S 1 FNMDL 3 SM
S 1 FNMDL 3 SM
S 1 FNMDL 3 SM
Original Instructions
1: PUMP SPECS
Certified Quality
Model S1F TROP EG
Non-Metallic
2: INSTAL & OP
Design Level 3
3: EXP VIEW
ISO 9001 Certified TELNI
ISO 14001 Certified TPNF
4: AIR END
9
5: WET END
6: OPTIONAL
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone (419) 524.8388 dnuoS & hseM
Fax (419) 522.7867 relffuM gninepmaD largetnI dradnatS
noitpO relffuM
SANDPIPERPUMP.COM noitpO
7: WARRANTY
TA DEGG
sandpiperpump.com
TROP TSUAHX
DEGREMBUS
Safety Information
IMPORTANT WARNING
Read the safety warnings and instructions in this manual When used for toxic or aggressive fluids, the pump should
before pump installation and start-up. Failure to comply with always be flushed clean prior to disassembly.
the recommendations stated in this manual could damage the
pump and void factory warranty.
Before maintenance or repair, shut off the compressed air line,
When the pump is used for materials that tend to settle out bleed the pressure, and disconnect the air line from the pump.
or solidify, the pump should be flushed after each use to Be certain that approved eye protection and protective clothing
prevent damage. In freezing temperatures the pump should be are worn at all times. Failure to follow these recommendations
completely drained between uses. may result in serious injury or death.
Airborne particles and loud noise hazards. Wear eye and ear
protection.
CAUTION
In the event of diaphragm rupture, pumped material may enter
Before pump operation, inspect all fasteners for loosening
the air end of the pump, and be discharged into the atmosphere.
caused by gasket creep. Retighten loose fasteners to prevent
If pumping a product that is hazardous or toxic, the air exhaust
leakage. Follow recommended torques stated in this manual.
must be piped to an appropriate area for safe containment.
sandpiperpump . com
s1fnmdl3sm-rev0717
Table of Contents
1: PUMP SPECS
SECTION 1: PUMP SPECIFICATIONS.................1
• Explanation of Nomenclature
• Performance
• Materials
• Dimensional Drawings
2: INSTAL & OP
SECTION 2: INSTALLATION & OPERATION.......5
• Principle of Pump Operation
• Recommended Installation Guide
• Troubleshooting Guide
3: EXP VIEW
• Composite Repair Parts Drawing
• Composite Repair Parts List
• Material Codes
• Option For Virgin PTFE & TPE Equipped
Pumps Drawing
4: AIR END
• Air Distribution Valve Assembly
• Air Valve with Stroke Indicator Assembly
• Pilot Valve Assembly
• Intermediate Assembly
5: WET END
SECTION 5: WET END......................................17
• Diaphragm Drawings
• Diaphragm Servicing
6: OPTIONAL
• Solenoid Shifted Air Valve
• Dual Port
• Electronic Leak Detector Installation Instructions
sandpiperpump . com
s1fnmdl3sm-rev0717
Explanation of Pump Nomenclature
Your Model
#: __
S ____ __ __ __ __ __ __ __ __ __ ____
1: PUMP SPECS
Pump Pump Check Design Wetted Diaphragm/ Check Valve Non-Wetted Porting Pump Pump Kit
Brand Size Valve Level Material Check Valve Seat Material Options Style Options Options
Model #: S XX X X X X X X X X X XX
Pump Brand Porting Options E5. Solenoid Kit with 110VAC
S SANDPIPER® N NPT Thread Explosion-Proof Coil
U Universal (Fits ANSI and DIN) E6. Solenoid Kit with 220VAC Coil
Pump Size
7 Dual Porting (ANSI) E7. Solenoid Kit with 220VAC
1F 1" Full Flow
8 Top Dual Porting (ANSI) Explosion-Proof Coil
Check Valve Type 9 Bottom Dual Porting (ANSI) E8. Solenoid Kit with 110VAC, 50 Hz
B Ball Explosion-Proof Coil
Pump Style
Design Level E9. Solenoid Kit with 230VAC, 50 Hz
D With Electronic Leak
3 Design Level Explosion-Proof Coil
Detection (110 V)
SP. Stroke Indicator Pins
Wetted Material E With Electronic Leak
K PVDF Detection (220V) A1. Solenoid Kit with 12 VDC
P Polypropylene I Inline Porting NPT Threads ATEX Compliant Coil
C Conductive Polypropylene M With Mechanical A2. Solenoid Kit with 24 VDC
V Conductive PVDF Leak Detection ATEX Compliant Coil
S Standard A3. Solenoid Kit with 110/120 VAC
Diaphragm/Check Valve Materials V With Visual Leak Detection 50/60 Hz ATEX Compliant Coil
1 Santoprene/Santoprene
2 PTFE Santoprene Backup/PTFE Pump Options A4. Solenoid Kit with 220/240 VAC
0 None 50/60 Hz ATEX Compliant Coil
3 PTFE Pumping, PTFE-Santoprene
Backup Driver/PTFE 6 Metal Muffler
4 Santoprene Pumping/Santoprene Kit Options
B Nitrile/Nitrile 00. None
G PTFE-Neoprene Backup/PTFE P0. 10.30VDC Pulse Output Kit
M Santoprene/PTFE P1. Intrinsically-Safe 5.30VDC,
N Neoprene/Neoprene 110/120VAC 220/240 VAC
V FKM/FKM Pulse Output Kit
Y PTFE Pumping/One-Piece Bonded P2. 110/120 or 220/240VAC
Driver/PTFE Pulse Output Kit
Z One-Piece Bonded/PTFE Kit Options (cont.)
