CFR PPEP - 08162016 Draft
CFR PPEP - 08162016 Draft
CFR PPEP - 08162016 Draft
Date:
Peggy Caradonna, Project Director
BNL Modernization Project Office
Date:
Lloyd Nelson, Federal Project Director
DOE Brookhaven Site Office
Date:
Frank Crescenzo, Manager
DOE Brookhaven Site Office
Date:
Stephen W. Meador, Director
DOE Office of Science
Office of Project Assessment
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CHANGE LOG
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TABLE OF CONTENTS
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8.4 Project Reviews .........................................................................................................22
8.5 Alternatives Analysis and Selection ..........................................................................23
8.6 Environment, Safety and Health ................................................................................23
8.7 Safeguards and Security.............................................................................................25
8.8 Systems Engineering..................................................................................................26
8.9 Value Management ....................................................................................................26
8.10 Value Engineering .....................................................................................................26
8.11 Configuration Management/Document Control ........................................................26
8.12 Quality Assurance and Testing and Evaluation .........................................................27
8.13 Transition to Operations ............................................................................................27
8.14 Project Closeout .........................................................................................................28
8.15 Freeze the Footprint/Reduce the Footprint ................................................................28
8.16 One for One Replacement ..........................................................................................28
9.0 APPENDICES .....................................................................................................................29
Appendix A – CFR Project Site Plan...................................................................................30
Appendix B – CFR IPT Charter...........................................................................................31
LIST OF TABLES
LIST OF FIGURES
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ACRONYMS AND ABBREVIATIONS
A/E .....................................................Architect/Engineer
ASCR .................................................Advanced Scientific Computing Research
BCCB .................................................Baseline Change Control Board
BCP ....................................................Baseline Change Proposal
BES ....................................................DOE Office of Basic Energy Sciences
BNL....................................................Brookhaven National Laboratory
BSA ....................................................Brookhaven Science Associates
CD ......................................................Critical Decision
CFR ....................................................Core Facility Revitalization
CM ..................................................Construction Manager
CM/GC...............................................Construction Manager/General Contractor
CPD ....................................................Contractor Project Director
CPM ...................................................Contractor Project Manager
DOE ...................................................Department of Energy
DOE HQ.............................................Department of Energy Headquarters
EMS ...................................................Environmental Management System
ES&H .................................................Environment, Safety and Health
ESH&Q ..............................................Environment, Safety, Health and Quality
EVMS ................................................Earned Value Management System
FPD ....................................................Federal Project Director
FPSC ..................................................Fixed Price Subcontractor
FY ......................................................Fiscal Year
GC ......................................................General Contractor
HEP ....................................................DOE Office of High Energy Physics
IPR .....................................................Independent Project Review
IPT......................................................Integrated Project Team
ISM ....................................................Integrated Safety Management
KPPs...................................................Key Performance Parameters
LCCA .................................................Life Cycle Cost Analysis
LEED .................................................Leadership in Energy and Environmental Design
LHC....................................................Large Hadron Collider
M&O .................................................Management and Operating
MPO ...................................................Modernization Project Office
NEPA .................................................National Environmental Policy Act
NP ......................................................DOE Office of Nuclear Physics
NSLS-II ..............................................National Synchrotron Light Source II
OMB ..................................................Office of Management and Budget
OMD ..................................................BHSO Operations Management Division
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OSHA.................................................Occupational Safety and Health Act
PARS II ..............................................Project Assessment and Reporting System
PED ....................................................Project Engineering and Design
PEP.....................................................Project Execution Plan
PHA....................................................Project Hazard Analysis
PD ......................................................Project Director
PM ......................................................Project Manager
PV ......................................................Planned Value
QA ......................................................Quality Assurance
RMP ...................................................Risk Management Plan
SBMS .................................................Standards Based Management System
SC.......................................................Office of Science
TEC ....................................................Total Estimated Cost
TPC ....................................................Total Project Cost
WBS ...................................................Work Breakdown Structure
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1.0 INTRODUCTION
This Preliminary Project Execution Plan (PPEP) identifies and summarizes the critical
information and processes necessary to successfully manage, perform, control and execute the
Core Facility Revitalization (CFR) Project. The PPEP defines the Project scope; describes the
organizational framework and overall management systems; identifies roles and responsibilities
of the project participants; describes the formal change control process by which the project
scope, cost, schedule, and PEP may be revised; and establishes the stage in work progress at
which the project shall be considered completed. Revisions will be documented through the
configuration control change process.
