
- 2 COPIES
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ERECTOR 1 COPY 1 COPY
-- NCN-QC
- S I TE
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I ORIGINAL
 DOCUMENT N O

NUCLEN AVS E 2 6 . 2 ~ / 0 1
NUCLEWAS EMENHAIIA sA - NUCLEN PROCESS SPECIFICATION Part 2
REVISION O
'TITLE DOCUMENTATI ON OF P I P I N G OF REQlII REMENT CATEGORI ES D1 TO D5 SECTION 12
FOR NATIONAL UPP Y FO
(EXCLUDING R E ~ C T O ~ COOPAWT
PP NGRA 2 A D 3
SPSTEMJ E C ~ PAGE 1 oF 2
REV
COLUMN
12 FORMS

These NCN b l a n k s ( ~ n n e x1) can be o b t a i n e d frorn NCN v i a t h e o r d e r i n g

department by s t a t i n g t h e r e q u i s i t i o n nurnber. I
I

B i n d i n g -------
Blanks 1

I
I
~lankt NCli Req .No.
No. I

1 Schedule o f App r o v a l Document s 0.444.01

2 List o f Materials l:Sfã:8b

0.446.01
3 Welding P l a n ( T a b l e - P l a n ) 0.235.01
4 Welding P l a n ( I n d i v i d u a l ~ l a n ) 0.447.01

5 Test and E x a m i n a t i o n Sequence P l a n

0.23 O 1
0.44&:01
7 Welders Qual i f i c a t i o n C e r t i f i c a t e 0.373.01
8 Report o f P r o c e d u r e Q u a l i f i c a t i o n 0.354.01
9 Report o f P r o d u c t i o n T e s t Coupons 0.348.01
IO M a t e r i a l T e s t Record Sheet (MTRS) 0.340.01
1I Attachments No. 1 t o M a t e r i a l T e s t Record Sheet (MTRS) 0.355.01
12 Record o f M a t e r i a l I d e n t i f i c a t i o n T r a n s f e r 0.356.01
13 Non-Confo rmance Repo r t 0.367.01
14 Documen t a t i o n Release C e r t i f i c a t e
15 C e r t i f i c a t i o n L i s t f o r M a t e r i a 1 Documentation-National
SUPP~Y -
16 Certification L i s t forstructural P a r t Documentation -
National Supply -
17 Cove r Sheet C e r t i f i c a t e No..... ..
36 S t i c k e r f o r Documentation F i l e s

3
i
Y 12. Jan. 1982
I
 DOCUMENT NO
NUCLEN AVS E 2 6 . 2 ~ 1 0 1
NUCLEBRAS ENCENHIIU sA - NUCLEN PROCESS SPECIFICATION
Part 2
REVISION 0

DOCUMENTATI ON OF P I P ING OF RE U I REMENT CATEGORI ES D 1 TO D5 - SECTION 12

TIrLE
FOR NATIONAL SUPPLY FOR NPP A GRA 2 AND 3
~ExCLUDINGREACTOR COOLANT SYSTEM JEC)
8 PAGE 2 OF 2
REV
COLUMN

------------------
Recommended Blanks

-
'$ank
No. . Title NCN Req.No.

50 T e s t Record o f Tens i 1 e/Bend T e s t 0.399.01

51 T e s t Record o f Notched Bar Irnpact T e s t 0.334.01
52 T e s t Record o f Chemical A n a l y s i s and I n t e r c r y s t a l 1 i n e 0.335.01
Corrosion Test

53 T e s t Record o f Micro/Macro S t r u c t u r e E v a l u a t i o n 0.336.01

54 Heat-Treatrnent Record 0.337.01
56 U l t r a s o n i c E x a m i n a t i o n Record (wel ds) page 1 0.269.00
I
57 Ul t r a s o n i c E x a m i n a t i o n Record (welds) page 2 0270.00
58 Surface Crack E x a m i n a t i o n Record (page 1) 0.271.00 I

