hc2-ldp-v1 - 06 Dew Point
hc2-ldp-v1 - 06 Dew Point
hc2-ldp-v1 - 06 Dew Point
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HC2-LDP
Low Dewpoint Probe
Instruction Manual
© 2016; Rotronic AG
Rotronic AG
E-M-HC2-LDP-V1_06 Bassersdorf, Switzerland
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Table of Contents
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1 Overview
The ROTRONIC low-dewpoint probe is designed to measure trace moisture in the range of
-70 .. 85° C (-94 .. 185 °F)Td. The dew point probes are based on a capacitive trace moisture sensor, a Pt1000
temperature sensor, and the high-precision AirChip4000 measurement electronics for evaluation and
processing of the sensor data. The probe is designed for dewpoint/frostpoint measurements in compressed-air
systems. The robust stainless-steel housing and the stainless-steel sinter filter make the probe suitable for
industrial applications. The output signals from the low-dewpoint probe are exclusively digital. Suitable devices
for making the dewpoint/frostpoint and temperature measurements available as analog signals are the
ROTRONIC measurement converters in the HF5, HF8 and PF4 series, as well as the ROTRONIC HP22 and
HP23 hand-held meters. Alternatively, the probe can be connected directly to a PC USB port, and read out
using MS Windows HW4 software.
The units in the LDP series can be kept up to date with regard to improvements in functionality through simple
update of the firmware.
© 2016; Rotronic AG
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1.1 Applicability
This manual applies to LDP series probes with firmware version V1.5. The low-order digit of the firmware version
stands for minor changes, e.g. correction of errors which do not influence the main functionality of the device.
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Figure 2: LDP probe, screwed into LDP FC measurement chamber in POM (Polyoxymethylene).
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Figure 3: Base body of measurement chamber (LDP MC) in POM (polyoxymethylene) and stainless steel.
Figure 4: Fully assembled measurement chamber (LDP FC) in POM (polyoxymethylene) and stainless steel.
© 2016; Rotronic AG
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2 Mechanical Dimensions
2.1 Probe
The LDP probes are available with 2 metres or 5 metres of cable. Figures 5 and 6 show the sensor head of the
low-dewpoint probe.
14.9
G1/2“
Figure 5: Dimensions of the LDP probe head in mm
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Figure 7: Dimensions (in mm) of the complete measurement chamber with LDP FC fixed valve.
Figure 8: Dimensions (in mm) of the LDP MC measurement chamber base body.
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3 General
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IMPORTANT:
You should not touch the filter with your bare hands. Soiling of any kind can impair the precision and response
time of the measurements.
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IMPORTANT:
ROTRONIC recommends that you send the probe back to the manufacturer for calibration and adjustment.
ROTRONIC has a professional, high-quality calibration system that guarantees optimal, certified results.
The device settings can be protected by a password. Password protection is configured with the HW4
software.
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Specific limit values can be defined for dewpoint, frostpoint and temperature; an alarm is shown in the HW4
software when they are exceeded.
This function is a fixed component of the LDP probe firmware and cannot be disabled. In the case of a short
circuit or power interruption at the dewpoint or temperature sensor, a digital alarm is triggered and displayed
in the HW4 software. While the alarm is pending, the values for dewpoint/frostpoint are set to the current
temperature value (e.g. at 23 °C (73 °F), the display shows 23 °C (73 °F) Td).
In the case of a temperature-sensor alarm, the temperature value is set to -99 °C (-146 °F).
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There is no static system without any changes. Systems are always in motion and this may must be monitored.
In this case the threshold monitoring can be used when changes of the value are important even below
-70 °C Td. The following graph shows the drying process of a probe after connecting it to a compressed air
system. After reaching -70 °C Td the value jumps back to -66 °C Td and goes further down until the system is
stable.
In this case a compressed air system is monitored which is slightly below -70 °C Td. With the threshold
monitoring activated, variations (e.g.: opening of valves, extensive use of air, leakage, etc.) in the system can
still be seen.
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Dewpoint/frostpoint Dewpoint
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5 Mechanical Installation
It is recommended that you position the probe close to the application to be monitored. Long pipelines from the
measurement chamber to the main line that is to be monitored make measurement unnecessarily difficult with
regard to amplitude and reaction time. In order to prevent any drop in environmental humidity and pressure from
affecting the measurements, there must be no leaks (except for the outlet valve of the measurement chamber).
Figure 9: POM measurement chamber LDP-FCPB1 with compressed-air connection (left), probe insertion
thread (right), and fixed valve (top).
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1. Push the sealing ring over the filter onto the G1/2” threaded shaft. Use a new sealing ring for every
new installation of the probe.
2. Remove the red protective cap. Do not touch
the probe filter with your bare hands.
3. First, screw the probe finger-tight into a G1/2”
thread.
sealing ring
4. Tighten the probe with a torque wrench set to 25 Nm.
Important: The probe must be tightened using only its 27 mm hex section.