The CFR project will be implemented in accordance with DOE Order 413.3B, “Program and
Project Management for the Acquisition of Capital Assets”. CD-0, Approve Mission Need, was
approved September 1, 2015. The request for CD-1, Alternative Selection and Cost Range is
scheduled for the fourth quarter of FY 2016. An Integrated Project Team (IPT), led by the
Federal Project Director, will execute the project.
The Department of Energy (DOE) Office of Science (SC) Associate Deputy Director for Field
Operations is the Project Management Executive (PME) for this project. Revisions to the PPEP
that are required to incorporate baseline change actions and routine status updates are considered
to be approved by virtue of the corresponding baseline change approval and will be issued by the
Federal Project Director.
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1.2 Justification of Mission Need
A mission need exists to provide mid-range computational and data storage support to current
and planned particle physics experiments using RHIC and the ATLAS detector at CERN
(Conseil Européen pour la Recherche Nucléaire) that are funded by NP and HEP, respectively.
Significant infrastructure in terms of space, power and cooling within the existing RACF are
projected to degrade over time due to existing conditions and increasingly stringent operating
standards for data centers. Capable, reliable and efficient computing facilities are required to
support experiments that are expected to generate ever greater amounts of data that must be
stored and analyzed. Additionally, the evolution of the technologies employed to deliver
computation and data storage capabilities is expected to require higher levels of reliability and
demand more robust infrastructure, such as space and utilities. These factors combine to
effectively make almost half of the current computing and data storage facility functionally
obsolete and unable to accommodate future generations of computation and data storage
technologies. Therefore, the projected capability gaps in computing infrastructure are due to a
combination of decreases due to degrading capacities and increases in future requirements of
mid-scale computing performed by RACF.
The RACF currently occupies over 15,000 square feet of space in three rooms within Building
515 that was originally constructed in the 1960s and expanded in 2009. The existing RACF
facilities and infrastructure have finite capacities in terms of processing (computer cores),
storage (petabytes of tape data), server space (racks), and power (kilowatts of electricity). The
existing RACF facility also has significant deficiencies due to its age, limited amount of usable
area for data center equipment, rigid building configuration and marginally adequate power
distribution and cooling systems.
Although the RACF is marginally adequate to meet current demands, the facility will be unable
to meet future requirements in terms of capacity and reliability due to the evolution of
technology and data center operating standards. The overall computing capacity of the RACF is
expected to decrease over the next ten years, beginning in FY 2018 with significantly reduced
capability after FY 2020. This overall reduction will be caused primarily by the limitations of
Building 515 in terms of space and utilities, despite increases in computation power of new
hardware. When server and tape storage equipment will be replaced at the end of their useful
lives (approximately four years), the racks to accommodate new equipment will need to be
reoriented with increased distances between them to enable the necessary cooling and to account
for limitations of the existing floor structure. These adjustments in server rack spacing will result
in a reduction of server rack capacity by approximately 50 percent from the current level.
The data volume generated by the RHIC experiments and ATLAS are expected to increase three
to six times, which will require proportional increases in storage and compute capacities, over
the next ten years. Furthermore, these increases in data storage and compute requirements will
drive increased requirements for space, power and cooling of computing facilities. The existing
capacity limitations and facility deficiencies will negatively impact the availability and reliability
of computational support to NP and HEP funded research, and will result in significant
infrastructure capacity gaps over the next five to ten years given projected future requirements.
Failure to accommodate these projected increases will significantly impede mission readiness of
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the RACF and will impose significant risks on research funded by NP and HEP, as well as other
programs that may rely on BNL data storage and computational capabilities in the future.
Filling the programmatic capability gaps and infrastructure capacity gaps is consistent with the
SLI program mission to support scientific and technological innovation at the SC laboratories by
funding and sustaining mission-ready infrastructure and fostering safe and environmentally
responsible operations. The SLI program conducted a Mission Validation Independent Review
(MVIR) of the proposed mission need July 21-22, 2015. The MVIR committee consisted of
representatives from NP, HEP, ASCR and other SC headquarters offices. The MVIR committee
concluded that a mission need exists, and that the programmatic requirements are valid. In
addition, the committee noted that uncertainty exists on computation data storage projections,
and that reasonable cost and schedule ranges should account for the level of project definition.
NP and HEP (as the primary beneficiaries of closing the capability gaps) concurred with this
mission need.
