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    Design of Trestle "TF1" and Beams Above

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    Partha Gangopadhyay
    The document provides design details for the Lalkhadan ROB project in Bilaspur, Chhattisgarh, India. It includes: 1) Design of trestle TF1 including load calculations, stress analysis of structural members, and connection design. 2) Design of main trestles TF2 and TF3, with load and stress analysis of structural members to support a 500 ton open web girder. 3) Connection design calculations for trestle TF3.

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    © All Rights Reserved
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    Design of Trestle "TF1" and Beams Above

    Uploaded by

    Partha Gangopadhyay
    367 views8 pages
    The document provides design details for the Lalkhadan ROB project in Bilaspur, Chhattisgarh, India. It includes: 1) Design of trestle TF1 including load calculations, stress analysis of structural members, and connection design. 2) Design of main trestles TF2 and TF3, with load and stress analysis of structural members to support a 500 ton open web girder. 3) Connection design calculations for trestle TF3.

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    Trestle design

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    The document provides design details for the Lalkhadan ROB project in Bilaspur, Chhattisgarh, India. It includes: 1) Design of trestle TF1 including load calculations, stress analysis of structural members, and connection design. 2) Design of main trestles TF2 and TF3, with load and stress analysis of structural members to support a 500 ton open web girder. 3) Connection design calculations for trestle TF3.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    367 views8 pages

    Design of Trestle "TF1" and Beams Above

    Uploaded by

    Partha Gangopadhyay
    The document provides design details for the Lalkhadan ROB project in Bilaspur, Chhattisgarh, India. It includes: 1) Design of trestle TF1 including load calculations, stress analysis of structural members, and connection design. 2) Design of main trestles TF2 and TF3, with load and stress analysis of structural members to support a 500 ton open web girder. 3) Connection design calculations for trestle TF3.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 8

    PROJECT: LALKHADAN ROB AT BILASPUR CLIENT: C.A.O. (CON) S.E.C. RLY.

    , BLILASPURCHATTISHGARH

    Design of Trestle "TF1" and beams above


    Total wt. of open web girder = 500.00 T
    Load on any internal node = 25.00 T

    Roller cage shall be fixed at every node.


    So load to be transmitted through each roller cage= 25.00 T

    4 nos. Rails are used for launching, which are supporetd @ 500 c/c
    Load on each rail = 6.25 T
    Max. B.M. Developed on one rail = 0.781 TM

    Rollers are rolled on ISMB 150 which are seating on 2-ISMB 600

    ISMB 600 are supported on trestle @ 5.948 M c/c


    Max B.M developed on each ISMB 600 = 18.588 TM
    Section modulus of one ISMB 600 = 3060.4 cm3
    Bending stress developed = 607.355248 kg/cm2 O.K.
    2
    Max. Shear stress developed = 173.611111 kg/cm O.K.

    Design of ISMB 300


    Maximum total load on 2 - ISMB 300 = 25.00 T
    Load on one ISMB 300 = 12.50 T
    Span of 2 - ISMB 300 = 1.200 M
    B.M. Developed = 3.750 TM
    Section modulus of one ISMB 300 = 573.6 cm3
    Bending stress developed = 653.76569 kg/cm2 O.K.
    Max. Shear stress developed = 555.555556 kg/cm2 O.K.

    Design of ISMB 350


    Load on one ISMB 350 = 12.50 T
    Span of ISMB 350 = 1.200 M
    B.M. Developed = 3.750 TM
    Section modulus of one ISMB 300 = 778.9 cm3
    Bending stress developed = 481.448196 kg/cm2 O.K.
    2
    Max. Shear stress developed = 440.917108 kg/cm O.K.

    Load on each trestle from truss = 25.00 T


    Add 10% for supporting structure = 2.50 T
    27.50 T

    Load on one leg = 6.88 T

    Horizontal force @ 3% = 0.75 T


    Load on one leg = 0.375 T

    PGCON Page:1 Designed by: P. Ganguli


    PROJECT: LALKHADAN ROB AT BILASPUR CLIENT: C.A.O. (CON) S.E.C. RLY., BLILASPURCHATTISHGARH

    Calculation of wind load ( For Trestle TF1)


    Basic wind velocity at Bilashpur 39m/sec
    Basic wind pressure = 463.7x(39/33)2 = 648 N/m2
    Solid area = 2 M2/M Solidity ratio = 0.2
    Cp = 1.8 Gust factor = 2
    Wind force, F = 4665.6 N/M = 0.47 T/M
    Load on each trestle = 2.78 T
    Load on one leg = 1.388 T

    With the above values the trestles are designed using STAAD
    STAAD file "TF1.std" is attached herewith

    It may be seen that there is no uplift of any leg of the trestle.

