P

ARTS MANUAL

This manual contains standard production

Product Identification Numbers.

Special Engineered Options not included.

F60 MT
Triple Stage Mast

FOR PARTS AND SERVICE:

TELEPHONE: (888) 946-3330

Manual Number:
270848 R2

7040 South Highway 11 · Westminster, SC 29693 · Toll Free (888) 946-3330 · (864) 647-6302· FAX (864) 647-7302
 About This Manual

Introduction
This manual shows the parts breakdown for the mast product ID numbers. Locate the
product ID number (PID) stamped on the front upper tie bar on the left hand side. This
number must be used when ordering replacement parts for this product.
PRODUCT
I.D. NUMBER

XXX-XX-XXX

-001
MT
0-
F6

EXAMPLE MA5356.eps

Ordering Parts
Customers -
Parts and service literature is available through authorized lift truck dealers. To
place an order, contact the lift truck dealer of your choice.

Lift Truck Dealers -

To order parts and service literature contact:

LIFT-TEK / ELECAR
CUSTOMER SERVICE
7040 S HWY 11
WESTMINSTER, S.C. 29693
TELEPHONE: (877) 430-6302
LOCAL (864) 647-6302
FAX: (864) 647-7302

Page 2 05/06/13
 Contents
Cover .................................................................................................................................................... 1
Introduction ........................................................................................................................................... 2
Safety Decals ....................................................................................................................................... 3
Freelift Cylinder .................................................................................................................................... 4
Mainlift Cylinder ................................................................................................................................... 6
Weldments ........................................................................................................................................... 8
Hoist Chain Routing ............................................................................................................................. 9
Lowering Control Valve ...................................................................................................................... 10
4 Roller Carriage ................................................................................................................................ 11
Single Internal Hose Reeving ............................................................................................................ 12
Double Internal Hose Reeving ........................................................................................................... 13
Recommended Spare Parts List ......................................................................................................... 14

Safety Decals
2

4 1

6 - 665595 "HANDS OFF"

3 1 - 201195 "NO STEP"

2 - 210850 "WARNING"

MA3364.eps

05/06/13 Page 3
 Freelift Cylinder

15

11

1
5

10

12

16

7
2
4
8

4
14
6
13
3

MA3362.eps

Page 4 05/06/13
 Freelift Cylinder

Common Parts
FL-1
Item # Qty Part # Description
1 1 S, R Back up ring
2 1 C Check valve
3 1 S, C Circlip
4 1 S, C Nylon ring
5 1 S, R O-Ring
6 1 S, C O-Ring
7 1 P Piston
8 1 S Piston seal
9 1 R Retainer
10 1 P Rod
11 1 S, R Rod seal
12 1 N/A Shell assembly
13 1 S, C Washer
14 1 S Wear ring
15 1 S, R Wiper
16 1 P Wire ring
S - Included in Seal Kit P/N 3105187
P - Not Available.
C - Included in check valve kit P/N 563904.
R - Included in Retainer Kit P/N 3106703-SUB.

Cylinder P/N
*OCL RH FL Cylinder LH FL Cylinder
(in) Part # Part #
130 1007484 1007483
152 1007739 1007740
168 1007741 1007742
174 1007743 1007744
190 1007745 1007746
* OCL - Outer channel length.

05/06/13 Page 5
 Mainlift Cylinder

20

19
8

2
1

9
4

3
12
275 PSI

13
14
10
11

15
18

16 MA2131.eps

17 5

Page 6 05/06/13
 Mainlift Cylinder

Components
ML-1
Item # Qty Part # Description
1 1 N/A Rod/Plunger
2 1 S, R O-Ring
3 1 S Pull Wire
4 1 N/A Spacer
5 2 N/A Roll Pin
6 1 N/A Shell/Case
7 1 S, R Wiper
8 1 S, R Bushing
9 1 N/A Piston
10 1 S Nylon Ring
11 1 S Piston Seal
12 1 C Check Valve
13 1 S,C O-Ring
14 1 C Washer
15 1 S,C Circlip
16 1 219768 Sleeve
17 1 S,C Retaining Ring
18 1 S Wear Ring
19 1 S, R Rod Seal
20 1 3102957 Retainer/Gland
S - Included in Seal Kit P/N 1002528.
C - Included in Check Valve Kit P/N 563904.