59 Surface Crack E x a m i n a t i o n Record (page 2) 0.272.00

60 Radiographi c Examina t i o n Record (page 1) 0.267.00'
I
61 Radiographi c E x a m i n a t i o n Record (page 2) 0.268.00
68 Examinat i on Record o f Corros ion P r e v e n t ion ( r u b b e r
1 ining)
0.359.01 1
69 Examination Record o f C o r r o s i o n Prevent i o n ( p a i n t 0.360.01
coating)
70 Examinati on Record o f Pressure/Leak T e s t 0.368.01
i

73 TestSpecimenLocationPlan 0.364.01
I
9
74 US-Examination Instruction 0.366.01 I
II

75 Hea t- t rea tmen t P l an 0.365.01

I
76 i k a m i n a t i o n Record o f Pel 1 ini-Drop-Weight Test O. 338.01 i
77 Attachment t o .... 0.349.01
I
84 Checks b e f o r e S t a r t i n g o f F a b r i c a t i o n
85 Hardness T e s t Examination Record

6.
z
o
PREPARE0 E Y
5
32 ,
NUCLEN AVS E 26.2D/Ol
~ u í i f ~ rI ~A
G I~N M . I I ~ I A - NUCLIN
PROCESS SPECIFICATION Part 2
RLViSiOr4 O
,,,,, DOCUMENTATI ON OF PIPING OF RECJUI REMkNT CATEGORI t S D1 TO D5 - SECTION Annex 2
FOR NATIONAL SUPPLY FOR NPP A GRA 2 AND 3
(EXCLUDI NG REACTOR COOLANT SY S'TEM JEC) PAGE 1 or 9
REV
COCUMt

1. PURPOSE

The purpose o f t h i s Annex 2 i s t o g i v e a d d i t i o n a l i n f o r m a t i o n to

AVS E 26.2D/Ol P a r t 2 f o r t h e docurnentation o f pipework, f o r the

NATI ONAL SCOPE OF SUPPLY. r e g a r d i n g t o ;
I
- p r e p a r a t i o n o f m a n u f a c t u r i n g docurnents f o r Release and Approval
- u s i n g o f formsheets
- r e c o r d i n g o f m a t e r i a l t e s t s and i n - p r o c e s s e x a m i n a t i o n s .

RELEASE-APPROVAL DOCUMENTS

P r e p a r a t i o n o f Release / Approval Documents

A f t e r p l a c i n g order the Contractor s t a r t s w i t h the preparation
o f t h e M a n u f a c t ü r i n g Documents f o r Release/Approval .
D u r i n g t h i s phase a11 doubts have t o be removed w i t h a s s i s t a n c e
o f NCN.
B e f o r e t h e o f f i c i a l d e l i v e r y o f t h e Release/Approval Documents,
NCN perforrns a d e t a i l e d check o f t h e documents on t h e base o f
L

copies ( 3 - times) , t o be s u r e , t h a t t h e Approval P r o c e d u r e can

pass w i t h o u t o r o n l y w i t h srnall a l t e r a t i o n s .
The documents f o r r e l e a s e : / a p p r o v a l a r e t h e Gasis f o r f u r t h e r
documentat ion .
See a l s o s e c t . 5 o f t h e r e l e v a n t s p e c i f i c a t i o n .

Re 1 ease and App rova 1 Procedu r e

The agreed number o f a p p r o v a l documents a r e t o be d e l i v e r e d i n
each case t o t h e o r d e r i n g department o f NCN.
NCN i s r e s p o n s i b l e f o r t h e performance o f t h e r e l e a s e / a p p r o v a l
procedure. The c o n t r a c t o r r e c e i v e s o n l y one s e t o f r e l e a s e d /
approvèd r e p r o d u c i b l e s .
Only a f t e r r e c e i v i n g t h e released/approved documents t h e Contractoi
may s t a r t t h e m a n u f a c t u r i n g process.

