OWNER:- NORTH EASTERN ELECTRIC POWER CORPORATION LTD.

CONSULTANT:- DESEIN PRIVATE LIMITED. NEW DELHI

CONTRACTOR:- BHARAT BIJLEE LIMITED. AIROLI, NAVI MUMBAI PROJECT:- 2X23 MW AGTP COMBINED CYCLE

EXTENSION PROJECT AT RAMCHANDRA NAGAR, TRIPURA (WEST).

TITLE: -DESIGN CALCULATION FOR STRUCTURE 'BPI

ITEM DEGN. CHKD. APPD. DOCUMENT NO. CHKD APPD NAME DATE

REV.

FIRST SUBMISSION

DESCRIPTION

08.01.14
DATE

3VIN BBL A4 12 C 504

REV

Design calculation of Support Structure of 132kv BUS POST INSULATOR

1.0 WIND LOAD CALCULATION
Calculation of design wind pressure Basic wind speed Vb = = Vb/Ko (As per IS:802-1 ) 50 m/s = 50 /

3NEP.BBL.A4.11.S.504

REV-B

(As per Volume -2 part II Particular Technical specification 4 Switchyard and Transformer yard structure CL 4.6 ) 5 Wind Zone = = 36.36 m/s

Reference Wind Speed VR

1.375

Risk Co-efficient Terrain category

k1 =

(Reliability level -1 )

(category-1 and class-A) 1 k2 = Vd = = Pd = = Vb * k1 * k2 36.36 m/s 0.6 Vz

2

(Category -1)

Design wind Speed

Design Wind Pressure

793

N/m

= 79.34 kg/m2

2.0 GENERAL DATA:

2.1 Equipment Drawing No. 2.2 Equipment make 2.3 Total height of bus centre from plinth level 2.4 Total Height of the Equipment 2.5 Diameter of Equipment 2.4 Total height of live part 2.5 Height of supporting structure from plinth level = = = = = : : = = = =
987386 ADITY BIRLA INSULATOR

4800 1500 225 1500 4800 3000 300 350 250

mm mm mm mm 1500 mm mm x 350 Kg mm (Assumed) 300

2.6 Height of plinth level 2.7 Back to Back of support structure 2.8 SCF Short Circuit Force -Referdocument No3VIN BBL A4 12 E 208

3.0 LOAD CALCULATION 3.1 Z' - Directional Load

3.1.1 Wind loads i) Wind on Equipment = Wind on Equipment @

Wind pressure in X or Y directions on insulators and structure

79.3

Kg./m

Fwi

Pz x Ai x Gi x Cdi = = = Cf = 79.3 x 26.52 Kg. 4.0 1 m No. Gc = 1.7 1.5

(IS 802 cl 9.3) x 0.23 x 0.5 x 1.7 x 1.2

3.75 m from Plinth level (PL)

Effect. Length of conductor considered

(Table 7) (IS 802 cl 9.2)

Wind on conductor @

4.80

m from PL

Fwc

= = = = = =

Pz x Cf x L x d x Gc 79.3 17 17 x 1.0 x Kg. Kg. 17

Fwc Fwc x Cf Total

4.0 x 0.0300 x

1.7

26.52 + 44 Kg.

ii) Wind on Structure Main leg L 65 x 65 x 6

= = = = = = = = =

Pd * Cdt * Ae * Gt 2 x 0.39 5 x 0.14 1 x 0.02 2 x 0.11 0.66 0.03 0.69 3 x

(IS 802 cl 9.1) 0.065

Bracing

L 45 x

45 x

0.606 m 0.443 m 0.55 m m m m

0.045

L 45 x

45 x

0.045

Horizontal bracing

L 100 x

100 x

10

0.1

Projected area Extra for other fixtures Total projected area

5%

= = Ae = = = =

Outer area Total projected area / Outer area Solidity ratio Wind on structure @ 1.5 m above PL F

1.05 m 0.69 / 1.05 0.66 79.3 186 250 Cdt x Kg. Kg 186 186 + 250 = 2.00 x 2.00 0.69 x 1.70

= = = = = = =

iii) SCF

4.8 m from PL

Total Shear Load @ PL Normal Condition Total Shear Load @ PL SCF Condition

44 + 230 Kg. 44 + 480 Kg.