Check Valve Seat E0. Solenoid Kit with 24VDC Coil
K PVDF E1. Solenoid Kit with 24VDC
P Polypropylene Explosion-Proof Coil
IEC EEX m T4
Non-Wetted Material Options E2. Solenoid Kit with 24VAC/12VDC Coil
P Polypropylene E3. Solenoid Kit with 12VDC
1 40% Glass Filled Polypropylene Explosion-Proof Coil Note: Pump models equipped with these
with PTFE hardware E4. Solenoid Kit with 110VAC Coil explosion-proof solenoid kit options E1, E3,
C Conductive Polypropylene E5, E7, E8 or E9, are certified and approved
by the above agencies. They are NOT ATEX
compliant.
Your Serial #: (fill in from pump nameplate)______________________________________
Special Conditions For Safe Use: Conductive polypropylene, conductive acetal, or conductive PVDF pumps are not to be installed in applications where the pumps may be
subjected to oil, greases and hydraulic liquids
NON-METALLIC
ATEX
S05, S1F
Detail
Wetted Material Non-Wetted Pump
ATEX Detail Kit Options
Options Material Options Options
II 1G c T5
II 1D c T100°C
C, V C 6 00
I M1 c
I M2 c
II 2G c T5
C, V C 0, 6 00
II 2D c T100°C
II 2G Ex ia c IIC T5
C, V C 0, 6 P1
II 2D Ex c iaD 20 IP67 T100°C
II 2G EEx m c II T5
C, V C 0, 6 A1, A2, A3, A4
II 2D c IP65 T100°C
1 • Model
S15, S1F
S20Non-Metallic sandpiperpump . com
1: PUMP SPECS
The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
• 1" ANSI Flange or
BAR
PSI
5 (8.5) 15 (25.5)
PN10 25mm DIN Flange 10 (17)
7 100 1
00
CAPACITY P SI (
6.8 20 (34)
90 Bar
• 0 to 53 gallons per minute 6 ) 25 (42.5)
(0 to 200 liters per minute) 80
80 P 30 (51)
SI (5
NPSHR
AIR DISTRIBUTION VALVE 5 .44
Bar)
70
• No-lube, no-stall design 35 (59.5)
60
SOLIDS-HANDLING 4 60 P 40 (68)
HEAD
SI (4
.08 B
• Up to .25 in. (6mm) ar)
METERS
50
45 (76.5)
HEADS UP TO
FEET
3
40
• 100 psi or 231 ft. of water 40 PS
I (2.7
2 Bar
(7 bar or 70 meters) 2 30 ) 30 9.7
25 7.6
DISPLACEMENT/STROKE 20 20 6
• .19 Gallon / .72 liter 1
20 PS
I (1.36 15 4.5
Bar) A
10 ir Inle t Press 10 3
MAXIMUM OPERATING PRESSURE ure
5 1.5
• 100 psi (7 bar) 0 0
0 5 10 15 20 25 30 35 40 45 50 55
SHIPPING WEIGHT U.S. Gallons per minute
• Polypropylene 42 lbs. (19kg)
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
• PVDF 54 lbs. (24kg)
Liters per minute
CAPACITY
Materials
Material Profile: Operating Polypropylene: A thermoplastic polymer. Moderate tensile
and flex strength. Resists stong acids and alkali. Attacked by
180°F
82°C
32°F
0°C
Temperatures:
CAUTION! Operating temperature limitations are as follows: chlorine, fuming nitric acid and other strong oxidizing agents.
