ASR type

Radius mill ASR

N e w P ro d u c t N e w s No.1204E-6 2019-4
 Te c h n o l o g y
JM4160 JP4105
JS4045 JP4120 Roughing
GX2140
Applications
Copper Carbon steel Stainless steel Pre-hardened steel Hardened steel Hardened steel
Alloy steel Tool steel Hardened steel 45̃55HRC 55̃62HRC
30̃45HRC

AJ Coating series JP4120 JP4105 JM4160

Features of AJ Coating series Layer structure AJ Coating

・Employs an AlTi layer with a new composition created by increasing the Al content
Coating structure Welding-resistant
of conventional layers. low-cutting-force
・Excellent wear resistance, chipping resistance, and heat resistance! coating surface layer

New technology!!
Coating with
・The new layer with high Al content employs a new composition and optimizes the excellent wear
resistance and
crystal structure to improve wear resistance and chipping resistance! chipping resistance
・Employs a low-friction-effect coating with excellent welding resistance as the
top-most surface layer. This reduces welding to the work and decreases cutting
Carbide
force!

PVD Technology Grade for machining pre-hardened or hardened materials JP4120

Features Cutting performance

・Employs a fine carbide substrate with an excellent balance between wear

0.6
VBmax Flank wear (mm)

Conventional B
resistance and toughness and the new "AJ Coating" to provide improved wear JP 4120
0.4 Conventional A
resistance and chipping resistance. Conventional C

・Highly versatile with excellent wear resistance and chipping resistance when 0.2
machining steel materials with hardnesses of 30 to 50 HRC.
0
0 10 20 30 40 50 60
Strong fields Cutting length (m)

・Exhibits excellent cutting performance when machining pre-hardened or Work material：SKD61(40HRC)

Tool：ASRT5063R-4
hardened steel with hardnesses of 30 to 50 HRC. Insert：WDNW140520

・Exhibits excellent wear resistance even on difficult-to-cut diecast tool steel or Cutting conditions：
Vc=90m/min　f z=0.8mm/t　ap×ae=1×44mm
precipitation-hardened stainless steel, or for finishing. Dry ※Single-flute cutting

PVD Technology Grade for machining stainless-steel materials JM4160

Features Cutting performance
0.6
・Employs a carbide substrate with high toughness and the new "AJ Coating" to Conventional
VBmax Flank wear (mm)

improve wear resistance and chipping resistance when machining stainless-steel 0.4
materials. JM4160
・Employs AJ Coating with excellent welding resistance to reduce the welding to 0.2

work material that occurs when machining stainless steel materials.

0
0 4 8 12
Strong fields Cutting length (m)

・Provides long tool life for general processing of stainless-steel materials.

Work material：SUS304
Tool：ASRS2032R-5
Insert：EPMT0603EN-8LF
Cutting conditions：
Vc=180m/min　f z=0.5mm/t　ap×ae=0.8×21mm
Wet ※Single-flute cutting

2
 PVD Technology Grade for machining high-hardness materials JP4105
Features Cutting performance
0.6
・Employs an ultra-fine cemented carbide substrate and the new "AJ Coating" to

VBmax Flank wear (mm)

improve wear resistance. 0.4 Conventional JP4105
・Excellent wear resistance when machining high hardness materials of 50HRC or
higher. 0.2

Strong fields 0
0 5 10 15
Cutting length (m)
・Hardened steel (50 to 60 HRC): SKD11, SKD61, SKH, SUS420, etc. Work material：SKD11(61HRC)　Tool：ASRS2032-5
Insert：EPNW0603TN-8
Cutting conditions：
Vc=80m/min　f z=0.2mm/t　ap×ae=0.5×21mm
Dry ※Single-flute cutting

PVD Technology General purpose for steel JS4045

Features Layer structure JS Coating
・JS4045 adopts heat resistant layer, reduces the crater wear by high-speed Coating structure Heat resistant
cutting. layer
・JS4045 adopts heat resistant substrate, reduces the wear and improves tool life.
・Improves tool life on dry cutting. Wear resistant
layer

Strong fields Heat resistant

substrate
・Continuous and light interrupted cutting of less than 35HRC dry cutting.
Carbide

Wear graph after cutting SCM440（32HRC） Wear graph after cutting P20（32HRC）
VBmax Flank wear (mm)

VBmax Flank wear (mm)

0.4 Cutting Conditions 0.4 Cutting Conditions

Conventional
JS4045 Conventional JS4045
0.3 Work Material SCM440（32HRC） 0.3 Work Material P20（32HRC）
Tool ASR5063-4 Tool ASRS2016R-2
0.2 Insert Model EDNW15T4TN-15 0.2 Insert Model EPNW0603TN-8
Cutting Speed Vc = 180m/min Cutting Speed Vc = 180m/min
0.1 0.1
Speed per flute fz = 1.5mm/t Speed per flute f z = 1.5mm/t
0 Cutting depth ap×ae = 1.0×42mm 0 Cutting depth ap×ae = 0.5×13mm
0 50 100 150 0 100 200 300
Coolant Dry cutting Coolant Dry cutting
Cutting length (m) Single-tip cutting Cutting length (m) Single-tip cutting

CVD Technology General purpose for steel GX2140

Features Layer structure GX Coating
・Smooth surfaced α-Al2O3 layer with improved chipping / welding resistance brings Coating structure Smooth surface and thick layer
Improved welding resistance and
less sudden-tool-edge-chipping. heat resistance

・Machining efficiency is improved for high-speed,high-feed-rate rough machining New anchor-effect alumina
by using the hard-layer with fine columnar structure. bonding layer
Improved adhesion to aluminium
oxide layer

Hard layer with fine columnar

structure
Improved wear resistance and
Strong fields chipping resistance

Tough substrate
・Continuous and light interrupted cutting of less than 35HRC dry cutting. Improved high toughtness,thermal
chipping resistance
Carbide

Wear graph after cutting S50C（220HB） Wear graph after cutting HPM7（30HRC）
Flank wear VBmax(mm)

Flank wear VBmax(mm)

0.5 0.5
Cutting Conditions Cutting Conditions
0.4 Work Material S50C 0.4 Work Material HPM7
Conventional GX2140
Conventional GX2140 Holder used ASRT5063R-4 Conventional Conventional Holder used ASRT5063R-4
0.3 0.3
Insert Model WDNW140520 Insert Model WDNW140520
0.2 0.2
Cutting Speed vc = 180m/min Cutting Speed vc = 140m/min
0.1 Speed per flute fz = 2.0mm/t 0.1 Speed per flute fz = 1.4mm/t
Cutting depth ap×ae = 1 × 44mm Cutting depth ap×ae = 1 × 43mm
0 0
0 100 200 300 400 0 30 60 90 120
Coolant Dry cutting Coolant Dry cutting
Cutting length (m) Single-tip cutting
Cutting length (m) Single-tip cutting

3
 Line Up
Shank type ASR Numeric figure in a circle and alphabetical character comes in a square .

L2

φD 3

φD 2
φD c

φD s
θn
L1

(With air hole)

Size(mm)
Type Item　
Code Stock No. of Inserts
Flutes φDc L φDs R L1 Rs L2 θn φD2 φD3

ASRS0020 ● 2 20 130 20 50 80 20 1° 20 18
10
ASRS0025 ● 2 25 140 25 60 80 25 1.2° 25 22.6
ASRS4030 ● 2 30 150 32 70 80 29 2.8° 32 27.8
(Z)
ASRS4032 ● 2 32 150 32 70 80 29 1.5° 32 29.6
Regular

ASRS4040 ● 3 40 150 42 50 100 40 18° 42 35

ASRS5050 ● 3 50 110 25※ 15 50 60 50 － 47 47
（10）
ASRS5050-42 3 50 150 42 50 100 50 － 43 43 (Z)

ASRS5063 ● 4 63 120 32※ 50 70 50 － 60 60

ASRS5063-42 4 63 150 42 50 100 50 － 52 52
ASRL0020 ● 2 20 180 20 100 80 20 0.6° 20 18
Shank type

10
ASRL0025 ● 2 25 200 25 120 80 25 0.7° 25 22.6
ASRL4030 ● 2 30 200 32 120 80 29 1.3° 32 27.8
(Z)
Long

ASRL4032 ● 2 32 200 32 120 80 29 0.7° 32 29.6

ASRL4040 ● 3 40 250 42 15 50 200 40 18° 42 35
（10）
ASRL5050 ● 3 50 250 42 50 200 50 － 47 47 (Z)

ASRL5063 ● 4 63 250 42 50 200 50 － 60 60

ASRE0020 ● 2 20 250 20 130 120 20 0.5° 20 18
10
ASRE0025 ● 2 25 300 25 180 120 25 0.4° 25 22.6
Extra Long

ASRE4030 ● 2 30 300 32 180 120 29 0.8° 32 27.8

15 (Z)
ASRE4032 ● 2 32 300 32
（10）
180 120 29 0.4° 32 29.6
ASRE4040 ● 2 40 300 42 50 250 40 18° 42 35
【Note】※Marked shanks are available for both milling chucks and side lock arbors of BT40 & BT50.

Modular Type ASRM00 - Numeric figure in a circle　.