3.2 Y' - Directional Load

i) Weight of Equipment ii) Weight of Tube/conductor iii)Weight of Structure = = = 61 25 165 Kg. Kg. Kg.

iv) Weight of man with kit TOTAL

= =

150 401

Kg. Kg.

3.3 Total 'Z' - Directional Moment @ Plinth level (PL)

Due to wind on Equipment i) Due to wind on Equipment = = = = = = = = = = = = 26.52 99.5 17 82 186 279 x 3.75 Kg.m x 4.8 Kg.m x 1.500 Kg.m

iii)

Due to wind on Tube

iii)

Due to wind on Structure

iv)

Due to SCF

250 x 4.8 1200 Kg.m 99.5 + 460 Kg.m 82 + 279

TOTAL MOMENT @ PL WITHOUT SCF

TOTAL MOMENT @ PL WITH SCF

4.0 LOAD SUMMARY

i) Total 'Z' - direction shear loads ii) Total 'Z' - direction moments iii) Total vertical loads iv) Back to back of legs (CG to CG of distance)

+ 1200 460 1660 Kg.m SCF condition 480 1660 401 x 2 350 321 Kg. Kg.m Kg. - 14.5 mm x 2

Normal Condition = = = = = = = 230 460 401 350 321 460 717 Kg. Kg.m Kg. 14.5 mm / ( Kg. 2 x

v) Maximum force on leg

0.321 )

1660 / ( 2 x 0.321 ) 2586 Kg.

vi) Maximum Compressive load per leg vii) Maximum Tensile load per leg 5.0 DESIGN CALCULATION
5.1 Design of Main Leg Factor of safety Maximum Compressive load per leg Maximum Tensile load per leg Member chosen Effective length of the member, (L) Radius of gyration, rxx rvv =818*2

= = = =

717 818 717 617

+ Kg. Kg.

401

/ 4

2586 + 401 2687 Kg. 2586 401 2486 Kg.

/ 4

401

/ 4

/ 4

Normal Condition = = 2 1636 Kg. 1234 L Kg. 65 x 6

SCF condition 1.5 =2687*1.5 4031 =2486*1.5 3729 Kg. Kg.

=617*2 = : = = =

65 x

L 65 x 65 x 6 0.478 m 1.98 1.26 cm cm

0.478 m 1.98 1.26 cm cm

Maximum slenderness ratio

L/rxx

= = L/rvv = = = Fa =

47.8 37.9

/ <

1.26 125.6 47.8 125.6 / 1.26

47.8 37.9

/ 1.26 < 126

0.67

0.67 x 25.42 < 126

0.67 x 47.8 / 1.26 25.42 < 125.6

Cc Permissible Compressive stress

x L / r c Cc
2

x Fa When KL/r <= Cc

When KL/r Kg./cm cm > 4030.5 > 3729 > Cc

Fa Permissible Compressive stress Sectional area of the member Permissible Compressive load Permissible Tensile load

= = = = =

x E ( k x L / r ) 2340 Kg./cm 7.44 cm

2340 7.44

17412 Kg. 13606 Kg.

> 1636 > 1234

17412 Kg. 13606 Kg.

5.3 DESIGN OF BRACING

Maximum shear load per face Inclination of bracing with horizontal

= = = = = = = = = = = = = = = = 2 x 0.5 2 )

Normal Condition 230 / 2= Tan ( 56.12

-1

115 / 321

Kg. )
o

480
-1

SCF condition / 2 = 240 321 )

o

Kg.