Max. Min.
PVDF: (Polyvinylidene Fluoride) A durable fluoroplastic with 250°F 0°F
Conductive Acetal: Tough, impact resistant, ductile. Good 190°F -20°F excellent chemical resistance. Excellent for UV applications. 121°C -18°C
abrasion resistance and low friction surface. Generally inert, with 88°C -29°C High tensile strength and impact resistance.
good chemical resistance except for strong acids and oxidizing
agents. Santoprene®: Injection molded thermoplastic elastomer with 275°F -40°F
no fabric layer. Long mechanical flex life. Excellent abrasion 135°C -40°C
EPDM: Shows very good water and chemical resistance. Has 280°F -40°F resistance.
poor resistance to oils and solvents, but is fair in ketones and 138°C -40°C
alcohols. UHMW PE: A thermoplastic that is highly resistant to a broad 180°F -35°F
range of chemicals. Exhibits outstanding abrasion and impact 82°C -37°C
FKM: (Fluorocarbon) Shows good resistance to a wide range 350°F -40°F resistance, along with environmental stress-cracking resistance.
of oils and solvents; especially all aliphatic, aromatic and 177°C -40°C
halogenated hydrocarbons, acids, animal and vegetable oils. Urethane: Shows good resistance to abrasives. Has poor 150°F 32°F
Hot water or hot aqueous solutions (over 70°F(21°C)) will resistance to most solvents and oils. 66°C 0°C
attack FKM. Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious. 220°F -35°F
Hytrel®: Good on acids, bases, amines and glycols at room 220°F -20°F Very few chemicals are known to chemically react with PTFE; 104°C -37°C
temperatures only. 104°C -29°C molten alkali metals, turbulent liquid or gaseous fluorine and
a few fluoro-chemicals such as chlorine trifluoride or oxygen
Neoprene: All purpose. Resistance to vegetable oils. Generally 200°F -10°F difluoride which readily liberate free fluorine at elevated
not affected by moderate chemicals, fats, greases and many 93°C -23°C temperatures.
oils and solvents. Generally attacked by strong oxidizing acids,
ketones, esters and nitro hydrocarbons and chlorinated aromatic Maximum and Minimum Temperatures are the limits for which these materials can be operated.
Temperatures coupled with pressure affect the longevity of diaphragm pump components.
hydrocarbons. Maximum life should not be expected at the extreme limits of the temperature ranges.
Nitrile: General purpose, oil-resistant. Shows good solvent, oil, 190°F -10°F
water and hydraulic fluid resistance. Should not be used with 88°C -23°C
Metals:
highly polar solvents like acetone and MEK, ozone, chlorinated Alloy C: Equal to ASTM494 CW-12M-1 specification for nickel and nickel alloy.
hydrocarbons and nitro hydrocarbons.
Stainless Steel: Equal to or exceeding ASTM specification A743 CF-8M for corrosion
Nylon: 6/6 High strength and toughness over a wide 180°F 32°F resistant iron chromium, iron chromium nickel and nickel based alloy castings for
temperature range. Moderate to good resistance to fuels, oils 82°C 0°C general applications. Commonly referred to as 316 Stainless Steel in the pump industry.
and chemicals.
For specific applications, always consult the Chemical Resistance Chart.
Ambient temperature range: -20°C to +40°C
Process temperature range: -20°C to +80°C for models rated as category 1 equipment
-20°C to +100°C for models rated as category 2 equipment
In addition, the ambient temperature range and the process temperature range do not exceed the operating temperature range of the applied non-metallic parts as listed in the manuals of the pumps.