The planned IT power (available computing power) to be delivered to the new facility under the
“day-one “scenario will be 2.4 MW. The new facility will meet or exceed High Performance and
Sustainable Buildings (HPSB) Guiding Principles as outlined in DOE O 413.3B and comply with
the Data Center Optimization Initiative metering and power usage guidelines. The new facility
will be constructed within the core and shell of the recently decommissioned NSLS-I facility
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(B725) at the heart of the main BNL campus, which will provide access to the BNL facilities and
staff that will support the programs. A rendering of the current schematic floor plan for the CFR
project is provided in Figure 1 and the site plan is provided in Appendix A.
The existing spaces that currently house the RHIC and ATLAS computing programs will be
vacated upon relocation into the new facility. BNL is studying the repurposing of these areas for
less intensive laboratory support functions. Approximately 20,000 GSF of existing second floor
office space at B725 shall be re-furbished and occupied by the research staff. Second floor
refurbishment and all move-in activities is not part of this projects scope.
BNL will obtain the desired outcome when this scope is completed in accordance with design
and construction subcontracts, the drawings and specifications (as verified and confirmed by
inspection and a commissioning process), in a safe manner and within the approved schedule and
cost baseline.
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Figure 1 – CFR Preliminary Design Floor Plan
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Table 2 – Preliminary Project Cost Summary
Core Facility Revitilization (CFR) Project
Preliminary Cost Estimate - B725 Renovation Point Estimate
Subtotal $55,853
The preliminary projected CD-4 date is 4Q FY 2021 and includes approximately 12 months of
schedule contingency plus the assumption of a 1 year FY17 Continuing Resolution. Table 3
shows the key project milestones at Level 1, 2, and 3. The project will be managed with the goal
of meeting the early finish schedule. Status, through the monthly EVMS updates from BNL to
DOE, will be reported to the baseline milestones with forecasted late finish dates. The
preliminary project schedule will be refined during the design stage and final baseline milestone
dates will be established at CD-2.
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Table 3 – Preliminary Milestones
Level Milestone Description Date
1 CD-0 Approve Mission Need September 2015 (A)
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Figure 2 – Project Schedule
The project has been organized into a Preliminary Work Breakdown Structure (WBS) for
purposes of planning, managing, and reporting project activities. The project WBS is shown to
Level 4 in Table 2. Work elements are defined to be consistent with discrete increments of
project work and the planned method of execution.
WBS elements have been defined to Level 4 and are described in a written narrative and
collected in a project WBS Dictionary. This denotes anticipated scope composition and intent
and serves as a common reference for the project team. The WBS dictionary helps avoid work
duplications or omissions.
Table 4 shows the funding profile based on the optimum TPC, supported by the projects
preliminary point estimate. The project is not baselined and the representative profile is for
planning purposes only. The preliminary project schedule and preliminary milestone dates are
based on receiving project funds in the Fiscal Years shown in Table 3. The preliminary baseline
assumes a 12-month Continuing Resolution (CR) at the beginning of Fiscal Year 2017 and a
3 month CR each year after.
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Table 4 – Preliminary Funding Profile ($K)
FY 2016 FY 2017 FY 2018 FY 2019 FY 2020 Total
OPC* $850 $850
TEC PED $1,800 $5,200 $7,000
TEC Construction** $10,000 $30,000 $20,023 $60,023
Total Project Cost*** $850 $1,800 $15,200 $30,000 $20,023 $67,873
NOTES:
This is a line item project with the baseline funding profile shown above.
* Other Project Costs (OPC) includes Conceptual Design.
** Total Estimated Cost (TEC) Construction includes Preliminary and Final Designs, construction,
project management, and other costs not captured in OPC.
*** Total Project Cost (TPC) includes TEC, PED, TEC Construction, and OPC
The total life cycle costs of Alternatives 1, 2, and 3 were calculated and compared for cost
effectiveness. The results are summarized below in Table 5 and are detailed in the separate CFR
Analysis of Alternatives and Life Cycle Cost Analysis calculations. The cost of Alternative 5 vs.
in-house capabilities was also studied. Those results are also presented in the Analysis of
Alternatives. While the cost of Alternative 1 is less than Alternatives 2 and 3, it does not satisfy
the mission need or address the capability gaps. Alternative 4 was not considered for further
evaluation.
In order to test the sensitivity of the analysis to data uncertainty, this evaluation includes six
scenario-based sensitivity analyses. The scenarios were defined using the professional judgment
of the HDR analyst and are consistent with standard practices for cost-effectiveness analyses.
The sensitivity analyses were performed using the financial analysis that was prepared by HDR.
