TANK SHELL COURSE DESIGN (Bottom Course Is #1)

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SHELL COURSE DESIGN (Bottom course is #1)

API-650 ONE FOOT METHOD

D = Tank Nominal diameter (m) per API-650 5.6.1.1 Note 1


H = Max liquid level (m)
I-p = Design internal pressure (kPa)
L = Factor
I-p = 0 kPa
D = 15 m
H = 12 m
L = (500 * D (t-1 - Ca-1))^0.5
L = (500 * 15 (6 - 0))^0.5 = 212.132

Course # 1

Ca-1 = Corrosion allowance per API-650 5.3.2 (mm)


G = Design specific gravity of the liquid to be stored
H' = Effective liquid head at design pressure (m)
hmax-1 = Max liquid level based on shell thickness (m)
JE = Joint efficiency
pmax-1 = Max pressure at design (kPa)
pmax-int-shell-1 = Max internal pressure at design (kPa)
Sd = Allowable design stress for the design condition per API-650 Table 5-2b (MPa)
St = Allowable stress for the hydrostatic test condition per API-650 5.6.2.2 (MPa)
t-1 = Shell actual thickness (mm)
t-calc-1 = Shell thickness design condition td (mm)
t-seismic-1 = See E.6.2.4 table in SEISMIC calculations.
t-test-1 = Shell thickness hydrostatic test condition (mm)

Material = A36M
Width = 2 m
Ca-1 = 0 mm
JE = 1
t-1 = 6 mm
Sd = 160 MPa
St = 171 MPa

Design Condition G = 1 (per API-650)

H' = H
H' = 12
H' = 12 m

t-calc-1 = (4.9 * D * (H' - 0.3) * G)/Sd + Ca-1 (per API-650 5.6.3.2)


t-calc-1 = (4.9 * 15 * (12 - 0.3) * 1)/160 + 0
t-calc-1 = 5.3747 mm

hmax-1 = Sd * (t-1 - CA-1)/(2.6 * D * G) + 1


hmax-1 = 160 * (6 - 0)/(2.6 * 15 * 1) + 1
hmax-1 = 13.363 m

pmax-1 = (hmax-1 - H) * 9.8 * G


pmax-1 = (13.363 - 12) * 9.8 * 1
pmax-1 = 13.3575 kPa

pmax-int-shell-1 = pmax-1
pmax-int-shell-1 = 13.3575 kPa

Hydrostatic Test Condition G = 1

H' = H
H' = 12
H' = 12 m

t-test-1 = (* 4.9 D (H' - 0.3))/St


t-test-1 = (* 4.9 15 (12 - 0.3))/171
t-test-1 = 5.0289 mm

Course # 2

Ca-2 = Corrosion allowance per API-650 5.3.2 (mm)


G = Design specific gravity of the liquid to be stored
H' = Effective liquid head at design pressure (m)
hmax-2 = Max liquid level based on shell thickness (m)
JE = Joint efficiency
pmax-2 = Max pressure at design (kPa)
pmax-int-shell-2 = Max internal pressure at design (kPa)
Sd = Allowable design stress for the design condition per API-650 Table 5-2b (MPa)
St = Allowable stress for the hydrostatic test condition per API-650 5.6.2.2 (MPa)
t-2 = Shell actual thickness (mm)
t-calc-2 = Shell thickness design condition td (mm)
t-seismic-2 = See E.6.2.4 table in SEISMIC calculations.
t-test-2 = Shell thickness hydrostatic test condition (mm)

Material = A36M
Width = 2 m
Ca-2 = 0 mm
JE = 1
t-2 = 6 mm
Sd = 160 MPa
St = 171 MPa

Design Condition G = 1 (per API-650)

H' = H
H' = 10
H' = 10 m

t-calc-2 = (4.9 * D * (H' - 0.3) * G)/Sd + Ca-2 (per API-650 5.6.3.2)


t-calc-2 = (4.9 * 15 * (10 - 0.3) * 1)/160 + 0
t-calc-2 = 4.4559 mm

hmax-2 = Sd * (t-2 - CA-2)/(2.6 * D * G) + 1


hmax-2 = 160 * (6 - 0)/(2.6 * 15 * 1) + 1
hmax-2 = 13.363 m

pmax-2 = (hmax-2 - H) * 9.8 * G


pmax-2 = (13.363 - 10) * 9.8 * 1
pmax-2 = 32.9575 kPa

pmax-int-shell-2 = MIN(pmax-int-shell-1 pmax-2)


pmax-int-shell-2 = MIN(13.3575 32.9575)
pmax-int-shell-2 = 13.3575 kPa
Hydrostatic Test Condition G = 1