DISCHARGE PORT
1" FNPT
AIR INLET
1/2 FNPT
18.18 462
17.12 435
9.81 249
2.50 64
.50 13
SUCTION PORT SUCTION PORT (OPTIONAL)
1" FNPT 1" FNPT
S1F NON-METALLIC
Mesh & Sound
Standard Integral Dampening
Muffler Option Muffler
Option
IN-LINE PORTED OPTION
DIMENSIONAL TOLERANCE = .125 [3mm] A 11.81 [300] 13.50 [343]
4X .53 13
MTG. SLOT
10.09 256
DISCHARGE PORT
.56 X .69 SLOTTED BOLTING CONFIGURATION A
FITS TO EITHER:
1" ANSI 125# FLANGE CONNECTION OR 4.96 126
PN10 25mm DIN FLANGE CONNECTION
17.04 433 3.62 92
AIR INLET
1/2 FNPT
20.75 527
17.12 435
9.81 249
2.50 64
GENERAL NOTES
1. STANDARD INTEGRAL MUFFLER (SHOWN) COVERS 1" FNPT EXHAUST PORT
4.00 102 FOR OPTIONAL MUFFLER STYLES OR PIPING EXHAUST AIR IN SUBMERGED
APPLICATIONS
4X .44
MTG. SLOT
10.19 259
1: PUMP SPECS
DISCHARGE PORT
9/16 X 11/16 SLOTTED BOLTING
CONFIGURATION FITS TO EITHER 1” ANSI 125#
FLANGE CONNECTION OR PNIO 25mm DIN
FLANGE CONNECTION MANIFOLD CAN ROTATE
±90° FROM VERTICAL
CENTERLINE
FRONT VIEW
SIDE VIEW
SUCTION PORT
9/16 X 11/16 SLOTTED BOLTING
CONFIGURATION FITS TO EITHER 1” ANSI 125#
FLANGE CONNECTION OR PNIO 25mm DIN
FLANGE CONNECTION
9/16 TYP.
4 PLACES
DIMENSION A B
Standard Pump 5 5/8" 10 1/4"
BOLT PATTERN IS
SYMMETRICAL Pulse Output Kit 5 5/8" 10 1/4"
ABOUT CENTERLINES
Mesh Muffler 8 9/16" 11 1/8"
Sound Dampening Muffler 8 9/16" 11 1/8"
AIR INLET
1/2” NPT
BOTTOM VIEW
SIDE VIEW
FRONT VIEW
SUCTION PORT
14mm X 17mm SLOTTED BOLTING
CONFIGURATION FITS TO EITHER 1” ANSI 125#
FLANGE CONNECTION OR PNIO 25mm DIN
FLANGE CONNECTION
14mm TYP.
4 PLACES
DIMENSION A B
BOLT PATTERN IS Standard Pump 143mm 260mm
SYMMETRICAL
ABOUT CENTERLINES Pulse Output Kit 143mm 260mm
Mesh Muffler 167mm 283mm
Sound Dampening Muffler 167mm 283mm
AIR INLET
1/2” NPT
BOTTOM VIEW
SUCTION
LINE
SUCTION
LINE
5 • Model S1F Non-Metallic sandpiperpump . com
s1fnmdl3sm-rev0717
Recommended Installation Guide
Available Accessories:
1. Surge Suppressor Unregulated Air
1
2. Filter/Regulator Supply to Surge
Suppressor
Surge Suppressor
3. Air Dryer
Pressure Gauge
Shut-Off Valve
2: INSTAL & OP
Pipe Connection
Note: Surge Suppressor and (Style Optional)
Piping must be supported after
Flexible Connector Discharge
the flexible connection
Check
Valve
Shut-Off
Drain Port Valve
Muffler
(Optional Piped Exhaust)
2 Air Inlet
Flexible Connector
3
Vacuum
Gauge
Filter Regulator
Air Dryer
Suction
CAUTION
Shut-Off Valve The air exhaust should
be p iped to an area
Drain Port for safe d isposition
of the product b eing
pumped, in the event of
a diaphragm failure.
Air Supply
Connect the pump air inlet to an air supply with sufficient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed to
insure air supply pressure does not exceed recommended limits.
For additional troubleshooting tips contact After Sales Support at [email protected] or 419-524-8388
63
INLINE DISCHARGE
MANIFOLD OPTION
Torque:
140 in. lbs.
(15 N-m)
Torque:
200 in. lbs.
(22 N-m)
Torque:
180 in. lbs.
(20 N-m)
3: EXP VIEW
Torque:
320 in. lbs.
(36 N-m)
Torque:
200 in. lbs.
(22 N-m)
Torque:
OVERLAY OPTION 160 in. lbs.