The sensitivity analysis compares Alternative 1 Status Quo (Do Nothing) to Alternative 2
Renovate Existing Facilities.
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The objectives of the sensitivity analyses were to: (a) account for uncertainty in certain key
parameters, and (b) determine a combination of the variables, which would result in the CFR
Project being the most cost-effective. The details of the sensitivity analysis can be found in the
Life Cycle Cost Analysis Report for the Project.
CM/GC Subcontractor
A CM/GC shall be selected under a best value source selection for a fixed-price CM/GC contract
and will perform two major tasks (Phases). Phase 1 is under contract and is for preconstruction
CM/GC support services during the design phase. The CM/GC services to be provided during
the design phase include constructability reviews, developing an independent cost estimate and
schedule, performing feasibility studies and pre-qualification and recommendation for award of
construction subcontractors. Phase 2 will be for construction performed by the CM/GC acting as
the fixed price General Contractor and for managing and administering all construction activities
and subcontracts for the Project.
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6.0 BASELINE CHANGE CONTROL
The goals of the Baseline Change Control process are to:
• Recognize and predict change
• Evaluate and understand the impacts of each change
• Identify and control consequences of those changes
• Prevent unauthorized or unintended deviations from approved baselines
• Ensure each change is dispositioned at the proper management level
The CFR Project will control changes in the scope, schedule and cost baseline through a baseline
change control process. This is the process for identification, evaluation, approval and
incorporation of project changes into the approved performance baseline. A Baseline Change
Proposal (BCP) identifies the change and will be submitted when a change is identified that will
impact the project performance baseline parameters for cost, schedule or scope. Thresholds for
determining the BCP approval level that do not modify the Performance Baseline are delineated
in Table 6.
Any Level 2 and above BCP will be reviewed by the CFR Project Baseline Change Control
Board (BCCB) prior to submittal for approval. The BCCB will include the BHSO Federal
Project Director (Chairperson), CFR Project Director, CFR Project Manager, and other IPT
members as required (e.g., the Conventional Facilities Manager, ESH&Q Manager, or a
representative from the A/E firm if appropriate). The Chairperson dispositions (i.e., approves or
rejects) Level 2 BCPs and either recommends approval of all deviations and Level 1 BCPs to
DOE HQ or rejects them. All approved Level 1 and 2 BCPs will be transmitted to the DOE
Program Manager. All BCPs submitted to the BCCB must be recommended for approval by the
CFR Project Director. Level 3 BCPs, including use of management reserve, are approved by the
CFR Project Director with copies provided to the Federal Project Director.
The FPD will communicate directed changes to the CFR Project Director, who will prepare a
BCP. Upon approval, the baselines will be modified to reflect the scope, cost, and schedule
impacts of the directed change.
The CFR Project Manager is responsible for the administrative operation and coordination of the
overall baseline change control system in support of all CFR Project participants. This
responsibility includes initial review and administrative processing of all CFR BCPs and
maintenance of the contingency and management reserve log. This begins upon receipt of a draft
BCP from the change advocate and continues through the various reviews. The CFR Project
Manager is responsible for implementing approved technical, cost/budget, and
schedule/milestone baseline changes in the official CFR project baseline documents and files.
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Table 6 – Preliminary Change Control Table for Line Item Projects
with TPC of Less than $100M
Deputy
Director for M&O
Science Project Management Federal Project Contractor
Programs Executive Director Project Director
Level 0 Level 1 Level 2 Level 3
Any change in Any change to the Any addition to Any change to
scope and/or Objective KPPs as scope as Level 3 WBS
performance defined in PEP Section described in PEP component in
that affect the 2.1, Table 1 Section 2.1 Table 2
ability to beyond a
satisfy the Threshold KPP
Scope
mission need or
or meet the Any major
Threshold KPP change to Level 3
WBS component
in
Table 2
Any increase Any single usage of Use of Any increase to
in TPC, TEC, contingency of ≥$2M contingency in budgeted amount
or OPC of the or increments of < of a Level 3 WBS
Cost
Project in Cumulative $2M, cumulative component
Table 4 contingency usage contingency
above $8M usage up to $8M
Any delay in Any change to a Level Any change to a Any change to a
CD-4 (project 1 milestone in Table 3 Level 2 milestone Level 3 milestone
completion) (except CD-4) in Table 3 in Table 3
Schedule date in Table 3 or
any change to a level 2
milestone greater than
3 months
Any change to
the funding
profile in
Table 4 that
Funding N/A N/A N/A
will adversely
impact the
Performance
Baseline
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7.0 MANAGEMENT STRUCTURE AND INTEGRATED PROJECT TEAM
This section presents the organizational structure and roles and responsibilities for project
participants of the project. Figure 3 depicts the CFR Project organization.