3. USE OF FORMSHEETS
The use o f formsheets: .
-s i m p l i f i e s t h e p r e p a r a t i o n o f documents
-prevents f a u l t s
- permi t a u n i forrn documentation
Lhe t o t h e s e reasons NCN has prepared fbrmheets ár d f f e r e n t purposesl
PREPARED By 12, Jan. 1982
NUCLEN
H U C I I B R ~ %tPiCINHARiA % A

-
- HUCLIH I PROCESS SPECIFICATION
1
I AVS E 26.2D/Ol
-P a r t 2

--i
H1 VlSI(iY 0
ON OF PI P ING 01: R E O U I REI'iENT CATEGORI CS D l TO D 5 : I Annex 2
FOR NATIONAL SUPPLY FOR NPP A ~ ~ G R LA AND 3
(EXCLUDINGREACTOR COOLANT S Y S T C M J E C ) 1 2 9 ,,AGE 01

Ht v

MANLIFACTURINC DOCUHENTS FOR RELEASE AND APPROVAL I N

ACCORDANCE W I TH SECT. 5 OF THE RELEVANT S P E C I F I CAT I ON

4.1 S c h e d u l e o f E x a n i i n a t i o n and A p p r o v a l Docurnents Olank no. I

L i s t o f Docurnents b e l o n g i n g t o a p a r t i c u l a r o r t o types o f
structural parts. T h i s p a p e r i s Coversheet f o r one s e t o f
a p p r o v a l docurnents. I f any o f t h e p r e - a p p r o v a l docurnents i s
f o r w a r d e d t o NCN f o r r e l e a s e o f r e v i s i o n s , t h e Schedule o f
E x a m i n a t i o n and A p p r o v a l Docurnents has t o go w i t h t h e docurnent
being revised f o r up-dating.

Draw i nas

On assernbly d r a w i n g s a c e r t a i n arnount o f i n f o r r n a t i o n for

i d e n t i f i c a t i o n purposes i s mandatory.
See S e c t . 5 o f the relevant specification.

4.3 L i s t o f Materials B l a n k no. 2

The n e c e s s a r y aniount o f i n f o r m a t i o n f o r t h e approval procedure

has t o be l i s t e d i n t o , columns 1 f8 o f t h i s docurnent.

4.4 --
T e s t and E x a r n i n a t i o n Sequence Plan B l a n k no. 5

The m a n u f a c t u r e r s h a l l 1 i s t i n t o columns 1 i5 important

m a n u f a c t u r i n g s t e p s and a1 1 t e s t s and e x a m i n a t i o n s r e q u i r e d i n
MTS a n d / o r IES o f t h e r e l e v a n t s p e c i f i c a t i o n s .

PREPAREDB*

12. Jan. 1982

 NUCLEN
N u c 1 1 I ~ A lI W G l N u b l i b < A - NUCIIN
I P R O C E S S SPECIFICATION
I AVS E 26.20101
Part 2
1 R 1 V15lOh
o
TITLE DOCUMENTAT I ON OF P I PING OF REQUf REMENT CATEGORI ES D 1 TO D5 sECTION Annex 2
FOR NAT IONAL SUPPLY F0R"NPP ANGRA 2 AND 3
(EXCLUDI NG REACTOR COOLANT SYSTEM JEC) PAOE 3 OF 9
-,

' 4.5 Welding Plan ( ~ a b l e~ l a n ) Bl'ank no. 3

F o r s t r u c t u r a l p a r t s o f s t a n d a r d m a t e r i a l s , normal w e l d groove
design,and s i m p l e w e l d i n g processes. The C o n t r a c t o r f i l l s
i n t Ó columns 1; 16 a1 1 d a t a f o r t h e v a r i o u s w e l d - j o i n t s ,
m a t e r i a l s , a n d w e l d i n g p r o c e s s e s w h i c h a r e l a t e r checked d u r i n g
manufacturing.

4.6 Welding P l a n ( I n d i v i d u a l ~ l a n ) B l a n k no. 4

F o r i n d i v i d u a l w e l d seams r e q u i r i n g more a t t e n t i o n than t h e

ones under 4.5 .e.g. p l a t e s o r tubes w i t h heavy w a l l s .