Lf E
M
C Notch width
φDc

φDb
φD 2

L1
R10 L2

No. of Size(mm)
Item　Code Stock Inserts
Flutes φDc Lf φD2 M φDb L1 L2 C E

● EPNW0803TN‐10
ASRM0020-2 2 20 30 10.5 M10 17.8 5.5 19 10 15
EPEW0803TN‐10
ASRM0025-2 ● 2 25 35 12.5 M12 20.8 5.5 22 10 17
ASRM0030-3 ● 3 30 40 17 M16 28.8 6 23 12 22
EDNW10T3TN‐10
ASRM0032-3 ● 3 32 40 17 M16 28.8 6 23 12 22
EDEW10T3TN‐10
※1 ASRM0035-3 ● 3 35 40 17 M16 28.8 6 23 12 22
ASRM0040-4 ● 4 40 40 17 M16 28.8 6 23 12 22
【Note】When※1 and※2 (p.7) are used together as a set, there is no interference.
Do not apply lubricants such as grease, etc. to the "contact faces" and "modular screws" of the "modular mill", "special shanks" and "special arbor".

●：Stocked Items. 　No Mark：Manufactured upon request only.

4
 Bore type ASR （M）
- Numeric figure in a circle and alphabetical character comes in a square .

φDb
φd
b a

Lf
φd1 R

φDc

No. of Size(mm)
Type Item　Code Stock Inserts
Flutes φDc φDb Lf R R a b φd φd 1
ASR4050-3 ● 3 50 47 50 19 8.4 5 22.225 17 ED　　13T4TN-15
（Z）
ASR4050-4 ● 4 50 47 50 19 8.4 5 22.225 17 ED　W13T4TN-10
ASR5060-3 3 60 57 50 19 8.4 5 22.225 17
ASR5060-4 ● 4 60 57 50 19 8.4 5 22.225 17
inch size

ASR5063-3 3 63 60 50 19 8.4 5 22.225 17

ASR5063-4 ● 4 63 60 50 19 8.4 5 22.225 17 ED　　15T4TN-15
（Z）
ASR5080-4 4 80 76 70 32 12.7 8 31.75 26 ED　W15T4TN-10
Bore type

15
ASR5080-5 ● 5 80 76 70 32 12.7 8 31.75 26
(10)
ASR5100-5 ● 5 100 96 70 32 12.7 8 31.75 26
ASR5100-6 ● 6 100 96 70 32 12.7 8 31.75 26
ED　　13T4TN-15
（Z）
ASR4050M-4 ● 4 50 47 50 20 10.4 6.3 22 17
ED　W13T4TN-10
mm size

ASR5060M-4 ● 4 60 57 50 20 10.4 6.3 22 17

ASR5063M-4 ● 4 63 60 50 20 10.4 6.3 22 17 ED　　15T4TN-15
（Z）
ASR5080M-5 ● 5 80 76 70 22 12.4 7 27 20 ED　W15T4TN-10
ASR5100M-6 ● 6 100 96 70 25.5 14.4 8 32 26
【Note】Arbor screw is not included.

Parts
Parts Clamp screw Clamp Piece set Screw Driver / Wrench Screw anti-seizure agent
Shape Fastening
torque Shape
Cutter　body （N・m） A B
ASR S/L/E0020
242-141 2.9
ASRM0020-2
104-T15 A
ASR S/L/E0025
412-141 2.9 CM3.5-141
ASRM - P-37
ASR S/L/E4
ASR S/L5 555-141 4.9 CM5-147 105-T20 B
ASR -
ASR M-

High-feed tools lineup for Mitsubishi Hitachi Tool

Handle a many kind of roughing machining needs with a plentiful lineup.
Feature Holder Insert
high Programming Maximum
Type Economical Supports for Efficiency Inscribed R ap
accuracy high-hardened (No. of Tool dia No. of
(No. of (Less Shape circle (mm) (mm)
uncut (mm) corners
corners) remnants) steel Flutes) code
◎
TD4N ◎ ◎ 〜50HRC High Efficiency φ16〜40 4 06 2.0 1.0
multiflutes

ASR ○ 06 2.0 1.5

○ High Efficiency φ16〜66 2
Multi-Flutes 〜62HRC multiflutes 12 3.0 2.0
○ ○
ASRF-mini φ20〜63 4 06 2.0 1.2
〜62HRC General

○ ○
ASR ○ φ20〜100 2 08〜15 3.0 2.0
〜60HRC General

○ ○
ASRT ○ ○ φ25〜100 3 09〜14 3.0 2.0
〜62HRC General

○ ○
ASRF ◎ φ32〜100 4 12 4.5 2.0
〜60HRC General

○ 14 3.0 1.5
TD6N ○ 〜50HRC General
φ50〜125 6
14 3.0 3.0
※ For details of tool specifications, please check on catalog or website（http://www.mmc-hitachitool.co.jp）
5
 Line Up
Inserts Numeric figure in a circle　.

I I I
W W W

Fig-1 R Fig-2 R Fig-3 R

T T T
Standard shape Convex shape type Breaker type

P Carbon steels
M SUS, etc. ：General cutting, First recommended
K FC･FCD ：General cutting, Second recommended
H Hardened steels
GX2140 GX-Coated

G-Coated
C-Coated
JP4120 AJ-Coated

JS-Coated
Tolerance Class

Size(mm)

Item Code Shape Cutter body

JM4160
JP4105

JS4045

JS4060

CY250

GF30 R I T W

EPNW0803TN-10 ● ● ● ● ● ● ● 10 8.1 3.18 7.94

EDNW10T3TN-10 ● ● ● ● ● ● ● ● 10 10 3.97 10

EDNW13T4TN-10 ● ● ● ● ● ● 10 13.5 5.56 12.7

N Fig-1
EDNW13T4TN-15 ● ● ● ● ● ● ● ● 15 13.5 5.56 12.7

EDNW15T4TN-10 ● ● ● ● ● ● 10 15 5.56 14

EDNW15T4TN-15 ● ● ● ● ● ● ● ● 15 15 5.56 14

EPEW0803TN-10 10 8.1 3.18 7.94

EDEW10T3TN-10 10 10 3.97 10

EDEW13T4TN-10 ● ● 10 13.5 5.56 12.7

Fig-1
E
EDEW13T4TN-15 ● ● 15 13.5 5.56 12.7

EDEW15T4TN-10 ● ● 10 15 5.56 14

EDEW15T4TN-15 ● ● 15 15 5.56 14

EDNW13T4TN-15Z ● ● ● ● 15 13.5 5.56 12.7

N Fig-2
EDNW15T4TN-15Z ● ● ● ● 15 15 5.56 14

EDMT13T4TN-15 ● ● ● ● ● 15 13.5 5.56 12.7

M Fig-3
EDMT15T4TN-15 ● ● ● ● ● 15 15 5.56 14

【Note】We recommend, R15 for over hung 5Dc or less; R10 for over hung 4~5Dc or more.
Please note that the GX coating and JS coating do not cause a reaction in conductive touch sensors.

●：Stocked Items. 　No Mark：Manufactured upon request only.

6
 Grade map for less than 35HRC Grade map for work material
◀Chipping resistance Wear resistance▶ Work Hardness Work Hardness Work Hardness
Low High Low High Low High

GX2140

machining
JS4060 JS4045

Stable
JS4045 JM4160
GX2140
JS4060 GX2160
JS4045
◀Wet cutting Dry cutting▶ JP4120
JP4105 JP4120 JP4120

machining
GX2140
Unstable
GX2140
JS4045
Mild Steels Carbon steel, Carbon steel Hardened Steels Hardened Steels Stainless Steel materials Cast iron
JS4060 （200HB or less） Alloy steel Alloy steel Pre-Harden Steels （50～60HRC） SUS FC,FCD
（30HRC or less）（30～45HRC） （45～50HRC）

The Shanks for Modular Mill

■ Carbide Shank
L3 L3
L L
L1 L1
Lf L2 Rs Lf L2 Rs
φD 3

φD 4

φD s

φD 3

φD s
M M
φD 2
φD 2

C type E type
Size(mm)
Item Code Stock Type Cutter body Note
φD2 M L3 L L1 Rs φD3 Lf L2 φDs φD4
ASC20-10.5-120-50Z ● 150 120 80 70 50
ASC20-10.5-170-90Z ● 200 170 120 80 90
10.5 M10 18.5 30 20 19.5 C φ20※3
ASC20-10.5-220-120Z ● 250 220 150 100 120
ASC20-10.5-270-150Z ● 300 270 180 120 150
※2 ASC20-10.5-220-50Z ● 250 220 170
10.5 M10 30 50 80 18.5 20 19.5 C φ20※3
※2 ASC20-10.5-270-50Z ● 300 270 220
ASC25-12.5-145-65 ● 180 145 65 100 80

With Air hole

ASC25-12.5-215-115 ● 12.5 250 215 35 115 150 100
M12 23 25 ー E φ25※3
ASC25-12.5-265-145 ● 300 265 145 180 120
ASC25-12.5-315-195 ● 350 315 195 230 120
※2 ASC25-12.5-265-65 ● 300 265 200
12.5 M12 35 65 100 23 25 ー E φ25※3
※2 ASC25-12.5-315-65 ● 350 315 250
ASC32-17-160-80 ● 200 160 80 120 80
ASC32-17-210-110 ● 250 210 110 150 100 φ30※3
φ32※3
ASC32-17-260-140 ● 17 M16 300 260 40 140 180 120 28 32 ー E φ35
ASC32-17-310-190 ● 350 310 190 230 120 ＜φ40＞
ASC32-17-360-240 ● 400 360 240 280 120
※2 ASC32-17-260-80 ● 300 260 180 φ30※3
φ32※3
※2 ASC32-17-310-80 ● 17 M16 350 310 40 80 120 230 28 32 ー E φ35
※2 ASC32-17-360-80 ● 400 360 280 ＜φ40＞
【Note】①When※2 and※1 (p.5) are used together as a set, there is no interference.
②Commercial milling chucks or shrink-fit holders can be used.
③For the φ40 size, it is recommended that the protrusion length be 200mm or less.
④For ※3, since the cutter diameter is smaller than the shank diameter, interference occurs at the shank.