478

Tan ( 478 / 56.12

Maximum load on bracing factored load on bracing Member chosen Effective length of member

115 / Cos 56.12 206 Kg. 206 x 2 412.59 Kg. L 45 x 45 x 5 As per Specacification cl 4.7 2 2 ( 47.8 + 32.1 ) 57.6 cm 0.87 57.6 66.2 2194 4.28 9390 / 0.87

240 / Cos 56.1 431 Kg. 431 x 1.5 645.8 Kg. L 45 x 45 x 5 ( 47.8 + 32.1 57.6 cm 0.87 57.6 66.2 2194 4.28 / 0.87
2 2

Radius of gyration, rvv Maximum slenderness ratio

Permissible Compressive stress Sectional area of the member Permissible Compressive load Net effective area of the section in tension A2 = ( b - t) x t =( 4.5 0.5 ) 0.5 = A1 =( A-A2-d x t) = 4.28 - 2 - 1.75 = 1.41 k = 3A1/(3A1+A2) = 3 x 1.405 /( 3 x 1.4 + = 0.68 Net effective area of the cm section = A1 + A2k in tension = 1.4 + 2 x = 2.8 Tension capacity of the section = 2548 x 7036 Permissible Tensile load

Kg./cm cm Kg. > 412.589 Kg.

Kg./cm cm Kg. > 645.79 Kg.

9390

0.68 2.76 = 7036 Kg. Hence Safe > 412.589 Kg. 7036 Kg. > 645.79 Kg. Hence Safe

5.4 DESIGN OF CONNECTION BOLT Permissible stresses in bolts:{ as per IS :802 (part 1) sec - 2 :1992 } ( property class 4.6, Table 1, IS : 802(Part I) sec - 2 :1992 In shear (on gross area of bolts) = 218 N/mm 2 = 2222 kg/cm = = 1 x 4467 2.01 kg
2 2

In single shear

2222.2

In bearing ( on gross diameter of bolts)

= 436 N/mm 2 = 4444 kg/cm = = = 2667 kg 206.29 x 1.00 No. 2 / 2667 431 1 x 1.5 No. / 2667

1.2 x

0.5 x 4444

Minimum No. of 12 mm dia bolts required Use 1 No. of 12 dia bolts

6.0 DESIGN OF FOUNDATION BOLT

Choosen 1 No. 20 dia Foundation Bolt per leg Maximum Tensile load per leg Factored Tensile load per leg = = = = = = = = = = = = = + (fs) (Ps)

Normal Condition

SCF condition

617

Kg. 2

2486 Kg. 2486 x 1.5 3729 Kg. 3729 1396.6 480 120 120 180 180 57.3 1978 2222 1396.6 1978 0.73 / 2.67 Kg./cm / 4 Kg. x 1.5 Kg. / 3.14 Kg/cm Kg/cm Kg/cm + 57.3 2222 < 1

617 x 1234 Kg.

Tensile stress per bolt (ft)

1234 / 2.67 462.17 Kg./cm 230 57.5 57.5 115 115 36.6 1978 2222 / 4 Kg. x Kg. 2

Maximum shear load per leg

Factored shear load per leg

Shear stress per bolt (fs)

/ 3.14 Kg/cm Kg/cm Kg/cm + 36.6242 2222 < 1

Ultimate tensile stress per bolt (Pt) Ultimate shear stress per bolt (Ps) Check for interaction (ft) (Pt)

= 462.17 1978 = 0.25

Hence safe

Hence safe

Required embeded length of bolt in concrete

= =

1234 2 x ( 22 13.8 cm 500

7 ) x 14.27

3729 2 x ( 22 / 7 ) x 14.27 41.6 cm

Provide

1 No. 20 dia Foundation Bolt with

mm deep embeded in concrete.

7.0 DESIGN OF BASE PLATE:

Maximum Compressive load per leg Factored Compressive load per leg = = = 818 Kg 2 2687 Kg

818 x 1636 Kg

2687 x 1.5 4031 Kg

Referring to Clause 34.40 of IS: 456 Permissible bearing stress in concrete = = = = ) = 0.45 90 fck Kg/cm 0.45 90 fck Kg/cm

Therefore minimum bearing area required

1636 / 90 18.2 Kg/cm 196 > 18.1778 cm

4031 / 90 44.8 Kg/cm 196 > 44.8 cm

Bearing area provided (

140

140

7.1 Check for Base Plate Maximum bearing pressure on plate max. overhang of plate Maximum bending moment about axis xx = = = = = = = = 1636 / ( 8.35 Kg/cm 5.5 cm 8.35 x 14 1767.5 Kg.cm 1767.5 / 2452 0.70 cm 14 x 1.00
2

14

14

4031 / ( 14 20.6 Kg/cm

14 )

5.5

/ 2

20.6 x 14 x 4354 Kg.cm 4354 / 2452 1.8 cm 14 x 1

2

5.5

/ 2

Z required

Zxx provided (without stiffner)

= 7.2 Result Size of Base Plate Stiffner = =

2.3333 cm

>

0.7

cm

2.33

cm

> 1.8

cm

140 x 2 Nos.