H' = H
H' = 10
H' = 10 m

t-test-2 = (* 4.9 D (H' - 0.3))/St


t-test-2 = (* 4.9 15 (10 - 0.3))/171
t-test-2 = 4.1693 mm

Course # 3

Ca-3 = Corrosion allowance per API-650 5.3.2 (mm)


G = Design specific gravity of the liquid to be stored
H' = Effective liquid head at design pressure (m)
hmax-3 = Max liquid level based on shell thickness (m)
JE = Joint efficiency
pmax-3 = Max pressure at design (kPa)
pmax-int-shell-3 = Max internal pressure at design (kPa)
Sd = Allowable design stress for the design condition per API-650 Table 5-2b (MPa)
St = Allowable stress for the hydrostatic test condition per API-650 5.6.2.2 (MPa)
t-3 = Shell actual thickness (mm)
t-calc-3 = Shell thickness design condition td (mm)
t-seismic-3 = See E.6.2.4 table in SEISMIC calculations.
t-test-3 = Shell thickness hydrostatic test condition (mm)

Material = A36M
Width = 2 m
Ca-3 = 0 mm
JE = 1
t-3 = 6 mm
Sd = 160 MPa
St = 171 MPa

Design Condition G = 1 (per API-650)

H' = H
H' = 8
H' = 8 m

t-calc-3 = (4.9 * D * (H' - 0.3) * G)/Sd + Ca-3 (per API-650 5.6.3.2)


t-calc-3 = (4.9 * 15 * (8 - 0.3) * 1)/160 + 0
t-calc-3 = 3.5372 mm

hmax-3 = Sd * (t-3 - CA-3)/(2.6 * D * G) + 1


hmax-3 = 160 * (6 - 0)/(2.6 * 15 * 1) + 1
hmax-3 = 13.363 m

pmax-3 = (hmax-3 - H) * 9.8 * G


pmax-3 = (13.363 - 8) * 9.8 * 1
pmax-3 = 52.5575 kPa

pmax-int-shell-3 = MIN(pmax-int-shell-2 pmax-3)


pmax-int-shell-3 = MIN(13.3575 52.5575)
pmax-int-shell-3 = 13.3575 kPa

Hydrostatic Test Condition G = 1


H' = H
H' = 8
H' = 8 m

t-test-3 = (* 4.9 D (H' - 0.3))/St


t-test-3 = (* 4.9 15 (8 - 0.3))/171
t-test-3 = 3.3096 mm

Course # 4

Ca-4 = Corrosion allowance per API-650 5.3.2 (mm)


G = Design specific gravity of the liquid to be stored
H' = Effective liquid head at design pressure (m)
hmax-4 = Max liquid level based on shell thickness (m)
JE = Joint efficiency
pmax-4 = Max pressure at design (kPa)
pmax-int-shell-4 = Max internal pressure at design (kPa)
Sd = Allowable design stress for the design condition per API-650 Table 5-2b (MPa)
St = Allowable stress for the hydrostatic test condition per API-650 5.6.2.2 (MPa)
t-4 = Shell actual thickness (mm)
t-calc-4 = Shell thickness design condition td (mm)
t-seismic-4 = See E.6.2.4 table in SEISMIC calculations.
t-test-4 = Shell thickness hydrostatic test condition (mm)

Material = A36M
Width = 2 m
Ca-4 = 0 mm
JE = 1
t-4 = 6 mm
Sd = 160 MPa
St = 171 MPa

Design Condition G = 1 (per API-650)