■ Steel Shank ■ Steel Shank L3

L3
L
L
L2 Rs
L2 Rs L1
L1 Lf
Lf
φD s
φD 3
φDs
φD 3

M
φD 2
φD 2

M
※For neck section or total length, additional machining to user specifications is possible.

Size (mm) Size (mm)

With/without

With/without
Stock

Stock

Cutter Cutter
air hole

air hole

Item Code Item Code

φD2 M L3 L Lf L2 L1 Rs φD3 φDs body φD2 M L3 L Lf L2 L1 Rs φD3 φDs body
AS20-10.5-100-20 ● 10.5 M10 130 100 30 20 50 80 18 20 φ20※3 ○ φ30
φ32
AS25-12.5-115-35 ● 12.5 M12 150 115 35 35 70 80 23 25 φ25※3 ○ AS42-17-360-90 ● 17 M16 400 360 40 90 67 270 28 42
φ35
○
φ30※3 φ40
φ32※3
AS32-17-110-30 ● 17　 M16 150 110 40 30 70 80 28 32 φ35 ○ 【Note】Commercial milling chucks can be used.
φ40
【Note】①Commercial milling chucks can be used.
②For ※3, since the cutter diameter is smaller than the shank diameter,
interference occurs at the shank.

7
 Line Up
Modular Mill Arbor
■ HSK-A63 Size(mm)

Note
Item Code Stock Cutter　body(θκ)
φD2 M φD3 φDs L3 L Lf L4 L1 θn
HSK-A63-10.5-30-18 ● 20.8 60 30 30 ー 30 3° φ20(19.8°) φ22(18.9°)
L3 26 32
θκ
HSK-A63-10.5-70-18 ● 25 100 70 30 10 40 3° φ20(12.1°) φ22(11.6°)
L 10.5 M10 18
L1 HSK-A63-10.5-70-18S 48 100 70 30 10 40 12° φ20(12.1°) φ22(11.6°)
M
Lf L4 HSK-A63-10.5-120-18 ● 30.2 150 120 30 10 40 3° φ20(8.2°) φ22(7.8°)
HSK-A63-12.5-35-21 ● 24.3 70 35 35 ー 35 3° φ25(15.2°) φ28(14.0°)

With Air hole

HSK-A63-12.5-65-21 ● 27.5 100 65 35 10 45 3° φ25(10.8°) φ28(9.9°)
12.5 M12 21

φ63
φDs
φD3

HSK-A63-12.5-65-21S 48 100 65 35 10 45 12° φ25(10.8°) φ28(9.9°)

HSK-A63-12.5-115-21 ● 32.7 150 115 35 10 45 3° φ25(7.3°) φ28(6.7°)
φD2

θn HSK-A63 HSK-A63-17-40-28 ● 31.8 80 40 40 ー 40 3° φ30(11.7°) ～ φ40(8.2°)

HSK-A63-17-60-28 ● 33.9 100 60 40 10 50 3° φ30(9.4°) ～ φ40(6.6°)
17 M16 28
HSK-A63-17-60-28S 48 100 60 40 10 50 9.5°φ30(9.4°) ～ φ40(6.6°)
HSK-A63-17-110-28 ● 39.2 150 110 40 10 50 3° φ30(6.3°) ～ φ40(4.4°)

Arbor Numeric figure in a circle　.

BT50

16 24
φD 1

φD 2

10 25 16 35
M L2
（With air hole）
L1 38

（With air hole） Parts：100-174 Parts：100-213

Size(mm) Weight
Item Code Stock Arbor screw Cutter body
(kgf)
φD1 M L1 L2 φD2
　BT50-22.225-50-50 ● 100 50 4.3
　BT50-22.225-100-50 ● 150 100 5.0
　BT50-22.225-150-50 ● 22.225 M10 200 150 47 5.7 100-174 ASR4050-　
　BT50-22.225-200-50 ● 250 200 6.4
　BT50-22.225-250-50 ● 300 250 7.1
　BT50-22.225-50-63 ● 100 50 4.8
　BT50-22.225-100-63 ● 150 100 5.9
　BT50-22.225-150-63 ● 200 150 7.0 ASR5060-　
22.225 M10 60 100-174
　BT50-22.225-200-63 ● 250 200 8.1 ASR5063-　
　BT50-22.225-250-63 ● 300 250 9.3
　BT50-22.225-350-63 ● 400 350 11.5
　BT50-31.75-7-80 ● 77 7 4.2
　BT50-31.75-80-80 ● 150 80 6.8
　BT50-31.75-130-80 ● 200 130 8.5
31.75 M16 76 100-213 ASR5080-　
　BT50-31.75-180-80 ● 250 180 10.2
　BT50-31.75-260-80 ● 330 260 12.9
　BT50-31.75-330-80 ● 400 330 15.4
　BT50-31.75-7-100 ● 77 7 4.2
　BT50-31.75-80-100 ● 150 80 8.3
　BT50-31.75-130-100 200 130 11.1
31.75 M16 96 100-213 ASR5100-　
　BT50-31.75-180-100 ● 250 180 13.9
　BT50-31.75-260-100 ● 330 260 18.4
　BT50-31.75-330-100 ● 400 330 22.4
【Note】Arbor screw is attached on an arbor.

Arbor (BT,HSK) Features

! Point Example:Overhang and Application Area

Reduce the chattering vibration by BT, HSK arbor

Cutter :
22mm

Cutter：
due to the reduction in the “actual” overhang. ASRM0020-2 ASRM0020-2
Arbor： Arbor：
100mm
130mm

BT30-10.5-20-18
72mm

Commercial milling
　 chuck (BT30 type)

●：Stocked Items. 　No Mark：Manufactured upon request only.

8
 Modular Mill Arbor
■ BT30 L3 22 48.4

Lf L
θκ
L1
M
L4

φ46
φDs
φD3
φD2 θn BT30

※For neck section, additional machining to user specifications is possible.

Size(mm)
Item Code Stock Cutter　body(θκ) Note
φD2 M φD3 φDs L3 L Lf L4 L1 θn
BT30-10.5-20-18 50 20 30 5 35 29.5° φ20
（14.6°）φ22
（13.5°）
BT30-10.5-45-18 10.5 M10 18 35 75 45 30 10 40 13.7° φ20
（9.8°） φ22
（9.1°）
BT30-10.5-70-18 100 70 30 10 40 8.1° φ20
（7.4°） φ22
（6.8°）
BT30-12.5-15-21 50 15 35 5 40 32.3° φ25
（11.8°）φ28
（10.2°）
BT30-12.5-40-21 12.5 M12 21 40
75 40 35 10 45 17.6° φ25
（8°） φ28 （6.8°） With
BT30-12.5-65-21 100 65 35 10 45 9.8° φ25
（6°） φ28 （5.1°） Air hole
BT30-12.5-85-21 120 85 35 10 45 7.2° φ25
（5°） φ28 （4.3°）
BT30-17-10-28 50 10 40 5 45 31° φ30
（9.1°） φ40
（3.4°）
BT30-17-35-28 17 M16 28 40 75 35 40 10 50 13.5° φ30
（6.1°） φ40
（2.3°）
BT30-17-60-28 100 60 40 10 50 6.8° φ30
（4.6°） φ40
（1.7°）
【Note】
①When using the BT30 arbor for modular mills, determine the processing conditions using the standard cutting conditions table as a general guide.
If vibrations are a concern due to the processing conditions, adjust conditions by 1.reducing cutting depth (ap) or 2.reducing per-flute feed rate (fz).

■ BT40 L3 27 65.4

Lf L
θκ
L1
M
L4
φ63
φDs
φD3
φD2

θn BT40

※For neck section, additional machining to user specifications is possible.

