INSTRUCTION MANUAL

HYDRAULIC PRESSURE PUMP

MODEL PGXH
A T IO N P U M P H Y D R A U L IC C A L IB R A T IO N P U M P H Y D R A U L IC C A L IB R A T IO N P U M P
/ 1 0 0 0 0 p s i 0 to 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i 0 to 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e l M o d e l
S S U R E 7 0 0 b a r M A X IM U M O U T P U T P R E S S U R E 7 0 0 b a r M A X IM U M O U T P U T P R E S S U R E 7 0 0 b a r
s s r e s e r v o ir D o n o t p r e s s u r iz e g la s s r e s e r v o ir D o n o t p r e s s u r iz e g la s s r e s e r v o ir

IM E
P R P R
IM E

G H

G H
H I

H I
H Y D R A U L IC C A L IB R A T IO N P U M P H Y D R A U L IC C A L IB R A T IO N P U M P
0 to 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i 0 to 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e l M o d e l
M A X IM U M O U T P U T P R E S S U R E 7 0 0 b a r M A X IM U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g la s s r e s e r v o ir D o n o t p r e s s u r iz e g la s s r e s e r v o ir

IM E
P R P R
IM E

G H

G H
H I

H I
H Y D R A U L IC C A L IB R A T IO N P U M P H Y D R A U L IC C A L IB R A T IO N P U M P
0 to 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i 0 to 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e l M o d e l
M A X IM U M O U T P U T P R E S S U R E 7 0 0 b a r M A X IM U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g la s s r e s e r v o ir D o n o t p r e s s u r iz e g la s s r e s e r v o ir

IM E
P R P R
IM E

G H

G H
H I

H I
H Y D R A U L IC C A L IB R A T IO N P U M P
0 to 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e l
M A X IM U M O U T P U T P R E S S U R E 7 0 0 b a r
HH YY DD RR AA UU LL IICC CC AA LL IIBB RR AA TT IIOO NN PP UU MM PP
H Y D R A U L IC C A L IB R A T IO N P U M P
00 tt oo 77 00 00 bb aa rr // 77 00 MM PP aa // 11 00 00 00 00 pp ss ii
0 to 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
MM oo dd ee ll
M o d e l
MM AA XX IIMM UU MM OO UU TT PP UU TT PP RR EE SS SS UU RR EE 77 00 00 bb aa rr
M A X IM U M O U T P U T P R E S S U R E 7 0 0 b a r
DD oo nn oo tt pp rr ee ss ss uu rr ii zz ee gg ll aa ss ss rr ee ss ee rr vv oo ii rr

D o n o t p r e s s u r iz e g la s s r e s e r v o ir
D o n o t p r e s s u r iz e g la s s r e s e r v o ir

IM
P RR I M EE IM E
P P R
G I GH H

G H
H IH

H I
IM E
P R
G H
H I

H Y D R A U L IC C A L IB R A T IO N P U M P H Y D R A U L IC C A L IB R A T IO N P U M P
0 to 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i 0 to 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e l M o d e l
M A X IM U M O U T P U T P R E S S U R E 7 0 0 b a r M A X IM U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g la s s r e s e r v o ir D o n o t p r e s s u r iz e g la s s r e s e r v o ir

IM E
P R P R
IM E
G H

G H
H I

H I
H Y D R A U L IC C A L IB R A T IO N P U M P H Y D R A U L IC C A L IB R A T IO N P U M P
0 to 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i 0 to 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e l M o d e l
M A X IM U M O U T P U T P R E S S U R E 7 0 0 b a r M A X IM U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g la s s r e s e r v o ir D o n o t p r e s s u r iz e g la s s r e s e r v o ir

IM E
P R P R
IM E
G H

G H
H I

H I

H Y D R A U L IC C A L IB R A T IO N P U M P H Y D R A U L IC C A L IB R A T IO N P U M P
0 to 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i 0 to 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e l M o d e l
M A X IM U M O U T P U T P R E S S U R E 7 0 0 b a r M A X IM U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g la s s r e s e r v o ir D o n o t p r e s s u r iz e g la s s r e s e r v o ir

