S 1 FNMDL 3 SM

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SERVICE & OPERATING MANUAL

Original Instructions

1: PUMP SPECS
Certified Quality
Model S1F TROP EG
Non-Metallic

2: INSTAL & OP
Design Level 3

3: EXP VIEW
ISO 9001 Certified TELNI
ISO 14001 Certified TPNF

4: AIR END
9

5: WET END
6: OPTIONAL
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone (419) 524.8388 dnuoS & hseM
Fax (419) 522.7867 relffuM gninepmaD largetnI dradnatS
noitpO relffuM
SANDPIPERPUMP.COM noitpO
7: WARRANTY

]343[ 05.31 ]003[ 18.11 A

© Copyright 2017 Warren Rupp, Inc.


All rights reserved

TA DEGG
sandpiperpump.com

TROP TSUAHX
DEGREMBUS
Safety Information
IMPORTANT WARNING

Read the safety warnings and instructions in this manual When used for toxic or aggressive fluids, the pump should
before pump installation and start-up. Failure to comply with always be flushed clean prior to disassembly.
the recommendations stated in this manual could damage the
pump and void factory warranty.
Before maintenance or repair, shut off the compressed air line,
When the pump is used for materials that tend to settle out bleed the pressure, and disconnect the air line from the pump.
or solidify, the pump should be flushed after each use to Be certain that approved eye protection and protective clothing
prevent damage. In freezing temperatures the pump should be are worn at all times. Failure to follow these recommendations
completely drained between uses. may result in serious injury or death.

Airborne particles and loud noise hazards. Wear eye and ear
protection.
CAUTION
In the event of diaphragm rupture, pumped material may enter
Before pump operation, inspect all fasteners for loosening
the air end of the pump, and be discharged into the atmosphere.
caused by gasket creep. Retighten loose fasteners to prevent
If pumping a product that is hazardous or toxic, the air exhaust
leakage. Follow recommended torques stated in this manual.
must be piped to an appropriate area for safe containment.

Take action to prevent static sparking. Fire or explosion can


Nonmetallic pumps and plastic components are not UV result, especially when handling flammable liquids. The pump,
stabilized. Ultraviolet radiation can damage these parts and piping, valves, containers and other miscellaneous equipment
negatively affect material properties. Do not expose to UV light must be properly grounded.
for extended periods of time.
This pump is pressurized internally with air pressure during
WARNING operation. Make certain that all fasteners are in good condition
Pump not designed, tested or certified to be powered by and are reinstalled properly during reassembly.
compressed natural gas. Powering the pump with natural
gas will void the warranty.

WARNING Use safe practices when lifting


The use of non-OEM replacement parts will void (or negate) kg

agency certifications, including CE, ATEX, CSA, 3A and EC1935


compliance (Food Contact Materials). Warren Rupp, Inc. cannot
ensure nor warrant non-OEM parts to meet the stringent
requirements of the certifying agencies.

Grounding ATEX Pumps


ATEX compliant pumps are suitable for use in explosive atmospheres when the equipment is properly grounded
in accordance with local electrical codes. Pumps equipped with electrically conductive diaphragms are suitable for
the transfer of conductive or non-conductive fluids of any explosion group. When operating pumps equipped with
non-conductive diaphragms that exceed the maximum permissible projected area, as defined in EN 13463-1: 2009
section 6.7.5 table 9, the following protection methods must be applied:

• Equipment is always used to transfer electrically conductive fluids or


• Explosive environment is prevented from entering the internal portions of the pump, i.e. dry running

For further guidance on ATEX applications, please consult the factory.

sandpiperpump . com
s1fnmdl3sm-rev0717
Table of Contents

1: PUMP SPECS
SECTION 1: PUMP SPECIFICATIONS.................1
• Explanation of Nomenclature
• Performance
• Materials
• Dimensional Drawings

2: INSTAL & OP
SECTION 2: INSTALLATION & OPERATION.......5
• Principle of Pump Operation
• Recommended Installation Guide
• Troubleshooting Guide

SECTION 3: EXPLODED VIEW............................8

3: EXP VIEW
• Composite Repair Parts Drawing
• Composite Repair Parts List
• Material Codes
• Option For Virgin PTFE & TPE Equipped
Pumps Drawing

SECTION 4: AIR END........................................13

4: AIR END
• Air Distribution Valve Assembly
• Air Valve with Stroke Indicator Assembly
• Pilot Valve Assembly
• Intermediate Assembly

5: WET END
SECTION 5: WET END......................................17
• Diaphragm Drawings
• Diaphragm Servicing

SECTION 6: OPTIONAL CONFIGURATIONS.....19

6: OPTIONAL
• Solenoid Shifted Air Valve
• Dual Port
• Electronic Leak Detector Installation Instructions

SECTION 7: WARRANTY & CERTIFICATES.....22


• Warranty
7: WARRANTY

• CE Declaration of Conformity - Machinery


• ATEX Declaration of Conformity

sandpiperpump . com
s1fnmdl3sm-rev0717
Explanation of Pump Nomenclature
Your Model
#: __
S ____ __ __ __ __ __ __ __ __ __ ____
1: PUMP SPECS

(fill in from pump


nameplate)

Pump Pump Check Design Wetted Diaphragm/ Check Valve Non-Wetted Porting Pump Pump Kit
Brand Size Valve Level Material Check Valve Seat Material Options Style Options Options


Model #: S XX X X X X X X X X X XX
Pump Brand Porting Options E5. Solenoid Kit with 110VAC
S SANDPIPER® N NPT Thread Explosion-Proof Coil
U Universal (Fits ANSI and DIN) E6. Solenoid Kit with 220VAC Coil
Pump Size
7 Dual Porting (ANSI) E7. Solenoid Kit with 220VAC
1F 1" Full Flow
8 Top Dual Porting (ANSI) Explosion-Proof Coil
Check Valve Type 9 Bottom Dual Porting (ANSI) E8. Solenoid Kit with 110VAC, 50 Hz
B Ball Explosion-Proof Coil
Pump Style
Design Level E9. Solenoid Kit with 230VAC, 50 Hz
D With Electronic Leak
3 Design Level Explosion-Proof Coil
Detection (110 V)
SP. Stroke Indicator Pins
Wetted Material E With Electronic Leak
K PVDF Detection (220V) A1. Solenoid Kit with 12 VDC
P Polypropylene I Inline Porting NPT Threads ATEX Compliant Coil
C Conductive Polypropylene M With Mechanical A2. Solenoid Kit with 24 VDC
V Conductive PVDF Leak Detection ATEX Compliant Coil
S Standard A3. Solenoid Kit with 110/120 VAC
Diaphragm/Check Valve Materials V With Visual Leak Detection 50/60 Hz ATEX Compliant Coil
1 Santoprene/Santoprene
2 PTFE Santoprene Backup/PTFE Pump Options A4. Solenoid Kit with 220/240 VAC
0 None 50/60 Hz ATEX Compliant Coil
3 PTFE Pumping, PTFE-Santoprene
Backup Driver/PTFE 6 Metal Muffler
4 Santoprene Pumping/Santoprene Kit Options
B Nitrile/Nitrile 00. None
G PTFE-Neoprene Backup/PTFE P0. 10.30VDC Pulse Output Kit
M Santoprene/PTFE P1. Intrinsically-Safe 5.30VDC,
N Neoprene/Neoprene 110/120VAC 220/240 VAC
V FKM/FKM Pulse Output Kit
Y PTFE Pumping/One-Piece Bonded P2. 110/120 or 220/240VAC
Driver/PTFE Pulse Output Kit
Z One-Piece Bonded/PTFE Kit Options (cont.)
Check Valve Seat E0. Solenoid Kit with 24VDC Coil
K PVDF E1. Solenoid Kit with 24VDC
P Polypropylene Explosion-Proof Coil
IEC EEX m T4
Non-Wetted Material Options E2. Solenoid Kit with 24VAC/12VDC Coil
P Polypropylene E3. Solenoid Kit with 12VDC
1 40% Glass Filled Polypropylene Explosion-Proof Coil Note: Pump models equipped with these
with PTFE hardware E4. Solenoid Kit with 110VAC Coil explosion-proof solenoid kit options E1, E3,
C Conductive Polypropylene E5, E7, E8 or E9, are certified and approved
by the above agencies. They are NOT ATEX
compliant.
Your Serial #: (fill in from pump nameplate)______________________________________

Special Conditions For Safe Use: Conductive polypropylene, conductive acetal, or conductive PVDF pumps are not to be installed in applications where the pumps may be
subjected to oil, greases and hydraulic liquids

NON-METALLIC
ATEX
S05, S1F
Detail
Wetted Material Non-Wetted Pump
ATEX Detail Kit Options
Options Material Options Options
II 1G c T5
II 1D c T100°C
C, V C 6 00
I M1 c
I M2 c
II 2G c T5
C, V C 0, 6 00
II 2D c T100°C
II 2G Ex ia c IIC T5
C, V C 0, 6 P1
II 2D Ex c iaD 20 IP67 T100°C
II 2G EEx m c II T5
C, V C 0, 6 A1, A2, A3, A4
II 2D c IP65 T100°C

1 • Model
S15, S1F
S20Non-Metallic sandpiperpump . com

Wetted Material Non-Wetted Pump s1fnmdl3sm-rev0717


ATEX Detail Kit Options
Options Material Options Options
II 1G c T5
Performance
S1F NON-METALLIC
MODEL S1F Non-Metallic Performance Curve
SUCTION/DISCHARGE PORT SIZE Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.