    Max. Horizontal force = 1.46 T

    Trestle legs are connceted with 12 th. Plate through 8 th. Fillet weld.
    Weld length - 50 MM on all sides.
    Strength of 8 mm fillet weld = 0.7*8*110*80% = 492.8 N/MM
    Weld length required = 30 MM O.K.

    Design of Connections for Trestle mkd. TF1


    [ Ref: STAAD file "TF1.std"]
    Max. Force on diagonal members {ISA 65x65x6]
    1.613 T Comp [Memb. No. 8 Load Case 103]
    1.607 T Tension [Memb. No. 26 Load Case 102]
    Max force on Hor. Members {ISA 65x65x6]
    0.238 T Tension [Memb. No. 40 Load Case 4]

    4 mm fillet weld shall be used for these connections


    Strength of 4 mm fillet weld = 0.7*4*110*80% = 246.4 N/MM
    Weld length required :
    For Diagonal members = 66 MM
    For Hor. Members = 10 MM

    PGCON Page:2 Designed by: P. Ganguli


    PROJECT: LALKHADAN ROB AT BILASPUR CLIENT: C.A.O. (CON) S.E.C. RLY., BLILASPURCHATTISHGARH

    Design of Foundation for Trestle TF1 2150


    Support No. Reaction(L/C 104)
    1 16.930 T
    2 17.454 T
    3 -2.970 T
    4 -3.490 T 1200 2150
    27.924 T

    Moment at C.G, of Fdn.= 16.7544 T-M


    Eccentricity = 0.60 M 1200

    c = 0.5L e =0.48 M
    L' = 3c = 1.43 M
    Pmax = 2P/(BL') = 18.2286414 T/M2
    Safe Bearing capacity = 1.33*20 = 26.6 T/M2 O.K.

    Design of MainTrestles "TF2" & "TF3" and beams above


    Total wt. of open web girder = 500.00 T

    So, max, load on one trestle = 125.00 T


    Add 10% for unforeseen condtion = 12.5
    137.50 T Say 138.00 T

    Rollers are rolled over assembly comprsing of 2-ISMB 600 + 16th. 650 wide pl. attached
    on top & bottom, which is spanning between trestles "TF2" & "TF3".
    4 nos. Rails are used for launching, which are supporetd @ 500 c/c
    Load on each rail = 0.00 T
    Max. B.M. Developed on one rail = 0.000 TM

    Span length = 8.988 M

    Max B.M developed on each ISMB 600 = 155.043 TM

    Calculaton of properties of the assembly secton


    Plate size 65 cm x 1.60 cm Area = 104 cm2
    M.I of pl. 44.37 cm4 Second moment of area = 197317.12 cm4
    Total M.I. Of pl. About C.G. Of section = 197361.49 cm4
    Area of ISMB 600 = 156.21 cm2
    M.I of ISMB 600 = 91813 cm4
    Total area of assembly section = 520.42 cm2
    Total M.I of assembly section = 380943.12 cm4
    r= 27.06 cm l/r = 33.215078
    Section modulus = 12055.162 cm3

    Bending stress developed = 1286.11295 kg/cm2 O.K.

    PGCON Page:3 Designed by: P. Ganguli


    PROJECT: LALKHADAN ROB AT BILASPUR CLIENT: C.A.O. (CON) S.E.C. RLY., BLILASPURCHATTISHGARH

    Web thickness of ISMB 600 = 12 mm


    Max. Shear stress developed = 479.166667 kg/cm2 O.K.

    Design of Primary supportng (2-ISMC 400 + 370 wide 12 th. Pl. on top & bottom
    in the central 800 m
    Maximum total load on 2 - ISMB 400 = 138.00 T
    Span = 1.600 M
    B.M. Developed = 55.200 TM

    Calculaton of properties of the assembly secton


    Plate size 37 cm x 1.60 cm Area = 59.2 cm2
    M.I of pl. 25.26 cm4 Second moment of area = 51224.576 cm4
    Total M.I. Of pl. About C.G. Of section = 51249.836 cm4
    Area of ISMC 400 = 62.93 cm2
    M.I of ISMC 400 = 15082.8 cm4
    Total area of assembly section = 244.26 cm2
    Total M.I of assembly section = 81390.176 cm4
    r= 18.25 cm l/r = 8.77
    Section modulus = 3768.0637 cm3

    Bending stress developed = 1464.94339 kg/cm2 O.K.