IM E
P R P R
IM E
G H

G H
H I

H I

H Y D R A U L IC C A L IB R A T IO N P U M P H Y D R A U L IC C A L IB R A T IO N P U M P
0 to 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i 0 to 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e l M o d e l
M A X IM U M O U T P U T P R E S S U R E 7 0 0 b a r M A X IM U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g la s s r e s e r v o ir D o n o t p r e s s u r iz e g la s s r e s e r v o ir

IM E
P R P R
IM E
G H

G H
H I

H I
Dear user,
We have made every effort to ensure the accuracy of the contents
of this manual. Should any errors be detected, we would greatly
appreciate to receive suggestions to improve the quality of the con-
tents of this manual.
The above notwithstanding, we can assume no responsibility for
any errors in this manual or their eventual consequences.
We reserve rights to make modifications to this manual without any
further notice.
For more detailed technical data about the Instruction manual for
PGXH Hydraulic Pressure Pump, please contact the manufacturer.

© Copyright 1998 - 2009

BEAMEX OY AB
Ristisuonraitti 10
FIN-68600 Pietarsaari
FINLAND
Tel +358 - 10 - 5505000
Fax +358 - 10 - 5505404
E-mail: [email protected]
[email protected]
Internet: http://www.beamex.com

8801400/UEPGXH/001839
CONTENTS

1 DESCRIPTION .......................................................................................... 2
1.1 Standard Accessories .................................................................................... 2
1.2 Optional Accessories ..................................................................................... 2
2 OPERATION ............................................................................................. 3
2.1 Reservoir Fluid Level ..................................................................................... 4
3 TROUBLESHOOTING/MAINTENANCE .................................................. 5
3.1 About Bonded Seals ...................................................................................... 5
3.2 Seal Replacement ......................................................................................... 6
3.2.1 Main Piston Seal ........................................................................... 6
3.2.2 Fine Control Seal .......................................................................... 6
3.2.3 PGXH Vent Valve Seal ................................................................. 6
4 SPECIFICATIONS..................................................................................... 8
4.1 The Pump Unit............................................................................................... 8
4.1 The Pressure Measurement Hose ................................................................. 8
5 NOTES..................................................................................................... 10

6 WARNINGS ............................................................................................... 1
 O u tp u t c o n n e c to rs

C o n n e c to r fo r P re s s u re C o n n e c to r fo r o p tio n a l F in e c o n tr o l
M e a s u re m e n t h o s e B e a m e x E x te rn a l
O n th e o p p o s ite s id e : P r e s s u r e M o d u le
A c o n n e c to r fo r th e o p tio n a l
o v e r p r e s s u r e p r o te c tio n v a lv e .

V e n t v a lv e

R e s e r v o ir fillin g p lu g 6 m m
T h e p lu g is e q u ip p e d w ith a
r e lie f v a lv e fo r p r o te c tin g F lu id le v e l
th e r e s e r v o ir . m a x im u m
H Y D R A U L IC C A L IB R A T IO N P U M P
0 to 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
1 0 0 c c 's r e s e r v o ir M o d e l
M A X IM U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g la s s r e s e r v o ir L iq u id in le t tu b e

IM E
P R
G H
H I

S tr o k e s e le c to r
P r im e / H ig h

A more detailed picture of PGXH's

output connectors is on page 9.

1
1 DESCRIPTION
The PGXH hydraulic pressure pump is designed to manually generate up to 700 bar
(70 MPa, 10 000 psi) for quick and accurate calibration of pressure gauges, trans-
ducers and other pressure measurement instruments.
Recommended test fluids to be used with the pump are: Low viscosity mineral
based hydraulic oils or distilled water. Do not use solvents or synthetic fluids that will
adversely affect the operation of the pump.

1.1 Standard Accessories

The standard accessories are as follows:
 Carrying case
 G 3/8 (3/8" BSP) plug to blank off the connection for an optional Beamex
External Pressure Measurement module.
 G 3/8 (3/8" BSP) to G 1/4 (1/4" BSP) adapter for connecting the optional
Beamex XPM External Pressure Measurement module.
 A Pressure Measurement Hose for PGXH with two 1215 Special female
connectors.
 A G 1/4 (¼" BSP) male / 1215 Special male connector to connect the Pressure
Measurement Hose to the PGXH.
 A 1/4" NPT male / 1215 Special male connector to connect the Pressure
Measurement Hose to the instrument to be calibrated.
 A filling bottle.