1: PUMP SPECS
The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
• 1" ANSI Flange or

BAR
PSI
5 (8.5) 15 (25.5)
PN10 25mm DIN Flange 10 (17)
7 100 1
00
CAPACITY P SI (
6.8 20 (34)
90 Bar
• 0 to 53 gallons per minute 6 ) 25 (42.5)
(0 to 200 liters per minute) 80
80 P 30 (51)
SI (5

NPSHR
AIR DISTRIBUTION VALVE 5 .44
Bar)
70
• No-lube, no-stall design 35 (59.5)
60
SOLIDS-HANDLING 4 60 P 40 (68)

HEAD
SI (4
.08 B
• Up to .25 in. (6mm) ar)

METERS
50
45 (76.5)
HEADS UP TO

FEET
3
40
• 100 psi or 231 ft. of water 40 PS
I (2.7
2 Bar
(7 bar or 70 meters) 2 30 ) 30 9.7
25 7.6
DISPLACEMENT/STROKE 20 20 6
• .19 Gallon / .72 liter 1
20 PS
I (1.36 15 4.5
Bar) A
10 ir Inle t Press 10 3
MAXIMUM OPERATING PRESSURE ure
5 1.5
• 100 psi (7 bar) 0 0
0 5 10 15 20 25 30 35 40 45 50 55
SHIPPING WEIGHT U.S. Gallons per minute
• Polypropylene 42 lbs. (19kg)
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
• PVDF 54 lbs. (24kg)
Liters per minute
CAPACITY

Materials
Material Profile: Operating Polypropylene: A thermoplastic polymer. Moderate tensile
and flex strength. Resists stong acids and alkali. Attacked by
180°F
82°C
32°F
0°C
Temperatures:
CAUTION! Operating temperature limitations are as follows: chlorine, fuming nitric acid and other strong oxidizing agents.
Max. Min.
PVDF: (Polyvinylidene Fluoride) A durable fluoroplastic with 250°F 0°F
Conductive Acetal: Tough, impact resistant, ductile. Good 190°F -20°F excellent chemical resistance. Excellent for UV applications. 121°C -18°C
abrasion resistance and low friction surface. Generally inert, with 88°C -29°C High tensile strength and impact resistance.
good chemical resistance except for strong acids and oxidizing
agents. Santoprene®: Injection molded thermoplastic elastomer with 275°F -40°F
no fabric layer. Long mechanical flex life. Excellent abrasion 135°C -40°C
EPDM: Shows very good water and chemical resistance. Has 280°F -40°F resistance.
poor resistance to oils and solvents, but is fair in ketones and 138°C -40°C
alcohols. UHMW PE: A thermoplastic that is highly resistant to a broad 180°F -35°F
range of chemicals. Exhibits outstanding abrasion and impact 82°C -37°C
FKM: (Fluorocarbon) Shows good resistance to a wide range 350°F -40°F resistance, along with environmental stress-cracking resistance.
of oils and solvents; especially all aliphatic, aromatic and 177°C -40°C
halogenated hydrocarbons, acids, animal and vegetable oils. Urethane: Shows good resistance to abrasives. Has poor 150°F 32°F
Hot water or hot aqueous solutions (over 70°F(21°C)) will resistance to most solvents and oils. 66°C 0°C
attack FKM. Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious. 220°F -35°F
Hytrel®: Good on acids, bases, amines and glycols at room 220°F -20°F Very few chemicals are known to chemically react with PTFE; 104°C -37°C
temperatures only. 104°C -29°C molten alkali metals, turbulent liquid or gaseous fluorine and
a few fluoro-chemicals such as chlorine trifluoride or oxygen
Neoprene: All purpose. Resistance to vegetable oils. Generally 200°F -10°F difluoride which readily liberate free fluorine at elevated
not affected by moderate chemicals, fats, greases and many 93°C -23°C temperatures.
oils and solvents. Generally attacked by strong oxidizing acids,
ketones, esters and nitro hydrocarbons and chlorinated aromatic Maximum and Minimum Temperatures are the limits for which these materials can be operated.
Temperatures coupled with pressure affect the longevity of diaphragm pump components.
hydrocarbons. Maximum life should not be expected at the extreme limits of the temperature ranges.
Nitrile: General purpose, oil-resistant. Shows good solvent, oil, 190°F -10°F
water and hydraulic fluid resistance. Should not be used with 88°C -23°C
Metals:
highly polar solvents like acetone and MEK, ozone, chlorinated Alloy C: Equal to ASTM494 CW-12M-1 specification for nickel and nickel alloy.
hydrocarbons and nitro hydrocarbons.
Stainless Steel: Equal to or exceeding ASTM specification A743 CF-8M for corrosion
Nylon: 6/6 High strength and toughness over a wide 180°F 32°F resistant iron chromium, iron chromium nickel and nickel based alloy castings for
temperature range. Moderate to good resistance to fuels, oils 82°C 0°C general applications. Commonly referred to as 316 Stainless Steel in the pump industry.
and chemicals.
For specific applications, always consult the Chemical Resistance Chart.
Ambient temperature range: -20°C to +40°C
Process temperature range: -20°C to +80°C for models rated as category 1 equipment
-20°C to +100°C for models rated as category 2 equipment
In addition, the ambient temperature range and the process temperature range do not exceed the operating temperature range of the applied non-metallic parts as listed in the manuals of the pumps.

sandpiperpump . com Model S1F Non-Metallic • 2


s1fnmdl3sm-rev0717
Dimensional Drawings
S1F Non-Metallic Inline Ported Option- Polypropylene Wet End Models ONLY
1: PUMP SPECS

Dimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm).


A
DISCHARGE PORT (OPTIONAL)
1" FNPT 4.96 126

19.94 506 2X 2.15 55

DISCHARGE PORT
1" FNPT

AIR INLET
1/2 FNPT

18.18 462

17.12 435

9.81 249

2.50 64

.50 13
SUCTION PORT SUCTION PORT (OPTIONAL)
1" FNPT 1" FNPT

STANDARD INTEGRAL MUFFLER

S1F NON-METALLIC
Mesh & Sound
Standard Integral Dampening
Muffler Option Muffler
Option
IN-LINE PORTED OPTION
DIMENSIONAL TOLERANCE = .125 [3mm] A 11.81 [300] 13.50 [343]

4.06 103 GENERAL NOTES


1. OPTIONAL SUCTION & DISCHARGE SIDE PORTS WILL BE PLUGGED AT
FACTORY, NOT SHOWN

2. STANDARD INTEGRAL MUFFLER (SHOWN) COVERS 1" FNPT EXHAUST PORT


FOR OPTIONAL MUFFLER STYLES OR PIPING EXHAUST AIR IN SUBMERGED
APPLICATIONS

4X .53 13
MTG. SLOT
10.09 256

S1F Non-Metallic Side Ported Options


Dimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm).

DISCHARGE PORT
.56 X .69 SLOTTED BOLTING CONFIGURATION A
FITS TO EITHER:
1" ANSI 125# FLANGE CONNECTION OR 4.96 126
PN10 25mm DIN FLANGE CONNECTION
17.04 433 3.62 92

MANIFOLD CAN ROTATE 90


FROM VERTICAL CENTERLINE

AIR INLET
1/2 FNPT

20.75 527

17.12 435

9.81 249

2.50 64

SUCTION PORT .50 13


.56 X .69 SLOTTED BOLTING CONFIGURATION 3.63 92
FITS TO EITHER:
1" ANSI 125# FLANGE CONNECTION OR
PN10 25mm DIN FLANGE CONNECTION
S1F NON-METALLIC
Mesh & Sound
Standard Integral Dampening Muffler
Muffler Option Option
STANDARD INTEGRAL MUFFLER CENTER PORTED OPTION
DIMENSIONAL TOLERANCE = .125 [3mm] A 11.81 [300] 13.50 [343]

GENERAL NOTES
1. STANDARD INTEGRAL MUFFLER (SHOWN) COVERS 1" FNPT EXHAUST PORT
4.00 102 FOR OPTIONAL MUFFLER STYLES OR PIPING EXHAUST AIR IN SUBMERGED
APPLICATIONS

4X .44
MTG. SLOT
10.19 259

3 • Model S1F Non-Metallic sandpiperpump . com


s1fnmdl3sm-rev0717
Dimensional Drawings
S1F Non-Metallic with Spill Containment
Dimensions in Inches. Dimensional tolerance: ±1/8"

1: PUMP SPECS
DISCHARGE PORT
9/16 X 11/16 SLOTTED BOLTING
CONFIGURATION FITS TO EITHER 1” ANSI 125#
FLANGE CONNECTION OR PNIO 25mm DIN
FLANGE CONNECTION MANIFOLD CAN ROTATE
±90° FROM VERTICAL
CENTERLINE

STANDARD INTEGRAL MUFFLER:


1” NPT EXHAUST PORT FOR OPTIONAL
MUFFLER STYLES OR PIPING EXHAUST AIR IN
SUBMERGED APPLICATIONS

FRONT VIEW
SIDE VIEW

SUCTION PORT
9/16 X 11/16 SLOTTED BOLTING
CONFIGURATION FITS TO EITHER 1” ANSI 125#
FLANGE CONNECTION OR PNIO 25mm DIN
FLANGE CONNECTION

9/16 TYP.
4 PLACES
DIMENSION A B
Standard Pump 5 5/8" 10 1/4"
BOLT PATTERN IS
SYMMETRICAL Pulse Output Kit 5 5/8" 10 1/4"
ABOUT CENTERLINES
Mesh Muffler 8 9/16" 11 1/8"
Sound Dampening Muffler 8 9/16" 11 1/8"

AIR INLET
1/2” NPT

BOTTOM VIEW

S1F Non-Metallic with Spill Containment (Metric)


Dimensions in Millimeters. Dimensional tolerance: ±3mm
DISCHARGE PORT
14mm X 17mm SLOTTED BOLTING
CONFIGURATION FITS TO EITHER 1” ANSI 125#
FLANGE CONNECTION OR PNIO 25mm DIN
FLANGE CONNECTION MANIFOLD CAN ROTATE
±90° FROM VERTICAL
CENTERLINE

STANDARD INTEGRAL MUFFLER:


1” NPT EXHAUST PORT FOR OPTIONAL
MUFFLER STYLES OR PIPING EXHAUST AIR IN
SUBMERGED APPLICATIONS

SIDE VIEW
FRONT VIEW

SUCTION PORT
14mm X 17mm SLOTTED BOLTING
CONFIGURATION FITS TO EITHER 1” ANSI 125#
FLANGE CONNECTION OR PNIO 25mm DIN
FLANGE CONNECTION

14mm TYP.
4 PLACES

DIMENSION A B
BOLT PATTERN IS Standard Pump 143mm 260mm
SYMMETRICAL
ABOUT CENTERLINES Pulse Output Kit 143mm 260mm
Mesh Muffler 167mm 283mm
Sound Dampening Muffler 167mm 283mm

AIR INLET
1/2” NPT

BOTTOM VIEW

sandpiperpump . com Model S1F Non-Metallic • 4


s1fnmdl3sm-rev0717
Principle of Pump Operation
Air-Operated Double Diaphragm (AODD) pumps are powered
by compressed air or nitrogen.

The main directional (air) control valve ① distributes


compressed air to an air chamber, exerting uniform pressure
over the inner surface of the diaphragm ②­ . At the same time,
the exhausting air ③ from behind the opposite diaphragm
is directed through the air valve assembly(s) to an exhaust
port ④.
2: INSTAL & OP

Air Line As inner chamber pressure (P1) exceeds liquid chamber


pressure (P2), the rod ⑤ connected diaphragms shift
Discharged together creating discharge on one side and suction on the
Fluid opposite side. The discharged and primed liquid’s directions
are controlled by the check valves (ball or flap)⑥ orientation.

The pump primes as a result of the suction stroke. The


suction stroke lowers the chamber pressure (P3) increasing
the chamber volume. This results in a pressure differential
necessary for atmospheric pressure (P4) to push the fluid
through the suction piping and across the suction side check
valve and into the outer fluid chamber ⑦.

Discharge PUMP INSTALLATION AREA


Suction Suction (side) stroking also initiates the reciprocating
SAFE AIR
Stroke Stroke EXHAUST
(shifting, stroking or cycling) action of the pump.DISPOSAL
The suction
diaphragm’s movement is mechanically pulled throughAREA its
stroke.
1" DIAMETER AIR The diaphragm’s inner plate makes contact with an
actuator plunger aligned to shift the pilot signaling valve.
EXHAUST PIPING
Once actuated, the pilot valve sends a pressureMUFFLER
signal to the
opposite end of the main directional air valve, redirecting the
compressed air to the opposite inner chamber.

Primed SUBMERGED ILLUSTRATION


Fluid MUFFLER

1" DIAMETER AIR


LIQUID EXHAUST PIPING
LEVEL

SUCTION
LINE

Pump can be submerged if the pump materials of construction


are compatible with the liquid being pumped. The air exhaust
must be piped above the liquid level. When the MUFFLER
pumped product
source is at a higher level than the pump (flooded suction
condition), pipe the exhaust higher than the product source to
prevent siphoning spills.
1" DIAMETER AIR
LIQUID EXHAUST PIPING
LEVEL

SUCTION
LINE
5 • Model S1F Non-Metallic sandpiperpump . com
s1fnmdl3sm-rev0717
Recommended Installation Guide

Available Accessories:
1. Surge Suppressor Unregulated Air
1
2. Filter/Regulator Supply to Surge
Suppressor
Surge Suppressor
3. Air Dryer
Pressure Gauge

Shut-Off Valve

2: INSTAL & OP
Pipe Connection
Note: Surge Suppressor and (Style Optional)
Piping must be supported after
Flexible Connector Discharge
the flexible connection

Check
Valve

Shut-Off
Drain Port Valve
Muffler
(Optional Piped Exhaust)

2 Air Inlet
Flexible Connector
3
Vacuum
Gauge
Filter Regulator

Air Dryer
Suction

CAUTION
Shut-Off Valve The air exhaust should
be p iped to an area
Drain Port for safe d isposition
of the product b eing
pumped, in the event of
a diaphragm failure.

Installation And Start-Up


Locate the pump as close to the product being pumped as possible. Keep the suction line length and number of fittings to a minimum. Do not reduce the suction line
diameter.

Air Supply
Connect the pump air inlet to an air supply with sufficient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed to
insure air supply pressure does not exceed recommended limits.

Air Valve Lubrication


The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricator
set to deliver one drop of SAE 10 non-detergent oil for every 20 SCFM (9.4 liters/sec.) of air the pump consumes. Consult the Performance Curve to determine air
consumption.

Air Line Moisture


Water in the compressed air supply may cause icing or freezing of the exhaust air, causing the pump to cycle erratically or stop operating. Water in the air supply can
be reduced by using a point-of-use air dryer.

Air Inlet And Priming


To start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air flow as desired. If opening the valve
increases cycling rate, but does not increase the rate of flow, cavitation has occurred. The valve should be closed slightly to obtain the most efficient air flow to pump
flow ratio.

sandpiperpump . com Model S1F Non-Metallic • 6


s1fnmdl3sm-rev0717
Troubleshooting Guide
Symptom: Potential Cause(s): Recommendation(s):
Pump Cycles Once Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
supply pressure). (Does not apply to high pressure 2:1 units).
Air valve or intermediate gaskets installed incorrectly.Install gaskets with holes properly aligned.
Bent or missing actuator plunger. Remove pilot valve and inspect actuator plungers.
Pump Will Not Operate Pump is over lubricated. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
/ Cycle Lack of air (line size, PSI, CFM). Check the air line size and length, compressor capacity (HP vs. CFM required).
Check air distribution system. Disassemble and inspect main air distribution valve, pilot valve and pilot valve actuators.
Discharge line is blocked or clogged manifolds. Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.
Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
2: INSTAL & OP

supply pressure). (Does not apply to high pressure 2:1 units).


Blocked air exhaust muffler. Remove muffler screen, clean or de-ice, and re-install.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Pump chamber is blocked. Disassemble and inspect wetted chambers. Remove or flush any obstructions.
Pump Cycles and Will Cavitation on suction side. Check suction condition (move pump closer to product).
Not Prime or No Flow Check valve obstructed. Valve ball(s) not seating
properly or sticking.
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged.
Use heavier valve ball material.
Valve ball(s) missing (pushed into chamber or Worn valve ball or valve seat. Worn fingers in valve ball cage (replace part). Check Chemical
manifold). Resistance Guide for compatibility.
Valve ball(s) / seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Suction line is blocked. Remove or flush obstruction. Check and clear all suction screens or strainers.
Excessive suction lift. For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Pump Cycles Running Over lubrication. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Sluggish / Stalling, Icing. Remove muffler screen, de-ice, and re-install. Install a point of use air drier.
Flow Unsatisfactory Clogged manifolds. Clean manifolds to allow proper air flow.
Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
supply pressure). (Does not apply to high pressure 2:1 units).
Cavitation on suction side. Check suction (move pump closer to product).
Lack of air (line size, PSI, CFM). Check the air line size, length, compressor capacity.
Excessive suction lift. For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Air supply pressure or volume exceeds system hd. Decrease inlet air (press. and vol.) to the pump. Pump is cavitating the fluid by fast cycling.
Undersized suction line. Meet or exceed pump connections.
Restrictive or undersized air line. Install a larger air line and connection.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Suction line is blocked. Remove or flush obstruction. Check and clear all suction screens or strainers.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs. Purging the chambers of air can be dangerous.
Product Leaking Diaphragm failure, or diaphragm plates loose. Replace diaphragms, check for damage and ensure diaphragm plates are tight.
Through Exhaust Diaphragm stretched around center hole or bolt holes. Check for excessive inlet pressure or air pressure. Consult Chemical Resistance Chart for compatibility
with products, cleaners, temperature limitations and lubrication.
Premature Diaphragm Cavitation. Enlarge pipe diameter on suction side of pump.
Failure Excessive flooded suction pressure. Move pump closer to product. Raise pump/place pump on top of tank to reduce inlet pressure.
Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.
Misapplication (chemical/physical incompatibility). Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations
and lubrication.
Incorrect diaphragm plates or plates on backwards, Check Operating Manual to check for correct part and installation. Ensure outer plates have not been
installed incorrectly or worn. worn to a sharp edge.
Unbalanced Cycling Excessive suction lift. For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Undersized suction line. Meet or exceed pump connections.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs.