(18 N-m)
62
64
INLINE SUCTION
MANIFOLD OPTION
Note: Polypropylene pumps are shipped with the 1" NPT Pipe Plug (Item 64) installed in the end ports of both suction and discharge one-piece
manifolds. To convert to the Inline porting positions for pump installation and operation, first remove the pipe plugs and re-install in the center ports. Apply PTFE tape
or pipe sealant to threads of the plug before installation.
LEGEND:
= Items contained within Air End Kits
= Items contianed within Wet End Kits
Note: Kits contain components specific to the material codes.
ATEX Compliant
3: EXP VIEW
155 ����356-T6 Aluminum Natural color
156 ����356-T6 Aluminum 540 ����Nylon
157 ����Die Cast Aluminum Alloy #380 542 ����Nylon
158 ����Aluminum Alloy SR-319 544 ����Nylon Injection Molded
162 ����Brass, Yellow, Screw Machine Stock 550 ����Polyethylene
165 ����Cast Bronze, 85-5-5-5 551 ����Glass Filled Polypropylene
166 ����Bronze, SAE 660 552 ����Unfilled Polypropylene
170 ����Bronze, Bearing Type, 555 ����Polyvinyl Chloride
Oil Impregnated 556 ����Black Vinyl
180 ����Copper Alloy 557.....Unfilled Conductive Polypropylene
305 ����Carbon Steel, Black Epoxy Coated 558.....Conductive HDPE
306 ����Carbon Steel, Black PTFE Coated 559......Glass-Filled Conductive Polypropylene
307 ����Aluminum, Black Epoxy Coated 570 ����Rulon II®
308 ����Stainless Steel, Black PTFE Coated 580 ����Ryton®
309 ����Aluminum, Black PTFE Coated 600 ����PTFE (virgin material)
313 ����Aluminum, White Epoxy Coated Tetrafluorocarbon (TFE)
330 ����Zinc Plated Steel 603 ����Blue Gylon®
332 ����Aluminum, Electroless Nickel Plated 604 ����PTFE
333 ����Carbon Steel, Electroless 606 ����PTFE
Nickel Plated 607 ����Envelon
335 ����Galvanized Steel 608 ����Conductive PTFE
337 ����Silver Plated Steel 610 ����PTFE Encapsulated Silicon
351 ����Food Grade Santoprene® 611 �����PTFE Encapsulated FKM
353 ����Geolast; Color: Black 632 ����Neoprene/Hytrel®
354 ����Injection Molded #203-40 633 ����FKM/PTFE
Santoprene® Duro 40D +/-5; 634 ����EPDM/PTFE
Color: RED 635 ����Neoprene/PTFE
356 ����Hytrel® 637 ����PTFE, FKM/PTFE
357 ����Injection Molded Polyurethane 638 ����PTFE, Hytrel®/PTFE
358 ����Urethane Rubber 639 ����Nitrile/TFE
643 ����Santoprene®/EPDM
(Some Applications)
(Compression Mold) 644 ����Santoprene®/PTFE R E C YC L I N G
359 ����Urethane Rubber 656 �����Santoprene® Diaphragm and Many components of SANDPIPER® AODD
360 ����Nitrile Rubber Color coded: RED Check Balls/EPDM Seats pumps are made of recyclable materials.
363 ����FKM (Fluorocarbon) 661 ����EPDM/Santoprene® We encourage pump users to recycle worn
Color coded: YELLOW 666 ����FDA Nitrile Diaphragm, out parts and pumps whenever possible,
after any hazardous pumped fluids are
thoroughly flushed.
Note:
Item 45
The diaphragm is
to be installed with
3: EXP VIEW
3: EXP VIEW
diaphragm assembly, place assembly in a vise, without damage to diaphragm, loosen complete
gripping on the exterior cast diameter of the inner assemblies, rotate diaphragm and reassemble as 13. Loosely reinstall one boss plug (item 50) to the
plate. Turn the outer plate clockwise to separate the described above. filled spill containment chamber.
assembly.