5- OTHE,R BLANKS

B l a n k no. 13

For each case i n w h i c h m a n u f a c t u r i n g o f a p r o d u c t o r t h e

product deviates from the s t i p u l a t i o n s o f the s p e c i f i c a t i o n
o r t h e p r e - a p p r o v a l documents a non-conformance r e p o r t
s h a l l be issued. D e t a i l s see main p a r t o f t h i s AVS I t e m 8

C e r t i f i c a t i o n L i s t f o r M a t e r i a l Documentation B l a n k no. 15
I
D e t a i l s see Sect. 6.1.2 o f t h e main p a r t o f t h i s AVS.

Checks b e f o r e s t a r t o f f a b r i c a t i o n B l a n k no. 84

jx
Covers a11 checks b e f o r e m a n u f a c t u r i n g can s t a r t as l a y e d down
i n r e l e v a n t MTS.
I
PREPARE0 B V
NucLEN
~ u c l t n nAs ENGENHARIA S.A. - NUCLEN
PROCESS SPECIFICATION
I DOCUMCNT NO
A v s E 26.20/01
Part 2
I RFVISiVN O
TITLC DOCUMENTAl-I ON OF P I I' I NG OF REQU I REMLN7 CATEGOR I E S D I 'I 0 D5 SECT,ON
F O R N A T I O N A L S U P P L Y F O R NPP ANGRA 2 AND 3 Annex 2
( E x c L U D I N G RLACTOR COOLANT SYSTEM J E C ) PAGE 4 Of 9
RCV
COLUMN

C e r t i f i c a t i o n L i s t f o r S t r u c t u r a l Cornponent Docunientation

B l a n k no. 16

D e t a i l s see S e c t . 7.4 o f t h e main p a r t o f t h i s AVS.

Cover Sheet f o r C e r t i f i c a t e B l a n k no. 17

This blank i s used f o r m a t e r i a l s whích a r e bought from s t o c k .

The c o v e r s h e e t c e r t i f i e s , t h a t t h e m a t e r i a l i s i n accordance
w i t h t h e requirernents o f t h e r e l e v a n t s p e c i f i c a t i o n . It can
a l s o be used t o q u a l i f y a m a t e r i a l f o r a r e q u i rernent c a t e g o r y
w i t h a l o w e r number.

B l a n k no. 73
T e s t Specimen l o c a t i o n P l a n

Used f o r m a t e r i a l t e s t s i n c o n n e c t i o n w i t h q u a l i f i c a t i o n
procedures o r rnanufacturing t e s t s . I n here exact location o f
v a r i o u s t e s t specimen i n r e l a t i o n t o each o t h e r and i n many
cases a l s o t o t h e w e l d seam i s l a y e d down. T h i s -docurnent car-i
i n some cases be a p p r o v a l document, b u t can a l s o o n l y c o n t a i n
recommendat i o n s .

US E x a m i n a t i o n I n s t r u c t i o n s Blank no. 711

T h i s b l a n k c o n t a i n s recommendations f o r U l t r a s o n i c t e s t o f
compl i c a t e d w e l d j o i n t s c r e a t i n g a v a r . i e t y o f forn-echoes. It
can be a p p r o v a l document i n s p e c i a l cases.
 1-
- - - . -
t \ K L ' . ~ L M ICo

I
NUCLEN
N U C ~ I ~ P tNGINHAliA
~ S tA - NUCLIH 1 PROCCSS SPECIPICATION
AVS E 26.2D/Ol
Part 2
nCVI7ION 0
REMENT CATEGORIES D1 TO D5 ~,ccrioN Annex
PAOE 5 OF g
HCV

Heat-Treatrnent P l a n B l a n k no. 75

T h i s form-sheet c o n t a i n s inforrnation f o r heat treatrnent

p r o c e s s e s such as I o c a t i o n o f thermocouples,soaking time,
c o o l i n y down rates etc.