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• Ensures that Environment Safety & Health (ES&H) requirements are implemented by the
Project.
• Coordinates with other SC offices and the DOE Office of Acquisition and Project
Management as needed to execute the Project.
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Manager to communicate project status and discuss issues or concerns. The IPT will solicit from
the SLI Program Manager on institutional developments that may affect project performance.
For CD approvals and project reviews, it may be necessary for the FPD to interface with other
DOE Headquarters organizations. However, the SLI Program Manager will be the point of
contact for interfaces between the IPT and organizations within SC and external to the IPT.
The DOE Support Team consists of the BHSO staff assigned to the project. Specific roles and
responsibilities of the DOE Support Team assigned to the IPT are described in the IPT Charter.
Interface with BNL management and affected personnel will be necessary for coordination with
site activities that may impact project performance or where project activities may have broader
site impacts. These interfaces will be necessary for planning and implementing a well-organized
project. The BNL Project Director will be the primary IPT point of contact for day-to-day
interfaces with both the FPD and BNL management, and will also obtain input for coordination
of project activities from various stakeholder groups.
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• Proactively identify and resolve critical issues within Federal control.
• Integrate and manage the timely delivery of government reviews, approvals, property,
services, and information.
The BNL Deputy Project Manager is responsible for assisting the Project Manager with the
design, construction, testing, and turnover to operations of the Project.
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• Prepare subcontract modification changes in scope of work, funding and schedules.
• Recommend resolution of disputes and subcontractor claims.
• Upon completion perform subcontract closeout.
The ES&H Deputy Team Lead will coordinate all ES&H technical aspects including:
• Ensure ES&H programs are fully integrated into the Project
• Work with the IPT and ES&H to identify and document all ES&H requirements and best
practices are incorporated into the Project.
• Coordinate the ES&H review and approval of the design documents, involving ES&H
staff as needed.
• Participate in the oversight of project activities involving ES&H staff during all phases of
the project.
• Provide advice and support to the IPT on continuous improvement of ES&H items
throughout the Project.
• Review the CM/GC and construction subcontractor safety plans.
• Provide guidance and support to the project team in the areas of ES&H to include, but not
limited to, participation in the review of project documentation, oversight of contractor
activities in the ES&H areas including project walkthroughs and assessments.
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7.9 User Representatives
User Representatives from the RHIC and ATLAS Computing Programs will provide technical
guidance on their programming requirements for the Project and will continue to serve as
technical advisors through project completion. User Representatives will:
• Represent the interests of all program groups and occupants of the buildings.
• Participate in project meetings and communication planning.
• Participate in project design reviews as well as value engineering sessions.
• Ensure ES&H operational requirements are integrated into the Project.
• Participate in risk assessment meetings.
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7.14 BNL Safety Engineer
A safety engineer will be included in the project team prior to construction and will be
responsible for safety oversight of all construction activities. The safety engineer will provide
safety inspections and issue safety deficiency notices, as necessary, and work with the
construction manager and project manager to proactively plan safe work practices into all
construction efforts.
7.16 CM/GC
A Construction Manager/General Contractor (CM/GC) will perform two phases of work for the
Project. Phase 1 will consist of pre-construction management support services during the
preliminary design, final design and bid phases. Duties during this phase include constructability
reviews, developing independent cost and schedules, performing feasibility studies, develop
logistics plans, develop an energization plan, perform outreach to the subcontractor community
to develop interest in the Project, and to conduct the subcontractor bid process including pre-
qualification and recommendation of award of construction subcontractors. Phase 2 will consist
of managing the overall construction process, entering into and administering subcontracts with
trades, vendors and suppliers to deliver portions of the Project, and may self-perform portions of
the work.
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Established design practices and construction materials and methods will be utilized for the
Project, thereby making the associated cost and schedule risks manageable. Technical aspects of
the Project are generally straightforward. All required equipment and material are readily
available. Scope, schedule, and cost baselines will be closely monitored and controlled by the
Federal Project Director, the BNL Project Director and the BNL Project Manager.
The major Project risks are listed in a summary form in Table 7 and potential mitigation
strategies are also shown.
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8.2 Project Reporting and Communication Management Plan
A Communications Management Plan has been prepared for the project and is maintained as a
living document.