Always inspect diaphragms for wear cracks or Step 9: Reassemble containment chamber then the 14. Shut off air supply. Remove safety clip. Manually
chemical attack. Inspect inner and outer plates for pumping diaphragms (item 45) secure by installing the shift air valve by pushing stroke indicator pin in the
deformities, rust scale and wear. Inspect intermediate outer chamber in place and tightening the capscrews. opposite direction of current position. Install safety
bearings for elongation and wear. Inspect diaphragm Replace bottom boss plug (item 51) and new O-Ring clip (item 1-K) into the smaller unthreaded hole in the
rod for wear or marks. Clean or repair if appropriate. (item 48). opposite end cap (item 1-E). This locks the valve spool
Replace as required. to one side, keeping the pump from shifting. Adjust
NOTE: The spill containment option has two the airline regulator so that air pressure slowly fills the
Step 2: Reassembly: There are two different types of additional virgin pumping diaphragms (item 45). PTFE pump. The diaphragm expands, forcing the fluid in the
diaphragm plate assemblies utilized throughout the diaphragms are installed with the natural concave chamber to be slowly displaced.
Sandpiper product line: Outer plate with a threaded curve toward the outer chamber.
stud, diaphragm, and a threaded inner plate. Outer 15. Loosen the top boss plug on the filled chambers.
plate with a threaded stud, diaphragm, and an inner NOTE: One Piece Diaphragm Servicing (Bonded This allows fluid in the chamber to purge trapped air
plate with through hole. Secure threaded inner plate PTFE with integral plate) The One Piece diaphragm from the chamber. This can be seen by watching the
in a vise. Ensure that the plates are being installed has a threaded stud installed in the integral plate at column of fluid in the sight tube. When fluid appears at
with the outer radius against the diaphragm. the factory. The inner diaphragm plate has a through the top of the port, quickly tighten the boss plug. Fluid
hole instead of a threaded hole. Place the inner loss of 1 to 2ml is acceptable.
Step 3: Lightly lubricate, with a compatible material, plate over the diaphragm stud and thread the first
the inner faces of both outer and inner diaphragm diaphragm / inner plate onto the diaphragm rod only 16. Tilt the pump so the uppermost pipe tee (item 52) is
plates when using on non-Overlay diaphragms (For until the inner plate contacts the rod. Do not tighten. A in the vertical position. Loosen the pipe plug (item 49).
EPDM water is recommended). No lubrication is small amount of grease may be applied between the This will allow trapped air to purge through the pipe tee.
required. inner plate and the diaphragm to facilitate assembly. When fluid appears at the tee opening, reinstall the pipe
Insert the diaphragm / rod assembly into the pump plug. NOTE: If all air is not purged using this procedure,
Step 4: Push the threaded outer diaphragm plate and install the outer chamber. Turn the pump over remove the check valve components from the top
through the center hole of the diaphragm. and thread the second diaphragm / inner plate onto port of the outer chamber (item 44). Apply manual
Note: Most diaphragms are installed with the natural the diaphragm rod. Turn the diaphragm until the pressure to the pumping diaphragm by inserting a blunt
bulge out towards the fluid side. inner plate contacts the rod and hand tighten the instrument into the top port of the outer chamber and
assembly. Continue tightening until the bolt holes applying pressure to the diaphragm. Loosen the pipe
Step 5: Thread or place, outer plate stud into the inner align with the inner chamber holes. DO NOT LEAVE plug (item 49) allowing the fluid to purge any remaining
plate. For threaded inner plates, use a torque wrench THE ASSEMBLY LOOSE. trapped air. Reinstall the plug.
to tighten the assembly together. Torque values are
called out on the exploded view. Repeat procedure FILLING CHAMBERS WITH LIQUID 17. Repeat steps 12 through 16 to fill opposite spill
for second side assembly. Allow a minimum of 15 THE CHAMBERS ARE FILLED WITH WATER AT containment chamber.
minutes to elapse after torqueing, and then re-torque THE FACTORY.
the assembly to compensate for stress relaxation in If you prefer to substitute another liquid, to prevent 18. Reinstall the check valve components, discharge
the clamped assembly. system contamination consult the factory first to manifold and elbows to the pump. The pump is now
determine compatibility of the substitute with pump ready for operation.
construction.