Size(mm)
Item Code Stock Cutter　body(θκ) Note
φD2 M φD3 φDs L3 L Lf L4 L1 θn
BT40-10.5-20-18 50 20 30 5 35 29.5° φ20
（23.3°） φ22（22.3°）
BT40-10.5-45-18 75 45 30 10 40 13.7° φ20
（16°） φ22 （15.3°）
10.5 M10 18 35
BT40-10.5-70-18 100 70 30 10 40 8.1° φ20
（12.1°） φ22（11.6°）
BT40-10.5-120-18 150 120 30 10 40 4.4° φ20
（8.2°） φ22 （7.8°）
BT40-12.5-15-21 50 15 35 5 40 32.3° φ25
（20.8°） φ28（19.3°）
BT40-12.5-40-21 75 40 35 10 45 17.6° φ25
（14.3°） φ28（13.1°） With
12.5 M12 21 40
BT40-12.5-65-21 100 65 35 10 45 9.8° φ25
（10.8°） φ28（9.9°） Air hole
BT40-12.5-115-21 150 115 35 10 45 5.2° φ25
（7.3°） φ28 （6.7°）
BT40-17-10-28 50 10 40 5 45 45°　 φ30
（18.3°）～φ40（13°）
BT40-17-35-28 75 35 40 10 50 21.8° φ30
（12.4°）～φ40（8.7°）
17 M16 28 48
BT40-17-60-28 100 60 40 10 50 11.3° φ30
（9.4°） ～φ40（6.6°）
BT40-17-110-28 150 110 40 10 50 5.7° φ30
（6.3°） ～φ40（4.4°）

9
 Line Up
Red screw arbor
H ■ Caution
φC1 φC 10 ● Some of the indexable end mills cannot be attached to the
φC2 G H1 RED screw arbor. Please check your indexable end mills
for conformance to the dimensions, or please contact
Mitsubishi Hitachi Tool Engineering, Ltd.
● Because cutting resistance is greater than the tool holder
φD
connection force associated with the machine spindle,
5 please reduce the recommended cutting conditions by
L1 M 50% for the RED screw arbors marked with ※.
L Dimensions for the Modular Mill mounting Otherwise, the tool holder shank may experience fretting
corrosion or fall out of the machine spindle.

Size (mm) Rigidity Size (mm) Rigidity

Weight value Weight value
Item Code Item Code
(kg) ( μm) (kg) ( μm)
Stock Stock

G φD H H1 φC L M L1 φC1 φC2 S G φD H H1 φC L M L1 φC1 φC2 S

BT40-RSG10-125-M25 125 100 1.8 0.4 BT50-RSG10-285-M140 285 145 5.0 5.8
M10 10.5 22 6.5 19 140 36 38
BT40-RSG10-155-M25 155 25 130 2.2 0.5 BT50-RSG10-315-M140 315 175 6.0 5.8
BT40-RSG10-185-M25 185 160 2.4 0.7 BT50-RSG12-140-M25 140 115 4.6 0.2
BT40-RSG10-150-M50 150 100 1.9 0.8 BT50-RSG12-170-M25 170 25 145 5.0 0.3
BT40-RSG10-180-M50 180 50 130 2.3 1.0 BT50-RSG12-200-M25 200 175 5.8 0.4
BT40-RSG10-210-M50 210 160 2.5 1.2 BT50-RSG12-165-M50 165 115 4.7 0.5
BT40-RSG10-175-M75 175 100 2.0 1.6 BT50-RSG12-195-M50 195 50 145 5.1 0.6
BT40-RSG10-205-M75 M10 10.5 22 6.5 19 205 75 130 36 38 2.4 1.8 BT50-RSG12-225-M50 225 175 5.9 0.6
BT40-RSG10-235-M75 235 160 2.6 2.0 BT50-RSG12-190-M75 190 115 4.9 0.8
BT40-RSG10-200-M100 200 100 2.0 2.7 BT50-RSG12-220-M75 220 75 145 5.3 1.0
BT40-RSG10-230-M100 230 100 130 2.4 3.0 BT50-RSG12-250-M75 250 175 6.1 1.0
BT40-RSG10-260-M100 260 160 2.6 3.3 BT50-RSG12-215-M100 215 115 5.0 1.3
BT40-RSG10-220-M120 220 100 2.1 4.0 BT50-RSG12-245-M100 M12 12.5 22 6 24 245 100 145 43 45 5.4 1.5
BT40-RSG10-250-M120 250 120 130 2.5 4.3 BT50-RSG12-275-M100 275 175 6.2 1.6
BT40-RSG10-280-M120 280 160 2.7 4.6 BT50-RSG12-240-M125 240 115 5.2 2.1
BT40-RSG12-125-M25 125 100 2.0 0.3 BT50-RSG12-270-M125 270 125 145 5.6 2.3
BT40-RSG12-155-M25 155 25 130 2.4 0.4 BT50-RSG12-300-M125 300 175 6.4 2.4
BT40

BT40-RSG12-185-M25 185 160 2.7 0.5 BT50-RSG12-265-M150 265 115 5.3 3.0
BT40-RSG12-150-M50 150 100 2.1 0.5 BT50-RSG12-295-M150 295 150 145 5.7 3.3
BT40-RSG12-180-M50 180 50 130 2.5 0.7 BT50-RSG12-325-M150 325 175 6.5 3.4
BT40-RSG12-210-M50 210 160 2.8 0.9 BT50-RSG12-290-M175 290 115 5.5 4.2
BT40-RSG12-175-M75 175 100 2.3 0.9 BT50-RSG12-320-M175 320 175 145 5.9 4.6
BT40-RSG12-205-M75 M12 12.5 22 6 24 205 75 130 43 45 2.7 1.1 BT50-RSG12-350-M175 350 175 6.7 4.6
BT40-RSG12-235-M75 235 160 3.0 1.3 BT50-RSG16-140-M25 140 115 4.8 0.2
BT40-RSG12-200-M100 200 100 2.4 1.4 BT50-RSG16-170-M25 170 25 145 5.4 0.2
BT50

BT40-RSG12-230-M100 230 100 130 2.8 1.6 BT50-RSG16-200-M25 200 175 6.6 0.2
BT40-RSG12-260-M100 260 160 3.1 1.9 BT50-RSG16-165-M50 165 115 5.0 0.3
BT40-RSG12-225-M125 225 100 2.6 2.1 BT50-RSG16-195-M50 195 50 145 5.6 0.4
BT40-RSG12-255-M125 255 125 130 3.0 2.4 BT50-RSG16-225-M50 225 175 6.8 0.4
BT40-RSG12-285-M125 285 160 3.3 2.8 BT50-RSG16-190-M75 190 115 5.3 0.5
BT40-RSG16-125-M25 125 25 2.6 0.2 BT50-RSG16-220-M75 220 75 145 5.9 0.6
BT40-RSG16-150-M50 150 50 2.8 0.3 BT50-RSG16-250-M75 250 175 7.0 0.6
BT40-RSG16-175-M75 M16 17 25 6 29 175 75 100 52 54 3.0 0.5 BT50-RSG16-215-M100 215 115 5.5 0.7
BT40-RSG16-200-M100 200 100 3.2 0.8 BT50-RSG16-245-M100 245 100 145 6.1 0.9
BT40-RSG16-225-M125 ※ 225 125 3.4 1.2 BT50-RSG16-275-M100 275 175 7.2 0.9
BT50-RSG10-140-M25 140 115 4.3 0.4 BT50-RSG16-240-M125 240 115 5.7 1.1
BT50-RSG10-170-M25 170 25 145 4.6 0.5 BT50-RSG16-270-M125 M16 17 25 6 29 270 125 145 52 54 6.3 1.3
BT50-RSG10-200-M25 200 175 5.6 0.5 BT50-RSG16-300-M125 300 175 7.4 1.3
BT50-RSG10-165-M50 165 115 4.4 0.8 BT50-RSG16-265-M150 265 115 5.9 1.6
BT50-RSG10-195-M50 195 50 145 4.7 0.9 BT50-RSG16-295-M150 295 150 145 6.5 1.8
BT50-RSG10-225-M50 225 175 5.7 1.0 BT50-RSG16-325-M150 325 175 7.7 1.8
BT50-RSG10-190-M75 190 115 4.5 1.6 BT50-RSG16-290-M175 290 115 6.1 2.2
BT50-RSG10-220-M75 220 75 145 4.8 1.7 BT50-RSG16-320-M175 320 175 145 6.7 2.4
BT50

M10 10.5 22 6.5 19 36 38

BT50-RSG10-250-M75 250 175 5.8 1.8 BT50-RSG16-350-M175 350 175 7.9 2.5
BT50-RSG10-215-M100 215 115 4.5 2.7 BT50-RSG16-315-M200 315 115 6.3 3.0
BT50-RSG10-245-M100 245 100 145 4.8 2.9 BT50-RSG16-345-M200 345 200 145 6.9 3.2
BT50-RSG10-275-M100 275 175 5.8 2.9 BT50-RSG16-375-M200 375 175 8.1 3.3
BT50-RSG10-235-M120 235 115 4.6 3.9 BT50-RSG16-340-M225 340 115 6.5 3.9
BT50-RSG10-265-M120 265 120 145 4.9 4.2 BT50-RSG16-370-M225 370 225 145 7.1 4.1
BT50-RSG10-295-M120 295 175 5.9 4.2 BT50-RSG16-400-M225 400 175 8.3 4.2
BT50-RSG10-255-M140 255 140 115 4.7 5.5

10
 Size (mm) Rigidity Size (mm) Rigidity
Weight value Weight value
Item Code Item Code
(kg) ( μm) (kg) ( μm)
Stock Stock