    Web thckness of ISMC 400 = 8.6 mm
    Max. Shear stress developed = 1002.90698 kg/cm2 O.K.

    Load on each trestle from truss = 138.00 T


    Horizontal force @ 3% = 4.14 T
    Load on one leg = 2.070 T

    Calculation of wind load ( For Trestle TF2 / TF3)


    Basic wind velocity at Bilashpur 39m/sec
    Basic wind pressure = 463.7x(39/33)2 = 648 N/m2
    Solid area = 2 M2/M Solidity ratio = 0.2
    Cp = 1.8 Gust factor = 2
    Wind force, F = 4665.6 N/M = 0.47 T/M
    Load on each trestle = 11.66 T
    Load on one leg = 5.832 T

    With the above values the trestle is designed using STAAD


    STAAD files "TF2.std" and "TF3.std" are attached herewith

    It may be seen that there is no uplift of any leg of the trestle.

    Max. Horizontal force = 1.46 T

    PGCON Page:4 Designed by: P. Ganguli


    PROJECT: LALKHADAN ROB AT BILASPUR CLIENT: C.A.O. (CON) S.E.C. RLY., BLILASPURCHATTISHGARH

    Trestle legs are connceted with 12 th. Plate through 8 th. Fillet weld.
    Weld length - 50 MM on all sides.
    Strength of 8 mm fillet weld = 0.7*8*110*80% = 492.8 N/MM
    Weld length required = 30 MM O.K.

    PGCON Page:5 Designed by: P. Ganguli


    PROJECT: LALKHADAN ROB AT BILASPUR CLIENT: C.A.O. (CON) S.E.C. RLY., BLILASPURCHATTISHGARH

    Design of Connections ( TF3)


    [ Ref: STAAD file "TF3.std"]
    Max. Force on diagonal members on larger span ( 1600 mm) {ISA 90x90x6]
    5.364 T Comp [Memb. No. 173 Load Case 105]

    Max force on Hor. Members on larger span {ISA 65x65x6]


    0.012 T Tension [Memb. No. 178 Load Case 103]

    4 mm fillet weld shall be used for these connections


    Strength of 4 mm fillet weld = 0.7*4*110*80% = 246.4 N/MM
    Weld length required :
    For Diagonal members = 218 MM
    For Hor. Members = 0 MM

    For ease of connection, 8 th. Gusset pl. Is used.


    Gusset is proposed to connected to the Channel sections using 4 mm fillet weld.
    Weld length proposed = 350 MM Strength = 8.624 T O.K.

    Max. Force on diagonal members on shorter span ( 1200 mm) {ISA 90x90x6]
    3.325 T Comp [Memb. No. 88 Load Case 102]

    4 mm fillet weld shall be used for these connections


    Strength of 4 mm fillet weld = 0.7*4*110*80% = 246.4 N/MM
    Weld length required :
    For Diagonal members = 135 MM
    As much greater weld length is available on the facee of member, gusset is not used in
    this case.

    Design of Foundation for Trestle TF2 / TF3 3000


    Support No. Reaction(L/C 104)
    33 65.330 T
    34 65.250 T
    35 3.470 T
    36 3.350 T 1600 4000
    137.400 T
    Wt. of Fdn. = 13.740 T
    151.140 T

    Moment at C.G, of Fdn.= 99.008 T-M


    Eccentricity = 0.66 M 1200

    Max pr = 24.97 M

    PGCON Page:6 Designed by: P. Ganguli


    PROJECT: LALKHADAN ROB AT BILASPUR CLIENT: C.A.O. (CON) S.E.C. RLY., BLILASPURCHATTISHGARH

    Safe Bearing capacity = 1.33*120 = 26.6 T/M2 O.K.

    PGCON Page:7 Designed by: P. Ganguli


    PROJECT: LALKHADAN ROB AT BILASPUR CLIENT: C.A.O. (CON) S.E.C. RLY., BLILASPURCHATTISHGARH

    Calculation of pulling force for main truss

    Wt. Of open web girder = 500 T


    Hor. Force required for pulling over rollers = 3% of 500 T = 15 T [IRC 6]

    Considering 3 sheave pulley on one side and 2 sheave pulley on the other, mechanical
    advantage available = 5
    So, force on each wire rope = 15/5 = 3.0 T
    Use 16 dia wire rope and 5 T capacity winch for pulling.
    Minimum breaking force of 16 dia wire rope = 13.3T [IS 2266]

    PGCON Page:8 Designed by: P. Ganguli

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