W e l d e r ' s Qual i f i c a t i o n C e r t i f i c a t e B l a n k no. 7

T h i s c e r t i f i c a t e i s i s s u e d f o r each w e l d e r and f o r each

q u a l i f i c a t i o n t e s t he passes,for repetions o f test,and
extended qual i f i c a t i o n .
C o n d i t i o n s f o r q u a l i f i c a t i o n s and v a l i d i t y o f c e r t i f i c a t e
see r e l e v a n t code.

R e p o r t o f P r o c e d u r e Qual i f i c a t i o n B l a n k no. 8

C o n t a i n s a11 n e c e s s a r y d e t a i l s i n c o n n e c t i o n s w i t h Procedure
q u a l i f i c a t i o n such as m a t e r i a l , w e l d i n g p a r a m e t e r s , a n d t e s t
resul ts. Scope o f t e s t i ng i s l a y e d down in AD-HP 2/1.

Report o f P r o d u c t i o n Tes t Coupon Bl.ank no. 9

Gives a11 d e t a i l s i n c o n n e c t i o n w i t h t h e p r o d u c t i o n t e s t and

contains the test resul ts.

0
V 12. Jan. 1902
I NUCLEN
NUCLIBPAI I Y C I N ~ ~ A R ~ AI A - NUCIIH ( PROCCSS SPCCIFICATION
AVS E 2 6 . 2 ~ 1 0 1
Part 2
1" O
'TITCE DOCUMENTATION OF P I P I N G OF REQUI REMENT CATEGORI E S DI TO DS '
RrVl'AON
StCTlON Anncx 2
FOR NA'TI ONAL SUI'PLY FOR NPP ANGRA 2 AND 3
PAU€ 6 oF y
(EXCLIJDI N G REACTOR COOLANT S Y STEM J E C ) ----- a-
1 ncv

M a t e r i a l T e s t Record Sheet B l a n k no. 10 and 1 1

A f t e r having r e c e i v e d t h e released/approved listofmaterials

t h e C o n t r a c t o r o r d e r s m a t e r i a l w i t h t h e c o r r e s p o n d i n g MTS's.
Dependi ng on t h e Requ i remen t Ca t e g o r y ( R C ) t h e necessary
inforniation ( k i n d o f t e s t s o r examinations, participation o f
i n s p e c t o r s ) have t o be t r a n s f e r e d by t h e m a t e r i a l m a n u f a c t u r e r
t o the "Material T e s t Record Sheet" (MTRS),

The MTRS i s a c h e c k - l i s t o f t h e m a t e r i a l t e s t s and examina-

t ions.

Test-Record f o r Tensile/Bending T e s t . B l a n k no. 50

T e s t - R e p o r t o f Notched Bar Impact T e s t . B l a n k no. 51

Report o f P e l l i n i - D r o p - W e i g h t Test. B l a n k no. 76

T e s t Record o f Chemical A n a l v s i s and I n t e r c r v s t a l l i n e

Corrosion Test.
B l a n k no. 52

T e s t Record o f M a c r o / M i c r o s t r u c t u r e Evaluation. B l a n k no. 5

The b l a n k s 50,51, 52, 76 ,53 a r e se1 f - e x p l a n a t o r y . They a r e recornmended

only. The C o n t r a c t o r may u s e h i s own f o r m s h e e t as l o n g as t h e y c o n t a i n
t h e same amount o f i n f o r m a t i o n .

PRLPAREOBV 012. Jan. 1982

 1
- - -.-. --
NUCLEN AVS E 26.2D/0\

I N M L I I ~ B A I I N ~ ~ N H A B S~ AA - NUCLIN

1
PROCESS SPCCIFICATION
'
Part 2
REVIYON: O
DOCUMENTAT I ON OF P 1 P I NG OF REQUI REMENT CATEGORI ES D1 TO D5 SECT,ON, A~~~~ 2
FOR NATIONAL SUPPLY FOR NPP ANGRA 2 AND 3 PAOE: 7 OF: 9
(EXCLUDING REACTOR COOLANT SYSTEM JEC)
REV.