G φD H H1 φC L M L1 φC1 φC2 S G φD H H1 φC L M L1 φC1 φC2 S

A63-RSG10-125-M25 125 100 1.6 0.4 A100-RSG10-235-M120 235 115 3.4 4.0
A63-RSG10-155-M25 155 25 130 1.9 0.5 A100-RSG10-265-M120 265 120 145 3.8 4.2
A63-RSG10-185-M25 185 160 2.3 0.6 A100-RSG10-295-M120 295 175 4.7 4.2
M10 10.5 22 6.5 19 36 38
A63-RSG10-150-M50 150 100 1.7 0.8 A100-RSG10-255-M140 255 115 3.5 5.6
A63-RSG10-180-M50 180 50 130 2.0 1.0 A100-RSG10-285-M140 285 140 145 3.9 5.8
A63-RSG10-210-M50 210 160 2.4 1.2 A100-RSG10-315-M140 315 175 4.8 5.8
A63-RSG10-175-M75 175 100 1.8 1.6 A100-RSG12-140-M25 140 115 3.4 0.3
A63-RSG10-205-M75 205 75 130 2.1 1.8 A100-RSG12-170-M25 170 25 145 3.7 0.4
A63-RSG10-235-M75 235 160 2.5 2.0 A100-RSG12-200-M25 200 175 4.7 0.4
M10 10.5 22 6.5 19 36 38
A63-RSG10-200-M100 200 100 1.8 2.7 A100-RSG12-165-M50 165 115 3.5 0.5
A63-RSG10-230-M100 230 100 130 2.1 2.9 A100-RSG12-195-M50 195 50 145 3.8 0.6
A63-RSG10-260-M100 260 160 2.5 3.2 A100-RSG12-225-M50 225 175 4.8 0.6
A63-RSG10-220-M120 220 100 1.9 4.0 A100-RSG12-190-M75 190 115 3.7 0.8
A63-RSG10-250-M120 250 120 130 2.2 4.2 A100-RSG12-220-M75 220 75 145 4.0 1.0
A63-RSG10-280-M120 280 160 2.6 4.5 A100-RSG12-250-M75 250 175 5.0 1.0
A63-RSG10-240-M140 240 100 2.0 5.6 A100-RSG12-215-M100 215 115 3.8 1.4
A63-RSG10-270-M140 270 140 130 2.3 5.9 A100-RSG12-245-M100 M12 12.5 22 6 24 245 100 145 43 45 4.1 1.6
A63-RSG10-300-M140 300 160 2.7 6.2 A100-RSG12-275-M100 275 175 5.1 1.6
A63-RSG12-125-M25 125 100 1.9 0.3 A100-RSG12-240-M125 240 115 4.0 2.1
A63-RSG12-155-M25 155 25 130 2.3 0.4 A100-RSG12-270-M125 270 125 145 4.3 2.4
A63-RSG12-185-M25 185 160 2.7 0.5 A100-RSG12-300-M125 300 175 5.3 2.4
A63

A63-RSG12-150-M50 150 100 2.0 0.5 A100-RSG12-265-M150 265 115 4.1 3.0
A63-RSG12-180-M50 180 50 130 2.4 0.6 A100-RSG12-295-M150 295 150 145 4.4 3.4
A63-RSG12-210-M50 210 160 2.8 0.8 A100-RSG12-325-M150 325 175 5.4 3.4
A63-RSG12-175-M75 175 100 2.2 0.9 A100-RSG12-290-M175 290 115 4.3 4.3
A63-RSG12-205-M75 205 75 130 2.6 1.0 A100-RSG12-320-M175 320 175 145 4.6 4.6
A63-RSG12-235-M75 235 160 3.0 1.3 A100-RSG12-350-M175 350 175 5.6 4.6
A100

M12 12.5 22 6 24 43 45
A63-RSG12-200-M100 200 100 2.3 1.4 A100-RSG16-140-M25 140 115 4.0 0.2
A63-RSG12-230-M100 230 100 130 2.7 1.6 A100-RSG16-170-M25 170 25 145 4.5 0.2
A63-RSG12-260-M100 260 160 3.1 1.9 A100-RSG16-200-M25 200 175 5.7 0.2
A63-RSG12-225-M125 225 100 2.5 2.1 A100-RSG16-165-M50 165 115 4.2 0.3
A63-RSG12-255-M125 255 125 130 2.9 2.4 A100-RSG16-195-M50 195 50 145 4.7 0.4
A63-RSG12-285-M125 285 160 3.3 2.7 A100-RSG16-225-M50 225 175 5.9 0.4
A63-RSG12-250-M150 250 100 2.6 3.1 A100-RSG16-190-M75 190 115 4.5 0.5
A63-RSG12-280-M150 280 150 130 3.0 3.4 A100-RSG16-220-M75 220 75 145 5.0 0.6
A63-RSG12-310-M150 310 160 3.4 3.8 A100-RSG16-250-M75 250 175 6.1 0.6
A63-RSG16-140-M25 140 25 2.8 0.2 A100-RSG16-215-M100 215 115 4.7 0.8
A63-RSG16-165-M50 165 50 3.2 0.4 A100-RSG16-245-M100 245 100 145 5.2 0.9
A63-RSG16-190-M75 190 75 3.6 0.6 A100-RSG16-275-M100 275 175 6.3 0.9
A63-RSG16-215-M100 M16 17 25 6 29 215 100 115 52 54 2.8 0.9 A100-RSG16-240-M125 240 115 4.9 1.1
A63-RSG16-240-M125 ※ 240 125 2.8 1.3 A100-RSG16-270-M125 M16 17 25 6 29 270 125 145 52 54 5.4 1.3
A63-RSG16-265-M150 ※ 265 150 3.2 1.9 A100-RSG16-300-M125 300 175 6.5 1.3
A63-RSG16-290-M175 ※ 290 175 3.6 2.5 A100-RSG16-265-M150 265 115 5.1 1.6
A100-RSG10-140-M25 140 115 3.1 0.4 A100-RSG16-295-M150 295 150 145 5.6 1.8
A100-RSG10-170-M25 170 25 145 3.5 0.5 A100-RSG16-325-M150 325 175 6.7 1.8
A100-RSG10-200-M25 200 175 4.4 0.5 A100-RSG16-290-M175 290 115 5.3 2.2
A100-RSG10-165-M50 165 115 3.2 0.8 A100-RSG16-320-M175 320 175 145 5.8 2.4
A100-RSG10-195-M50 195 50 145 3.6 1.0 A100-RSG16-350-M175 350 175 7.0 2.5
A100-RSG10-225-M50 225 175 4.5 1.0 A100-RSG16-315-M200 315 115 5.5 3.0
A100

M10 10.5 22 6.5 19 36 38

A100-RSG10-190-M75 190 115 3.3 1.6 A100-RSG16-345-M200 345 200 145 6.0 3.2
A100-RSG10-220-M75 220 75 145 3.7 1.8 A100-RSG16-375-M200 375 175 7.2 3.3
A100-RSG10-250-M75 250 175 4.6 1.8 A100-RSG16-340-M225 340 115 5.7 3.9
A100-RSG10-215-M100 215 115 3.3 2.7 A100-RSG16-370-M225 370 225 145 6.3 4.2
A100-RSG10-245-M100 245 100 145 3.7 2.9 A100-RSG16-400-M225 400 175 7.4 4.2
A100-RSG10-275-M100 275 175 4.6 2.9

■ Standard accessories ● Coolant duct(HSK)

■ Caution ● The Modular Mill is not a standard accessory.
● Pull stud is not a standard accesorry.
● Please check your Modular Mills for conformance to the dimensions.

S
About the rigidity value 1kgf (9.8N)
A rigidity value represents the amount of deflection for the entire holder and tool when a bending load of 1 kgf
(9.8 N) is applied to the tip of the tool. The smaller the numerical value is, the higher the rigidity and the more S (μm)
accurate the machining.

No mark：Manufactured upon request only.Delivery time is about ten days after an order received.
11
 Recommended Cutting Conditions
※Red indicates primary recommended grade.
φ20
（2 Flutes） φ25
（2 Flutes） φ30
（2 Flutes） φ40
（3 Flutes）
Cutting
Recommended Feed rate
Work material Speed Revolution Feed Speed Q Revolution Feed Speed Q Revolution Feed Speed Q Revolution Feed Speed Q
grade fz(mm/t)
Vc (m/min) min-1 mm/min cm3/min min-1 mm/min cm3/min min-1 mm/min cm3/min min-1 mm/min cm3/min

※ 180～ 2,860 3,430 69 2,290 2,750 69 1,900 5,700 171 1,430 6,400 256
General 0.6～1.5
GX2140 200 vc =180m/min　f z =0.6mm/t　ap =1.0mm　ae =1.0Dc vc =180m/min　f z =1.5mm/t　ap =1.0mm　ae =1.0Dc
Structural Steel JS4060 90～ 1,430 1,720 34 1,150 1,380 34 960 2,880 86 720 3,240 130
（200HB or less） JS4045 150
0.6～2.0
vc =90m/min　f z =0.6mm/t　ap =1.0mm　ae =1.0Dc vc =90m/min　f z =1.5mm/t　ap =1.0mm　ae =1.0Dc
2,860 3,430 69 2,290 2,750 69 1,900 5,700 171 1,430 6,400 256
180～
Carbon　steels GX2140 0.6～1.5
200 vc =180m/min　f z =0.6mm/t　ap =1.0mm　ae =1.0Dc vc =180m/min　f z =1.5mm/t　ap =1.0mm　ae =1.0Dc
Alloy　steels JS4045
1,430 1,720 34 1,150 1,380 34 960 2,880 86 720 3,240 130
（30HRC or less） JS4060 90～
0.6～2.0
150 vc =90m/min　f z =0.6mm/t　ap =1.0mm　ae =1.0Dc vc =90m/min　f z =1.5mm/t　ap =1.0mm　ae =1.0Dc

