Flat Lapping Brochure 2009
Flat Lapping Brochure 2009
Flat Lapping Brochure 2009
SYSTEMS &
ACCESSORIES
WWW.KEMET.CO.UK
Kemet
Why Choose Kemet Flat Lapping Systems?
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Benefits of Kemet’s
A d v a n c e d F l a t L a p p i n g Te c h n o l o g y
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Kemet
Diamond Abrasives
Kemet International is one of the world’s leading manufacturers of Diamond Abrasive Products used
in research and industry. The wide range of standard formulations include liquids, pastes, suspensions,
gels and sticks. Our laboratories have over 50 years experience and have developed special
formulations for most lapping and polishing processes. These range from basic hand lapping
operations to fully automatic double sided lapping systems.
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Features
• Consistency of Performance
Manufactured under a Quality System registered
by BSI Cert No QO5919 BS EN ISO 9001: 2000
Type WA
Water soluble Liquid Diamond, recommended where • Reduction in Lapping Costs
lapping/polishing must be carried out in the absence Suitable for dispensing with the Kemet
of oil based materials. Electronic System, thus eliminating wastage and
reducing lapping costs
Type O
Low viscosity oil soluble Liquid Diamond with
enhanced cleaning properties.
• Easy Product Cleaning
Specially formulated Liquid Diamond Products
enable parts to be cleaned easily.
Technical Data
Micron Size
/
1 4
Kemet Liquid Diamond is
Specially developed to ensure that Kemet
/
1 2 normally supplied in units
1 of 400g, 2000g or 2500g.
Liquid Diamond cuts and polishes with maximum
2 Special micron sizes, efficiency. Two Lubricating Fluids are
3 formulae, colour coding and recommended – Type K, a mineral oil based
other packaging sizes for
Lapping & 6 specific applications are lubricant, and Type W, a water based lubricant.
Pre-Polishing 8 available.
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Concentrations are standard
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strong and extra strong.
Rapid Stock Removal 25 Specials are manufactured.
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Kemet
Flat Lapping Plates
Features
• Holds diamond particles firmly, ensuring both
efficient stock removal and repetitive
component surface finish.
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Kemet Flat Lapping Plates
Standard Plate
Grooving
Spiral
Annular Groove
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Kemet
Flat Lapping Machines
KEMET 15 Features
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KEMET 24 Features
Precision Diamond Flat Lapping and • Produces optically flat surfaces with high
Polishing Machines precision finish
The Kemet 24 has a rigid welded tubular section • Reduces lapping costs – fully controllable Kemet
steel frame, which supports the gearbox, drive Electronic Dispensing System accurately meters
motor and worktable. It houses an integral diamond abrasive onto the lapping plate
abrasive compound feed and waste tank
• Built in abrasive system for conditioning
positioned behind lift-off access panels.
Kemet Plates
• 3 or 4 ring versions
• COL-K version
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Kemet
Flat Lapping Machines
KEMET 36 Features
The Kemet 36 has a rigid welded tubular section • Produces optically flat surfaces with high
steel frame, which supports the gearbox, drive precision surface finish
motor and worktable. It also houses an integral
• Reduces lapping costs – fully controllable Kemet
abrasive compound feed and waste tank behind
Electronic Dispensing System accurately meters
lift-off panels. The machine incorporates a soft
diamond abrasive onto the lapping plate
starting feature, which smoothly accelerates the
lapping plate from stand still to full speed, over a • Built in abrasive system for conditioning
pre-determined time period. Kemet Plates
• 3 or 4 ring versions
• COL-K versions
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Kemet Machine 15 20 24 36 48 56 72
Specifications
OUTSIDE DIAMETER in 15 20 24 36 48 56 72
LAPPING PLATE SPEED 70rpm 70rpm 58rpm 58rpm 48rpm 48rpm 30rpm
NO OF CONDITIONING
3 3 3 or 4 3 or 4 3 or 4 3 or 4 4
RINGS
CONDITIONING RING mm 140 191 248 209 368 322 505 432 578 530 692
INSIDE DIAMETER in 5.5 7.5 9.75 8.25 14.5 1269 19.9 17 22.7 20.9 27.25
HEIGHT OF OPEN FACE mm 670 648 940 940 991 991 914
in 30 34.75 48 63 56 81 83.5
MAIN DRIVE MOTOR 0.37kW 0.75kW 1.5kW 4.1kW 7.5kW 11kW 15kW
ABRASIVE PUMP MOTOR 0.2kW 0.05kW 0.18kW 0.18kW 0.18kW 0.18kW 0.18kW
GROSS WEIGHT
OPEN FACE 156kg 388kg 730kg 1220kg 3800kg 4000kg 6650kg
EXPORT PACKED
GROSS WEIGHT
PNEUMATIC LIFT - - 997kg 1880kg 3570kg 5573kg 9876kg
EXPORT PACKED
NOTE:- Metric/Imperial conversions are approximate. All dimensions are for machines fitted with KEMET Electronic Spray Systems.