140 8

10 mm thick 100 mm high on each

thk. x

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Design calculation of Support Structure of 132kv BUS POST INSULATOR

1.0 WIND LOAD CALCULATION
Calculation of design wind pressure Basic wind speed Vb = = Vb/Ko (As per IS:802-1 ) 50 m/s = 50 /

3NEP.BBL.A4.11.S.504

REV-B

(As per Volume -2 part II Particular Technical specification 4 Switchyard and Transformer yard structure CL 4.6 ) 5 Wind Zone = = 36.36 m/s

Reference Wind Speed VR

1.375

Risk Co-efficient Terrain category

k1 =

(Reliability level -1 )

(category-1 and class-A) 1 k2 = Vd = = Pd = = Vb * k1 * k2 36.36 m/s 0.6 Vz

2

(Category -1)

Design wind Speed

Design Wind Pressure

793

N/m

= 79.34 kg/m2

2.0 GENERAL DATA:

2.1 Equipment Drawing No. 2.2 Equipment make 2.3 Total height of bus centre from plinth level 2.4 Total Height of the Equipment 2.5 Diameter of Equipment 2.4 Total height of live part 2.5 Height of supporting structure from plinth level = = = = = : : = = = =
987386 ADITY BIRLA INSULATOR

4800 1500 225 1500 4800 3000 300 350 250

mm mm mm mm 1500 mm mm x 350 Kg mm (Assumed) 300

2.6 Height of plinth level 2.7 Back to Back of support structure 2.8 SCF Short Circuit Force -Referdocument No3VIN BBL A4 12 E 208

3.0 LOAD CALCULATION 3.1 Z' - Directional Load

3.1.1 Wind loads i) Wind on Equipment = Wind on Equipment @

Wind pressure in X or Y directions on insulators and structure

79.3

Kg./m

Fwi

Pz x Ai x Gi x Cdi = = = Cf = 79.3 x 26.52 Kg. 4.0 1 m No. Gc = 1.7 1.5

(IS 802 cl 9.3) x 0.23 x 0.5 x 1.7 x 1.2

3.75 m from Plinth level (PL)

Effect. Length of conductor considered

(Table 7) (IS 802 cl 9.2)

Wind on conductor @

4.80

m from PL

Fwc

= = = = = =

Pz x Cf x L x d x Gc 79.3 17 17 x 1.0 x Kg. Kg. 17

Fwc Fwc x Cf Total

4.0 x 0.0300 x

1.7

26.52 + 44 Kg.

ii) Wind on Structure Main leg L 65 x 65 x 6

= = = = = = = = =

Pd * Cdt * Ae * Gt 2 x 0.39 5 x 0.14 1 x 0.02 2 x 0.11 0.66 0.03 0.69 3 x

(IS 802 cl 9.1) 0.065

Bracing

L 45 x

45 x

0.606 m 0.443 m 0.55 m m m m

0.045

L 45 x

45 x

0.045

Horizontal bracing

L 100 x

100 x

10

0.1

Projected area Extra for other fixtures Total projected area

5%

= = Ae = = = =

Outer area Total projected area / Outer area Solidity ratio Wind on structure @ 1.5 m above PL F

1.05 m 0.69 / 1.05 0.66 79.3 186 250 Cdt x Kg. Kg 186 186 + 250 = 2.00 x 2.00 0.69 x 1.70

= = = = = = =

iii) SCF

4.8 m from PL

Total Shear Load @ PL Normal Condition Total Shear Load @ PL SCF Condition

44 + 230 Kg. 44 + 480 Kg.

3.2 Y' - Directional Load

i) Weight of Equipment ii) Weight of Tube/conductor iii)Weight of Structure = = = 61 25 165 Kg. Kg. Kg.

iv) Weight of man with kit TOTAL

= =

150 401

Kg. Kg.