Carbon　steels 1,430 1,430 29 1,150 1,150 29 960 1,500 45 720 1,730 69

JP4120
80～
Alloy　steels JS4045 120 0.4～0.8
vc =90m/min　f z =0.5mm/t　ap =1.0mm　ae =1.0Dc vc =90m/min　f z =0.8mm/t　ap =1.0mm　ae =1.0Dc
（30～45HRC） JS4060
80～ 1,592 1,910 38 1,274 1,528 38 1,061 1,273 38 796 1,433 57
Stainless Steels 130 vc =100m/min　f z =0.6mm/t　ap =1.0mm　ae =1.0Dc
JM4160 0.5～1.0
SUS 150～ 3,183 3,820 61 2,547 3,056 61 2,122 2,547 61 1,592 2,865 92
200 vc =200m/min　f z =0.6mm/t　ap =0.8mm　ae =1.0Dc
180～ 2,860 4,580 92 2,290 3,670 92 1,900 7,600 342 1,430 8,580 515
JP4120 200
Cast　iron vc =180m/min　f z =0.8mm/t　ap =1.0mm　ae =1.0Dc vc =180m/min　f z =2.0mm/t　ap =1.5mm　ae =1.0Dc
0.8～2.0
FC,　FCD GX2140 90～ 1,430 2,290 57 1,150 1,840 58 960 3,840 173 720 4,320 259
JS4045 150 vc =90m/min　f z =0.8mm/t　ap =1.25mm　ae =1.0Dc vc =90m/min　f z =2.0mm/t　ap =1.5mm　ae =1.0Dc
1,600 950 19 1,270 760 19 1,060 640 19 790 710 28
Hardened Steels
JP4120 70～ vc =100m/min　f z =0.3mm/t　ap =1.0mm　ae =1.0Dc
Pre-Hardened Steels 0.2～0.6
JS4045 120 1,110 440 9 890 350 9 740 300 9 550 330 13
（45～50HRC）
vc =70m/min　f z =0.2mm/t　ap =1.0mm　ae =1.0Dc
Hardened Steels 70～ 1,110 440 5 890 350 5 740 300 5 550 330 7
JP4105 100
（50～55HRC） vc =70m/min　f z =0.2mm/t　ap =0.5mm　ae =1.0Dc
0.05～0.2
Hardened Steels 50～ 790 80 1 630 60 1 530 53 0.8 400 60 1
JP4105
（55～60HRC） 100 vc =50m/min　f z =0.05mm/t　ap =0.5mm　ae =1.0Dc

φ50
（4 Flutes） φ63
（4 Flutes） φ80
（5 Flutes） φ100
（6 Flutes）
Cutting
Recommended Feed rate
Work material Speed Revolution Feed Speed Q Revolution Feed Speed Q Revolution Feed Speed Q Revolution Feed Speed Q
grade fz(mm/t)
Vc (m/min) min-1 mm/min cm3/min min-1 mm/min cm3/min min-1 mm/min cm3/min min-1 mm/min cm3/min

※ 180～ 1,150 6,900 510 910 5,500 520 720 5,400 650 570 5,130 770
General 0.6～1.5
GX2140 200 vc =180m/min　　f z =1.5mm/t　ap =1.5mm　ae =1.0Dc
Structural Steel JS4060 90～ 570 3,420 257 455 2,730 258 360 2,700 325 290 2,610 390
（200HB or less） JS4045 150
0.6～2.0
vc =90m/min　　f z =1.5mm/t　ap =1.5mm　ae =1.0Dc
1,150 6,900 510 910 5,500 520 720 5,400 650 570 5,130 770
180～
Carbon　steels GX2140 0.6～1.5
200 vc =180m/min　　f z =1.5mm/t　ap =1.5mm　ae =1.0Dc
Alloy　steels JS4045 570 3,420 257 455 2,730 258 360 2,700 325 290 2,610 390
（30HRC or less） JS4060 90～
0.6～2.0
150 vc =90m/min　　f z =1.5mm/t　ap =1.5mm　ae =1.0Dc

Carbon　steels 570 1,820 130 455 1,450 140 360 1,440 170 290 1,400 210
JP4120
80～
Alloy　steels JS4045 0.4～0.8
120 vc =90m/min　　f z =0.8mm/t　ap =1.5mm　ae =1.0Dc
（30～45HRC） JS4060

80～ 637 1,528 76 505 1,213 76 398 1,194 96 319 1,146 115
Stainless Steels 130 vc =100m/min　　f z =0.6mm/t　ap =1.0mm　ae =1.0Dc
JM4160 0.5～1.0
SUS 150～ 1,274 3,056 122 1,011 2,426 122 796 2,388 153 637 2,292 184
200 vc =200m/min　　f z =0.6mm/t　ap =0.8mm　ae =1.0Dc
180～ 1,150 9,200 920 910 7,280 920 720 7,200 1,150 570 6,840 1,370
JP4120 200 vc =180m/min　　f z =2.0mm/t　ap =2.0mm　ae =1.0Dc
Cast　iron 0.8～2.0
FC,　FCD GX2140 90～ 570 4,560 456 455 3,640 459 360 3,600 576 290 3,480 696
JS4045 150 vc =90m/min　　f z =2.0mm/t　ap =2.0mm　ae =1.0Dc
630 760 38 500 600 38 400 600 48 320 576 58
Hardened Steels
Pre-Hardened Steels JP4120 70～ vc =100m/min　　f z =0.3mm/t　ap =1.0mm　ae =1.0Dc
0.2～0.6
JS4045 120 440 360 18 350 280 18 280 280 22 220 260 26
（45～50HRC）
vc =70m/min　　f z =0.2mm/t　ap =1.0mm　ae =1.0Dc
Hardened Steels 70～ 440 350 9 350 280 9 270 270 11 220 260 13
JP4105
（50～55HRC） 100 vc =70m/min　　f z =0.2mm/t　ap =0.5mm　ae =1.0Dc
0.05～0.2
Hardened Steels 50～ 310 62 1.5 250 50 1.5 200 50 2.0 160 48 2.4
JP4105
（55～60HRC） 100 vc =50m/min　　f z =0.05mm/t　ap =0.5mm　ae =1.0Dc

【Note】①When using the BT30 arbor for modular mills, determine the processing conditions using the standard ae
cutting conditions table as a general guide.
　If vibrations are a concern due to the processing conditions, adjust conditions by 1.reducing cutting depth
(ap) or 2.reducing per-flute feed rate (fz). ap
②The cutting conditions in this catalog shown in the table above are reference cutting conditions, and should
be adjusted according to the actual shape to be machined, the machine used, and purpose for machining.
③Please note that the GX coating and JS coating do not cause a reaction in conductive touch sensors.
④Please use an air-blast to remove the thick and heavy swarf created by this tool, through spindle air is
R
recommended if available. Pay particular attention for vertical operations.
⑤For man-less machining be sure to take care of swarf evacuation to create safe working conditions. Maximum cutting
depth
⑥The evacuation of swarf can cause burns, cuts or damage to the eyes please ensue the correct safety rε2

cover is fitted around the machine, and necessary personal protection equipment is worn by the machine 2

operator.
⑦Ensure to index the insert at the correct time to ensure safety of the tool-body.
Main cutting edge
⑧Ensure that the depth of cut is no greater than 2mm (Right table).
⑨Due to fire risks do not use neat cutting oil as a coolant. Tool dia φDc

12
 Cutting performance
Overhang and Application Area work material：S50C(220HB)
φ20 vc=180m/min
（n=2,860min-1） φ25 vc=180m/min
（n=2,290min-1）
ASRS0020 ASRS0025
vf=3,430mm/min
（fz=0.6mm/t） （Overhang OH : 70mm） vf=2,750mm/min
（fz=0.6mm/t） （Overhang OH : 70mm）
Depth of Cut ap (mm)

Depth of Cut ap (mm)

2 2

vc=90m/min
（n=1,450min-1） vc=90m/min
（n=1,146min-1）
vf=3,000mm/min
（fz=1.0mm/t） ASRE0020 vf=2,750mm/min
（fz=1.2mm/t）
1 （Overhang OH:180mm） 1
ASRE0025
（Overhang OH : 230mm）
0.5 0.5
0.3 0.3
0.2
0 0
0 5 10 15 （Full）
20 0 5 10 15 20 25
（Full）
Width of Cut ae (mm) Width of Cut ae (mm)

φ30 vc=180m/min
（n=1,900min-1） ASRS4030 φ40 vc=180m/min
（n=1,430min-1） ASRS4040
vf=5,700mm/min
（fz=1.5mm/t） （Overhang OH : 70mm） vf=6,400mm/min
（fz=1.5mm/t） （Overhang OH : 70mm）
Depth of Cut ap (mm)

Depth of Cut ap (mm)

2 2
ASRE4040
vc=100m/min
（n=1,064min-1） （Overhang OH : 230mm）
ASRE4030
vf=4,000mm/min
（fz=1.9mm/t） （Overhang OH : 230mm）
1 1
vc=100m/min
（n=800min-1）
vf=2,400mm/min
（fz=1.5mm/t）

0 0
0 10 20 30
（Full） 0 10 20 30 （Full）
40
Width of Cut ae (mm) Width of Cut ae (mm)