5. The probe can be attached only to a transmitter, a hand-held meter or a PC.
- Connection to a PC: The plug of the probe is connected to a PC via the AC3001 service cable.
- Connection to a transmitter (HF5, HF8 or PF4): The plug of the probe is attached directly to the
probe input on the transmitter.
- Connection to a hand-held meter (HP22, HP23): The plug of the probe is attached directly to the
probe input on the hand-held meter.
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5 - Not connected
6 - Not connected
7 - Not connected
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6 Maintenance
This chapter describes calibration, adjustment, validation and filter changes as well as the tools necessary for
this, e.g. service cable.
6.2 Calibration
Both the Pt1000-RTD temperature sensor used in the probe and the corresponding electronics are very stable
and do not normally need to be calibrated after initial factory calibration. The long-term stability of the
HYGROMER® LDP-1 sensor from ROTRONIC is normally better than 1.°C Td per year. For maximum accuracy,
the calibration of the probe should be checked every 12 months. Applications in which the probe is exposed to
considerable contamination could require more frequent checks.
IMPORTANT:
ROTRONIC recommends that you send the probe back to the manufacturer for calibration and adjustment.
ROTRONIC has a professional, high-quality calibration system that guarantees optimal, certified results.
Customers can carry out the adjustments themselves, using the HW4 software.
• Start the HW4 software and look for the connected LDP probe (HW4 Menu > Devices and Groups >
Search for Devices > Search for USB Master)
• The device tree of the LDP probe lists all calibration and adjustment functions.
• At least 2 calibration points must be recorded, if adjustments are to be made at a later date.
• The adjustment points must be recorded in the sequence from dry to moist; the lowest calibration point
must be at the lower limit of the measurement range, with two further points in the range
-10 .. 10 °C (14 .. 50 °F) Td.
• You will find further instructions in the LDP sensor software manual, E-M-HW4v3-LDP-001.
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6.3 Probe
It is recommended to carry out maintenance on the probe at least once a year (or, in the case of measurements
in oil-polluted air, every 3 months). To do this, remove the filter and submit it to a visual inspection. Soiled parts,
such as measurement chamber, fixed valve or filter, must be cleaned in an ultrasonic bath and alcohol, or
exchanged. If the sensor is soiled, the probe must be returned to the manufacturer.
IMPORTANT:
The sensor filter must be removed very carefully, because touching the trace moisture sensor can destroy it!
The filter should not be touched with bare hands. Any improper maintenance can lead to a reduction in the
precision of measurements.
© 2016; Rotronic AG
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7 Firmware Update
The LDP probe firmware can be updated with the HW4 software. Firmware updates are available for
downloading on the ROTRONIC website. Updating the firmware requires that the probe be connected via an
AC3001 service cable to a PC with HW4 software installed on it.
IMPORTANT:
There must be a permanent connection to the computer and a stable power supply during the update process.
Procedure:
• Connect the probe to the service cable, or to an HF5, HF8, PF4, HP22 or HP23.
Remark:
As of 2014, the service cables work with a standard USB driver. Older service cables need a
ROTRONIC USB driver, which is installed on the PC together with the HW4 software. For detailed
information on the ROTRONIC USB driver, see the manual E-M-HW4v3-Main.
• Download the latest LDP probe firmware to your PC from the ROTRONIC website.
• Launch the HW4 software on the PC and search for the LDP probe.
HW4 Main Menu > Devices and Groups > Search for Devices > Search for USB Master / Search for
Ethernet Master
• Select the Update option under Device Manager in the menu
Extras > Firmware Update
For further information, see the manual E-M-HW4v3-LDP-001.
© 2016; Rotronic AG
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8 Technical Data
General
Compatible HF5, HF8, PF4, HP22, HP23, AC3001, HW4 (V3.4.0 or higher)
Power supply
Temperature measurement
© 2016; Rotronic AG
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Digital interface
General specifications
IP protection IP65
Conformity
EMC Directive:
until 20.04.2016: 2004/108/EG
from 20.04.2016: 2014/30/EU
CE / EMC immunity
EN 61000-6-1: 2007, EN 61000-6-2: 2005
EN 61000-6-3: 2007+A1:2011+AC:2012, EN 61000-6-4: 2007+A1:2011
Environmental limits
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Note:
The deviations were measured at 23°C and 80 %RH (19.37 °C Td).
© 2016; Rotronic AG
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Dimensions 40 x 106 mm
POM (LDP-MCP)
Housing material
Stainless steel 1.4301 (LDP-MCS)
Dimensions 40 x 106 mm
© 2016; Rotronic AG
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9 Accessories
All accessories for ROTRONIC products are to be found in the manual E-M-HC2-accessories. The main
service cables for the LDP probe are also listed there:
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10 Additional Documents
Remark:
The document titles are supplemented by the appended version numbers. These version numbers have been
omitted in the above table.
© 2016; Rotronic AG
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11 Document Approval
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