In the interests of development we reserve the right to change specifications without notice. 11
Kemet
Dispensing Systems
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Kemet Electronic Dispenser
Dispenses Kemet Liquid Diamond and Lubricating Fluid automatically at pre-set intervals in conjunction with a lapping and
polishing machine cycle timer.
Height 120mm
Width 90mm
Depth 215mm
Standard Long
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Kemet
Flatness Measuring Equipment
Monochromatic Light 230V
361201
50 or 60 Hz
110 V 361211
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Kemet Flatness Gauges Kemet Optical Flats
The Flatness Gauges are used to monitor lapping Produced from Quartz, Kemet Optical Flats
plate flatness, which, in turn, gives an indication are available in single and double sided,
of component flatness. Available for most machine standard sizes from 25mm up to 300mm
sizes, in metric calibration, the gauges are diameter. They are supplied with Certificate
supplied in a case with a master setting block. of Conformity together with full instructions.
Full instructions are provided. National Physical Laboratory Certificates are
also available. Special optical flats are available
on request. Kemet offers an optical flat
reconditioning and calibration service.
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Kemet
Hand Lapping Kits
Contains:
• Kemet Iron Plate (for lapping), 150mm dia.,
with non skid backing
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Kemet Polishing Pads
PSU - available in soft, medium and hard. Used Kemet Polishing Pads
with Diamond and Non Diamond abrasives. CODE CODE
A good general purpose pad with a relatively Type 380mm Dia 610mm Dia
long life.
PSU - S 341016 341043
CHEM-H - for use with COL-K polish for chemical
PSU - M 341011 341012
mechanical polishing processes, which are
required for many specialised materials, such as PSU - H 341055 341068
Particularly suitable for the softer materials and CHEM - H 341865 341786
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Kemet
Consumables, Spares and Accessories
Kemox
A range of suspension treated abrasives where the abrasive and carrier are
pre-mixed in the correct proportions, resulting in a cleaner and more
efficient Lapping Process.
Abrasive Pastes
Col-K
A liquid polish used on KEMET CHEM CLOTH to produce the ultimate in high
quality mirror polishes on polishing machines. A part abrasive part chemical
polishing action makes COL-K well suited to polishing difficult materials
such as Stellite and Cobalt Chrome.
KDS811
Lapping Plates
Conditioning Rings
Workholding
Felt Pads
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Kemet
Industrial Cleaning Systems
Industry and manufacturers with lapping There is also a range of Rinse / Dryer /
processes increasingly require more efficient Dewatering / Filtration equipment to tailor a
and environmental methods of cleaning system to achieve the required cleaning standard.
precision parts.
Fully 'automatic' systems are also available. In
Kemet can supply ultrasonic cleaning systems applications where only solvent will achieve the
from 3 to 3,000 litres for use with Aqueous required performance, we have fully enclosed
ultrasonic detergents. solvent systems available.
Kemet Programme:
• Full range available from laboratory to heavy industrial
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Kemet Sub Contract Lapping and Polishing
Machine Our machines are equipped with both standard and special
Details lapping plates to enable us to process most types of
components. We are able to lap and/or polish components
up to 530mm dia (approx 21”).
Service Our reputation has been built on service, reliability and quality.
Fast turnaround times are our speciality.
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Kemet
T h e K e m e t Te c h n i c a l C e n t r e
Tailor-made training courses are delivered Our team of Technical Representatives works in
regularly in our Technical Centre or at customers’ partnership with our Technical Centre Team to
premises. provide continuous technical support for both pro-
spective and current customers, and to ensure
that any problems are quickly resolved.
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O t h e r K e m e t C a t a l o g u e s a v a i l a b l e o n r e q u e s t
PRODUCTS FOR
THE TOOLROOM
AND PRECISION
ENGINEER
KEMET CLEANING
SYSTEMS
METALLOGRAPHIC
CONSUMABLES
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Kemet The World Over
China
Netherlands Kemet China Ltd Australia
Kemet Europe B.V. Kemet Australia Pty Ltd
Japan
Kemet Japan
Singapore
Company Ltd Kemet Far East PTE LTD
United Kingdom Belgium and Luxembourg
Kemet International Ltd Kemet Europe B.V.B.A. Korea
Kemet Korea Malaysia
Kemet Precision (M) SDN BHD
Kemet
Kemet International Limited
Cuxton Road Parkwood Trading Estate
Maidstone Kent ME15 9NJ United Kingdom
Tel: +44 (0) 1622 755287 Fax: +44 (0) 1622 670915
E-mail: [email protected] Website: www.kemet.co.uk