On a monthly basis, the Project Controls personnel will work with the project Control Account
Managers (CAMs) to confirm status of the baseline activities, update the estimate at completion,
enter cost information into a draft report and submit that report to the Project Management team
for review and approval. Project overviews will be prepared and the significant variances
analyzed and actions taken to mitigate as necessary. The draft report will be reviewed at the
monthly status meetings. The approved report will be published to the team and distributed as
appropriate.
The status of the Project will be presented to the BNL Chief Operating Officer and the Project
Management Office on a monthly basis. This BNL status review will address the project
progress against the Baseline, the key project issues, the financial and EVMS status, the current
risks and mitigations, and bring up any issue that the IPT and/or Project Director believes
appropriate.
The progress of the Project will be presented to the RHIC/ATLAS Programs at pivotal points,
such as key design and construction milestones. The Project Director will also present project
status and progress periodically to BNL personnel external to the CFR Project Organization, the
CFR Advisory Committee, and other groups as appropriate.
The FPD will formally report project status and progress to the SLI Program Manager monthly
through the Monthly Status Sheet, monthly to DOE HQ through PARS-IIe, and quarterly to the
PME through the SLI Program Quarterly Project Review (QPR).
The BNL-EVMS complies with the American National Standards Institute (ANSI)/Electronic
Industries Alliance (EIA) Standard 748C (2013), Earned Value Management Systems. The
ANSI/EIA-748C standard is industry best practice, and DOE’s standard for EVMS. The BNL-
EVMS meets the requirements of Office of Management and Budget Circular No. A–11 (2003),
Part 7, Section 300—Planning, Budgeting, Acquisition, and Management of Capital Assets. The
BNL-EVMS is a key component of the organization, methods, and procedures adopted by BNL
to ensure that its mission and functions are properly executed
Project status update meetings will be held monthly. A monthly status report will be sent to
BNL Management and the FPD. The overall project performance will be documented in the
FPD’s Monthly Status Sheet to the SLI Program and Quarterly Project Report and presented to
the Project Management Executive (PME) in Quarterly Project Reviews. The monthly meetings
will concentrate on project details and discuss specific project issues, problems and corrective
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actions, while the quarterly review includes a high-level summary of all schedule and cost data
for the quarter, which will be used to evaluate current progress compared to scheduled progress.
Corrective actions for any variances will be included in the report.
Technical performance will be monitored throughout the Project to assure conformance to
approved project requirements. Design reviews, inspections, and performance testing of
completed systems will be used to ensure that the facility meets all project requirements. Project
controls encompass the activities which support project management and cost and schedule
performance management.
The project controls specialist provides the Project Director and the Project Manager with
subject matter expertise, maintains the project management system and baseline, assembles cost
and schedule performance data from the Control Account Managers, and interfaces with project
team control account managers (CAMs) to affect a coordinated effort. Earned Value status will
be reported by the project controls specialist using PARS IIe.
The CM/GC will submit a schedule and schedule-of-values (SOV) for approval by the Project
Manager. The Construction Schedule will be updated monthly. The CM/GC will submit
monthly a draft invoice against the SOV for validation by the BNL Construction Manager based
on construction progress verified by BNL inspectors.
At a minimum, the current project schedule will be updated monthly. The Project Controls
personnel will collect activity progress data. Actual start dates will be recorded for activities that
started since the last update. Likewise, actual finish dates will be recorded for activities that
were completed since the last update in addition to any new forecast dates. The CAM will
evaluate the progress of the activities they are responsible for, utilizing the earned value
technique as approved in the Control Account Plan / Work Authorization.
On a monthly basis, the CAM shall review the Estimate-at-Completion (EAC) for the elements
of his or her control account. If, in the judgment of the CAM, the current EAC does not
accurately reflect the forecasted total cost for the work in the control account, the CAM will
update the estimate and submit it to Project Controls. These updates will be reviewed and
approved by the Project Director. CAMs will include in the EAC any cost variances to date as
well as estimates for known pending changes and mitigation of known risks.
• Independent Project Reviews (IPRs) [Prior to CD-1, CD-2/3A, CD-3B, and CD-4].
• Annual SLI Peer Review(s) [After CD-3].
• BNL internal reviews by the BNL Modernization Project Office (MPO) at a frequency
determined by senior BNL Management.
• Independent Design reviews for preliminary, conceptual, and final designs.
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Several other types of project reviews may be conducted in order to evaluate various aspects of
the Project. Such reviews may include such items as validating project progress, staffing,
contracting plans, safety plans and contractor issues.