1-G
1-F
1-D
1-E
1-G
1-A
1-G 1-B
Read these instructions completely, before installation For Pumps with Metal Mesh Muffler or Piped Exhaust:
and start-up. It is the responsibility of the purchaser 1 031-141-001 Air Valve Assembly 1
to retain this manual for reference. Failure to comply (Includes all items used on 031-140-001
with the recommendations stated in this manual will
damage the pump, and void factory warranty.
minus items 1-D, 1-F & 1-J)
ATEX Compliant
* For pumps with stainless brass sleeve and spool set use replace last three digits with 162
1-J
1-G
1-F
1-D
1-E
1-G
1-M
1-C
1-A
1-K
1-C
1-B
1-E
4: AIR END
Air Valve Assembly Parts List
1-M Item Part Number Description Qty
1-G 1 031-146-000 Air Valve Assembly 1
1-H
1-A 031-143-000 Sleeve and Spool Set w/Pins 1
1-B 095-119-559 Body, Air Valve 1
1-C 132-039-551 Bumper 2
1-D 165-096-559 Cap, Muffler 1
1-E 165-156-147 Cap, End 2
Air Distribution Valve Servicing 1-F 530-028-550 Muffler 1
See repair parts drawing, remove screws. 1-G 560-020-360 O-Ring 8
Step 1: Remove staple retainer (1-H). 1-H 675-068-115 Staple 2
1-J 710-015-115 Screw, Self-Tapping 4
Step 2: Remove end cap (1-E), bumper (1-C).
1-K 210-008-330 Clip, Safety 1
Step 3: Remove spool part of (1-A) (caution, do not scratch). 1-M 560-029-360 O-Ring 2
Step 4: Press sleeve (1-A) from body (1-B).
Step 5: Inspect O-Ring (1-G) and replace if necessary. For Pumps with PTFE Coated Hardware:
Step 6: Lightly lubricate O-Rings (1-G) on sleeve (1-A). 1 031-146-002 Air Valve Assembly 1
1-J 710-015-308 Screw, Self Tapping 4
Step 7: Press sleeve (1-A) into body (1-B). (includes all other items on 031-146-000 above)
Step 8: Reassemble in reverse order.
For Pumps with Piped Exhaust:
Note: Sleeve and spool (1-A) set is match ground to a specified clearance 1 031-147-000 Air Valve Assembly 1
sleeve and spools (1-A) cannot be interchanged. (includes all items on 031-146-000 minus 1-D, 1-F, & 1-J)
ATEX Compliant
3-A
3-E 3-D
3-F
3-C
4: AIR END
3-B
30
27
4: AIR END
34
6
32
Intermediate Assembly Drawing INTERMEDIATE REPAIR PARTS LIST
Item Part Number Description Qty
Step 1: Remove plunger, actuator (30) from center of
4 114.024.551 Bracket, Intermediate 1
intermediate pilot valve cavity. 114.024.559 Bracket, Intermediate 1
Step 2: Remove Ring, Retaining (32), discard. 6 135.034.506 Bushing, Plunger 2
Step 3: Remove bushing, plunger (6), inspect for wear 27 560.001.360 O-Ring 2
30 620.020.115 Plunger, Actuator 2
and replace if necessary with genuine parts. 32 675.042.115 Ring, Retaining* 2
Step 4: Remove O-Ring (27), inspect for wear and 34 720.004.360 Seal, Diaphragm Rod 2
replace if necessary with genuine parts.
*Note: It is recommended that when plunger components
Step 5: Lightly lubricate O-Ring (27) and insert into
are serviced, new retaining rings be installed.
intermediate.
Step 6: Reassemble in reverse order.
Step 7: Remove Seal, Diaphragm Rod (34).
Step 8: Clean seal area, lightly lubricate and install new Seal,
Diaphragm Rod (34).
IMPORTANT
When the pumped product source is at a higher
level than the pump (flooded suction condition),
pipe the exhaust higher than the product source
to prevent siphoning spills. In the event of a
diaphragm failure a complete rebuild of the
center section is recommended.
Torque:
320 in. lbs.
Torque:
320 in. lbs.
OVERLAY OPTION
OVERLAY OPTION
Diaphragm Service Drawing, Non-Overlay
Torque:
5: WET END
5: WET END
Step 4: Push the threaded outer diaphragm
plate through the center hole of the diaphragm.
Note: Most diaphragms are installed with the
natural bulge out towards the fluid side. S05,
S07, and S10 non–metallic units are installed
with the natural bulge in towards the air side.
Wiring
58 57
Diagram
3rd Terminal
for ground
#2 Terminal #1 Terminal
Neutral Power
(Negative) (Positive) 59
60
56
Before wiring the solenoid, make certain it is compatible with your system
219-009-006 Solenoid Coil, 230VAC 50 Hz 1
voltage.