For additional troubleshooting tips contact After Sales Support at [email protected] or 419-524-8388

7 • Model S1F Non-Metallic sandpiperpump . com


s1fnmdl3sm-rev0717
Composite Repair Parts Drawing
Torque:
140 in. lbs. 64
(15 N-m)

63

INLINE DISCHARGE
MANIFOLD OPTION

Torque:
140 in. lbs.
(15 N-m)

Torque:
200 in. lbs.
(22 N-m)

Torque:
180 in. lbs.
(20 N-m)

3: EXP VIEW
Torque:
320 in. lbs.
(36 N-m)

Torque:
200 in. lbs.
(22 N-m)
Torque:
OVERLAY OPTION 160 in. lbs.
(18 N-m)

62

64
INLINE SUCTION
MANIFOLD OPTION

ONE-PIECE BONDED OPTION

Service & Repair Kits


476-217-000 Air End Kit (For Polypropylene Center Section) 476-197-654 Wetted End Kit
Seals, O-Rings, Gaskets, Retaining Rings, Air Valve Santoprene Diaphragms, PTFE Overlay
Sleeve & Spool Set and Pilot Valve Assembly Diaphragms, TFE Balls and TFE Seals
476-218-000 Air End Kit (Stroke Indicator Option, For 476-197-659 Wetted End Kit
Polypropylene Center Section) One-Piece Bonded Diaphragms,
Seals, O-Rings, Gaskets, Retaining Rings, Air Valve, PTFE Balls, PTFE Seals
Sleeve & Spool Set and Pilot Valve Assembly 476-198-655 Wetted End Kit
476-197-354 Wetted End Kit Santoprene Diaphragms, PTFE Overlay Diaphragms,
Santoprene Diaphragms, Santoprene Balls and PTFE Pumping Diaphragms, PTFE Balls and
PTFE Seals PTFE Seals
476-197-360 Wetted End Kit 476-198-354 Wetted End Kit
Nitrile Diaphragms, Nitrile Balls and PTFE Seals Santoprene Diaphragms, Santoprene Pumping
476-197-363 Wetted End Kit Diaphragms, Santoprene Check Balls and PTFE Seals
FKM Diaphragms, FKM Balls and PTFE Seals 476-198-659 Wetted End Kit
476-197-365 Wetted End Kit One-Piece Bonded Diaphragms, PTFE Pumping
Neoprene Diaphragms, Neoprene Balls and Diaphragms, PTFE Balls, PTFE Seals
PTFE Seals
476-197-635 Wetted End Kit Electronic Leak Detector Kits
Neoprene Diaphragms, PTFE Overlay Diaphragms, 032-037-000 110 VAC / 220 VAC
PTFE Balls and PTFE Seals 032-045-000 12 - 32 VDC

Note: Polypropylene pumps are shipped with the 1" NPT Pipe Plug (Item 64) installed in the end ports of both suction and discharge one-piece
manifolds. To convert to the Inline porting positions for pump installation and operation, first remove the pipe plugs and re-install in the center ports. Apply PTFE tape
or pipe sealant to threads of the plug before installation.

sandpiperpump . com Model S1F Non-Metallic • 8


s1fnmdl3sm-rev0717
Composite Repair Parts List
Item Part Number Description Qty Item Part Number Description Qty
1 031-140-000 Air Valve Assembly 1 19 312-113-520 Elbow, Suction 2
031-140-001 Air Valve Assembly 1 312-113-521 Elbow, Suction 2
031-140-002 Air Valve Assembly 312-113-552 Elbow, Suction
w/PTFE Coated Hardware 1 (not used with inline option)2
031.140.162 Air Valve Assembly 1 312-113-557 Elbow, Suction 1
(Brass Spool - Stainless Sleeve) 20 360-093-360 Gasket, Air Valve 1
031-141-000 Air Valve Assembly (No Muffler) 1 21 360-103-360 Gasket, Pilot Valve 1
031-141-001 Air Valve Assembly (No Muffler) 1 22 360-104-360 Gasket, Air Inlet 1
031-141-162 Air Valve Assembly 360-104-379 Gasket, Air Inlet 1
(No Muffler Brass Spool - Stainless Sleeve) 23 360-107-360 Gasket, Inner Chamber 2
031-146-000 Air Valve Assembly 24 518-179-520 Manifold 2
(With Stroke Indicator Option)  1 518-179-521 Manifold 2
031-147-000 Air Valve Assembly 518-179-552 Manifold 2
(With Stroke Indicator Option) (No Muffler)1 518-179-557 Manifold 2
2 050-042-354 Ball, Check 4 25 544-002-115 Nut, Hex 3/8 - 16 32
050-042-360 Ball, Check 4 544-002-308 Nut, Hex 3/8 - 16 32
050-042-363 Ball, Check 4 26 545-008-115 Nut, Hex 1/2 - 13
050-042-365 Ball, Check 4 (not used with inline option)16
050-042-600 Ball, Check 4 545-008-308 Nut, Hex 1/2 - 13
3 095-110-558 Pilot Valve Assembly 1 (not used with inline option)16
3: EXP VIEW

4 114-024-551 Intermediate Assembly 1 27 560-001-360 O-Ring 2


114-024-559 Intermediate Assembly 1 28 612-200-157 Inner Diaphragm Plate 2
5 132-035-360 Bumper, Diaphragm 2 612-200-082 Inner Diaphragm Plate 2
6 135-034-506 Bushing, Plunger 2 612-220-150 Inner Diaphragm Plate
7 165-125-551 Cap, Air Inlet 1 (One-Piece Bonded Option) 2
165-125-559 Cap, Air Inlet 1 29 612-204-520 Outer Diaphragm Plate 2
8 170-020-115 Capscrew, Hex HD 3/8 - 16 x 2.00 16 612-204-552 Outer Diaphragm Plate 2
170-020-308 Capscrew, Hex HD 3/8 - 16 x 2.00 16 30 620-020-115 Plunger, Actuator 2
9 170-030-115 Capscrew, Hex HD 1/2 - 13 x 2.00 31 670-048-520 Retainer, Ball 4
(not used with inline option)16 670-048-552 Retainer, Ball 4
170-030-308 Capscrew, Hex HD 1/2 - 13 x 2.00 32 675-042-115 Ring, Retainer 2
(not used with inline option)16 33 685-058-120 Rod, Diaphragm 1
10 170-052-115 Capscrew, Hex HD 3/8 - 16 x 2.25 16 34 720-004-360 Seal, Diaphragm Rod 2
170-052-308 Capscrew, Hex HD 3/8 - 16 x 2.25 16 35 720-044-600 Seal, Manifold Spacer
11 170-069-115 Capscrew, Hex HD 5/16 - 18 x 1.75 4 (not used with inline option)4
170-069-308 Capscrew, Hex HD 5/16 - 18 x 1.75 4 36 720-047-600 Seal, Check Valve 8
12 171-053-115 Capscrew, Soc HD 3/8 - 16 x 2.50 4 37 722-079-520 Seat, Check Valve 4
13 171-015-115 Capscrew, Soc HD 3/8 - 16 x .88 8 722-079-552 Seat, Check Valve 4
171-015-308 Capscrew, Soc HD 3/8 - 16 x .88 8 38 901-038-115 Washer, Flat 5/16" 4
14 196-157-520 Chamber, Outer 2 901-038-308 Washer, Flat 5/16" 4
196-157-521 Chamber, Outer 2 39 901-046-115 Washer, Flat 1/2"
196-157-552 Chamber, Outer 2 (not used with inline option)32
196-157-557 Chamber, Outer  2 901-046-308 Washer, Flat 1/2"
15 196-177-551 Chamber, Inner 2 (not used with inline option)32
196-177-559 Chamber, Inner 2 40 901-048-115 Washer, Flat 3/8" 4
16 286-107-354 Diaphragm 2 901-048-308 Washer, Flat 3/8" 4
286-107-360 Diaphragm 2 41 901-049-115 Washer, Flat 3/8" 32
286-115-000 Diaphragm, One-Piece Bonded 2 901-049-308 Washer, Flat 3/8" 32
286-107-363 Diaphragm 2 62 518-203-552 Manifold, Suction
286-107-365 Diaphragm 2 (Inline Porting Option ONLY) 1
17 286-108-600 Diaphragm, Overlay 2 63 518-204-552 Manifold, Discharge
18 312-104-520 Elbow 2 (Inline Porting Option ONLY) 1
312-104-521 Elbow 2 64 618.057.552 Plug, 1" NPT Pipe
312-104-557 Elbow 2 (Inline Porting Option ONLY) 2
312-104-552 Elbow (not used with inline option)2

LEGEND:
= Items contained within Air End Kits
= Items contianed within Wet End Kits
Note: Kits contain components specific to the material codes.