φ50 vc=180m/min
（n=1,150min-1） ASR4050-4 φ63 vc=180m/min
（n=900min-1）
vf=6,900mm/min
（fz=1.5mm/t） （Overhang OH : 200mm） vf=5,400mm/min
（fz=1.5mm/t） ASR5063-4
（Overhang OH : 200mm）
Depth of Cut ap (mm)

Depth of Cut ap (mm)

2 2

ASR4050-4
1 （Overhang OH : 300mm） 1
vc=90m/min
（n=455min-1） ASR5063-4
vc=110m/min
（n=700min-1） 0.5 （Overhang OH : 350mm）
vf=2,730mm/min
（fz=1.5mm/t）
vf=4,000mm/min
（fz=1.4mm/t）
0 0
0 12.5 25 37.5 50
（Full） 0 20 40 60 63（Full）
Width of Cut ae (mm) Width of Cut ae (mm)
φ80 vc=180m/min
（n=720min-1） ASR5080-5
vf=5,400mm/min
（fz=1.5mm/t） （Overhang OH : 200mm）
Depth of Cut ap (mm)

2
ASR5080-5
（Overhang OH : 400mm）

1
vc=90m/min
（n=360min-1）
vf=4,000mm/min
（fz=2.2mm/t）

0
0 20 40 60 （Full）
80
Width of Cut ae (mm)

Work material：Pre-harden Steel（55HRC）

φ20 Work material ：Pre-Harden Steels
（55HRC） φ50 （55HRC）
Work material：Pre-Harden Steels
Vc：90m/min Vc：90m/min
2.0 f z ：0.3mm/t 2.0 f z ：0.3mm/t

1.8 ASRS0020
1.8 ASRL5050
Overhang：70mm Overhang：130mm
Depth of Cut ap (mm)

Depth of Cut ap (mm)

1.5 1.5
ASRL0020 ASRL5050
Overhang：100mm Overhang：180mm
1.2 1.2

1.0 1.0

0.8

0.6
0.5 0.5
ASRE0020
Overhang：130mm

0.1
0 0
0 5 10 15 （Full）
20 0 10 20 30 40 50
（Full）
Width of Cut ae (mm) Width of Cut ae (mm)

13
 Cutting performance
Breaker type Standard shape Convex shape type

Low resistance First recommendation Strong toughness for interrupt cutting

Convex shape type insert for interrupt cutting

01 Features
・It is possible to cut stably under interrupt cutting condition by insert with large
Large Included Angle (α)
included angle.

Especially for interrupt cutting ! Increase tool life !! α

02 High Performance for interrupt cutting

Cutting Conditions
Work material:SCM440（HRC30）
Tools:ASRφ50
Cutting speed:Vc＝180m/min （1,146min-1）
8 Hole Dia.
（Single flute cutting）
Feed rate per flute:fz＝1.5mm/t
Axial cutting depth:ap＝1.0mm
Radial cutting depth:ae＝33mm
Coolant:Dry Down-Cut

Standard shape
L=17m（9min）

L=21m（12min）

Convex shape
L=108m
（62min） 5 times as tough as
L=100m
（57min）
standard shape under
heavy interrupt cutting !!!
0 50 100m
Cutting Length（Single flute Cutting）

Insert with breaker for low resistance

01 Features
・It is possible to do high feed cutting by insert breaker with sharp and high rigidity cutting edge.

・For continuous cutting.

Increase tool life !! ・For crater wear and heat crack.
・From free cutting steel to hard to machine material.

14
 02 Cutting force（three forces）
Standard shape X:Radial force 1,617N（165kgf） Cutting Conditions
Work material:S50C（220HB）
Y:Principal force 3,067N（313kgf）
Tools:ASRφ60
Z:Back force 1,764N（180kgf） Cutting speed:Vc＝150m/min （796min-1）
Resultant force 3,891N（397kgf）
（Single flute cutting）
Feed rate per flute:fz＝1.0mm/t
Axial cutting depth:ap＝1.5mm
With breaker X:Radial force 1,548N（158kgf）
Radial cutting depth:ae＝40mm
Coolant:Dry Down-Cut
Y:Principal force 2,744N（280kgf）

Z:Back force 1,470N（150kgf）

Resultant force 3,479N（355kgf） 10％

DOWN

03 Field Data（User Test Results）

Insert grade Cutting conditions
Tool dia Work Result
No User Insert item code Vc m/min Vf mm/min ap×ae
Dc material
n（min ） fz（mm/t）
-1 mm
Convex shape 188 7,000 A conventional product was chipped after 4 hours.
1 50 Company K FCD450 1.5×35
EDNW15T4TN-15Z （1,200） （1.94） The convex shaped insert wore normally.

Breaker 12 Cr 90 1,100
2 Company W ap=1.5 Breaker effect reduced resistance to provide good cutting.
EDMT15T4TN-15 material （455） （0.6）

Convex shape 90 4,000

3 Company T P20 ap=1 Tool life was more than 2 times as long.
EDNW15T4TN-15Z （455） （2.22）
63
Standard shape P21 97 1,060
4 Company R ap=1 Tool life was 1.5 times as long.
EDNW15T4TN-15 （40HRC） （490） （0.54）

Standard shape SKD61 120 364 9 hours of machining.

5 Company R ap=1
EDEW15T4TN-15 （47HRC） （606） （0.15） Achieved 4.5 times the tool life of a Company S product.

Standard shape 140 3,200 After 4 hours of machining, VBmax was 0.16mm.
6 Company T S55C ap=1
EDNW15T4TN-15 （560） （1.14） Can be used for intermittent machining.
80
Convex shape SKD11 100 3,600
A conventional product was chipped at the pin hole section.
7 Company F 1.0×40 The convex shaped insert provided stable machining at
EDNW15T4TN-15Z （30HRC） （400） （1.8） vf=3,600mm/min.

Introducing the Super Radius Mill ASR. High-feed, high-efficiency processing capability is in your hands.
1,000

Proposal for high-efficiency processing

Cutting speedVc (m/min)

500
400
300

200

100
Conventional
Cutting conditions by ASR
50
40
10
1
0 0.5 1 1.5 2 2.5 3 3.5

Feed rate f z (mm/t)

15
 Cutting performance
Features and Uses

01 Specialized R-cutting edge for high-efficiency processing

・By shortening the cutting edge length
compared to round-insert and setting it at
an ideal angle (κ,θn), cut deflection
during processing is reduced, stabilizing ap
the load and making high-feed cutting Cutting Edge Angle

possible.

R
κ
θn Inside Cutting Edge

Cutting Edge
Dc
Dc
κ

02 2~5 Times increased efficiency compared to conventional radius mills

・4~5 times increased efficiency for deep milling (over hung length 3Dc or more), 2~3 times increased efficiency even for
shallow milling (over hung length 3Dc or less).

Work:Example of S50C（220HB）

1,000

Super Radius Mill n=720min -1

800 ASR5080-5 f z=2.0mm/t
Swarf Amount (cm3/min) (Efficiency)

(φ80) ap×ae=1.5×65mm

Over Hung
Super Radius Mill n=720min -1 Length
600 ASR5063-4 f z=1.5mm/t

Improved (φ63) n=900min -1

ap×ae=1.5×65mm

machining n=900min -1 n=480min -1

f z=1.5mm/t
efficiency f z=2.8mm/t f z=1.7mm/t
ap×ae=1.5×50mm
ap×ae=1×50mm ap×ae=1.5×65mm
400 n=360min -1
f z=2.2mm/t
ap×ae=1.0×65mm
Conventional Radius Mill n=455min -1
(φ63) f z=1.5mm/t
ap×ae=1.5×50mm
200 n=455min -1
n=900min -1 With radius, chattering occurs f z=1.5mm/t
f z=0.6mm/t and cutting is not possible. ap×ae=1×50mm
ap×ae=4×35mm

0
0 150 200 250 300 350 400

Over Hung Length (mm)

03 Possible high feed processing.

・The contoured, low-cut structure increases feed amount per tooth : fz by 5 times or more for high-feed performance.
Steel cutting : fz = 0.6～3.5mm/t（Cast iron cutting : fz = 0.8～4.0mm/t）

Shape and Weight of Steel Chip

f z=0.4、0.29ｇ f z=0.8、0.59ｇ f z=1.5、1.10ｇ f z=2.0、1.47ｇ f z=3.0、2.21ｇ　 f z=3.5、2.58ｇ

16
 04 Efficient chip removal
・With compatible processing machinery and tool path, chip removal per time unit can be as much as 600cm3/min or more
for steel milling, and 1,000cm3/min or more for cast iron milling when cutting Dia. of φ63 or more is used.

05 Bend-proof blade shape even with long over hung length

・With horizontal（XY plane）processing, radial force is kept at a level equal to that of slant milling and helical milling, for a
bend- proof blade performance.

Measurement example for 3 force components of cutting resistance

Cutting Conditions
Y
Super Radius Mill φ80×5 flutes 200 2,617N
(ASR5080-5) (267kgf)
Vc=180m/min （n=720min-1） 100
Vf=1,500mm/min 100
X
fz=0.42mm/t Y⊕
1,196N
ap×ae=1.5×60mm (122kgf) 55.4°
down cut, dry cutting
Ｘ⊕
100
3,489N
(356kgf)

1,980N
Ｚ⊕（radial force） (202kgf)
200
Z

06 Processing by direct milling possible

・Although Ramp angle is limited due to cutting edge design, direct milling is possible without pre-cutting with Ramping and
helical milling methods like next pictures.