Cylinder P/Ns
*OCL ML Cylinder
(in) Part #
130 1007482
152 1007735
168 1007736
174 1007737
190 1007738
*OCL - Outer channel length.

05/06/13 Page 7
 Weldments

18 27
30 31
8

32 25

37
39

33 11
30
28 3 34
34
27

27

17 29
7
36
6
19 7
10

13 1
22
35
23

28
26
4

24

12
10 38
5
19 13 33
9 21 28
6 7

15
16
20
22 28
2 23 33

15 33
16 28

Ma3427.eps

Page 8 05/06/13
 Common Parts Group 270001
270001
Item # Qty Part # Description Item # Qty Part # Description
1 2 269161 BAND, FL CYL 21 4 684586 LOCKWASHER M16
2 2 643530 BOLT 22 8 200242 NUT HEX FULL
3 2 248890 BUMPER 23 8 200244 NUT HEX JAM
4 4 680218 CAPSCREW HEX HEAD 24 4 767414 NUT M8
5 4 220495 CAPSCREW M16X2X65 25 4 223078 PLUG WEAR
6 8 682662 CAPSCREW M6 X 16 26 2 222617 RETAINER
7 8 679144 CHAIN ANCHOR 27 6 3147 RETAINER CLIP
8 2 269205 CHAIN GUARD 28 14 688169 ROLLER ASSY
9 8 679149 CHAIN PIN 29 2 269209 SHAFT
10 4 923868 CLAMP 30 4 223071 SHEAVE
11 2 248978 CLAMP 31 2 927156 SHEAVE ASSEMBLY
12 8 6508 COTTER PIN 32 4 215722 SHIM
13 8 6518 COTTER PIN 33 *28 637536 SHIM
14 1 257917 DECAL KIT 34 4 269285 SHIM
15 2 224480 EXT FUSE VALVE-20.5GPM 35 2 269342 SHIM PLATE
16 2 611291 FITTING 36 2 688935 SNAP RING 1.00 DIA
17 2 269139 FL CROSSHEAD 37 2 3135 SNAP RING 1.25" DIA
18 4 766496 FLAT HEAD CAPSCREW 38 4 688168 THRUST ROLLER ASSY
19 8 202346 FLAT WASHER M6 39 2 205196 WASHER SHIM
20 2 4E6ER LOCK WASHER
* - Quantity will vary.

Weldments
WLD-1
Outer Intermediate Inner
*OCL Upright Upright Upright
(in)
130 269272 269271 269270
152 269936 269948 269952
168 269937 269949 269953
174 269938 269950 269954
190 269939 269951 269955
*OCL - outer channel length.

05/06/13 Page 9
 Hoist Chain Routing

Mainlift
Chains

Freelift
Chains

MA3360.eps

Chains and Hoses

CHN-1
Freelift Mainlift Freelift
*OCL Chain Chain Hose
(in) Qty 2 Qty 2 Qty 2
130 678806 263146 269353
152 678808 270009 270005
168 213370 270010 270006
174 206005 270011 270007
190 227340 270012 270008
*OCL - outer channel length.

Page 10 05/06/13
 Lowering Control Valve

LCV 246670
Item # Qty Part # Description
1 1 246670 VALVE ASSEMBLY
2 1 246669 VALVE BODY
3 1 689642 FLOW VALVE