Note: Item 58 (Conduit Connector) is not required
IIII 2G
2GEE
EExx mmc c
II T5
T5
*Special Conditions For Safe Use IIII 2D
2DccIP65
IP65T100°C
T100°C
A fuse corresponding to its rated current (max. 3*Irat according IEC
60127-2-1) or a motor protecting switch with short-circuit and thermal
instantaneous tripping (set to rated current) shall be connected in series to each
solenoid as short circuit protection. For very low rated currents of the
57
* For ATEX Compliant Solenoid Coils used in the
European Union
219-011-001 Solenoid Coil, Single mounting
solenoid the fuse of lowest current value according to the indicated IEC 12 VDC, 3.3W / 267mA 1
standard will be sufficient. The fuse may be accommodated in the associated 219-011-002 Solenoid Coil, Single mounting
supply unit or shall be separately arranged. The rated voltage to the fuse shall 24 VDC, 3.3W / 136mA 1
be equal to or greater than the stated rated voltage of the magnet coil. The 219-011-003 Solenoid Coil, Single mounting
110/120 VAC, 3.4W / 29mA 1
breakage capacity of the fuse-link shall be as high as or higher than the
219-011-004 Solenoid Coil, Single mounting
maximum expected short circuit current at the location of the installation 220/240 VAC, 3.4W / 15mA 1
(usually 1500 A). A maximum permissible ripple of 20% is valid for all magnets Note: Item 37 (Conduit Connector) is not required
of direct-current design. Compressed Air Temperature Range: Maximum Ambient Temperature to plus 50°C
6: OPTIONAL
porting flange of the elbows (items 18 and 19) are positioning in the Dual Porting Drawing.)
designed to mate with standard 125# ANSI style
4-bolt, 1" pipe flanges. DUAL PORTING OF THE SUCTION AND SINGLE
PORTING OF THE PUMP DISCHARGE
DUAL PORTING OF BOTH SUCTION AND To convert the pump from the standard single
DISCHARGE ENDS OF THE PUMP suction and single discharge porting configuration
Converting the pump from the standard single to a dual suction porting arrangement remove the
suction and discharge porting configuration to dual only the suction (bottom) manifolds, spacers, and
porting at each end is easy. Simply remove the manifold seals.
manifold seals, spacers, and manifolds (items 35 Position the suction elbows in the desired
and 23 from pump assembly drawing) from the pump. direction at 90° increments. (See arrows and optional
The discharge and suction elbows can be positioning in the Dual Porting Drawing.)
rotated at 90° increments (see arrows and optional
positioning in the Dual Porting Drawing.
44
710-014-330
Self-tapping Screws
(Qty of 2)
53
54
52
49
MUFFLER CAP
or 220-240VAC 50 / 60Hz
Kit 032-045-000 12-32VDC
To install electronic leak detectors, remove the bottom ¼" NPT pipe plug
on the visual sight tube (item 53). Insert leak detector into the ¼" pipe tee
(item 52).
The use of non-OEM replacement parts will void (or negate) agency certifications, including CE, ATEX, CSA, 3A and
EC1935 compliance (Food Contact Materials). Warren Rupp, Inc. cannot ensure nor warrant non-OEM parts to meet the
stringent requirements of the certifying agencies.
Declaration of Conformity
Manufacturer: Warren Rupp, Inc., 800 N. Main Street
Mansfield, Ohio, 44902 USA
Certifies that Air-Operated Double Diaphragm Pump Series: HDB, HDF, M Non-Metallic,
S Non-Metallic, M Metallic, S Metallic, T Series, G Series, U Series, EH and SH High Pressure,
RS Series, W Series, SMA and SPA Submersibles, and Tranquilizer® Surge Suppressors comply with
the European Community Directive 2006/42/EC on Machinery, according to Annex VIII.
This product has used Harmonized Standard EN809:1998+A1:2009, Pumps and Pump Units
for Liquids - Common Safety Requirements, to verify conformance.
Director of Engineering
Authorised Representative: Title
IDEX Pump Technologies
R79 Shannon Industrial Estate
February 27, 2017
7: WARRANTY
Revision Level: F
EC / EU Declaration of Conformity
The objective of the declaration described is in conformity with the relevant Union harmonisation
legislation: Directive 94/9/EC (until April 19, 2016) and Directive 2014/34/EU (from April 20, 2016).
DATE/APPROVAL/TITLE:
18 March 2016 David Roseberry, Director of Engineering