1.2 Optional Accessories

The optional accessories are as follows:
 Service kit containing a set of seals, code 8003200
 Relief valves for over-pressure protection
max. pressure 10 to 50 bar, code 7230600
max. pressure 50 to 200 bar, code 7231600
max. pressure 200 to 400 bar, code 7232500
max. pressure 300 to 700 bar, code 7236000

2
2 OPERATION
1. Connect the optional external pressure module (XPM or EXT) to the pump
(refer to the picture on page 1) using the appropriate seals. Ensure the
measurement range of the connected module is appropriate.
2. Remove filling plug and fill reservoir with the appropriate fluid (don’t exceed the
maximum level) and replace plug.
3. Connect the instrument to be tested to the Pressure Measurement Hose and
attach it to the pump. Be sure that all the output connectors are properly
plugged or connected to an instrument to avoid leakage.
4. Adjust the fine control to "fully-out". Make sure the stroke selector is set to
prime. If not, squeeze handles fully in and turn the selector counterclockwise.
5. Ensure that PGXH’s vent valve is open (turn fully clockwise then one turn
counterclockwise).
6. Operate handles several times to expel air from the pump (ensure that the liquid
inlet tube remains immersed in fluid at all times).
7. Make sure no gas is left in the measurement system during the calibration
procedure. Keep for example a valve connected to the measurement system
open while priming the system until all gas is removed or temporarily connect a
vacuum pump to remove gas from the measurement system. Remember to
remove the vacuum pump from the system before increasing the pressure.
8. Close PGXH’s vent valve fully clockwise.
9. Prime the system by squeezing handles together and then releasing, allowing
the fluid to enter the pump cylinder. Repeat as necessary until system is fully
primed and low pressure is indicated on either a calibrator or the test
instrument.
10. Test how much pressure increase can be done using the fine control. If it is
enough, continue to step 12.
11. With handles fully squeezed in, select the high pressure position on the stroke
selector and operate handles to generate approximate pressure. The rate of the
pressure increase depends on the volume of the measurement system.
Carefully follow the reading of the pressure indicator in order to avoid exceeding
the maximum pressure of the measurement system. NOTE: Smaller handle
strokes enable easier pressure generation at high pressures.
12. Adjust pressure to required value using the fine control. Immediately after
pressure generation, the pressure may fall slightly due to the stretching of the
pressure measurement hose. Thermodynamic effects may also cause pressure
variation. In that case, adjust the pressure back to required value using the fine
control.

3
13. The principal tool for releasing pressure from the measurement system is
PGXH’s fine control. Use of PGXH’s vent valve is also possible, but requires
caution in order to avoid pressure shocks to the measurement system.
14. To totally release pressure from the system, turn PGXH’s vent valve one turn
counterclockwise. Return the stroke selector to prime position after first
squeezing handles fully in.

WARNINGS!
Do not exceed the max. operating pressure of the pump and the hose. Also
observe the pressure limit set by environmental conditions and the used
pressure medium.
If there is a strong counterforce while operating the handles, but no pressure
increase is indicated, stop pumping and locate the fault. Always keep a relia-
ble indicator connected to the measurement system.
The glass reservoir does not withstand high pressure but it is not pressurized
when PGXH is used correctly. Do not add fluid to the glass reservoir when
increasing pressure. The reservoir may overflow and explode when the pres-
sure is released and all the excess fluid returns from system to the reservoir.

A full list of warnings is on the inner side of the back cover.

2.1 Reservoir Fluid Level

If the fluid level in the reservoir falls considerably during use, a partial vacuum can
be created in the reservoir which may affect the pump performance. To avoid this,
simply allow air to enter reservoir by partly unscrewing the filling plug.