The scope of this project includes the design and construction using commercially available
technologies. No new technologies are required to complete this project. The IPT will assess
engineering and technology readiness through independent design reviews, BNL internal
reviews, IPRs, and other independent technical reviews.
The total life cycle costs of Alternatives 1, 2, and 3 were calculated and compared for cost
effectiveness. The results are summarized in Table 5 and are detailed in the separate CFR
Analysis of Alternatives and Life Cycle Cost Analysis calculations. The cost of Alternative 5 vs.
in-house capabilities was also studied. Those results are also presented in the Analysis of
Alternatives. While the cost of Alternative 1 is less than Alternatives 2 and 3, it does not satisfy
the mission need or address the capability gaps. Alternative 4 was not considered for further
evaluation.
Alternative 2, renovate B725 is the preferred and recommended alternative. The recommendation
is based on the evaluation of the quantitative data produced by Life Cycle Cost Analysis and other
operational factors considered by both BNL Management and the Program Leadership that will
populate the new computing facility.
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Descriptions describes BNL’s approach to integrating Environment, Safety, Health, and Quality
(ESH&Q) requirements into the processes for planning and conducting work at the Laboratory.
Subcontractors will be required to demonstrate both safety philosophy and practices through
binding subcontract language.
Each stage of project development, from conceptual design through operational turnover, has and
will continue to reiterate the ISM functions: (1) define the work and identify the potential
hazards; (2) analyze potential hazards and design the facility or activities to appropriately
mitigate those hazards; (3) develop operational controls for hazards that cannot be eliminated
through design features; (4) perform the construction and operate the facility in accordance with
prescribed limits and procedures; and (5) review the effectiveness of the analyses performed
previously and the controls and practices implemented, then provide feedback for improvement.
Safety through design will be a primary driver throughout the design phases of this project.
Through management commitment and leadership, safety in the conduct of activities will
continue as fundamental drivers through construction and turnover of the completed facility.
Following the transition to operations, the operation and maintenance of the completed facility
and installed equipment will become part of the existing BNL line management responsibilities.
Hazards Analysis Report (HAR)
A Preliminary Hazards Analysis Report (PHAR) has been developed for this project and will
serve as the basis for design safety criteria, remedial action needs, unique and routine
construction ES&H requirements, and facility startup ES&H requirements. As design efforts
continue, the Hazard Analysis Report (HAR) will be updated as needed.
Not every ES&H hazard can be addressed through design alone; therefore, hazards must be
identified, evaluated, and controlled at every operation and operational sub-task level. Phase
Hazard Analysis (PHA) by responsible supervision and crafts will be required of construction
personnel. For construction subcontractors, these task- and job-specific hazard analyses are
contractual requirements.
Subcontracting and Oversight
BNL’s ISM requirements are flowed down to its construction subcontractors. BNL will employ
a performance based procurement policy that includes ES&H performance as a critical
qualification parameter to assure that subcontractors meet or exceed these requirements.
Subcontractors must have a safety record with demonstrated performance in similar construction
activities. Their management team must have a strong commitment to the safety program, in
particular in applying the principles and core functions of ISM, to assure outstanding worker and
ES&H and safety performance. Subcontractor management is held accountable for the safety
performance of their workers, and will be responsible for ensuring all work is done safely.
Due to the size and complexity of the Project, the CM/GC will provide ES&H oversight of the
construction subcontractors. The CM/GC ES&H professionals will have the authority to assist
subcontractor management in the enforcement of subcontract agreement safety requirements.
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Environmental Requirements
The project complies with all requirements of the National Environmental Policy Act (NEPA)
and its implementing regulations (10 CFR 1021 and 40 CFR 1500–1508). This action has been
reviewed and determined to meet the requirements for a Categorical Exclusion (CX)
determination and the CX was issued in June 2016. All environmental issues identified will be
responsibly and economically addressed. No amendments are expected to be required for the
existing site air and ground discharge permits. The facilities are existing and no environmental
issues have been identified to date that would significantly impact the execution of this project.
The environmental risk is low.
BNL has an Environmental Management System (EMS) certified to ISO 14001. Construction
subcontracts flow down requirements from the EMS. Oversight of construction activities will be
conducted by BSA to ensure subcontractors are in compliance with EMS requirements.
Throughout construction, environmentally sensitive construction practices will be followed to
reduce site disturbance, minimize construction waste, and improve indoor air quality. The RSL-
II construction will include a construction waste management plan and a construction Indoor Air
Quality Management Plan. Waste management requirements will include recycling and waste
minimization actions.