H e a t - t reatrnent Record B l a n k no. 54

H e a t - T r e a t i n g f u r n a c e s o r o t h e r equipment f o r c a r r y i n g o u t
the h e a t t r e a t m e n t must have been approved by t h e Independen
Inspector. Heat t r e a t m e n t o f cornponents and component
p a r t s s h a l l be p e r f o r m e d a c c o r d i n g t o an approved Heat
T r e a t m e n t P l a n w h i c h a l s o i s p a r t o f t h e documentation.

The "Tempera t u r e d i ag ram" r e c o r d e d d u r in g t h e hea t t r e a trnen t

p r o c e s s s h a l 1 be k e p t i n t h e r n a n u f a c t u r e r s docurnentation.
The p r e p a r e d r e c o r d o f a h e a t t r e a t r n e n t s t a t e s accordance
between t h e approved Heat Treatment P l a n and t h e a c t u a l h e a t
t r e a tmen t .
T h i s r e c o r d s h a l l be p a r t o f t h e docurnentation

Record o f M a t e r i a l I d e n t i f i c a t i o n T r a n s f e r B l a n k no. 12

The i d e n t i f i c a t i o n o f a s e m i - f i n i s h e d m a t e r i a l must be k e p t
i n t a c t during processing. T h i s requirernent i s f u l f i l l e d by
t r a n , s f e r i n g t h e m a r k i n g t o t h e p a r t s w h i c h w i 1 1 be used f o r
f u r t t i e r processing. . The rnarking t r a n s f e r rnay o n l y be
perforrned b y a u t h o r i z e d persons whi ch a r e o u t p o i n t e d t o
c e r t a i n levels o f authorization. Such p e r s o n s a r e t h e I . I . ,
NCN I n s p e c t o r and a Works t n s p e c t o r a p p o i n t e d by t h e
rnanufacturer.
I t i s l a i d down i n t h e M a t e r i a l T e s t Sheets, item " l d e n t i f i -
cation". who c a r r i e s o u t t h e m a t e r i a l i d e n t i f i c a t i o n ,

O n l y i n a s p e c i a l case i t i s p o s s i b l e t o l e a v e t h i s r e -
q u i rement:
I f the.re i s a s e & f - i n i s h e d p r o d u c t a v a i l a b l e i d e n t i f i e d by
a starnp o f 1 . 1 . . ( h i g h e s t l e v e l o f a u t h o r i z a t i o n ) and t h i s
m a t e r i a l s h a l l be used f o r a l o w e r l e v e l , e.g. RC4, than i t
i s p o s s i b l e t o c a r r y o u t t h e m a r k i n g t r a n s f e r by a l o w e r l e v e l
o f authorization, i n d i c a t e d i n t h e r e l e v a n t MTS end acc. to
t h e c e r t a i n RC.

12, Jan. 1982

PREPARED BI:
-
 í)clLuU.\; ho

NUCLEN AVS E 26.2D/Ol

NL!<IICILS '<YC.I.iHLEIL \ A - NVCLIN PROCESS SPECIFICATION Part 2
I
lllLE DOCUMENTAT I ON OF P I P I NG OF REQLI I REMENT CATEGOR I ES D1 TO D5 REVlYON 0
SCCTION Annex 2
FOR NATIONAL SWPPLY FOR NPP ANGRA 2 A D 3
(EXCLUDING REACTOR COOLANTSYSTEM JEcB PAOE 8 OF. 3
I
REV.
COLUMN

I n t h e f o l l o w i n g i s g i v e n some i n f o r r n a t i o n on how, f o r

I exarnple, t h e m a t e r i a l rnarking t r a n s f e r has t o be c a r r i e d o u t

on an o r i g i n a l p l a t e , i f severa1 srnall p i e c e s have t o be c u t
I
out:

- f i r s t t h e r e q u i r e d dirnensions have t o be rnarked up on t h e

o r i g i n a l plate.

- t h e marking i s t h e n t r a n s f e r r e d t o each i n d i v i d u a l l y rnarked up

srnal l e r p i e c e .