Ramp Angle θ
Hole　Dia.

Ramping Helical milling

（mm）

Tool dia Dc φ20 φ25 φ30 φ32 φ40 φ50 φ60 φ63 φ80 φ100
Ramp Angle θ 2° 2° 3° 2.5° 2° 1.5° 1° 1° 0.5° 0.5°
Hole　Dia. 27～38 37～48 38～58 42～62 58～78 78～98 98～118 101～124 136～158 176～198
【Note】①The ramp angle θ should be set within the ranges listed above. Use at ramp angles of 0.5｡ or less is recommended.
②For hole diameters outside the ranges listed above, a pilot hole should be drilled before milling.

17
 Cutting performance

07 To define cutting edge shape for programming

・By inputting Radius Mill Approximate Corner R (R3), insert R cutting remains processing as shown below is possible for
roughing procedures.

Insert tip of the blade shape rough sketch

5° 5°

R15

R10
R3
χ：Remains
10° 10°
3.3 2.9

7.7 5.6

rε

rε
2

2
ED　W　　T　TN-15 ED　W　　T　TN-10
Approximate Input Corner R : R3 Remains χ = approx. 0.5mm
Remains χ = approx. 0.6mm
R15 : Over hung 5Dc R10 : Over hung 4~5Dc
or less recommended or more recommended

Performance Data

Vc-L Line Graph (Relationship between Cutting Speed : Vc and Cutting Length : L)
400
Cutting Speed Vc (m/min)

300 Milling of S50C withφ80 × 1NT

200

100

0.6 15
0
0 10 20 30 40 50 60
Cutting Length L (m)

Helical Cutting and Required Power Machine: Vertical type M.C15KW work material : S50C（220HB）

General Boring Expansion Boring

φ
70
φ

5m
60

5
6 R2
R1

Tool：ASRφ32（ASRL4032） Tool：ASRφ50（ASRL5050）
Vc＝93m/min. fz＝1.5mm/t Vc＝141m/min. fz＝1.5mm/t
Air-blow ae＝5mm，Air-blow
Overhang：130mm Overhang：150mm
　　　　　　　　　　　　Load Meter 　　　　　　　　　　　　Load Meter
Herical Pitch＝ 1.0mm　35%（5.3kw） Herical Pitch＝ 1.0mm　25%（3.8kw）
1.5mm　45%（6.8kw） 1.5mm　35%（5.3kw）
2.0mm　85%（12.8kw） 2.0mm　45%（6.8kw）
2.5mm　80%（12kw）

18
 Field Data（ User Test Results ）
ASR5063-4 Cutting conditions Result Note

Work material ：FC250 For cutting with the work whose protrusion length is
Tools ：ASR5063-4
400mm, the radius mill of the conventional tool gives
Holder ：BT50-22.225-350-63
too large vibration to cut it so that a high sloughing mill
400mm

Insert ：EDNW15T4TN-15
Rotation speed ：n＝540min－1 should be used. But introducing the ASR has provided
Cutting speed ：Vc＝107m/min the table feed of 5,000mm/min and debris discharge
Feed rate ：Vf＝5,000mm/min of 480cm3/mim, which is 5 times as efficient as the
Feed rate per flute ：fz＝2.3mm/t
conventional tool.
Axial cutting depth ：a p＝2mm
Radial cutting depth：a e＝48mm

ASR4032 Cutting conditions Result Note

Work material ：SCM435

Using the ASR on complex lathe for drilling an inside
Tools ：ASR4032
Holder ：BT40 diameter that was conventionally done with gyrating
Insert ：EDNW13T4TN-10 boring resulted in the working time of 39 seconds,
φ55 Rotation speed ：n＝1,790min－1 twice as efficient as before.
Cutting speed ：Vc＝180m/min
Feed rate ：Vf＝3,580mm/min
15mm Feed rate per flute ：fz＝1.0mm/t
Axial cutting depth ：a p＝0.5mm
Radial cutting depth ：a e＝32mm

Cutting conditions
Tool dia Work Over hung
No User Grade Vc m/min Vf mm/min ap×ae Result Note
Dc material mm
n（min-1） fz（mm/t） mm

180 4,500
1 32 Company T P40 S45C 1.0×22 100 2× the tool life of conventional products.
（1800） （1.25）

94 3,000 Although normally processing at depths greater than 200mm

2 Company S P30 SKD61 0.5×40 300
（600） （1.67） is not possible, it is with this tool.
50
SKD61 90 1,900
3 Company S P10 1.0×25 100 Long tool life with less chipping than conventional products.
（47HRC） （570） （1.1）
SKD61 75 2,500
4 63 Company R P10 0.8×42 180 Long tool life with less chipping than conventional products.
（45HRC） （380） （1.6）
4,000
5 Company A P30 P20 90～120 1.5×54 300 Good. 12 hours of work reduced to 3.4 hours.
（1.7）
80
SCM 240 4,000
6 Company Y P40 0.8×25 100 1.5× the tool life of conventional products.
（30HRC） （955） （0.8）
Note: Comments from actual users.

Example of Super High efficient Machining

ASR5063-4（φ63×4NT） Chip removal volume: 625cm₃/min Result
Insert: EDNW15T4TN-15 Flank Wear: VBmax=0.276mm after 500m cutting. Superior.
Work material:S55C Machine: M.C（22KW）
Overhang of the tool: Cutting speed: Vc＝165m/min
240mm(measured from the gauge line) Rotation speed: n＝834min-1
Cutting speed: Vf＝10m/min
Feed rate per flute: fz＝3mm/t
Axial cutting depth: a p＝1.25mm
Radial cutting depth: a e＝50mm
Coolant: Dry

Chip removal volume: 750cm₃/min Result

Insert: EDNW15T4TN-15 Flank Wear: VBmax=0.432mm after 400m cutting. Superior.
Machine: M.C（22KW）
Cutting speed: Vc＝165m/min
Rotation speed: n＝834min-1
Cutting speed: Vf＝12m/min
Feed rate per flute: fz＝3.6mm/t
Axial cutting depth: a p＝1.25mm
Radial cutting depth: a e＝50mm
f z =3mm/t f z =3.6mm/t
Coolant: Dry

19
The diagrams and table data are examples of test results, and are not guaranteed values.
“ ” is registered trademarks of Mitsubishi Hitachi Tool Engineering, Ltd. in Japan.

Attentions on Safety
1. Attentions regarding handling
（1）When removing the tool from the case（package）, be careful not to drop it on your foot or drop it onto the tips of your bare fingers.
（2）When actually setting the inserts, be careful not to touch the cutting flute directly with your bare hands.

2. Attentions regarding mounting

（1）When preparing for use, be sure that the inserts are firmly mounted in place and that they are firmly mounted on the arbor, etc.
（2）If abnormal chattering occurs during use, stop the machine immediately and remove the cause of the chattering.

3. Attentions during use

（1）Before use, confirm the dimensions and direction of rotation of the tool and milling work material.
（2）The numerical values in the standard cutting conditions table should be used as criteria when starting new work. The cutting conditions should be adjusted
as appropriate when the cutting depth is large, the rigidity of the machine being used is low, or according to the conditions of the work material.
（3）The inserts are made of a hard material. During use, they may break and fly off. In addition, cutting chips may also fly off. Since there is a danger of injury to
workers, fire, or eye damage from such flying pieces, a safety cover should be installed and safety equipment such as safety glasses should be worn to
create a safe environment for work.
　　・Do not use where there is a risk of fire or explosion.
　　・Do not use non-water-soluble cutting oils. Such oils may result in fire.
（4）Do not use the tool for any purpose other than that for which it is intended, and do not modify it.

Official Web Site

http://www.mmc-hitachitool.co.jp/e/
Head Office
Hulic Ryogoku Bldg. 8F, 4-31-11, Ryogoku, Sumida-ku, Tokyo, 130-0026 Japan Database for selection Cutting Tool Products【TOOL SEARCH】
International Sales Dept. : TEL +81-3-6890-5103　FAX +81-3-6890-5128 Search Web

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Itterpark 12, 40724 Hilden,Germany. Room 2604-2605, Metro Plaza, 555 Loushanguan Road, Changning Disctrict, Shanghai, 200051, CHINA
Tel +49-(0)2103-24820 Fax +49-(0)2103-248230 Tel +86-(0)21-3366-3058 Fax +86-(0)21-3366-3050

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DETROIT OFFICE Customer service CTI Tower 24 Floor, 191/32 Ratchadapisek Road, Klongtoey, Klongtoey,
41700 Gardenbrook Road, Suite 120, Novi, MI 48375-1320 U.S.A. Bangkok 10110, Thailand
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CHICAGO OFFICE
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Tel +1(847) 252-6371 Fax +1(248) 308-2627 Plot No 94 & 95,Sector 8, IMT Manesar ,Gurgaon-122050 , Haryana, India
Tel +91-124-4812315 Fax +91-124-2290015
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Querétaro, CP 76246, México DISTRIBUTED BY:
Tel +52-442-1926800

Specifications for the products listed in this catalog are subject to change
without notice due to replacement or modification. Printed using
2019-4
（ ME-T0 ）
vegetable oil ink. Printed in JAPAN 2012-1:FP