3.3 Total 'Z' - Directional Moment @ Plinth level (PL)

Due to wind on Equipment i) Due to wind on Equipment = = = = = = = = = = = = 26.52 99.5 17 82 186 279 x 3.75 Kg.m x 4.8 Kg.m x 1.500 Kg.m

iii)

Due to wind on Tube

iii)

Due to wind on Structure

iv)

Due to SCF

250 x 4.8 1200 Kg.m 99.5 + 460 Kg.m 82 + 279

TOTAL MOMENT @ PL WITHOUT SCF

TOTAL MOMENT @ PL WITH SCF

4.0 LOAD SUMMARY

i) Total 'Z' - direction shear loads ii) Total 'Z' - direction moments iii) Total vertical loads iv) Back to back of legs (CG to CG of distance)

+ 1200 460 1660 Kg.m SCF condition 480 1660 401 x 2 350 321 Kg. Kg.m Kg. - 14.5 mm x 2

Normal Condition = = = = = = = 230 460 401 350 321 460 717 Kg. Kg.m Kg. 14.5 mm / ( Kg. 2 x

v) Maximum force on leg

0.321 )

1660 / ( 2 x 0.321 ) 2586 Kg.

vi) Maximum Compressive load per leg vii) Maximum Tensile load per leg 5.0 DESIGN CALCULATION
5.1 Design of Main Leg Factor of safety Maximum Compressive load per leg Maximum Tensile load per leg Member chosen Effective length of the member, (L) Radius of gyration, rxx rvv =818*2

= = = =

717 818 717 617

+ Kg. Kg.

401

/ 4

2586 + 401 2687 Kg. 2586 401 2486 Kg.

/ 4

401

/ 4

/ 4

Normal Condition = = 2 1636 Kg. 1234 L Kg. 65 x 6

SCF condition 1.5 =2687*1.5 4031 =2486*1.5 3729 Kg. Kg.

=617*2 = : = = =

65 x

L 65 x 65 x 6 0.478 m 1.98 1.26 cm cm

0.478 m 1.98 1.26 cm cm

Maximum slenderness ratio

L/rxx

= = L/rvv = = = Fa =

47.8 37.9

/ <

1.26 125.6 47.8 125.6 / 1.26

47.8 37.9

/ 1.26 < 126

0.67

0.67 x 25.42 < 126

0.67 x 47.8 / 1.26 25.42 < 125.6

Cc Permissible Compressive stress

x L / r c Cc
2

x Fa When KL/r <= Cc

When KL/r Kg./cm cm > 4030.5 > 3729 > Cc

Fa Permissible Compressive stress Sectional area of the member Permissible Compressive load Permissible Tensile load

= = = = =

x E ( k x L / r ) 2340 Kg./cm 7.44 cm

2340 7.44

17412 Kg. 13606 Kg.

> 1636 > 1234

17412 Kg. 13606 Kg.

5.3 DESIGN OF BRACING

Maximum shear load per face Inclination of bracing with horizontal

= = = = = = = = = = = = = = = = 2 x 0.5 2 )

Normal Condition 230 / 2= Tan ( 56.12

-1

115 / 321

Kg. )
o

480
-1

SCF condition / 2 = 240 321 )

o

Kg.

478

Tan ( 478 / 56.12

Maximum load on bracing factored load on bracing Member chosen Effective length of member

115 / Cos 56.12 206 Kg. 206 x 2 412.59 Kg. L 45 x 45 x 5 As per Specacification cl 4.7 2 2 ( 47.8 + 32.1 ) 57.6 cm 0.87 57.6 66.2 2194 4.28 9390 / 0.87

240 / Cos 56.1 431 Kg. 431 x 1.5 645.8 Kg. L 45 x 45 x 5 ( 47.8 + 32.1 57.6 cm 0.87 57.6 66.2 2194 4.28 / 0.87
2 2

Radius of gyration, rvv Maximum slenderness ratio

Permissible Compressive stress Sectional area of the member Permissible Compressive load Net effective area of the section in tension A2 = ( b - t) x t =( 4.5 0.5 ) 0.5 = A1 =( A-A2-d x t) = 4.28 - 2 - 1.75 = 1.41 k = 3A1/(3A1+A2) = 3 x 1.405 /( 3 x 1.4 + = 0.68 Net effective area of the cm section = A1 + A2k in tension = 1.4 + 2 x = 2.8 Tension capacity of the section = 2548 x 7036 Permissible Tensile load

Kg./cm cm Kg. > 412.589 Kg.