- c o r r e c t e n e s s i s checked and c e r t i f i e d w i t h a stamp by t h e

Works I n s p e c t o r and by 1 . 1 . o r NCN I n s p e c t o r , depending on
I
t h e c o r r e s p o n d i ng MTS.

- o n l y a f t e r t h i s process t h e p l a t e can be c u t .

Should a complete t r a n s f e r n o t be p o s s i b l e f o r any reason,

e.g. l a c k o f space, an agreed code may be used.
In therecord thedirnensionsof t h e c u t plates h a v e t o
be e n t e r e d . T h e r e f o r e i t i s p o s s i b l e t o check always t h e
I
c o r r e c t n e s s o f t h e rnarking t r a n s f e r s .
By a d d i n g up t h e dirnensions o f t h e c u t parts plus the
I
q u a n t i t y o f t h e r e s . t b f . t k o r i g i n a l dirnensions r e s u l t.
I f t h e starnp t r a c e a b l e t o t h e o r i g i n a l starnp p l a c e o f a
c a s t i n g o r f o r g i n g has t o be rernoved by a rnachining o p e r a t i o n ,
t h e m a c h i n i n g ha$ t o be i n t e r r u p t e d i n t i m e t o e n a b l e t h e
t r a n s f e r o f t h e m a r k i n g t o an a l r e a d y finished surface o f
the part. A' n o t p r o p e r l y perforrned t r a n s f e r o f t h e m a r k i n g
leads t o the r e j e c t i o n o f the p a r t .
The t r a n s f e r p r o c e d u r e has t o be docurnented on t h e b e f o r e
rnent ioned . . sheet.

PREPARED Br:
O 12. Jan. 1982
 . '.O

I
LL..'L.,

NUCLEN AVS E 26.2D/Ol

N U C I I B ~ ~ IHGINHh@I4
I I 4 - NUCIIH PEOCESS SPECIFICA'TION Part 2
t
I I
REVIYOW: O
wLE DOCUMENTATI ON OF P l P I NG OF REQUI REMENT CATEGORI ES D1 TO D5 stcrion: Annex
FOR NATIONAL SUPPLY FOR NPP ANGRA 2 A D 3
(ExcLuDING REAcToR cooLANT sYsTEM JEcY PAOE: 9 OF: g
REV.

U l t r a - S o n i c Exarni n a t i o n Record ( ~ eds)

l B l ank

S u r f a c e Crack E x a m i n a t i o n Record B l a n k no. 59 ="I

R a d i o g r a p h i c E x a m i n a t i o n Record

Examination Record o f C o r r o s i o n
Prevention (rubber l i n i n g ) Blank no.68

Exami na t ion Record o f Cor r o s i o n

Prevention (painting) Blank no. 69

I These forrnsheets a r e as we] 1 se1 f - e x p l a n a t o r y .

I t s h o u l d be mentioned t h a t i n case o f X-ray exarninations t h e

I
m a n u f a c t u r e r has t o s t o r e t h e f i lrns and t o f o r w a r d them t o
NCN upon r e q u e s t .

E x a m i n a t i o n Record o f Pressure/Leak Test B l a n k no. 70

T h i s f o r m - s h e e t s h a l l be used f o r welded s t r u c t u r a l p a r t s
and al,so p r e - f a b r i c a t e d s p o o l s w i t h f l a n g e d c o n n e c t i o n s .

Hardness T e s t E x a m i n a t i o n Record. . . B l a n k no. 85

T h i s b l a n k needs n o e x p l a n a t i o n s .

Attachement - no. . .-,... . ., B l ank no. 77

T h i s paper can be used f o r a11 a d d i t i o n a l i n f o r r n a t i o n

r e q u i r e d f o r any b l a n c whatsoever i n c l u d i n g t h e p r e a p p r o v a l
docurnents.