ATEX Compliant

9 • Model S1F Non-Metallic sandpiperpump . com


s1fnmdl3sm-rev0717
Material Codes - The Last 3 Digits of Part Number
000 ����Assembly, sub-assembly; 364 ����EPDM Rubber PTFE Overlay, Balls, and Seals
and some purchased items Color coded: BLUE 668 ����PTFE, FDA Santoprene®/PTFE
010 ����Cast Iron 365 ����Neoprene Rubber • Delrin and Hytrel are registered
015 ����Ductile Iron Color coded: GREEN tradenames of E.I. DuPont.
020 ����Ferritic Malleable Iron 366 ����Food Grade Nitrile
• Nylatron is a registered tradename
080 ����Carbon Steel, AISI B-1112 368 ����Food Grade EPDM
of Polymer Corp.
110 �����Alloy Type 316 Stainless Steel 371 ����Philthane (Tuftane)
111 �����Alloy Type 316 Stainless Steel 374 ����Carboxylated Nitrile • Gylon is a registered tradename
(Electro Polished) 375 ����Fluorinated Nitrile of Garlock, Inc.
112 �����Alloy C 378 ����High Density Polypropylene • Santoprene is a registered tradename
113 �����Alloy Type 316 Stainless Steel 379 ����Conductive Nitrile of Exxon Mobil Corp.
(Hand Polished) 408 ����Cork and Neoprene
114 �����303 Stainless Steel 425 ����Compressed Fibre • Rulon II is a registered tradename
115 �����302/304 Stainless Steel 426 ����Blue Gard of Dixion Industries Corp.
117 �����440-C Stainless Steel (Martensitic) 440 ����Vegetable Fibre • Ryton is a registered tradename
120 ����416 Stainless Steel 500 ����Delrin® 500 of Phillips Chemical Co.
(Wrought Martensitic) 502 ����Conductive Acetal, ESD-800
• Valox is a registered tradename
148 ����Hardcoat Anodized Aluminum 503 ����Conductive Acetal, Glass-Filled
of General Electric Co.
150 ����6061-T6 Aluminum 506 ����Delrin® 150
152 ����2024-T4 Aluminum (2023-T351) 520 ����Injection Molded PVDF

3: EXP VIEW
155 ����356-T6 Aluminum Natural color
156 ����356-T6 Aluminum 540 ����Nylon
157 ����Die Cast Aluminum Alloy #380 542 ����Nylon
158 ����Aluminum Alloy SR-319 544 ����Nylon Injection Molded
162 ����Brass, Yellow, Screw Machine Stock 550 ����Polyethylene
165 ����Cast Bronze, 85-5-5-5 551 ����Glass Filled Polypropylene
166 ����Bronze, SAE 660 552 ����Unfilled Polypropylene
170 ����Bronze, Bearing Type, 555 ����Polyvinyl Chloride
Oil Impregnated 556 ����Black Vinyl
180 ����Copper Alloy 557.....Unfilled Conductive Polypropylene
305 ����Carbon Steel, Black Epoxy Coated 558.....Conductive HDPE
306 ����Carbon Steel, Black PTFE Coated 559......Glass-Filled Conductive Polypropylene
307 ����Aluminum, Black Epoxy Coated 570 ����Rulon II®
308 ����Stainless Steel, Black PTFE Coated 580 ����Ryton®
309 ����Aluminum, Black PTFE Coated 600 ����PTFE (virgin material)
313 ����Aluminum, White Epoxy Coated Tetrafluorocarbon (TFE)
330 ����Zinc Plated Steel 603 ����Blue Gylon®
332 ����Aluminum, Electroless Nickel Plated 604 ����PTFE
333 ����Carbon Steel, Electroless 606 ����PTFE
Nickel Plated 607 ����Envelon
335 ����Galvanized Steel 608 ����Conductive PTFE
337 ����Silver Plated Steel 610 ����PTFE Encapsulated Silicon
351 ����Food Grade Santoprene® 611 �����PTFE Encapsulated FKM
353 ����Geolast; Color: Black 632 ����Neoprene/Hytrel®
354 ����Injection Molded #203-40 633 ����FKM/PTFE
Santoprene® Duro 40D +/-5; 634 ����EPDM/PTFE
Color: RED 635 ����Neoprene/PTFE
356 ����Hytrel® 637 ����PTFE, FKM/PTFE
357 ����Injection Molded Polyurethane 638 ����PTFE, Hytrel®/PTFE
358 ����Urethane Rubber 639 ����Nitrile/TFE
643 ����Santoprene®/EPDM
(Some Applications)
(Compression Mold) 644 ����Santoprene®/PTFE R E C YC L I N G
359 ����Urethane Rubber 656 �����Santoprene® Diaphragm and Many components of SANDPIPER® AODD
360 ����Nitrile Rubber Color coded: RED Check Balls/EPDM Seats pumps are made of recyclable materials.
363 ����FKM (Fluorocarbon) 661 ����EPDM/Santoprene® We encourage pump users to recycle worn
Color coded: YELLOW 666 ����FDA Nitrile Diaphragm, out parts and pumps whenever possible,
after any hazardous pumped fluids are
thoroughly flushed.

sandpiperpump . com Model S1F Non-Metallic • 10


s1fnmdl3sm-rev0717
Spill Containment Options
IMPORTANT
Virgin PTFE Equipped Pumps Read these instructions completely, before installation
and start-up. It is the responsibility of the purchaser
to retain this manual for reference. Failure to comply
with the recommendations stated in this manual will
damage the pump, and void factory warranty.

Note:
Item 45
The diaphragm is
to be installed with
3: EXP VIEW

the convex side


facing toward the
outer chambers.

S1F Spill Containment Repair Parts List


Item Part Number Description  Qty
43 170-114-115 Capscrew, Hex HD 3/8 - 16 x 4.75 16
Santoprene Equipped Pumps (Replace 170-052-115)
170-114-308 Capscrew, Hex HD 3/8 - 16 x 4.75 16
(Replace 170-052-115)
44 196-159-552 Chamber, Spill Containment  2
196-159-520 Chamber, Spill Containment 2
45 286-094-600 Diaphragm, Pumping (PTFE Only) 2
286.092.354 Diaphragm, Pumping (Santoprene Only) 2
46 518-180-520 Manifold, Spill Containment  2
(Replace 518-179-520)
518-180-552 Manifold, Spill Containment  2
(Replace 518-179-520)
47 538-022-110 Nipple, Pipe  4
538-022-308 Nipple, Pipe  4
48 560-078-611 O-Ring  8
49 618-003-110 Plug, Pipe  4
618-003-308 Plug, Pipe  4
50 618-025-110 Plug, Boss  4
618-025-308 Plug, Boss  4
51 618-031-110 Threaded Bushing  4
618-031-308 Threaded Bushing  4
52 835-005-110 Tee, Pipe  4
835-005-308 Tee, Pipe  4
53 860-056-606 Tube, Sight  2
54 866-060-110 Connector, Tube  4

*Note: The Diaphragm is to be installed with the convex side facing


toward the outer chamber. See drawing.
Note: Pump units with One-Piece Bonded Diaphragm option will
not include Overlay Diaphragms (Items 17) and Outer Diaphragm
Plate (Item 29).

11 • Model S1F Non-Metallic sandpiperpump . com


s1fnmdl3sm-rev0717
Spill Containment Servicing
Read these instructions completely, before Step 6: Thread one assembly onto the diaphragm Follow the steps listed here to replace the liquid in the
installation and start-up. It is the responsibility of rod with sealing washer (when used) and bumper. pump after disassembly or liquid loss:
the purchaser to retain this manual for reference.
Failure to comply with the recommendations Step 7: Install diaphragm rod assembly into pump and 10. With the top two boss plugs (items 50) removed.
stated in this manual will damage the pump, and reassemble containment chamber then the pumping The spill containment chambers are filled through the
void factory warranty. diaphragms (item 45) secure by installing the outer exposed ports.
chamber in place and tightening the capscrews.
Step 1: With the unit removed from service. Remove Replace bottom boss plug (item 51) and O-Ring 11. Install safety clip (item 1-K) into the smaller
each bottom boss plug (item 51). Drain the fluid from (item 48) NOTE: The spill containment option has unthreaded hole in one end cap (item 1-E). This locks
spill containment chambers. With manifolds and outer two additional pumping diaphragms (item 45). These the valve spool to one side, keeping the pump from
chambers removed, remove diaphragm assemblies diaphragms are installed with the natural concave shifting. Apply air pressure to the air distribution valve.
from diaphragm rod. curve toward the outer chamber.
DO NOT use a pipe wrench or similar tool to remove 12 Face the side of the pump with the installed safety
assembly from rod. Flaws in the rod surface may Step 8: On opposite side of pump, thread the clip. If the safety clip is installed in the top end cap, fill
damage bearings and seal. Soft jaws in a vise are remaining assembly onto the diaphragm rod. Using a the left spill containment chamber. If the safety clip
recommended to prevent diaphragm rod damage. torque wrench, tighten the assembly to the diaphragm is installed on the bottom end cap, fill the right spill
rod. Align diaphragm through bolt holes, always going containment chamber. The volume of fluid is 1198 ml
Step 1.A: NOTE: Not all inner diaphragm plates forward past the recommended torque. Torque values (40.49 fl. oz.). It is important that the exact amount
are threaded. Some models utilize a through hole are called out on the exploded view. NEVER reverse of fluid is used. Too little or too much fluid causes
in the inner diaphragm plate. If required to separate to align holes, if alignment cannot be achieved premature diaphragm failure and erratic pumping.