Kg./cm cm Kg. > 645.79 Kg.

9390

0.68 2.76 = 7036 Kg. Hence Safe > 412.589 Kg. 7036 Kg. > 645.79 Kg. Hence Safe

5.4 DESIGN OF CONNECTION BOLT Permissible stresses in bolts:{ as per IS :802 (part 1) sec - 2 :1992 } ( property class 4.6, Table 1, IS : 802(Part I) sec - 2 :1992 In shear (on gross area of bolts) = 218 N/mm 2 = 2222 kg/cm = = 1 x 4467 2.01 kg
2 2

In single shear

2222.2

In bearing ( on gross diameter of bolts)

= 436 N/mm 2 = 4444 kg/cm = = = 2667 kg 206.29 x 1.00 No. 2 / 2667 431 1 x 1.5 No. / 2667

1.2 x

0.5 x 4444

Minimum No. of 12 mm dia bolts required Use 1 No. of 12 dia bolts

6.0 DESIGN OF FOUNDATION BOLT

Choosen 1 No. 20 dia Foundation Bolt per leg Maximum Tensile load per leg Factored Tensile load per leg = = = = = = = = = = = = = + (fs) (Ps)

Normal Condition

SCF condition

617

Kg. 2

2486 Kg. 2486 x 1.5 3729 Kg. 3729 1396.6 480 120 120 180 180 57.3 1978 2222 1396.6 1978 0.73 / 2.67 Kg./cm / 4 Kg. x 1.5 Kg. / 3.14 Kg/cm Kg/cm Kg/cm + 57.3 2222 < 1

617 x 1234 Kg.

Tensile stress per bolt (ft)

1234 / 2.67 462.17 Kg./cm 230 57.5 57.5 115 115 36.6 1978 2222 / 4 Kg. x Kg. 2

Maximum shear load per leg

Factored shear load per leg

Shear stress per bolt (fs)

/ 3.14 Kg/cm Kg/cm Kg/cm + 36.6242 2222 < 1

Ultimate tensile stress per bolt (Pt) Ultimate shear stress per bolt (Ps) Check for interaction (ft) (Pt)

= 462.17 1978 = 0.25

Hence safe

Hence safe

Required embeded length of bolt in concrete

= =

1234 2 x ( 22 13.8 cm 500

7 ) x 14.27

3729 2 x ( 22 / 7 ) x 14.27 41.6 cm

Provide

1 No. 20 dia Foundation Bolt with

mm deep embeded in concrete.

7.0 DESIGN OF BASE PLATE:

Maximum Compressive load per leg Factored Compressive load per leg = = = 818 Kg 2 2687 Kg

818 x 1636 Kg

2687 x 1.5 4031 Kg

Referring to Clause 34.40 of IS: 456 Permissible bearing stress in concrete = = = = ) = 0.45 90 fck Kg/cm 0.45 90 fck Kg/cm

Therefore minimum bearing area required

1636 / 90 18.2 Kg/cm 196 > 18.1778 cm

4031 / 90 44.8 Kg/cm 196 > 44.8 cm

Bearing area provided (

140

140

7.1 Check for Base Plate Maximum bearing pressure on plate max. overhang of plate Maximum bending moment about axis xx = = = = = = = = 1636 / ( 8.35 Kg/cm 5.5 cm 8.35 x 14 1767.5 Kg.cm 1767.5 / 2452 0.70 cm 14 x 1.00
2

14

14

4031 / ( 14 20.6 Kg/cm

14 )

5.5

/ 2

20.6 x 14 x 4354 Kg.cm 4354 / 2452 1.8 cm 14 x 1

2

5.5

/ 2

Z required

Zxx provided (without stiffner)

= 7.2 Result Size of Base Plate Stiffner = =

2.3333 cm

>

0.7

cm

2.33

cm

> 1.8

cm

140 x 2 Nos.

140 8

10 mm thick 100 mm high on each

thk. x

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