05/06/13 Page 11
 6 Roller Tilt Carriage 11

16

5
10 13 8
5

14

2
12 19
1 7
21
17
21 6
4
3
MA3361.eps

22
2

15
Common Parts 24
CARR-1
Item # Qty Part # Description
1 2 269354 #6 HOSE ASSEMBLY, 2 STRAIGHT, 19" 23
2 2 258109 #6 HOSE ASSEMBLY 90 DEG/ STRT, 19"
3 1 268973 BAR
4 2 2453 BULKHEAD UNION 90 DEG 25
5 4 268972 BUSHING 18
6 2 206318 CAPSCREW BUTTONHEAD M10
7 2 684649 CAPSCREW M10X25 LG
8 4 601676 FITTING
9 1 S-16800 FRONT FRAME WELDMENT
10 2 253457 GREASE FITTING
11 2 768533 HEX HEAD CAP SCREW
12 2 786882 HEX NUT M10
13 1 269268 HYDRAULIC CONTROL VALVE
14 2 681238 LOCKWASHER M10
15
16
4
2
684586
206315
LOCKWASHER M16
LOCKWASHER M8 Components
17 1 269186 PIN CARR-2
18 2 268933 PIVOT PLATE Carriage WIDTH ITA Spine Front Frame
19 2 269214 PIVOT SHAFT Assembly Class
20 2 269215 RETAINER PLATE
269279LB 42" III 269277LB 269278LB
21 2 688935 SNAP RING 1.00 DIA
22 4 769577 SOCKET HEAD CAPSCREW
23 1 S-16813 SPINE WELDMENT
24 2 269259 STRAIGHT FITTING
25 1 1007485 *TILT CYLINDER
* - See page 16 for seal kit part number.

Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed
(Mast PID number needed).
Page 12 05/06/13
 6 Roller Tilting ISS 18

16
16
24
21

20

13

8
15
8
13

17

38 30
17
22

34

37

2
25
10
19
4 14 29

39 11

12
31 6 32 7
35 32 5
26
9
27
3
33

23

Common Parts Group 40

s16862CPG
36
Item # Qty Part # Description
1 2 270037 #6 HOSE ASSEMBLY 90 DEG/ 45 DEG, 27,25"
41
2 2 270036 #6 HOSE ASSEMBLY 90 DEG/ STRT, 16"
28
3 2 270035 #6 HOSE ASSEMBLY, 2 STRAIGHT, 17,4"
4 2 293885 0-RING 13
5 1 268973 BAR
6 2 283827 BD U CUP SEAL
7 2 2453 BULKHEAD UNION 90 DEG
8 4 268972 BUSHING
9 2 206318 CAPSCREW BUTTONHEAD M10
10 6 767614 CAPSCREW HEX SOCKET
11 2 684649 CAPSCREW M10X25 LG
12 2 283508 CYLINDER HEAD
13 6 601676 FITTING
14 2 293041 FITTING NO 6-4-0.063 ORF
15 2 253457 GREASE FITTING
16 3 624280 GREASE FITTING
17 3 7403 GREASE FITTING
18 2 768533 HEX HEAD CAP SCREW
19 2 786882 HEX NUT M10 Ma3428.eps

20 1 269962 HYDRAULIC CONTROL VALVE 1

21 1 262671 ISS FRONT FRAME
22 2 681238 LOCKWASHER M10
23 4 684586 LOCKWASHER M16
24 2 206315 LOCKWASHER M8
25 2 283510 LOWER CARRIAGE CLAW
26 1 269888 PIN
27 1 S-16861 PIVOT FRAME WELDMENT
28 2 269999 PIVOT PLATE
29 2 269214 PIVOT SHAFT Assembly and Component P/Ns
30 2 269215 RETAINER PLATE s16862wld
31 2 262668 SIDESHIFT ROD ISS Assembly Width ITA Sideshift Spine Pivot Frame Front Frame
Part # Class Part # Part # Part #
32 2 688935 SNAP RING 1.00 DIA 1041,4mm
33 4 769577 SOCKET HEAD CAPSCREW 270038LB II 142mm 270033LB 270034LB 262671LB
(41")
34 2 254563 SPACER
35 3 293977 SPINE BAR WEAR PAD
36 1 S-16860 SPINE WELDMENT
37 3 283512 SS CYLIDER TOP WEAR PAD
38 1 283617 SS CYLINDER FACE WEAR PAD
39 2 283632 SS CYLINDER ROD WIPER
40 2 269259 STRAIGHT FITTING
41 1 1007732 TILT CYLINDER
05/06/13 Page 13
 Single Internal Hose Reeving