3: EXP VIEW
diaphragm assembly, place assembly in a vise, without damage to diaphragm, loosen complete
gripping on the exterior cast diameter of the inner assemblies, rotate diaphragm and reassemble as 13. Loosely reinstall one boss plug (item 50) to the
plate. Turn the outer plate clockwise to separate the described above. filled spill containment chamber.
assembly.
Always inspect diaphragms for wear cracks or Step 9: Reassemble containment chamber then the 14. Shut off air supply. Remove safety clip. Manually
chemical attack. Inspect inner and outer plates for pumping diaphragms (item 45) secure by installing the shift air valve by pushing stroke indicator pin in the
deformities, rust scale and wear. Inspect intermediate outer chamber in place and tightening the capscrews. opposite direction of current position. Install safety
bearings for elongation and wear. Inspect diaphragm Replace bottom boss plug (item 51) and new O-Ring clip (item 1-K) into the smaller unthreaded hole in the
rod for wear or marks. Clean or repair if appropriate. (item 48). opposite end cap (item 1-E). This locks the valve spool
Replace as required. to one side, keeping the pump from shifting. Adjust
NOTE: The spill containment option has two the airline regulator so that air pressure slowly fills the
Step 2: Reassembly: There are two different types of additional virgin pumping diaphragms (item 45). PTFE pump. The diaphragm expands, forcing the fluid in the
diaphragm plate assemblies utilized throughout the diaphragms are installed with the natural concave chamber to be slowly displaced.
Sandpiper product line: Outer plate with a threaded curve toward the outer chamber.
stud, diaphragm, and a threaded inner plate. Outer 15. Loosen the top boss plug on the filled chambers.
plate with a threaded stud, diaphragm, and an inner NOTE: One Piece Diaphragm Servicing (Bonded This allows fluid in the chamber to purge trapped air
plate with through hole. Secure threaded inner plate PTFE with integral plate) The One Piece diaphragm from the chamber. This can be seen by watching the
in a vise. Ensure that the plates are being installed has a threaded stud installed in the integral plate at column of fluid in the sight tube. When fluid appears at
with the outer radius against the diaphragm. the factory. The inner diaphragm plate has a through the top of the port, quickly tighten the boss plug. Fluid
hole instead of a threaded hole. Place the inner loss of 1 to 2ml is acceptable.
Step 3: Lightly lubricate, with a compatible material, plate over the diaphragm stud and thread the first
the inner faces of both outer and inner diaphragm diaphragm / inner plate onto the diaphragm rod only 16. Tilt the pump so the uppermost pipe tee (item 52) is
plates when using on non-Overlay diaphragms (For until the inner plate contacts the rod. Do not tighten. A in the vertical position. Loosen the pipe plug (item 49).
EPDM water is recommended). No lubrication is small amount of grease may be applied between the This will allow trapped air to purge through the pipe tee.
required. inner plate and the diaphragm to facilitate assembly. When fluid appears at the tee opening, reinstall the pipe
Insert the diaphragm / rod assembly into the pump plug. NOTE: If all air is not purged using this procedure,
Step 4: Push the threaded outer diaphragm plate and install the outer chamber. Turn the pump over remove the check valve components from the top
through the center hole of the diaphragm. and thread the second diaphragm / inner plate onto port of the outer chamber (item 44). Apply manual
Note: Most diaphragms are installed with the natural the diaphragm rod. Turn the diaphragm until the pressure to the pumping diaphragm by inserting a blunt
bulge out towards the fluid side. inner plate contacts the rod and hand tighten the instrument into the top port of the outer chamber and
assembly. Continue tightening until the bolt holes applying pressure to the diaphragm. Loosen the pipe
Step 5: Thread or place, outer plate stud into the inner align with the inner chamber holes. DO NOT LEAVE plug (item 49) allowing the fluid to purge any remaining
plate. For threaded inner plates, use a torque wrench THE ASSEMBLY LOOSE. trapped air. Reinstall the plug.
to tighten the assembly together. Torque values are
called out on the exploded view. Repeat procedure FILLING CHAMBERS WITH LIQUID 17. Repeat steps 12 through 16 to fill opposite spill
for second side assembly. Allow a minimum of 15 THE CHAMBERS ARE FILLED WITH WATER AT containment chamber.
minutes to elapse after torqueing, and then re-torque THE FACTORY.
the assembly to compensate for stress relaxation in If you prefer to substitute another liquid, to prevent 18. Reinstall the check valve components, discharge
the clamped assembly. system contamination consult the factory first to manifold and elbows to the pump. The pump is now
determine compatibility of the substitute with pump ready for operation.
construction.

sandpiperpump . com Model S1F Non-Metallic • 12


s1fnmdl3sm-rev0717
Air Distribution Valve Assembly
1-J

1-G

1-F
1-D
1-E

1-G

1-A

1-G 1-B

Air Valve Assembly Parts List


Item Part Number Description Qty
1 031-140-000* Air Valve Assembly 1
1-A 031-139-000 Sleeve and Spool Set 1
1-B 095-119-551 Body, Air Valve 1
4: AIR END

1-E 1-D 165-096-551 Cap, Muffler 1


1-H 1-E 165-140-551 Cap, End 2
1-F 530-028-550 Muffler 1
1-G 560-020-360 O-Ring 10
Air Distribution Valve Servicing 1-H 675-068-115 Staple 2
1-J 710-015-115 Screw, Self-tapping 4
See repair parts drawing, remove screws.
Step 1: Remove staple retainer (1-H). For Pumps with Piped Exhaust:
1 031-141-000* Air Valve Assembly 1
Step 2: Remove end cap (1-E).
(Includes all items used on 031-140-000
Step 3: Remove spool part of (1-A) (caution: do not scratch). minus items 1-D, 1-F & 1-J)
Step 4: Press sleeve (1-A) from body (1-B).
Step 5: Inspect O-Ring (1-H) and replace if necessary. Air Valve Assembly Parts List
Step 6: Lightly lubricate O-Rings (1-H) on sleeve (1-A). Item Part Number Description Qty
Step 7: Press sleeve (1-A) into body (1-B). 1 031-140-001 Air Valve Assembly 1
1-A 031-139-000 Sleeve and Spool Set 1
Step 8: Reassemble in reverse order, starting with step 3. 1-C 095-119-559 Body, Air Valve 1
1-D 165-096-559 Cap, Muffler 1
Note: Sleeve and spool (1-A) set is match ground to a specified clearance 1-E 165-140-559 Cap, End 2
sleeve and spools (1-A) cannot be interchanged. 1-F 530-028-550 Muffler 1
1-G 560-020-360 O-Ring 10
1-H 675-068-115 Staple 2
IMPORTANT 1-J 710-015-115 Screw, Self-tapping 4

Read these instructions completely, before installation For Pumps with Metal Mesh Muffler or Piped Exhaust:
and start-up. It is the responsibility of the purchaser 1 031-141-001 Air Valve Assembly 1
to retain this manual for reference. Failure to comply (Includes all items used on 031-140-001
with the recommendations stated in this manual will
damage the pump, and void factory warranty.
minus items 1-D, 1-F & 1-J)

ATEX Compliant
* For pumps with stainless brass sleeve and spool set use replace last three digits with 162

13 • Model S1F Non-Metallic sandpiperpump . com


s1fnmdl3sm-rev0717
Air Valve with Stroke Indicator Assembly
Note: Stroke Indicator is standard on Spill Containment models

1-J

1-G

1-F
1-D
1-E
1-G
1-M
1-C

1-A

1-K
1-C
1-B

1-E

4: AIR END
Air Valve Assembly Parts List
1-M Item Part Number Description Qty
1-G 1 031-146-000 Air Valve Assembly 1
1-H
1-A 031-143-000 Sleeve and Spool Set w/Pins 1
1-B 095-119-559 Body, Air Valve 1
1-C 132-039-551 Bumper 2
1-D 165-096-559 Cap, Muffler 1
1-E 165-156-147 Cap, End 2
Air Distribution Valve Servicing 1-F 530-028-550 Muffler 1
See repair parts drawing, remove screws. 1-G 560-020-360 O-Ring 8
Step 1: Remove staple retainer (1-H). 1-H 675-068-115 Staple 2
1-J 710-015-115 Screw, Self-Tapping 4
Step 2: Remove end cap (1-E), bumper (1-C).
1-K 210-008-330 Clip, Safety 1
Step 3: Remove spool part of (1-A) (caution, do not scratch). 1-M 560-029-360 O-Ring 2
Step 4: Press sleeve (1-A) from body (1-B).
Step 5: Inspect O-Ring (1-G) and replace if necessary. For Pumps with PTFE Coated Hardware:
Step 6: Lightly lubricate O-Rings (1-G) on sleeve (1-A). 1 031-146-002 Air Valve Assembly 1
1-J 710-015-308 Screw, Self Tapping 4
Step 7: Press sleeve (1-A) into body (1-B). (includes all other items on 031-146-000 above)
Step 8: Reassemble in reverse order.
For Pumps with Piped Exhaust:
Note: Sleeve and spool (1-A) set is match ground to a specified clearance 1 031-147-000 Air Valve Assembly 1
sleeve and spools (1-A) cannot be interchanged. (includes all items on 031-146-000 minus 1-D, 1-F, & 1-J)