4
3 TROUBLESHOOTING/MAINTENANCE
If the pump assembly fails to indicate a pressure increase after considerable pump-
ing action of the handle, the following items should be examined:
 The pump unit may have been mistakenly opened by rotating the handles coun-
terclockwise. Correction: Squeeze the handles fully in and rotate clockwise to re-
tighten the pump unit.
 Check to assure that the connections between the pump, the hose end and the
attached instrument(s) are tight and repeat operating instructions items 6 and 7.
Check to assure that all the unused output connectors are properly plugged.
If a pressure increase still cannot be obtained, it’s possible that one or more of the
seals in the Pressure Pump is leaking and needs to be replaced.
Do not continue pumping if the functionality of the pump is not normal. Lo-
cate the fault before you continue using the pump.

3.1 About Bonded Seals

Bonded seals are metallic rings with an elastic material attached to the inner side of
the ring. They are used in several places in PGXH (for example the
XPM connector). When tightening a connection sealed with a
bonded seal, keep in mind that firm hand tightening is
recommended. Other tightening methods may result in leakage, and
possibly broken seals or threads.

5
3.2 Seal Replacement
Depending on the frequency of use, the Main Piston Seal (and others) will eventual-
ly need replacing. Although the replacement seals are an optional accessory, the
same instructions for fitting the seals are included in this manual as in the replace-
ment package.

3.2.1 Main Piston Seal

Withdraw handle/piston assembly from cylinder by removing the two M5 socket
head screws shown in the picture.
Clean the piston and the cylinder and remove the old piston seal and the backup
ring.
Fit the new piston seal (o-ring) and the backup ring. Lightly grease piston seal and
the piston using silicone grease. Reassemble.

3.2.2 Fine Control Seal

Place a 19 mm A/F spanner on the flats (see the picture on the adjacent page) and
a 27 mm A/F spanner on the large nut and unscrew the piston assembly.
Clean the piston and the cylinder and remove the old piston seal and backup ring.
Fit the new piston seal (o-ring) and the backup ring. Lightly grease the piston seal
and backup ring using silicone grease. Reassemble.

3.2.3 PGXH Vent Valve Seal

Turn vent valve knob fully counterclockwise and pull out the valve screw from its
body. Take care not to loose the steel ball that lies beneath the screw.
Remove the old seal from its groove in the valve screw and replace with a new one.
Lightly grease the seal with silicone grease and reassemble ensuring the steel ball
is correctly in place.

6
 S te e l b a ll O - r in g
P T F E B a c k u p R in g
O - r in g
F la ts

O - r in g

P T F E B a c k u p R in g

M 5 s o c k e t h e a d s c re w s

7
4 SPECIFICATIONS
4.1 The Pump Unit
Weight 1.6 kg 3.53 lb
Dimensions Height 236 mm approx. 9.3"
Width 159 mm approx. 6.3"
Depth 70 mm approx. 2.8"
Pressure range* 0 to 700 bar / 0 to 70 MPa / 0 to 10 000 psi
Pressure media Low viscosity Mineral based Hydraulic Oil
or Distilled water
Glass reservoir for pressure media 100 cc, not to be pressurized
Output connectors
 G 1/4 (1/4" BSP) female connector for Pressure Measurement Hose
 G 3/8 (3/8" BSP) female (for Beamex External Pressure Measurement
Module, XPM or EXT)
 G 1/4 (1/4" BSP) female for overpressure pretection valve use only.
Blanked off unless the optional relief valve is installed.

4.1 The Pressure Measurement Hose

Length 1m 3 ft 3.3”
Connectors (both ends) 1215 Special, female
Internal diameter 2 mm 0.08"
External diameter 5 mm 0.2"
 0°C (+32°F)
*
Operating pressure 768 bar 76.8 MPa 11148 psi
 30°C (+86°F) 693 bar 69.3 MPa 10051 psi
 50°C (+122°F) 630 bar 63 MPa 9137 psi
 80°C (+176°F) 535 bar 53.5 MPa 7767 psi
 100°C (+212°F) 485 bar 48.5 MPa 7036 psi
 120°C (+248°F) 428 bar 42.8 MPa 6213 psi
Bursting pressure in 20°C (68°F) 1950 bar 195 MPa 28200 psi
Operable temperature range
-20°C to +100°C -4°F to +212°F
Smallest bending radius 20 mm 0.78"
 below -20°C (-4°F) 30 mm 1.18"

* The environmental conditions and the used pressure medium may restrict the allowable
maximum pressure to a lower level than the pump and the hose enables. In that case please
consider using a relief valve.