H' = H
H' = 6
H' = 6 m

t-calc-4 = (4.9 * D * (H' - 0.3) * G)/Sd + Ca-4 (per API-650 5.6.3.2)


t-calc-4 = (4.9 * 15 * (6 - 0.3) * 1)/160 + 0
t-calc-4 = 2.6184 mm

hmax-4 = Sd * (t-4 - CA-4)/(2.6 * D * G) + 1


hmax-4 = 160 * (6 - 0)/(2.6 * 15 * 1) + 1
hmax-4 = 13.363 m

pmax-4 = (hmax-4 - H) * 9.8 * G


pmax-4 = (13.363 - 6) * 9.8 * 1
pmax-4 = 72.1575 kPa

pmax-int-shell-4 = MIN(pmax-int-shell-3 pmax-4)


pmax-int-shell-4 = MIN(13.3575 72.1575)
pmax-int-shell-4 = 13.3575 kPa

Hydrostatic Test Condition G = 1

H' = H
H' = 6
H' = 6 m

t-test-4 = (* 4.9 D (H' - 0.3))/St


t-test-4 = (* 4.9 15 (6 - 0.3))/171
t-test-4 = 2.45 mm

Course # 5

Ca-5 = Corrosion allowance per API-650 5.3.2 (mm)


G = Design specific gravity of the liquid to be stored
H' = Effective liquid head at design pressure (m)
hmax-5 = Max liquid level based on shell thickness (m)
JE = Joint efficiency
pmax-5 = Max pressure at design (kPa)
pmax-int-shell-5 = Max internal pressure at design (kPa)
Sd = Allowable design stress for the design condition per API-650 Table 5-2b (MPa)
St = Allowable stress for the hydrostatic test condition per API-650 5.6.2.2 (MPa)
t-5 = Shell actual thickness (mm)
t-calc-5 = Shell thickness design condition td (mm)
t-seismic-5 = See E.6.2.4 table in SEISMIC calculations.
t-test-5 = Shell thickness hydrostatic test condition (mm)

Material = A36M
Width = 2 m
Ca-5 = 0 mm
JE = 1
t-5 = 6 mm
Sd = 160 MPa
St = 171 MPa

Design Condition G = 1 (per API-650)

H' = H
H' = 4
H' = 4 m

t-calc-5 = (4.9 * D * (H' - 0.3) * G)/Sd + Ca-5 (per API-650 5.6.3.2)


t-calc-5 = (4.9 * 15 * (4 - 0.3) * 1)/160 + 0
t-calc-5 = 1.6997 mm

hmax-5 = Sd * (t-5 - CA-5)/(2.6 * D * G) + 1


hmax-5 = 160 * (6 - 0)/(2.6 * 15 * 1) + 1
hmax-5 = 13.363 m

pmax-5 = (hmax-5 - H) * 9.8 * G


pmax-5 = (13.363 - 4) * 9.8 * 1
pmax-5 = 91.7575 kPa

pmax-int-shell-5 = MIN(pmax-int-shell-4 pmax-5)


pmax-int-shell-5 = MIN(13.3575 91.7575)
pmax-int-shell-5 = 13.3575 kPa

Hydrostatic Test Condition G = 1

H' = H
H' = 4
H' = 4 m
t-test-5 = (* 4.9 D (H' - 0.3))/St
t-test-5 = (* 4.9 15 (4 - 0.3))/171
t-test-5 = 1.5904 mm

Course # 6

Ca-6 = Corrosion allowance per API-650 5.3.2 (mm)


G = Design specific gravity of the liquid to be stored
H' = Effective liquid head at design pressure (m)
hmax-6 = Max liquid level based on shell thickness (m)
JE = Joint efficiency
pmax-6 = Max pressure at design (kPa)
pmax-int-shell-6 = Max internal pressure at design (kPa)
Sd = Allowable design stress for the design condition per API-650 Table 5-2b (MPa)
St = Allowable stress for the hydrostatic test condition per API-650 5.6.2.2 (MPa)
t-6 = Shell actual thickness (mm)
t-calc-6 = Shell thickness design condition td (mm)
t-seismic-6 = See E.6.2.4 table in SEISMIC calculations.
t-test-6 = Shell thickness hydrostatic test condition (mm)

Material = A36M
Width = 1.95 m
Ca-6 = 0 mm
JE = 1
t-6 = 6 mm
Sd = 160 MPa
St = 171 MPa

Design Condition G = 1 (per API-650)