ATEX Compliant

sandpiperpump . com Model S1F Non-Metallic • 14


s1fnmdl3sm-rev0717
Pilot Valve Assembly

3-A

3-E 3-D
3-F

3-C
4: AIR END

3-B

Pilot Valve Servicing Pilot Valve Assembly Parts List


With Pilot Valve removed from pump.
Item Part Number Description Qty
Step 1: Remove snap ring (3-F). 3 095-110-558 Pilot Valve Assembly 1
Step 2: Remove sleeve (3-B), inspect O-Rings (3-C), 3-A 095-095-558 Valve Body 1
replace if required. 3-B 755-052-000 Sleeve (With O-Rings) 1
3-C 560-033-360 O-Ring (Sleeve) 6
Step 3: Remove spool (3-D) from sleeve (3-B),
3-D 775-055-000 Spool (With O-Rings) 1
inspect O-Rings (3E), replace if required. 3-E 560-023-360 O-Ring (Spool) 3
Step 4: Lightly lubricate O-Rings (3-C) and (3-E). 3-F 675-037-080 Retaining Ring 1
Reassemble in reverse order.

15 • Model S1F Non-Metallic sandpiperpump . com


s1fnmdl3sm-rev0717
Intermediate Assembly Drawing

30
27

4: AIR END
34
6
32
Intermediate Assembly Drawing INTERMEDIATE REPAIR PARTS LIST
Item Part Number Description Qty
Step 1: Remove plunger, actuator (30) from center of
4 114.024.551 Bracket, Intermediate 1
intermediate pilot valve cavity. 114.024.559 Bracket, Intermediate 1
Step 2: Remove Ring, Retaining (32), discard. 6 135.034.506 Bushing, Plunger 2
Step 3: Remove bushing, plunger (6), inspect for wear 27 560.001.360 O-Ring 2
30 620.020.115 Plunger, Actuator 2
and replace if necessary with genuine parts. 32 675.042.115 Ring, Retaining* 2
Step 4: Remove O-Ring (27), inspect for wear and 34 720.004.360 Seal, Diaphragm Rod 2
replace if necessary with genuine parts.
*Note: It is recommended that when plunger components
Step 5: Lightly lubricate O-Ring (27) and insert into
are serviced, new retaining rings be installed.
intermediate.
Step 6: Reassemble in reverse order.
Step 7: Remove Seal, Diaphragm Rod (34).
Step 8: Clean seal area, lightly lubricate and install new Seal,
Diaphragm Rod (34).
IMPORTANT
When the pumped product source is at a higher
level than the pump (flooded suction condition),
pipe the exhaust higher than the product source
to prevent siphoning spills. In the event of a
diaphragm failure a complete rebuild of the
center section is recommended.

sandpiperpump . com Model S1F Non-Metallic • 16


s1fnmdl3sm-rev0717
Diaphragm Service Drawing with Overlay

Torque:
320 in. lbs.
Torque:
320 in. lbs.

OVERLAY OPTION
OVERLAY OPTION
Diaphragm Service Drawing, Non-Overlay

Torque:
5: WET END

320 in. lbs.


Torque:
320 in. lbs.

ONE-PIECE BONDED OPTION


Field conversion kit 475-258-000 available for conversion
from PTFEONE-PIECE BONDED
Overlay to One-Piece OPTION
bonded Diaphragm

Part Description Qty


286-115-000 One-Piece Diaphragm 2
612-220-150 Plate, Inner Diaphragm 2

17 • Model S1F Non-Metallic sandpiperpump . com


s1fnmdl3sm-rev0717
Diaphragm Servicing
Step 1: With manifolds and outer chambers Step 8: On opposite side of pump, thread the
removed, remove diaphragm assemblies from remaining assembly onto the diaphragm rod. Using a
diaphragm rod. DO NOT use a pipe wrench or similar torque wrench, tighten the assembly to the diaphragm
tool to remove assembly from rod. Flaws in the rod rod. Align diaphragm through bolt holes, always going
surface may damage bearings and seal. Soft jaws forward past the recommended torque. Torque values
in a vise are recommended to prevent diaphragm are called out on the exploded view. NEVER reverse
rod damage. to align holes, if alignment cannot be achieved
without damage to diaphragm, loosen complete
Step 1.A: NOTE: Not all inner diaphragm plates assemblies, rotate diaphragm and reassemble as
are threaded. Some models utilize a through hole described above.
in the inner diaphragm plate. If required to separate
diaphragm assembly, place assembly in a vise, Step 9: Complete assembly of entire unit.
gripping on the exterior cast diameter of the inner One Piece Diaphragm Servicing (Bonded PTFE
plate. Turn the outer plate clockwise to separate the with integral plate) The One Piece diaphragm has
assembly. a threaded stud installed in the integral plate at the
factory. The inner diaphragm plate has a through
Always inspect diaphragms for wear cracks or hole instead of a threaded hole. Place the inner
chemical attack. Inspect inner and outer plates for plate over the diaphragm stud and thread the first
deformities, rust scale and wear. Inspect intermediate diaphragm / inner plate onto the diaphragm rod only
bearings for elongation and wear. Inspect diaphragm until the inner plate contacts the rod. Do not tighten. A
rod for wear or marks. small amount of grease may be applied between the
Clean or repair if appropriate. Replace as required. inner plate and the diaphragm to facilitate assembly.
Insert the diaphragm / rod assembly into the pump
Step 2: Reassembly: There are two different types and install the outer chamber. Turn the pump over
of diaphragm plate assemblies utilized throughout the and thread the second diaphragm / inner plate onto
Sandpiper product line: Outer plate with a threaded the diaphragm rod. Turn the diaphragm until the
stud, diaphragm, and a threaded inner plate. inner plate contacts the rod and hand tighten the
assembly. Continue tightening until the bolt holes
Outer plate with a threaded stud, diaphragm, and align with the inner chamber holes. DO NOT LEAVE
an inner plate with through hole. Secure threaded THE ASSEMBLY LOOSE.
inner plate in a vise. Ensure that the plates are being
installed with the outer radius against the diaphragm.

Step 3: Lightly lubricate, with a compatible material,


the inner faces of both outer and inner diaphragm plates
when using on non Overlay diaphragms (For EPDM
water is recommended). No lubrication is required.

5: WET END
Step 4: Push the threaded outer diaphragm
plate through the center hole of the diaphragm.
Note: Most diaphragms are installed with the
natural bulge out towards the fluid side. S05,
S07, and S10 non–metallic units are installed
with the natural bulge in towards the air side.

Step 5: Thread or place, outer plate stud into


the inner plate. For threaded inner plates, use a
torque wrench to tighten the assembly together.
Torque values are called out on the exploded view.

Repeat procedure for second side assembly.


Allow a minimum of 15 minutes to elapse after
torquing, then re-torque the assembly to compensate
for stress relaxation in the clamped assembly.
IMPORTANT
Read these instructions completely,
Step 6: Thread one assembly onto the diaphragm before installation and start-up.
rod with sealing washer (when used) and bumper. It is the responsibility of the
purchaser to retain this manual for
Step 7: Install diaphragm rod assembly reference. Failure to comply with
the recommendations stated in this
into pump and secure by installing the outer manual will damage the pump, and
chamber in place and tightening the capscrews. void factory warranty.

sandpiperpump . com Model S1F Non-Metallic • 18


s1fnmdl3sm-rev0717
Solenoid Shifted Air Valve
56

Wiring
58 57
Diagram
3rd Terminal
for ground

#2 Terminal #1 Terminal
Neutral Power
(Negative) (Positive) 59

60

56

Solenoid Shifted Air Valve Parts List


(Includes All Items Used on Composite Repair Parts List Except as Shown)
Item Part Number Description Qty
56 893-097-000 Solenoid Valve, NEMA4 1
57 219-001-000 Solenoid Coil, 24VDC 1
219-004-000 Solenoid Coil, 24VAC/12VDC 1
219-002-000 Solenoid Coil, 120VAC 1
219-003-000 Solenoid Coil, 240VAC 1
Solenoid Shifted Operation 58 241-001-000 Connector, conduit 1
The Solenoid Shifted SANDPIPER has a solenoid operated, air distribution 59 170-045-115 Capscrew, Hex HD 5/16 - 18 x 1.25 4
valve in place of the standard SANDPIPER’s pilot operated, air distribution 60 618-051-150 Plug  2
valve. Where a pilot valve is normally utilized to cycle the pump’s air distribution
valve, an electric solenoid is utilized. As the solenoid is powered, one of the IEC EEX m T4
pump’s air chambers is pressurized while the other chamber is exhausted. When
electric power is turned off, the solenoid shifts and the pressurized chamber
is exhausted while the other chamber is pressurized. By alternately applying For Explosion Proof Solenoid Coils used in North
and removing power to the solenoid, the pump cycles much like a standard America and outside the European Union.
SANDPIPER pump, with one exception. This option provides a way to precisely 57 219-009-001 Solenoid Coil, 120VAC 60 Hz 1
control and monitor pump speed. 219-009-002 Solenoid Coil, 240VAC 60 HZ 1
219-009-003 Solenoid Coil, 12VDC 1
219-009-004 Solenoid Coil, 24VDC 1
Before Installation 219-009-005 Solenoid Coil, 110VAC 50 Hz 1
6: OPTIONAL