8
 1 /4 "
3 /8 " p lu g ...
o r w h e n a p p lic a b le ,
th e X P M a d a p to r

G 1 /4 (1 /4 " B S P )
to 1 2 1 5 S p e c ia l
c o n n e c to r to
c o n n e c t th e P re s s u re 3 /8 "
M e a s u re m e n t H o s e
3 /8 "

1 /4 " p lu g ...
1 2 1 5 S p e c ia l 1 /4 " 1 /4 "
o r w h e n
a p p lic a b le ,
th e re lie f
v a lv e (s e e
p ic tu r e
b e lo w )

PGXH's output connectors viewed from the Fine Control side.

T h e r e lie f
S e a l v a lv e

P re s s u re

R e s e r v o ir

PGXH with the optional relief valve for over-pressure protection installed

9
5 NOTES.
The pump is tested using water. Small amounts of water may still be inside
the pump when you receive it. Flush the pump with the pressure media to be
used before connecting any instruments to it.
Ensure that the process media is compatible with the pressure media used in
the pump. Make sure that impurities are removed from the measurement sys-
tem. From time to time the pressure media used in the pump should be re-
newed.
The maximum total volume of the measurement system may not exceed 100
ml (6.1 cubic inches). The volume inside PGXH is less than 1 ml (on the pres-
surized side, not the reservoir, with maximum volume in the fine control). The
volume of the unpressurized Pressure Measurement Hose is 3.5 ml per meter.
Ensure that there always is a reliable pressure indicator connected to the
pump when the pump is used.
If the pump is accidentally dropped, it may be damaged. Do not use the pump
before it is inspected at Beamex’s service.
Please include information on used pressure media when sending the pump
for service.

10
6 WARNINGS

Read the instruction manual carefully prior to setting up and using the pres-
sure pump. The pressure built up internally during use can be extremely high.
Only personnel with good experience and knowledge of high pressure media,
high pressure instruments and connections are allowed to work with the
pressure pump. Incorrect use may result in damage to the pump, the instru-
ment connected to the pump and/or personal injury.
Use eye shields. The use of a relief valve for over-pressure protection is rec-
ommended. If a relief valve is used, remember to occasionally check its func-
tionality.
Do not connect the pump to an external pressure source.
The glass reservoir does not withstand high pressure, but it is not pressu-
rized when PGXH is used correctly.
Do not overfill the glass reservoir. Also: do not refill it while increasing pres-
sure. The reservoir may overflow and explode when the pressure is released
and all the excess fluid returns from system to the reservoir.
Vent external systems before connecting to the pump.
Do not use pump if the reservoir is damaged.
The measurement system must only contain the measurement liquid and no
gas. See chapter 2 OPERATION for guidelines on how to remove the gas from
the measurement system.
Ensure that all connections are made correctly and that the hose and the
connectors are undamaged. Do not use faulty hoses or connectors.
Use only the measuring hose provided by Beamex. Observe the effect of the
operational conditions to the maximum pressure allowed in the hose. The
specifications can be found on page 8 in the manual.
The environmental conditions and the used pressure medium may restrict the
allowable maximum pressure to a lower level than the pump and the hose
enable. In that case please consider using a relief valve.
Always depressurize PGXH when it is left on its own.
If you use water as the pressure medium, make sure that you store PGXH in
temperatures above the freezing point.
Use only the connectors provided with the pump. Impurities from wrong ma-
terials may plug the pump.
Do not use PGXH in any other way than as described in this manual.
BEAMEX OY AB Beamex Inc
Ristisuonraitti 10 2152 NW Parkway
FIN-68600 PIETARSAARI Suite A
FINLAND Marietta, GA 30067
Phone +358 - 10 5505000 U.S.A.
Fax +358 - 10 5505404 Phone 800 888-9892,
E-mail [email protected] +1-770-951-1927
[email protected] Fax +1-770-951-1928
Internet http://www.beamex.com E-mail [email protected]

Beamex Limited Representative:

Newtown Grange Farm Business Park
Desford Road
NEWTOWN UNTHANK
Leicestershire LE9 9FL
United Kingdom
Phone 01455 821 920
Fax 01455 821 923
E-mail [email protected]