Documentation Release C e r t i f i c a t e Blank no. 14

.
m
C

0
Checks B e f o r e S t a r t o f Manufacturing Blank no. 89
-r!
-
8
2
Onl y f o r welded cornponents.if t h e s e s t e p s are-,not i n c l uded i n
the relevant material c e r t i f i c a t e .
PREPARED aY 12. Jan. 1352
h
 - 7

1 -
DOCUMENT NO
NUCLEN AVS E 2 6 . 2 ~ / 0 1
"IUCLI IRAI IMOfMHARIA IA - NUCLEN
PROCESS SPECIFICATION
Part 2
-
TITLE DOCUMENTAT I ON OF P I P I NG OF REQLI I REMENT CATEGORI ES D1 1 0 D5
REVISION

~~CTION
O
ANNEX 3
FOR NATIONAL SUPPLY FOR NPP ANGRA 2 AND 3
(EXCLUDING REACTOR COOLANT SYSTEM J E C ) PAGE 2 OF 2
1 REV
COLU M N

I H Material - and F i l l e r M e t a l C e r t i f i c a t e s
I
These c e r t i f i c a t e s a r e f i l e d as f o l l o w s :

H-2: M a t e r i a l C e r t i f i c a t e s ( ~ a t i o n a l~ u p p l y )

H-4: F i l l e r Metal f o r Welding C e r t i f i c a t e s ( N a t i o n a l supply)

I Workshop Documentation f o r S t r u c t u r a l P a r t s
The Workshpp Documentation i s f i l e d as f o l l o w s :

1-3: Workshop Documentation f o r S t a n d a r d i z e d S t r u c t u r a l P a r t s

(National ~ u p p l y )

1-4: Workshop Documentation f o r S y s t e m - r e l a t e d S t r u c t u r a l

Parts (National ~ u p p l y )

L Support and Hanger Documentat i o n

The s u p p o r t and ~ a n Docurnentation
~ ~ r i s f i l e d as f o l lows:

L-2: Workshop Documentation f o r S u p p o r t s and Hangers ( ~ a t i o n a l

 NUCLEN
NUCLIMAS HIOÍNWUU S.A. - NUQEN
I PROCESS SPECIFICATION I DOCUMENT NO

AVS E 26.2D/Ol
Part 2

REV.
COLUMN

F i l i n a Order

The f o l l o w i n g f i l i n g o r d e r f o r N a t i o n a l Supply i s an e x t r a c t o f t h e
LY
general f i l i n g o r d e r a t s i t e .

System-encompassing documents, Such as

- Material - and F i l l e r Metal C e r t i f i c a t e s - N a t i o n a l Supply -
as w e l l as

- Approval Document s , broken down i n t o

- Approval Documents f o r standardized S t r u c t u r a l P a r t s
(National ~ u p p l y )
- Approval Documents f o r System-related S t r u c t u r a l P a r t s
( N a t i o n a l Supply)

- Workshop Documentation f o r S t r u c t u r a l P a r t s
- Standardized S t r u c t u r a l P a r t s ( ~ ai ot n a l Suppl y )
- System-related S t r u c t u r a l P a r t s ( ~ a t i o n a lSupply)

- Support and Hanger Documentat ion ( ~ ai ot n a l Supply)

are f i l e d i n separate f i l e s .

I f t h e document scope exceeds the c a p a c i t y o f a f i l e , additional

f i l e s must be provided, t o which t h e same d e s i g n a t i o n as f o r t h e
f i r s t f i l e i s assigned. The subsequent f i l e s o n l y g e t a d i f f e r e n t '
filenumber, e.g; D-4 f i l e n o . 1, D-4 fileno. 2 etc.

I Instruction f o r f i l i n g order i n d e t a i l :
I
D App rova 1 Document s
The approval Documents a r e f i l e d as f o l lows:
D-4: Approval Documents f o r standard i zed S t r u c t u r a l P a r t s
(National ~ u p p l y )

D-5: Approval Documents f o r system-related S t r u c t u r a l P a r t s

( N a t i o n a l ~ u p pyl)

D-9: Approval Documents f o r Supports and Hangers ( ~ a t i o n a l

SUPP~Y)

PREPAREDar
@ 12. Jan. 1982 i
t