11
6
16
12

15

5
14
13 1
2

10
3 3

MA3363.eps

IHR Hose Routing

Page 14 05/06/13
 Common Parts Group P/N 269294
IHR-1
Item # Qty Part # Description
1 2 227855 (2) HOSE CLAMP
2 1 227884 BAR, HOSE CLAMP
3 2 269211 U-TURN HOSE CLAMP
4 2 2453 BULKHEAD UNION 90 DEG
5 2 684649 CAPSCREW M10X25 LG
6 1 205206 CAPSCREW M12X55
7 2 682662 CAPSCREW M6 X 16
8 2 762900 CAPSCREW M6X25 LG
9 1 920347 CLAMP
10 2 768699 FLAT SOCKET HD CAPSCREW
11 1 269212 HOSE GUARD
12 1 677267 I.H.R. SHEAVE
13 1 232744 IHR BRACKET
14 2 681238 LOCKWASHER M10
15 1 683822 LOCKWASHER M12
16 1 210216 STUBSHAFT

Kits and Hoses

s16826wld
OCL IHR Kit Hoses
(in) Part # Qty 2
130 269295 269357
152 270022 270018
168 270023 270019
174 270024 270020
190 270025 270021
*OCL - Outer channel length.

Double Internal Hose Reeving

For double IHR, use qty 2 single IHR kits.

05/06/13 Page 15
 Recommended Spare Parts List

F60 MT
MASTS SERVICED
PART # DESCRIPTION
1-5 6-19 20-50
FREELIFT LIFT CYLINDERS
n FreeLift Cylinder Assembly 0 0 1
561242 Piston Kit 1 2 4
3106703-SUB Retainer Kit 1 2 4
560349 Seal Kit 1 2 4
563904 Check Valve Kit 1 2 4
MAINLIFT LIFT CYLINDERS
n FreeLift Cylinder Assembly 0 0 2
3102957-SUB Retainer Kit 2 4 8
1002528 Seal Kit 2 4 8
563904 Check Valve Kit 2 4 8
UPRIGHTS
223078 Wear Plug 4 8 16
3147 Retainer clip 6 12 24
688169 Roller Assmbly 14 28 56
215722 Shim 4 8 16
637536 Shim 28 56 112
269285 Shim 4 8 16
688935 Snap ring 2 4 8
3135 Snap ring 2 4 8
688168 Trust Roller Assembly 4 8 16
205196 Washer Shim 2 4 8
CARRIAGE AND CHAINS
n Free Lift Chains
n Mainlift Chains
269354 #6 hose assembly 2 4 8
258109 #6 hose assembly 2 4 8
268972 Bushing 4 8 16
269268 Hydraulic control valve 1 2 4
269186 Pin 1 2 4
688935 Snap ring 2 4 8
C9411 Tilt cylinder seal kit 2 4 8
664206 Roller 2 4 8
IHR
677267 Sheave 1 2 4
n See Specific charts for part numbers

Page 16 05/06/13
05/06/13
PARTS ORDERING LOG
PURCHASE CUSTOMER
DATE SERIAL NUMBER PAGE # REF # PART # DESCRIPTION PRICE
ORDER PART #

Page 17
 Manual Change Summary
R0 - 09/22/11
Release

R1 - 08/24/12
Add OCLs to manual.

R2 - 05/06/13
Add Tilt cylinder seal kit to page16 and seal kit note on page12.
 Do you have any questions that need to be answered right now?

Lift Technologies, Inc.

7040 South Highway 11
Westminster, SC 29693
USA
Tel: (864) 647-1119
Fax: (864) 647-5406
Toll Free: (888) 946-3330 - North America Only
Website: www.lift-tek.com

Parts and Service

Toll Free: (877) 430-6302
Direct: (864) 647-6302
Fax: (864) 647-7302
Email: [email protected]

Other Lift Technologies Locations

Lift -Tek Elecar S.p.A

29015 Castel. S. Giovanni (PC)
Via G. Galilei
Italy

© Lift Technologies Inc. 06-2012 www.lift-tek.com