Before wiring the solenoid, make certain it is compatible with your system
219-009-006 Solenoid Coil, 230VAC 50 Hz 1
voltage.
Note: Item 58 (Conduit Connector) is not required

IIII 2G
2GEE
EExx mmc c
II T5
T5
*Special Conditions For Safe Use IIII 2D
2DccIP65
IP65T100°C
T100°C
A fuse corresponding to its rated current (max. 3*Irat according IEC
60127-2-1) or a motor protecting switch with short-circuit and thermal
instantaneous tripping (set to rated current) shall be connected in series to each
solenoid as short circuit protection. For very low rated currents of the


57
* For ATEX Compliant Solenoid Coils used in the
European Union
219-011-001 Solenoid Coil, Single mounting
solenoid the fuse of lowest current value according to the indicated IEC 12 VDC, 3.3W / 267mA 1
standard will be sufficient. The fuse may be accommodated in the associated 219-011-002 Solenoid Coil, Single mounting
supply unit or shall be separately arranged. The rated voltage to the fuse shall 24 VDC, 3.3W / 136mA 1
be equal to or greater than the stated rated voltage of the magnet coil. The 219-011-003 Solenoid Coil, Single mounting
110/120 VAC, 3.4W / 29mA 1
breakage capacity of the fuse-link shall be as high as or higher than the
219-011-004 Solenoid Coil, Single mounting
maximum expected short circuit current at the location of the installation 220/240 VAC, 3.4W / 15mA 1
(usually 1500 A). A maximum permissible ripple of 20% is valid for all magnets Note: Item 37 (Conduit Connector) is not required
of direct-current design. Compressed Air Temperature Range: Maximum Ambient Temperature to plus 50°C

19 • Model S1F Non-Metallic sandpiperpump . com


s1fnmdl3sm-rev0717
Dual Port Option

1" ANSI STYLE FLANGE


CONNECTION: FOUR Ø.62 HOLES
ON A Ø 3.12 BOLT CIRCLE.

DUAL PORTING OPTIONS SINGLE PORTING OF THE SUCTION AND DUAL


Several dual porting options are possible. The PORTING OF THE PUMP DISCHARGE
pump can be converted to a dual port arrangement To convert the pump from the standard single
on both the suction and the discharge ends. The suction and single discharge porting configuration
porting can be configured to a single suction and a to a dual discharge porting arrangement remove the
dual discharge. The porting can be changed to a dual only the discharge manifolds, spacers, and manifold
suction and a single discharge. seals. Position the discharge elbows in the desired
The above changes are possible because the direction at 90° increments. (See arrows and optional

6: OPTIONAL
porting flange of the elbows (items 18 and 19) are positioning in the Dual Porting Drawing.)
designed to mate with standard 125# ANSI style
4-bolt, 1" pipe flanges. DUAL PORTING OF THE SUCTION AND SINGLE
PORTING OF THE PUMP DISCHARGE
DUAL PORTING OF BOTH SUCTION AND To convert the pump from the standard single
DISCHARGE ENDS OF THE PUMP suction and single discharge porting configuration
Converting the pump from the standard single to a dual suction porting arrangement remove the
suction and discharge porting configuration to dual only the suction (bottom) manifolds, spacers, and
porting at each end is easy. Simply remove the manifold seals.
manifold seals, spacers, and manifolds (items 35 Position the suction elbows in the desired
and 23 from pump assembly drawing) from the pump. direction at 90° increments. (See arrows and optional
The discharge and suction elbows can be positioning in the Dual Porting Drawing.)
rotated at 90° increments (see arrows and optional
positioning in the Dual Porting Drawing.

sandpiperpump . com Model S1F Non-Metallic • 20


s1fnmdl3sm-rev0717
Leak Detection Options Drawing

44

710-014-330
Self-tapping Screws
(Qty of 2)

53

54
52

49

MUFFLER CAP

For pumps 530-028-550


Enclosed Muffler

LEAK DETECTION OPTION A (ELECTRONIC) For pumps with Alternate Mufflers

Follow instructions found elsewhere in this manual, “Filling the Spill


Containment Chambers” when installing leak detectors.

Electronic Leak Detector Installation


Kit 032-037-000 100VAC 50Hz
or 110-120VAC 50 / 60Hz
6: OPTIONAL

or 220-240VAC 50 / 60Hz
Kit 032-045-000 12-32VDC
To install electronic leak detectors, remove the bottom ¼" NPT pipe plug
on the visual sight tube (item 53). Insert leak detector into the ¼" pipe tee
(item 52).

Leak Detection Option B (Mechanical)


Follow instructions found elsewhere in this manual, “Filling the Spill
Containment Chambers” when installing leak detectors.

Mechanical Leak Detector Installation


Kit 031-023-110
To install mechanical leak detectors, remove the bottom ¼" NPT pipe plug
on the visual sight tube (item 53). Insert leak detector into the ¼" pipe tee
(item 52).

21 • Model S1F Non-Metallic sandpiperpump . com


s1fnmdl3sm-rev0717
5 - YEAR Limited Product Warranty
Warren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold by Warren Rupp that
bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five
years from the date of shipment from Warren Rupp’s factory. Warren Rupp brands include Warren Rupp ®,SANDPIPER ®,
SANDPIPER Signature SeriesTM, MARATHON ®, Porta-Pump ®, SludgeMaster™ and Tranquilizer ®.

The use of non-OEM replacement parts will void (or negate) agency certifications, including CE, ATEX, CSA, 3A and
EC1935 compliance (Food Contact Materials). Warren Rupp, Inc. cannot ensure nor warrant non-OEM parts to meet the
stringent requirements of the certifying agencies.

~ See sandpiperpump.com/content/warranty-certifications for complete warranty,


including terms and conditions, limitations and exclusions. ~

Declaration of Conformity
Manufacturer: Warren Rupp, Inc., 800 N. Main Street
Mansfield, Ohio, 44902 USA
Certifies that Air-Operated Double Diaphragm Pump Series: HDB, HDF, M Non-Metallic,
S Non-Metallic, M Metallic, S Metallic, T Series, G Series, U Series, EH and SH High Pressure,
RS Series, W Series, SMA and SPA Submersibles, and Tranquilizer® Surge Suppressors comply with
the European Community Directive 2006/42/EC on Machinery, according to Annex VIII.
This product has used Harmonized Standard EN809:1998+A1:2009, Pumps and Pump Units
for Liquids - Common Safety Requirements, to verify conformance.

October 20, 2005


Signature of authorized person Date of issue

Director of Engineering
Authorised Representative: Title
IDEX Pump Technologies
R79 Shannon Industrial Estate
February 27, 2017
7: WARRANTY

Shannon, Co. Clare, Ireland


Date of revision
Attn: Barry McMahon

Revision Level: F
EC / EU Declaration of Conformity
The objective of the declaration described is in conformity with the relevant Union harmonisation
legislation: Directive 94/9/EC (until April 19, 2016) and Directive 2014/34/EU (from April 20, 2016).

Manufacturer: Applicable Standard:


Warren Rupp, Inc. EN13463-1: 2001
A Unit of IDEX Corportion EN13463-5: 2003
800 North Main Street EN60079-25: 2004
P.O. Box 1568 Harmonised Standard:
Mansfield, OH 44902 USA EN13463-1: 2009
EN13463-5: 2011
EN60079-25:2010

The harmonised standards have been compared to the applicable standards


used for certification purposes and no changes in the state of the art technical
knowledge apply to the listed equipment.

AODD Pumps and Surge Suppressors


Technical File No.: 203104000-1410/MER

AODD (Air-Operated Double Diaphragm) Pumps


EC Type Examination Certificate No. Pumps: KEMA 09ATEX0071 X
DEKRA Certification B.V. (0344) Hazardous Locations Applied:
Meander 1051 I M1 c II 1 G c T5
6825 MJ Arnhem II 2 G Ex ia c IIC T5 II 1 D c T100°C
The Netherlands II 2 D Ex c iaD 20 IP67 T100°C II 2 G c T5
II 2 G Eex m c II T5 II 2 D c T100°C
II 2 D c IP65 T100°C II 2 G c IIB T5

DATE/APPROVAL/TITLE:
18 March 2016 David Roseberry, Director of Engineering

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