H' = H
H' = 2
H' = 2 m

t-calc-6 = (4.9 * D * (H' - 0.3) * G)/Sd + Ca-6 (per API-650 5.6.3.2)


t-calc-6 = (4.9 * 15 * (2 - 0.3) * 1)/160 + 0
t-calc-6 = 0.7809 mm

hmax-6 = Sd * (t-6 - CA-6)/(2.6 * D * G) + 1


hmax-6 = 160 * (6 - 0)/(2.6 * 15 * 1) + 1
hmax-6 = 13.363 m

pmax-6 = (hmax-6 - H) * 9.8 * G


pmax-6 = (13.363 - 2) * 9.8 * 1
pmax-6 = 111.3575 kPa

pmax-int-shell-6 = MIN(pmax-int-shell-5 pmax-6)


pmax-int-shell-6 = MIN(13.3575 111.3575)
pmax-int-shell-6 = 13.3575 kPa

Hydrostatic Test Condition G = 1

H' = H
H' = 2
H' = 2 m

t-test-6 = (* 4.9 D (H' - 0.3))/St


t-test-6 = (* 4.9 15 (2 - 0.3))/171
t-test-6 = 0.7307 mm

SUMMARY OF SHELL RESULTS

t-min-Seismic = See API-650 E.6.1.4, table in SEISMIC calculations.


Shell API-650 Summary (Bottom is 1)

Min t-min
Tensile t-min t-min t-
Shell Width CA Yield Sd St Weight Weight t-Des t-Test Ext- t-min
Material JE Strength Erection Seismic Actual Status
# (mm) (mm) Strength (MPa) (MPa) (N) CA (N) (mm) (mm) Pe (mm)
(MPa) (mm) (mm) (mm)
(MPa) (mm)
1 2000 A36M 0 1 250 400 160 171 43,469 43,469 6 5.3747 5.0289 4.1473 NA 6 6 OK
2 2000 A36M 0 1 250 400 160 171 43,469 43,469 6 4.4559 4.1693 3.4479 NA 6 6 OK
3 2000 A36M 0 1 250 400 160 171 43,469 43,469 6 3.5372 3.3096 2.7449 NA 6 6 OK
4 2000 A36M 0 1 250 400 160 171 43,469 43,469 6 2.6184 2.45 2.0381 NA 6 6 OK
5 2000 A36M 0 1 250 400 160 171 43,469 43,469 6 1.6997 1.5904 1.3277 NA 6 6 OK
6 1950 A36M 0 1 250 400 160 171 42,382 42,382 6 0.7809 0.7307 0.6167 NA 6 6 OK

Total Weight = 259,728.1778 N

INTERMEDIATE STIFFENER CALCULATIONS PER API-650 Section 5.9.7

D = Nominal diameter of the tank shell (m)


Hu = Vertical Distance Between the Intermediate Stiffener (Per API-650 5.9.7) (m)
L_act = Actual Transform Height Spacing between Stiffeners (m)
L_0 = Uniform Maximum Transform Height Spacing between Stiffineres (m)
V = Design wind speed (km/h)
Wtr = Transposed width of each shell course (m)
Zi = Required Intermediate Stiffener Section Modulus (per API-650 5.9.6.1) (cm^3)
Zi-actual = Actual Top Comp Ring Section Modulus (cm^3)

D = 15 m
V = 201 km/h
ME = 1

Hu = ME * 9.47 * tsmin * (SQRT (tsmin / D)^3) * (190 / V)^2


Hu = 1 * 9.47 * 6 * (SQRT (6 / 15)^3) * (190 / 201)^2
Hu = 12.8442 m (Maximum Height of Unstiffened Shell)

Transforming courses (1) to (6)

Wtr = Course-width * (SQRT (t-uniform / t-course)^5)


Wtr-1 = 2 * (SQRT (6 / 6)^5) = 2 m
Wtr-2 = 2 * (SQRT (6 / 6)^5) = 2 m
Wtr-3 = 2 * (SQRT (6 / 6)^5) = 2 m
Wtr-4 = 2 * (SQRT (6 / 6)^5) = 2 m
Wtr-5 = 2 * (SQRT (6 / 6)^5) = 2 m
Wtr-6 = 2 * (SQRT (6 / 6)^5) = 2 m

Wtr = SUM(Wtr-n)
Wtr = 12 m

For uniformly spaced stiffeners


L_0 = Hts/# of Stiffeners + 1
L_0 = 12/(0 + 1)
L_0 = 12 m

L_act = Wrt
L_act = 12 m

Number of Intermediate Stiffeners Sufficient Since Hu >= L_act

nil SUMMARY OF SHELL STIFFENING RESULTS


nil Number of Intermediate stiffeners req'd (NS) = 0

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