Prevention by Design
The AE will incorporate the following features to enhance facility safety:
• Segregation of computational and mechanical space with appropriate fire rated
construction
• Deployment of Emergency-Power-Off (EPO) switches
• Locating technician workstations and storage facilities outside the data center floor areas
• Providing visual transparency into the data center areas and a central control room
• Inclusion of the dedicated mechanical spaces with appropriate sound deadening materials
for noise control
• Building exits from both floors (Levels 1 and 2) directly to grade
• Separation of personnel access points and service entrance/delivery points
The safety features also include eyewash/safety showers, fire/life safety systems and layouts,
electrical design that limits the available arc flash energy, safe access to equipment for
operations and maintenance, lightening protection, egress lighting and emergency power for safe
egress from the building during a power outage.
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process. Access to and from the job site for design or construction activities will be controlled
by the BSA’s security forces and the BNL Contractor/Vendor Training and Processing System,
which includes minimum training requirements and a contractor database to monitor contractor
egress and debarment status. None of the work that will be performed is deemed classified.
Potential requirements due to heightened levels in security and commensurate restrictions on
work and access to the site would be mitigated using administrative controls.
BNL access requirements and procedures will be written into project subcontract documents and
will be followed by all project personnel accessing the site. The subcontractor will be required
to fence the project site for both safety and security considerations. Safeguards and security risks
are low for this project.
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8.12 Quality Assurance and Testing and Evaluation
Quality Assurance (QA) at BNL is implemented through SBMS as outlined in the Quality
Management System and Quality Assurance Program Description. SBMS Subject Areas (e.g.
Engineering Design) and organizational implementing procedures and manuals (e.g., Facilities
and Operations Directorate procedures, Procurement Operations Manual, etc.) will be utilized for
project development, design, procurement and construction to ensure that all safety, operational,
and subcontract requirements are met.
Design reviews will include the consideration of reliability, maintainability, and operability to
ensure that the development of systems that are reliable, safe, easy to operate and are
maintainable. The building and systems will be inspected during construction to ensure that the
building is constructed accurately based on the approved specifications and drawings. In
addition, an independent commissioning agent will test the operation of building systems to
ensure accurate operations based on the design.
Commissioning
A Third Party Commissioning Agent (CxA) will work with the A/E, Project Manager,
Maintenance and Operations staff, the CM/GC, and pertinent subcontractors to coordinate:
• Equipment pre-start check, start up, testing and balancing.
• Fine tuning systems for proper coordination between systems and for efficient operation
under all anticipated conditions.
• Operational instruction and assembly of the Operations and Maintenance manuals.
The CxA will be engaged to review design documents to ascertain performance and operational
test requirements for all major building systems. A commissioning plan to test and evaluate
system performance both individually and collectively against approved design criteria will be
prepared. Functional performance tests will be established and all designated systems will be
tested against the performance criteria. Results will be recorded, and corrective actions initiated
when required.
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Construction Completion
Construction completion will be defined initially as Substantial Completion (the work is complete
and in accordance with the subcontract except only for completion of minor items which do not
impair BNL’s ability to occupy and fully utilize the building for its intended purpose, then as Final
Completion (the work is fully complete without exception). Internal approval for occupancy will
occur when the work is approved by BNL’s Beneficial Occupancy Readiness Evaluation (BORE)
processes. BORE Team members to include Fire Protection Engineer, ES&H Representative
SMEs, Client Representatives, Facility Complex Representatives, and Project Manager. Internal
approval for occupancy is required for CD-4. Certain project activities may follow CD-4 such as
the final Commissioning Report and final transition to operations activities. Move-in and
population of the facility will follow the internal approval for occupancy.
Start of Operations
When inspection, acceptance, and commissioning have been completed and the DOE PME has
approved CD-4, the Project will be transferred to the operational phase.
Lessons Learned
In preparation for the CFR project, the IPT has reviewed lessons learned from the RSL-II and
ISB-I projects at BNL and will continue to utilize these lessons learned through the design,
construction procurement, construction and transition to operations phases.
During the Project, lessons learned will be recorded and a lessons learned report will be
submitted into PARS IIe. At the conclusion of the Project, the BNL Project Manager will
analyze these lessons learned and review them with the IPT. The results of this review will be
distributed through BNL Facilities & Operations and the BNL Modernization Project Office and
included in the Project Close-Out Report.
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9.0 APPENDICES
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Appendix A – CFR Project Site Plan
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Appendix B – CFR IPT Charter
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